USER MANUAL (50
Contents
1. Page60 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS Read and understand all of the labels on your vehicle Those contain important information of safe and proper operation Never remove any labels from your vehicle If a label becomes difficult to read or comes off a new label is available from your dealer 2 NOTES FOR SAFETY Read this owner s manual thoroughly before riding This vehicle is designed for the rider s age above 16 years old The rider must fully understand everything in this manual before riding Always wear approved helmet boots gloves and protective clothing when riding Beginners should receive training from a certified instructor The practice location must be a level free of obstacles off road area For DINLI ATV owners in USA the vehicle is for operator only Never carry passenger on the vehicle For DINLI ATV owners in Europe you must check with your local riding laws before riding this vehicle on public terrain Don t allow your child to ride without supervision Don t take alcohol or drugs before riding or when riding those can affect your judgment and slow down your reaction time Maintain a safe distance between your vehicle and other vehicles when riding Never ride this vehicle unless it has been properly adjusted and maintained Never run the engine in close2. Page 8 3 Machine 1 Page10 4 Control fUNCHONS Page13 4 A Main switch Page13 4 B Indicator lightS 14 4 Handlebar 5 Page16 4 D Throttle lever Page19 4 E Speed Page20 4 F Brake system Page21 a Left hand brake Page21 b Foot brake 21 c Parking brake Page22 IV 4 G Locking steering Page24 4 H Driv
3. Page36 6 B Stating with the kick lever Page37 6 Starting a warm Page37 6 D Warming Page37 6 Drive select lever operation Page38 a Shifting forward Page38 b Shifting 5 Page38 6 F Engine break in Page40 6 G Parking on 5 Page41 6 H 42 7 Riding Page44 7 A Ride with and good 1 Page44 7 B Climbing Page45 7 C Crossing through shallow w
4. Failures other than those resulting from defects in material or workmanship are not by this warranty This warranty does not cover replacement of expendable maintenance items made in connection with required maintenance services such as spark plugs filters and lubricants This warranty does not extend to tires The vehicle used for racing competition commercial uses including rentals will void this warranty 10 SPECIFICATION Model DL 50CC DL 90CC DL 100CC DL 110CC EC Type approval number 3 2002 24 0262 00 _ 3 2002 24 0265 00 e3 2002 24 0278 00 OVERALL LENGTH mm 1460 58 3 1476 58 3 147 58 3 1470 58 3 OVERALL WIDTH mm 881 34 6 881 34 6 881 34 6 881 34 6 OVERALL HElGHT mm 925 36 4 925 36 4 925 36 4 925 36 4 GROUND 127 5 0 127 5 0 127 5 0 127 5 0 WHEELBASE mm 1000 39 4 1000 39 4 1000 39 4 1000 39 4 SEAR HEIGHT mm 700 27 6 700 27 6 700 27 6 700 27 6 UNLADEN 55 108 238 Ibs 108 238 Ibs 108 238 Ibs 108 238 Ibs TYPE 2 Stroke Horizonta 2 Stroke Horizo 2 Stroke Horizo 2 Stroke Horizo Air cooled Air cooled Air cooled Air cooled PISTON 49 89 96 108 CARBURATOR WJ WFZ WJ WJ STARTING SYSTEM Electric Kick Electric Kick Electric Kick Electric Kick CLUTCH Dry Centrifugal Dry Centrifugal Dry Centrifugal Dry Centrifugal GEAR SHIFT PATTERN R N D R N D R N D R N D FRONT TIRE 19x7
5. if the free play is incorrect adjust as follows Loosen the lock nut 1 upper and fully turn in the adjusting bolt Loosen the 2 lock nut lower Turn the adjusting bolt 3 lower until specified free play is obtained Tighten the lock nut 2 lower RON While applying the front brake turn out the 4 upper adjusting bolt until the upper amp lower cable lengths are equal The cable joint will become vertical 6 Tighten the upper lock nut 1 c Brake fluid inspection Hydraulic Disc Brake Add recommended brake fluid Dot 3 into the reservoir until the fluid lever reaches the lower limit or replace every year and do not mix brake fluid of different brands Always keep the disc plate clean refrain from grease Brake fluid reservoir With Foot Brake System Without Foot Brake System 9 WARRANTY OBLIGATION The obligation under this warranty is limited to repairing or replacing at our option any part that is proven to be defective in material or factory workmanship under normal use for the applicable period stated below Parts to be repaired or replaced under this warranty apply only during the warranty period OBLIGATION OF VEHICLE OWNER You must at your own expense have all the scheduled maintenance performed in accordance with the maintenance schedule in the Owner s Manual WARRANTY PERIOD This vehicle is covered by this warranty for a period of 6 months from the date of purchase EXCLUSIONS
6. 8 19x7 8 19x7 8 19x7 8 FRONT TIRE 18x9 5 8 18x9 5 8 18x9 5 8 18x9 5 8 FRONT SUSPENSION Double Double Double Double REAR SUSPENSION Sinale Sinale Sinale Sinale FRONT BRAKE Drum Drum Drum Drum REAR BRAKE Hydraulic Hydraulic Hydraulic Hydraulic FUEL TANK LT 5 2 1 58 us gal 5 2 1 58 us gal 5 2 1 58 us gal 5 2 1 58 us gal MAXIMUM VEHCLE SPEED 40 km h 24 84mile h 50 km h 31 05mile h 55 km h 34 15mile h 60 km h 37 26mile h THE SPECIFICATION MAY DIFFER FROM VARIANT MODEL 60
