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1. 117 15 6 1 Automatically opened door This menu section comprises settings on automatic opening and closing door of a balance featuring such mechanism i e balances MYA 3Y and XA 3Y A series The settings may refer to the quick access keys as well as the infrared proximity sensors located on the overlay of balance s terminal Settings for a balance MYA 3Y series cover o Left door the option enables changing the position of the door on the left side of the weighing chamber o Right door the option enables changing the position of the door on the left side of the weighing chamber o Open Close door the option enables changing the position of the door e g if the weighing chamber is opened then activating the option causes closing it If the weighing chamber is closed then activating the option Causes opening the door located on the right side of the weighing chamber Settings for a balance XA 3Y A series cover o Open the option enables opening the door of the weighing chamber o Close the option enables closing the door of the weighing chamber o Open Close door the option enables changing the position of the door e g if the weighing chamber is opened then activating the option causes closing it If the weighing chamber is closed then activating the option Causes opening the door of the weighing chamber 15 7 Information Information on weighing process is a i displayed in the grey coloured workspace By Weighin
2. 22 VAT VAT value related to a product 23 Ingredients Editing field for inserting names of ingredients used for preparing a product e g if a product is a mixture or if a product requires additional description of its features or application 24 Printout printing a template assigned to a product CAUTION Remember to assign products to corresponding functions as some of data values is attributed according to their modes e g thresholds in lt Checkweighing gt mode are set in g while thresholds in lt Parts counting gt mode are set in pcs The values are selected automatically depending on which mode is enabled while entering a database 143 18 3 Weighing records Each measurement result sent from a balance to a printer or a computer is saved in the database of weighing records see an exception point 10 8 Result control Balance user can preview data from each weighing record Procedure e Enter submenu lt Databases gt e Enter database of lt Weighing records gt and press desired entry record List of parameters for a weighing record saved in the database 1 Measurement date 2 Measurement result 3 Tare value 4 Determination of measurement status stable unstable 5 Product name 6 User 7 Client Client name 8 Working mode name 9 Warehouse name of source warehouse 10 Packaging name of tare applied during weighing product s weighing process 11 Result control information on
3. In the lt Record editing gt field press lt Template gt key A window is opened for creating an optional printout While designing a printout use on screen keyboard displayed on the touch panel It features the same options as a regular computer keyboard 1 enlarging the editing field 7 recommended while using an external computer keyboard connected to balance s USB port 149 2 cancelling key 3 accepting key 4 download a printout template from a file 5 list of variables for use while designing a printout 6 delete all printout content 7 printout editing field e Save designed printout Caution To erase characters in a printout press Back key To move cursor press navigating arrows Example of Printout no 1 use of large editing field Balance no 32 Balance parameters Max 220g d 33 Product name 50 Date 2 Time 3 Net 6 Carried out by 75 al Template Balance no 400015 Balance parameters Max 220 g d 0 001 g Product name Date 2011 10 24 Time 11 48 06 Net weight 94 147 Carried by Admin Printout template Example of Printout no 2 printout template from a file All printout templates can be designed in a form of external files that are imported to a balance A file with printout template has to have an extension txt or lb and contain all constant and variable da
4. Delete databases Delete databases Dp Products K Products SD Clients 2 Records count 1 wy Formulas 3 gt Confirm to delete Pipettes R W Series 5 m Packages 6 Upon confirmation the software deletes data and displays a summary message Delete databases yD Products ear Upon confirmation the software returns to a previous window The user may continue a weighing procedure or proceed to other operations 153 18 13 3 Delete weighments and reports Function allows to delete a given database weighments and reports Upon activation of this function the software displays a window with a numeric keyboard Use the keyboard to enter a date specifying which data is to be removed data older than those specified by a date Date is given in a following form year month day Manage the database Cae Export weighing database 2 B 8 E 1 Confirm to delete Ee Upon confirmation of entered date all weighments and reports older than those specified by the date will be removed Number of removed weighments and reports will be displayed on a respective message Ve Export weighing database 1 8 Deleted records 30587 Manage the database 154 19 COMMUNI CATION Menu Communication is located in a menu group Parameters It is accessed by pressing Setup key or lt A Setup gt quick access key The balance enables
5. 15 14 Fig 9 16 Fix weighing pan assembly 20 to a spacer ring 21 using two M5 screws 19 Fig 10 53 19 Fig 10 3 7 Unpacking APP 10 3Y KO comparator wit self centering pan Carefully unpack the balance remove plastic cardboard and foil packaging together with protective elements and using gently movements place the balance onto its location Following the below diagram unlock the comparator and prepare it for start up CAUTION Before unlocking the comparator read this manual carefully to be able to follow the instructions step by step which ts crucial for preventing any possible malfunctioning Use the most gentle movements so as not to cause any damage of the mechanism STEP 1 54 Wi BRWNe N OD Undo four M4 screws 1 located on both sides of the housing 2 Fig 1 Carefully remove the housing 2 Fig 1 Undo two M4 screws 3 and two M4 screws 4 Fig 1 Slide out the lid assembly for a bottom shield 5 Fig 1 Screw lever 6 into a knob 7 next fix the knob to a comparator using M5 screw 8 Fig 1 The lever should take lower position as presented in Figure 2 Use wrench to remove weighing pan connecting member 11 Fig 3 Undo six M6 screws 9 Fig 1 Fig 2 55 11 Fig 3 KROK 2 8 As careful as possible so as not to cause any wire defects remove lid 10 together with the mechanism The space between lid 10 anda c
6. 60 Atmospheric humidity change 45 4h rate cia Power supply 13 5 16 V DC Measurement time Working temperature 15 C A30 C Working temperature change 0 5 C 12h 0 3 C h Atmospheric humidity 40 60 Power supply 110 230 V AC 50 60 Hz 13 5 16 V DC 10 APP 64 3Y KO Max capacity Readability Repeatability Electric compensation range Weighing pan Self centring pan Measurement time Working temperature 15 C 30 C Working temperature change 0 5 C 12h 0 3 C h Atmospheric humidity 40 60 Atmospheric humidity change 45 4h rate cia Power supply 13 5 16 V DC Automatic Mass Comparators range Working temperature 15 C F30 C Working temperature change 0 5 C 12h 0 3 C h Atmospheric humidity 40 60 Power supply 110 230 V AC 50 60 Hz 13 5 16 V DC 11 a Working temperature change 0 5 C 12h 0 3 C h Atmospheric humidity 40 60 Atmospheric humidity change 45 4h rate va Power supply 110 230 V AC 50 60 Hz 13 5 16 V DC Working temperature change 0 5 C 12h 0 3 C h rate i m Atmospheric humidity 40 60 Power supply 110 230 V AC 50 60 Hz 13 5 16 V DC oe eae Working temperature change 0 5 C 12h 0 3 C h Atmospheric humidity 40 60 Atmospheric humidity change 45 4h rate mls Power supply 110 230 V AC 50 60 Hz 13 5 16 V DC Working temperature chang
7. 96 10 WEI GHI NG Load a weighed object on balance s weighing pan On stabilization of weighing result indicated by stability marker az visible on the side of balance s display read the measurement result Saving printout of the measurement result is available on pressing lt PRINT gt key e Incase of verified balances only stable measurement result can be saved or printed stability marker a visible on balance s display e Incase of non verified balances stable or unstable measurement result can be saved or printed regardless of stability marker mu presence If unstable measurement result is printed then it is accompanied by question mark lt gt in front of printed mass value 10 1 Selection of measuring unit Change of measuring unit is carried out by pressing the measuring unit icon visible next to the value of measurement result on balance s display Pressing the measuring unit icon opens a list with available units On selecting one of them the software automatically calculates the indicated mass value to the active measuring unit Available measuring units tein SS a lule Accessibility of measuring units is conditioned by type of balance and its verification status In non verified balances all measuring units including those outside the International System of Units are available 10 2 Means of correct weighing procedure In order to ensure long lasting use of a balance correct and reliab
8. Min humidity during process Max humidity during process Min pressure during process Max pressure during process Empty line Dashes Signature Non standard printout 16 7 Report from completed comparison processes On completing each mass comparison process a report is generated The report is saved in the database lt Comparison reports gt The files are named by their date and time hour of mass comparison process An example of report from mass comparison Report no C 31 10 11 11 43 End date 2011 10 31 11 44 46 n A B A D 1 0 000 0 131 0 001 0 1305 2 0 002 0 130 0 003 0 1275 3 10 004 0 131 0 004 0 127 Mean difference 0 12833 g Standard deviation 0 00189 g Method ABA Use of data contained in the header and footer Should data from header and or footer be used follow below procedure o Press lt Print header gt soft key before starting mass comparison procedure o Carry out the procedure A report is printed automatically on accepting the last measurement result 125 When mass comparison result is displayed it is possible to print it PRINT gt key for numerous times by multiple pressing of lt o Press lt Print footer gt soft key after completing the mass comparison procedure 16 8 Administrating information and quick access keys visible on the display Mass comparator user can select information and quick access keys that are visible on
9. e mechanical defects or defects caused by liquids and natural wear e mass comparator s defects caused by inappropriate setting or a defect of electric power network e defects caused by overloading mass comparator s mechanical measuring system e maintenance activities cleaning Loss of warranty takes place if e arepair is carried out outside RADWAG sales office or authorized service point e service claims intrusion into mechanical or electronic construction by unauthorized people e other version of the operating system is installed in a mass comparator e the mass comparator does not bear company s protective stickers Detailed warranty conditions are listed on a service card SURVEILLANCE OVER METROLOGI CAL PARAMETERS Metrological parameters of a mass comparator need to be checked by a user in determined time intervals Inspection frequency is conditioned by ambient conditions in which a mass comparator is used kind of carried out processes and adopted quality management system 16 3 UNPACKING AND INSTALLATION 3 1 Unpacking WAY 100 3Y KO WAY 500 3Y KO WAY 1 3Y KO WAY 2 3Y KO WAY 5 3Y KO comparators Carefully unpack the balance remove plastic cardboard and foil packaging together with protective elements and using gently movements place the balance onto its location Following the below diagram unlock the comparator and prepare it for start up CAUTION Before unlocking the comparator rea
10. Number of cycles 3 Method ABA 147 18 8 Ambient conditions Database of ambient conditions contains parameters related to measurement of ambient conditions at a workstation Depending on balance s configuration a report may contain data on temperature humidity and value of atmospheric pressure In case a THB ambient conditions module is connected to a balance records from the module are also saved Procedure M Ambient conditions gt e Enter submenu lt amp Databases gt and press lt field e Press field of a desired report record unless it is visible on the top of the list wind the list forward using navigating keys e Report s name consists of date and time Caution It is possible to use an option for searching a report 18 9 Packages Database of packages contains list of packages for which a name code and mass value are specified During weighing process if a name of packaging is selected from the database the tare value is automatically applied The display indicates mass value with minus sign Procedure Databases gt and press EP vackages gt vei e Enter submenu lt Press Io Add gt key should a new packaging be added If a packaging record already exists in the database press field with its name and insert data on the packaging Caution It is possible to use an option for searching a record by name or code 18 10 Warehouses Depending on work organizing
11. RS232 COM1 3 USB port Interface RS232 and IN OUT RS232 socket DB9 M male front view _ Pin2 RxD Pin3 TxD Pin5 GND o 0o 0o o o I N OUT RS232 socket DSUB15 F female front view Pini GNDWE Pin2 OUT1 Pin3 OUT2 Pin4 COMM Pin5 6 9VDC Pin6 IN4 Pin7 IN3 Pins TxD2 Pin9 5VDC Pin10 GNDRS Pin11 IN2 Pinl2 IN1 Pin13 RxD2 Pin14 OUT4 Pini5 OUT3 89 4 2 1 Start up Upon unpacking the comparator and placing it on its workstation it is time to connect the weighing module to mains and the terminal to the net Further proceedings should be like in case of a standard balance 5 START UP On plugging the mass comparator to mains instrument s diode ON LOAD located on indicator s housing is lit up Press powering key located on the upper left section of terminal s overlay Within a few seconds the OS and RADWAG software start loading which is signaled by flickering red diode ON LOAD On completing the startup procedure the instrument s display indicates main window of the mass comparator s software 90 6 SOFTWARE STRUCTURE The structure of balance s main menu is divided into function groups Each group comprises parameters grouped by their reference Description of each menu group is provided further in this user manual List of groups Parameters Balance s main menu is accessed by pressing SETUP function key or J soft key located
12. communicating with peripheral devices through the following ports COM 1 RS232 COM 2 RS232 Ethernet EI Tcp The ports are configured in group of parameters lt Communication gt Enter submenu lt VY Communication gt by pressing key and press Communication filed 19 1 RS 232 port settings Procedure Select communication port lt COM1 gt or lt COM2 gt Set appropriate values The RS 232 ports enable the following setting of transmission parameters e Baud rate 4800 9600 19200 38400 57600 115200 bit s e Data bits 5 6 7 8 e Stop bits None 1 1 5 2 e Parity None Odd Even Marker Interval 19 2 ETHERNET port settings Procedure Select communication port lt Ethernet gt and set appropriate values e DHCP Yes No e IP Address 192 168 0 2 e Subnet mask 255 255 255 0 e Default gate 192 168 0 1 Caution Above settings are for information purpose only Transmission parameters should be selected in accordance with the settings of client s local network To carry out changes in the settings press a key which displays a message lt to make changes effective restart the balance gt Return to weighing mode and restart the device T59 19 3 TCP protocol settings TCP i e Transmission Control Protocol enables communicating two computers The TCP operates in client server mode The server pends for establishing a connectio
13. next remove interlocking 15 Fig 3 13 2 Following point 13 1 remove the second interlocking 15 of the vertical rocker i y Kj l Sa p ie a J af a r F F rB r w a Fig 4 14 Unlocking lever 14 1 Undo two M3 bottom screws 16 Fig 3 next loosen four M4 screws 17 Fig 3 keep to the order presented in figure 5 Be careful so as not to cause any damage of vertical flexures 14 2 Undo four M4 screws 17 Fig 3 remove interlocking of the rocker 18 Fig 3 p E A os a i f 15 Using M4x30 screw 20 install Knob 19 To make sure that the weights are set to max load position try to turn the knob left keep turning until the knob resists Fig 3 16 Check ballast weights position by turning the knob 19 maximally to the left and to the right Fig 3 17 Turn the knob 19 to its maximum extent 18 Checking divisions from A C converter 18 1 Using M4x10 screw 22 fix the weighing pan 21 to a mandrel 23 next place such complex set on a vertical rocker extension 24 Fig 3 18 2 Connect the device to mains turn it on and check the number of divisions by depositing maximum load 25 permissible for the comparator onto the weighing pan 21 Fig 3 19 Take off the load 25 the set comprising a weighing pan and a mandrel 21 22 23 uninstall the knob 19 and disconnect the device from mains 20 Fix lid assembly for ballast me
14. the Database of Warehouses contains list of places used for picking up a sample for weighing or list of places to which a weighed sample was delivered Each Warehouse should have its name code and description specified While weighing process and on selecting name of a Warehouse it is automatically assigned to the measurement result Procedure Enter submenu lt Databases and press lt MB Warehouses gt field e Press lt 2 Add gt key should a new warehouse be added If a warehouse record already exists in the database press field with its name and insert identifying data 148 Caution It is possible to use an option for searching a record by name or code 18 11 Printouts Database of Printouts contains all saved NON STANDARD printouts Each non standard printout features a name code and a so called template Procedure e Enter submenu lt Databases gt and press S Printouts gt field Press lt Add gt key should a new printout be added If a non standard printout template already exists in the database press field with its name and insert identifying data Caution It is possible to use an option for searching a record printout by name or code Designing new printout template Procedure Enter submenu lt J Databases gt and press S Printouts gt field Press lt Add gt key to create a new printout or edit an existing template 1 Non standard no 1 Code 2 Project 3
15. will be displayed next the software returns to the previous window Export weighing database Fi Filter by date No Completed 5 i Records count 1024 Weighing data_2602776 txt e The user may return to a weig Caution Export weighing database 9 Product Each 1 4 Operator Each kl Filter by date No S Data selection Expor weighing database to a file 5 S Print Selected Weighments 5 Hi m hing procedure or proceed to other settings If a balance software cannot identify the data storage device than upon entering option lt Export weighings database gt a message lt Operation failed gt is displayed 152 e A created file name consists of database name and balance serial number e g lt Weighing date_2602776 txt gt e Unplug the data storage device from the USB port Created file template The file is created in a form of chart columns of which are separated with lt Tab gt This allows a direct export of the file to spread sheet document lt Excel gt The chart contains all data concerning a given measurement date and time mass and mass unit tare and tare unit series number operator s name client s name packaging s name source warehouse name target warehouse name control result 18 13 2 Delete database Function allows to delete data of a chosen database Upon activation a window is displayed with databases Select a database data of which is to be deleted
16. Dashes No Yes 194 Adjustment history Databases Products No Yes No Yes Signature Non standard printout Displays a report on completed external adjustments Weighing records Clients Ambient conditions Packages Warehouses Printouts Universal variables Delete data older than Export database of weighing records to file Communication Description COM 1 COM 2 Ethernet Tcp gt gt gt gt gt gt gt gt gt gt gt gt Value Baud rate 9600 Data bits 8 Stop bits 1 Parity No Baud rate 9600 Data bits 8 Stop bits 1 Parity No DHCP No IP address 192 168 0 2 Subnet mask 255 255 255 0 Default gate 192 168 0 1 Port 4001 195 Peripheral devices Description Computer Printer Barcode scanner Transponder card scanner Additional display Ambient conditions module Inputs Outputs Description Inputs Outputs gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt Port Address Continuous transmission Printout template E2R System Port Code page Printouts Port Offset Code length Port Port Project Port Address Input 1 Input 2 Input 3 Input 4 Output 1 Output 2 196 Value COM 1 1 No Y
