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PROGRAMMING MANUAL

1. 423 G40 G41 G42 RADIUS 5 2 424 G43 G44 GRINDING 425 G45 G45 PICK UP TOOL CYCLE 427 G47 TOOL RELEASE CY CLE 2225000 ie d ed taa 429 G49 PROGRAM 432 G50 G51 433 G55 HEAD ROTATION 434 G56 HEAD AND ORIGIN ROTATION 4 435 G58 ROTARY TABLE REVOLUTIONS 22 2 2 437 G59 RETURN FROM A MACRO 437 G60 G61 SCALE FAGTOR ntt nen ined enn cea it ene Caused nae DR dne Ta ak 437 G63 HIGH SPEED MILLING OF PROFILES AND SURFACES OPTIONAL 438 G70 G71 INCH METRIC MODES 440 G80 DRILLING CYCLE 441 G81 G81 DRILLING 441 G82 DRILLING CYCLE 441 G83 DEEP DRILLING 443 G84 TAPPING CYCLE iis iier ette P
2. 510 M728 M729 COOLANT SELECTOR MANAGEMENT 510 ere ena 511 S S FUNCTIONS ne ate et pe pee a AR etia 517 C B Ferrari Programming E560 PROGRAMMING The programming is executed by instruction lines blocks contained in a work program An Instruction block is defined as all information included between an E O B character and another one The End Of Block character in phase of items input is automatically inserted by CNC at any time Enter key is pushed and doesn t appear visually on the monitor A whole of instruction blocks between two characters is a working program When a work program is written by keyboard the character is automatically inserted by the CNC the final one is automatically inserted only if the user forgets it Work programs written out of the CNC have to contain the two sign at the start This character appears on the monitor The informations contained in the block are composed normally by words and numbers in particular cases as in parametrical programming special characters are used Information can be written inside the block in any order remembering that the repetition of the same word automatically cancels the one previously inserted Only in some cases it is possible to insert the same letters inside a block routine H M G characters etc When programmed an instruction
3. G26 The programmed speed is the real speed on the tool tip Ex N100 G26 After this function the programmed speed is applied on the trajectory of the tool tip also for rotary axes movements the G26 function is active at the start G27 The programmed speed is real and doesn t account the distance of the tool from the Tables Heads rotation centres Ex N120 G27 After this function the programmed speed is applied on the axes trajectory for rotary axes is degrees min 420 C B Ferrari Programming E560 G30 G31 AUTOMATIC VELOCITY REGULATION The G30 function erase the G31 function the G31 is active at the start The G31 function is used for normal machining With G30 the CNC executes a stop at the end of each block With the G31 function the numerical control reads up to 32 following blocks in order to calculate in advance the path of the cutting tool In the case where there is an abrupt change of direction the CNC makes an automatic reduction in feedrate With G31 the movements of rotary axis A B C is computed in order to have the programmed Feed on the tip of tool depending of distance of rotary centre With G30 the movements of rotary axis A B C is computed with Feed value in degree minutes It is necessary to program the M11 axes name to unlock the axes during the work execution in G31 mode The G31 function checks if the angle between two followings elements and modify the feedrate proportionally to the a
4. on disk the string and parameter p So it is possible to manage on disk different files on every part program block Ferrari Programming E560 20 05 04 507 M364 M300 TOOLS MODIFY FROM A PROGRAM This function is used to insert the new tool dimensions from a program Example of a program with classes length and radius values modification for the tool T12 N99999 M382 M385 MESSAGES FROM A PROGRAM It is possible the visualisation on the screen of the message write on the program between the parenthesis This message that cannot exceed 60 characters of length is visualized in red on the space normally used for the errors messages The M functions used for this are M384 Enable the visualisation on the screen of the message from a part program M385 Disable the visualisation of the message from a part program M382 Enable the visualisation on the screen of the message also for the next blocks M383 Disable the visualisation of the message for the next blocks Is the default condition Example of a program G99 M382 M384 INPUT DL VALUE M383 N99999 508 C B Ferrari Programming E560 M365 M300 ORIGINS ZEROSET FROM PROGRAM Function used to zero setting an origin from a program Program example with PA2 origin absolute quotas reading and new origin PA1 writing NO G99 2 origin absolute quotas reading P1 PA2X P2
5. For execute a series of fixed cycle it is not necessary to rewrite the address G but in the followed blocks the new co ordinates and if changed the others informations about F S R L Z C B Ferrari Programming E560 PE560GB DOC 20 05 04 457 G97 Milling a Thread Example of milling a thread NO 1 64511 2 099 P1 13 5 21 1 2 G97X 100 YO 2 21 R2 020 1 W1 5 40082000 1 4 100 5 G47 9999 458 Ferrari Programming E560 G99 AXES STOP It is used for input M functions or messages This function delete the previously G function Don t insert this function inside a contouring For Manual Tool Change with the M6 T Example NO N10 G99M6T 1 Ferrari Programming E560 20 05 04 459 Example ISO programming 460 C B Ferrari Programming E560 1 G99 TSPP E500 2 045 1 ROUGH MILL D 18 0099 E500 DIAM18 N4 F266S1125PA1 5 0 70 0 6 13 51 1285787 1 5022 N52 GOX90Y 82 5 8 17 2 5 3 G81Z 6 5R 3M13 G41X60Y 20D9 5 4 75 67 5 N10 G1Y 40 N55 X60Y 82 5 N11 G3X70Y 50170J 40 N56 X75Y 97 5 N12 G1X80 N57 G47 N13 G3X90Y 40180J 40 N58 G45T4 TWIST DRILL 0 6 75 N14 G1Y 20 N59 G99 TSPP E500 DIAM6 75 N15 X100 N60 F185S1414PA1 N16 G3X125Y 451125J 20 N61 GOX90Y 82 5 N17 G1Y 90 N62 G83Z 21 528R 3QZ 6 75M13 N18 G2X100Y 1151100J 90 N63 X75Y 67 5 N19 G1X50 N64 X6
6. 0 gt 4 0 gt 5 0 gt ROTATION ANGLE P6 10 gt NUMBER OF PASSES P7 0 gt START Z P8 15 gt TAPER P9 10 gt TAPER P10 20 gt END Z P11 8 gt RADIUS G45T1 G51XP3YPA4EP5PA1 GOX0Y0S1300F650 G0Z2M13 P20 P10 P6 gt Z INCREMENT G1ZP7 P25 P1 2 P7 TAN P8 P26 P2 2 P7 TAN P9 P27 P25 P28 P26 N30 G21RP11 G41R1D N31 G13XP25YOE90RO G13XP25YOE90RO 2 G40X0YOR1 G21RP11 N33 P7 P7 P20 G13X0YP26E180R0 N34 P7 lt P10N17 G21RP11 N35 0250 G13XP27Y0E270R0 N36 G47 G21RP11 N9999 G13X0YP28E0RO C B Ferrari Programming E560 gt ANGULAR INCREMENT gt SPHERE RADIUS gt STARTING ANGLE COSP3 SINP3 N10 12 10 P1 P1 P3 P2 N14 P3 90N8 N15 G47 N99999 50 5 0 1 2 04571 G99F100S1200M3 P10 P11 5 6 1 5022 N11 G1XP11Y0 N12 GS3XP11Y010JO NO N1 N2 N3 N8 9 N13 515 PE560GB DOC 20 05 04 Ferrari Programming E560 516 1 50 gt LONGER SEMI AXES P2 30 gt SHORTER SEMI AXES P3 5 gt ANGULAR INCREMENT P9 0 gt STARTING ANGLE G45T1 GOX60Y 10PA1 G99F100S1200M3 5022 G1Z 1 G42XP1Y 10D4 P10 P2 SINP9 P11 P1 COSP9 G1XP11YP10 P9 P9 P3 P9 lt 360 N11 G1XP1Y10 G40X60Y10 G0Z2 G47 N99999 C B Ferrari Programming E560 S FUNCTIONS With the S function is programmed
7. 30 N10 Y20 N11 X5 N12 G40Y5 40 N13 6045 LI N14 G99 M21 N15 2 N13 16 99 22 N17 H1 N15 21 18 G99 M20 N19 G99 M22 M22 M20 M22 N20 H1 N15 N21 G99 M20 N22 G47 9999 ANGULAR REPETITION OF PROFILE NO N1 G45 1 2 G51X0YOEO N GOX10YOPA1F300S700 N4 Z5M13 N5 G1Z 2 N6 G41X22 5D5 N7 G2X30Y7 5130J0 G1X52 5 gt G2X52 5Y 7 5152 5J0 Nf Gi 1 N10 G1X30 72 PA N11 G2X22 5Y0I30J0 N12 G40X10 N13 2025 N14 H5 2 N13 QE60 N15 G50 N16 G47 N9999 2 p 502 Ferrari Programming E560 1 4 5 6 7 8 9 10 11 M13 M14 M15 M16 M17 M18 M19 M20 M21 M22 M23 M31 M32 M33 M37 M38 M39 M40 M42 M50 M51 M52 M53 M58 M60 80 110 111 113 114 115 116 117 FUNCTIONS Programmed stop Clockwise spindle rotation Anticlockwise spindle rotation Stop spindle Manual changing tool Associate to G99 Enable coolant 1 outside water Enable coolant 2 water in the spindle Disable coolant Enable non programmed axes locking Disable non programmed axes locking M3 M7 M4 M7 M3 M8 M4 M8 M3 M50 M4 M50 Spindle orientation Cancels inversion sign on axes active at the start Mirror X axis Quotas X and I change G2 in G3 and G41 in G42 Mirror
8. Therefore NO G752Z90 G752Y90 GOX100Y200Z300PA1F2000 5120 20 10 X30Y15 Produces the tool path GOX300Y 1007200 G1X0 20720 30715 The G752 function is in incremental that means the new G752 function will sum the previous G752 functions Example 3 NO G752Z30 G752Z30 10 100 2002300 1 2000 5120 X20Y 10 X30Y15 Produces the tool path G0X 123 2051Y186 6025Z2300 G1Z0 X 7 3205Y27 3205 X2 0096Y33 4808 But also NO G752Z60 10 100 2002300 1 2000 5120 20 10 X30Y15 Produces the same tool path To reset the G752 function uses the G750 function It isn t possible to use the function G752 together with G51 or G351 498 C B Ferrari Programming E560 G755 HEAD ROTATION WITH SPHERICALS TOOLS The G755 function allows rotating the head with a spherical tool of a programmed C angle or A or B the reference system remains the same Before to start the rotation the G755 function subtract to the tool length a value equal to the radius r write on the tools table plus L value and make a translation 7 direction of the same value Considering a length equal to this value does all the successive head rotations executed in GO The G755 function is modal and remains active until is cancelled by a G55 G56 G355 and G356 and by pushing the RESET As the G755 function modify the tool length we recommend to use it when the head angle is equal a 0 It is also better to rotate the head
9. XYZ Definition of the PROBE tern axes They have to be all CNC axes 474 C B Ferrari Programming E560 G319 X a Y b Axis synonymes assignation At every configured axes it is possible to assign a synonym that can be only the initials of another recognized axis With the indicated example all the times that on part program is programmed a quotas proceeded by X or Y initial this is considered as programmed with a or b initials To annul the introduced synonyms it is necessary to write the G319 function without parenthesis G350 c Rotary table selection When the machine is equipped with more than one rotary table using this function it is possible to select from a program the one desired That choose enable the new rotation centres for the G748 programming function The initials written between select only one of the configured table At the start is enabled the first table configured G354 Y v Parallel axis selection When the machine is equipped with two parallel axes to the main axis it is possible with this function the selection from a program one of those two Between the bracket are specified first the main axis initials and after the parallel axis initials The initials must be only one of the parallel axes configured At the start is enabled the first table configured G320 G321 INCREASE SUM ABILITATION G321 function disabled the q increase sum on the programmed quota when the machine axes have to
10. has got to be shown also the path If already exists a file with the same name hit contents will be lost When the file name isn t present is valid the last one programmed in The memory file management is possible only with one file at time if you would manage more files simultaneously you shall do it directly on the H D using the following functions M M 357 file name length M 353 file name M 354 file name M 355 file name M 356 file name M 392 file name M 393 file name M 394 file name Function that creates on a H D a file file name with 0 bytes Into file name has got to be shown also the path II already exists a file with the same name hit contents 15 lost When isn t present the file name is valid the last one programmed into Function that stores in the H D at the file tail file name every configured axes quotas acquired with the suitable functions M M320 M321 Function that stores in the H D at the file tail file name the actual date with the hour minutes and seconds Function that stores in the H D at the file tail file name the last string prepared by the Machine Logic Function that stores in the H D at the file tail file name the last numerical variable prepared by the Machine Logic Function that stores on the file on disk the string Function that stores on the file on disk the parameter p Function that stores on the file
11. 37 code in configuration Example NO N10 GOA840 that is 360 2 120 N11 G58 Display A 120 or 240 Without the G58 or M58 axis name the rotary axis can rotate from 20000 to 20000 degrees end of travel limits The G58 function must be used for every PA origine definition in case of the rotary axis has done many revolutions this must be done at the beginning of the program or in MDI G59 RETURN FROM A MACRO The G59 function allows returning on the main program from a lt Macro gt cycle and must be programmed at the end of this macro G60 G61 SCALE FACTOR The G60 function erases the G61 The G61 function identifies the change of scale for the programmed axes it is possible to reduce or increase the real physic dimensions according to the programmed value Example 0 N10 G61 E1 5 increase factor because gt 1 N20 GO X10 Y20 moves to X15 Y30 M30 The scale factor is active only for X 7 axes and modify this three axes at the same time Besides it possible to define a different factor for each axis Example G61X1 5Y2Z3 or G61A 1 C B Ferrari Programming E560 PE560GB DOC 20 05 04 437 G63 HIGH SPEED MILLING OF PROFILES AND SURFACES OPTIONAL The new G63 has been realised to perform the finishing and the time of execution The result is a smooth and continuous movement of the machine even with high cutting speed The mains innovations are 1 The ISO program trajectory po
12. FEEDRATE IN micron rev The G95 function identifies the Tool Machine feedrate in micron revolutions that can be useful in borings 452 C B Ferrari Programming E560 G96 BORING CYCLE This instruction identifies the macroinstruction for boring with detachment from the wall Example N10 GOX YZABPA T M20 C96 X Y ZA BE RLM 5 F The E function is the spindle key angle respect the X axis It is POSITIVE the angle that the quill key has to execute in counter clockwise way starting from the X axis NEGATIVE the angle executed in clockwise way By mounting the tool with the same orientation of the spindle key at the end of the cycle the tool will executes a detachment from the wall and after will traverse to the R plane The CN will execute these operations in the following sequence 1 Traverse to X Y A B position 2 Traverse to L 3 Feedrate to the Z plane 4 Stops if programmed C96 5 Spindle stops and spindle key positioning 6 Moving the X Y axes about 2 tenths of millimetre in direction defined with the E angle value 7 Traverse to the R plane 8 Traverse to the number 1 X Y plane 9 Spindle rotation on By programming G96 the machine has a stop at the final feedrate quote for a number of revolutions equal to the input value after the slash and after traverse to the R plane After programming a G81 89 or a G96 97 function the CN forgets the previous programmed L value but considers the one defined
13. G5A10B25 Example NO 1 G9X0YOPA1 418 C B Ferrari Programming E560 G17 XY INTERPOLATION PLANE The G17 function indicates the Horizontal XY Interpolation Plane Z will become the Orthogonal to this plane At the beginning the CNC automatically selects the G17 plane and all the following considerations will be reported to this plane G18 XZ INTERPOLATION PLANE The G 18 function indicates the Longitudinal XZ Interpolation Plane Z will become the Orthogonal to this plane The selection of G18 plane can be executed whether on the head or during the program and it is erased only by G17 or G19 Example NO N10 GOXOYOZOPA1 N20 G1Z30F300M3S1000 N30 G18 N40 GOX25Y0 N50 G1F150Y 10 N60 GOY10 N70 G17 N80 G0X50Y50Z50 NOO G19 YZ INTERPOLATION PLANE NO N10 G18 N20 GOX10Y10Z30PA1 N30 G1M3S1000F150Y 10 N40 GOY50 50 G19 indicates the Transverse YZ Interpolation Plane X will become the Orthogonal to this plane The selection of G19 Plane can be executed whether on the head or during the program and it is erased only by G17 or G18 Example NO N10 GOXOYOZOPA1 N20 G1Z30F300M351000 N30 G19 lt N40 GOY25Z0 N50 G1F150X 10 N60 GOX10 N70 G17 N80 G0X50Y50Z50 C B Ferrari Programming E560 NO N10 G19 0 GOX0Y0Z30PA1 N30 G1M3S1000F150X 10 0 GOX50 0 PE560GB DOC 20 05 04 41 9 G26 G27 FEEDRATE ON THE TOOL TIP