7. adjust as follows 1 lock nut 2 adjuting bolt WARNING Operating with improperly serviced or adjusted brakes WHAT CAN HAPPEN You could lose braking ability which could lead to an accident HOW TO AVOID THE HAZARD After servicing Make sure the brakes operate smoothly and that the free play is correct Make sure the brakes do not drag Replacement of brake components requires professional knowledge These procedures should be performed by DINLI dealer 1 Loosen the locknut and fully turn in the adjusting bolt 2 Turn the adjusting bolt until specified free play is obtained 3 Tighten the locknut 2 Brake pedal adjustment The brake pedal free play should be adjusted to10 20 mm at the brake pedal pivot If the free play is incorrect adjust as follows 57 WHAT CAN HAPPEN You could lose braking ability which could lead to an accident HOW TO AVOID THE HAZARD After servicing Make sure the brakes operate smoothly and that the free play is correct Make sure the brakes do not drag Replacement of brake components requires professional knowledge These procedures should be performed by DINLI dealer 1 Screwing the flange screw clockwise until the free play is obtained 58 b Without Foot Break System 1 Front brake lever free play adjustment Note Before adjusting the brake inspect the front brake shoes The right brake lever free play should be adjusted to 10 20mm at the brake lever pivots
8. are totally familiar with operating techniques described in this the machine s handing and performance Owner s manual characteristics For more information about the training WARNING course contact an authorized ATV dealer POTENTIAL HAZARD Operating this ATV with out proper instruction Riding your machine requires skills acquired WHAT CAN HAPPEN through practice over a period of time The risk of an accident is greatly increased Take the time to learn the basic techniques we if the operator does not know how to operate the before attempting more difficult maneuvers ATV properly in different situations and on different types of terrain 44 7 B CLIMBING UPHILL Practice riding at first on gentle slopes Try more difficult Climbs only after you have developed your skill Avoid excessive steep hills or slopes with slippery or loose surface in rough terrain Keep both feet on footrests When climbing a hill shift your weight forward proceed at a Steady rate of speed and throttle opening If you are unable to continue up the hill dismount the vehicle on the uphill side Physically turn the vehicle around and then descend the hill 7 C CROSSING THROUGH SHALLOW WATER The ATV can be used to cross slow moving shallow water of up to a maximum of 35 cm 13 8 in depth Entering the water where there is no sharp drop off rocks or other obstacle Drive slowly and carefully Remember that wet brakes may have reduced st
9. areas The exhaust gas contains poisonous carbon monoxide can cause you lose conscious even death Don t touch any parts of the engine muffler and exhaust system during and following riding Always check for obstacles before riding in a new area Never attempt to operate over large obstacles such as large rocks or fallen trees Always follow proper procedures when operation over obstacles as described in this manual Always be careful when skidding or sliding Learn to safely control the vehicle by practice at low speed and on level smooth terrain Ride slowly on extremely slippery surface such as ice and be very cautious in order to reduce the chance of skidding or sliding out of control Never ride the vehicle in fast flowing water Remember the wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply brakes several times to let friction day out the linings Always use the size and type of tires specified in this manual Always maintain proper tires pressure as described in this manual Never modify the vehicle through improper installation or use of accessories When transport the machine in another vehicle be sure it is kept upright and the fuel valve is at the position OFF to prevent from fuel leaking 3 MACHINE IDENTIFICATION 1 Headlight assembly 2 Front turning signal lights 3 Front shock absorber 4 Front wheel 5 Real mirror 6 Real brake lever
10. in reverse the reverse indicator light PONTIAL HAZARD Should be on if the light does not come on ask Improperly operation in reverse a DINLI dealer to inspect the machine WHAT CAN HAPPEN 4 Check behind for people or obstacles You could hit an obstacle or person behind then release the parking brake you resulting in serious injury 5 Open the throttle lever gradually and Continue to watch to the rear while HOW TO AVOID THE HAZARD backing NOTE If the drive select lever is shifted into reverse While the engine is running the engine will stop unless the parking brake is applied 6 F Engine break in There is never a more important period in the life of your machine than the period between zero and 20 hours For this reason we ask that you carefully read the following material Because the engine is brand new you must not put an excessive load on it for the first 20 hours various parts in the engine wear and polish When you shift into reverse make sure there are no obstacles or people behind you when it is safe proceed go slowly 39 Each full throttle acceleration sequence should be followed with a substantial rest period for the engine by cruising at lower RPM so the engine can rid itself of the temporary build up of heat if any abnormality is noticed during this period consult a DINLI dealer themselves to the correct operating clearances During this period prolonged full throttle operation or
11. lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories All parts and accessories added to this vehicle should be genuine DINLI or equivalent components designed for use on this vehicle and should to installed and used according to instruction If you have question consult an authorized ATV dealer 8 MAINTENANCE SCHEDULE The maintenance intervals in the following table are based upon average riding and conditions Riding in unusual dusty areas require more frequent servicing 49 Item INITIAL SERVICE First week REGULAR SERVICE Every 30 operating days Every year Fuel Line Throttle Operation Air Cleaner N Spark Plug 1 Gear Oil Idle Speed Adjustment 1 1 Drive Chain LL LL Throttle Cable Brake Shoe Wear Brake System Nut Bolt Fastener Wheel Steering System Suspension System Battery l 1 C V T Air Filter N Brake Fluid Valve Gap Note I Inspect and Clean Adjust Lubricate or Replace if necessary Clean L Lubricate 50 8 A Battery Warning notes and safety regulations for lead acid battery Read instructions carefully Do not use at the places near fire Hydrogen gas generated from battery may cause fire and explosion When using the battery wear safety glasses and rubber gloves Sulfuric acid may cause blindness o
12. maximum speed of the vehicle 20 4 F BRAKE SYSTEM WITH FOOT BRAKE SYSTEM This system is applied to models 100cc up with homologation POTENTIAL HAZARD Improper adjustment of the speed limiter and throttle WHAT CAN HAPPEN The throttle cable could be damaged Improper throttle operation could result You could lose control have an accident or be injured HOW TO AVOID THE HAZARD Do not turns the speed adjuster out more than 15 mm Always make sure the throttle lever free play is adjusted to 1 0 4 0 mm a Left hand brake lever The hydraulic disc rear brake is operated with the lever on the left handlebar When braking grasp this lever which applies the brake to the four wheels b Foot brake pedal The foot brake pedal allows the rider to apply brake on four wheels of the vehicle simultaneously C Parking brake Grasp left hand brake lever on left handlebar for braking When parking squeeze the left hand brake lever to apply the brake to the four wheels And at this moment press the parking brake 4 G Brake system WITHOUT FOOT BRAKE SYSTEM This system is applied to non Homologated models and Homologated model 50 cc a Left hand brake lever The hydraulic disc rear brake is operated with the lever on the left handlebar When braking grasp this lever which applies the brake to the rear two wheels b Right hand brake lever The front brake is operated with the right hand brake lever on right handleba
13. of the real rack Center the load from side to side Tie down cargo securely to the rack Make sure cargo cannot be moved around Rear Rack Make sure the load does not interfere with control Loading capacity 15 kgs or your ability to see where you are going Forbid to have people on the rear rack Ride more slowly than you would with out a load The more weight you carry the slower you should go Allow more brake distance A heavier vehicle takes longer to stop Avoid making sharp turns unless at very slow speeds Never carry passenger on the rear rack 42 WARING POTENTIAL HAZARD Overloading this ATV or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle handing which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo ora passenger Not allowed to carry a passenger in USA Allow greater distance for braking 43 7 A RIDE WITH CARE AND GOOD JUDGEMENT Get training if you are inexperienced HOW TO AVOID THE HAZARD Beginners should get training from a certified Beginning and inexperience operators Instructor should complete the certified training First even if you are an experienced operator course They should then regularly practice do not attempt to operate at maximum the skills learned in the course and the performance until you
14. 7 Front bumper 8 Seat 9 Battery under seat 10 Rear shock absorber 11 Muffler 12 Rear wheel 13 Kicker start 14 Footboard 15 Fuel tank 16 Handlebar assembly Start switch Hazard switch Horn button Lights switch Turn signal switch Serial Number amp Engine number Please record the frame and engine serial number for 17 Speedo meter amp indicator lights 18 Main switch 19 Rear Rack 20 Rear turn signal lights 21 Tail light Stop light 22 License plate 23 Rear brake caliper NOTE The machine you have purchased May differ slightly from those show in the drawings of this manual 11 future reference 1 Frame serial number is stamped on the right and front of the chassis 4 CONTROL FUNCTIONS 2 The engine serial number is stamped on the left side of the crank case WARNING Indicates a potential hazard that could result in serious injury or death 4 A Main Switch Function of the respective switch positions are as follows ON Engine can be started when the switch is at this position The headlight and taillight come on when the switch is at this position OFF All electrical circuits are switched off the key can be removed at this position 4 B Indicator lights 1 L turn signal indicator light 2 R turn signal indicator light 3 High beam indicator light Turn signal indicator lights When the turn signal switch is operated this indicator 4