17. French Romanian Spanish Hungarian Korean Russian Turkish 22 2 Data and time setting Balance user can set date and time which are located in the upper bar of the display Entering editing mode of date and time settings is carried out in two ways e By pressing date and time field located in the upper bar of balance s display in main menu mode OC e By pressing key and selecting menu fpe Other S Date and Time Entering date and time setting mode opens an on screen keyboard Set date and time in the following sequence year month day hour minute and accept set values by pressing _ key Caution Access to lt Date and Time gt option in balance s menu is conditioned by setting of access level for this parameter 22 3 Beep sound Procedure og Enter submenu lt S Others gt press lt S dBeep gt and set one of available options No Beep sound switched off disabled for keys and proximity sensors Keys Beep sound active as reaction to pressing keys Sensors Beep sound active as reaction to operation of proximity sensors All Beep sound reacting to both keys and proximity sensors 164 22 4 Touch panel calibration Display calibration is required if during operation a user spots incorrect reaction of the touch panel Procedure OE e Enter submenu lt t Others gt e Select parameter lt Touch panel calibration gt which opens an editing wind
18. Use space between board 10 and connector 11 for assembling ballast weights 12 Fig 4 11 10 12 Fig 4 65 10 Fig 5 9 Using six M6 screws 9 fix board 10 10 Fix bottom pan connector 11 gradually rotate the lever 6 from maximum load extent of a weighing pan to its minimum load extent thus screwing bottom pan connector 11 to a vertical rocker 13 Fig 5 and Fig 6 11 13 Fig 6 11 Fix lid assembly for bottom shield 5 Fig 7 12 Undo six M3 screws 14 and remove lid assembly for top shield 15 Fig 7 a 66 z 14 16 15 Fig 7 13 Unlock comparator mechanism 16 undo two handwheels 17 and transport interlocking devices 18 Fig 8 67 STEP 3 14 Using six M3 screws 14 fix lid assembly for top shield 15 Fig 9 15 Assembly housing 2 and fix it using four M5 screws 1 Fig 9 Fig 9 II Robot related comparator location Carefully unpack the comparator remove plastic cardboard and foil packaging together with protective elements and using gently movements place it onto its target location Following the below diagram locate the comparator in relation to robot 68 Fig 10 16 Place sheet metal plate 21 onto comparator s target location Fig 10 17 Make sure that anti vibration table 22 is placed in relation to sheet metal plate 21 in a way ensuring that table feet are positioned concentrically to t
19. balance is described in point 10 3 of this user manual T6093 22 6 Sensor sensitivity The parameter is adjustable between 0 9 and it determines the E t distance from which the IR proximity sensors should react ey m As standard the sensitivity is set within the range of 5 to 7 y ZA X Procedure Ss Be e Enter submenu lt Others gt e Select parameter lt Sensor sensitivity gt which opens an editing window e Select one of available options The selection causes immediate returning to the menu window 22 Autotest AUTOTEST function is designed to aid a user in both assessing balance s NC operation and diagnosing the reasons for occurrence of errors in weighing which exceed the maximum permissible values for a given balance model By means of a simple repeatable and fully documented way the function enables optimizing balance s settings to maintain the best possible repeatability and weighing time at a workstation The main purpose of function operation is the possibility of monitoring the above mentioned parameters at optional moment and saving records from carried out tests The functions is divided into two modules AUTOTEST FILTER AUTOTEST GLP Before carrying out any of the tests the balance controls its level status temperature and humidity A Autotest GLP 4 ouP PTER Autotest Filter AUTOTEST FILTER It is process of 10 times loading and unloading of the internal
20. can erase old data from the lt Databases gt Administrator Access to all user parameters functions and editing databases 94 9 OPERATING USER MENU Moving in menu of balances 3Y series is intuitive The touch panel makes the operation of balance s software very simple Pressing a function key a soft key or area on the display initiates an assigned function or process 9 1 Terminal s keyboard Y or gt 24 Enter main menu TEESE 4 P F Scroll menu upwards Scroll menu downwards Fast up and down menu scrolling Accept changes Leave a function unchanged without saving changes Add items to a database Search for itemsin a database by date Search for itemsin a database by name Search for itemsin a database by code Printout of an item from a database Clear the editing field Activate deactivate on screen keyboard Reading printout template from a file format Ib function key is active on plugging a data storage device to terminal s USB port Selection of variables from a list for a printout Moving exiting one level up in menu structure 95 9 2 Return to weighing mode Changes in instrument s memory are saved permanently on returning to weighing mode Procedure _ Press 7 key for a few times until the display indicates to the weighing mode press Mk soft key in the upper bar on the display The software immediately returns to displaying the main window
21. e As the level point is in the center point its colour changes from red to green which is a confirmation for correct level status 10 4 Zeroing In order to zero mass indication press Se key The mass indication on the display should equal zero and precise zero O and Stability musamarkers should appear Zeroing process is tantamount to determining new zero point recognized by the balance as precise zero Zeroing is possible only in stable status of display indication Caution Zeroing the display indication is possible only within the 2 range of instrument s maximal capacity If zeroed value is above the 2 of the maximal capacity then the software indicates an error message Err2 99 10 5 Tarring In order to determine net weight of a weighed object place object s container packaging on balance s weighing pan and on stabilization of measurement result press key The display should indicate mass equal to zero and symbols Netand as On taking off the weighed load and its packaging from instrument s weighing pan the display indicates sum of total tarred mass with minus sign The software also enables assigning tare value to a product from a database Then on product selection from a database the software automatically uploads data on tare value for the specific product Caution Tarring negative values is impossible On tarring negative values the balance responds with an error message In such case zero bal
22. i f f 15 3 List of available working modes is displayed 15 4 Select name of a desired working mode and press it 116 15 5 Parameters related to working modes Each working mode has programmable parameters determining its functioning Procedure of determining these parameters 1 Press grey coloured workspace area 2 Below menu is displayed lt Settings gt additional options related to a mode lt Keys gt defining quick access keys lt Information gt selecting information displayed in the workspace lt Printouts gt selecting type and content of a printout lt Profile gt selecting a profile which is active during balance s operation O O O O O om Weighing O00 Information Ze GS E i _ as 3 Press corresponding menu item and select area for modification Description of basic parameters accessible in lt Settings gt tab is provided in point 10 8 of this user manual Additional parameters on weighing process Other parameters specific to each of working modes are presented in working modes description 15 6 Quick access keys Balance user can define up to 7 quick access keys which are displayed in the bottom bar On assigning a function to a specific key a corresponding soft key appears J dh and it is located in the bottom kid navigation bar of the main window Printouts Profile It is a so called quick access key dedicated for most often used functions and processes
23. indicates the following message box Adjustment e If there is a load on balance s weighing pan unload it e Press Y key The balance determines start mass which is indicated by a message box Start mass determination on balance s display e On determining the start mass the balance display s a message box 104 e Acting according to the command place an ordered weight standard on balance s weighing pan and press Ka key e On completing the adjustment procedure the balance indicates a message box e On confirming the message box with Ka key the balance returns to weighing mode 11 3 User adjustment User adjustment is carried out with an optional standard which mass ranges between 0 15 Max and Max Adjustment procedure is compatible with the external adjustment process but before its start the software opens a message box for entering mass of a standard used for user adjustment CAUTI ON User adjustment is available only in balances which are not subject to conformity assessment verification In order to start user adjustment enter submenu lt Adjustment gt and select option a User adjustment Then follow the commands indicated on balance s display 11 4 Adjustment test Adjustment test gt function enables comparing the result of internal automatic adjustment with the value of internal weight saved in balance s factory parameters The comparison is used for determi
24. level The logging procedure should be carried out on each switching on the balance Log in procedure While in main weighing window of the application press lt Log in gt text located in the upper window bar which opens a window with operators database including lt lt Admin gt entry On entering the lt a Admin gt entry the software activates on screen keyboard for entering operator s password Insert password 1111 and accept it by pressing v key The software automatically returns to displaying the main window and the display s upper bar indicates word lt Admin gt instead of lt Log in gt After first logging in the administrator should add user profiles and set their corresponding access level the procedure of assigning access levels is described further in this user manual see point 12 and 13 On future logging in select a user from the list and on entering password balance s software initiates operation with access level set for a corresponding user Log out procedure e While in main weighing window of the application press name of a logged operator located in the display s upper bar A window with operators database is opened ePress lt Log out gt soft key located as position no 1 in the list of operations el he software returns to the main window and the display s upper bar indicates word lt Log in gt instead of name of a logged operator 93 Access level Sof
25. pan 2 1 Make sure that the plate 37 takes lower position the fixing mandrel 38 shall be placed inside a reel sleeve Fig 11 2 2 Loosen six M3 screws 27 Fig 6 2 3 Make sure that a mandrel 23 together with a weighing pan is correctly applied onto a vertical rocker extension 24 2 4 Set the draft shield 26 in relation to the weighing pan 22 so that clearance between the arms of the pan and reel milling was symmetrical Fig 12 41 27 5 Screw six M3 screws 27 and remove a weighing pan 22 together with a mandrel 23 Fig 13 2 6 Turna plate 37 a quarter turn wait until the plate goes down and gets set in relation to a fixing mandrel next put a weighing pan 22 on Fig 13 42 o ec ne i P Dia ni re a s r i l i a Fig 13 2 f f there is such a need undo six M3 screws 27 and set a draft shield respectively to a weighing pan as it is described in point 27 4 Keep repeating the action until complete rotation of the plate 37 is performed Correctly set draft shield in relation to a weighing pan gives symmetrical clearance between arm of a pan and plate walls milling for each 90 turn of a plate like in figure 12 3 4 Unpacking APP 25 3Y C KO CAUTION Prior installation the comparator must be stored in ambient conditions similar to its operating conditions Remove the adhesive tape Take the comparator out of its packaging Open the accessory box and take any com
26. the profile Default working mode On entering this option the user can select a specific working mode which is set as default in a profile In case option lt None gt is selected then on selecting the profile the balance activates last used working mode 14 2 2 Working modes On entering this option the display opens a window containing all accessible working modes The user can introduce their settings to each of the working modes which are activated on selecting a specific profile In each of the working modes the user can change the following parameters Settings contain specific parameters relating to a working mode and universal settings such as result control tare mode automatic footer printout printout mode printout Functions of quick access keys declaring quick access keys which are visible in the bottom display bar Information declaring information which is visible in the grey coloured workspace Printout declaring type of printout of defining a non standard printout 14 2 3 Readout The function enables the user to adjust balance operation to ambient conditions filter settings or individual user needs Menu lt Readout gt contains the following elements FILTER Each measurement signal before being displayed is electronically a processed for the purpose of obtaining corrected parameters specific for stable measurement result i e ready to read oa Ge Balance user can infl
27. user manual E2R System o E2R System is a modular system performing complex operations of Supervision and control over all weighing processes carried out on a balance On enabling the option the processes carried out on some of the databases are carried out only from the computer level mode not available in balance s standard version Caution 156 pa Enabling parameter lt ss E2R System gt can only be carried out by balance manufacturer or authorized personnel 20 2 Printer Balance submenu lt Printer gt enables Setting communication port with a printer Defining printer s code page default 1250 Defining controlling codes for PCL printer or EPSON label printer CAUTION codes must be entered in a hexadecimal form Defining printout standards In order to ensure right cooperation of a balance with a printer correct printout of letters with diacritical signs specified for a given language suitable speed of transmission must be chosen for the balance i e it must be respective to transmission speed of a printer see the printer settings Additionally a given printout code page must be accordant with the printer code page Code page accordance may be obtained as follows e by setting the right code page in the printer see the printer manual respective to printout code page set in a balance or e by sending control code from a balance to the printer which automatically sets the right code page
28. value obligatory for operation of automatic printout Set in grams e PRINT REPORT Yes automatic report printout on completing calibration procedure No report printout disabled 16 6 Printouts Option Printouts enables setting the contents of printouts in a standard printout and also determining non standard printouts Standard printout comprises four internal blocks each featuring different variables Each variable can be attributed with parameter YES i e present on a printout or NO i e not printed p pars Comparison printout template me 74 i amp l Header printout template pi y Ge Weighing printout template yI amp l Footer printout template Settings for header printout weighing printout and footer printout are specified in point 15 5 below description refers to setting a printout template from mass comparison On pressing lt Comparison printout template gt option a window is opened enabling setting the content of a report Report content Working mode User A Report no Start date End date Task Order no Number of tested standard Reference standard Mass 124 Class of a standard Measurements Mean difference in mass between tested Standard and reference standard Standard deviation Number of cycles Method Min temperature during process Max temperature during process
29. weight for all possible settings of balance s filter and value release values The test controls 2 parameters e Repeatability e Stabilization time of measurement result The whole testing process takes approximately 1 hour On completing the test for all possible settings balance displays a message box with obtained results The user is given information on optimum balance settings in present 166 ambient conditions at a workstation The function provides a user with data on the best possible balance settings for obtaining the highest measurement repeatability and the shortest measurement time with acceptable value of repeatability Test results are not stored in balance s memory Exiting function causes erasing the test results Additionally the function enables e Printing test results on printers available in the system and selecting the most optimum parameters from the balance s option level Measurement results Filter type Setting of Value release parameter Repeatability of indications expressed as standard deviation Average time of measurement stabilization Example of a report Autotest Filter Report Balance type PS 3Y Balance ID 400010 User Admin Software rev LO 0 21 S Date 2012 01 16 Time 10 17 27 Reading unit 0 001 0 01 g Internal weight mass 1402 094 g Filter Very fast Value release Fast Repeatability 0 0042 g Stabilization time 4 505 s Filter Very fast
30. with a supplementary weight 50g fig 1 and fig 2 128 Changing measuring range of the mass comparator can ONLY be carried out when there is no load on the mass comparator i Knob for changing compared mass Supplementary load 50 g on the weighing pan Fig 2 e Put the control mass standard on the weighing pan e Zero Tare mass indication of the mass comparator 129 16 11 Mass comparison process basic procedure 1 Select mass comparison method of an instrument and set working mode parameters by pressing grey colored workspace and settings pictogram oe Working mode Mass Comparator jram Description P mass Comparator mu Method ABBA Tre uumberofoaes e Pictogram _ Value SS Printout mode Value release ao Standard printout 2 Press v key located in the bottom section of the display and follow displayed commands 3 The display shows the following commands lt Number of cycles 1 n gt fitst cycle out of n number of cycles lt Load Al 1 gt load standard Al for the first time in a cycle 4 Load standard A1 on the weighing pan and on indication stabilization accept the measurement by pressing v key The following command is displayed in the information bar lt Load B1 1 gt Unload standard Al The display shows a command lt Wait gt which describes mass comparator s status as waiting for loading standard B1 on the weighing pan for the first time described in th
31. 15 Fig 3 35 13 2 Following point 13 1 remove the second interlocking 15 of the vertical rocker Fig 4 14 Unlocking lever 14 1 Undo two M3 bottom screws 16 Fig 3 next loosen four M4 screws 17 Fig 3 keep to the order presented in figure 5 Be careful so as not to cause any damage of vertical flexures 14 2 Undo four M4 screws 17 Fig 3 remove interlocking of the rocker 18 Fig 3 36 15 Using M4x30 screw 20 install knob 19 To make sure that the weights are set to max load position try to turn the knob left keep turning until the knob resists Fig 3 16 Check ballast weights position by turning the knob 19 maximally to the left and to the right Fig 3 17 Turn the knob 19 to its maximum extent 18 Checking divisions from A C converter e Using M4x10 screw 22 fix the weighing pan 21 to a mandrel 23 next place such complex set on a vertical rocker extension 24 Fig 3 e Connect the device to mains turn it on and check the number of divisions by depositing maximum load 25 permissible for the comparator onto the weighing pan 21 Fig 3 19 Take off the load 25 the set comprising a weighing pan and a mandrel 21 22 23 uninstall the knob 19 and disconnect the device from mains 20 Fix lid assembly for ballast mechanism shield 9 Fig 1 21 Apply hole plug marked in figure 1 22 Fix mechanism shield assembly 5 next fix pan shie
32. 6 Fig 12 Use two M4 screws 23 to lock guide plates for self centring pan Fig 10 Use two M5 screws 31 to fix centring pan assembly 30 Fig 13 62 31 30 Fig 13 3 8 Unpacking AKM 2 10 AKM 2 20 AKM 2 50 comparators Carefully unpack the balance remove plastic cardboard and foil packaging together with protective elements and using gentle movements place the balance onto its location Following the below diagram unlock the comparator and prepare it for start up CAUTION Before unlocking the comparator read this manual carefully to be able to follow the instructions step by step which is crucial for preventing any possible malfunctioning Use the most gentle movements so as not to cause any damage of the mechanism Unlocking procedure STEP 1 1 Undo four M4 screws 1 located on both sides of the housing 2 Fig 1 2 Carefully remove the housing 2 Fig 1 3 Undo two M4 screws 3 and two M4 screws 4 Fig 1 4 Remove lid assembly for bottom shield 5 Fig 1 5 Screw lever 6 in knob 7 and using M5 screw 8 fix the set to the comparator Fig 1 The lever shall take lower position like it has been presented in figure 2 63 Using wrench undo bottom pan connector 11 Fig 3 Undo six M6 screws 9 Fig 1 Fig 2 Fig 1 64 Fig 3 STEP 2 8 Paying attention so as not to damage wires lift board 10 together with the mechanism