14. K 17 constant in micron Each measure of length and radius is done two times consequently the tolerance between the two measures is written in configuration K 15 float constant With the K16 float constant the tool holder cone to zero setting the spindle key is defined and is expressed in millimetres The tolerance to verify the tools is written in the calling subprogram part program after character and is expressed in millimetres with the point to separate integers from decimals It is usable with all verify cycles When character is not programmed or when its value is zero the verify cycle become a normal measure cycle The qualification of this instrument is done with these functions 6377 Setting of the instrument for the tools length Move the machine manually with the special tool over the instrument for the tools length and write G377F1000 G378 Setting of the instrument for the tools radius Move the machine manually with the special tool near the instrument for the tools radius and write G378F1000 Ferrari Programming E560 esecs poc 20 05 04 465 Tool table disposition for the automatical tool managing number from 0 to 255 to indicate the same tools in the holder plate When this number is 0 tools are managed in the traditional way and any automatical tool research is allowed When this number is different from 0 this means same numbers same tools type This makes the automatical subs
15. N20 G97 XY ZABRLQZEKW M S Where QZ Distance raised from the bottom E Radius path of centre tool The sign indicates the thread direction Counter clockwise Clockwise Pitch of thread W Pitch of helical approach to the workpiece The CNC will execute these operations in the following sequence 1 Traverse to the X Y position 2 Traverse to L 3 Feedrate to the Z plane 4 Reverse traverse to Z QZ plane 5 Approach to the workpiece with helical interpolation of radius E 2 and Pitch W to the point X E The start position of the thread in Z axis is then Z QZ W 2 6 Helical interpolation Clockwise E or Counter clockwise E with centre X Y radius E and pitch K 7 Detachment from the workpiece with helical interpolation radius E 2 and pitch W to the point X E 8 Return to the R plane After programming a G81 89 or a G96 97 function the CN forgets the previous programmed L value but considers the one defined in the G block of the fixed cycle used In case that IN THE FIXED CYCLE DEFINITION BLOCK the L dimension is omitted the position is done on R dimension If both R and L values are omitted the CN considers the last programmed R value If this doesn t exist the traverse and the return to the plane perpendicular axis will be executed to the zero quote If activated the G341 function the D value is ignored and the CN consider the radius value imposed in the detailed table
16. OR DE ACTIVATION DR ON THE TOOL RADIUS The G345 function cancels the DR correction on the tools radius The G344 re establish the DR correction on the radius and is active from the start C B Ferrari Programming E560 PE560GB DOC 20 05 04 479 G349 SUBROUTINE program containing the G349 path program name is charged on the CN memory 1PROG LOAD when the G349 function is executed the CNC automatically charge the subroutine indicated inside the parentheses and is executed immediately A subroutine must be in ISO and have in the second block a G Function PROG33 NO Example PROG1 NO 1 N2G349 BLOCK PROG33 N3 lt N20 4 N30 N5 2 N40 N6000 2 50 9999 G359 function writed the subroutine is programmed to return to the main program Example PROG2 NO N1 N2G349 BLOCK PROG33 gt N3 eee N4 tt N5 N6000 A routine must start and finish in the same file is not possible to nest the subroutines 480 PROG33 NO N20 G N30 N40G359 N50 N99999 C B Ferrari Programming E560 G351 ROTO TRANSLATION The G50 function cancels the G351 The G351 function indicates a Roto translation of the absolute reference system according to a new Cartesian system of programmed co ordinates in the same block One time the G351 function is activated all the followings elements must be programmed according to the new refere
17. PA2Y P3 PA2Z P4 distance in X regarding the new origin from PA2 P4 50 25 P5 P1 P4 P6 distance in Y regarding the new origin from PA2 P6 42 P7 P2 P6 P8 distance in Z regarding the new origin from PA2 P8 23 P9 P3 P8 function to write the absolute quotas in the PA1 origin M365 M300 PA1 XP5 YP7 ZP9 N99999 PA2 C B Ferrari Programming E560 PES60GB DOC 20 05 04 509 M704 M704 1 M705 M708 M709 TAIL STOCK MANAGEMENT It is possible with M704 and M705 to move the tailstock forward or backward With the M704 function the tailstock goes forward to reach the piece automatically lock and switch on the light to signals that the piece is locked Vice versa by programming the M705 function the tailstock return backward release the piece and switch off the light If the machine is equipped by the B axis a switch that signals provides the tailstock to the NC if it is possible to rotate the B axis In this case only when the tailstock is backward switch pressed will be possible to rotate the B axis There are two others functions M708 M709 with the first M708 it is possible to disable the locking of the tailstock that normally happen by a manual command or automatic command M704 In this case the tailstock stays against the piece only with the pressure exercised by the air The M708 function is modal and stays memorized also when we switch off the machine To return to the normal condition it is necessary to prog
18. QZ C B Ferrari Programming E560 PE560GB DOC 20 05 04 443 G84 TAPPING CYCLE It identifies the Tapping cycle Example N1 GOXY ZABPA T G84 X Y Z A B R M L C7 The CNC will executed these operation in sequence 1 Traverse to the X Y A B position 2 Traverse to the L plane 3 Feedrate to the Z plane 3a Executed in substitution of point 3 if programmed the Feedrate to L QZ or to L QZ QZ 10 4 Spindle motion reverse and return at feedrate to the R plane 5 Remove spindle reversal 6 Traverse to the R plane It continue to repeat the operations defined in the points 4 and 5 decrementing the QZ of the 10 each time until to a maximum of the 50 Reach this value the QZ stays constant up to the attainment of the final quota In G84 cycle the value of the started F has the Drilling pitch and it is express in Micron Revolutions F 1000 1 mm rev The axis in operation goes on following the programmed pitch with the number of the spindle revolutions so we also modify the revolutions with the Override Spindle potentiometer the Drilling does not feel the effects The M3 M4 function decides whether right or left spindle rotation After programming a G81 89 or G96 97 function the CNC forgets the previous programmed L value but considers the one defined in the G block of the fixed cycle used In case that IN THE FIXED CYCLE DEFINITION BLOCK the L dimension is omitted the p
19. T on the STATUS In the table this values can be written in different ways a By editing the table in manual and writing the time in minutes b In the block that call a tool measure function G300 G303 G306 writing the letter t small ti with the lifetime in minutes The tool dimensions can be transferred from the part program to the table in a block as the following N100 G99 M300 M364 T12C10L100DI0 5R7DRO 05t8500 LDT Tool Description The values written in the parenthesis except what is inside the are transferred in the tools table Each tool has the same form as the UTI files generated after a tools table save T Tool number whole number from 1 to 199 C Tool classes whole number from 0 to 99 L Tool length in mm with the point that separate the decimals DL Tool Delta Length in mm with the point that separate the decimals Tool radius in mm with the point that separate the decimals DR Tool Delta Radius in mm with the point that separate the decimals t Tool work time in seconds from 0 to 99999 LDT Where if tool work clockwise if counter clockwise LD flag of the tool status T if present active the check of the tool lifetime Tool description max 20 characters It is not necessary to write all this parameters but only the ones that you need The M300 function write in the bloc is used to adjourn the tools file The tool working time is kept in a partial counter that
20. any other machine function excluding the N block number Examples N10 GO X20 1 100 WRONG N10 P1 100 2 1 5 gt WRONG N10 P1 100 gt CORRECT N20 P2 P1 5 gt CORRECT N30 XP2 gt CORRECT This definition block of the parameter is executed together with the following working block pushing on ENTER only one time this allow to program the definition block of the parameters also inside a profile without stopping the continuity of the work It is not possible to do the Block Search on a block of parameter definition All the function values given with the parameters can be rototranslated and reduced in scale as in the normal programming while a function of X Y Z A B C type if it is programmed in one expression it will keep its last programmed value which is not altered either with the rotation or with the scale factor In the definition of a parameter whose values are known the following operator sequence presented in priority order SIN Sine of a angle in degree and tenth of degree C B Ferrari Programming E560 PE560GB DOC 20 05 04 511 COS Cosine of a angle in degree and tenth of degree TAN Tangent of a angle in degree and tenth of degree ASN in degree and tenth of degree between a 2 ACS Arc cosine in degree and tenth of degree between 2 Arc tangent in degree and tenth of degree between 2 LOG Logarithm in base e LGT Logarithm in base 10 EXP Exponential function
21. automatic sample tool laying down in the tools magazine By programming G506 1 it is possible to insert the special calibres manually Ferrari Programming E560 20 05 04 489 G550 CONFIGURATION AUTOMATIC RE ESTABLISHMENT The G550 function erases the G551 previously programmed and restores the normal condition of the configuration Example G550 G551 CONFIGURATION AUTOMATIC CHANGE This function allows the automatic configuration change Used to work with the normal configuration where are usually set the 6 axes machines 3 linear 3 rotating in a different conditions from that operating one at the machine turning on For example let s suppose to have a machine equipped with a dividing unit that turns around the Y axis and hit table that rotates around the Z axis We want mill a fan blade or digitize through cycles that employ the table rotating axis in both these cases is necessary enable the table to rotate around an axis parallel to the X or X axis Z To execute this the operator must 1 Rotate the B axis from 0 to 90 degrees 2 Zero set work piece origin with the dividing unit still in the B 0 position 3 Write on one of the working file first command instructions as follows G551 90 WARNING angle value written between the parenthesis can 90 or 90 Every other value written in the file will cause an error
22. in the block with G of the fixed cycle used In case that IN THE FIXED CYCLE DEFINITION BLOCK the L dimension is omitted the position is done dimension II both and values are omitted the CN considers the last programmed R value If this doesn t exist the traverse and the return to the plane perpendicular axis will be executed to the zero quote The E angle must be always equal of the spindle key angle and also the tool For the Machine equipped with automatic tool change or with a Multiplexed rotary head this angle is 225 degrees In the others cases this angle must be measured If the E angle is omitted the CN take the ZERO value To execute a series of fixed cycle it is not necessary to rewrite the address G but in the followed blocks the new co ordinates and if changed the others informations about F S R L and Z Ferrari Programming E560 20 05 04 453 7 Example of boring cycle NO N1 G45T1 G96 X0 YO Z 20 R2 E30 F400S2000M13PA1 N3 X100 N4 G47 N9999 454 C B Ferrari Programming E560 G97 MILLING BORE AND MILLING A THREAD CYCLES This instruction identifies the macroinstruction for two operations Milling a Bore and also milling a Thread The CN recognizes the one from the other function by verifying the existence of the QX parameter in the G97 block If in the G97 block is programmed a different f
23. is adjourned all the time that the tool is working and simultaneously is verified that the tool working time is not bigger than the one inserted on the table When the tool finishes the established work time it is replaced with a tool with the same class then continue the execution In the table the substituted tool will have the bit X and its work time is annulled The execution restart with an automatic repositioning that with the following order Spindle rotation restart Tilting head repositioning X and Y axes repositioning Z axis repositioning 2 DV YS wa 1 2 3 4 When the tool is substituted before to have finish its work time the table is adjourned with the remaining time The table is adjourned with the worked time also if the CNC is resetted by pushing lt Shift F11 gt without to have release the tool in the magazine If the CNC is switching off without the reset procedure the remaining tool time is NOT adjourned on the table C B Ferrari Programming E560 PE560GB DOC 20 05 04 467 This group of functions permits the management from a program of the tool substitution that has finished its lifetime If this mode is active the tool substitution is executed only from the program In this way we avoid the milling interruptions with the tool in contact with the piece or during the phases of milling where it is not advisable to substitute the tool This function must be programmed at the end of positioning GO rapi
24. slash By programming QZ this stops is executed for all the time that the perpendicular axis does the QZ incremental move If is programmed the QZ value without the after the G81 the plane perpendicular axis stops and immediately restart THE QZ VALUE MUST BE ALWAYS NEGATIVE After programming a G81 89 or a G96 97 function the CNC forgets the previous programmed L value but considers the one defined in the G block of the fixed cycle used In case that IN THE FIXED CYCLE DEFINITION BLOCK the L dimension is omitted the position is done on R dimension If both R and L values are omitted the CNC considers the last programmed R value If this doesn t exist the traverse and the return to the plane perpendicular axis will be executed to the zero quote For execute a series of drilling cycle it is not necessary to rewrite the address G but in the followed blocks the new co ordinates and if changed the others informations about F S R L Z If z or 0 the point 2a is not executed The passage between the point 2a and the point 3 is executed without stop The point 3 is always executed by feedrate F G82 DRILLING CYCLE IDENTICAL AT THE G81 FUNCTION G81 G82 C B Ferrari Programming E560 PE560GB DOC 20 05 04 441 G81X Y Z R e g GO X V C1 LI G81 X Y Z R QZ e g GO G1 1 X V Ferrari Programming E560 442 G83 DEEP DRILLING CYCLE It identif
25. the D radius compensation is inserted on the right of the profile trajectory to execute Example N10 GOXOYOZOMSS 1000F150PA1 N10 GOXOYOZOMSS 1000F150PA1 N20 G41X10Y10D3 N20 G42X10Y10D3 N30 G1X18Y21 N30 G1X18Y21 N40 640 0 0 N40 640 0 0 9 COO lt lt lt gt S NS SSS Se lt SK 55 ENS DONNE 424 Ferrari Programming E560 G43 G44 GRINDING CYCLE G43 function identifies the Grinding cycle with approaching of the piece from the left side and introduction of the D tool radius Also in this case are valid the same consideration for G41 The G44 function is equal to G43 excepted when the approach of the piece is from the right side For the programming it is needed to replace G41 G42 with G43 G44 n and input the QZ value where Number of cycles minute Max 999 n Qz Z deep excursion Example N10 GOXO0YOZOPA1M3S1000F 150 N10 GOXOYOZOPA1M3S1000F150 N20 G43 300X10Y10QZ 4D3 N20 G44 300X10Y10QZ 4D3 N30 G1X18Y21 N30 G1X18Y21 The G40 G rapid fixed cycle G change tool G G50 G60 functions erase the G43 or G44 425 PE560GB DOC 20 05 04 C B Ferrari Programming E560 CYCLES MINUTE n 1234 5 6 7 9 1011 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 35 40 45 DEEP EXCURSION IN Z mm 426 C B Ferrari Programming E560 G45 G45 PICK UP TOOL CYCLE It indicates the Pick up of To