15. DINL Owner s manual for DINLI ATV 50 110 cc l Preface Dear Dinli ATV users Before the delivery of each new vehicle from Dinli factory the fuel in carburetor is drained off to ensure the excellent performance and safety of the vehicle Therefore when first starting a new vehicle it is normal to take 20 30 seconds The quality of each Dinli ATV is guaranteed Study this manual thoroughly and enjoy your riding Dinli ATV DINL Il INTRODUCTION Dear Users Congratulations on your purchase of DINLI ATV It represents the result of many years of Dinli experience in the production of fine machines You can now appreciate our craftsmanship and reliability of the masterpieces This manual will provide you with a good basic understanding of the features and operation of this machine This manual includes important safety information Fail to follow the warnings contained in this manual can result in serious injury or death This manual describes the correct operation methods inspection and maintenance procedures for Dinli ATV in details in order to prolong the service life and provide you with a comfortable riding experience Please note that the information and illustrations included in this manual may be different from the vehicle in case specifications are changed To have a safe and comfortable riding Dinli ATV we recommend you to read this manual clearly and follow the directions to operate the vehicle pro
16. Driving indicator light 5 Reverse indicator light 6 Hazard indicator light 7 warning light WARNING If ail supply to engine is not 14 light will blink and the buzzer will sound enough the engine will be High beam indicator light out of order This indicator light will come on when the light switch is switched to high beam and will go out when switched to low beam Driving indicator light This indicator light comes on when the vehicle is running forwarders Reverse indicator light This indicator light comes on when the transmission is in reverse Hazard indicator light When the hazard switch is operated and turns signal lights Are off this indicator light will blink while all turn signals will blink simultaneously Oil warning light When the main switch is ON if the oil warning light comes on automatically The engine oil is in sufficient Please refill with specific engine oil 15 4 C Handlebar switches Horn button When the main switch is at the ON position 1 Horn button 2 Turn signal switch 3 Light switch pressing the horn button will cause the horn 4 Hazard switch to sound 5 Start switch 16 Turn signal switch Use the turn signal switch while turning to another direction or shifting to another lane The rear and front turning signal lights will wink when the switch is operated For turning to the left For turning to the right The instrument turn signal indicator light
17. ES keep sparks flames and cigarettes away Provide adequate ventilation when charging or using batteries in an enclosed space CHEMICAL HAZARD contains sulfuric acid Contact with skin even through clothing May cause severe burns Wear a face shield and protective clothing If electrolyte gets into Your eyes antidote flush thoroughly with water for at lease 15 minutes and call a physician Immediately POISON Antidote EXTERNAL flush with water INTERNAL drink large quantities of water or milk then follow with milk of magnesia or vegetable oil KEEP OUT OF REACH OF CHILDREN CAUTION This battery is a sealed battery requiring no maintenance of fluid level Do not try to remove the sealing caps to fill the battery or when charging it you may damage the battery To check the state of charge use a digital voltmeter standard voltage should be more than 12 8 V Please wait for over 20 minutes after electrolyte is filled up If the voltage is less than 12 8 V before using please charge the battery complying with the instruction CORRECT CHARGE TYPE OF BATTERY NORMAL RAPID GTX7 ABS 0 7Ax5 10H 7AX0 5H 53 8 B AIR CLEANER AND CVT AIR FILTER The air cleaner and CVT air filter Will accumulate dust and must be cleaned periodically If riding in very dusty area the filter must be cleaned more frequently To clean the filter 1 2 Remove the cleaner filter cover Take out the dusted air filter ele
18. HAT CAN HAPPEN Loss of control which could cause an accident or Injury HOW TO AVOID HAZARD Read the owner s manual carefully If there is a control or function you do not understand ask your dealer 36 First startup 1 Open the choke POTENTIAL HAZAED Freezing control cables in cold weather WHAT CAN HAPPEN you could be unable to control the vehicle which could lead to an accident or collision HOW TO AVOID HAZARD When riding in cold weather always make sure all control cables work smoothly before riding a For homologated model 1 Set the parking brake 2 Turn the fuel lock to ON 3 Turn the main switch to ON 4 Shift the drive select to N if the vehicle is with reverse transmission 5 Use the starter in reference to the figure 2 Without throttling grasp the hand brake level press the start switch for 5 seconds and release it repeatedly for 3 times 3 Close the choke 4 Startup the engine with throttle Normally if you follow the steps above the engine will be started up right away Under certain circumstances if engine can be started up readily you might try the First Startup again If still started hard please consult your Dinli dealer as recalibrating the carburetor maybe needed 5 Continue warming up the engine for 1 2 mm after starting until it idles smoothly then release the parking brake keep the choke closed The vehicle is ready for riding b For Non homologated Models 1 Set th