33. 95 200 00 200 05 200 10 200 15 200 20 200 25 Measurement value g E Measurements B Gaussian distribution C S PCL 7 T ABA SS The bottom bar contains the following soft keys options Py Return to displaying the complete chart Reducing the screen to the previous view ENE Return to displaying the previous window Printing the chart on a connected printer PCL type Saving the chart as a file in format bmp on an external data storage device connected to terminal s USB port 139 18 DATABASES Software of balances 3Y series features the following databases I MASS COMPARISON MASS COMPARISON REFERENCE TASKS REPOERTS FROM MASS COMPARISON STANDARDS AMBIENT PACKAGES CONDITIONS PRINTOUTS UNIVERSAL VARIABLES OPERATION DATABASE 18 1 Processes carried out on databases Databases can be operated only by an authorized personnel In order to edit databases proceed as follows Press and hold for a moment a button with a respective database icon Wait to see a database menu Select one of available options options depend on a database type am Database 9 Products Weighing data Clients 1 ii 7 k ly bi l pen F Fj 1 i 7 se fa Clients 1 i Ter Se Fi a ies ja r s Formulas Reports from Density reports Formulas Reports from Density reports formulas formulas 140 Options description OPEN option allows to enter a chosen database res
34. DIMENSIONS ar a semen ne oeamenme dete onecwmenen neers Qeaecepeeuntengsaeemies 7 AD VCCI aCe Se weatesan tates atone aed soe aa AE a tate a eA nn Aa ea Aa 89 4 2 1 SA CD aarti gaan E A da noise ade E 90 5 START UP wiccccswntcvntaiviawedewetavadansscnvestinendensienudssuienueasubewadammeenenenniawnads 90 6 SOFTWARE STRUCTURE siririnipini noiri na a a 91 7 SOFTWARE WEI GHI NG WINDOW ssssssssnsunnunnnnnnnnnnnnnunnnnnnnnnnnnnnnnnn 92 oe SLCC Corr errr or reer aaa 93 9 OPERATING USER MENU stitinsninrsisviseciideiseniiawinsniainnieeridaniieriiweennenaais 95 2X Fermina S Key DOal Gl rrer risintia iaer aE EAEE 95 9 2 Return to weighing mode sssssssssssssessssrsssnennsnnsnsnrnnenenneunnnrsnenrnnrnrnnnne 96 T9 WEFGAIN GO ociccsnicnirons a a 97 10 1 Selection of measuring WHIE x scssavunsena iaa a T 97 10 2 Means of correct weighing procedure s sssssssssssssnensrnrnnsnrnnnnrunsnennrnrenens 98 10 3 Balance ICV GUNG serere a aN 99 ROS pa go al anea aaa a a a A ER 99 LOLS TANO raaa E E A ENR 100 10 6 Additional parameters on weighing procesSS ssssssssssrsrrsrrnrerenrerenrerenan 101 ITLADIUSTITMENT siioni ENANA EA ARAE 104 11 1 Internal adjustment ss sssusessssssssrsnsnrnneunsnrnrnnsurnneunsnrunsnrunsnrnnrunsnrunnnnn 104 11 2 External adjustment tistcevovsreatsasandendovwvasseudereaienerandsis EN RE n EEn 104 Ils User ACIUSEMENE citictnrtdevevaveatiasandendorevaliidseeantenerandiiansgcedirieanbiiedteataene e
35. DSUB15 SHIELD celadon pin2 pins pin4 pind pin6 pin7 TxD2 ping ping OUT1 OUT2 COMM 6V IN4 IN3 5VDC pin10 GNDRS pint IN2 pin12 IN1 pint3 RxD2 pini4 OUT4 pin15 OUT3 OUT1 black and white OUT2 yellow OUT3 orange OUT4 brown and white COMM brown IN1 black IN2 blue IN3 green IN4 GNDIN 5VDC Cable IN OUT 28 ERROR MESSAGES Err2 Err3 Err8 NULL FULL LH no level Err 100 Value beyond zero range Value beyond tare range Tarring Zeroing operation time exceeded Zero value from converter Measurement range Max capacity exceeded Start mass error not levelled balance weighing module restart In process in course process resulting in unstable measurement automatic feeder pills feeding process or comparator load change process HI display range overflow 183 29 ADDI TIONAL EQUIPMENT Type Name SSOSC C S S S S S S S O apinter o eeyo OSS Computer software e LABEL EDITOR e PW WIN e RAD KEY 184 30 APPENDI X A Variables for printouts 30 1 List of variables Caution Each of defined variables must be contained in braces x where x stands for variable number List of variables is accessible in the system for defining the look of Standard printout templates and data displayed in the grey coloured workspace Symbol Variable
36. M4 screws 3 and two M4 screws 4 Fig 1 4 Slide out the lid assembly for a bottom shield 5 Fig 1 5 Screw lever 6 into a knob 7 next fix the knob to a comparator using M5 screw 8 Fig 1 The lever should take lower position as presented in Figure 2 48 6 Use wrench to remove weighing pan connecting member 11 Fig 3 7 Undo six M6 screws 9 Fig 1 Fig 2 Fig 1 AQ Fig 3 STEP 2 8 As careful as possible so as not to cause any wire defects remove lid 10 together with the mechanism The space between lid 10 and a connecting member 11 shall be used for applying ballast weights 12 Fig 4 11 10 12 50 10 Fig 5 9 Use six M6 screws 9 to fix the lid 10 10 Fix the weighing pan connecting member 11 in a stepwise manner rotate the lever 6 so that the weighing pan from being maximally loaded turned to its contrary position thus fixing connecting member 11 toa vertical rocker 13 Fig 5 and Fig 6 11 13 Fig 6 11 Fix the lid assembly for a bottom shield 5 Fig 7 12 Undo six M3 screws 14 and remove top shield assembly 15 Fig 7 eae 14 16 15 Fig 7 13 Unlock comparator s mechanism 16 undo two knobs 17 equipped with interlocking 18 Fig 8 252a STEP 3 14 Fix top shield assembly 15 using six M3 screws 14 Fig 9 15 Use four M5 screws 1 to fix the housing 2 Fig 9
37. R LF Accessible responses SIA_I CR LF command understood but not accessible at this moment MASS FRAME P1 CR LF MASS FRAME P2 CRLF immediate response of mass value in basic measuring unit from all weighing platforms Frame format with mass from each weighing platform AyD oe e l e e e 7 as no 2 2 Wo ac Where n weighing platform number mass 9 characters with right justification unit 3 characters with left justification Example In case there are two weighing platforms S A CR LF command sent from a computer Pl __ _ 118 5 g _ CRLF P2 __ 36 2 _ kg_ CRLF command carried out immediate response is mass value from both weighing platforms in basic measuring unit specific for each of the weighing platforms Send stable measurement result in current weighing unit Format SU CR LF Accessible responses SU_A CRLF command understood and in progress SU_E CR LF time limit exceeded while waiting for stable measurement result SU ICR LF command understood but not accessible at this moment SU ACR LF command understood and in progress MASS FRAME response is mass value in current measuring unit Frame format a d a E E e e 7e ooa S U space LADY space character mass space unit CR LF market Example S U CR LF command from a computer SU _ ACR LF command understood and in progress SU 172 135 N _ CRLF command carried out response is
38. R LF command understood but not accessible at this moment e g other working mode not PARTS COUNTING ES CR LF command not recognized incorrect mass format Set target mass value e g for DOSING Format TV_ XXXXX CRLF where _ space XXXXX mass format Accessible responses TV OK CRLF command carried out TV_I CR LF command understood but not accessible at this moment e g WEIGHING mode ES CR LF command not recognized incorrect mass format Set reference mass value e g for PERCENT SETUP Format RM_XXXXX CRLF where _ space XXXXX mass format Accessible responses RM OK CRLF command carried out RM_I CR LF command understood but not accessible at this moment e g other working mode not PERCENT SETUP ES CR LF command not recognized incorrect mass format User log in Format LOGIN Name Password CR LF Name and password have to be inserted as they are set in the balance small and capital letters Accessible responses LOGIN OK CR LF command understood new user is logged in LOGIN ERRROR CR LF command understood an error in name or password occurred log in failed ES CR LF command not recognized error in format 179 User log out Format LOGOUT CR LF Accessible responses LOGOUT OK CR LF command understood user is logged out ES CR LF command not recognized error in format Set balance mode Format PROFILE Name CR LF where _ space Name must be acc
39. User Manual User manual no IMMU 09 02 11 14 ENG MASS COMPARATORS 3Y SERIES e AKM 2 e WAY AK 4 e WAY 3Y KO e APP 3Y KO BALANCES AND SCALES RADWAG 26 600 Radom Bracka 28 POLAND Phone 48 0 48 38 48 800 fax 48 0 48 385 00 10 export radwag com www radwag com JUNE 2014 Table of contents Le TECHNICAL DATA drissiatidniantieniititeinninnnnidntniiia i a 6 2 BASIC INFORMATION sinsitenriensseriaianteassenninaseirennernanieieeeennaenNCeni 15 3 UNPACKING AND INSTALLATION ccccccnsccnnccensecnesenssenesenesenusenes 17 3 1 Unpacking WAY 100 3Y KO WAY 500 3Y KO WAY 1 3Y KO WAY 2 3Y KO WAY eo ak OCOMPArAlOlS eaire ra saesatestenians a ia 17 3 2 Unpacking WAY 1200 3Y KO WAY 5100 3Y KO Comparators cccceeeeee 26 3 3 Unpacking WAY 4 100 WAY 4 1000 COMParatOFS cccccceeeeeeeseeeeeeeeeeees 33 54 Unpacking APP 25r GKO narra a a i ia 43 3 5 Unpacking APP 25 3Y KO APP 64 3Y KO comparatorS s sesssssserererrrrerenne 45 3 6 Unpacking APP 10 3Y KOs T 48 3 7 Unpacking APP 10 3Y KO comparator wit self centering pan ssssesssssssss 54 3 8 Unpacking AKM 2 10 AKM 2 20 AKM 2 50 comparators s ssssssesersrsrsrrus 63 Bes AlCl iG e A E E 76 5 10 PUOJNGTO MANS eiiie A seater anent 76 3 11 Connecting peripheral equipment ssssssssssssnrsnsnrsnsnrnneusrnrnnsnennensrnrnrenns 76 4 MASS COMPARATORS DESI GN sassnsnsnnnunnunnnnnnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnn 77 Beds
40. Value release Fast amp Reliable Repeatability 0 0097 g Stabilization time 4 524 S Filter Very fast Value release Reliable Repeatability 0 0092 g Stabilization time 4 895 S Filter Fast Value release Fast Repeatability 0 0099 g Stabilization time 4 9 9 s 167 Filter Very slow Value release Reliable Repeatability 0 0207 g Stabilization time 5 015 s Signature PROCEDURE On function activation the software initiates the process automatically The display indicates progress of the process course On completing the process the software displays a summary and marked values of currently set filter values The report can be printed Caution Exiting the reporting window causes erasing the test results User can abort the process at optional moment by pressing lt X gt key in the testing window AUTOTEST GLP The test controls repeatability of placing the internal weight and determining error of indication with reference to balance s Max capacity Testing Procedure e Two times loading of the internal weight followed by 10 times loading of the internal weight e Balance internal adjustment e Calculating and storing the value of standard deviation e In balances with automatically opened doors door opening and closing test is carried out Additionally the function enables e Displaying and printing a report on available printers and saving the report in balance s memory The report contains basic data on balance s
41. Y KO comparator Install remaining accessories 12 1 Place metal insert 19 anti draft shield of the weighing pan 20 pan shield 21 weighing pan with the mandrel 13 Optionally install THB sensor 22 by inserting it into sensor holder 23 next fix it to the draft shield using two M3 thumb screws 24 Fig 5 Point 21 shall be omitted when installing WAY5100 3Y KO comparator Instead action described in point 12 2 shall be performed 30 13 i 22 24 2 19 23 im UL bes J r lt i r e bi pe s Hal ee O s ai A ee ee pe a T Te ey j SE aee DE i r T a E p aar A 2 ae a SS e a Fig 5 12 2 Using four M3 screws 26 apply metal insert for masking 25 apply anti draft shield of the weighing pan 27 pan shield 28 weighing pan with a mandrel 29 In order to assure sealing screw 2 remaining screws M3 26 Install anti draft chamber 33 Fig 7 Optionally install THB sensor 32 by inserting it into sensor holder 31 Fig 6 a oe 29 27 _32 32 31 3 3 Unpacking WAY 4 100 WAY 4 1000 comparators Carefully unpack the balance remove plastic cardboard and foil packaging together with protective elements and using gently movements place the balance onto its location Following the below diagram unlock the comparator and prepare it for start up CAUTION Before unlocking the comparator rea
42. adjustments is full then the oldest record is automatically erased If internal procedures of an organization require maintaining complete documentation from all carried out adjustment processes then the list with records on adjustment should be periodically printed and filed Searching for adjustment record Balance enables searching for a specific record from completed adjustment processes 9 Press search icon 5 and insert date of adjustment process Exporting data on completed adjustment process Connect a data storage device to balance s USB port Press lt Data export gt key located in the upper right corner of balance s display The process is fully automatic and on its completion a file with extension tdb is saved on a data storage device connected to the USB port The file is editable using Excel spreadsheet or a text editor 107 12 USERS Menu Users contains list of balance operators who are authorized to operate the instrument The following data can be defined for each balance user Name Code Password Access level Language Profile Card no Adding new user can only be carried out by balance s Administrator Procedure of adding a new user In menu Users press lt Add gt ki soft key Which opens a message box on the display lt Create new record gt accept by pressing corresponding key Define all necessary fields for a new created balance user Caution Search fo
43. al settings Working mode activating procedure e while in the main window press soft key located in the upper bar of the display which opens a submenu lt Working modes gt with selection of available working modes J W D O O cT A amp Y cT O m W as O W V O a D cT gt D W O cr O y D o Cc cT O 3 D c O v lt i D cT C y 5 W cT O cT 3 D main window and displays pictogram in the upper bar The grey coloured workspace contains the following data oN no of samples o SUM total no of samples oX mean value from a series o MIN minimal value in a series o MAX maximal values in a series o SDV standard deviation On selecting the statistics mode the display contains the following quick access keys in the bottom bar 1 Setup access to balance s menu 2 Print header print of data declared in the header 3 Print footer print of data declared in the footer 4 Database of products selection of products from corresponding database Set tare Statistics Add to statistics Statistics NOW 136 17 1 Setting of keys and workspace for Statistics mode When carrying out a series of measurements bear in mind below data on operation of keys Pressing lt PRINT gt key causes releasing a printout and adding a measurement to statistics Pressing lt She Add to statistics gt key causes ONLY adding a measurement to st
44. all introduced tare values AUTOTARE Means of operation Each first stable measurement result is tarred The NET pictogram flashes on the display The operator can determine net mass of weighed load On taking off the load from mass comparator s weighing pan and as the indication returns to autozero zone the software automatically deactivates Tare value 16 5 Printout mode printout release Function key PRINT printout release manual operation Never printout deactivated First stable the first stable measurement is printed Each stable all stable measurements are set for printing Each printout of all measurements stable and unstable in case of a verified balance only stale measurement results are printable as in setting lt Each stable gt TRYB AUTOMATYCZNY Never printout deactivated First stable the first stable measurement result obtained after placing a load on mass comparator s weighing pan is recorded record of the following measurement result takes place only on unloading the weighing pan returning of the mass indication below set threshold s value and placing another load on balance s weighing pan 123 Last stable accepted is the last stable measurement recorded before taking the load off the weighing pan The record takes place on taking the load off the balance s weighing pan and returning of the mass indication below set threshold s value e THRESHOLD mass
45. ance s indication and repeat tarring procedure Manual tare determination Procedure e While in optional mode press quick access key 2 e Which opens numeric keyboard on balance s display e Using numeric keys insert desired tare mass and press v key e The balance returns to weighing mode and the display indicates inserted tare value with minus sign Deleting tare The tare value indicated on balance s display can be deleted by pressing ZERO key on balance s front panel or using programmable function key lt Deactivate tare gt PROCEDURE 1 on taking the tarred load off balance s weighing pan e Press ZERO key e The NET marker is deleted and new zero point of the balance is determined PROCEDURE 2 when the tarred load in on balance s weighing pan e Press ZERO key e The NET marker is deleted and new zero point of the balance is determined e If tare value exceeds 2 of balance s maximal capacity the display indicates error message Err forbidden operation PROCEDURE 3 when the tarred load in on balance s weighing pan or on taking the tarred load off balance s weighing pan e Press programmable key lt Deactivate tare e The NET marker is deleted e The display indicates tare value 100 e Press lt Restore tare gt key to restore the last tare value 10 6 Additional parameters on weighing process Changes in settings of functions related to weighing process can in some extend program bal
46. ance reactions Procedure 1 2 3 Press grey coloured workspace Balance display indicates menu Settings Keys Information Printouts Profile Press one of available submenu options and select item for modification Menu lt Settings gt additional options related to weighing mode Menu lt Keys gt defining quick access keys Menu lt Information gt supplementary data on weighing process displayed in the grey coloured workspace Menu lt Printouts gt selection of printout type Menu lt Profile gt selection of profile active during balance operation Menu lt SETTINGS gt contains supplementary data on weighing process such as Tare mode e SINGLE mass value stored in balance memory on single pressing of TARE key the following pressing of TARE key determines new value of tare Selection of product or packaging with assigned tare value causes automatic deleting of previously assigned tare value SUM OF ACTIVE totalizing applied tare values for a product or a packaging resulting from selecting a product or a packaging from corresponding database with a possibility of increasing determined tare value by manual tare introduced manually using balance s numeric keyboard On following determining of tare value for a product or a packaging the tare value introduced manually is deactivated SUM OF ALL totalizing all introduced tare values AUTOTARE Means of operation Each first stable measure
47. arefully to be able to follow the instructions step by step which is crucial for preventing any possible malfunctioning Use the most gentle movements so as not to cause any damage of the mechanism 45 STEP 1 13 Undo two M4 screws 1 in order to unlock guide plates for a self centring pan Fig 1 Fig 1 14 Using self centring pan e Use M3 screw 2 to fix a ballast weight 3 to a weighing pan 4 Fig 2 e Use two M5 screws 5 to fix a weighing pan 4 to a spacer 6 Fig 3 46 Fig 2 Fig 3 15 Using centring pan e Unscrew self centring pan 4 Fig 3 e Use two M4 screws 1 to lock guide plates for self centring pan Fig 1 e Use two M5 screws 8 to fix centring pan assembly 7 Fig 4 47 Fig 4 3 6 Unpacking APP 10 3Y KO Carefully unpack the balance remove plastic cardboard and foil packaging together with protective elements and using gently movements place the balance onto its location Following the below diagram unlock the comparator and prepare it for start up CAUTION Before unlocking the comparator read this manual carefully to be able to follow the instructions step by step which ts crucial for preventing any possible malfunctioning Use the most gentle movements so as not to cause any damage of the mechanism STEP 1 1 Undo four M4 screws 1 located on both sides of the housing 2 Fig 1 2 Carefully remove the housing 2 Fig 1 3 Undo two
48. ate g Power supply 110 230 V AC 50 60 Hz 13 5 16 V DC 1 1 A range Weighing pan Self centring pan Working temperature 15 C 30 C Working temperature change 0 5 C 12h 0 3 C h Atmospheric humidity 40 60 Atmospheric humidity change 5 4h rate p Power supply 110 230 V AC 50 60 Hz 13 5 16 V DC 1 1 A Working temperature change 0 5 C 12h 0 3 C h Atmospheric humidity 40 60 Atmospheric humidity change 5 Ah Power supply 110 230 VAC 50 60 Hz 13 5 16VDC 1 1A Working temperature change A 3 Be 0 5 C 12h 0 3 C h Atmospheric humidity 40 60 Atmospheric humidity change 5 4h Power supply 110 230 VAC 50 60 Hz 13 5 16VDC 1 1A Measurement time Working temperature 10 C 40 C Working temperature change S ee 2 C 12h 0 3 C h Atmospheric humidity 30 70 Atmospheric humidity change 45 Ah Power supply 13 5 16 V DC Working temperature change 2 C 12h 0 3 C h Atmospheric humidity 30 70 Atmospheric humidity change 5 4h rate Max capacity Readability Repeatability compensation Weighing pan Self centring pan Measurement time Working temperature 15 C 30 C Working temperature change 0 5 C 12h 0 3 C h Atmospheric humidity 40 60 Atmospheric humidity change 45 4h Power supply 13 5 16 V DC a Working temperature change 0 5 C 12h 0 3 C h Atmospheric humidity 40
