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1. LD This selects message 8 to be displayed in the top line K8 OUT m 2000 LD This selects message 3 to be displayed in the second line OUT V2001 LD This puts data from V2100 into the second line data field V2100 OUT V2006 LD This selects message 140 to blank the third line K140 OUT V2002 LD This selects message 6 to be displayed in the bottom line OUT V2003 LDD This puts the BCD Double number from V3002 V3003 into the 3002 bottom line data field OUTD V2012 V2000 Top line message selection V2001 Second line message selection V2002 Third line message selection V2003 Bottom line message selection V2004 Top line data V2005 Top line data 2 Process Step 1 V2006 Second line data Tank Level 1935 V2007 Second line data 2 Count Val 64197324 V2010 Third line data V2011 Third line data 2 Opti Mote V2012 Bottom line data V2013 Bottom line data 2 Displaying Floating Point Numbers Example 1 Programming Examples Ed This example uses a floating point number in the third line display The bottom line uses data display message 77 which has been configured as afloating point display message Since the data is a floating point number it uses two 16 bit registers The two registers have to be looked at together not individually for the data to be unders
2. 5 10 Displaying Floating Point Numbers 5 10 Displaying BCD Numbers nott eme xod a aa um so adita 5 10 Displaying Binary N rfbers ux x V a RO RU RD RUE 5 11 Troubleshooting the OP 440 Panels 5 12 ees ewes Sid ox es ace ufa 5 12 end t scatet dun s Ou td M US AE 5 12 Suppl Problems ts cup ts ER Ee D RE SEES 5 12 ConflguratllOD ae eee ks Es 5 12 Problems ai orete i Shak a 5 12 Cionmmuhicallori a ror ete iced 5 12 PITODIGITIS eer ey 5 12 Getting Help sete TENE r M odd 5 12 Table of Contents BL Appendix A Worksheets Index Getting Started In This Chapter Introduction OP 440 Overview Frequently Asked Questions Introduction The Purpose of this Manual Supplemental Manuals Technical Support Thank you for purchasing an OP 440 OptiMate panel This User Manual shows you how to install configure and V program the OP 440 Also in
3. XN Process Data Memory Requirements 4 Line x 20 character Backlit LCD Display Understanding the Features ad PLC Registers Register Overview The OP400 panels communicate to the PLC through user defined PLC data registers The starting or Base register is assigned during panel configuration and automatically occupies 12 consecutive 16 bit data registers In this manual the registers are identified as M40 M 1 M42 thru 11 OP 440 Panel PLC Register PLC Register Register Function M 0 Top line message selection M 1 Second line message selection M 2 Third line message selection M 3 Bottom line message selection M 4 Top line data M 5 Top line data 2 for long BCD and floating point numbers M 6 Second line data M 7 Second line data 2 for long BCD and floating point numbers M 8 Third line data M 9 Third line data 2 for long BCD and floating point numbers M 10 Bottom line data M 11 Bottom line data 2 for long BCD and floating point numbers IDEE Understanding the Features Register Definition The following describes the function of each of the registers shown in the table Register M40 When a number from 1 to 160 is placed in this register the predefined message associated with that number will be displayed on
4. M esrb danced des ia osa eat 1 2 The Purpose of this ve dece t beu bee ode MOL ek Ponds da DA uidet da 1 2 Supplemental Marblals mus aor cite aed ius dod eR 1 2 Technical SUIS DORE sd daria Mosis uan i Pope Ludus Moe Ma 1 2 Ghaplers Seer ee ihe D ure niet etuer v b suede vtt 1 3 Apperidices cuti eie nmt 1 3 Conventions Used EX ERE ERA 1 3 Key Topics for Each bhid 1 3 OP 440 Overview eek wate ea Kis reir RR LE REL TERRE 1 4 Plan your iat eem T utt eo ceo gare ho aera uite Bar ADA a 1 4 General Panel Information eer IR xe Rx Rex RR GU E X XR E an 1 4 LCD Display WIndOW ete TEE T DERE E C t ec erre 1 4 Back Pariel Layout 3r I ERE EEG EE Er Ie RED ERES 1 5 Serial Communications Port ou deos races soe Rer Federico era returned dn atq eee 1 5 Power Receptacle Qe gea tst 1 5 Frequently Asked Questions 1 6 Chapter 2 Installation and Specifications Dimensions Tor Mounting RUE ec RU 2 2 Panel Specificalions v eire BER
5. LD K140 OUT V2001 OUT V2003 Parts Left 12340 Process Step 1 Opti Mate This selects message 1 to be displayed in the top line This selects message 8 to be displayed in the third line This puts data from V2200 into top line data field This selects message 140 to be displayed in the second and bottom lines V2000 Top line message selection V2001 Second line message selection V2002 Third line message selection V2003 Bottom line message selection V2004 Top line data V2005 Top line data 2 V2006 Second line data V2007 Second line data 2 V2010 Third line data V2011 Third line data 2 V2012 Bottom line data V2013 Bottom line data 2 Programming Examples D x nm Displaying BCD Double Numbers This example is similar to the previous example except that it uses a BCD Double number in the bottom line display The bottom line uses data display message 76 which has been configured as a BCD Double display message The data for the data field is from V3002 and V3003 V3002 contains the four least significant digits while V3003 contains the four most significant digits The second line is text message 3 The data for the second line BCD message comes from register V2100 The third line uses message 140 which has been configured as a blank text message
6. More about OP WINEBIT testae etn Ghee Fc RR dni ra da n 4 2 HELP Screens us C eren tete e Fed ied rie oed 4 2 Application Worksheets MR EE 4 3 Computer System Requirements 4 3 How to Configure Your Panel 4 3 Chapter 5 Programming Examples Examples Using DirectLogic 5 2 Register Usager oet op Een Ee 5 2 Examples Using 005 DL105 DL205 03 350 and DL405 5 3 Defining the Status Register oce RUNE aM 5 8 Displaying Messages S aste dece he rete t bb ote es 5 4 Displaying Binary Numbers ewe es E MEO ER e HERE ID 5 5 Displaying BCD Double Numbers 5 6 Displaying Floating Point Numbers Example 1 5 7 Displaying Floating Point Numbers Example 2 5 8 Example Using D3 330 340 reor a ie Ro i 5 9 Defining the Status Register ern Rh ee a MER ERE a 5 9 Examples Using Allen Bradley SLC 5 03 5 04 and 5 10 Interfacing to Memory