26. the line with the G51 The G51 function execute first the translations and successively the rotations This function is active on the perpendicular plane of the tool either in G17 or G18 or G19 planes The G51 remains activated since the CNC read the G50 function The G50 function is active at the CNC start It isn t possible to use the function G51 together with G351 G751 or G752 Ferrari Programming E560 20 05 04 433 G55 HEAD ROTATION It identifies the Rotation Cycle of the Head without adjustment of the Work Plane to the Rotation angle The G55 cancels the G56 G355 G356 G755 functions and the origin translation This function is modal is active at the CN start and it is erased by the G55 G355 G356 G755 On machines series A B S the sign is positive for a clockwise rotation and negative for a counter clockwise rotation Example NO N10G55C 60 N20G0X50Y100Z50 The head is turned at 60 degrees gt Rotation point 434 Ferrari Programming E560 G56 HEAD AND ORIGIN ROTATION It identifies the rotation cycle of the head with adjustment of the Work Plane to the Rotation angle This function is modal and it is erased by the G55 G355 G356 G755 or by the RESET In the G56 block it is possible to program an origin translation in X Y and Z This translation is calculated respect the original reference system before the rotation he
27. the spindle revolutions Basing on the programmed number if the machine is equipped with more rotation ranges the right one is automatically selected and inserted M40 During the work cycles the CN keep under constant control the current absorption percentage of the spindle motor This percentage is visible on the screen If the absorption percentage is over the 98 for an equal time to the one imposed in spindle axis configuration the CN reduce the work speed of 30 on the one programmed If the absorption doesn t reduce of 98 the CN stop the machine and an error appear To keep under control an absorption value less than 98 it is sufficient to program S revolutions numb absorption percentage Example S2000 15 the spindle speed is 2000 rpm the reduce speed mechanism will be activated if the absorption percentage exceed the 15 for an equal time to the one imposed in axis spindle configuration C B Ferrari Programming E560 PE560GB DOC 20 05 04 517
28. to 0 before to program other rotation functions like G55 G56 G355 G356 The rotation sense is positive if the rotation is clockwise for an operator that looks the head of the machine machines Type A B S frontally Example NO N10G755C 60 N20G0X50Y100Z50 The head is turned at 60 degrees The rotation is executed on the spherical tool centre by moving consequently also the axes interested by the rotation Ferrari Programming E560 esecs poc 20 05 04 499 ROUTINE With an instruction bloc called routine it is possible to repeat to 999 times a group of blocks also changing each time some values inside the blocks by the incremental words QY QZ QA QC QD QE The QX QY and QZ increments automatically adjusts also the J and K values of centres circles Example 100 N10 0 100 This bloc will execute 3 times the operations included between the bloc number 10 and 60 with an increment of 100 mm and 1 we use a routine in a program with roto translation G51 G351 this must include the bloc of the G51 or G351 function see ex It is also possible to include routine inside routine up to 10 nested levels The increments are related to each level EXAMPLE A EXAMPLE B EXAMPLE C Incr routine in 2 Incr routine with angle E Drilling on a matrix NO NO 0 29020 1 G45T1 G1
29. tools magazine must have the PAO origin and the second the 9 origin In the machine with two tools magazines it is obligatory that the one on the left have the PAO origin and the second one on the right the origin The G45 and G47 functions cancel eventual interpolation plane variation the G18 or G19 functions must be reprogrammed after the G45 or G47 functions The G45 and G47 functions cancel the origins translation G746 or G748 The G746 or G748 functions must be reprogrammed after the G45 or G47 The G45 and G47 functions move the head in vertical position After tool change must be reprogrammed the head positioning if necessary The G45 and G47 functions cancel the radius compensation G41 G44 After the G45 or G47 must be reprogrammed the functions that enable the spindle rotation and the coolants During the execution of G45 or G47 the function M10 is forced If we break this cycles is necessary reprogrammed the functions M11 Any functions programmed on the G47 line are ignored by the CNC on the G45 lines are accepted only the tool programming T C B Ferrari Programming E560 PE560GB DOC 20 05 04 431 G49 PROGRAM LINK It must be programmed before the final 96 Example N235G47 N236G49 BLOCK DDD 9999 program containing the G49 program name is charged the CNC memory 1PROG LOAD when the G49 function is executed the CNC automatically charge the program indicated inside th
30. up piece function option 500 Measuring tool length cycle with manual tool change option 503 Measuring tool radius cycle with manual tool change option 506 Measuring tool length and radius cycle with manual tool change option Q550 Configuration automatic re establishment Q551 Configuration automatic change G571 G578 Digitizing cycles option Q731 Toolradius compensation in space with zero on the tool point 0703 Tail stock forward with reduced air pressure optional 5704 Tail stock forward with normal air pressure optional Q705 Tailstock backward optional 5740 Cancels G748 Q746 Origins translation and rotation associated to the table rotation Q748 Origins translation associated to the table rotation Q751 3D Translation G752 Rotation Q755 Head rotation in centre of spherical tools 414 C B Ferrari Programming E560 FUNCTIONS SPECIFICATION GO RAPID POSITIONING GO identifies a Linear Interpolation of the controlled axes executed in Rapid speed In case of moving of more axes together the Rapid speed will be adapted to the slower axis At every moment during of the work it is possible with the Rapid Override potentiometer on the frontal surface of the CNC to change the speed from 0 to 100 The GO function allows replacing the followed functions of CNC 132 160 G5 Rapid A and B auxiliary axes G7 Rapid of the perpendicular axis to the interpolation plane G9 Rapid of the i
31. 0027200 1 2000 5120 X20Y10 X30Y15 Produces this tool path G0X130Y150Z300 G1Z100 X50Y60 X60Y65 Ferrari Programming E560 20 05 04 495 The G751 function is in incremental that means the new G751 function will sum the previous G751 functions Example 3 NO G751X30 G751X30 GOX100Y100Z200PA1F2000 5120 20 10 X30Y15 Produces the tool path 0 160 1007200 But also 5120 80 10 90 15 0 G751X60 10 100 10027200 1 2000 5120 X20Y 10 X30Y15 Produces the same tool path To reset the G751 function uses the G750 function It isn t possible to use the function G751 together with G51 or G351 496 C B Ferrari Programming E560 G752 ROTATION This function allows a rotation of the piece co ordinates around the axis defined by the user On the line where is programmed the G752 function can and must appear the quota of one axis only Example 1 NO G752Z90 10 100 10027200 1 2000 5120 X20Y10 X30Y15 Produces the tool path GOX 100Y100Z200 G1Z0 X 10Y20 X 15Y30 Can be programmed other rotations by writing on the next lines immediately or not the same function Example 2 In this example is applied first a rotation of 90 from Z and after a rotation of 90 from Y the first transformation produces The second That means The composition of the 2 produce C B Ferrari Programming E560 PE560GB DOC 20 05 04 497
32. 0Y 82 5 N20 G2X25Y 90150J 90 N65 X75Y 97 5 N21 G1Y 45 N66 G47 N22 G3X50Y 20125J 20 N67 G45T5 SCREW TAP ISO D 8 N23 G1X60 N68 G99 TSPP E500 DIAM8 N24 H1N8N23QZ 2 5 9 F1250S258PA1 N25 6022 N70 GOX90Y 82 5 N26 GOX75Y 82 5 1 G84Z 18R 3L2M13 7 12 2 5 2 75 67 5 N28 G41X75Y 105D9 5 N73 X60Y 82 5 N29 G1X96 236 N74 X75Y 97 5 N30 G3X104 896Y 100196 236J 95 N75 G47 N31 G1X112 113Y 87 5 N9999 2 QG3Y 77 51103 453J 82 5 N33 G1X104 896Y 65 N34 G3X96 236Y 60196 236J 70 N35 G1X53 764 N36 G3X45 104Y 65153 764J 70 N37 G1X37 887Y 77 5 N38 G3Y 87 5146 547J 82 5 N39 G1X45 104Y 100 0 G3X53 764Y 105153 764J 95 1 G1X75 2 H1N27N41QZ 2 5 N43 G47 N44 G45T2 FINISH MILL D 18 5 G99 TSPP E500 DIAM18 N46 F23081200PA1 7 H1N5N42QD 5 8 G47 9 G45T3 CENTER DRILL D 10 N50 G99 TSPP E500 DIAM10 C B Ferrari Programming E560 PE560GB DOC 20 05 04 461 Gxxx MACRO Subroutine A Macro Subroutine is an 150 part program that must start WITHOUT the character and must FINISH with the function G59 The main program start and finish with the character The Macro is called with the Gnumber function from the main program or from another subroutine The number can goes till 999 but the user must use from 101 to 299 When the number is the same as a CNC existing function this replace the old G function The Gnumber function gives the name to the file that must be charged in the direc
33. 99 Z axis rapid move to 5 from the positive end of course This function permits to move the Z axis to 5 mm from the positive end of course it must be programmed after the G390 function absolute quotes the block after the G399 function must have re programmed the piece origin definition Example N13 N14 20210 N15 G390 N16 G399 N17 0 100 15 1 N18 G428 PICK UP PIECE CYCLE This function is the pick up piece cycle used on the machine with pieces magazine Optional The G428 nn pick up the piece that is positioned on the magazine to the position number nn and put this piece in the dividing table The grip for the pick up release piece is automatically taken and must be positioned in the last position of the magazine ex n 17 The grip length corrector must be the last tool length corrector ex T17 The pieces magazine origin must be the PA8 The dividing head origin for the pieces change must be the PA7 Example N1 G428 2 G429 RELEASE PIECE CYCLE This function is the pick up piece cycle used on the machine with pieces magazine Optional The G428 nn pick up the piece that is positioned on the dividing table and release the piece in the magazine in the position number nn The grip for the pick up release piece is automatically taken and must be positioned in the last position of the magazine ex n 17 The grip length corrector must be the last tool length corrector ex T17 The pieces ma
34. ABLE AXIS MOUVEMENT AS A SPINDLE 484 G359 RETURN FROM SUBROUTINE TO MAIN 484 G360 INTERPOLATION WITH N U R B S sse enne 485 G377 SETTING OF THE INSTRUMENT FOR THE TOOLS LENGTH 486 G378 SETTING OF THE INSTRUMENT FOR THE TOOLS RADIUS 486 G384 RIGID TAPPING CYCLE start with spindle 487 G390 G391 ABSOLUTES QUOTES 487 G399 7 axis rapid move to 5 mm from the positive end of course 488 G428 G429 PICK UP RELEASE PIECE CYCLE 488 G500 TOOLS LENGTH MEASUREMENT WITH MANUAL TOOL CHANGE 489 G503 TOOLS RADIUS MEASUREMENT WITH MANUAL TOOL CHANGE 489 G506 TOOLS LENGTH AND RADIUS MEAS WITH MANUAL TOOL CHANGE 489 G550 CONFIGURATION AUTOMATIC RE ESTABLISHMENT 490 G551 CONFIGURATION AUTOMATIC 2 490 G690 BEARINGS CAGE REALIGNEMENT sessi 491 G731 D TOOL RADIUS COMPENS IN SPACE ZERO ON THE TOOL POINT 492 G740 CANCELS G746 and 748 sss ener snnt 493 G746 AXES
35. CLE WITH STOP IF OUT OF TOLERANCE 472 G305 TOOL RADIUS VERIFY CYCLE WITH AUTOMATIC TOOL SEARCH 472 G306 TOOL LENGTH AND RADIUS MEASUREMENT 473 G315 G319 G350 G354 CNC AXES 2 2 474 G320 G321 INCREASE SUM 22 4 475 Ferrari Programming E560 20 05 04 403 404 0322 0323 HELICOIDAL WORK IN GRINDING ABILITATION 475 G327 TOOLS TABLE AND ORIGINS MODIFY AND SAVE FROM A PROGRAM 476 G327 FILE DEFINITION WITH NAME TOOL 477 G328 G329 DL AND DR AUTOMATIC 478 G340 G341 RADIUS TOOL CORRECTION SELECTION 479 G342 G343 ACTIVATION OR DESACTIVATION DL ON THE TOOL LENGTH 479 G344 G345 ACIVATION OR DESACTIVATION DR ON THE TOOL RADIUS 479 CV SUBROUTINE 480 3351 ROTO TRANSLEATION nep p Hed ee ete haces 481 G355 HEAD ROTATION WITHOUT ADJUSTMENT OF THE WORK 482 G536 SPECIAL HEAD ROTATION nnne nennen nennt nnn enne 483 G358 T
36. DRESS N CHARACTERS MEANING A 5 4 Rotary axis quota B 5 4 Rotary axis quota 5 4 Rotary axis quota D 4 4 Tool Radius Value E 4 4 G51E Rotation Angle G61E Scale Factor Angle executed in Geometry E Digitizing Chord Error F 5 Work in Feedrate mm min or Micron rev G 3 Preparatory Function H 4 Routine Cycle 5 4 Radius Centre X Digitizing Increment J 5 4 Radius Centre Y K 5 4 Radius Centre Z L 4 4 Axis quota Orthogonal to the Plane 0 or 1 Passing Limitation in Copying 44 Origin Distance in Geometry M 4 Auxiliary functions m 3 Spindle rotary axis N 7 Block number PA 2 Absolute Origin point 1 8 X Tool Disallignement correction Q 1 8 Y Tool Disallignement correction Q 4 4 QY QZ QD QE Increment addresses Routines and in cycles R 1 8 Z Tool Disallignement correction 4 4 Axis Quota Orthogonal to the Plane in Cycles Geometrical Radius 5 5 Spindle Speed in rom S 5 2 Spindle Speed in rpm with control of the Spindle Absorption 3 Time in tenths of second T 2 Tool and Correctors of tool U 4 4 Axis X Limit Area in Digitizing 406 C B Ferrari Programming E560 V 4 4 Axis Y Limit Area in Digitizing W 4 4 Axis Z Limit Area in Digitizing X 4 4 X Axis Quota Axis X Limit Area in Digitizing Y 4 4 Y Axis Quota Axis Y Limit Area in Digitizing Z 4 4 Z Axis Quota Axis Z Limit Area in D
37. EXG Exponential function 10 n SQR Square root Raising to power Multiplication Division NEG Change of sign ABS Absolute value INT Whole value cut off par defect NEI Whole value more approximate Addition Subtraction Equal In the valuation of an expression brackets can be used for a maximum of 9 levels in order to know the various groups of operations that have the same priority Inside every level of brackets you can list in priority order up to 4 operations An expression is a computing over an operand series as constant as parameters or axes codes E g P1 SQR 80 5 SIN 30 P3 Y P8 ATN2 The written commands can be written either in small letters or in capital letters while the P X Y etc commands must be written in capital letters It is possible to insert the space character between the commands a bracket must divide two consecutive commands P1 80 5 SIN 30 gt Wrong P1 80 5 SIN 30 gt Correct The expression is calculated from the left to the right keeping in mind the priority of the commands and the brackets level The representation field of the parameters values goes from 4 19 10 307 to 1 67 10 308 also if they are displayed with four whole codes and three decimals 512 C B Ferrari Programming E560 Between the offered possibilities with the parameter programming there are the conditioned jumps through the ones it is possible to stop the normal sequence of execution of
38. GRAMMING On the programming line can be programmed with the G function the followed functions M301 T1 T2 13 must be programmed for every measure cycles to indicate the tools to C1 0C L1 02 measure The tools are measured with the sequence written between All the cycles must start without the tool on the cone When T1 T5 is programmed T1 to T5 tools are measured When T7 is programmed T1 to T7 tools are measured The new tools measure is memorized on C CONF_DIR TOOLS WRK Threshold of tolerance for the verify cycles in mm The measure obtained is compared with the one written on the table and replace that one if the difference between those two don t go beyond the value written after the If the character is not programmed the verify cycle become a measure cycle and adjourn the value on the table On the manual cycles G503 and G506 the 1 value establish that the callipers must be insert manually Z axis quotas for the manual tool change is the spindle key orientation is the tool lifetime in seconds works only on the measure cycles The D1 value programmed disables the tool automatic replacing that s gone out from the tolerance in the G302 and G305 cycles Ex N100 G302 0 02 D1 N110 G47 If the tool isn t in tolerance is vain to replace it by a new one that has got to be returned in the magazine immediately With the Q1 programmed value is possible to execute the measure cycle or tool ve