49. atistics without releasing a printout As in any other working mode balance user can define custom set of quick access keys and data displayed in the grey coloured workspace Procedure 1 Press grey coloured workspace 2 The display indicates menu of Settings Keys Information Printout and Profile 3 Press lt Settings gt or lt Information gt key 4 Assign keys to displayed quick access keys and select information that is displayed in the grey coloured workspace Statistics zas 2011 12 05 Lanse 09 10 00 e Information 2 i 2 g 2 T 3 Printouts Profile 17 2 Additional settings of Statistics mode The additional settings enable adjusting the working mode to user s needs and requirements To access the setting follow below procedure Procedure 1 Press grey coloured workspace 2 Press lt Settings gt key 3 The display indicates functions related to checkweighing such as Result control Tare mode Automatic footer printout Printout mode Value release Printout Means of using the above functions are given in point 10 8 Additional parameters on weighing process 157 17 3 Parameters related to a series of measurements Each series of measurements can be accompanied by the following options previewing results printing report deleting last measurement deleting all results in a statistics Procedure 1 Press lt a Statistics gt key Statistic
50. by a balance it needs to have some particular features A code requires programming a characteristics prefix and suffix In a standard accepted by RADWAG a prefix is a sign byte 01 hexadecimal and a suffix is a sign byte OD hexadecimal Most barcode scanners allow to enable disable different barcode types Programming of scanners is usually performed by reading special barcodes or by using an external software tool 193 Barcode with required prefix and suffix in hexadecimal format Barcode without Code required fixes type in ASCII format 01 30 30 32 31 30 31 32 36 OD 00210126 EAN 8 01 30 31 32 33 34 35 36 37 38 39 OD 0123456789 KOD 225 01 43 4F 44 45 20 33 39 20 54 45 53 54 OD CODE 39 TEST CODE 39 01 31 31 30 31 32 33 34 35 36 37 38 39 31 OD 1101234567891 EAN 13 01 43 6F 64 65 20 31 32 38 20 54 65 73 74 OD CODE 128 Test CODE 128 34 APPENDI X G Menu structure User adjustment Description Value Internal adjustment Function External adjustment Function User adjustment Function Adjustment test Function Automatic adjustment time 1 12 Report printout No Yes GLP Project gt gt Name Setting Adjustment No Yes Working mode No Yes Date No Yes Time No Yes User No Yes Balance type No Yes Balance ID No Yes Level status No Yes Nominal mass No Yes Difference No Yes Temperature No Yes Current mass No Yes Empty line No Yes
51. ccccnsccnnsccnsccnssenesennescnesenesennsennusenes 172 ZS LASLO COMMANA Susnsaantnusnasss cess commas E OEA 172 25 2 Responses format for commands sent from computer level s sssssssssessrresss 173 25 3 Manual printout AUtOMatiC PrintOUt cece riar inaani aiaa 180 CONNECTING PERIPHERAL DEVI CEG ccccccccnncccnsccnssenesennsennusenes 182 DIAGRAMS OF CONNECTING CABLES cccccccnsccnscenssennsennssenusenueens 182 ERROR MESSAGES i isivedstautindsnovdnndtnned censured anssansdewaiannd censennieruneucerens 183 ADDITIONAL EQUIPMENT cccnsccncccnuccnncccncccnsccnuscnucesusecnusenusenussas 184 APPENDIX A Variables for printouts cccccceeeeeessneeeeeeeeeeeeaas 185 80 Le SCO VaLllaDI CS wissnaine usa a Ea E E 185 30 2 Variables formatting iurien aie A aA AEAN 190 APPENDIX D Settings of CI TI ZEN printer ssssssunssnnnnnnnnnnnnnnnnnn 192 APPENDI NX E Settings of ZEBRA printers sssssssssnsnnnsnnnnnnnnnnnnn 193 APPENDIX F Communication with barcode SCanners ccsssssseees 193 APPENDIX G Menu SUFUCEUNG wiiciiivicu side trinctdatednnndeteiietineriavaneneeene 194 1 TECHNICAL DATA Manual Mass Comparators Working temperature change o R Atmospheric humidity 40 60 Atmospheric humidity change 506 4h rate Power supply 110 230 V AC 50 60 Hz 13 5 16VDC 1 1A ia Working temperature change 0 5 C 12h 0 3 C h Atmospheric humidity 40 60 Atmospheric humidity change 450 4h r
52. chanism shield 9 Fig 1 21 Apply hole plug marked in figure 1 22 Fix mechanism shield assembly 5 next fix pan shield assembly 4 Fig 1 23 Apply and screw a housing 2 Fig 6 24 Install knob 19 so as maximum load marked on a knob correspond to marking on a housing Use M4x30 screw to fix the knob Fig 6 Fig 6 zji STEP 3 Carefully take a draft shield out of the box remove plastic cardboard and foil packaging together with protective elements and prepare the draft shield for mounting onto a housing 26 27 Fig 7 25 Using six M3x16 countersank screws 27 install a draft shield 26 Fig 7 next place metal insert for masking 35 inside the draft shield Fig 9 Point 25 shall be omitted for WAY 5 3Y KO comparator assembly Instead of a draft shield 26 anti draft chamber 28 shall be used Fig 8 22 Fig 8 26 Alternatively install humidity sensor 29 Fig 9 10 26 1 Alternatively insert THB sensor 29 into THB sensor holder 30 next through a sleeve 31 place the sensor inside a draft shield and fix the sensor holder using two M3 thumb screws 32 Fig 9 Point 26 1 shall be omitted for WAY 5 3Y KO comparator assembly Instead action described in point 26 2 shall be performed 26 2 Alternatively bend out arms of a sensor holder 33 place them in humidity sensor 29 openings next place the sensor on a housing of the comparator Fig 10 5 92 Fi
53. d the first stable measurement result obtained after placing a load on balance s weighing pan is recorded record of the following measurement result takes place only on unloading the weighing pan returning of the mass indication below set threshold s value and placing another load on balance s weighing pan accepted is the last stable measurement recorded before taking the load off the weighing pan The record takes place on taking the load off the balance s weighing pan and returning of the mass indication below set threshold s value mass value obligatory for operation of automatic printout Set in grams Printout Contains type of printout that is related to a working mode Printout takes place on pressing PRINT key on balance s overlay Accessible options e STANDARD PRINTOUT Possible declaration of printout content HEADER WEIGHING DATA and FOOTER printout components marked as lt YES gt in the menu are printed on pressing printout activating function key 102 e NON STANDARD PRINTOUT Database of printouts enables selecting one of available non Standard printouts visible in menu lt PRINTOUTS gt or designing a unique printout which is automatically added to the databases Caution Means of designing printouts is described in point 15 5 of this user manual Air buoyancy compensation Contains parameters allowing the user to switch on the correction and enter data relating to dens
54. d this manual carefully to be able to follow the instructions step by step which is crucial for preventing any possible malfunctioning Use the most gentle movements so as not to cause any damage of the mechanism STEP 1 1 Undo four M4 screws 1 located on both sides of the housing 2 Fig 1 2 Carefully remove the housing 2 Fig 1 3 Undo four M4 screws 3 Fig 1 4 Remove pan shield assembly 4 Fig 1 5 Undo six M3 screws 6 located on both sides of mechanism shield assembly alle ale aka 5 Fig 1 Carefully remove the mechanism housing 5 Fig 1 Undo two M3 screws 7 and two M4 screws 8 Fig 1 Remove lid assembly for ballast mechanism shield 9 Fig 1 Remove hole plug covering the hole presented in figure showing detail D Fig 1 Undo and remove screw 10 for locking internal ballast mechanism Fig 2 Fig 2 17 eth p i T RT I n e n E gr 7 18 STEP 2 19 20 11 Fig 3 11 Remove foam inserts 11 placed between ballast weights Fig 3 12 Using M3 screw 13 ballast the lever 12 Perform this action carefully following instruction lines marked on a lever while screwing do not let the lever move from side to side this could cause tension of vertical flexure Fig 3 e Point 12 is valid for WAY 2 3Y KO WAY 5 3Y KO comparators 13 Unlocking vertical rocker 19 13 1 Undo four M4 screws 14 keep to the order presented in figure 4
55. d this manual carefully to be able to follow the instructions step by step which ts crucial for preventing any possible malfunctioning Use the most gentle movements so as not to cause any damage of the mechanism STEP 1 UAWN Undo four M4 screws 1 located on both sides of the housing 2 Fig 1 Carefully remove the housing 2 Fig 1 Undo four M4 screws 3 Fig 1 Remove pan shield assembly 4 Fig 1 Undo six M3 screws 6 located on both sides of mechanism shield assembly 5 Fig 1 Carefully remove the mechanism housing 5 Fig 1 Undo two M3 screws 7 and two M4 screws 8 Fig 1 Remove lid assembly for ballast mechanism shield 9 Fig 1 Remove hole plug covering the hole presented in figure showing detail D Fig 1 10 Undo and remove screw 10 for locking internal ballast mechanism Fig 2 33 ep _ 5 ie el Fha j L h w 1 Fig 34 STEP 2 Fig 3 11 Remove foam inserts 11 placed between ballast weights Fig 3 12 Using M3 screw 13 ballast the lever 12 Perform this action carefully following instruction lines marked on a lever while screwing do not let the lever move from side to side this could cause tension of vertical flexure Fig 3 e Point 12 is valid for WAY 5 3Y AK comparator 13 Unlocking vertical rocker 13 1 Undo four M4 screws 14 keep to the order presented in figure 4 next remove interlocking
56. description 0 Standard printout in adjustment unit 1 Standard printout in current measuring unit Tre oo S 10 an 32 13 High threshold Cn o o O 15 Statistics Number 16 Statistics Sum 17 Statistics Mean a o 2 3 45 5 6 7 8 9 18 Statistics Minimum 26 Result control 27 a 185 30 Gross value Weighing platform no 36 Percent setup Reference mass 38 Universal variable Name 39 Universal variable Value re ee LT A Product Shelf life time in days voocemeeme Product Shelf life time Product Density Product Ingredients Product Description 66 Product Tolerance es ee 753 186 78 77 User Access level Td 80 Packaging Name 81 Packaging Code 82 Packaging Mass 85 Client Name Client Code Client VAT no Client Address Le ess toz 1106 PGC Report Value of T1 error 1107 PGC Report Value of 2T1 error a Oratherar aia PGC Report Measurements 118 PGC Report Unit 119 PGC Report Report no 120 Average Tare Report Date 121 Average Tare Report Result 187 122 Average Tare Report Standard deviation 123 Average Tare Report 0 25T1 124 Average Tare Report Number of measurements 125 Average Tare Report Measurements 126 Average Tare Report Report no 130 131 Warehouse Code 132 Warehouse D
57. dify the settings Available access levels for changing date and time settings are Guest User Advanced User Administrator Caution Setting lt Guest gt provides free access to date and time settings no need to log in Printouts Balance default settings enable a user logged as the Administrator editing default printout templates However the software also enables changing required access level to modify option lt L Printouts gt Procedure af Enter group of parameters lt Access level gt select option lt aA Printouts gt and select one of available options Guest User Advanced User Administrator Caution Setting lt Guest gt access level provides free access to printouts settings no need to log in 109 Databases Balance Administrator is also authorized to set access level required to modifying each of the databases Procedure Enter group of parameters lt Access level gt select option lt D Databases gt and set desired access level Guest User Advanced User Administrator for each of the databases Caution Setting lt Guest gt access level causes that access to editing each of the databases is free 110 14 PROFILES A Profile is a data pack determining ofunctioning of working modes e g parts counting percent setup etc owhat data is displayed during working mode operation owhich function keys are active owhich measuring units are accessible owhich criter
58. e 0 5 C 12h 0 3 C h rate i m Atmospheric humidity 40 60 Power supply 110 230 V AC 50 60 Hz 13 5 16 V DC aoe AKM 2 20 Max capacity Readability Repeatability Working temperature change 0 5 C 12h 0 3 C h Atmospheric humidity 40 60 Atmospheric humidity change Power supply 110 230 V AC 50 60 Hz 13 5 16 V DC Working temperature change 0 5 C 12h 0 3 C h Atmospheric humidity 40 60 Power supply 110 230 V AC 50 60 Hz 13 5 16 V DC Repeatability is expressed as standard deviation of 6 ABBA cycles in compliance with R111 OIML performed in stable laboratory conditions 14 2 BASIC INFORMATION INTENDED USE Mass comparators are instruments dedicated to determining difference between a tested standard B and defined mass of a reference standard A Mass comparators are mostly used in mass measurement laboratories for calibration of mass standards and weights USER MANUAL SIGNIFICANCE It is very important to read the user manual carefully before switching on and starting up mass comparator s operation even if the user is experienced and has worked with the this type of instruments before USER TRAINING A mass Comparator should be utilized and supervised only by users who are trained and experienced in such type of weighing instruments PRECAUTION MEASURES Before instrument s commissioning it is highly recommended to carefully read this U
59. e grey coloured workspace 8 Load standard B1 on the weighing pan and on indication stabilization accept the measurement by pressing v key 9 The following command is displayed in the information bar lt Load B1 2 gt 10 Unload standard B1 11 The display shows a command lt Wait gt which describes mass comparator s status as waiting for loading standard B1 on the weighing pan for the second time described in the grey coloured message box only if ABBA method is enabled ct reme see NO UI 12 Load standard B1 for the second time on the weighing pan and on indication stabilization accept the measurement by pressing v key 13 The following command is displayed in the information bar lt Load A1 2 gt 14 Unload standard B1 15 The display shows a command lt Wait gt which describes mass comparator s status as waiting for loading standard Al on the weighing pan for the second time described in the grey coloured message box 16 Load standard Al on the weighing pan and on indication stabilization accept the measurement by pressing v key 130 17 Description in the grey coloured workspace changes to lt Number of cycles 2 n gt it is information on switching to the following measuring cycle 18 Acting as in case of the first measuring cycle carry out measuring procedure until completed 19 The procedure is completed automatically by printing a report from calibration process The report is automatical
60. e value adjustment unit always with two only or determining number decimal places and fixed length of of decimal places 9 characters with right justification Formatting mass and 7 V6 3 Net mass in a form of quantities derivatives of mass EAN13 code 6 character code in EAN13 code with three decimal places Formatting mass and 7 T6 3 Net mass in a form of quantities derivatives of mass EAN128 code with three decimal in EAN128 code places Date separator between days 2 yy MM dd Current date in months and years format year month day where yy stand for two less meaningful characters of a year La sign escape deleting a 2 yy MM dd Current date formatting function from the in format year month day following sign so that it is 2 yy MM dd Current date in recognized as text format year month day Should be used in literal meaning insert 191 Application list of formatted variables 31 APPENDIX D Settings of CITIZEN printer Baud rate 9600b sec Parity control none Bits 8bit Stop bits 1 bit Handshake No IEEE 1284 ON enabled Data from a printer regarding RS232 Interface Menu RS 232C Baud rate 9600bps RS 232C Parity None RS 232C Length 8 bit RS 232C Stop bit 1 bit RS 232C X ON No IEEE 1284 On Means of activating an information test printout and carrying out changes in printer s settings is specified in a user
61. e waiting for stable measurement result time limit is balance s characteristic parameter XX _ E CR LF XX stands for a name of sent command substitutes spaces COMMANDS DESCRIPTION Zero the balance Format Z CR LF Accessible responses Z_ACRLF command understood and in progress Z DCRLF command carried out Z_ACRLF command understood and in progress Z CRLF command understood but zeroing range exceeded Z ACRLF command understood and in progress Z ECRLF time limit exceeded while waiting for stable measurement result s173 Z ICRLF command understood but not accessible at this moment Tare the balance Format T CR LF Accessible responses T_ACRLF command understood and in progress T_DCRLF command carried out T_ACRLF command understood and in progress T_v CR LF command understood but tarring range exceeded T_ACRLF command understood and in progress T_E CR LF time limit exceeded while waiting for stable measurement result T_I CRLF command understood but not accessible at this moment Give tare value Format OT CR LF Accessible responses OT_TARA CR LF command carried out Response format 0 T space tare space unit space CR LF_ Tare 9 characters with right justification Unit 3 characters with left justification Caution Tare value is always given in adjustment unit Set tare Format UT_TARE CR LF where TARE tare value Accessible response
62. ee aN 118 ike WAENI UIE E ET nner ee Terr ree meee enone yore nner ern E emery eo AA 118 dD Ot HI OU ac chane gt avanenr nese cians samens at anaeaiaae a AT EA 118 ec Pllc CO Saree oe N Tee eee nner gene eee eS eye eee Seen ere eee erry 121 MASS COMPARATOR sissiciciwanaiicnivenrietieendentienedestunentnniiennientaereieate want 122 16 1 Selecting measurement method in a mass COMPAaratOl cceeee cece eens 122 16 2 Selecting measurement method ccccsscccccsseeeecccceeeeeeesseccuennnecrtesseeensgegs 122 16 3 Declaring number of samples weighing processes in a measuring series 122 EG 24s Wale MOE a vss tea cota tea teem r a 123 16 5 Printout mode printout Felease rarities detiievig ieadanan ade bitoinwivnend taiaresives 123 T6205 PIM COULS ara tant cena seetauaes nae et Severed van mia ialemeeeeiene neo tonee te aeaes 124 16 7 Report from completed comparison PrOCESSES ccccecceeeeeeeeeseeeeeeeeeeeeeeeees 125 16 8 Administrating information and quick access keys visible on the display 126 16 9 WORKING MODE MASS COMPARISON COMPARATOR cccceeeeeeeeeeees 126 16 10 Working mode activating procedure ssssesssserssrerenrrrrnrrenrnrsrrnrrrrnnre 128 16 11 Mass comparison process basic procedure cceceeeeeeeeseeseeeeeeeeeeeueenes 130 16 12 Mass comparison process cooperation with RAD CAL computer software 131 16 13 Automatic comparator operation ccc cece ccc cece eeee sees eeee eee eeeee
63. eeeeaaee 132 STATISTICS ccccscecevcnsccdsscdsnsdeneatuedesecsaketareturcasheeureessdeubecsueeniaecsencsen 136 17 1 Setting of keys and workspace for Statistics mode cccceeeeeeee eee e eee ees 137 17 2 Additional settings of Statistics MOdE c cece eeeeeeeeeeeeeeeeeeeeeeeeeneeaas 137 17 3 Parameters related to a series Of measurements cc cceeee sees sent eee eeeeeeeees 138 DATABASES iimo aaa aaa edna dda 140 18 1 Processes carried out on databases sssssrssrsrrnrerenrrrrerrrennrrrereneerenan 140 O PrO eer a ea aO E E a E IR 142 LSS WENNO TECO dS aspirerar AEE EATA 144 1G oF EOE EE T E ATE E E E E E E E A ATT 145 18 5 Mass comparison reference Standards cccccccceccsseeeeeeeeeeeeseeeeeeeetseggeenes 145 18 6 Mass Comparison ask S apsssassassctannnrerecoersssaereniaaaaeeassacosssannacmmsaaomuresens 146 18 7 Reports from mass comparison csssemarcccerscsscnanieaanemansecosanarsmssagmnnesens 146 LES AMDIENCONCdIEIONS sararea inea era r AEE EIE 148 Or PE aC NE Coss hesansaaarinissecesase ss een E 148 18 10 WarenGuSes sranti En Er Er I Eaa 148 18 11 PENOU S uu tenecdaniiennad sevens ena anny EERE 149 18 12 Universal Vallabl eS iicens 2 cenawcnceveuntieeeew a a EE AO EEA 151 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 18713 Operaung databas Cerrero A a NAT NA terrae 151 18 13 1 Export database of weighing records to file s sesssssnssrsnsnrsrrsrn
64. enerated from a balance on pressing ees key according to settings of lt Weighing printout template gt number of Universal variable 1 idee Date Fe NO Reef lLevelsisus NO Gross SSN Product No Mass YES Packaging NO Non standard printout No 181 26 CON NECTING PERIPHERAL DEVICES Balances 3Y series can cooperate with the following peripheral devices Computer Receipt printer KAFKA EPSON PCL printer PCL Additional display Barcode scanner An optional peripheral device operating in communication protocol ASCII 27 DIAGRAMS OF CONNECTING CABLES Caution Cable Balance Ethernet is a regular network cable with slot jest RJ 45 on both ends COMPUTER BALANCE SHIELD 7 Signals from computer 5 Signals from balnce pin2 RxD yA yellow 3 pin2 RxD pin3 TxD 2 Ou brown 2 pin3 TxD pind GND 1 1 pins GND Cable balance computer RS232 PRINTER BALANCE WM 560 DINS5 DB9 F Signal from printer Signal from balance GND pin 3 ___3 h GND pin 5 RxD pin 1 white TxD pin 3 AE T I dt SPS Cable balance printer KAFKA PRINTER EPSON CITIZEN BALANCE Signal from printer EPSON CITIZEN GND pin7 RXD pin3 TXD pin2 DB25 M DB9 F Signal from balance pind GND NE o7 pin3 TxD Sie EO Pe BaD yellow 3 eoocoeoocecece egcoecogoecoeooo O Cable balance printer CITIZEN EPSON 182 Signals from scale PUE 7 pint GNDIN