19. The pressure should be checked when the tires are cold before running the vehicle Tires wear limit When the tire groove decreased to 3 mm due to wear replace the tire Homologation Version A Version B Type Max load Front 106 kg 234lbs Front 65 kg 143lbs Rear 106 kg 234lbs Rear 80 kg 176lbs Front tires 19x7 00 830F 19 7 00 813 Tubeless Rear tires 18 9 50 8 18 x 9 50 8 19J Tubeless Other tires combinations are not recommended 34 5 F Battery This is a sealed type 12 volt battery No liquid level inspection is ever needed and no refilling water is required Because this battery is a completely sealed type abuse of the battery can cause an explosion Please adhere to the following points a Follow the instructions see page 51 for preparation and filling with battery electrolyte b Never interfere with the sealed state of the battery c Check the charging conditions with a voltmeter Normal charging voltage should be 12 8V d When replacing battery always replace with same type e Keep away from high temperature or fire f Inthe case of an accident sulfuric acid may escape Charging Method Normal Charge 0 7A x 5710 hrs Fast Charge 3A x 1 hr 35 6 OPERATION 6 A Starting a cold engine WARNING WARNING Indicates a potential hazard that could result in serious injury or death WARNING Operating vehicle without being familiar with all control W
20. any condition which might result in excessive engine heating must be avoided However momentary 2 3 seconds maximum full throttle operation under load does not harm the engine 40 6 G Parking on slope POTENTIAL HAZAED Parking on a slope or other incline WHAT CAN HAPPEN The ATV could roll out of control increasing the chance of an accident HOW TO AVOID THE HAZARD Avoid parking on slope or other inclines If 1 0 10 hours Avoid continuous operation above half throttle Allow a cooling off period of five to ten minutes after every hour of operation Vary the speed of the machine from time to time Do not operate it at full throttle position you must park on an incline place the machine transversely across the incline apply the parking break and block the front and rear wheels with rocks or other objects Never park your vehicle on a slope that is so steep you can not walk up easily 6 H Loading For Europe market As originally equipped this vehicle can carry cargo or passenger the homologated model You must use the common sense and good judgment Keep the following points in mind Nerve exceed the weight limit shown An overloaded vehicle can be unstable 1 Bring the machine to a stop by applying the brakes 2 Stop the engine 3 With the brake applied apply the parking Brake 41 Load cargo on the rack as close to the center of the vehicle as possible Put cargo at the front
21. ater Page45 7 D 6 Page46 7 E Riding down 51 Page47 7 F Never carry passenger on the rear Page48 7 G Page49 8 Page50 8 A Page51 8 B Air cleaner and CVT air filter 54 8 Carburetor and idle speed 55 8 D Spark 0 56 8 Brake system Page57 9 Page59 10
22. e parking brake 2 Turn the fuel lock to ON 3 Turn the main switch to ON 4 Shift the drive select N If this vehicle is with reverse transmission 5 Grasp the hand brake lever push the start switch slightly without pushing the throttle lever 6 If the engine fail to start after the start switch is pressed for 3 4 seconds push the throttle lever slightly to facilitate starting 7 After the engine has been warmed up 1 2mm release the parking brake the vehicle is ready for riding 8 Ifthe engine does not start after start switch is pressed for 5 seconds Wait for more than 5 seconds and then press the switch again or start the engine by kick lever NOTE If the engine fails to start release the start switch then push the start switch again Each cranking should be as short as possible to preserve battery energy Don t crank the engine more than 10 seconds on each attempt 6 B Start with the kick lever The vehicle can be started by kick lever make sure the vehicle is pre setted as started by electric starter 1 Place the vehicle on level ground 2 Depress the kick lever with force When the engine is cold and does not start after kick lever is depressed for 3 4 times push the throttle lever slightly to facilitate starting 3 When the engine is started do not accelerate suddenly keep riding at low speed to prolong the engine service life 4 After the engine is started return the kick lever to origina
23. e select 4 Fuel 27 4 J Fuel Page28 4 K Start kick lever Page29 5 Pre operation checkS Page30 5 A Page31 5 B Page32 5 Page33 5 D Drive Page33 5 TireS Page34 5 F Page35 6 Page36 6 A Starting a cold
24. e stared by kicking lever downward ON CAUTION See starting instructions prior to start engine see page 37 for details 5 PRE OPERATION CHECKS Kick start lever 29 Before using this vehicle check the following points ITEM ROUTINE PAGE Brake Check operation condition free play and brake fluid 21 24 If necessary adjust Fuel Check fuel level 27 28 Fill with fuel if necessary Engine oil Check engine oil level 27 29 Transmission oil Check transmission oil 64 If necessary fill with oil Drive chain Check chain slack and condition 35 If necessary adjust Throttle Check for proper throttle cable operation 19 Wheels and tires Check tires pressure wear and damage 36 Fittings and fasteners Check all fitting and fasteners Battery Check connection 55 57 Lights Check for proper operation 30 WARNING 5 A BRAKE POTENTIAL HAZARD Failure to inspect the vehicle before operating Failure to properly maintain the vehicle WHAT CAN HAPPEN Increase the possibility of an accident or equipment damage HOW TO AVOID HAZARD Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition Always follow the inspection and maintenance Procedures and schedules described in the Owner manual See page WARNING a Brake levers and pedal Check for correct free play in the brake lever If the free play