39. N197007 P105 P102 N197008 P107 P7 P104 N197009 P108 P107 4 N197010 P109 P9 197011 P106 P6 P108 P7 N197012 G51XP1YP2 N197013 GOXP103Y0 N197014 ZP5 N197015 G1ZP106 N197016 G41XP103YP102DP8 N197017 G3XP100YOIP103JOKP107 197018 G210JOKP7 N197019 P109 P109 1 N197020 P109 gt 0 N197018 197021 G3XP103YP1051P103JOKP107 N197022 G40Y0 N197023 GOZP5 N197024 G59 ee Ferrari Programming E560 20 05 04 463 FUNCTIONS FOR TOOLS PRESETTING TOOL LENGTH AND TOOL RADIUS SETTING PROCEDURE Zero setting device instrument positioning This instrument must be mounted in a Tool Machine X Y and Z accessible axes position The head of this instrument is used to set and to verify the tools lengths the other head in the lateral position is used to set and to verify the tools diameters The position of this instrument must be indicated on SHIFT F9 see the following picture the X Y quotes are referred to the centre of the zero setting head while the Z quote is positioned near this one 2 mm over To zero setting this instrument during the installation or if this instrument has been moved it is necessary to move to the centre in X Y and in Z 2 mm between the spindle key and the head for the length zero setting and Find the length key centre Press SHIFT F9 OFFSET Press F4 AZZER By using f 4 select QUOTE INPUT X axis Press ENTER Press ENTER By using gt select QUOTE INPUT Y axis Pre
40. PROGRAMMING MANUAL 560 C B Ferrari 402 Ferrari Programming E560 TABLE OF CONTENTS PROGRAMMING erit te dee da ad due ee a 405 DEFINITION OF PROGRAMMING 44 2 42 406 G FUNCTIONS gt gt gt gt 9 2 99 2 2 22 X 409 GO RAPID 415 G1 LINEAR INTERPOLATION 416 G2 CIRCULAR INTERPOLATION 417 G3 CIRCULAR INTERPOLATION COUNTER 417 M 418 G5 G7 G9 RAPID 418 G17XY INTERPOLATION 419 G18XZ INTERPOLATION PLANE 4 419 G19YZ INTERPOLATION 419 G26 G27 FEEDRATE ON THE TOOL 20 14 420 G30 G31 AUTOMATIC VELOCITY REGULATION 2 2 2 421 G31D RADIUS COMPENSATION IN SPACE 2 22 2 423 G30 G32 NO AUTOMATIC VELOCITY 2 2 2 423 G39 SPINDLE QUILL KEY
41. SYSTEM ROTATION ASSOCIATED TO THE TABLE ROTATION 493 G748 AXES SYSTEM TRANSL ASSOCIATED TO THE TABLE ROTATION 494 2751 TRANSLAT ON ar a a A idis 495 G752 ROTATION 0 Ue ere ceed te ad obe MP AERE 497 755 HEAD ROTATION WITH SPHERICALS TOOLS 499 H ROUTINE 52512 icti e e ete ad eda ad dece te a 500 M FUNG TONS uote 503 M10 Mt11 FUNCTIONS eer eet ae e n terra 504 40 42 SPINDLE GEAR a 505 M58 rotary axis ROTARY TABLE REVOLUTIONS RESET 505 M184 M185 PIECES 000 en 505 M200 WORK TIME uei i e ber GRE nde e DOE edente 506 M320 M327 STOP IN MICRO eT he eere he eda e eee 506 M MEMORY DISK FILES 0 422 2 507 M364 M300 TOOLS MODIFY FROM A 508 M382 M385 MESSAGES FROM A 508 M365 M300 ORIGINS ZEROSET FROM 509 M704 M704 1 M705 M708 M709 TAIL STOCK MANAGEMENT
42. When T7 is programmed T1 to T7 tools are measured Before starting a zero set tool cycle it is necessary to insert in the tools table a higher value of the effective length to avoid to damage the instrument G301 TOOL LENGTH VERIFY WITH STOP IF OUT OF TOLERANCE The tool length verify and zero setting cycles is realized with G 300 program and can be recalled by others programs Example N10 G301 0 01 E QE Execute a verification cycle of the actual length of the mounted tool the actual length is compared with the one written on the table and substituted to this one if the difference between them don t exceed the value written after the character If the difference between them exceed the imposed value the P201 parameter take the 0 value If the character is not programmed the actual length is re adjourned in the table Parameters P201 P202 and P203 are used If the G301 is programmed in the middle of the program it is important to re program the M function M3 or M and the spindle speed S in the next block of the program to restart the spindle Example G301 0 02 GOX Y 1500 M13 470 C B Ferrari Programming E560 G302 TOOL LENGTH VERIFY WITH SUBSTITUTION IF OUT OF TOLERANCE The tool length verify and zero setting cycles is realized with G 302 program and can be recalled by others programs Example N10 G302 0 07 E 01 Execute a verification cycle of the actual length of the mounted tool th
43. Y axis Quotas Y and J change G2 in G3 and G41 in G42 Mirror Z axis Quotas Z and K change G2 in G3 and G41 in G42 Allow inversion of the sign only for quotas X and Allow inversion of the sign only for quotas Y and J Allow inversion of the sign only for quotas Z and Allow inversion of the sign only for quotas XY and Allow inversion of the sign only for quotas XZ and IK QX QZ Allow inversion of the sign only for quotas YZ and JK QY QZ Allow low gamma if it is on tool machine Allow high gamma if it is on tool machine Enable coolant 3 outside air Enable coolant 4 outside air oil Enable coolant 5 air oil in the spindle Enable coolant 4 outside oil Rotary table revolutions reset Exit strobe 200 msec for pneumatic table control General power off Axis A Cone cleaning Axis A STOP Cone cleaning M3 M51 M4 M51 M3 M52 4 52 M3 M53 Ferrari Programming E560 PES60GB DOC 20 05 04 503 M118 M4 M53 M124 Tools magazine OUT optional M125 Tools magazine IN optional M135 Magazine rotation to the position of tool T M135 T1 M158 Grip opening optional M159 Grip closing optional M177 Rotable magazine door open M180 Rotable magazine door close M184 Tools pieces magazine OUT optional M185 Tools pieces magazine IN optional M200 Work time M704 Tail stock forward with normal air pressure optional 704 1 Tail stock forward with reduced air
44. Z 2 G51 YO 2 G81X5Y5Z 5R3PA1F 6 G41X Y D GO 100 Y 10 PA1 H9 QX10 M7 75 4 4 2 QY8 IM G47 Be gc N99999 N50 G40X Y N50 025 N51 H4 5 N50 QZ 2 N51 H4 N3 N50 QE 20 N52 G50 N99999 N99999 The maximal program dimension where it is possible to include a routine is 1000 Kbytes It is also possible to include in a routine H a subroutine call using the function G349 BLOCKMile name 500 C B Ferrari Programming E560 EXAMPLES OF REPETITIONS PROFILE WITH VARIOUS PASSES IN Z AZ ZO NO 1 G45 11 2 25 20 1 005700 25 13 G1Z 1 G41Y12D5 N6 G1X15 N7 Y 12 N8 X 15 N9 Y20 N10 G40X 25 N11 H4 N4 N10 QZ 1 N12 G0Z5 N14 G47 9999 LINEAR REPETITION A PROFILE NO N2 GOX20Y20PA1 N3 Z5F200S600M13 __ ___ G1Z 2 G41X40D8 M6 61V110 7 120 Y50 N9 X20 de 22 N10G40Y20 12 60275 E go 100 100 100 80 80 80 80 N13H3N2N12QX100QY8 0 N14G47 N9999 Ferrari Programming E560 20 05 04 501 MIRROR OF A PROFILE NO N1 G45 T1 2 GOX5Y5PA1F300S700 N3 Z5M13 Yai N4 61 7 3 20 10 N5 G41X20D8 Im N6 G1Y60 1 21 M7 X30 M8 V50 X60 M21
45. ad angle The G56 function is allowed only in the X Y interpolation plane G17 No possible to use together 2746 function Example 0 N10 G56 X 85 Y 10 7 28 C 45 N11 GO Y30 N12 25 All the lines programmed after the N10 will be executed with an origin translation about 85mm in X 10mm in Y 28mm in Z and with the X Y plane rotated respect the Y axis since be orthogonal to the head position 45 With a axis C rotation of 90 degrees the axis X will move when it is programmed a Z axis movement and vice versa The CNC visualize on the screen the quotes like if the head was always in the 0 angle position A A Rotation point 4 Origin Translation Ferrari Programming E560 20 05 04 435 436 NO M10 M11 XYZ 1 64511 2 GOXOYOPA 1 022230053501 13 4 617 2 5 G41X8Y2D5 6 G3X0Y1010J2 7 G1X 10 8 Y40 X 30 N10 Y 40 N11 X30 N12 Y40 N13 X10 N14 Y10 N15 XO N16 G3X 8Y2 N17 G40X0YO N18 GOZ10 N19 GOX60 N20 G56X50Y0Z 40C90 N21 H1N2N18 N22 GOX 50 N23 656X0V070C0 N24 G0X 100 N25 1 50 55 15 N25 P2 55 SIN15 N26 G56XP1ZP2C 15 N27 H1N2N18 N28 G0Z20 N29 G56X0Y0ZOCO N30 G47 N9999 C B Ferrari Programming E560 G58 ROTARY TABLE REVOLUTIONS RESET The G58 function is used for zero setting the revolutions counter of the absolute rotary axis defined with type
46. al stop if G88 is programmed N3 block 5 Traverse to the R plane 5a Feedrate f to L z 6 Feedrate F to the Z plane 4 block 7 Traverse to the R plane Feedrate f to 2 8 Feedrate F to the L plane In the N3 and N4 blocks are programmed only the Z and R values By programming G88 the machine has a stop at the final feedrate quote for a number of revolutions equal to the input value after the slash and after executed the successive block To exit from the piece it is necessary to program an exit block After programming a G81 89 or a G96 97 function the CNC forgets the previous programmed L value but considers the one defined in the block with G of the fixed cycle used In case that IN THE FIXED CYCLE DEFINITION BLOCK the L dimension is omitted the position is done on R dimension If both R and L values are omitted the CNC considers the last programmed R value If this doesn t exist the traverse and the return to the plane perpendicular axis will be executed to the zero quote For execute a series of drilling cycle it is not necessary to rewrite the address G but in the followed blocks the new co ordinates and if changed the others informations about F S R L Z C B Ferrari Programming E560 PE560GB DOC 20 05 04 449 G89 REVERSE BORING CYCLE It identifies the Reverse Boring Cycle Example NO N1 XY ZABPA T G89 X YABZ RLM S The CNC will execute these operations in s
47. and M185 functions M185 PIECES MAGAZINE CLOSING This function is programmable only when magazine is in open position dividing unit is upright B AXIS and magazine access side door is closed If the machine is switched on with the magazine in a mid travel position follow the same procedure for the M184 function descript above C B Ferrari Programming E560 PES60GB DOC 20 05 04 505 M200 WORK TIME It is possible to write in a part program the M200 function to have the work time After a movement or the spindle activation the timer starts the time is memorised in the P245 parameter ShifttF6 PAR as minutes seconds Program example with M200 function NO G99M200 1 1 0 0 60712100 N2G0Z100 G99 P1 TIME IN SECONDS P1 P1 INT P245 60 P245 INT P245 100 G99 P2 TIME IN MINUTES N4 P2 P2 INT P245 P245 INT P245 100 60 N99999 M320 M327 STOP IN MICRO These M functions allow stopping the machine movement programmed in the block when an external event intervenes The external event is fully asynchronous as regards the part program execution Are recognized 4 simultaneous external events called as MICRO 1 4 On these Micros transition status is possible to program M 320 Stops the machine movement during the MICRO 1closing M 321 Stops the machine movement during the MICRO 1opening M 322 Stops the machine movement during the MICRO 2 closing M 323 Stops th
48. and used the right one During the G84 or G384 tapping cycle programmed is forced the M42 for all r p m If is necessary to carry out the tapping in a Low Gear the function M40 has got to be programmed in the previous program block The M40 programmed will remain operative until is run an automatic or manual tool change or when another function M will be programmed again M58 rotary axis ROTARY TABLE REVOLUTIONS RESET This function is used to reset automatically the revolutions of rotary table To be used with the axis in movement but almost 50 after the 360 and not on the last working block Example 1 31 2055 3 3941220 398 409 8421 31 2048 3 1446220 4693 410 6596 X 31 2041 Y 2 8865220 5373A51 4979 M58 A follow in the same direction 31 2035 2 6272720 602 52 3361 31 2028 2 3541720 6643 53 2127 M184 PIECES MAGAZINE OPENING This function is programmable only when magazine is in closed position dividing unit is upright B AXIS and magazine access side door is closed If the machine is switched on with the magazine in a mid travel position is possible to move it in manual carrying out F11 SOFT KEYS F1 AXES JOG MAN So pull the magazine forward by F5 PARTS STORE FWD or backward by F9 PARTS STORE BKG when the button is left the magazine stops When one of the two extreme positions is reached inside or outside the magazine will be managed no more by the buttons F5 or F9 but only by M184
49. ane where X is the perpendicular axis 20 25 For the geometrical programming see the specific chapter G26 Feedrate on the tool tip also for rotary axes G27 Real feedrate of the axes for rotary DEGREES MIN G30 Cancel G31 function G31 Active working way active at the start Feed on the tip of tool G38 Defines ways of copy alternately at parameters given in VCP table OPTION G39 Spindle positioning with angle M from 0 to 360 G40 Positioning with Cancel Cutter Radius compensation G41 Tool Approaching during the work with introduction of radius tool correction on the left of the programmed path G42 Tool approaching during the work with introduction of radius tool correction on the right on the programmed path Ferrari Programming E560 20 05 04 409 G43 G44 Grinding cycle like G41 and introduction of an oscillatory movement on the axis orthogonal at the work plane Grinding cycle like G42 with introduction of an oscillatory movement on the orthogonal at the work plane axe G45 G47 G49 G50 G51 G55 G56 G58 G59 G60 G61 G62 G63 Pick up automatic tool cycle subroutine Release automatic tool cycle subroutine Function of connection programs in memory Cancel G51 Rotation translation according to programmed point X Y E Rotation cycle rotary head without adjustment of the plane with the rotation angle Rotation cycle rotary head with adjustment of the plane w
50. asuring tool length and radius cycle option Feeler adjustment of the coefficients option Zero recovery on a pin option Zero recovery on a hole option Zero recovery on Z option Redefinition axes CNC lt gt IND function Redistribution axes function Definition tern axes feeler function C B Ferrari Programming E560 PE560GB DOC 20 05 04 411 G319 G320 G321 G322 G323 G324 G325 G326 G327 G328 G329 G330 G331 G332 G335 G336 G340 G341 G342 G343 G344 G345 G346 G349 G350 412 Assignation synonyme axes function Disable the G321 Q increase sum abilitation Disable the grinding cycle Enable the grinding cycle Exclusion of the axes repositioning with LNS Zero recovery on a square option Zero recovery on a edge option Origins and tools lengths management Delta length correction on the tools table Delta radius correction on the tools table GPF repositioning Recovery 931 function with GPF Recovery G32 function with GPF Enable the registration of the machine quotas on disk Disable the registration of the machine quotas on disk Radius correction in profile from part program Radius correction in profile from table Activation of the Delta L on the tool length Cancels G342 Activation of the Delta R on the radius tool Cancels G344 Automatic substitution of the tool with time expires Subroutine Dividing table axis initials modification C B Ferrari Programmin
51. be moved in a fixed position that have not to change following the Q value programmed in the routines G320 function cancel G321 function by reactivating the Q values sum The G320 function is active at the start G322 G323 HELICOIDAL WORK IN GRINDING ABILITATION G323 function enables CNC to execute a circular helicoidal interpolation to effectuate the drill grinding This function allows the inversion of the helix axis movement sign without changing the movement of the circle axes The G322 function enables the helicoidal interpolation with constant step The G322 function is active at the start C B Ferrari Programming E560 PE560GB DOC 20 05 04 475 G327 TOOLS TABLE AND ORIGINS MODIFY AND SAVE FROM PROGRAM Function used to re adjourn and or save the tools tables and origins from a program Functions description G327 M360 file name Are adjourned all the CNC origins quotas with the values written on the file It is possible to use only the files previously saved with the M361 function G327 M361 file name Are saved all the CNC origins values on disk with the file name The format of this file is readable only with the M360 function G327 M362 file name Are adjourned all the CNC tools quotas with the values written on the file It is possible to use only the files previously saved with the M363 function G327 M363 file name Are saved all the CNC tools values on disk with the file name The format of this file is rea
52. block for automatic pick up tool cycle G45 T Three cutters tool D20 It is also necessary to specify in a File the tool number and the relative position on the magazine with phrases like Tool name Position on the magazine That file must be called from the Part Program by the G327 M395 function Example G327M395 C DIRECTORY FILENAME A program with this function is showed by this example File with tools positions definitions C DATA POSUT T TOOL D10 22 D3 5 24 T Boring bar 050 21 T CENTRE DRILL 3 T ISO TAPP M6 12 Example of a program that use the DATA POSUT file 0 N10G327M395 C DATA POSUT N20G45T CENTRE DRILL N30GOPA2X100Y100 N50G47 N60G45T Drill D3 5 N70G81PA2X50Y50Z 30R10F1000 N80G47 N90G45T TOOL D10 N100GOPA2X50Y50 N120G47 N9999 C B Ferrari Programming E560 PE560GB DOC 20 05 04 477 G328 G329 DL AND DR AUTOMATIC CORRECTION It is possible to change the DL and DR values on the tools table from the part program by using those special functions G328 Assign to the DL on the table the value of the parameter P100 The L value doesn t change The tools to modify must be writing on the M301 T2 function The G328 subroutine uses the M328 function G329 Assign to the DR on the table the value of the parameter P101 The R value doesn t change The tools to modify must be writing on the M301 T2 function The G329 subroutine uses the M329 function Examp