65. eport printout gt determines whether or not a report on automatic internal adjustment should be automatically printed on its completion Setting automatic report printout on adjustment completion Go to parameter lt lt Report printout gt and select option lt YES gt 11 8 GLP project GLP is one of means for maintaining documentation from work in accordance with adopted quality system Data selected for printing are printed on each release of a report on balance adjustment Balance operator can use in a GLP report below listed information and signs adjustment adjustment mode working mode name of a working mode date time user balance type balance ID level status nominal mass current mass difference temperature 106 blank line dashes signature non standard printout 11 9 Adjustment history Contains data on all carried out adjustment processes The record is carried out automatically Each entry on adjustment comprises basic data on completed process Balance menu enables displaying the list of completed adjustment processes and each report is printable Printing a report on adjustment process Enter submenu lt Adjustment gt and lt Adjustment history gt then select for printing adjustment entry from a list On displaying details of a record press print soft key lt gt on display s upper bar Hint If memory for records on completed
66. er lt 4 standard gt has a variable number set to value 140 and the baud rate value set to 38400 bits s for a port having the additional display plugged 20 6 Ambient conditions module A balance 3Y series enables connecting an ambient conditions module THB series using ports COM 1 or COM 2 Ensuring correct cooperation between the balance and the ambient conditions module requires entering module connection address and the baud rate of port to which the THB module is plugged address and baud rate settings are specified on module data plate 20 7 Tablet feeder automatic feeder mode not available in balance s standard version Balance 3Y series enables communicating it with an automatic feeder PA 02 H series using ports e RS 232 COM1 e RS 232 COM2 e Com internal Ensuring a correct cooperation with the feeder requires setting an appropriate address of the device the address is specified on the data plate of the automatic feeder including baud rate parameters 161 21 INPUTS OUTPUTS Application of inputs The set of inputs is used to control balance s operation Each of 4 inputs is connectable to the following functions or keys o Checkweighing thresholds O o Target value O o Profile O o Adjustment Calibration O o Zero O o Tare O o Set tare O o Disable tare o Restore tare o Packaging O o Print O o Header printout O o Footer printout O o Universal variable 1 5 O o Accept O
67. eries For ABA series Standard deviation is calculated by sequential determining of e Difference in indications of ABBA or ABA for each group of measurements D B A e Value of mean difference of indications ABBA or ABA e Standard deviation 127 16 10 Working mode activating procedure Procedure e while in the main window press soft key located in the upper bar of the display which opens a submenu lt Working modes gt with selection of available working modes e Select lt 4 Mass Comparator gt mode the software automatically returns to the main window and displays mode s pictogram in the upper bar e Simultaneously grey coloured workspace indicates message lt Start control gt e Set internal and external supplementary weight depending on mass comparator s type to appropriate for mass of adjusted standard use knob for setting supplementary weight see fig 1 and fig 2 CAUTION Before carrying out mass comparison process and depending of mass comparator model Set appropriate substitution weight of the weighing pan for adjusted mass Standard e g in case of mass comparator MYA 100 3Y KO series or set mass to be compared using a knob located on a side of mass comparator s housing for instance in case of a mass comparator WAY 500 KO series it is 500 200 100 In case adjusted mass is 50g then the knob has to be set on mass 100g and additionally the weighing pan has to be loaded
68. es Settings Settings COM 2 1250 Settings None COM 1 COM 2 0 0 None COM 1 COM 2 None COM 1 2 Tcp Settings None COM 1 2 Com internal 3 Value Selection Selection Selection Selection Selection Selection gt Output 3 Selection Output 4 Selection Access level Description Value Anonymous user Guest Selection User Selection Advanced user Selection Administrator Selection Date and time Guest Selection User Selection Advanced user Selection Administrator Selection Printouts Guest Selection User Selection Advanced user Selection Administrator Selection Databases Products Clients Selection Formulation Guest Packages User Warehouses Advanced user Printouts Administrator Delete data older than 197 Others Description Language Date and time Beep Touch panel calibration Level control Autotest 198 Value Selection Settings Selection Function Selection Selection User manual no IMMU 09 01 06 14 ENG MANUFACTURER OF ELECTRONIC WEIGHING INSTRUMENTS RADWAG BALANCES AND SCALES POLAND 26 600 Radom 28 Bracka Street Phone 48 48 38 48 800 fax 48 48 385 00 10 export radwag com www radwag com w pee A ISO 9001 2008 199
69. escription A 146 Gross mass in current measuring unit 147 Tare in current measuring unit a ee 150 PCL printer Page offset 151 Epson printer Paper cut 130 195 Comparator Difference 196 7 Comparator List of Measurements 197 Comparator Mean difference 198 Comparator Standard deviation 199 Comparator Number of cycles 188 Comparator Max Humidity 205 Comparator Selected Task 209 Comparator Measurements 210 Adjustment history Type of adjustment 211 Adjustment history Nominal mass Adjustment history Nominal mess Ree ee C C 275 Ambient conditions report Date and time ee vy nr i 290 Mass Comparator Reference Standards Set no rs ee 295 Animal weighing Threshold 296 Animal weighing Averaging time a 300 Tasks Name 301 Tasks Code 189 302 Tasks Class 303 7 Tasks Mass 304 Tasks Order no 305 Tasks Tested standard no Caution 1 Format of variables 0 and 1 is finished with characters CR LF i e switching to a next line is carried out automatically 2 Variables are not operated by software version Standard 30 2 Variables formatting Balance user can randomly format numerical variables text variables and date which are dedicated for printing and which are displayed in the grey coloured workspace of
70. fficient the printout standard can be modified In order to check format of printout standard print data related to e g parameters related to a product function activated on moving to the Database of Products Products Product editing press printer pictogram Default values for each of printout standards Product printout template 50 51 User printout template 75 76 Client printout template 85 86 Warehouse printout template 130 131 Packaging printout template 80 81 82 Ambient conditions printout template peace AMBIENT CONDITIONS Date and time 275 Temperature of sensor 1 value C Temperature of sensor 2 value C Temperature THBS value C Humidity THBS value 158 ScnGeroren Formulation Formulation name 165 Number of ingredients 167 Target mass 168 g Formulation ingredients 169 20 3 Barcode scanner The balance enables cooperating with barcode scanners which are used to quick searching for a product in the database of products Connection to a barcode scanner is configured in submenu lt Barcode Scanner gt Available options e Setting communication port with a barcode scanner e Offset setting e Setting barcode length Caution Submenu lt Communication gt requires setting baud rate to compatible with the one used barcode scanner default 9600b s Detailed description of communicating the bala
71. for compatible with the one of the transponder card scanner default 9600b s e Enter the database of operators and edit desired operator s record go to lt a Card number gt option e On entering editing mode in lt a Card number gt option an editing window lt Card number gt is opened with an on screen keyboard e Approximate the card to the transponder card scanner The balance automatically displays number of detected card in the lt Card number gt field e Accept recognized number by pressing v key and returning to the main window of weighing mode 20 5 Additional display The balance enables communicating with an additional display using the following ports e RS 232 COM1 e RS 232 COM2 e Tcp Type of data displayed on an additional display is declared in variable lt Project template gt Procedure designing a variable Enter group of parameters lt ER Peripheral devices gt Press E Additional display EA Project field which opens an editing window lt Project gt with an on screen keyboard 160 Use the on screen keyboard to insert desired value of a standard or Select desired value of a standard using a list displayed on pressing lt gt key Accept by pressing v key Caution Balance 3Y series cooperates with an additional display WD5 3Y manufactured by RADWAG Ensuring correct cooperation between the balance and the additional display requires that the paramet
72. g 10 2 Alternatively connect the humidity sensor to a controlling device 34 Fig 10 24 STEP 4 28 Assembly other accessories 28 1 Assembly a draft shield of a weighing pan 36 apply a pan shield 37 onto it next apply a weighing pan fixed to a mandrel 38 onto a vertical rocker extension 24 If there is such a need apply a ballast set 39 Fig 11 Point 28 1 shall be omitted for WAY 5 3Y KO comparator assembly Instead one shall perform action described in point 28 2 39 38 37 SSS 346 ii 24 Fig 11 28 2 Apply metal insert for masking 35 and screw down sixM4 screws 40 Apply a draft shield of a weighing pan 36 apply a pan shield 37 onto it next apply a weighing pan fixed to a mandrel 38 onto a vertical rocker extension 24 If there is such a need apply a ballast set 39 Fig 12 25 39 38 36 37 24 35 Fig 12 3 2 Unpacking WAY 1200 3Y KO WAY 5100 3Y KO comparators Carefully unpack the balance remove plastic cardboard and foil packaging together with protective elements and using gentle movements place the balance onto its location Following the below diagram unlock the comparator and prepare it for start up CAUTION Before unlocking the comparator read this manual carefully to be able to follow the instructions step by step which is crucial for preventing any possible malfunctioning Use the most gentle movements so as not to cau
73. g It contains maximally 6 pieces of information If larger amount of data is selected then only the first 6 are displayed Each parameter features two option YES information enabled displayed in the workspace NO information disabled 15 8 Printouts Menu printouts comprises two separate sections The first one is standard printouts the other one is non standard printouts Standard printouts comprises three internal sections featuring different variables For each variable set option YES to include it in a standard printout If option NO is selected then the variable is disabled i e it is not printed 118 PROCEDURE Press field with name of a template to be edited Header Weighing Footer and select variables to be printed If a printout is a non standard one create it o HEADER Dashes Al Working mode Date Time Balance type Balance ID User Level status Client Warehouse Product Packaging Universal variable 1 5 Empty line GLP report Non standard printout o WEIGHING N number of measurements Date Time Level status Client Warehouse Product Packaging Universal variable 1 5 Net Tare Gross Current measurement result Supplementary weighing unit Mass Non standard printout o FOOTER Working mode Date Ct Time Balance t
74. he data storage device to balance s USB port Select menu lt Software gt o The display previews content saved on the data storage device search for the update file and press its name o Updating process takes place automatically The process of updating the weighing module takes places analogously to above procedure but the required extension of the update file is me0O1 O Caution Weighing module updating procedure is accessible to authorized service points only If the update file is incorrect the balance displays a message on process error balance parameters remain unchanged 24 SYSTEM I NFORMATI ON This menu contains data on balance specification and installed applications Most of parameters in this menu are for the information purpose only Ap Balance ID 123456 r AA Balance type AS 2Y Application revision L1 0 21 S Balance software rev 2 0 0 Software rev MB 2 5P FLASH 0 Memory status RAM 58 Ambient conditions 20012 02 15 Last adjustment 12 25 50 65 Print setting Parameter lt Ambient conditions gt enables previewing present ambient conditions in a balance temperature humidity pressure if a balance features corresponding ambient conditions sensors rev rev 4 rev 5 AIA 7 y amp 171 On selecting parameter lt Print settings gt the balance sends all settings to a printer 25 COMMUNI CATION PROTOCOL General information A A character based commu
75. he sheet metal plate Fig 10 18 Put vibration dampers 23 into outlets of the anti vibration table 22 Fig 10 19 Put stone 24 onto vibration dampers make sure that the stone is coaxially positioned to anti vibration table 22 Fig 10 20 Using table feet turning left right level the anti vibration table with the stone placed on Fig 10 21 Put comparator 25 onto the stone Fig 10 22 Undo knob 7 and the lever Fig 10 23 Using twelve M5x10 screws 26 remove shield 29 front shield 27 and back shield 28 being part of robot construction Fig 11 69 28 29 Pi 2 6 Fig 11 24 Place robot 30 onto stone with comparator located on make sure that robot feet are inside sleeves of sheet metal plate 21 Fig 12 25 Place comparator in relation to robot in a way ensuring that spacer ring for comparator 31 is concentrically positioned to openings 32 of weight holder and to openings of robot board 33 Fig 13 26 Mount indicator holder assembly 34 Fig 14 27 Connect controller 35 together with an indicator 36 touch panel Fig 14 28 Run comparator reposition location of weight holder 37 from operating position 1 to operating position 2 next check if the spacer ring 31 is concentrically located to opening 32 of weight holder analogically to point 25 Fig 15 29 Reposition location of weight holder 37 normal position and again check if the spacer r
76. ia are mandatory for balance s speed of operation and measurement stability Balance software enables creating numerous profiles which in practice provides o each balance user to create their own and individual operating environment o balance operation can be easily programmed by activating function keys and information on process which are improving ergonomics of operation 14 1 Creating a profile A default profile in a balance is named lt Home gt Balance Administrator can create new profiles by Copying an already existing profile and its modification Creating a new profile Copying an existing profile Procedure e Enter balance s main menu by pressing Setup key e Enter submenu lt Profiles gt Press and hold an entry with profile name that should be copied e A menu is opened referring to available options o Edit o Delete o Copy o Cancel e Select option lt Copy gt e A new profile is created named lt Copy name gt and all setting are identic with the copied profile e After copying change necessary data in a profile name etc Creating a new profile Procedure e Enter balance s main menu by pressing Setup key e Enter submenu lt Profiles gt Press O key which opens a message box lt Create new record gt e Accept the message box by pressing key The software automatically adds a new record and enters its editing mode Caution 111 Adding a profile is only enabled af
77. in the bottom tool bar of balance s display The menu comprises parameters referring to balance settings functions and profiles ADJUSTMENT DATABASES COMMUNICATION f e INPUTS OUTPUTS ACCESS LEVEL 9 UPDATE INFORMATION ON SYSTEM 91 PROFILES PERIPHERALS OTHERS SOFTWARE WEIGHING WINDOW Weighing 05 08 2011 Re Log in 09 10 00 RO 2S The software s main window is divided into 4 main sections e The upper part of the touch panel displays data on active working mode logged operator date time active connection to a computer and current level status of a balance Weighing HOTE 05 08 2011 Login Hiss ER EE g 09 10 00 e Below there is a weighing window indicating measurement result and current measuring unit e Under which there is a grey coloured workspace containing additional data on weighing process and activities Caution Data contained in the workspace is optionally configurable Configuring process is described in point 15 4 of this user manual e Below the workspace there is a set of soft ke Balance user can declare the presence of function quick access keys Declaring process is described in point 15 3 of this user manual ys Caution amp 92 8 LOGGING Full access to balance s parameters and editing databases requires logging to instrument s software as an operator with lt Administrator gt access
78. ing 31 is concentrically located to opening 32 of weight holder Fig 15 70 71 Fig 14 30 Using two M5x40 screws 38 fix weighing pan ring 39 to spacer ring 31 Fig 16 31 Place holder grill 40 onto weight holder 32 Fig 16 13 32 Make sure that the weight holder assembly 37 takes lower position next check holder grill 40 location in relation to weighing pan ring 39 The weighing pan ring shall stick 5 7 mm over holder grill Fig 17 33 Make sure that the comparator is levelled If it needs levelling use its feet 72 Fig 15 38 40 16 Ig F 73 34 Using M5 screws fix front back and side parts of the housing Fig 11 35 Using M5 screws 41 fix knob with lever 42 to the comparator Place distancing sleeve 43 between the lever and the comparator Fig 18 74 ET 43 Fig 18 7 75 3 9 Cleaning Clean the mass comparator using a damp cloth by gentle rubbing contaminated places Remember to remove the weighing pan and its components from the weighing chamber before their cleaning CAUTION Cleaning mass comparator s weighing pan if installed may damage instrument s measuring mechanism 3 10 Plugging to mains The mass comparator should be plugged to mains using the original power adapter which comes standard with the instrument Plug the power adapter s plug to mass comparator s socket located at the back
79. ity of the sample and to density of the air CAUTION function operates only for weighing mode For instruction and information on air buoyancy compensation operation see point 10 7 103 11 AD USTMENT Balances 3Y series feature automatic internal adjustment system which ensures correct measurement accuracy Menu lt ADJUSTMENT gt contains functions controlling operation of balance adjustment process including options 11 1 Internal adjustment Internal adjustment process utilizes an internal weight built in balance s housing lt Internal adjustment gt function key activates automatic adjustment process On its completion balance s display indicates a message box on process completion and its status CAUTION Balance adjustment requires stable measurement conditions free from air breeze and vibrations adjustment process has to be carried out with empty weighing pan 11 2 External adjustment External adjustment is carried out using an external adjustment weight with appropriate accuracy and mass relating to balance s maximal capacity and readability The process takes place semi automatically and the following process phases are indicated on balance s display CAUTION External adjustment is available only in balances which are not subject to conformity assessment verification Process course e Enter submenu lt Adjustment gt and select option External adjustment e Balance s display
80. ld assembly 4 Fig 1 27 2 STEP 3 Carefully take a reel mechanism which is screwed to a draft shield out of the box remove plastic cardboard and foil packaging together with protective elements and prepare the mechanism for mounting onto a housing 23 Using six M3x14 screws fix the reel mechanism with the draft shield 26 to the housing 2 pass the wires 28 through an opening Fig 6 24 Carefully apply the housing 2 and fix it using four M4 screws 1 Position the housing by means of angle bars 29 Prior screwing the housing it is necessary to pass cable 28 through an opening of a plate detail E and connect it to the main board 30 Fig 7 26 Po Fig 6 38 Fig 7 25 Install knob 19 and turn it to the maximum load position Next apply draft shield 31 onto the pan shield assembly 4 place the weighing pan 21 fixed by M4 screw 22 to the mandrel 23 on a vertical rocker extension 24 Fig 9 Place the mandrel with a pan to a pin 32 of vertical rocker extension 24 so that the pin fitted mandrel 23 milling Fig 8 39 22 21 23 31 24 20 Fig 9 26 Alternatively install humidity sensor 33 insert THB sensor 33 into THB sensor holder 34 next through a sleeve 35 place the sensor inside a draft shield and fix the sensor holder using two M3 thumb screws 36 40 Fig 10 STEP 4 2 Set the plate in relation to the