25. is incorrect adjust it See page 21 Check operation of the lever and the pedal They should move smoothly and there should be a firm feeling when the brake is applied If not have the vehicle inspected by a Dinli dealer b Brake operation Test the brakes at slow speed after starting out to make sure they are working properly If the brakes do not provide proper braking performance inspect the brakes for wear See page 57 31 5 B FUEL POTENTIAL HAZARD Riding with improperly operating brakes WHAT CAN HAPPEN You could lose braking ability which could lead to an accident HOW TO AVOID THE HAZARD Always check the brakes at the stat of every ride Do not ride the vehicle if you find any problem with the brakes If any problem cannot be corrected by the adjustment procedures provided in this manual have the vehicle inspected by a Dinli dealer 32 5 C OIL a Gearbox oil Make sure there is sufficient gasoline in the tank Fuel level Recommended fuel UNLEADED FUEL Fuel tank capacity Total 5 2L 1 58 US gal Reserve 0 8L 0 22 US gal 5 D DRIVE CHAIN Check gearbox oil level from the icon of gearbox cover right side every time before operating this vehicle If oil supply to gearbox is not enough will cause damage to the gearbox 90 gear oil 800 cc is recommended b Engine oil Two stroke Engine oil must be added to the oil tank periodically Check oil indicator every time before o
26. l position CAUTION See the engine break in section prior to operating engine for the first time 6 C Starting a warm engine To start a warm engine refer to Starting a cold engine section 6 D Warming up To get maximum engine life always warm up the engine before starting off Never accelerate hard with a cold engine To see whether or not the engine is warm check if it responds to the throttle normally 37 6 E Drive selects lever operation and reverse drive CAUTION Before shift you must stop the vehicle and return the Throttle lever to its closed position Otherwise the Transmission may be damaged a Shifting Forward 1 Bring the vehicle to a complete stop and return the throttle lever to closed position 2 Apply the parking brake 3 Shift the drive select lever to the position A Drive select lever by moving the shift lever along the shift guide 1 Forward D 2 Reverse 3 Neutral N NOTE b Shifting reverse Make sure that the lever is completely shifted to 1 Bring the vehicle to a completely stop and correct position return the throttle lever to the closed position 4 Release the parking brake then open the throttle 2 Shift the drive select lever from D to N by lever gradually moving the shift lever along the shift guide 3 Shift the drive select lever from D to the by moving the shift lever along the shit guide NOTE WARNING When
27. ment from the air cleaner Replace the dusted air filer element comp with new one New air filers and element comp are available from Dinli dealers 54 8 C Carburetor and Idle speed adjustment The carburetor is a vital part of the engine and requires very sophisticated adjustment Most adjustment should be left to the technician who has the professional knowledge and experience to do the job Non homologated models For Homologated Models 55 8 D SPARK PLUG Standard spark plug 50 100cc champion L82YC NGK BPR7HS or equivalent Disconnect the spark plug cap Clean up dirt from around the spark plug base Remove the spark plug Boom Inspect the plug electrodes for wear If the electrodes and insulator tip appear usually fouled or burned change a new one Discard the spark plug if there is apparent wear of if the insulator is cracked or chipped 5 The spark plug gap shall kept in 0 6 0 7mm 0 24 028 if adjustment is necessary bend the side electrode carefully 6 Install the spark plug screw it in finger tight and then tighten with the plug wrench another Ve turn to compress the washer SPARK PLUG 56 8 E BRAKE SYSTEM ADJUSTMENT a With Foot Brake System 1 Left brake lever free play adjustment NOTE Before adjusting the brake inspect the front brake shoes The left brake lever free play should be Adjusted to 10 20 mm at the brake lever pivot If the free play is incorrect
28. opping ability Test your brakes after leaving water until you have regained proper braking ability 45 7 D TURNING It is essential that this skill shall be learned at first at low speed The ride must learn to move his weight and control the throttle to allow the rear tires to get the turn When turning the wheel on the outside of the turn must travel a wider radius and thus a greater distance than the inside wheel As the rear axle does not permit a differential rate of wheel rotation it is not enough to merely steer this vehicle into a turn To turn steer in the direction of the turn leaning your body to the inside of the turn while supporting your weight on the outer footrest Use the throttle to maintain power throughout the turn Incorrect turning may cause the front wheels to slide straight ahead If this should occur close the throttle and stop Avoid barking or accelerating until you have regained directional control Be careful to avoid skids while traveling on slippery terrain 46 7 E RIDING DOWN SLOPE WARING WHEN Riding your ATV down slope shift Your POTENIAL HAZARD Weight as far to the rear and up slope side of the Going down a slope improperly ATV as possible Move back in the seat and sit WHAT CAN HAPPEN With your arms straight Improper braking may Could cause loss of control or cause the cause a loss of traction ATV to overturn Use caution while descending a slope with loose HOW TO ACOID THE HAZARD