7. o rr Reseau dice Sea a ad cS REA eia tees dt ra eges 3 5 Displaying Messages 2 ashen aito UR uS d a 3 6 Table of Contents Static Message Operation a wa Slate ala 3 6 ud cult o allie Lu ad Ko 3 6 Dynamic Message Operation ek a 3 7 Dynamic Message Line ARR 3 8 Dynamic Message Third Line 2 FERRE 3 8 Displaying Data With a Decimal Point 3 9 Displaying BCD and Binary Numbers 3 10 Displaying BCD Double Numbers 3 10 Displaying Floating Point Numbers cscs eter ees earch eke SEG oe 3 11 Memory Mapping Process usa xa dob COR C aoa d 3 12 OP Base Register Memory Definition 3 12 Operator Panel Base Memory 3 12 DirectLOGIC User Memory Overview 3 15 Chapter 4 Configuring Your Operator Panel Preparing for Configuration 4 2 OP WINEDIT Software mica t nx flo ew A a 4 2
8. 122 F 0 to 50 C 4 F to 158 F 20 C to 70 C 95 non condensing o 9 9 5 42 corrosive gases permitted 0 75W 5 VDC Power On surge of 0 44A for 1 ms Three terminal DC power plug center negative 5 VDC external power supply required for configuration on all panels required for operation on all PLCs except DLO5 DL105 DL205 and DL405 45 VDC only LED Status RS 232 4800 to19200 baud 6 pin RJ12 phone jack type connector 4 2 4 Installation and Specifications Power Supply Connections OP400 series panels require 5 VDC input power An optional 5 VDC external power supply that plugs into a standard 120 VAC receptacle is available part no OP PS400 This power supply or equivalent is required for configuring your panel The power supply is also required for operation unless you are using a DLO5 DL105 DL205 or DL405 PLC these products supply 5VDC through the communications cable All other PLCs including DL305 and Allen Bradley 5 03 5 04 and Micrologix require the use of an external 5VDC power supply during operation NOTE Only use a 5 VDC power supply that has a center negative DC power jack Configuration 5 VDC Power Supply Required For All 400 series panels 5 VDC Power Supply Part No OP PS400 OP CCBL Configuration Cable Operation Using a D3 330 w DCU D3 340 D3 350 bottom port of DL405 or Allen Bradley CPU 5 V
9. DL405 Defining the Thefollowing examples assume that the OP 440 is configured for a base address of Status Register V2000 When configuring the panel use the configuration data and messages shown in the following figure Also assume that message 140 consists of all blanks NOTE The Example Worksheet in Appendix A also has the configuration data and messages needed for these examples The example uses an F1 130 CPU but enter the PLC parameters for your PLC The example shows how you can use the worksheets to help plan your configurations P440 Configuration LX Edit Help r Paneb PLC Base Register Address 2000 Configure Messages Delete Msg Msg Text Decimal Format Range Clear List Parts Left Display Product Hate Display Tank Level Display Goad Parts Display Reject Parts Display Count Val Display i BCD Double AwgPart Hr amp aaasaa Display Floating Point Process Step 1 T Enter the above messages to run the example programs 4 Programming Examples Displaying The following example shows two messages being displayed The second line is Messages displaying message 4 and the bottom line is displaying message 8 The top and third lines use data display message 140 which has been configured as a blank text message LD
10. Data Format Action Data Format Data Format Index A Address assignment 3 12 4 5 Application planning 1 4 worksheets 4 3 Appendix A B BCD Numbers displaying 3 8 5 6 BCD Double Numbers displaying 3 8 5 7 Back panel layout 1 5 Baud Rate 4 5 Binary Numbers displaying 5 5 5 11 C Communications Cable recommended 2 6 Communications problems 5 12 Computer Requirements 4 3 Configuration preparation 4 2 software 4 2 Configuration Cable 2 5 Configuring base register address 4 5 communications 4 4 overview 4 3 panel functions 4 6 Connecting Cables pinouts 2 7 selecting 2 6 D Decimal point placement 3 9 Dynamic Message third line display 3 8 display 3 7 operation 3 7 top line display 3 8 F Floating Point Numbers displaying 3 11 5 7 5 10 Frequently Asked Questions 1 6 L LCD Screen 1 4 Memory Mapping DL05 105 205 405 3 12 DL305 3 13 Allen Bradley 3 14 Message Display examples 5 3 5 9 operations 3 2 types 3 5 N NEMA Rating 2 6 O OP WINEDIT configuration cable 2 5 configuration software 4 2 documentation 4 2 installation 4 3 overview 1 6 system requirements 4 3 user steps 4 3 P PLC Timeout 4 4 Panel cutout dimensions 2 2 mounting dimensions 2 2 Panel Configuration problems 5 12 Power Receptacle 1 5 Power Supply connections 2 4 requirements 1 6 2 3 S Serial P
11. Features Messages Displaying Through the OP WINEDIT software up to 160 predefined messages can be Messages onthe entered and stored in the OP 440 These messages can be 20 characters long and LCD Screen can include a field for the display of numeric data Any predefined message can be displayed on any of the four message lines The messages entered during configuration are numbered 1 thru 160 To display a particular predefined message on the display simply place that message s number Static Messages Dynamic Messages in the message selection register For example let s assume that we have defined message 16 as Mary had a little and message 22 as white fleeced lamb If we wanted to put these two lines on the top and second lines respectively we would simply need to put the number 16inregister M 0 and 22 in register 1 If any number other than 1 thru 160 is placed in a message selection register the associated line will not change There are two types of messages which may be displayed on this panel Static and Dynamic messages Static messages are text displays which have no embedded data The static messages may be displayed when an event or condition becomes true You enter the messages during configuration Dynamic messages are text messages which include embedded data These messages are used to present the operator with important PLC data This data is information which helps the operator cl