53. ction Syntax G748 A or G748 B or G748 AB Before to use the G748 function it is necessary to make the table pre set See on User Manual Shift F2 Key Z Example NO 74 1 24571 A eA 2 GOAOB45PA1 E N3 G748 B GOX Y Z N35 Example 0 Table centre 1 G45T1 2 G0A90PA1 G748 A 4 GOX Y 4 G740 N35 494 Ferrari Programming E560 ROTATION TRANSLATION functions we are going to define are a generalisation of the well known plane roto translation function G51 With the G51function it is possible to operate on the piece co ordinates rotations and or translations on the active work plane programmed by G17 G18 and G19 The generalisation consists on the overcoming of the work plane concept by having the possibilities to program simultaneous moves report to the 3 planes co ordinates G751 TRANSLATION This function allows a translation of the piece co ordinates on the direction defined by the user On the line where is programmed the G751 function can and must appear the quota of one axis only Example 1 NO G751X30 10 100 10027200 1 2000 5120 20 10 X30Y15 Produces this tool path GOX130Y100Z200 G1Z0 X50Y10 X60Y15 Can be programmed other translations by writing on the next lines immediately or not the same function Example 2 NO G751X30 G751Y50 97512100 10 100 1
54. d Example G355C 60 482 C B Ferrari Programming E560 G356 SPECIAL HEAD ROTATION It is modal and is active at the CN start This G355 is cancelled by programming G55 G56 G356 G755 and by pushing the RESET In the G356 block it is possible to program an origin translation in X Y and Z The reference system is rotated of the programmed angle No possible to use together 2746 function Example 0 N10 G356 X20 10 230 C30 N20 GO X0 Y30 N30 C5 N40 Y40 N50 C 5 N60 Y30 N70 72 All the lines programmed after the N20 will be executed with an origin translation about 20mm in X 10mm in Y 30mm in Z and with the X Y plane rotated respect the Y axis of 30 degrees since be orthogonal to the head position The C5 degrees programmed on the block N30 turn the head to 35 degrees The passing from C30 to C35 is done in G55 mode and remain activated the reference system rotated of 30 degrees as programmed on the block N10 Ferrari Programming E560 20 05 04 483 G358 TABLE AXIS MOUVEMENT AS SPINDLE This function permit to a rotary axis table to move as a spindle by rotating with an adjustable number of revolutions To the table axis will be applied a command able to rotate it in continuous by ignoring the end of courses and the origins When the rotary axis is in this mode on the quota visualised on the main menu must appear the rotation speed expressed in rpm that r
55. d movements or in lines of G99 The tool lifetime is activated on the machine for all the tools on the cone and that have the followings parameters on the tools table a A value different from 0 defined under the voice cl class b The parameter T time under the voice status A time value seconds different from 0 under the voice ts parameter X under the voice status means that the tool is useless If a processing doesn t finish its defined lifetime the table is adjourned with the residual value every time the tools is released on the tools magazine The M1316 function active the programmed substitution mode The M1315 function default condition cancels the programmed substitution mode The M1317 function executes immediately the substitution of the tool only if its lifetime is finished The function M1317 is ignored if the tool lifetime on the cone is not finished The function M1317 is ignored when the tool with the lifetime finished is release from the cone with a function G47 M06 E g NO prg1 NO N10 G99 M1316 N10 G45T1 N30 ee N40 G349 prg1 N1000 G47 N50 G349 prg2 N9999 N60 G349 prg3 N70 G349 prg4 prg2 NO N80 G99 N10 G45T2 N9999 N20 N1000 GO 7100 N9999 prg3 NO N10 G99 T2 N20 G99 M1317 1000 Go 7100 N9999 prg4 NO N10 G99 T2 N20G99 M1317 N1000 G47 N9999 468 C B Ferrari Programming E560 MEASURE AND VERIFY CYCLES PRO
56. dable only with the M362 function G327 M370 file name Are adjourned all the CNC origins quotas with the values written on the file The files to use must be in text It is possible to use only the files previously saved with the M371 functions or the files ORI saved C CNC_SAVE from the CNC tools origins table or edit the file with an editor G327 M371 file name Are saved all the CNC origins values on disk on the file The format of this file is text and is editable We suggest saving this file on the directory C CNC_SAVE that is the same used from the CNC to save the origin G327 M372 file name Are adjourned all the CNC tools quotas with the values written on the file The files to use must be in text It is possible to use only the files previously saved with the M373 functions or the files UTI saved on _5 from the CNC tools table or edit the files with a editor G327 M373 file name Are saved all CNC tools values on disk on the file The format of this file is text and is editable We suggest saving this file on the directory C CNC_SAVE that is the same used from the CNC to save the origin 476 C B Ferrari Programming E560 G327 FILE DEFINITION WITH NAME TOOL POSITION In a Part Program it is possible to insert after the T a word that identify the tool that replace the tool number This word must be programmed between and is composed by a maximum of 32 characters Example of programming
57. dius on the tool radius offset trajectory The G2 function will be executed with circular CLOCKWISE moving starting from the last recorded point It is possible to program arc 0 001mm to 99999 999mm radius value Example NO 1 GO YO 20 PA1M3S1000F150 N2 G2 X20 YO 110 JO It is possible also to program a helix using the K in G17 function Example Complete clockwise helix with Radius 30 mm and the step 25 mm N10 GO YO 20 PA1 M N20 G2 130 JO K 25 The values of the last K remain activated in the entire program the followed G2 and G3 functions will be executed like helical interpolation Program KO for delete it G3 CIRCULAR INTERPOLATION COUNTER CLOCKWISE The G3 function is the similar to G2 but the moving is Circular Counter clockwise Example 0 1 GO YO 20 PA1M3S1000F 150 G3 X 20 1 10 JO C B Ferrari Programming E560 PE560GB DOC 20 05 04 417 G4 STOP CYCLE G4 identifies a Stop Cycle in program with the length equal to the number of Spindle revolutions entered in the same function or a stop cycle express in tenth of second Example NO 1 GOXO0YOZOPA1M3S1000F 150 N2 G4 250 Wait for about 15 seconds 250 spindle revolutions GOX10Y10 N4 G0X15 N6 G4 s150 Wait for 15 seconds express in tenth of sec G5 G7 G9 RAPID FUNCTIONS Same functions as GO taken for the compatibility with the old Elexa NC E132 E132V and E160 Example NO 1 GOXOYOZOPA1 N2
58. e actual length is compared with the one written on the table and substituted to this one if the difference between them don t exceed the value written after the character If the difference between them exceed the imposed value the P201 parameter take the 0 value now its searched in the table a similar tool to substitute the one out of tolerance remaking the verifying If the character is not programmed the actual length is re adjourned in the table Parameters P189 P201 P202 P203 and P208 are used If the G302 is programmed in the middle of the program it is important to re program the function M3 or M and the spindle speed S in the next block of the program to restart the spindle Example G302 0 02 GOX Y 1500 M13 G303 TOOL RADIUS MEASUREMENT The automatical tool radius zero setting cycle is realized with G 303 program and can be recalled by others programs Example N10 G303 M301 77 72 76 78 2 t E Q1 QE Measure 1 T2 T6 T8 Tools radius and store them disk C CONF_DIR TOOLS WRK Tools are measured following the sequence indicated between the parenthesis To begin a radius tool measuring cycle it is necessary to use a tool with known radius In the G303 subroutine it correspond to the T16 position The parameters P200 P201 P202 are used P200 is used for tool number to measure P201 recall the tool code in the measuring sequence P202 recall the result of the confrontation betwee
59. e machine movement during the MICRO 2 opening M 324 Stops the machine movement during the MICRO 3 closing M 325 Stops the machine movement during the MICRO 3 opening M 326 Stops the machine movement during the MICRO 4 closing M 327 Stops the machine movement during the MICRO 4 opening During the Micros intervention the axes XYZ quotas are acquired They re available in the parameters P186 P187 P188 expressed in micron hundredths Moreover are acquired every axes quotas that will be used through the M330 M331 functions 506 C B Ferrari Programming E560 MEMORY DISK FILES MANAGEMENT The CNC allows the files present in memory management For this scope are available some M functions On the CNC memory is possible to manage only one file at time using the following M functions M 351 Function that allows opening a file on the CNC memory erasing the previous one M330 Function that stores on the file open in memory every axes configured quotas belonging to the current origin acquired with the apposite function M M320 M327 M 331 Function that stores on the open file in memory the absolute quotas regarding every axes configured acquired through the suitable functions M M320 M327 M332 Function that stores on the file open in memory the actual date with hour minutes and seconds M 350 file name Function that transfers on H D the file present on CNC memory creating a copy called file name file name
60. e parentheses and is executed immediately A few seconds passes between the end of the first program and the start of the second Call between different programs Example Program AA Program BB Program CC NO gt gt 0 NEA f 9998 G49 BLOCK BB 9998 G49 BLOCK CC gt N99999 N99999 N99999 432 C B Ferrari Programming E560 G50 G51 ROTOTRANSLATION The G50 function erases the G51 The G51 function indicates a Rototranslation of the absolute reference system according to a new Cartesian system of programmed co ordinates in the same block One time the G51 function is activated all the followings elements must be programmed according to the new reference system The translation and rotation values are programmed in the line containing the G51 function G51X Y translation E rotation angle Y y G51X Y E It is possible to program the rototranslation in routines by using the QE Example 10 N20 G51 X0 YO EO N60 H1 N20 N50 QX10 QY10 QE30 The QX QY and QE values are reseted at the exit from the routines By using the G51 function it is impossible to rototranslate parts of programs with Q incremental repetitions Example 0 N10G51XYE N20G81 XY ZRMSF PA1 N30 H5 N20 QX QY Execute five G81 to the X Y quotes of the N20 N40 line for a correct program it is necessary to refer the routine on the N30 line to
61. ection factors values P Q and R can change from 1 to 1 No possible to use together G63 function No tool collision checks are done on the points of the surface 492 C B Ferrari Programming E560 740 CANCELS 746 and G748 The G740 cancels a G746 or G748 Example G740 G746 AXES SYSTEM ROTATION ASSOCIATED TO THE TABLE ROTATION This function makes the translation and rotation of the axes reference system associated to the movement of tables and diving heads rotating axes The axes system PA rotate around the centre of the table and then it will be not parallel to the axes of the machine No possible to use together G56 or G356 functions This function is cancelled by the G740 function Syntax G746 A or G746 B or G746 AB Before to use the G746 function it is necessary to make the table pre set See on User Manual Shift F2 Key Note when are programmed both the rotations G746 AB is executed first the table rotation and after the tilting table rotation Table centre Ferrari Programming E560 20 05 04 493 G748 AXES SYSTEM TRANSLATION ASSOCIATED TO THE TABLE ROTATION This function makes the translation of the axes reference system associated to the movement of tables and diving heads rotating axes The axes system PA rotate around the centre of the table but remain parallel to the axes of the machine This function is cancelled by the G740 fun
62. eplace the position quota This kind of movement must remains activated also when the axes moves in traditional way This kind of movement can be used in automatic and also in manual In automatic is activated writing this block on the part program G358 axis name movement sign S rpm The rotation speed can be regulated of 30 by using the potentiometer This kind of movement is cancelled by the reset or by programming on the part program the function G357 Example NO N17 G357 In manual a special soft key select this kind of table movement When this selection is on the soft key is lighted By pushing again this key when the table is stopped this function is cancelled or by the reset The axis movement is activated if predisposed by another soft key that if pushed start the rotation on the direction established by two keys When the table has the rotation on this soft key is lighted The rotation speed is regulated from 0 to 100 by using the spindle rotation potentiometer in manual This kind of movement is erased by pushing again the soft key or by the block button or by the reset When the rotary table moves in this mode it is possible to rotate also the spindle and to move the others axes this to consent the determination of the piece origins G359 RETURN FROM SUBROUTINE TO MAIN PROGRAM This function allows to return the execution to the calling program after be exit with the G349 function 484 C B Ferrari Program
63. equence 1 Traverse to position 2 Traverse to the L Plane 3 Feedrate to programmed Z plane 4 Stops if programmed G896 5 Feedrate to the L plane 6 Traverse to the R plane By programming G88 the machine has a stop at the final feedrate quote for a number of revolutions equal to the input value after the slash and after traverse to the R plane After programming a G81 89 or a G96 97 function the CN forgets the previous programmed L value but considers the one defined in the block with G of the fixed cycle used In case that IN THE FIXED CYCLE DEFINITION BLOCK the L dimension is omitted the position is done on R dimension If both R and L values are omitted the CN considers the last programmed R value If this doesn t exist the traverse and the return to the plane perpendicular axis will be executed to the zero quote To execute a series of drilling cycle it is not necessary to rewrite the address G but in the followed blocks the new co ordinates and if changed the others informations about F S R L and Z 450 C B Ferrari Programming E560 G88 C C N N gt gt a 5 N ONNO O 451 PE560GB DOC 20 05 04 Ferrari Programming E560 G94 FEEDRATE IN mm min The G94 function identifies the Tool Machine feedrate in mm min that is the natural way that the Numerical Control has still from the beginning G95
64. erd er n eset eine 444 G85 DEEP HOLE DRILLING 446 G86 BORING CYCLE itii tct deett d deci dtd dad edge ded Td 447 G87 BORING Rea Ao m 447 G88 DRILLING CYCLE FOR SPACED WALLS seen 449 G89 REVERSE BORING CYCLE 450 G94 FEEDRATE IN MM Min 04222 452 G95 FEEDRATE IN 452 G96 BORING GYGCLE 2r 453 G97 MILLING A BORE AND MILLING A THREAD 455 G99 AXES STOP dd ada 459 MACRO Subroutine 462 FUNCTIONS FOR 464 TOOL LIFETIME MANAGEMENT 467 MEASURE AND VERIFY CYCLES PROGRAMMING 2 2 22 469 G300 TOOL LENGTH 470 G301 TOOL LENGTH VERIFY WITH STOP IF OUT OF TOLERANCE 470 G302 TOOL LENGTH VERIFY WITH SUBSTITUTION IF OUT OF TOLERANCE 471 G303 TOOL RADIUS 471 G304 TOOL RADIUS VERIFY CY
