Relay Control System
Contents
1. Name Description 10 http www daqsystem com DAG SYSTEM Relay Control System 4x50 Users Manual Rev 1 0 3 3 2 CPU Board D Sub 9pin male connection External Input trigger signal only use 2x50 comC comD can connect through MDR connector of Relay board IS LI B3 Table 3 2 Connector Pm mme Remk _ NENNEN Input 47Qohm 93 43V T 1K ohm E INPUT signal i 2 Y External Connection C4 INPUT 1 1 gt When INPUT PIN7 InpuO and PIN5 GND connection by s w It is a trigger input by s w input 11 http www daqsystem com DAG SYSTEM Relay Control System 4x50 Users Manual Rev 1 0 Output CC ahm signal HT B When OUT signal is low OUT A OUT B is to connect by 0 65ms switching speed 3 3 3 Relay HE MDR 100 connection 4 Com 50 OUT H Relay N CN1 OUTO 1 OUT2 2 1 OUT4 2 OUT6 413 OUTS 14 OUT10 6 OUT12 7 6 OUT14 8 1 1219 pue COMB OMD ipei E a E 18 OUT16 17 OUT18 18 OUT20 19 OUT22 20 OU T24 21 OUT26 22 OUT28 23 OUT30 24 2 en COME E E 39 piu OUT32 33 OUT34 34 OUT36 35 OUT38 36 OUT40 37 OU T42 38 OU T44 39 OU T46 40 com t i pecca OUT48 49 50 12 http www daqsystem com DAG SYSTEM Relay Control System 4x50 Users Manual Rev 1 0 M2. search will choose the driver to install Choose this option to select the device driver fram a list Windows does not guarantee that the driver you choose will be the best match for your hardware A necessary file of ry cou iinf and ry cpu sys file is included to driver installation in a driver folder 6 http www daqsystem com HAG SYSTEM Relay Control System 4x50 Users Manual Rev 1 0 7 When you across a window s warning message regarding to the compatibility problem as shown below the figure during the installation process just click Continue button and go on the installation Hardware Installation The software you installing for this hardware system USB2 0 High speed Relay system has not passed Windows Logo testing to verify its compatibility with Windows Tell me why this testing important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor For software that has passed Windows Logo testing Continue Anyway STOF Installation Found Mew Hardware Wizard Please wait while the wizard installs the software DAG system USB2 0 High speed Relay system n To CAAWINDOMWS SINE http www daqsystem com DAG SYSTEM Relay Control System_4x50 U
3. Control System_4x50 Users Manual Rev 1 0 3 Product Description The functions of each board explain a brief report in this chapter Refer to part specification for specific functions 3 1 CPU Board Layout Figure 3 1 CPU Board Layout DSP Data communication and signal processing through Digital Signal Processor USB 2 0 interface FPGA Data communication and memory interface through Local Bus interface RJ45 External comA comB input D Sub 9pin External trigger 3 2 RELAY Board Layout Figure 3 2 RELAY Board Layout FPGA Data communication and Relay control through Local Bus interface Switch Relay board address setup 9 http www daqsystem com DAG SYSTEM Relay Control System 4x50 Users Manual Rev 1 0 3 3 Function Description Relay System is a system of external device control and test to compose the Relay output by matrix The motion mode of Relay system has three modes First is manual mode it is to output a relay value through PC on all such occasions Second is automatic mode it is to output a relay value which read a data from system memory appointed time Gap output set up from API Third is Pace mode it is to automatic output a relay value which read a data from system memory adjusted external trigger mode 3 3 1 CPU Board RJ45 connection External Input comA comB only only use 2x50 comC comD can connect through MDR connector of Relay Board Table 3 1 Connector
4. DAG SYSTEM Relay Control System_4x50 Users Manual Rev 1 0 Relay Control System 4x50 User s Manual WALT Wea 22444 a ZNEFEFEEERESEERERRSRRRRAARAAANNNNANANN P Tg 7 AAA AAA AAA SS x 2 Ex sels Se es P sae dem Windows Windows2000 Windows NT and Windows XP are trademarks of Microsoft We acknowledge that the trademarks or service names of all other organizations mentioned in this document as their own property Information furnished by DAQ system is believed to be accurate and reliable However no responsibility is assumed by DAQ system for its use nor for any infringements of patents or other rights of third parties which may result from its use No license is granted by implication or otherwise under any patent or copyrights of DAQ system The information in this document is subject to change without notice and no part of this document may be copied or reproduced without the prior written consent Copyrights 2009 DAQ system All rights reserved 1 http www daqsystem com AQ SYSTEM Relay Control System 4x50 Users Manual Rev 1 0 H H M X 5 Contents 1 Introduction 2 Board Installation 2 1 Product Contents 2 2 Installatio
