Symmons S-3602-STN Installation Guide
Contents
1. Showerhead S on valve Pipe from outlet port on valve marked S to showerhead mounting arm location Hot amp Cold Supply H amp C Pipe hot water supply to valve inlet marked H and cold water supply to valve inlet marked C Tub Spout T on valve Pipe from outlet port on valve marked T to tub spout Important Do not A substitute Tub Spout with restrictive fittings such as PEX CPVC or outlet accessories such as a ledge spout hose and spray that would subject the valve to excessive internal back pressure otherwise operation will be compromised Ensure valve s mounting plate is flush against inner wall 5 Remove protective shield If protective shield was attached in Step 3 then remove shield snap fitted over the end of valve spindle once valve is securely installed and wall finish work has been completed 6 Adjust valve packing nut Reference figure 3 below Turn hot amp cold supplies on Valve will not operate unless both hot and cold water supply pressures are turned on Place handle over end of control spindle stem Adjust packing nut for positive frictional resistance as handle is rotated from shutoff position across adjustment range Temp Limit stop screw packing nut control spindle stem Figure 3 Valve adjustments Dry wall plaster or other type wall 1 2 13 mm or greater finished wall 2 3 8 1 2 60 mm 13 mm pipe centerline to finished wall Finis2. Valve delivers sufficient quantity of Same as above Same as above cold but little hot or the reverse Temperature varies without Same as above Same as above a Dan Valve delivery temperature reduces gradually during use handle must be turned to hotter positions to maintain constant temperature Valve delivers hot water when initially opened Water turns colder as handle is rotated in a counter clockwise direction toward the hot position When tub shower valve s diverter handle is set in shower position a pencil width stream of water runs from the tub spout Service Instructions Removing control spindle assembly Ref parts assembly figure Shut off water supply to valve and remove control valve handle and dome cover Remove escutcheon plate by first removing escutcheon screws Turn valve s control spindle to half way position between minimum and maximum rotation Important Failure to do this can damage control spindle assembly Unscrew both spindle cap and control spindle assembly Hot Cold seat repair kit Order p n TA 4 T 35A and T 35B Installation requires both hot amp cold removal tools p n T 35A amp T 35B Remove control spindle assembly Remove both seats with removal tools Overdraw on hot water supply i e running out of hot water Valve is piped incorrectly i e the hot supply is piped to the valve s cold inlet and the cold supply is piped to the hot inlet Reduce
3. piston replace control spindle p n TA 10 Important Do not attempt removal of the piston Valve re assembly Reassemble by reversing above procedures After the control spindle assembly TA 10 is threaded back into the spindle cap assembly T 12A ensure control spindle is rotated 1 2 turn clockwise from its maximum counter clockwise rotational position Failure to do this will damage assembly Symmons Industries Inc 31 Brooks Drive Braintree MA 02184 800 796 6667 781 848 2250 Fax 800 961 9621 781 664 1300 2012 Symmons Industries Inc www symmons com customerservice symmons com ZV 1062 050912
4. 176 S 3602 TRM Installation Instructions Rough in Installation Control valve assembly piping and fittings Note Illustrations below show valve model without stops Reference as required Page Visual guide s sessesouareaniesniaaatiarsiaptatss 1 Dimensions illustration 4 1 Determine wall thickness Determine type of wall and wall thickness where valve will be mounted Consider whether to use mounting plate by reviewing figure 2 below Skip ahead to Step 3 if mounting plate is not used 2 Attach valve mounting plate Seat mounting plate against valve assembly as illustrated in figure 1 Figure 1 Mounting plate Walls for using T 177 mounting plate Fiberglass or acrylic walls required Plaster or other type walls optional 1 16 2 mm min 1 2 13 mm max i Protective shield When mounting plate is used then shield is optional for Protecting end of valve during 1 installation snap on off p n T 176 p n T 177 wall cutout hole size 3 1 2 95 mm min 4 101 mm max 3 Attach protective shield Reference figure 2 to determine whether shield is required Attach protective shield by snap fitting over end of valve spindle 4 Install piping fittings and control valve Piping and fittings not supplied Control Valve Install through cutout hole in wall as specified in figure 2 below and dimension illustration on page 4