12. Message 140 is selected for the second and bottom lines 2 MOVE Selects message 1 for the top display line Source 1 12 Dest N7 0 MOVE Selects message 140 for the second display line Source 140 Dest N7 1 MOVE g Selects message 8 for the third display line Source Dest N7 2 MOVE 440 Selects message 140 for the bottom display line Source Dest N7 3 MOVE 2 Source 56432 Puts binary data 56432 into the top line data field Dest N7 4 N7 0 Top line message selection N7 1 Second line message selection Parts Left 56432 N7 2 Third line message selection Process Step 1 N7 3 Bottom line message selection N7 4 Top line data N7 5 Top line data 2 not used 7 6 Second line data 7 7 Second line data 2 not used 7 8 Third line data 7 9 Third line data 2 not used 7 10 Bottom line data 7 11 Bottom line data 2 not used pela Programming Examples Troubleshooting 5 nm Troubleshooting Power Supply Problems Configuration Problems Communication Problems Getting Help In this section we explain how to isolate potential problems which may occur while using the OP 440 Because these panels have only a power supply connection and a communications connection no DIP switches or controls to set and cannot be used in multipl
13. More about The OP WINEDIT configuration software allows you to configure OP panel OP WINEDIT applications as well as download write to panel and upload read from panel the configurations Use this software to configure your communication link and enter operator display messages Order the software from Automationdirect com using part number OP WINEDIT The OP 440 panel requires version 2 3 or later HELP Screens The OP WINEDIT software provides Help windows which supply instructions for performing all necessary configuration tasks Should you have problems understanding how to program your panel refer to these built in Help windows To access the Help windows point and click on the Help menu and choose Using help or click on the icon located near the top of the main configuration window a 5 HELP Screen E Menu Lontent Sosh Back Hato 777777 Welcome to the 5 Optimation Panel Configuration 5 Table of Comente Gening Stated Panel System Costiguratien PLC Link Configuration Help System Scope ned Other Belerences OP Larp Pushbulten Panel Pane Deertiction Meo e Dialog Qterlceics OP413 Lamp Pushbutton Panel PenelDescipio Meg Config on Dislog 4 Configuring Your Operator Panel Application To prepare your application use the Worksheets Application Worksheets which
14. RES 2 3 Physical Specifications i ER rene eder 2 3 Environmental Specifications 2 3 Operating Specifications sess o duri eae PRIOR ERE 2 3 Power Supply Connections 2 4 Power Supply Connections UO RE RICH RU ag MM 2 5 Connecting the Configuration Cable 2 5 Gontiguration Cable i merde REED EA NEA EE RIDE eg caa S 2 5 Selecting a Communications Cable 2 6 Communications Cable Details 2 7 OP400 Series Communications Cables 2 7 Chapter 3 Understanding the Features Learning the FeatureS kae none 3 2 PEG Registers Sth LR Pe Lie iN 3 3 Register ac EREMO FUE NER Er ERE ERE 3 3 Register Definitions sc see exeo os ien satis exces eben 3 4 55 9 dno aea doux om ae ae ecce cade Moe Ra 3 5 Displaying Messages on the LCD Screen 3 5 Static Messag8s a NC eene vb ee 3 5 Dynamic MeSSag8s xs
15. integer or 0 99999999 BCD Choose binary BCD or BCD double format and fixed point decimal placement When choosing the data format for DirectLogic PLCs use BCD format and with Allen Bradley PLCs use binary For dynamic messages which require fixed decimal point placement within the value you must use the OP WINEDIT to perform parameter placement type For fixed position decimal points you must enter the decimal directly into the message text such as Zone1 Temp For example let s say message 36 is 4 Example Message 36 widgets sold Let s also say that 465 widgets have been sold today To display the current number of widgets sold on the widgets sold 465 bottom line of the display you would place 36 in register 3 465 in Place 36 in register M 3 register M 10 The bottom line would message is widgets sold then display widgets sold 465 To display this 465 must be in register M 10 440 Configuration Panal PLC Base Register Address Configure Messages figure M Msg Text Adiun Decimal Farmat Range Clea Ljet 1 BIN 2 Product Rate Display Fixed BCD 3 Tank Laval Display Fixod BCD 4 Good Pars Display Axel BCD 5 Reject Parts Display Fixed BCD B Count Val 7 Display Axed BCD Double 7 AvgParuHr amp amp Display Fixed Fiaaring Paim
16. questions concerning the installation or operation of this equipment or if you need additional information please call us at 1 800 633 0405 This publication is based on information that was available at the time it was printed At Automationdirect com we constantly strive to improve our products and services so we reserve the right to make changes to the products and or publications at any time without notice and without any obligation This publication may also discuss features that may not be available in certain revisions of the product Trademarks This publication may contain references to products produced and or offered by other companies The product and company names may be trademarked and are the sole property of their respective owners Automationdirect com disclaims any proprietary interest in the marks and names of others Copyright 1999 Automationdirect com Incorporated All Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of Automationdirect com Incorporated Automationdirect com retains the exclusive rights to all information included in this document Manual Revisions If you contact us in reference to this manual be sure and include the revision number Title OP 440 Operator Panel User Manual Manual Number OP 440 M 8 99 Original Issue Table of Contents Chapter 1 Getting Started Introduction eod
17. setup Click on OK when you are finished Step 2 Connect Panel to PC Connect the OP 440 to your personal computer using the OP CCBL configuration cable Make sure the OP PS400 5VDC power supply is connected 4 4 4 Configuring Your Operator Panel Step 3 Open OP WINEDIT Select New System Step 4 Start Configuring Your Panel Start by filling in these parameters Select New System E uNTITLED1 Select Single Panel System 0 Single Panel System C Mukiple Panel System 4 ee Enter a title that Configure PLC Link Direct ogie 240 Sequence you will save this configuration as PURUS H Type Configure Panel Select OP440 Ranges 2008 4377 40600 406171 5 Select Configure PLC Link Here mem Konlinurabon where you define protocol items such as PLC address baud rate and parity Enter the appropriate parameters for PLC Model your PLC The following table provides Modet DivectLogic 240 the necessary information for most DirectLogic controllers For other PLC families reference that product s user Communications manual to determine the port PLE Addess communications capabilities 4 During configuration make surethat your address and communications Baud Raie 900 parameters match the PLC port settings The PLC Timeout works like name this When the panel sends a mes