5. DR connector pn Vs OUT number MDRpin nime Ow No MDRpin No RelayNo om pea omn s massa z massas fours se 3 65 66 67 68 Do 81 82 83 84 fours 7989900 w _ fours s woasoamira2 fours ss _ fe wrasaesam ourin ss 177 178 179 180 sess r azsa fours s ours s 16 17 69 70 71 72 OUTI17 67 85 86 87 88 ors oiaoenosao1 ss narum omo o usasassass s eisoistisr orm wsiseisrass ouras ve 181 162 188 184 oors n omms m a1azasae ourar 72 szsssoso m ense 7a esm oro m fours a imnazeassam ourss e3 158 154 155 150 s esroun oures ea 185 180 187 188 fourss as ours es msoma _ ors as asasaras ours as simmer a7 rra ours a7 93949590 ae foore ae 13512012712 s arere oums ao 157 158 159 100 911 15 15 32002702 TO Idol 2199 90 91 200152001 41 43 45 47 10 12 14 16 40 2020 92 42 44 46 48 60 62 64 66 10 16 00 02 92 94 96 98 13 http www daqsystem com HAG SYSTEM Relay Control System 4x50 Users Manual Re
6. ch starts up you confirm the board which fixed at the Backplane You have to install to turn off the power in case of adding relay board 3 If the board set safely at the Backplane USB2 0 Port of CPU board is connected to user PC through USB A to B Cable 4 The installation order is as follows explain Windows XP with bases if there isn t special explanation 5 If a search Found New Hardware Wizard Windows XP need a new driver Install from a list or specific location Advanced Check 5 http www daqsystem com DAQ SYSTEM Relay Control System 4x50 Users Manual Rev 1 0 Found New Hardware Wizard This wizard helps you install software for LT ZCBSU fe If your hardware came with an installation CD cg or floppy disk insert it now What da you want the wizard ta do CO Install the software automatically Recommended Install from a list or specific location Advanced Click Next to continue 6 Click selects the driver accompanying CD at a product contents Found New Hardware Wizard Please choose your search and installation options gt Search far the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver Found will be installed Search removable media floppy CD ROM Include this location in the search EACDROM_RY_CPUSDriver v d
7. he sample program in the CDROM accompanying with the board Before using it you have to install the driver in your computer Sample program is provided in source form in order to show the usage of API Application Programming Interface of the board and may be modified for customer s own usage ries 777 test Seles Memory Dara Size Relay Output Mode Select 2 0 15 Send Yalue Auto Send Manual Get Mode 15 31 32 47 Select Board Set Interval 48 63 Board 0 10000 1005 64 79 Set Trigger 80 aS 95 TT jae gB al 8 ag ag a 2 uu i L Manual Test mSEC 112 127 128 143 144 159 C 150 175 set Data 176 131 3 192 199 Manual Stop 65536 ganan Test Start oooo goood The of counts joa 100 anna goood oooo Get Count Sa Tested count Test Stop Figure 4 1 Sample Program To run the sample application program you need to use API it is a form of client DLL To compile the sample source to make its executable file you have to use Import Library files 7 http www daqsystem com DAG SYSTEM Relay Control System_4x50 Users Manual Rev 1 0 and header files You can find them in the CDROM The API DLL file ry_sys dll must be in the same directory with the execution file Another method is
8. in the same directory of Windows system folder or PATH environmental variable folder 4 2 Function description 1 Memory 1 1 Data Size It sets up the Data size 8 16 32bit 1 2 Address It displays of memory address 1 3 Write IO It writes a value of address selected memory 1 4 Read IO It reads a value of address selected memory 2 Control 2 1 Mode Select It selects one of Manual Auto Pace mode 2 2 Get Mode It applies selected mode 2 9 set Interval It sets up output time applied at Auto mode 2 4 Set Trigger It sets up trigger time applied at Pace mode 2 5 Set Data It set the data which it will be displayed 2 6 Test Start It sets up test time start test 2 7 Get Count It marks test progress number 2 8 Test Stop Stop Test 3 Relay Output 3 1 Send Value Selected in Relay board it output a relay value by selected Relay output When it select relay it output a value immediately in case of Auto Send 3 2 Select Board It select a relay board number Total 15 is possible 0 14 3 9 Manual Test It outputs relays of all relay board in Backplane It can choose period and repetition 3 4 Manual Stop Stop Manual Test 8 http www daqsystem com DAG SYSTEM Relay Control System_4x50 Users Manual Rev 1 0 Appendix A l General Specification Specification General e 256Mb SORAM x 2 16Mb Flash Interface e 3 3V Single Power operation Max 800mA under Functions e PCI