81. le measurement of weighed loads follow below procedures Start the balance with no load on the weighing pan permissible value of load on the weighing pan on balance start is 10 of its maximal capacity Load balance s weighing pan steadily with no shocks N f 7 E d f 7 pn 7 7 e FA B j i K f 5 Y f Tan kx f F A A xX I l L Pena a A r ES we lt S Place weighed loads centrally on the weighing pan YES NO mx or ry Avoid side loading in particular side shocks NO 98 10 3 Balance leveling Balance Y2 series features AUtoLEVEL System which continuously monitors balance s level status during its operation The level status is signaled in the upper right corner of balance s display The system continuously controls level and on detecting level change it indicates appropriate information on the display and or signals an alarm Then the software opens a window for adjusting the level Balance leveling procedure e Press level status pictogram lt gt located in the upper right corner of the display e The display indicates a control panel of leveling function Balance operator previews level status and balance s top elevation e Level the balance by turning the adjustable feet in a way indicated by blinking pictograms on the display lt s the level point should move towards the center of the level circle
82. le Stable measurement below MIN threshold switches the logic of the system MIN unstable Unstable measurement below MIN threshold switches the logic of the system OK stable Stable measurement within MIN MAX thresholds switches the logic of the system OK unstable Unstable measurement within MIN MAX thresholds switches the logic of the system MAX stable Stable measurement below MAX threshold switches the logic of the system MAX unstable Unstable measurement below MAX threshold switches the logic of the system Confirmation of cycle End of procedure completion Procedure O Press key and press Inputs Outputs key 3O Enter submenu lt Inputs Outputs gt select and press lt 3 Outputs gt key Enter editing mode of a selected output which opens list of available functions Select a function from displayed list and return to weighing with saving carried out changes 163 22 OTHER PARAMETERS This menu contains global parameters on balance operation such as language date time beep sound display calibration level control olo Enter submenu lt Others gt by pressing key and lt E Other gt key 22 1 Interface language Procedure Ole Enter submenu lt t pc Others gt press lt S Language gt option and select language version of balance s communication interface Available language version Polish Chinese English Italian German Czech
83. ly saved in the database of reports 20 Now user can complete calibration process or repeat the process 16 12 Mass comparison process cooperation with RAD CAL computer software RADWAG mass comparators 3Y series enable cooperating with Radwag computer software RAD CAL RADCAL system designed by RADWAG is dedicated to management of calibrating and testing procedures in a laboratory from the moment of accepting an order through its progress and until issuing a calibration certificate The software manages the complete testing process The operation of mass comparators in connection with the software for network management of calibration process provides improved efficiency reliable measurement results and complete documentation from calibration process together with lower labour costs The system enables initiating calibration procedure by ordering a task to a mass comparator In such case data is transferred to the software for the purpose of registering controlling and finally issuing a calibration certificate In the RADCAL system the mass comparators autonomously cooperate with the THB ambient conditions monitors enabling easy recording major ambient factors like temperature humidity and atmospheric pressure throughout the control process The modules are detachable from the mass comparators for calibration and adjustment of their sensors Data on current ambient conditions is displayed in real time on mass comparator s displa
84. manual of CITIZEN printers 192 32 APPENDINX E Settings of ZEBRA printers Baud rate 9600b sec Parity control none Bits 8bit Stop bits 1 bit Data on a printout from a printer regarding RS 232 Serial port 96 N 8 1 Means of activating an information test printout and carrying out changes in printer s settings is specified in a user manual of ZEBRA printers 33 1 APPENDIX F Communication with barcode scanners For communication with barcode scanners RADWAG balances 3Y series use RS232 interfaces and simplex transmission one direction without handshaking Only two wires are required for assuring such a transmission Therefore used scanners should be equipped in such interface with disabled both hardware and software handshaking Both balances and scanners have the possibility of setting of transmission parameters Both devices are required to have the same parameters set baud rate number of data bits parity control stop bits e g 9600 8 N 1 baud rate 9600 bit s data 8 bits no parity control 1 stop bit Barcode scanners can send additional information apart from the expected barcode e g type of barcode It is advisable to disable such information because RADWAG devices and software do not use it Some RADWAG systems can omit unnecessary information by using parameters that mark the beginning and the length of the code required to analyse Should a barcode be recognized
85. mass value in current measuring unit Immediately send measurement result in current measuring unit Format SUI CR LF Accessible responses SUI _I CR LF command understood but not accessible at this moment MASS FORMAT mass value in current measuring unit is returned immediately Frame format ALON 4 2 3 4 5 6 7 15 16 17 18 19 20 21 Example S U I CR LF command from a computer SUI 58 237 kg CRLF command carried out immediate response of mass value in current measuring unit Where _ space Switch on continuous transmission in basic measuring unit Format C1 CR LF Accessible responses Ci I CRLF command understood but not accessible at this moment C1 ACRLF command understood and in progress MASS FRAME response is mass value in basic measuring unit Frame format 4ij2 3 4 5 6 715 16 17 18 19 20 21 marker Switch off continuous transmission in basic measuring unit Format CO CR LF Accessible responses CO_I CR LF command understood but not accessible at this moment CO _A CR LF command understood and in progress Switch on continuous transmission in current measuring unit Format CU1 CR LF Accessible responses CU1_ I CRLF command understood but not accessible at this moment CU1 ACR LF command understood and in progress MASS FRAME response is mass value in current measuring unit Frame format Alzi aA Get G7 18 19 a marker Switch off conti
86. ment result is tarred The NET pictogram flashes on the display The operator can determine net mass of weighed load On taking off the load from balance s weighing pan and as the indication returns to autozero zone the software automatically deactivates Tare value Automatic footer printout Accessible options MODE No manual footer printout 101 Sum of measurements the condition for printing a footer is exceeding mass value set in parameter lt Threshold gt Number of measurements the condition for printing a footer is carrying out a pre defined number of measurements a batch set in parameter lt Threshold gt THRESHOLD printout setting the value of threshold determining footer For option lt Sum of measurements gt the value is determined in measuring unit g and for option lt Number of measurements gt the value is not measurable and determined by number of carried out measurements Printout mode printout release e Function key PRINT printout release manual operation Never First stable Each stable Each e AUTOMATIC MODE Never First stable Last stable e THRESHOLD printout deactivated the first stable measurement is printed all stable measurements are set for printing printout of all measurements stable and unstable in case of a verified balance only stale measurement results are printable as in setting lt Each stable gt printout deactivate
87. n a specific record from a database el The above processes are carried out by pressing dedicated soft keys located in the upper right corner of the display Follow hints and commands displayed by the balance s software 141 18 2 Products Database of products contains names of all products that are weighed counted or controlled Procedure e Enter submenu lt amp Databases gt and press lt Products gt field e Press lt 2 Add gt key to add a new product to the database e Select one of available options List of parameters defined for a product 1 Name 2 Description 3 Product code 4 EAN code 5 Mass unit mass of a product 6 Dosing power enabled only in lt Mass control gt mode and determined in from 0 to 100 It is operation power of the automatic feeder PA 02 H The value of dosing power has to determined by tests dependent on size shape and mass of dispensed parts pills 7 Min Minimal mass for weighing the product using result control thresholds LO Value of error lt T1 gt in working mode lt Mass control gt determined as percent of the nominal mass 8 Max Maximal mass for weighing the product using result control thresholds HI Value of error lt T1 gt in working mode lt Mass control gt determined as percent of the nominal mass 9 Tolerance value calculated in relation to mass 5 denoting measuring area in which the measurement is recognized as co
88. n on a specified port and the client establishes connection with a server Procedure of setting a port for TCP protocol Enter group of parameters lt Communication gt Select 2LTcp Port which opens a window lt Port gt with on screen keyboard Insert required port number and accept by pressing v key 20 PERI PHERAL DEVI CES Menu PERIPHERAL DEVICES is located in menu group Parameters It is accessed by pressing Setup key or lt A Setup gt quick access key Inside the menu there is a list of connectable peripheral devices which can cooperate with a balance 20 1 Computer Active connection between a balance and a computer is signalled by visible pictogram displayed in the upper bar of the main window Submenu lt amp Computer gt enables configuring connection settings Procedure press key and oA Peripheral devices a Computer key set balance s parameters related to cooperation with a computer computer port o available options none COM 1 COM 2 Tcp address o give address of a balance which is connected to a computer continuous transmission o available options NO YES printout format depends on set printout template in a balance see next parameter weighing printout template o it is possible to design an individual printout to a computer using a dedicated window with printout template Principles on creating printouts are described in point 24 11 of this
89. nce with a barcode scanner is provided in APPENDIX F of this user manual The balance enables communicating with a barcode scanner using the following ports e RS 232 COM1 e RS 232 COM2 Offset Setting the first data carrying character of a barcode which is the first recognized character while searching for a product Code length Setting number of characters recognized during searching for a product 20 4 Transponder card reader Selecting logging a user on each switching on the balance can be carried out by means of e Inserting user s password using on screen keyboard e With a transponder card scanner by approximating a registered card to the scanner 159 Caution For correct balance s cooperation with a transponder card reader set appropriate baud rate value in submenu lt Communication gt default 9600b s Transponder card scanner port The balance enables communicating with a transponder card scanner using the following ports e RS 232 COM1 e RS 232 COM2 Assigning number of a card to a user In order to log in an operator using a transponder card scanner first assign a number of an already registered card to a selected user in the database of Operators Procedure e Connect a transponder card scanner to a balance s port RS 232 COM1 or RS 232 COM2 select communication port in balance settings for the transponder card scanner e In submenu lt Communication gt set baud rate
90. nication protocol balance terminal is designed for establishing communication between a RADWAG balance and a peripheral devices via RS 232 interface B It consists of commands sent from a peripheral device to the balance and responses from the balance C Responses are sent from the balance on each receipt of a command as a reaction for a specific command D Commands forming the communication protocol enable obtaining data on balance s status and influencing its operation e g request measurement results from the balance zero indication etc 25 1 A set of commands Command description Command description O platforms basic weighing units Set mass value of a single item Set target mass value Set reference mass value Give balance factory number PROFILE Select balance profile s172 Switch off continuous transmission in basic measuring unit LOGIN LOGOUT User log out Send all implemented commands Caution 1 Each command must end with CR LF characters 25 2 Responses format for commands sent from computer level On receipt of a command the terminal sends a response in one of the following formats XX _A CR LF command understood and in progress XX D CRLF command carried out appears only after the command XX_A XX ICRLF command understood but not accessible at this moment CR LF command understood but max range is exceeded X X X _ an error occurred on command carrying out time limit exceeded whil
91. ning balance s sensitivity drift over time 11 5 Automatic adjustment This menu option is used for selecting a factor which determines start of automatic adjustment process Accessible options None automatic adjustment disabled 105 Time adjustment takes place in time intervals declared in menu lt Automatic adjustment time gt 11 6 Temperature adjustment is triggered by temperature change only Both adjustment activation is triggered both by temperature changes and time interval changes CAUTION Changing the settings of automatic adjustment is enabled only in balances which are not subject to conformity assessment i e non verified balances 11 6 Automatic adjustment time lt D Automatic adjustment time gt determines time interval in which automatic internal adjustment of a balance is activated The time interval is declared in hours and ranges between 1 and 12 hours Setting time interval of automatic internal adjustment Select option lt Automatic adjustment time gt Using displayed menu select appropriate time interval given in hours which is a time gap elapsing from the last carried out internal automatic adjustment until activating the following automatic internal adjustment CAUTI ON Changing the settings of automatic adjustment is enabled only in balances which are not subject to conformity assessment i e non verified balances 11 7 Adjustment report printout Parameter lt R
92. nuous transmission in current weighing unit sn Oe Format CUO CR LF Accessible responses CUO I CRLF command understood but not accessible at this moment CUO ACR LF command understood and in progress Set low checkweighing threshold LO Format DH_XXXXX CR LF where XXXXX mass format Accessible responses DH OK CRLF command carried out ES CR LF command not recognized incorrect mass format Set high checkweighing threshold HI Format UH XXXXX CR LF where XXXXX mass format Accessible responses UH OK CR LF command carried out ES CR LF command not recognized incorrect mass format Give value of low checkweighing threshold LO Format ODH CR LF Accessible response DH _MASS CR LF command carried out Frame format t2 3 a2 n aa fas a6 17 ae 19 rick Space mass Space unit Space cr LF Mass 9 characters with right justification Unit 3 characters with right justification Give value of high checkweighing threshold HI Format OUH CR LF Accessible response UH_MASA CR LF command carried out Frame format a2 3 jan n aa as ie 17 a8 19 pu H Space mass Space unit Space CR LF Mass 9 characters with right justification Unit 3 characters with right justification 178 Set mass value of a single only for PARTS COUNTING Format SM_XXXXX CRLF where _ space XXXXX mass format Accessible responses SM OK CRLF command carried out SM_I C
93. o Abort O o User O o Left door Right door Parameters Statistics Add to statistics Product Warehouse Client o Parts counting give part mass o Parts counting set mass of a single part Percent setup give reference mass Percent setup set 100 Density of solid Density of liquid Air density Control mass comparator s robot Task Reference standard On changing the logic status of the input system e g from 0 to 1 a function that is assigned to the system is carried out For instance o Carrying out automatic adjustment process to check balance s accuracy o Displaying the value of set checkweighing thresholds or o Restoring tare value to weigh net mass of measured load Procedure Press key and press OInputs Outputs key 3O Enter submenu lt Inputs Outputs gt select and press lt Inputs gt key Enter editing mode of a selected input which opens list of available functions Select a function from displayed list and return to weighing 162 Application of outputs The set of outputs is used to SIGNAL the status of measurement result Change of logic status of the output system e g from 0 to 1 takes place on meeting a requirement assigned to the output Each of 4 outputs is connectable to the following data Available options Balance status which switches the logic of output a Stable Each stable measurement switches the logic of the system MIN stab
94. of the housing 3 11 Connecting peripheral equipment Use only accessories and peripheral equipment recommended by the manufacturer of your mass comparator The mass comparator must be unplugged from the mains before connecting or disconnecting any peripherals printer PC computer computer keyboard PS 2 type or additional display On connecting the peripherals plug the mass comparator to mains 76 4 MASS COMPARATORS DESIGN 4 1 Dimensions Dimensions of a mass comparator APP25 3Y C KO 7 7 Dimensions of a mass comparator WAY5100 3Y KO 78 Dimensions of a mass comparator WAY1200 3Y KO 79 Dimensions of a mass comparators WAY500 3Y KO WAY1 3Y KO WAY2 3Y KO 80 Dimensions of a mass comparator WAY100 3Y KO 81 Dimensions of a mass comparator WAY5 3Y KO 82 pE mp Dimensions of a mass comparators AK 4 100 AK 4 1000 83 700 Dimensions of a mass comparators AK 4 5 AK 4 2 84 Dimensions of a mass comparators APP 25 3Y KO APP 64 3Y KO 85 440 Dimensions of a mass comparators APP 10 3Y KO 86 Dimensions of a mass comparators AKM 2 1 AKM 2 20 AKM 2 50 87 Dimensions of a mass comparator APP25 3Y C KO Dimensions of mass comparator s terminal 88 4 2 Interfaces Description of available interfaces 1 Ethernet RJ 45 4 IN OUT RS232 COM2 2
95. onnecting member 11 shall be used for applying ballast weights 12 Fig 4 56 10 Fig 5 9 Use six M6 screws 9 to fix the lid 10 Fig 5 10 Fix the weighing pan connecting member 11 in a stepwise manner rotate the lever 6 so that the weighing pan from being maximally loaded turned to its contrary position thus fixing connecting member 11 toa vertical rocker 13 Fig 5 and Fig 6 57 13 17 Fig 6 11 Fix the lid assembly for a bottom shield 5 Fig 7 12 Remove top panel assembly with a spacer sleeve 14 and central panel assembly 15 Fig 7 13 Undo two M5 screws 16 and remove central panel 17 Fig 7 14 Undo 6 M3 screws 18 and remove top shield assembly 19 Fig 7 58 16 19 Fig 7 15 Unlock comparator s mechanism 22 undo two knobs 21 equipped with interlocking 20 Fig 8 59 Fig 8 STEP 3 16 Fix top shield assembly 19 using six M3 screws 18 Fig 9 17 Use four M5 screws 1 to fix the housing 2 Fig 9 Fig 9 18 Unlock guide plates for self centring pan undoing two M4 screws 2 Fig 10 60 Fig 10 19 Using self centring pan e Use M3 screw 24 to fix a ballast weight 25 to a weighing pan 26 Fig 11 e Use two M5 screws 29 to fix a weighing pan 26 to a spacer sleeve 27 Fig 12 26 Fig 11 61 29 Fig 12 20 Using centring pan Unscrew self centring pan 2
96. ordant with the name form entered in a balance lowercase and uppercase letters Accessible responses PROFILE OK CR LF command understood new PROFILE activated LOGIN ERRROR CR LF command understood an error in PROFILE name log in failed ES CR LF command not recognized error in format Send all implemented commands Format PC CR LF Accessible responses PC A_ Z T S SI SIA SU SUI C1 C0 CU1 CU0 DH ODH UH OUH OT UT LOGIN LOGOUT PC command carried out terminal has sent all implemented commands 25 3 Manual printout Automatic printout Balance 3Y series enables generating manual or automatic printouts e Manual printout press key on stabilization of indication measurement result e Automatic printout is generated automatically in accordance to the settings of automatic printout see point 10 8 of this user manual The content of a printout depends on setting in menu lt Standard printout gt lt Weighing printout template gt see point 15 5 of this user manual 180 Format of mass printout marker Stability marker space if stable if unstable air buoyancy compensation mode is enabled if error of exceeding range to occurs v if error of exceeding range to occurs Character space for positive values for negative values Mass 9 characters with decimal point and right justification Unit 3 characters with left justification Example oe 1832 0 g_ _ CRLF a printout g