18. 0 units do support Allen Bradley SLC 5 03 SLC 5 04 and Micrologix Q connect more than one OP 440 panel to PLC CPU A Yes but only if the CPU has more than one communications port 400 series panels can only be used in a stand alone fashion that is one panel can be used with one CPU port OP600 and OP1000 series panels can be used in multiple panel applications even if the CPU has only a single communications port with an OP 9001 communications panel Q What are the power supply requirements for the OP 440 A The 400 series panels require 5 VDC input power A 5 VDC external power supply that plugs into a standard 120 VAC receptacle is available part no OP PS400 This power supply or equivalent but it must have a center negative power jack is required for configuring your panel It is also required for operation unless you are using DLO5 DL105 DL205 or DL405 PLC these products supply 5 VDC through the communications cable All other PLCs including DL305 CPUs require the use of an external 5 VDC power supply Q Will the OP panels support graphics animation or color operator display screens A No the OP panels which support display capabilities allow numeric data display and some panels will also allow text message display Installation and Specifications In This Chapter Dimensions for Mounting Panel Specifications Power Supply Connections Connecting the Co
19. 3 350 and DL405 PLC s and uses V2000 V2013 for the OP 440 panel See the next page for other PLC product memory usage examples You must reserve 192 bits twelve 16 bit CPU User s memo registers or twenty four 8 bit registers OP 440 Panel which are used to process data between Voi Data m oF the panel and your PLC You must V2001 ie bite configure the Base register for the V2002 16 bits OP panel This base register address is V2003 16 bits stored in the OP panel program V2004 16 bits V2005 16 bits V2006 16 bits V2007 16 bits V2010 16 bits V2011 16 bits V2012 16 bits V2013 16 bits Total 192 bits OP Panel User Memory Understanding the Features Lets examine the different address conventions for DirectLOGIC Allen Bradley For example the DirectL OGIC address references are octal and the Allen Bradley decimal DirectLOGIC DLO5 DL105 DL205 D3 350 DL405 OP panel address uses V memory registers which are 16 bit registers The DL305 family uses reference assignments with 8 bit registers This means that the DL305 will require twenty four 8 bit registers for data handling The Allen Bradley memory is defined with a reference Nx which represents the memory area and n which defines the word within the memory area Please refer to the appropriate CPU User manual for the PLC product you are using DirectLOGIC DLO5 DL105 DL205 D3 350 DL405 Example Addre
20. 3E 38 OP 440 will be able to display any number within that range The panel always uses the format to display the numbers The panel does not have the ability to display all the significant digits of a floating point number it only displays the first three significant digits The OP 440 truncates the remaining digits so you always see the true number The two examples below showthe data contained in the PLC registers and the corresponding value displayed on the panel in its format Notice how the data is truncated The configuration of a floating point number message is similar to any other message First you select the message number then you type in the text using nine caret symbols as a place holder 12301 789 12 04 for each of the nine floating point number symbols Next select the Float option for the data format Example Floating Point Numbers PLC Registers OP 440 Display 123 96783 123E 02 Let s say you wanted to configure message 58 to display a floating point number Inthe OP WINEDIT software select OP 440 as the module type and then select message 58 with the mouse in the following message Float Pt and select floating point as the message format To display a number simply move it into the desired display line data registers and load the appropriate message number into the corresponding line message selection register For exampl
21. 8 Process Step 1 3i 9 19 te aw kh Examples of dynamic messages Notice the caret symbols which is where data will be when the message is displayed 2 e Understanding the Features Dynamic Message Top Line Dynamic Message Third Line In this example if the PLC s input signal X4 is e ON the 16 bit integer K5 value is placed in K5 M Word register V2000 M 0 selecting message OUT 5 to be displayed on the top line The data value 2000 0 register V3000 let s say 1100 is moved into LD V2004 M 4 which is embedded in the top line V3000 Loads variable data message The top line data value will update as long as X4 is enabled ON 9 M 4 VM OP Panel Example PLC Register User Memory M 0 Message requested V2000 5 M 4 Top line message data V2005 1100 Remember your ladder logic Top Line Dynamic Message program must select the message being displayed by placing an Register Function Value integer value between 1 and 160 0 5 Top line message selection message in register M 0 The embedded data for the top line Second line message selection message is controlled by loading a M 16 bit value into register 4 M 3 Potom ine me