9. n 3 Product Description 3 1 CPU Board Layout 3 2 Relay Board Layout 3 3 Function Description 3 3 1 CPU Board RJ45 connection 3 3 2 CPU Board D sub 9 pin male connection External Input trigger signal 3 3 3 Relay Board connection 4 Com x And Relay Number 3 9 4 Relay Board Address Switch Setup 4 Function Test 4 1 Sample Program Interface 4 2 Function Description Appendix A 1 General Specification Reference 2 http www daqsystem com DAG SYSTEM Relay Control System_4x50 Users Manual Rev 1 0 1 Introduction Relay Control System is comprised of CPU board and RELAY board The system is used to connect to a Backplane it is an Output Relay Control System through using Local Bus Be connected Backplane Figure 1 1 and Figure 1 2 shows that CPU board and RELAY board is a safety product for industry Figure 1 1 CPU Board Figure 1 2 RELAY Board A main function of board gets from user s control signal through USB interface of CPU board transmit to control signal to Backplane local bus of Relay board control to Relay Output control through FPGA external device control and inspection 3 http www daqsystem com DAG SYSTEM Relay Control System 4x50 Users Manual Rev 1 0 A general specification of board is as Table 1 1 CPU Board table 1 2 RELAY Board Table 1 1 CPU Board Physical Specification General QU Compact PCl Form factor 2mm Hard metric Compact PCI J1 co
10. nnection 160 x 100 Euro card standard External Compact PCI connection USB 2 0 Interface D sub 9PIN External signal interface RJ45 External input comA comB only Reserved Header Electrical specification General 3 3V Operation 1 2V DSP FPGA core power Max 6A 3 3V DSP PLL power Bus Interface Back plane Local bus interface 5V 3 3V compatible operation MPU DSP 1 532066713 Digital Signal processor FPGA Xilinx Spartan 11 XC3S200AN Table 1 2 RELAY Board Connect ion Physical Specification 2mm Hard metric Compact PCI J1 connection Board Dimension External Compact PCI local connection MOR 100PIN RELAY OUTPUT Connect ion Electrical Specification General 3 3V Operation 1 2V FPGA core power Max 6A Bus Inter face Back plane Local bus interface 5V 3 3V compatible operation FPGA Xilinx Spartan 11 XC8S200AN 4 http www daqsystem com DAG SYSTEM Relay Control System_4x50 Users Manual Rev 1 0 2 Board Installation 2 1 Product contents Relay Board Figure 2 1 Relay System Product Contents 1 Relay System CPU Board Relay Board Max 15 Backplane Devices 2 CD Driver Manual API Sample source etc 2 2 Installation To install your Relay board in your PC follow the steps There is no consideration for system installation Relay control system environment is over Windows 2000 5 4 or Windows XP SP1 1 First open the box The board set the safety place 2 When power swit
11. sers Manual Rev 1 0 8 If the installation is completely finished a completion window message shall be shown as in figure Click Finish Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software Far z DAO system USB2 0 High speed Relay system Click Finish ta close the wizard 9 If the installation is completely finished you confirm it in the following ways Do the following steps to show up the Device Manager window My Computer gt Properties gt Hardware gt Device Manager i Device Manager PIE Fie Action View Help gt b E e ha B Mice and other pointing devices Monitors BB Network adapters 7 Ports COM amp LET E Processors Sound video and game controllers Storage volumes y System devices Universal Serial Bus controllers La system LISBZ 0 High speed Relay system Intel R 828016 ICH Family USB Universal Host Controller 27C8 Intel R 82801 ICH Family USB Universal Host Controller 27C9 Intel R 626016 ICH Family USB Universal Host Controller 2704 Intel R 82801G ICH Family USB Universal Host Controller 27CB Intel R 82801G ICH Family USB2 Enhanced Host Controller 27CC USB Mass Storage Device USB Root Hub Root Hub USB Root Hub USB Root Hub USB Root Hub FLY r i 8 http www daqsystem com DAD SYSTEM Relay
12. specification v2 2 compliant Supported OS Windows 2000 SP4 over Windows XP SP1 over API Interface with Application through client DLL Sample Test Sample software for evaluation Software References 1 PCI System Architecture MindShare Inc 2 PCI Local Bus Specification PCI SIG 3 AN201 How to build application using API DAQ system 19 http www daqsystem com
13. v 1 0 gt 4x50 Matrix Structure comX Vs Relay number OUTO Ryl Ry2 Ry3 Ry4 OUT2 foots s yee es ms ms _ me _ OUTS Ry129 Ry130 Ry131 Ry132 wm mus mns omo fe mi _ s wm me ome fe wur mus _ omm s mus wis eim _ 4 http www daqsystem com DAG SYSTEM Relay Control System 4x50 Users Manual Rev 1 0 85 Ry29 Ry30 Ry32 37 87 38 88 09 OUT 86 _ wr ws ws wm mm mw me ww mm mur OUT43 125 Ry126 Ryl27 Ry128 fo fens mk _ ome ee mim imo _ 15 http www daqsystem com HAG SYSTEM Relay Control System 4x50 Users Manual Rev 1 0 3 3 4 Relay board address switch setup Tigre D B vt wt 22 2 ooooo0oo00000000 000000000000 00 5 uui L Relay System connect maximum 15 Relay boards Each board number setup by SW1 The third switch SW3 for test user can t use Table 3 3 Relay Board address switch setup Address 0 Address 1 Address 2 Address 4 Address 8 16 http www daqsystem com DAG SYSTEM Relay Control System_4x50 Users Manual Rev 1 0 4 Function Test 4 1 Sample Program Interface You can find t
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