97. orted and printed Procedure e Enter submenu lt 9 Databases gt and press lt Reports from mass comparison gt field e Press field of a desired report record unless it is visible on the top of the list wind the list forward using navigating keys e Report s name consists of date and time of its creation e g 10 10 11 12 33 means that the report was created on 10 October 2011 at 12 33 Caution It is possible to use an option for searching a report from mass comparison processes 146 List of parameters in a report from calibration 1 Working mode 2 User name of a user carrying out the procedure 3 Report no 4 Start date 5 End date 6 Task 7 Order no 8 Number of tested standard 9 Reference standard 10 Mass 11 Accuracy class of a standard 12 Measurements 13 Mean difference between mass of tested standard and reference standard 14 Standard deviation 15 Number of cycles 16 Method 17 Min temperature during process 18 Max temperature during process 19 Min humidity during process 20 Max humidity during process 21 Min pressure during process 22 Max pressure during process 23 Empty line 24 Dashes 25 Signature 26 Non standard printout An example of a report from mass comparison C 31 10 11 11 43 Enddate 2011 10 31 11 44 46 n JA IB JA ID 1 0 000 0 131 0 001 0 1305 2 0 002 0 130 0 003 0 1275 3 10 004 0 131 0 004 0 127 Mean difference 0 12833333 g Standard deviation 0 0018929 g
98. otest results can be exported by pressing lt export gt field on the level of all saved reports in a table Data is sent to a data storage device connected to balance s USB port as a file with extension csv 169 22 8 Start logo Caution Option enabled only for authorized balance operators The parameter enables changing a logo that appears on the balance display on a Start up procedure 22 9 Export of system events Caution Option enabled only for authorized balance operators The parameter enables generating a special type of a file that is automatically saved on option enabling on a data storage device plugged to balance s USB port The file is used by RADWAG service for diagnosing any potential problems occurring during balance operation Procedure e Plug a data storage device to balance s USB port e Enter submenu lt pe Other gt e Select parameter lt Export system events gt e The software generates a file and automatically saves it on the data storage device e The generated file has to be sent to Radwag service personnel 170 23 UPDATE The function contains two modules which enable updating o Area of a user SOFTWARE o Metrological parameters WEIGHING MODULE Updating process takes place automatically by loading data from a data storage device connected to balance s USB port Procedure o Prepare a data storage device with update file Required file extension lab o Connect t
99. ow e Use finger or a thin but not sharp edged and soft stylus to press and hold a display area occupied by a cross After pressing the fifth cross in sequence accept the changes by pressing key Caution The process can be aborted by pressing Esc key on an external keyboard connected to the balance s terminal 22 5 Level control Balance 3Y series features an Automatic Level Control system In case of non verified instruments the operation of Automatic Level Control system is user defined In case of verified instruments the settings are hidden and they operate in accordance with factory settings i e lt Active and locked gt weighing process is possible only if balance is properly leveled Procedure e Enter submenu lt tc Others gt e Select parameter lt 2 Level control gt which opens an editing window e Select one of available options None level indicator is not displayed the balance does not control level status Active level indicator is displayed the balance alerts level change by changing colour of level indicator green level status OK red level status lost Active with lock level indicator is displayed the balance alerts level change by changing colour of level indicator green level status OK red level status lost If level indicator is red the display also shows an alert no Level and blocks weighing function until level status is restored Caution Means of levelling a
100. parameters ambient conditions and test results Test results Deviation for Max Value of repeatability of indication expressed as standard deviation Result of door test positive negative if a balance features automatic door opening system 168 Example of a report Autotest GLP Report Balance type PS 3Y Balance ID 400010 User Admin Software rev LO 0 21 S Date 2012 01 16 Time 09 17 16 Number of measurements 10 Reading unit 0 001 0 01 g Internal weight mass 1402 094 g Filter Average Value release Fast amp Reliable Deviation for Max 0 118 g Repeatability 0 0088 g Signature PROCEDURE On pressing a field with test name the balance displays a message box On this level the user can carry out the following Start the following AUTOTESTU GLP process Preview results of completed autotests and export all saved test results as file with extension csv Delete all saved test results User can abort the process at optional moment by pressing lt X gt key in the testing window Results of carried out autotests are displayed as a table each line features date and time of autotest procedure and its result To preview detailed data of an autotest press a specified line of the table with test results In order to print a result of a single autotest enter its details see above and generate a printout by pressing lt print gt key in the upper bar of the balance s display Aut
101. ponents needed for correct comparator operation Unpack the anti draft shield 43 Step 1 removing the transport protection 1 Undo two M8 screws 1 preventing the calibration weight from relocation 2 Undo three M6 screws 2 protecting the calibration weight platform 3 Undo two screws 3 preventing the self centring pan from any damage Step 2 Plugging holes and mounting the weighing pan 44 4 Use M10x16 4 screws to cover holes left by M8 1 screws locking the calibration weight while transportation 5 Use M6x12 5 screws to cover holes left by M6 2 screws locking the calibration weight platform while transportation 6 Use M5x16 7 screws to fix the self centring pan 6 7 Place the mass comparator on an anti vibration bench onto its workstation 8 Connect the power supply and the control panel the sockets are placed at the back of the device 9 Turn the control panel on upon activation of the display level the comparator right hand top corner 10 Gently assemble the anti draft shield 11 Perform the internal calibration 3 5 Unpacking APP 25 3Y KO APP 64 3Y KO comparators Carefully unpack the balance remove plastic cardboard and foil packaging together with protective elements and using gently movements place the balance onto its location Following the below diagram unlock the comparator and prepare it for start up CAUTION Before unlocking the comparator read this manual c
102. r a user in database of users by code or name Edit data on a user Press field with name of a user The display indicates data on a specific user Select and change necessary data Deleting a user can only be carried out by balance s Administrator To delete a user Press and hold user name A menu is opened referring to a user record Select option lt Delete gt Edit Delete 108 13 ACCESS LEVEL Access level A in a balance determines scope of activities that a user can carry out This menu can only be modified by balance s Administrator Anonymous user Balance Administrator can grant access level to a balance user who is not logged in i e Anonymous user Procedure Enter group of parameters lt A Access level gt select option lt 8 Anonymous user gt and set appropriate access level for the anonymous user Available access levels for an anonymous user Guest User Advanced User Administrator Caution Setting lt Guest gt access level causes that logged user has no permission to change any settings on a balance Date and time Balance default settings enable a user logged as the Administrator changing date and time settings However the software also enables changing required access level to modify option lt Date and time gt Procedure Enter group of parameters lt A Access level gt select option lt O Date and time gt and set desired access level required to mo
103. r confirmation when the key is pressed the window designed to perform robot control closes If lt i Robot control gt key is deactivated and therefore not visible the following instruction providing its activation shall be followed Click grey area of a work pane gt select lt A Buttons gt gt select first available lt gt gt next select Robot control option 133 Keys Soft key 1 Parameters soft key 2 Header printout of Soft key 3 Footer printout Soft key 4 Task l T Soft key 5 standard Automatic VVeight Softkey 6 Crane Control None Automatic VVeight Crane Control Task Standard Profile Automatic Weight Softkey 6 Crane Control 134 Running automatic test for weights of automatic comparator To run an automatic test for weights the user has to click confirmation button located on a toolbar in a right hand bottom corner of the display 0 0000 0 Ge i a FY G 2 Number of cycles Method Selected tasks Standard Mean difference Prior running the automatic test for weights it is necessary to specify the test method the number of cycles the number of tested mass standards and tare mode Sections 16 1 16 4 135 17 STATISTICS Working mode lt ll Statistics gt enables acquiring data form a series of measurements and carrying out statistical calculations The range of statistical data is conditioned by mode s intern
104. rehouses Printouts gA Delete weighments and reports 3 Sa Universal variables Manage the database Manage the database sE ae 7 18 13 1 Export database of weighing records to file All carried out measurements are saved and stored in a database The balance enables exporting such data to a file using a data storage device connected to balance s USB port Procedure e Plug a data storage device to balance s USB port e Press lt A Export database of weighing records to file gt the software opens a window where export options have to be set 151 Export weighing database DP Product Each Operator Each amp Filter by date No Gy Data selection Export weighing database to a file T OS Print Selected VWWeighments eS Export weighing database ks j Filter by date No in Data selection 0S the Export weighing database to a file on 7 S Print Selected Weighments 6 EA ILA 5 E lt Data selection gt allow the user to specify which data related to measurement are to be exported Data selection Date and time Yes 1 x Mass Yes 2 T Tare Yes 3 3 Operator Yes 4 yp Product Yes 5 S amp L Client No ILA S 4 e Set option and click lt Export weighings gt software will automatically export weighing database e Upon completion a respective message information on number of exported data and the file name with file extension txt
105. respective to code page set in a balance in advance before execution of the data printout it is possible only for printers supplied with such option Example balance settings for a correct cooperation Polish diacritical signs printout with EPSON printer connected to port RS232 1 Dot matrix printer EPSON TM U220B Communication parameters of port to which the printer is connected e baud rate 9600 bit s e data bits 8 e stop bits 1 e parity none Printer s parameters e port COMI or COM2 the one to which the printer is connected e code page 852 2 Thermal printer EPSON TM T20 Communication parameters of port to which the printer is connected e baud rate 38400 bit s e data bits 8 e stop bits 1 e parity none Printer s parameters e port COM1 or COM2 the one to which the printer is connected e code page 1250 e control codes 1B742D or Printer s parameters T57 e port COMI or COM2 the one to which the printer is connected e code page 852 e control codes 1B7412 If on the printout in the place of the last digit there are any unexpected signs for verified balances than lt CONTROL CODES gt parameter should incorporate apart from code page code of the UK signs chart 1B5203 In such a case the lt CONTROL CODES gt parameter setting should be as follows control codes 1B74121B5203 A printout standard is a description of how to print information from databases If it is insu
106. rrect 10 Tare product s tare value set automatically on selecting a product from the database 11 Price Unit price of a product 12 PGC mode control mode Non destructive average tare Non destructive empty full Destructive full empty Destructive empty full 13 Batch measuring batch for control Non destructive empty full Destructive full empty Destructive empty full 14 Unit product measuring unit 15 Batch quantity Option available only for lt PGC gt mode specifies controlled product batch quantity 142 16 Average tare estimation time interval Option available only for lt PGC gt mode specifies minimal time interval needed for estimation of a packaging average tare given in h if software detects that pre set time interval has passed it displays a message lt Estimate average tare gt It is the user who decides whether to estimate the tare again or not The message has an informative function only 17 Numer of packagings Option available only for lt PGC gt mode specifies number of packagings needed for estimation of average tare 18 Internal control Option available only for lt PGC gt mode allows for specification of internal control criteria accordant with company standards for a given product 19 Density product s density used for compensating air buoyancy as sample density g cm 20 Shelf life time in days 21 Date Set product s date constant
107. rrnrerrnns 151 EG US225 Delite databas Eaire E aetna ee ate aaa 153 18 13 3 Delete weighments and reports cc cccccccesscceeesseseeeeeeeeeeesseeeeesnennnannees 154 COMMUNI CATION siccin 155 DO sisi O 2 52 MPO SERING oriire E E EEEE ENEA 155 19 2 ETHERNET port SettNgS kiisriatrerri ipaa i a E Eaa 155 t93 TCP PrOtOCONS ONOS siidri reo aa i A T AEA 156 PERIPHERAL DEVICES cicin nnana anaia 156 20C OMDUTE niare a a ieee a a ad E 156 202 PAR E enaa aaraa 157 20 3 Bar COGS SCANNE sigirni a E 159 20 4 Iransponder card reade snives acsusviet e E E 159 20 5s Additonal display aaran E EE 160 20 6 AMDIEHL Conditions Module siters er a E 161 20 7 Tablet feeder automatic feeder sssssssssssssnnunsnrsssnrnnrnsnnrurnnrnrnnennrnrnnn 161 INPUTS OUTPUT S titinnitenicwiitenidvunenvadvedansswadewetanndanseentcacsnenniemmtenun 162 OTHER PARAMETERS sinirin isoina innin 164 22i Interface lanGudG E norii A E A A E EES 164 22 2 Data ad UME Setting orriei E ANAE AA A E EEE 164 22 5 DEED SOUNA arne a E A EERS 164 22 4 TOUCH Dalel Call OPALION ssassn a ae A a E E e EER 165 D225 LOVELCONO reie E E E E O EERS 165 22 0 SCA SOF SCNSILIVILY renererien e E EEEE E 166 2A T AUTOLE eraan E E a EEEa EO 166 2A Oro A NOOO ren raaa A a ea Ea 170 22 9 Export of system eventS sssssssssrrsernrsnrnsrnrnnrnsnrnnennrnrunsnrnnrnrnnennrnennn 170 UPDATE oriona oer Tee eT er Te Te ro ee er Te 171 SYSTEM UNFORMALUON aranna 171 COMMUNICATION PROTOCOL c
108. s If a custom unit is designed then its name is added to the list of accessible measuring units This menu additionally enables inserting the value of gravitational acceleration force for balance s place of use It is obligatory should a balance be used to determine mass in N 115 15 WORKING MODES general information A balance 3Y series in its standard version features the following working modes Weighing Means of operation weight of a load is determined through an indirect measurement A balance measures gravitational force which attracts the load An obtained result is processed to a digital format and displayed in a form of measurement result Statistics Means of operation carried out measurements are used to calculate statistical data such as Min Max deviation etc The settings of separate working modes include special functions specific to a mode They enable adapting mode s operation to user s individual needs The special settings are activated on selecting a corresponding profile A detailed description of special functions is provided while presenting each of working modes 15 1 Working mode selection Changing working mode 15 2 Press name of active working mode displayed in the left corner of the upper bar Gross AB ATTQ LO threshold 20pcs Hi threshold 25 pos gel Vae 23 cu saiaren A AAA E AAAA AEA AAEE A AA AAA AAA BAA AA AEEA j j 1 SE l 4 t ot I A F f 1 i i T i
109. s UT OK CRLF command carried out UT_I CRLF command understood but not accessible at this moment ES CR LF command not recognized tare format incorrect Caution Use dot in tare format as decimal point Send stable measurement result in basic measuring unit Format S CR LF Accessible responses S ACRLF command understood and in progress S ECRLF time limit exceeded while waiting for stable measurement result S ICRLF command understood but not accessible at this 174 moment S ACRLF command understood and in progress MASS FRAME response is mass value in basic measuring unit Frame format af 23 4 5 6 715 16 17 18 19 20 21 marker Example S CR LF command sent from a computer S _ A CR LF command understood and in progress S 8 5 g_ _ CRLF command carried out response is mass value in basic measuring unit Immediately send measurement result in basic measuring unit Format SI CR LF Accessible responses SI_I CR LF command understood but not accessible at this moment MASS FRAME response is immediate with mass value in basic weighing unit Frame format ijh2 3 4 5 6 715 16 17 18 19 20 21 marker Example S CR LF command sent from a computer Slo 18 5 kg CRLF command carried out immediate response of mass value in basic weighing unit Immediately send measurement results from all weighing platforms basic measuring units Format SIA C
110. s lt Mass comparison Reference standards gt field e Press lt Add gt key e Select one of available options to add a new standard to the database _ to abort process e If a standard already exists in the database of reference standards press field with its name 145 List of parameters defined for a mass standard 1 Name 2 Code internal code identifying a standard ce Mass standard s accuracy class 4 Factory number ot Actual mass of a reference standard as noted on mass standard s calibration certificate 6 Set number 18 6 Mass comparison Tasks Database of planned tasks to be carried out on a mass comparator It contains specification of each task It is applicable for mass comparator s cooperation with RAD CAL system Procedure Enter submenu lt Ybatabases gt and press lt Mass comparison Tasks gt field e Press lt Add gt key e Select one of available options _ to add a new task to the database _ to abort process e If a task already exists in the database of tasks press field with its name List of parameters defined for a mass standard 1 Name 2 Code internal code identifying a standard 3 Mass standard s accuracy class 4 Mass of tested standard 5 Order number 6 Number of tested standard 18 7 Reports from mass comparison Contain data on completed calibration processes Each report can be previewed searched by name date code or exp
111. s 105 LA AGIUSEMENL CCS on it iatarttevoraveatiasandendoynensesdeeeautoreraieiiansgcadiveanetioiaeataee es 105 11 5 Automatic AAJUSTMENL cc eeecccceeeeecccsseccccuneeeereeeeeeensseeeeeusennaentresseesegs 105 11 6 Automatic adjustment time 2 ccc eeccccctsceececneeneeenneeeeeseeeceuuennnnentesseeenseggs 106 11 7 Adjustment report printout ccc ceeecccctsccccesneeeneeereeceeseeeceuuenneeenreseeeenssegs 106 dA oe PPOJeCE Si citiauaaiaint E as ianee atin hau sielnncn E EAN EE enacts 106 LAO AAG IUSEMICHE MSTO satiate cece iea EAEE EE A 107 t2 USERS ciditaaiveunweunwesnedaenaneneranmreiesananeuionasmmeunwanmweubeesmmetinnesimesmienmmeninas 108 13 14 15 16 17 18 ACCESS LEV Eb rriscninn nni 109 PROFLCEE S conna aa a A 111 1A Creaund a TOMI sa cectteantse tess o 8 av apasonitaauian asta vara EAA 111 142 Proe Ser Ul CCUG erir e N O r eA 112 Peele E E Ea E E E E E E E E EEE canes ei 113 142 2 WOFKMO MOGE S asii a a a E a a 113 1423p Reddo iene E EE 113 142A Measunng UnNlSesri tiaa a a aa aaa r a a 115 WORKING MODES general information cccceeesssseeeeeeeeeeeeeeenens 116 15 1 WOKING mode selection 25 2 s0ru i anaeerancnigdesaneisianemiaaienateereweertionetoieees 116 15 5 Parameters related to working MOES ccccceecccceeeeeeeeescccennnneentesneeennsegs 117 156 OUICK ACCESS KEYS mii nsseatec anda waavonrianentasanatensiamumadh A a ens 117 15 6 4 Automatically Opened door sincera ase a a a