29. or slippery surfaces Braking ability and traction may Always follow proper procedure for going be adversely affected by these surfaces Improper braking may also cause a loss of traction Whenever possible ride your ATV straight down slope Avoid sharp angles which could allow the ATV to tip or roll over Carefully choose your path and ride no faster then you will be able to react to obstacles which may appear 47 7 F Never carry passenger on the rear rack WARNING POTENTIAL HAZARD Carrying a passenger on the carrier WHAT CAN HAPPEN Greatly reduces your ability to balance and down slopes as described in this Owner s manual Note a special technique is required when braking as you go down a slope Always check the terrain carefully before you start down any slope shift your weight Never go down a slope at high speed Avoid going down a slope at an angle that would cause the vehicle to lean sharply to one side Go straight down the slope where possible control this ATV Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry a passenger on the carrier The carrier is to allow the operator to carry cargo 48 7 G Modifications WARNING POTENTIAL HAZARD Operating this ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handing which in some situations could
30. perating this vehicle If oil supply to engine is not enough this engine will be out of order The oil tank is installed under the seat Pull the lamp under the seat to take off the seat Than you can refill the oil into the tank For 2 stroke engine SAE 20 oil is recommended Replace with new oil per running miles 800 1000km The drive chain will wear with use and requires periodic adjustment Remove the chain cover measure the amount of chain slack to check the chain tension The amount of slack can be adjusted by lossening the lock nuts and move the chain tensioner plate Don t forget to tighten back the lock nuts Always lubricate chain after proper adjustment Quality chain lube is recommended 33 5 E TIRES b The tire pressure WARNING Check tire pressure frequently with the air gauge pressure POTENTIAL HAZARD Operating this vehicle with improper tires or with improper or uneven tires pressure WHAT CAN HAPPEN Use of improper tires on this vehicle or operation of this vehicle with improper or uneven tire pressure may cause loss of control increase your risk of accident HOW TO AVOID HAZARD The tires listed below have been homologation approved for this vehicle Tires should be inflated to the recommended pressure Recommended Front 20kPa 0 2kgf c 3psi Rear 25kPa 0 25kgf c ni 4psi Minimum Front 17kPa 0 17kgf c ni Rear 22kPa 0 22kgf c ni 4psi
31. perly IIl MPORTANT SAFETY MESSAGE Read this manual clearly and completely before operating your machine Make sure you understand all instructions Pay close attention to the warning and caution labels on the machine Never operate Dinli ATV without proper training or instruction Always wear helmet and eye protection while operating any ATV the vehicle without homologation is designed for U S A market for operator only never ride with passenger The vehicle with homologation complies with all applicable CE directives of Europe homologation in effect at the time of manufacture You should check your local riding laws and regulations before operating this machine When starting the engine the battery must be installed to facilitate starting and increase the engine performance 111 IV CONTENTS PREFACE Bem re eg 1 Il INTRODUCTION Page 2 SAFETY MESSAGE Page 3I 5 4 1 Location of the warning and specification Page 7 2 Notes for
32. r Pull the level toward the handlebar to apply the front brake to the two front wheels c Parking brake Parking brake lever is located on right handle bar By pilling lever inward and pressing down on lock lever will lock front brakes To remove parking brake pull lever all the way in to release automatically 22 WARNING POTENTIAL HASARD Improper use of the parking brake WHAT CAN HAPPEN The vehicle could start moving unexpectedly If the parking brake is not applied before starting the engine This could cause loss of control or a collision The brake could be overheated if you ride the vehicle without releasing the parking brake You could lose braking performance which could cause an accident You could also wear out the brakes prematurely HOW TO AVOID THE HAZARD Always set the parking brake before starting the engine Always be sure you have released the parking brake before you begin to ride 4 G Locking Steering Homologated model The lock insert is on the steering shaft underneath the front fender Turn the steering handlebar left to full and turn the key right the steering handlebar is locked The key can be taken out Turn the key to left the steering handlebar is released automatically The key can be taken out 24 WARNING POTENTIAL HAZARD Improper use of the locking steering WHAT CAN HAPPEN The vehicle could be lost of control or overturned HOW TO AVOID THE HAZARD Always be sure you ha