22. All of the examples shown assume the 440 has been configured as shown below using OP WINEDIT with a file number N7 and base register address O Assume that message 140 consists of all blanks OP440 Configuration Edit Help PLC Base Register Address N7 0 r Configure Messages Delete Msg Delete Msg Msg Texi Action Decimal Format Range Clear List Parts Left Display Product Rate Display Tank Level Display Good Parts Disp lay Reject Parts Display Count Yal Display AvgPart Hr Display Process Step 1 MO INS Displaying Floating While the 440 can display floating point numbers the SLC PLCs do not Point Numbers Displaying BCD Numbers have a means of handling floating point numbers A B deals with its registers in binary not BCD For this reason during configuration be sure to indicate Binary when setting up for A B Programming Examples Displaying Binary This example uses the configuration shown earlier and shows two messages being Numbers displayed The top line uses data display message 1 which has been configured as a binary display message The data for the data field is a constant number 56432 The data can also be moved to the data register from another register The third line is text message 8
23. DC Power Supply Required Operation Using a DLO5 DL105 01205 or top port of DL405 CPU 5 VDC Power Supply Not Required Communications Cable Supplies 5 VDC Input Power Installation and Specifications ER Power Supply OP PS400 Connections Power Supply Insert power supply connector into receptacle Serial Port Receptacle Connecting the Configuration Cable Configuration You will need two cables to use your OP panel A configuration cable part number Cable OP CCBL and a communications cable Connect the configuration cable between the serial port on the rear of the OP panel and the serial port of the personal computer The panel may then be configured using the OP WINEDIT configuration software The figure below shows configuration cable connectors and wiring specifications The wiring diagram refers to the cable connectors not the communication ports This cable is disconnected after configuration 5 VDC Power Supply 0 OP CCBL Configuration Cable Computer Panel Ca d DB9 RJ12 PTS 12 not used r 6 12 Sig ground 2 RX 6 not used 5 2 Sig ground 3 TX 7 not used 2 3 RX 4 not used 8 not used 3 4 5 Sig ground 9 not used 9 2 5 not used 123456 1 6 Sig ground Sockets 2 0 Installation and Specifications Selecting a Commun
24. K4 OUT This selects message 4 to be displayed in the second line V2001 LD OUT This selects message 8 to be displayed in the bottom line V2003 LD V3000 OUT This puts data from V3000 into the second line data field 2006 LD Select message 140 to blank the top and third lines K140 OUT V2000 OUT V2002 V2000 Top line message selection V2001 Second line message selection V2002 Third line message selection V2003 Bottom line message selection V2004 Top line data V2005 Top line data 2 Opti Mate V2006 Second line data V2007 Second line data 2 V2010 Third line data V2011 Third line data 2 V2012 Bottom line data V2013 Bottom line data 2 x nm Displaying Binary Numbers Programming Examples End This example is similar to the previous example except that it uses a binary number in the top line display The top line uses data display message 1 which has been configured as a binary display message The data for the data field is coming from memory location V2200 The third line is text message 8 The second and bottom lines use message 7140 which has been configured as a blank text message LD K1 OUT V2000 LD K8 OUT V2002 LD V2200 OUT V2004
25. OP 440 Operator Panel Manual Number OP 440 M WARNING Thank you for purchasing automation equipment from Automationdirect com We want your new DirectL OGIC automation equipment to operate safely Anyone who installs or uses this equipment should read this publication and any other relevant publications before installing or operating the equipment To minimize the risk of potential safety problems you should follow all applicable local and national codes that regulate the installation and operation of your equipment These codes vary from area to area and usually change with time It is your responsibility to determine which codes should be followed and to verify that the equipment installation and operation is in compliance with the latest revision of these codes At a minimum you should follow all applicable sections of the National Fire Code National Electrical Code and the codes of the National Electrical Manufacturer s Association NEMA There may be local regulatory or government offices that can also help determine which codes and standards are necessary for safe installation and operation Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards We do not guarantee the products described in this publication are suitable for your particular application nor do we assume any responsibility for your product design installation or operation If you have any
26. age 7 M 4 Top line data M 5 Top line data 2 M 6 Second line data Zone2 Temp SP 1101 M 7 Second line data 2 The highlighted registers shown in aab ling data this figure results in displaying this M49 Third line data 2 third line dynamic message M 10 Bottom line data 11 Bottom line data 2 Displaying Data The OP 440 panel allows you to display fixed point numbers which are numeric With a Decimal values that have a known decimal point placement and are simply handled as Point integer values within the PLC program The only time you see an actual decimal point is on the LCD display An example of a fixed point number is a program that uses temperature as a control variable and within the program all temperatures are scaled in tenths of a degree The values are integer so a temperature of 73 5 degrees would be 735 in a data register For the convenience of the operator you would want the LCD display to include the decimal Fixed point numbers are handled by Example Message 47 simply placing a decimal point or period Temperature 73 5 in the message field during configuration For example let s say you want to display the message Temperature 73 5 on the top line and the message is 47 Enter message 47 as Temperature during To display this 735 must configuration be in register M44 Place 47 in register 0 message is Temperature AAA Understanding t