5. OOP EEA 8 0 SYMMONS Duro Tub Shower Systems S 3600 S 3601 S 3602 Series Installation and Service Instructions Model Number Series Need Help S 3602 Tub Shower System 5 3600 Shower Valve System Symmons customer service S 3602 X Valve includes stops S 3600 X Valve includes stops 800 796 6667 781 848 2250 S 3602 TRM Trim only S 3600 TRM Trim only customerservice symmons com S 3601 Shower System S 3600TS Tub Shower Valve Sys Mon Fri 7 30 am 7 00 pm EST S 3601 X Valve includes stops S 3600TS X Valve includes stops www symmons com service S 3601 TRM Trim only e Technical help e Product information e Warranty policy Model Series Arm and flange S 3601 300S S 3601 X we S 3601 TRM S 3602 S 3602 X S 3602 TRM Model Series Mounting Temptrol S 3600 plate 1 177 Control Valve S 3600 TRM S 3602 TRM Screwless escutcheon kit stop screw 4 S 4001 X BODY S 3601 X S 3600TS X nance Raa LLY 1 Ges S 3601 TRM D supply inlet Model Series S 3600 S 3600 X Escutcheon Escutcheon S 3600TS mounting plate S 3600TS X Volume control handle ee X or diverter handle RTS 004 Sea Note Piping fittings and tools are not included Model Series Actual plumbing should be determined and 9 at S 3602 installed by a licensed plumber S 3602 X Protective valve shield not shown T
6. asher repair kit I 16 Cap assembly 2 X BODY Diverter spindle kit TA 25B S 4001 X BODY Volume control spindle kit bolack or gray appearance V V V V V V T 35A B V V V V V V me v v Cap washer repair kit HOT seat removal tool T 35A amp COLD seat removal tool T 35B Ts2 VvV Service stop spindle amp retainer E ae Service stop spindle retainer amp removal tool T 108 Reverse seat amp tool kit valve HOT amp COLD supply inputs are reversed Page 5 Trouble Shooting Chart Problem Cause Solution Valve will not pass water Both hot and cold water supplies are Turn on both supplies Valve will not operate not turned on unless both hot and cold water pressure is on Valve leaks when shut off Hot and cold washers are worn or 1 Replace washers using control spindle foreign matter dirt chips is lodged washer repair kit p n TA 9 between washers and seat surfaces 2 Replace hot amp cold seats using hot cold seat repair kit p n TA 4 Temperature control handle is turned from cold to hot or hot back to cold and volume from spout or head is not constant Pressure balancing piston housed in spindle assembly is restricted from free movement by foreign matter 1 Open valve halfway remove handle and tap spindle with plastic hammer 2 Check water pressure balancing piston in control spindle See service instructions 3 Replace control spindle p n TA 10
7. e control handle Shower only models High eM Low Care and Cleaning Clean finished area using mild soap and water or a non abrasive cleaner and then quickly rinse A non abrasive wax may be used to preserve finish area Dimensions Duro Tub Shower Systems S 3600 S 3601 S 3602 Series Wall cutout hole size 3 1 2 89 mm min 4 101 mm max approx TI 1956 mm Model Series S 3600 T a showerhead S 3600 X a Finished wall to pipe centerline supply outlet S 3600TS p 2 3 8 1 2 60 mm 13 mm S 3600TS X li see note 2 I S 3601 I i S 3601 X Finished wall to rear of valve 5 8 16 mm S 3602 3 1 2 1 2 89 mm 13 mm S 3602 X E mounting plate p p n T 177 1 1 2 sq bia DE a a ae Temptrol E control 3 a il valve 80 mm ik fe tub spout 12 ji supply or J 305 mm ee supply plug HOT I COLD 85 mm wee HOT COLD supply inlets Model Series S 3602 S 3602 X 2 1 2 dia 64 mm Notes also reference page 2 figure 2 for details 1 Walls for using T 177 mounting plate MP approximately Wall is 1 16 2 mm min 1 2 13 mm max Shower only 42 1067 mm Fiber or acrylic walls MP is required Tub Shower 32 813 mm Plaster or other type walls 1 2 or less MP optional Protective shield usage optional for protection only 2 Dry wall plaster or other type walls 1 2 or greater Prot