33. r severe burn Keep put of the reach of children Battery solution or electrolyte is a diluted sulfuric acid solution In case of contact with skin rinse immediately with lots of water Batteries generate flammable gases which if exposed to flames can cause an explosion Hand in old batteries at a collection point Never dispose of old batteries as domestic waste 51 Battery instruction INSTRUCTIONS FOR USING ELECTROLYTE Read them carefully before use Exactly filling electrolyte Don t let spray put NOTE Assure the electrolyte is the same specification as the battery Take down the battery from car before fill electrolyte 1 Preparation for storage battery 3 Filling battery with electrolyte 5 Remove the bottle and funnel Remove the sealed tape on even place Take out the bottle Put it down straightly Then pour through the Funnel to the ports Check no remaining electrolyte If not tap softly the bottle and Funnel to clear completely Slowly pull out the bottles and Funnel 2 Preparation for filling funnel 4 Assurance of the filling state 6 Installment of close plugs Softly inlay the filling funnel on the ports of the storage battery Assure every port has bubbles and the level of electrolyte should be down Put the close plugs on the ports and evenly press the plugs 52 DANGER EXPLOSIVE GAS
34. ve released the locking Steering handlebar before you begin to ride Never lock the steering handlebar when the engine is starting 4 H Drive select lever The drive select lever is used for shifting transmission 25 Into forward reverse Refer to page 38 for drive select lever operation D Forward drive R Reverse drive N Neutral 26 4 1 Fuel Tank A Drive select lever Fuel tank capacity is 5 2 liter including 0 8 liter in the reverse supply Automotive gasoline with octane no 91 or higher may be used After refueling be sure to tighten the tank cap firmly Do not refuel right after the engine has been running and is still very hot It is recommended to check the fuel level before you begin to ride 27 4 J Fuel Valve The three way fuel valve is on the right side of the vehicle which control the fuel from the fuel tank to the carburetor OFF With the lever in this position gasoline cannot flow into the carburetor Always turn the lever to this position when the engine is not running OFF ON With the lever in this position fuel flows from the tank to the carburetor Normal riding is done with the lever in this position RES This indicates reverse If you run out of fuel while riding turn the lever to this position Then fill the fuel tank at the first opportunity After refueling return the fuel cock lever to the ON position RES 28 4 K Starter kick lever Engine can b
35. will also blink when the switch is operated Pressing switch inward will cause blinkers to shut off CAUTION The turn signal light will not release automatically be sure to push the turn signal switch to release it otherwise it may affect the traffic safety The turn signal switch doesn t work when the main Switch is OFF Light switch Hazard switch For homologated types only Turn the switch to the position to switch on At this position the front and rear light and left the low beam and the taillight Turn the switch to the position to switch on the high beam and the taillight 55 Start switch The starter motor cranks the engine when this switch is pressed NOTE The headlight and taillight can be turned on only when the main switch is atthe position The headlight and taillight can be turned on only when the engine is starting CAUTION See starting instructions prior to start engine Please see page 36 for details 18 4 D Throttle lever The throttle lever is beside the right handlebar turn signal lights wink together At this position all light will be turned out at the once CAUTION Turn on this switch when parking or there is special condition After the hazard switch is turned on it will not rest Be sure to push the switch to to release it otherwise it may affect the traffic safety When the signal lights are winkling the hazard switch does not
36. work WARING Potential hazard grip to be activated by the right hand thumb Malfunction of throttle To accelerate the vehicle simply press the What can happen lever forwarder to open the throttle To The throttle could be hard to operate making decelerate release the lever spring tension It difficult to speed up or slow down when you will close the throttle automatically need to This could cause an accident Inspect throttle cable condition and operation How to avoid the hazard Replace the cable if it gas become worn or Check the operation of the throttle lever before kinked Lubricate the cable with lubricant to You start the engine If it does not work smoothly prevent premature wear or corrosion check for the cause Correct the problem before Adjustment can be made with the adjuster beside riding the vehicle Consult a Dinli dealer if you can the throttle lever not find or solve the problem yourself Loosen the lock nut and turn the adjuster The free play should be maintained at 5 10mm Before starting the engine check the throttle to be sure it is operating smoothly Make sure it returns to the idle position as soon as the lever is released Adjuster 19 4 E Speed limiter The speed limiter is on the right handlebar WARNING The speed limiter keeps the throttle from fully Opening even when the throttle lever is pushed to the maximum Screwing in the adjuster limits the maximum engine power available and decrease the
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