27. are available Monday through Friday from 9 00 A M to 6 00 P M Eastern Standard Time If you have a comment or question about any of our products services or manuals please fill out and return the Suggestions card that was shipped with this manual Chapters Getting Started Discusses the 4 line LED display Also provides introduction The main contents of this manual are organized into the following five chapters Introduces the physical and functional characteristics to planning your system Installation and Shows how to prepare for system installation including Specifications specifications and mounting instructions Includes connecting cables part numbers and specifications Understanding the Explains the features and functions of the OP 440 Teaches concept of how data is exchanged between the panel and Features the PLC Shows how to use the OP WINEDIT configuration software to Configuring the configure your panel Shows how to load the software on your Operator Panel personal computer call up the screens you will need and how to download the configuration program to your panel Appendices A 3 3 3 3 Provides example programs for using the standard functions and Programming features These examples include ladder logic for implementing messages using DirectLOGIC compatibles and Allen Bradley SLC 5 03 5 04 and Micrologix CPUs Also includes troubleshooting in
28. cluded are application examples Be sure to keep OP 440 this manual handy for reference when you run into questions If you understand PLC systems and operator interface units this manual will provide all the information that you needto get and keep your panel up and running Reference the appropriate PLC CPU user manuals for the commands and address references required for your system If you are using a DirectLOGIC PLC product you will want to keep the DirectSOFT User Manual handy while programming your system For other PLC brands you must reference their user manuals to properly program the ladder logic required to operate the OP 440 We realize that even though we strive to be the best we may have arranged our information in such a way that you cannot find what you are looking for First check these resources for help in locating the information Table of Contents chapter and section listing of contents in the front of this manual e Quick Guide to Contents chapter summary listing on the next page Appendices reference material for key topics near the end of this manual You can also check our online resources for the latest product support information e Internet find us at http www automationdirect com If you still need assistance please call us at 770 844 4200 Our technical support group will be glad to work with you in answering your questions They
29. e if you display the number 632 15 in message 58 it will be displayed as Float Pt 632E 02 m 5 ATE Understanding the Features Memory Mapping Process OP Base Register Memory Definition Operator Panel Base Memory Each OP 440 is assigned 192 bits of PLC user memory which will be used as the OP panel database The ladder logic program must access this assigned OP panel memory Let s take a closer look at this user memory and how it relates to the OP panel features As discussed earlier regardless of which PLC product you are using the base registers address M 0 through M 11 are formatted the same In this manual when the terms M 0 through M 11 are used this identifies which base register s are affected for the topic being covered Base Address Manual Reference Function Description Top line message selection 1 Second line message selection M 2 Third line message selection M 3 Bottom line message selection M 4 Top line data M 5 Top line data 2 M 6 Second line data M 7 Second line data 2 M 8 Third line data M 9 Third line data 2 M 10 Bottom line data M 11 Bottom line data 2 PLC user memory is assigned to each panel with the OP WINEDIT configuration software For new OP panels and add on applications the programmer must define twelve 16 bit registers for PLC interface Below is a figure showing memory layout for DLO5 DL105 DL205 D
30. e panel arrangements troubleshooting is a very straightforward operation If the panel LED display and the RX and TX LEDs on the back of the panel do not illuminate the panel is most likely not receiving input power Carefully check your connections to make sure they are tight If this does not help see Chapter 2 and review the input power requirements Remember all PLC s require that you use the OP PS400 5V plug in power supply or equivalent for configuration Some PLC s also require that you use this power supply for operation Make sure that the 120 VAC receptacle you plug the power supply into has power Also if you are using another 5V power supply make sure that it has a center negative connector If using a PLC that supplies 5V for operation through the communications cable check to make sure sure that pin 5 on the lead going into the panel has a 5V signal Make sure that you are using the proper configuration cable OP CCBL and that it is securely connected Check your configuration program and make sure the proper communications port is selected such as COM1 or 2 Review your configuration settings to make sure they are correct Remember the OP WINEDIT Help screens provide a lot of valuable information Observe the RX and TX LEDs on the rear panel They should be steady flashing or glow depending on the baud rate If not make sure that you are using the proper communications cable and that it is securely connected R
31. en configured first clear the message list Clear List before loading the new configuration This removes old messages which may reside within the OP panel s memory Remember to save your configuration program before closing OP WINEDIT Programming Examples In This Chapter Examples Using DirectLOGIC PLCs Examples Using 05 DL105 DL205 03 350 DL405 Example Using D3 330 340 Examples Using Allen Bradley SLC 5 03 5 04 and Micrologix Troubleshooting 9 2 Programming Examples Examples Using DirectLogic PLCs Register Usage The OP WINEDIT configuration software allows you to configure a panel to use a block of registers at a starting value that you define For a DLO5 DL105 DL205 D3 350 or DL405 CPU the recommended memory to use is the general purpose data words starting at V2000 For the 305 family except the D3 350 the recommended memory is the registers beginning at R400 Any block of registers within the data word range can be used The following table lists the data word registers for DirectLOGIC CPUs D2 250 V1400 V7377 and V10000 V17777 DirectLOGIC DL305 D3 330 D3 330P R400 R563 D3 340 R400 R563 and R700 R767 D3 350 V1400 V7377 and V10000 V17777 DirectLOGIC DL405 04 430 V1400 V7377 D4 440 V1400 V7377 and V10000 V17777 D4 450 V1400 V7377 and V10000 V37777 Programming Examples 9 5 Examples Using DL05 DL105 DL205 03 350 and