65. executed the reset of the navetta INS INS UTI With this function it is possible to use all the functions also if the manual selector is not present 510 C B Ferrari Programming E560 P PARAMETER As we have already written in the description of the VSP tri literal commands it is possible to define a maximum of 100 parameters variables identified with the P letter followed by an index number from 0 to 99 It is possible to give a parameter to very functions of the ribbon so there values will not only be constant but also variable as the given parameter changes Ex XP10 QYP3 FP8 GP2 PAP80 Where the parameters can have the following contents P10 150 05 P3 2 P4 P8 300 P2 1 80 4 The value assigned to a selected parameter is done through the equality Pnn Value if the Parameter is defined in the VSP table or Nnn Pnn Value or Expression if the parameter is defined in a program block With the expression Nnn G99 Pnn The machine stops and wait for user data input It is possible to continue the program execution by pushing START CN With expression composed by consistent groups of parameters constants mathematical operations and brackets the whole is also changeable during the program execution In the expression which define the parameter values can also be programmed also the X Y Z A B C axes functions with the limitation to define only a parameter for every ribbon block without
66. g E560 G351 G352 G353 G354 G355 G356 G359 G360 G362 G363 G364 Roto translation Save the axes locking and lock all the axes Restore the axes locking saved with G352 Activation of the matrix rotation on the programmed points Rotation cycle rotary head without adjustment of the head length option Rotation cycle rotary head with adjustment of the plane with the rotation angle Option Return to the calling program for files activated with G349 Work by N U R B S with 3 to 5 axes movement Introduction of the polygonal vertex in digitizing option Introduction of the depth in digitizing option Introduction of the second polygonal option G370 G376 Digitizing cycles option G377 G378 G384 G390 G391 G392 G393 G394 G395 G396 G398 G399 Length tools pre setting qualification option Radius tools pre setting qualification option Rigid tapping cycle option Predisposition for the programming in absolutes quotas Cancels the G390 ON OFF feeler zero recovery on a pin option ON OFF feeler zero recovery on a hole option ON OFF feeler zero recovery in Z option ON OFF feeler zero recovery on a square option ON OFF feeler zero recovery on an edge option Piece research with ON OFF feeler and quotas determination option Rapid to 5 mm from the positive Z axes limit C B Ferrari Programming E560 PE560GB DOC 20 05 04 413 G428 Pick up piece function option G429 Pick
67. g this function all the feedrate movements G1 G2 G3 are executed by the CNC by excluding the velocity command for the axes to move In this way the axes cover the programmed trajectory in continuous motion by ignoring the angle between the adjacent trajectory elements The worked trajectory will be the one programmed with a little rounding on the programmed trajectory corners This rounding is proportional to the work speed The CNC gives an alarm if the work speed value exceeds the 2000 mm min It is necessary to program the M11 axes name to unlock the axes during the work execution in G32 mode G39 SPINDLE QUILL KEY POSITIONING The G39 function allows to program angle from x between 0 and 360 degrees that is the spindle quill key positioning Example 105 G39m35 C B Ferrari Programming E560 PE560GB DOC 20 05 04 423 G40 G41 G42 RADIUS COMPENSATION The G40 function erases the G41 and G42 functions and executes a feedrate move to the programmed point The G41 function identifies an approach to the piece on the left side of the programmed path with the input of the value of the tool radius D The working speed of the approach can be programmed in the G41 block or before it The G42 is as the G41 but the D radius compensation is inserted on the right of the profile trajectory to execute The G40 G rapid fixed cycle G change tool G G50 G60 functions erase the G41 or G42 The G42 is as the G41 but
68. gazine origin must be the PA8 The dividing head origin for the pieces change must be the PA7 Example N1 G429 2 488 C B Ferrari Programming E560 G500 TOOLS LENGTH MEASUREMENT WITH MANUAL TOOL CHANGE The tool length measurement cycle is made through the sub program G500 and can be re called by others program E g N10 G500 M301 2200 1 2 6 8 QE During the manual tool change the Z axis quota means the distance between the spindle nose and the PAO origin By programming G500 1 it is possible to insert the special calibres manually G503 TOOLS RADIUS MEASUREMENT WITH MANUAL TOOL CHANGE The tools radius measurement cycle is carried out by the G503 sub program and can be re called by the others program E g N10 G503 M301 2200 T1 T2 T6 T8 During the manual tool change the Z axis quota means the distance between the spindle nose and the PAO origin In this cycle was been foreseen the automatic sample tool laying down in the tools magazine By programming G503 1 it is possible to insert the special calibres manually G506 TOOLS LENGTH AND RADIUS MEAS WITH MANUAL TOOL CHANGE The tools length and radius measurement cycle is made through the G506 sub program and can be re called by others program E g N10 G506 M301 2200 T1 T2 T6 T8 QE During the manual tool change the Z axis quota means the distance between the spindle nose and the PAO origin In this cycle was been foreseen the
69. grammed always with three blocks A series of curves on space must be a block number multiple of three It is not possible to convert a program in N U R B S if contains the radius compensation in space G31 D and P Q R vectors Ferrari Programming E560 esecs poc 20 05 04 485 G377 SETTING OF THE INSTRUMENT FOR THE TOOLS LENGTH PRESETTING This function must be done using the Master tool Move the machine manually with the Master tool over the instrument for the tools length Edit the program NO G377F500 mm 999 Press START CN gt X G378 SETTING OF THE INSTRUMENT FOR THE TOOLS RADIUS PRESETTING Move the machine manually with the Master tool near the instrument for the tools radius Edit the program Y NO G378F500 N9999 Press START CN 2mm N B THE RAPID AND THE FEEDRATE POTENTIOMETERS MUST BE SET OVER THE 50 AT LEAST 486 C B Ferrari Programming E560 G384 RIGID TAPPING CYCLE start with spindle stopped It identifies the rigid tapping cycle Example 1 GO G384 X Y ZABRM S 02 The CNC will executed these operation in sequence 1 Traverse to the X Y A B position 2 Traverse to the L plane 3 Feedrate to the Z plane Executed in substitution of point if programmed the QZ Feedrate to L QZ or to L QZ QZ 10 4 Spindle motion reverse and return at feedrate to the R plane 5 Remove spindle reversa
70. ies the Deep Hole Drilling Cycle Example 0 GO XY ZABPA G83 X Y Z A B L R QZ M S 2 1 The CNC will execute these operations in sequence 1 Traverse to X Y A B position 2 Traverse to L 2a Feedrate f to L z 3 Feedrate F to L QZ 4 Traverse return to the L 5 Traverse to L QZ 6 Feedrate to L QZ QZ 10 7 Repeat the described operations in point 4 decrementing the QZ till a max up to 50 and reach the Z final dimension 8 Traverse to the R plane with the Spindle on THE QZ VALUE MUST BE ALWAYS NEGATIVE After programming a G81 89 or a G96 97 function the CNC forgets the previous programmed L value but considers the one defined in the block with G of the fixed cycle used In case that IN THE FIXED CYCLE DEFINITION BLOCK the L dimension is omitted the position is done on R dimension If both R and L values are omitted the CNC considers the last programmed R value If this doesn t exist the traverse and the return to the plane perpendicular axis will be executed to the zero quote For execute a series of drilling cycle it is not necessary to rewrite the address G but in the followed blocks the new co ordinates and if changed the others informations about F S R L 7 is possible to program the parameter that permit to return on the hole in rapid by stopping r millimeters higher than the quotas reached previously if not programmed r 1 10 of
71. ify cycle with automatical tool search The tool radius verify and zero setting cycles is realized with G 305 program and can be recalled by others programs Example N10 G305 0 01 QZ D1 Execute a verification cycle of the actual radius of the mounted tool the actual radius is compared with the one written on the table and substituted to this one if the difference between them don t exceed the value written after the character If the difference between them exceed the imposed value the P201 parameter take the 0 value now its searched in the table a similar tool to substitute the one out of tolerance If the character is not programmed the actual radius is re adjourned in the table Parameters P201 P202 and P203 are used If the G305 is programmed in the middle of the program it is important to re program the M function or and the spindle speed 5 in the next block of the program to restart the spindle Example G305 0 02 GOX Y 1500 M13 NOTA when in the calling block of a subroutine is programmed character the written value is present P204 parameter to be used in the subroutine If it is not programmed 0 value is in P204 parameter Every time a subroutine is programmed the parameter P204 value is modified 472 C B Ferrari Programming E560 G306 TOOL LENGTH AND RADIUS MEASUREMENT The tool length and radius automatic zero setting is realized with G 306 program and can be recalled by o
72. igitizing N B This quotas have is displayed with 5 4 digits but the maximum value imposable is 10 E 38 Remember that in programming phase all quotas have to be imposed in millimetres or in degrees with the point to separate whole from decimal numbers as well for metrical quotas as for degrees Examples 12 12 Millimetres or Degrees 42 337 42 337 Millimetres or Degrees 0 05 0 05 Millimetres or Degrees C B Ferrari Programming E560 PE560GB DOC 20 05 04 407 408 Ferrari Programming E560 FUNCTIONS GO Rapid positioning of the axes in linear interpolation on the plane and in the space in the programmed point G1 Work in linear interpolation in the plane and in the space in the programmed point G2 Circular interpolation clockwise on the chosen plane or helix G3 Work in circular interpolation anticlockwise on the chosen plane or helix G4 Dwell Time programmed with spindle revolutions G4 n or in tenths of a second G4 s time in sec 10 G5 G7 G9 G functions recognized only for reasons of compatibility with CNC 132 160 They are executed like GO G10 G11 Given to the geometrical programming see the specific chapter G13 G16 Given to the geometrical programming see the specific chapter G17 Specifies X Y as the machining plane where Z is the perpendicular axis active at the start G18 Specifies X Z as the machining plane where Y is the perpendicular axis G19 Specifies Y Z as the machining pl
73. ints G1 and or circles G2 G3 is processed internally and the result is a tool path with high degree of continuity till the Jerk 2 The geometrical interpolation soft the tangency and curvature discontinuity generated by the CAM 3 Are introduced new algorithms for the management of angular points that the NC deletes if on the programmed tolerance LITTLE SIZE DIPLET DIPLET CANCELED BECAUSE IN TOLERANCE It is necessary to weigh up the use of the operator for the tolerance parameter E on the G63 function N10 G63 E0 02 In the previously G63 release as in RIPUNTI program on the NC to convert in Spline G360 the tolerance parameter can be express in hundreds of millimetre or tenths of millimetre during roughing or half finishing execution in those working phases when is presents a machining allowance of tenth or hundreds of millimetre In finishing instead the E parameter must not be bigger than few microns from 1 to 3 438 C B Ferrari Programming E560 In the new G63 release the tolerance parameter has a meaning deeply different and takes the concept of maximal local deformation where it is possible to manage the desired degree of continuity The tolerance parameter can and must be of some hundreds to guarantee on the finishing surface the disappearance of the point point effect without to compromise the quality of the finishing If the operator programs a tolerance of few micron
74. is valid until another is programmed except for L word that is zerosetted by G fixed cycles programming Some letters could take different meanings according to the programming context Every block contains at the most 256 characters The block numeration is obligatory only for routine blocks for blocks called by them for blocks inserted in the conditioned jump in the parametrical programming The block numeration can t be consecutive The execution of the blocks that are not inside the two is possible only using the routine H Example NO Start program N10 GOXOYOZOPA1MS3S1000F2000 N20 H10N1000N1001QX 3QY 4QZ 5 N30 C0X0V070 N40 H5N1000N1001QX3QY4QZ5 N50 N99999 End program N1000 G81 X10Y10Z 50R3L2 Routine block X20Y20 N1001 X 20Y 20 Ferrari Programming E560 20 05 04 405 DEFINITION OF PROGRAMMING FORMAT These are the instruction that CNC can recognize followed by the quantity of the numerical characters admitted In the following table the first number represent the programmable digits at the left of the decimal point the second number the ones on the right In the column on the right is indicated the meaning of every instructions In some cases the instruction can have more than one meaning dependently on the contest where it is programmed AD
75. ith the rotation angle Rounding off 360 on rotary axes with absolute measuring system Return from subroutine Cancel G 61 Scale factor for X Y Z axes Cancel G63 High speed milling with smooth trajectory 065 069 Given to digitizing cycles 70 71 Inch Metric Modes G75 G77 Given to digitizing cycles G79 G80 G81 G82 G83 G84 410 Given to the digitizing cycles Cancel canned cycles from G81 to G 89 Drilling cycle Drilling cycle the same as G81 Deep hole drilling cycle Tapping cycle C B Ferrari Programming E560 85 G86 G87 G88 G89 Deep hole drilling cycle with high return Boring cycle with spindle stop Boring cycle the same as G86 Drilling cycle for more walls Reverse boring cycle 90 93 function not recognized G94 G95 G96 G97 G99 G300 G301 G302 G303 G304 G305 G306 G311 G312 G313 G314 G316 G317 G318 Feedrate in mm min Active at the start Feedrate in micron spindle revolution Boring cycle with detachment from wall Macro instruction for milling circle or a thread Input M functions or messages with Stopped axes Measuring tool length cycle option Verifying tool length cycle with stop option Verifying tool length cycle with automatic research of substitutive tool option Measuring tool radius cycle option Verifying tool radius cycle with stop option Verifying tool radius cycle with automatic research of substitutive tool option Me
76. l 6 Traverse to the R plane It continues to repeat the operations defined in the point s 3a 4 and 5 decrementing the QZ of the 10 each time until to a maximum of the 50 Reach this value the QZ stays constant up to the attainment of the final quota In G384 cycle the value of the started F has the drilling pitch and it is express in Micron Revolutions F 1000 1 mm rev The axis in operation goes on following the programmed pitch with the number of the spindle revolutions so also if we modify the revolutions with the Override Spindle potentiometer the drilling does not feel the effects It will be possible to re execute the tapping For allow the turn up of the fillet it needs that the tool has the same angular position as the spindle key For execute a series of drilling cycle it is not necessary to rewrite the G384 but in the followed blocks the new co ordinates and if changed the others informations about F S R L Z G390 G391 ABSOLUTES QUOTAS PROGRAMMING CNC predisposition to the programming of measuring system absolutes quotas The G390 allows to work using quotas refereed to the absolute zero of the machine without to consider the origins PA This function cannot be used for the movement of the tilting head The re establishment of the programming in relative quotas default is possible by programming G391 or by a changing the origin or tool C B Ferrari Programming E560 PE560GB DOC 20 05 04 487 G3