8. ective Protective shield attached to valve spindle to locate position 6 Shield Win 1 176 3 Dimensions one to age without notice Parts Assembly S 4001 BODV Temptrol valves S 4001 BODY S 4002 BODY outlet Temptrol valves S 4001 X BODY S 4002 X BODY HOT supply inlet a a a I Shower only Tub supply plug stop Tub Shower Tub supply outlet Shower only volume spindle black or gray TA 25B Tub shower diverter spindle white TA 25A Shower valve S 4001 X BODY Shower valve w stops x Sa wr Service Temptrol Shower amp Tub Shower Control Valves S 4002 BODYV Tub Shower valve S 4002 X BODY Tub Shower valve w stops Service stop kit T 52 TS Removal tool Q Service stop kit amp removal tool T 55C HOT amp COLD seat COLD seat removal repair kit TA 4 tool T 35B A OT seat removal tool T 35A Control spindle amp cap assembly et TA 10 amp T 12A seat 5 16 Allen wrench H LD t Mi ea yy Pull out Sy to remove TO itty Ke amp 5 16 wood S screw 7 _ hot washer screw hot washer Control spindle lt cold washer retainer washer repair kit TA 9 Cap assembly Symmons Part Number oe a mwm Vv aad Wate vy cold washer cap gasket cap gasket cap limit stop screw o ring washer packing packing nut T 12A Cap w
9. hed wall must be protective shield Sr 4 as flush with back side of Protective shield snap on off required when mounting plate is not used 3 1 2 89 mm min 4 101 mm max Figure 2 Mounting valve 7 Flush system check for leaks Turn valve to the warm position and run for a few minutes If system is dirty remove valve spindle in center of valve to ensure proper flushing See service instructions Check for leaks around valve assembly and all pipe fittings 8 Set Temp Limit stop screw Reference page 2 figure 3 The temperature limit stop screw limits valve handle from being turned to maximum position resulting in excessive hot water discharge temperatures Warning Failure to adjust Temp Limit stop screw properly may result in serious scalding Place handle on control spindle stem and open valve to maximum desired temperature Turn Temp Limit stop screw clockwise until it seats Note Do not install positive shut off devices on control valve outlet or devices that do not allow the valve to flow at least 1 5 gpm Trim Installation 1 Attach escutcheon mounting plate factory installed gasket 2 Attach escutcheon 3 Attach dome cover Page 3 Diverter amp Volume Control Handle Operation Diverter handle Tub Shower models Tub Tay Shower Volum
10. maximum flow by using volume control adjustment on valve or showerhead This will allow longer period of use before overdrawing hot water supply If piping is accessible correct connections to the valve If piping is not accessible order a reverse seat and tool kit p n T 108 Older installations may also require replacing the hot seat hot cold seat repair kit p n TA 4 Up to a pencil width stream of water may flow from the tub spout to ensure the water has been shut off at the main valve only Replace both seats even if only one appears worn Install and tighten both seats to 15 foot pounds of torque Control spindle washer repair kit Order p n TA 9 Remove control spindle assembly Remove cold washer by holding spindle using valve handle and unscrew cold washer retainer using channel lock pliers Remove hot washer by removing hot washer screw Checking water pressure balancing piston The perforated end of the control spindle assembly houses the water pressure balancing piston which is the heart of the valve Remove control spindle assembly Shake spindle assembly and listen for clicking noise Piston should be free to slide back and forth the full length of its travel If piston appears restricted then do the following 1 Tap the handle or stem end of the spindle against a solid object to free the piston 2 Try soaking in household vinegar and repeat step 1 If unable to free
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