32. eview your configuratiion settings and make sure that the communications information for your PLC address number baud rate protocoltype etc is correct Checkthe user manualfor your PLC for the proper settings See Technical Support in Chapter 1 for additional information Appendix A Worksheets In This Appendix Example Application Message Worksheet Blank Application Message Worksheet 2 Application Worksheet PLC Base Register Addr PLC Family CPU Model Protocol PLC Address PLC Timout Baud Rate Parity Data Stop Bits iude Action PLC CONFIGURATION DirectLogic DL130 K Sequence 1 3 9600 ODD Data Format ext Message Data Format EXAMPLE WORKSHEET PAGE DESCRIPTION 440 Demo System Type Single Panel Panel Type OP 440 V2000 A Application Worksheet 3 OP 440 APPLICATION WORKSHEET PAGE DESCRIPTION System Type Panel Type PLC Base Register Addr PLC CONFIGURATION PLC Family CPU Model Protocol PLC Address PLC Timout Baud Rate Parity Data Stop Bits MESSAGE Text Message Action Data Format Action Data Format Data Form Data Format 4 4 Application Worksheet OP 440 MESSAGE WORKSHEET PAGE MESSAGE Text Message Data Form Action
33. formation Examples Additional reference information is in the following appendices Worksheets Has worksheets that you can use to help setup your OP panel Conventions Used Sk Key Topics for Each Chapter When you see the notepad icon in the left hand margin the paragraph to its immediate right will be a special note The word NOTE in boldface will mark the beginning of the text When you see the exclamation mark icon in the left hand margin the paragraph to its immediate right will be a warning This information could prevent injury loss of property or even death in extreme cases The word WARNING in boldface will mark the beginning of the text The beginning of each chapter will list the key topics that can be found in that Introduction chapter 4 OP 440 Overview Plan your System Process Data Memory Requirements General Panel Information LCD Display Window Let s look at the OP 440 operator panel and its individually supported features As you continue through this manual try to relate the examples to your Operator Panel application The application worksheets located in Appendix A will be helpful during the design and configuration of your system It is important to read and understand all topics discussed before installing configuring and programming your application You should plan your system with all operator interface requirements in mi
34. he Features Displaying BCD Normally numeric values to be displayed are values contained in one 16 bit and Binary register One 16 bit register will handle values between 0 and 65535 in binary form Numbers or between 0 and 9999 in BCD form For these type numbers register M 4 is used for the numeric value for the top line M 6 for the second line M 8 for the third line 10 is used for the bottom line BCD and Binary Numbers Display Register Function Value M 0 Top line message selection M 1 Second line message selection M 2 Third line message selection M 3 Bottom line message selection M 4 Top line data M 5 Top line data 2 M 6 Second line data M 7 Second line data 2 8 Third line data 9 Third line data 2 M 10 Bottom line data M 11 Bottom line data 2 Displaying BCD The OP 440 will handle large numeric numbers If you select the option BCD Double Numbers Double when the display message is being defined your display can handle numbers between 0 and 99 999 999 The panel will use data in the register pair M 4 and M 5 for the top line M 6 and M 7 for the second line M 8 and M 9 for the third line and use M 10 and M 11 for the bottom line The data must be in BCD BCD Double Numbers Display Register Function Value M 0 Top line message selection M 1 Second line message selection M 2 Third line message selection M 3 Bottom line message selec
35. ications Cable After configuration connect the communications cable between the OP panel and the PLC Use the following table to select the proper communications cable Fam U or other Port Cal e T DirectLOGIC DL305 D3 330 Requires DCU see note below D3 330P Requires DCU see note below D3 340 OP 3CBL 1 D3 350 OP 2CBL 2 DirectLOGIC DL405 D4 430 OP 4CBL 3 D4 440 OP 4CBL 3 D4 450 Phone Jack OP 2CBL 2 Top port 15 pin OP 4CBL 3 Bottom port 25 pin see note below D4 DCM module Only port see note below TI305 SIMATIC TI305 see note below 335 37 PPX 335 37 435 CPU PPX 435 CPU Note Pre assembled cables for connecting to these ports are not supplied by Automationdirect com however you can use the cable pinout diagrams in the following section to make your own cables Communications Cable Details The drawings on this page are for Installation and Specifications EA cables which are supplied by Automationdirect com Use this page if you need to make your own cables We recommend using 22 AWG shielded cable OP400 Series Communications D n Cables ran Panel OP 2CBL 2 DLO5 DL105 DL205 m 3 o D3 350 D4 450 P T 1 Sig ground RJ12 RJ12 PLC p 2 Panel 2 5 VDC 1 3 RX 2 B 4 TX 3 1 5 no
36. nd 11000100 ee f OP WINEDIT 7 cu 4 Line x 20 character Backlit LCD Display The OP 440 operator panel provides a man machine interface to your PLC automation system This panel is not designed for applications which demand operator data entry The panel communicates with your PLC using RS 232 serial communication Details on configuration software and programming your operator panel are covered in later chapters All OP400 series panels can only be used in a stand alone fashion one panel can be used with each CPU RS232 port They cannot be used in multi panel applications The OP 440 features an LCD display window display user defined messages Up to 160 messages may be configured and stored in the operator panel using OP WINEDIT configuration software The PLC logic program controls which messages are displayed Details on how to enter and use messages are covered in later chapters Backlit LCD Display with 4 lines 20 characters each Back Panel Layout The back side of the OP 440 contains a serial communications port with transmit Serial Communications Port Power Receptacle TX and receive RX LEDs and a power receptacle A Product of Optimation Inc Serial Comm 1 4 RSTXERX 1 uu Power Receptacle RX LED TXLED RJ12 Connection Location Green Red The serial communications port is a 6 pin RJ12 c