77. le of the G328 programmed on a part program N10 G328 M301 T3 adjourn DL of the tool N3 Subroutine G328 in C MACRO This subroutine put the PO value in the DL N3280000 N3280001 P100 PO N3280002 G99 M328 write the P100 value on the DL of T3 N3280003 G59 On the part program N10 G329 M301 T5 adjourn DR of the tool N 5 Subroutine 2329 C MACRO N3290000 N3290001 G99 P101 P1 N3290002 G99 M329 write the P101 value on the DR of T5 N3280003 G59 The functions M338 and M339 programmed on a block write in the parameters P100 and P101 the DL and DR value of the working tool 478 C B Ferrari Programming E560 G340 G341 RADIUS TOOL CORRECTION SELECTION Two more functions are available to select the way of correction of the tool radius correction during the profile work G340 and G341 CNC has the tool radius correction possibility by using the D function G340 function is considered active The user can program at any tine G341 function to activate the radius correction memorized in the tool table This table is accessible by pushing F8 key G340 function cancels G341 function Remind that tool radius dimension is activated only during the G41 G44 approach cycles and in the G97 cycle G342 G343 ACTIVATION OR DE ACTIVATION DL ON THE TOOL LENGTH G343 function cancels the DL correction on the tools length The G342 re establish the DL correction on the length and is active from the start G344 G345 ACTIVATION
78. ment of axes in presence of discontinuous coordinates on the program With this mode the CNC uses the smaller feedrate between the G26 and G27 functions A classic example is a 5 axes milling with the head of a wall of a surface when moves to the other side of the surface in correspondence of the passage between the two faces there is a jump of some degrees of the axis of the head where the CNC made an acceleration caused by the component of cut of the movement of the tool in relation to the piece goes to the 0 because of the compensation In 63101 mode when the component of cut goes toward the 0 information of the G26 the CN takes like speed of reference the vectorial sum of all soeed components information of the G27 for a regular movement everywhere 422 C B Ferrari Programming E560 G31D RADIUS COMPENSATION IN SPACE This function is activated by programming G31D where D is the tool radius correction The 3D program must be composed by the 3 axes X Y and Z and by the correction factors P Q and R ex N10 X Y Z P Q R These correction factors P Q and R can change from 1 to 1 No tool collision checks are done on the points of the surface No possible to use together G63E function G30 G32 NO AUTOMATIC VELOCITY REGULATION The G30 function erase the G32 function and it is active at the start The G32 function can be used for the execution of each program By usin
79. message 490 C B Ferrari Programming E560 G690 BEARINGS CAGE REALIGNEMENT On machines with bearings cages after 70 hours of CNC working shows a yellow message Execute G690 cycle for bearings cage realignments During the following ten hours it is necessary to run the cycle G690 After these 10 hours 80 hours of CNC working the message will became red and CNC only accept to start the cycle G690 1 Prepare the machine without the tool on the spindle and free to move in all the axes traverses and the head on position Z high 2 Program the G690 function and after the Start the machine executes in sequence the moves shown on figure first in Z after in Y and finally in X 3 Atthe end of the G690 cycle the message disappears automatically a 1 51 500 GO Z Start 1 i FC Y L nur G1 F500 G1 F500 FC X 1mm FC X4 1mm C B Ferrari Programming E560 PE560GB DOC 20 05 04 491 G731 0 TOOL RADIUS COMPENS IN SPACE ZERO ON THE TOOL POINT Is programmed on the G731 D block where D is the tool radius compensation Like the G31 D function the G731D enables the radius correction but also it makes a translation in Z direction equal to the D value This permit to zero setting the spherical tool on the point The 3D program must be composed by the 3 main axes X Y and Z but also by the 3 correction factors and R e g N10 X Y Z P Q R These corr
80. ming E560 G360 INTERPOLATION WITH N U R B S The CNC can move using the N U R B S CURVES OF THIRD DEGREE cans transform a file of points in Cartesian co ordinates generated by a digitising system or by a Cam to a file that defines the same curves on the space by verifying and by elaborating again the tangency of the elements All this procedures can be executed on board of CNC the transformation of a ISO file in curves is possible by using the selection Pre elaboration of CAD files on the main menu A curve on space is programmed with a sequence of three blocks with G360 N1000 C360 X ZAC N1001X Y ZA C N1002X YZ ACRL It is not necessary to program the Gi360 function in the second and third block The N function visualised is the last of the three blocks With the X Y Z A B C parameters are defined the coefficients for the curve programming For CNC release 12 and subsequent it is possible to create NURBS defined by 6 axes XY Z A B C where XYZ are the main axes A is the table B is the dividing table and C is the continuous head that includes the tool The R function is the smaller radius of curvature It is programmed with the decimal point to separate the mm and must be programmed in the third block The L function is the curve length on space It is programmed with the decimal point to separate the mm and must be programmed in the third block G360 must be used only in G31 Mode curve on space must be pro
81. n two measuring cycles if 1means Ok M308 function decrease of 1 P200 and write in P201 the successive tool number When T1 T5 is programmed T1 to T5 tools are measured When T7 is programmed T1 to T7 tools are measured Before starting a zero set tool cycle it is necessary to insert in the tools table a BIGGER value of the effective RADIUS to avoid to damage the instrument C B Ferrari Programming E560 PE560GB DOC 20 05 04 471 G304 TOOL RADIUS VERIFY CYCLE WITH STOP IF OUT OF TOLERANCE The tool radius verify and zero setting cycles is realized with G 304 program and can be recalled by others programs Example N10 G304 0 07 QZ 1 Execute a verification cycle of the actual radius of the mounted tool the actual radius is compared with the one written on the table and substituted to this one if the difference between them don t exceed the value written after the character If the difference between them exceed the imposed value the P201 parameter take the 0 value If the character is not programmed the actual radius is re adjourned in the table Parameters P201 P202 and P203 are used If the G304 is programmed in the middle of the program it is important to re program the M function or and the spindle speed 5 in the next block of the program to restart the spindle Example G304 0 02 GOX Y 1500 M13 G305 TOOL RADIUS VERIFY CYCLE WITH AUTOMATIC TOOL SEARCH Tool radius ver
82. nce system The translation and rotation values are programmed in the line containing the G351 function G351X Y Z translation E rotation angle It is possible to program the roto translation in routines by using the QX QY QZ QE Example M10 CV QZ QE values are cancelled at the exit from the routines By using the G351 function it is impossible to roto translate parts of programs with Q incremental repetitions example NO N10 G351 X YE N20 G81 XY ZRMSF PA1 N30 H5 N20 QX QY Execute five G81 to the X Y quotes of the N20 0 line for a correct program it is necessary to refer the routine on the N30 line to the line with the G351 The G351 function executes first the translations and successively the rotations This function is active on the perpendicular plane of the tool either in G17 or G18 or G19 planes It isn t possible to use the function G351 together with G51 G751 G752 C B Ferrari Programming E560 PE560GB DOC 20 05 04 481 G355 HEAD ROTATION WITHOUT ADJUSTMENT OF THE WORK PLANE It identifies the Rotation Cycle of the Head without adjustment of the Work Plane to the Rotation angle It is modal and is active at the CN start This G355 is cancelled by programming G55 G56 G356 and G755 and by pushing the RESET The G355 cancels the previous rotation mode It cancels an eventual translation of the origin The head rotation is done from the fulcrum of the hea
83. ngle of the two directions For angle greater than 90 the feedrate on the intersection point of the two elements is always 0 With the E function programmed on the G31 block it is possible to program the angle under which the automatic feedrate regulation is not activated the intersection point between the two elements that have an angle smaller than the one programmed will be executed with the programmed feedrate Example con XYZ Example con XYZAB Example con XYZAC NO NO NO M1 M10 1 M10 1 M10 2 M11 XYZ 2 M11 XYZAB 2 M11 XYZAC N3 M6 T1 64511 N3 G45 T1 5 GO X Y PA1 N4 Y A 4 GOX Y A C 07 51500 Z 3000 F1500 Z 12000 F3000 7 G1X Y Z F1000 G1X Y Z A B 6 G63 E0 01 8 X Y Z N8 X Y Z A B 7 G1X Y Z A C 9 X Z N9 X Y A B 8 X Y Z A C N10 G0Z100 N10 G47 NOX YZAC N11 G99PA2 N11 G45T2 M10X V 2 C N12 GOX Y N12 GOX Y A B PA1 NIIXYZAGC N13 Z N13 Z M3 1900 1200 NI2X YZAC N14 GOX Y N14 G1X Y Z NISX YZAC 15 NTS 14 Ferrari Programming E560 PE560GB DOC 20 05 04 421 Q1 PARAMETER INSIDE THE G31 BLOC Input the parameter Q1 in the G31 bloc means to choose a particular mode to interpret the feed F of program This mode can be delete with G31Q0 G30 also the Shift F11 produce the delete of this mode The G31 Q1 generates a continuous move
84. nterpolation plane axis The G5 G7 G9 are however recognized by the as GO Example N10 GOXOYOZOPA1 The GO function and consequently the G5 G7 and G9 functions produce the annulment of the Radius Tool Correction previously programmed Example N20 0 G41X Y DF lt Approach with radius compensation introduction on the left of the profile trajectory N40 G1X Y N50 X Y Profile N60 G2X Y I J N70 GOX Y lt Rapid Tool Centre positioning to the X Y programmed quotas N80 G1X Y Linear Tool Centre Interpolation to the X Y programmed quotas without radius compensation C B Ferrari Programming E560 PE560GB DOC 20 05 04 415 G1 LINEAR INTERPOLATION G1 identifies a Linear Interpolation of the controlled axes on the Plane or in the Space executed in Feed The Feed speed is entered in the program with the function In each moment of the work it is possible with the Rapid Override potentiometer on the frontal surface of the to change the speed from 0 to 120 Example NO 1 GOXOYOZOPA1M3S1000 N2 G1F150X10Y10 416 C B Ferrari Programming E560 G2 CIRCULAR INTERPOLATION CLOCKWISE G2 identifies a circular Interpolation clockwise of the controlled axes on the plane or in the space executed in Feed It is necessary to input the value of final point and the centre of circle or arc of circle that must be executed is acepted a difference 0 1 mm max between initial end ra
85. o get by the IND axes with an auxiliary function or by indicating the quota The independent axes quota is to be referred always to the origin 0 CNC axes are divided in principal tern axes an auxiliaries axis The principal tern axes are divided in plane axes and normal axis to the plane At every reset the CNC present the following status The first and the second CNC type configured axes are the two plane axes The third CNC configured axis is the normal axis to the plane The others CNC configured axis are the auxiliaries axis The IND axes are the independent configured axes The principal tern axes 3 first CNC configured axes are also the three FEELER axes It is possible to modify the status of CNC axes in AUT from part program There is a series of G functions used to modify the status of CNC axes G316 A U Redefines the kind for the indicate axes address All the indicated axes between parentheses before the comma modify their kind from CNC to IND All the indicated axes between parentheses after the comma modify their kind from IND to CNC In the transformation from CNC to IND it is not possible to indicate the axes names of the principal tern G317 XWZABY redistribute CNC axes It must to be indicating all and only the CNC axes The first two axes between parentheses became the new axes of the plane the third become the normal axis to the plane and the remaining axes become auxiliary s axes G318
86. ol Automatic Cycle This function is used only if the Machine Tool has the Tools Magazine The tool machine can have two tools magazine that could be equipped with guarding see Note 2 By programming the G45 Increment high quota in mm G45 50T1 the tool will move higher of the programmed value from the normal mode The CNC will execute these operations in sequence 1 Check for empty tool 2 Z rapid with Change of dimension assuming PAO or origin see Nota 3 Spindle and coolants stop and quill key positioning see Notes 3 4 4 Traverse on the XY position with co ordinate of the requested Tool 5 Blow the air for the Cone cleaning 6 Traverse to ZO plane with PAO equivalent to the tool holder plane 7 Release the electro valve for tool pick up 8 Zrapid with Change of quote This operation is automatically done after the tool reset Example N10G45T 1 N20G0X0YOZOPA1M3S1000F150 Ferrari Programming E560 PE560GB DOC 20 05 04 427 CJ 4 8 2 140 150 40 180 150 45 50 140 ISO 40 180 150 45 50 428 Ferrari Programming E560 G47 TOOL RELEASE CYCLE It identifies the Automatic Release Tool Cycle Also in this case the considerations done for Cycle G45 are valid The CNC will execute the
87. osition is done on dimension If both and values are omitted the CNC considers the last programmed R value If this doesn t exist the traverse and the return to the plane perpendicular axis will be executed to the zero quote For execute a series of drilling cycle it is not necessary to rewrite the address G but in the followed blocks the new co ordinates and if changed the others informations about F S R L 7 444 Ferrari Programming E560 GO 2 G1 OLLIE G83 gt G83X Y Z R QZ E g G84 R F 84 7 E g GO G1 ORIGINAL SPINDLE DIRECTION RESTART SPINDLE ROTATION REVERSAL 445 PE560GB DOC 20 05 04 Ferrari Programming E560 G85 DEEP HOLE DRILLING CYCLE It identifies the Deep Hole Drilling Cycle Example NO XY ZABPA G85 X Y Z A B L R QZ M S 7 The CNC will execute these operations in sequence 1 Traverse to X Y A B position 2 Traverse to L 2 Feedrate f to 1 2 3 Feedrate F to L QZ 4 Traverse return to the R plane 5 Traverse to L QZ 6 Feedrate to L QZ QZ 10 7 Repeat the described operations in point 4 decrementing the QZ till a max up to 50 and reach the Z final dimension 8 Traverse to the R plane with the Spindle on THE QZ VALUE MUST BE ALWAYS NEGATIVE After programming a G81 89 or a G96 97 function the CNC forgets the p
88. pressure optional M705 Tailstock backward optional M708 Tail stock locking optional M709 Tailstock releasing optional M728 Disable coolant selector M729 Enable coolant selector M730 Machine pneumatic door open optional M10 M11 FUNCTIONS M10 and M11 are modal functions They establish a certain type of tool machine functioning until one annuls the other M10 function is the natural one because is reactivated at every new CN configuration installation This function establishes that the not programmed axes inside a movement block or those that don t work during a fixed cycle are blocked It is possible to disable the axes locking programming M11 with the axes inside the parentheses If the M11 function is programmed without axes names cause the unlocking of all the axes except the indexing axes ex C index axis To lock specifies axes it is sufficient to program M10 function with the axes inside the parentheses When M10 functions is programmed without indication of axes to lock all the configured axes are locked For normal 2 3 axes programs and with rotary axes not simultaneous Example N30 G99M10 N31M11 XYZ For 4 or 5 axes programs with rotary axes simultaneous Example N30 G99M10 N31M11 XYZAB 504 C B Ferrari Programming E560 M40 M42 SPINDLE GEAR Through the function S the spindle r p m is programmed Through the number set if the machine is equipped with some rotation gears is automatically selected