112. s 2011 12 05 VE 09 10 00 lt 4 2 Displayed options Result Print Delete last Delete 3 Select one of available option Result to preview statistics report Print to print report on statistics An example of report on statistics Statistics N 9 SUM 455 600 g X 50 6222 g MIN 49 939 g MAX 51 380 g D 1 441 g SDV 0 39605 g RDV 0 78 Delete last if the last measurement has to be cancelled Delete if all statistical data should be removed Measurements chart on selecting this option the software generates and displays a chart with distribution of measurements in the coordinates mass measurement for completed measurement series 138 Below there is an instance of the chart Measurements chart 200 08 200 06 200 04 200 02 Ss oOS 0 SHO D SF 200 00 199 98 m 0 lt 199 96 0 2 4 5 8 10 12 Measurement E Average g E Measurements g Probability distribution chart on selecting this option the software generates and displays chart of probability distribution for completed measurement series Below there is an instance of the chart The bar chart demonstrates quantities of the same measurement in a series Chart of distribution probability 7 0 25 20 15 m e a0 K s U50 r e 5 mio e n 0 ET es a ee ek Ts d nn e ei ee ndn t 9 0 3 0 Soe se ewe sor nw oem S 49980 199 85 199 90 199
113. se any damage of the mechanism 26 STEP 1 Fig 1 1 Undo four M5 screws 1 next remove the housing 2 Fig 1 2 Undo four M44 screws 3 carefully remove weighing pan shield assembly 4 Fig 1 3 Undo six M3 screws 5 and remove anti draft shield assembly for the mechanism 6 Fig 1 27 Fig 2 4 Assembly and fix ballast weight 8 using M3 screw 7 Fig 2 Point 4 shall be omitted when installing WAY1200 3Y KO comparator 5 Unlock lever a Undo two M3 screws 9 b Undo four M4 screws 10 c Remove two rocker interlocks 11 While unlocking the lever keep undoing screws in an order presented in figure 3 28 Fig 3 6 Checking divisions form A C converter a Using M4x10 screw 12 fix weighing pan 13 to mandrel 14 thus set assembly place on a vertical rocker extension 15 Fig 3 b Plug the device to mains connect an indicator 16 operating panel to it Fig 1 and check the number of divisions by depositing maximum load permissible for the comparator onto the weighing pan 13 Fig 2 7 Remove the weight the weighing pan and unplug the device 8 Install an anti draft shield assembly for the mechanism 6 Fig 1 9 Install weighing pan shield assembly 4 Fig 1 10 Install and fix the housing 2 Fig 1 29 ii 12 18 Fig 4 Using six M3 screws 17 fix draft shield 18 Fig 4 Point 11 shall be omitted when installing WAY5100 3
114. ser Manual and operate the mass comparator as intended Do not operate the touch screen display using sharp edged tools knife screwdriver etc Place weighed loads on the center of mass comparator s weighing pan In case of defect immediately unplug the instrument from mains Instruments to be decommissioned should be decommissioned in accordance to valid legal regulations Do not use the mass comparator is areas endangered with explosion Mass comparator 3Y series is not designed to operate in EX zones WARRANTY CONDITIONS e RADWAG feels obliged to repair or exchange all elements that appear to be faulty by production or their construction e Defining defects of unclear origin defects and means of their elimination can only be realized with assistance of manufacturer and user representatives 15 e RADWAG does not bear any responsibility for defects losses or accidents resulting from unauthorized or inadequate performing of production or service processes Warranty does not cover e mechanical defects caused by product exploitation other than intended defects of thermal and chemical origin defects caused by lightning overvoltage in the power network or other random event e mass comparator s defects if it is utilized contrary to its intended use e mass comparator s defects if service claims removing or destroying product s protective stickers which protect the housing against unauthorized access
115. t m 16 2 Selecting measurement method Ss Method ABBA 6 Procedure e Enter group of parameters lt N Working modes gt select lt lt Mass Comparator gt and press lt ih Settings gt and lt Method gt keys Next choose required measuring method Available measuring methods e ABBA e ABA 16 3 Declaring number of samples weighing processes in a measuring series Procedure e Enter group of parameters lt N Working modes gt gt s e Select lt lt Mass Comparator gt and press lt a Settings gt and press a Bs No of cycles option which opens an editing window lt No of measurements gt with an on screen keyboard e Insert required number of samples and accept by pressing eo key 122 16 4 Tare mode SINGLE mass value stored in mass comparator memory on single pressing of TARE key the following pressing of TARE key determines new value of tare Selection of product or packaging with assigned tare value causes automatic deleting of previously assigned tare value SUM OF ACTIVE totalizing of applied tare values for a product or a packaging resulting from selecting a product or a packaging from corresponding database with a possibility of increasing determined tare value by manual tare introduced manually using on screen numeric keyboard On following determining tare value for a product or a packaging the tare value introduced manually is deactivated SUM OF ALL totalizing of
116. ta On importing the content of a printout template can be modified Procedure Design a txt or Ib file in an optional editor Copy the file to a data storage device Connect the data storage device to balance s USB port press 4 lt download a printout template from a file gt key balance s display shows data stored on the data storage device connected to the USB port search for a file with printout template and press its name the printout template is automatically copied to an editing field 150 18 12 Universal variables Universal Variables are a set of alpbhanumerical data which are combined with printouts products or other information related to weighing Each variable Should have its name code and value specified Procedure e Enter submenu lt Databases gt and press Sa Universal variables gt field e Press AO Add gt key should a new universal variable be added e If a universal variable already exists in the database press field with its name and insert required modifications to the following fields code name value Caution It is possible to use an option for searching a record by name or code 18 13 Operating database Function allows to operate database data It comprises three options Export to file Delete database and Delete weigments and reports Database R Export weighing database 1 Laj a gt a Deleted ax elete databases Packages Wa
117. ter logging in as an Administrator Deleting a profile Procedure e Enter balance s main menu by pressing Setup key e Enter submenu lt Profiles gt e Press and hold an entry with profile name that should be deleted e A menu is opened with a list Select option lt Delete gt from the list e A message box is displayed which requires confirming profile s deleting lt Confirm to delete gt e Accept the message box by pressing v key the profile is deleted Caution Deleting a profile is only enabled after logging in as an Administrator 14 2 Profile structure Each profile contains the following entries Settings This menu enables setting an individual profile s name a sequence of alphanumeric characters and declaring a default working mode the selected mode is activated as default on profile selecting Working Contains the following submenu modes Additional setting of a working mode Function keys Displayed information Printouts Readout Contains the following submenu Filter Value release Autozero Autozero Dosing Last digit Units Menu enables declaring the start unit the supplementary unit 2 custom units and entering the value of gravitational acceleration force in balance s operation place 112 14 2 1 Settings Name On entering this option the display opens a message box with keyboard Insert name of a profile and accept it by pressing _ key The name is assigned to
118. that each measurement starts from the precise zero point There are however cases where the function may disturb the weighing process For instance during very slow load placing or pouring onto the balance s weighing pan In such case the correcting system of zero indication may also correct the actual indication of a load placed on the weighing pan Accessible settings NO autozero function disabled YES autozero 114 function enabled Autozero function Dosing The function sets autozero operation mode to default one set for dosing mode i Accessible values calls NO autozero operation is automatically disabled on entering dosing mode YES autozero operation is automatically enabled on entering dosing mode Last digit The function determines visibility of the last decimal place 3 4 indicated on measurement result The functions provides three 5 settings Ambient conditions this parameter refers to ambient conditions of the balance By default the parameter is set to value Stable but it is advisable to set the parameter to value Unstable for unstable ambient conditions Stable setting results in faster operation i e weighing takes much less time than in case of setting to value unstable Unstable Stable 14 2 4 Measuring units Balance user can declare in a profile start unit supplementary unit and two custom measuring units A custom measuring unit features o A multiplier o A name 3 character
119. the display Formatting types e Variables with left justification e Variables with right justification e Determining number of characters for printing displaying e Determining number of decimal places for numerical variables e Converting the format of date and hour e Converting numerical variables into a code type EAN13 e Converting numerical variables and date into a code type EAN128 Special formatting signs Sign Description Sign separating variables for 7 10 Net mass in adjustment formatting unit with constant length of 10 characters with right justification Minus sign or left justification 7 10 Net mass in adjustment unit with constant length of 10 characters with left justification Sign proceeding formatting or 7 0 000 Net mass in time separator i e hours adjustment unit always with three minutes and seconds decimal places 3 hh mmiss Current time in format hour minute second First detected dot in a digit is 55 0 00 Product s unit price recognized as separator of always with two decimal places integer and decimal parts 17 0 0000 Average from Each following dot is ignored measurements always with four decimal places 190 Sign formatting digits to a 7 F2 Net mass in adjustment chain of sign in format unit always with two decimal ddd ddd where d stands places for a single digit minus is for 7 9 F2 Net mass in digits with negativ
120. the display In order to set appropriate content of information and quick access keys press grey coloured workspace Mass comparator 2011 12 05 afe P Admin 19 12 05 Home 09 10 00 Then press Information aa field of Keys field depending on current needs for configuration of displayed information or quick access keys Information available for displaying are Method Selected task Reference standard Measurements Difference Mean difference Standard deviation Supplementary unit Net Tare Gross Number of cycles Each piece of information is enabled by pressing its name and in opened options setting its attribute to Yes The same procedure refers to assigning quick access keys On pressing a desired quick access key next to its number a description of its function and a pictogram appear 16 9 WORKI NG MODE MASS COMPARI SON COMPARATOR Working mode lt 5 Mass Comparison gt enables determining standard deviation from a series of measurements Standard deviation is determined using two methods for carrying out series of measurements ABBA or ABA where A control mass standard reference B tested mass standard Number of measurements in a series and measurement method ABBA or ABA are determined by the user in group of parameters lt ty Working modes gt in submenu lt lt Mass Comparator gt 126 Measurement results are calculated by the software according to below tables and formulas For ABBA s
121. threshold in which the weighed product was placed MIN below LOW threshold possible only if lt Result control gt iS set to NO gt OK between the LOW and HIGH thresholds MAX above HIGH threshold possible only if lt Result control gt iS set to NO gt 12 Weighing platform no field denoting number of a weighing platform balance scale on which a measurement was carried out 13 Levelling demonstrates if level status was maintained during measurement 14 Ambient conditions alerts demonstrates if temperature and humidity were stable during measurement 144 18 4 Clients Database of Clients contains name of Clients for whom the measurements are carried out Procedure e Enter submenu lt amp Databases gt and press lt Clients gt field e Press Jo Add gt key e Ifa client already exists in the database of clients press field with its name List of parameters defined for a client 1 Client name Client code internal code identifying a client VAT no tax identification no Address Postal code City Discount Printout type of printout label declared to a client 18 5 Mass comparison reference standards Database of reference standards comprises data on mass standards which are used for carrying out calibration on a specific mass comparator It is applicable for mass comparator s cooperation with RAD CAL system Procedure Enter submenu lt 9 Databases gt and pres
122. tware of balances Y2 series provides four access levels administrator advanced operator operator and none anonymous logging On switching on the balance its display is constantly active enabling carrying out mass measuring processes These measurements however cannot be saved in balance s database unless a user with at least minimal access level is logged in The minimal access level enables carrying out mass measuring processes and saving them in balance s databases using available function keys Below table indicates access to editing user parameters databases and software functions depending on active access level Authorization None guest No access to editing all of user parameters it is not possible to accept a weighing record nor to start a process No access to menu lt Databases gt Operator Access to editing parameters in submenu lt Profiles Readout gt and settings in group of parameters lt Others gt except for lt Date and Time gt The operator can start and carry out all weighing processes and has access to lt Export weighing database to a file gt and preview data in lt Databases gt An operator can define universal variables Advanced Access to editing parameters in submenu lt Profiles operator Readout gt lt Working modes gt lt Communication gt lt Peripherals gt lt Others gt except for lt Date and Time gt The advanced operator can start and carry out all weighing processes and
123. uence to some extend the range of signal processing by selecting an appropriate FILTER value Available options o very fast fast average normal Slow very slow O O U While setting the filtering level the user should consider the actual operating conditions of a balance In case of very good operating conditions set the filter to average normal or fast in case of rough conditions set the filter to slow or very slow Caution in case of precision balances 3Y series the recommended range of filter is between very fast average normal in case of analytical balances and microbalances 3Y series the recommended range of filter is between average normal very slow D a lt Value release i This parameter determines displaying the stability marker for a 1247 measurement result There are 3 available settings of value release parameter o fast o fast reliable recommended o reliable Caution The speed of stability marker occurrence depends on applied filter value and applied value release i Autozero function gt lt The function is to automatically monitor and correct zero indication of a balance If the function is enabled the following measurement results are compared to each other in constant time intervals If the results differ less than declared AUTOZERO range e g 1 division the balance is automatically zeroed and the markers of stable indication ma and precise zero Q are displayed Active AUTOZERO means
124. ult is similar to the one obtained by a single click IMPORT option allows to import data from a data storage device Plug the data storage device to a chosen USB port upon its detection a window with a list of saved files will open Select file with data to be imported The copying starts automatically Upon completion of the process a message lt Completed gt is displayed Confirm completion EXPORT option allows to export data from a selected database to a data storage device Plug the data storage device to a chosen USB port upon its detection the software will automatically start a copying process On completion of the copying process a window with both a file name to which data has been saved and message lt Completed gt is displayed Confirm completion INFORMATION option allows to display data about database content see the picture below Database Name Products Records count 238 Size 57 kB Upon clicking button the program returns to the previous window CANCEL the program returns to the main window The following processes can be carried out in almost any of databases Adding entry to a database lt K gt Searching for a record in a database by name Ed Searching for a record in a database by code lt fic Searching for a record in a database by date lt D gt database content to a data storage device through USB port lt UA WN e gt 6 Printing data o
125. which it is identified and saved in the database of printouts PROCEDURE 1 Press option lt Non standard printout gt Press lt Add gt k key A window is opened with data such as Name Code Project Set name and code of a printout Press lt Project gt key A keyboard is opened on the display for editing the printout Use keyboard to design printout template the printout may contain texts and variables Caution User can add a printout by importing configured texts from data storage devices connected to balance s USB port Printout s name is ONLY a NAME and it is not part of its content Means of designing a non standard printout template is described in point 24 11 lt Printouts gt of this user manual 15 9 Profiles Profiles are described in point 14 Profiles of this user manual 2i 16 MASS COMPARATOR 16 1 Selecting measurement method in a mass comparator Working mode settings of a mass comparator comprise special functions adjusting instrument s operation to client s individual requirements The working modes are configured in submenu lt A Working modes gt To enter submenu lt N Working modes gt press key or pictogram Parameters and lt gt Profile gt ESL Working modes followed by pressing Settings key A window with settings of Mass comparator mode is displayed a d No of cycles T Tare mode Single tg Printout mode value release 4 CF Printou
126. y The data is also sent do RAD CAL software for control and data storage purposes Mass comparator s cooperation with the system and the calibration process carried out with supervision of the RAD CAL system are described in software s user manual 131 16 13 Automatic comparator operation In order to perform weights repositioning it is necessary to use lt ieg ores key To find this key search bottom area of the display more precisely bottom toolbar h d Number of cycles Method Selected tasks Standard Mean difference Upon pressing lt ieni EI key the user shall see a respective window The window comprises 5 function keys and 1 exit key Depending on automatic comparator type the keys support the following movements B an e ee Sterowanie automatem komparatora Keys and movements for slidable 2 position automatic comparator ai EVA ur key for vertical movement up ty key for vertical movement down key for horizontal movement left key for horizontal movement left key for movement abortion a key for confirmation when the key is pressed the window designed to perform robot control closes Keys and movements for rotational 4 position automatic comparator tA key for vertical movement up td key for vertical movement down u amp __ key for rotational counter clockwise movement gt key for rotational clockwise movement key for movement abortion Vv key fo
127. ype Balance ID User Level status 119 Client Warehouse Product Packaging Universal variable 1 5 Dashes Empty line GLP report Signature Non standard printout BASIC PRINCIPLES OF USING PRINTOUTS 1 Caution Measuring Press PRINT key on balance s overlay to print variables that are contained in section WEIGHING of the standard printout and if they are attributed YES see above list of variables in printouts Variables attributed as YES present in the HEADER and FOOTER are printed ONLY on pressing Print Header and Print Footer soft keys The soft keys have to be added to the bottom bar of the display as quick access keys Adding quick access keys on the bottom bar of the display is described in point 15 3 of this user manual Print data from header Print data from footer units for printing mass indication Net main measuring unit adjustment unit Tare main measuring unit adjustment unit Gross main measuring unit adjustment unit Current result currently displayed measuring unit Supplementary unit supplementary measuring unit Mass main measuring unit adjustment unit 120 Non standard printout Non standard printout a printout may contain TEXTS and VARIABLES which are acquired from the software on printout Each non standard printout is a separate project featuring specific name by

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