89. ram the M709 function is possible to reduce the tail stock pressure for the push by programming the M704 1 function in that way the pressure reduces depending to the manual regulation of the adapter presents on the anterior part of the machine It is possible to do in two different ways a By programming the M704 function tail stock forward with maximal pressure and successively M704 1 tail stock forward with reduced pressure b By programming the M704 1 function tail stock forward with reduced pressure and eventually successively M704 tail stock forward with maximal pressure During the pressure commutation if the tailstock is locked M709 active the locking is disabled and automatically re activated at the end of the procedures M728 M729 COOLANT SELECTOR MANAGEMENT In manual it is possible by using a selector with 5 positions to select the wanted function M7 M8 M50 M51 M52 M53 From the NC the function is programmed with the appropriate M and there are two possibilities Rotate the selector over one of the functions in this way the exit is activated rotating the selector to 0 the exit is disabled By programming the M728 function the selector is excluded and it is only necessary to program the wanted function to activated the desired exit By programming the M729 function the machine returns to the normal conditions This function is modal therefore must be re programmed every time is
90. revious programmed L value but considers the one defined in the block with G of the fixed cycle used In case that IN THE FIXED CYCLE DEFINITION BLOCK the L dimension is omitted the position is done on R dimension If both R and L values are omitted the CNC considers the last programmed R value If this doesn t exist the traverse and the return to the plane perpendicular axis will be executed to the zero quote To execute a series of drilling cycle it is not necessary to rewrite the address G but in the followed blocks the new co ordinates and if changed the others informations about F S R L and Z 446 C B Ferrari Programming E560 G86 BORING CYCLE It identifies the Boring Cycle Example NO 1 GO XY ZABPA G86 X YZABRLM S The CNC will execute these operations in sequence Traverse to position X YAB Traverse to L Plane Feedrate to programmed Z plane Stops at the bottom by programming G86 Spindle stops and return at traverse to R plane Spindle rotation on 2 a Ss DS 1 2 3 4 5 6 Programming G86 has a stop at the bottom for a number of revolutions equal to the input value after the slash By programming QZ this stops is executed for all the time that the perpendicular axis does the QZ incremental move If is programmed the QZ value without the after the G81 the plane perpendicular axis stops and immediately restart THE QZ VALUE MUST BE ALWAYS NEGATIVE Af
91. rify without the sample tool measure considering good the last taken The tool measure obtained will result less precise than that one executed measuring every time with the sample tool Is the tool orientation angle before the approach to the instrument If programmed don t adjourn the tool dimension on the table after a verify cycle that is resulted on tolerance To define an increment on Z for the tool radius measure To define an increment on the radius for the tool length measure Ferrari Programming E560 20 05 04 469 G300 TOOL LENGTH MEASUREMENT The tool length automatical zero setting is realized with G 300 program and can be recalled by others programs Example N10 G300 M301 77 72 T8 E t QE Measure the T1 T2 T6 T8 tools length and store it on disk CACONF DIRYTOOLS WRK Tools are measured following the sequence indicated between the parenthesis No tools have to be in the cone to begun a tool length measuring cycle The spindle zero setting is done without tool before measuring the tool length Parameters P200 P201 and P202 are used P200 is used for tool number to zero set P201 recall the tool code in the zero setting sequence P202 recall the result of the confrontation between two measuring cycles if 1 it means OK M308 function decrease of 1 P200 and write in P201 the successive tool number When T1 T5 is programmed T1 to T5 tools are measured
92. rom zero or if the previous has not be deleted by programming the the CN will recognize the Milling a Bore cycle If in the block is programmed or if don t exist previous the CN will recognize the Milling a Thread cycle Milling a Bore cycle example N10 GO XV ZAB PA 0 G97 XYZABRLQZQXDM S Where QZ Distance raised from the bottom QX Radius of the outer Bore D Tool Radius The CNC will execute these operations in the following sequence 1 Traverse to X Y AB position 2 Traverse to L 3 Feedrate to the Z plane 4 Reverse traverse to Z QZ position 5 a In a case when lt D the machine will Cut Out and error 13 will appear b In a case when lt 2D it will join the radius at QX D 2 C In a case when gt 2D it will execute a linear approach to a point X QX D and then execute a radius with the value QX D 2 6 Clockwise circular interpolation with a centre X Y and with radius QX D 7 Detachment from the workpiece with a radius QX D 2 and return to the point X Y in linear interpolation 8 Traverse to R plane Ferrari Programming E560 esecs poc 20 05 04 455 G97 Milling a Bore Example of milling bore 456 NO 1 G45T1 N2 G97 X60 YO Z 23 L2 R10 QX42 5 D10 F400S2000M13PA1 N3 X 60 N4 G47 N9999 C B Ferrari Programming E560 Milling Thread cycle Example N10 GO XV ZAB PA
93. s the G63 reproduces exactly all the particulars of the original geometry These are the rules for the use of the E parameter FINISHING Processing Typology Tolerance Parameter E mm Blended Surfaces with more degrees of continuity CAM with tolerance of few microns that produces E lt 0 02 contiguous linear elements that forms angles in order on one degree or less Blended Surfaces in tangency CAM with tolerance in order of one hundred of mm 0 02 lt E lt 0 03 that produces contiguous linear elements that forms angles of some degrees CAM particularly precise that produces contiguous linear elements that forms significant 0 03 lt E lt 0 05 angles and of irregular entity ROUGHING OR HALF FINISHING Machining Allowance Tolerance Parameter E mm 0 060 0 050 0 075 0 055 0 090 0 060 0 120 0 070 0 150 0 080 0 180 0 090 0 210 0 100 0 300 0 180 0 400 0 220 0 500 0 260 0 600 0 300 0 700 0 340 a bloc G63 without parameter is assigned a default value 0 005 With a value E equal or Greater of 0 005 the movement is more soft but we can found arounded edges In case of surfaces with edges to respect to program E values lower then 0 005 Ferrari Programming E560 20 05 04 439 G70 G71 INCH METRIC MODES RUNNING IN WINDOWS NT The visualisation can be modified with the appropriate menu show for nece
94. se operations in sequence 1 Zrapid with Change dimension assuming PAO or origin 2 Spindle and coolants stop and key positioning 3 Traverse XY on Plane of co ordinate of the selected tool 4 Traverse to ZO with PAO equivalent to the tool Holder Plane 5 Electrovalve on and tool release 6 Check Free Cone 7 2 to the change quota 8 Electrovalve off Example NO N10 G45T1 N20 GOXOYOMSS1000F150PA1 N30 Z1 0 G1Z 1 N50 X10Y10 N60 6071 N70 G47 N80 G45T2 N90 GOX50Y50 N100 C B Ferrari Programming E560 PE560GB DOC 20 05 04 429 430 140 150 40 180 ISO 45 50 3 4 d 140 ISO 40 180 ISO 45 50 C B Ferrari Programming E560 150 40 40 140 ISO 45 45 160 m ISO 50 50 180 _ 18040 70 _ L 15045 85 TOOL N 1 YO ZO 195050 105 IL Y I H N 1 4 C45 C47 G45 G47 forced the absolute origin PAO or PAY dependently of the programmed tool number As it is possible to have two tools magazines with equal positions number that number is defined in the Configuration file The first
95. ss ENTER X Press ENTER Set the Master tool 2 mm over the length key By using gt select QUOTE INPUT Z axis Press ENTER Press ENTER Press F12 to exit 2mm 464 Ferrari Programming E560 Measure cycle and tool verify description These cycles are realized in special subprogram that can be recalled in the part program by using some G functions G300 Tool length measure with table adjournment G301 Tool length verify with programmed stops M1 if the verified tool length is out of tolerance G302 Tool length verify with automatical research of the tool with equal class if different from 0 when the verified tool length is out of tolerance If the tool length is on tolerance the CN adjourn the table G303 Tool radius measure with table adjournment G304 Tool radius verify with programmed stop M1 if the verified tool radius is out of tolerance G305 Tool radius verify with automatical research of the tool with equal class if different from 0 when verified tool radius is out of tolerance If the tool radius is on tolerance the CN adjourn the table G306 Tool length and radius measure with table adjournment All cycles have the acquisition of sample quotas to measure and verify the tools For the tool lengths the sample quota is done on the spindle key For the tool radius the sample quota is done with the sample tool T 16 that have the radius dimension write in configuration
96. ssity in mm or inches But don t modify the execution A change out of respect for the value of the PLC entire constant K18 is NOT memorized The condition of the PLC integer constant K18 determines the CNC start mode of visualisation and running if O in mm if 1 in inches By programming the G70 function it is possible to use programs in inch dimensions By programming the G71 function return to use programs with metric dimensions G70 and G71 are independent of the operating mode set by the value of K18 The G70 functions affect linear axes co ordinates cycles D and F values To use the P Parameter with the value in inch it is necessary to write in the block after the value the item i Example 10 3 78 same as P10 96 012 440 C B Ferrari Programming E560 G80 DRILLING CYCLE The G80 function cancels any drilling cycle from G81 to G89 G81 G81 DRILLING CYCLE It identifies the Drilling or Blading cycle with or without High Return Example 0 GO XY ZABPA 2 C81 X Y Z A B L R QZ M L 7 I The CNC will execute these operations in sequence 1 Traverse to position X Y A B 2 Traverse to L Plane 2a Feedrate f to L z 3 Feedrate F to programmed Z plane with stops 4 Stops at the bottom 5 Return at traverse to R plane with spindle on Programming G81 has a stop at the bottom for a number of revolutions equal to the input value after the
97. ter programming a G81 89 or a G96 97 function the CNC forgets the previous programmed L value but considers the one defined in the block with G of the fixed cycle used In case that IN THE FIXED CYCLE DEFINITION BLOCK the L dimension is omitted the position is done on R dimension If both R and L values are omitted the CNC considers the last programmed R value If this doesn t exist the traverse and the return to the plane perpendicular axis will be executed to the zero quote To execute a series of drilling cycle it is not necessary to rewrite the address G but in the followed blocks the new co ordinates and if changed the others informations about F S R L and Z G87 BORING CYCLE IDENTICAL AT THE G86 FUNCTION C B Ferrari Programming E560 PE560GB DOC 20 05 04 447 85 G85X Y Z R L QZ E g GO G1 G86 G87 GO G1 ROTATION z lt tc Lu d a STOP SPINDLE 7222222222222 MELE cc L R G86X Y Z R E g C B Ferrari Programming E560 448 G88 DRILLING CYCLE FOR SPACED WALLS It identifies the Drilling Cycle for Spaced Walls Example NO N1GOXYZABPA T N2G88 X YZABRzf N3Z R NAZ R 904 NG The CNC will execute these operations in sequence 1 Traverse to X Y AB in the plane 2 Traverse to the R plane 2 Feedrate f to 2 3 Feedrate F up to the Z plane 4 Eventu
98. the program block The conditioned jumps can be done only inside the same program and it is possible to recall every block but not the same one The operators of relation for the conditioned jumps are the following lt Less gt Greater lt Less or equal gt Greater or equal Equal Different Example N100 P2 gt P5 N50 N100 2 gt 5 NP10 In case the condition is right and that is the contained value in the P2 parameter is greater or equal to the contained value in the P5 parameter then in the first case we will jump to execute the N50 block while in the second case we will jump to execute the block in which number the P10 parameter values are contained In case the condition is wrong the execution will Continue with the following block to N100 The first command must ALWAYS be a parameter while the second can be a parameter or a constant if it is none of the two it will take the zero value If the second parameter does not exist then the condition is not verified and during the work execution the machine will stop As for the assignment blocks of the parameters values also this will be executed with the following block of working pushing the START only one time Ferrari Programming E560 20 05 04 513 514 N29 a 2 dO d AO A 1 50 gt 2 30 gt POCKET HIGH
99. thers programs Example N10 G306 M301 77 72 76 78 E QZ t Q1 QE Measure the T1 T2 T6 T8 tools length and radius and store it on disk C CONF_DIR TOOLS WRK Tools are measured following the sequence indicated between the parenthesis No tools have to be in the cone to begin a tool length measuring cycle The spindle zero setting is done without tool before measuring the tool length Parameters P200 P201 and P202 P208 are used When T1 T5 is programmed T1 to T5 tools are measured When T7 is programmed 1 to 7 tools are measured Before starting a zero set tool cycle it is necessary to insert in the tools table a higher value of the effective length and an approximate radius to avoid to damage the instrument C B Ferrari Programming E560 PE560GB DOC 20 05 04 473 G316 G319 G350 G354 CNC AXES DEFINITION The CNC axes 14 spindle are indicated by the known address All the axes can be of CNC type or IND independent except the spindle that is always in CNC NOTE the characteristic of CNC axes is that they can be moved in AUT all together to arrive in the same instant in the programmed position In Man are moved one by one They cannot be moved by the PLC command The IND axes are moved one by one Their movement is managed by PLC as well in MAN than in AUT In AUT they can be moved also contemporary with the movement of CNC axes From part program it is possible to indicate the position t
100. titution of a non usable tool to another with the same number Defines the tool work rotation way If the work rotation way is clockwise if counter clockwise L Tool length can be edited or the value obtained by the automatical zero setting is keeped DL Delta of the tool length can be edited and its value is summed to the value Every time the tool is automatically measured this value became 0 r The same meaning like for the tool radius Dr same meaning like DI for the tool radius ts Tool lifetime in seconds ts Processing number decrease by the M387 function if the bit of status is active status Tool status informations 15 written for all the times the tool length measure is done using automatical cycle D Is written for all the times the tool radius measure is done using the automatical cycle T Tool Life time With ts and cl activate the check of tool lifetime N If programmed alternative with the T takes the Ts value as a pure number X Non usable tool is written for all the times the tool has not passed the verified cycle length or radius and the tool became non usable if the cl value is different from zero the automatical search is enabled All this values are editable also from the keyboard 466 C B Ferrari Programming E560 TOOL LIFETIME MANAGEMENT This check is activated only when in the tools table the CL is different from 0 and it is present the bit
101. tory Gnumber function must be write on the list of the GIUTEN CNC in the directory FILE FILE 1 2 gt N10 FILE Gyyy N3 lt N20 N4 N30 gt 100 5 N40 lt N200 FILE Gzzz N6000 N50 N300 N60 N400 Gzzz gt N1000 lt N70 G59 N500 lt N2000 lt N600 G59 N3000 4000 lt 000 G59 On the macros the programming rules are the same as the rules on the main part program The CNC dispose of a memory about 256 Kbytes for the macro A routine H must have start and end in the same file The routine levels are accumulated for each macro On the main part program it is possible to write only the parameters from PO to P99 on the macros only from P100 to P199 The main program and the macros can read all the parameters 462 C B Ferrari Programming E560 Program with call of a macro Main Program NO 1 G45T1 2 G99 1 F3000 S500 M13 P1 0 P2 0 P3 15 P4 20 P5 12 P6 10 P7 2 5 P8 15 P9 1 N3 G197 N4 G47 N99999 Macro 6197 N197001 G99 MACRO FOR MILLING AN EXTERNAL THREAD P1 Centre in X P2 Centre in Y P3 Inside diameter P4 Outside diameter P5 Safety Z P6 Final Z P7 Step P8 Tool Radius P9 Number of helix N197002 P100 P3 2 N197003 P101 P4 2 N197004 P102 P101 P100 P8 1 N197005 P103 P100 P102 N197006 P104 P100 P102

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