37. ne D2 250 9600 Odd None Bottom 9600 19 2 Odd None D3 330 DCU Only 4800 9600 19 2k Odd None 1 D3 340 Bottom amp Top 4800 9600 19 2k Odd None 1 082980 9600 OddNone Bottom 4800 9600 19 2K Odd D4 430 440 Top 9600 Odd Bottom 9600 19 2k Odd None DB15 9600 Odd D4 450 DB25 9600 19 2k Odd None 1 RJ12 9600 19 2k Odd None These ports do not supply 5VDC You must use the OP PS400 external power supply Select the Base Register Address This step is very important because it establishes the link in your PLC memory to the panel Chapter 3 Understanding the Features describes the mapping process Once you are familiar with the mapping process and you know which memory block in your PLC to use refer to the user manual for your PLC enter your selection If you choose Allen Bradley as your PLC Type you must enter the PLC File Number in addition to a Base Register Address You must expand the memory map in the Allen Bradley PLC to include all registers being used by the OP panel The panel will only recognize integer file types N7 and user defined file types N9 through N255 Enter the number only and not the prefix N The Base Register Address is any number between 0 and 255 4 Configuring Your Operator Panel Step 7 Configure the Panel Features These features are discussed in detail in Chapter 3 but they include Messages Enter all messages using the Configure Mes
38. nfiguration Cable Selecting a Communications Cable Communications Cable Details 2 2 Installation and Specifications Dimensions for Mounting Cutout Area 7 Example panel mounting 5 40 0 20 0 50 5 10 VN a 0 60 8 5 A A 0 16 DIA Dimensions in Inches four places 1 00 lt Installation and Specifications ER Panel Specifications Physical Specifications Environmental Specifications Operating Specifications REEF Panel Fasteners LED Display NEMA Rating Operating Temperature Storage Temperature Operating Humidity Air Composition Power Consumption Power Power Supply Minimum Maximum Supply Voltage Diagnostics x ns Communication Link 8 ounces Four 6x32 threaded studs 4 line x 20 character STN with LED backlight 4 75mm high x 2 95mm wide character size NEMA 4 when properly installed 32 F to
39. onnector which supports RS 232 interface wiring This port is used for communications between the OP panel and PLC as well as for programming your panel configurations The OP 440 can also draw 5 input power through this port through the communications cable when using DLO5 DL105 DL205 or DL405 PLC In this case the OP PS400 power supply is only needed for configuration The center negative connector is located on the side of the panel and is used to connect the OP PS400 power supply Frequently Asked Questions Q What is required to get started using the OP 440 in my application A You must read this manual and understand the OP panel requirements and application concepts You must have programming knowledge for the PLC product you re using the PLC serial communications capabilities which are available as well as hook up and connecting cable data Q How do configure the OP 440 operator panel A Using the OP WINEDIT configuration software available from Automationdirect This software allows you to configure the OP panels in a Microsoft Windows environment You may configure your programs offline upload and or download them to your OptiMate panel The OP WINEDIT software is provided with installation documentation and Help screens NOTE OP WINEDIT version 2 3 or later is required when using OP400 series panels Q Can the OP 440 be used with other PLC products A Yes The 40
40. ort 1 5 Specifications 2 3 communication link 2 3 environmental 2 3 NEMA rating 2 3 power connector 2 3 temperatures 2 3 Static Message display 3 6 operation 3 6 T Troubleshooting 5 12 U User Memory overview 3 15 W Web site 1 2
41. osely monitor and control the machine or process Example Message Mary had a little white fleeced lamb To display message 16 here place 16 in register M 0 Y To display message 722 here place 22 in register 1 Example Static Message SYSTEM RUNNING Example Dynamic Message Zone1 Temp Data Value update from PLC register gt 1 n Understanding the Features Displaying Messages Static Message Operation Static Display The logic required to display the configured message is quite simple Simply put the message number 1 160 in the memory location that corresponds to the line on which you want the message displayed The figure below demonstrates an example of a Static message In this example if the PLC s input signal X3 is ON the 16 bit integer K3 value is placed in Word register V2000 0 selecting message Example PLC User Memory V2000 3 x3 Selects messages ON OUT Ter Top 3 to be displayed on the top line 2000 0 OP Panel Register M 0 Message request Description Top Line Static Message All supported CPUs use the first OP panel register for displaying a top line static message Your ladder logic program must sequence the message being displayed by placing an integer value 1 160 in
42. point display message Remember Example 2 floating point numbers require two 16 bit registers In this example the data is loaded from V3010 and V3011 using an LDR load real number instruction to the third line display registers V2010 and V2011 Thetop and bottom lines use message 140 which has been configured as a blank text message The second line uses message 8 a text message C102 LD This selects message 140 to blank the top and 140 bottom lines OUT V2000 OUT 34 V2003 This selects message 8 to be displayed in the second line LD K8 OUT V2001 LD This selects message 77 to be displayed in the __ third line K7 OUT V2002 LDR This puts the floating point number from V3010 3010 and V3011 into the third line display registers V2010 and V2011 OUTD 2010 V2000 Top line message selection V2001 Second line message selection V2002 Third line message selection V2003 Bottom line message selection V2004 Top line data V2005 Top line data 2 V2006 Second line data P Step 1 Avg 1 68 06 2007 Second line data 2 V2010 Third line data V2011 Third line data 2 Opti Mote V2012 Bottom line data V2013 Bottom line data 2 5 X nm Programming Examples Example Using D3 330 340 Defining
43. provided in Appendix A of this manual pope The example worksheets will help you ees configure the OP 440 panel The blank o worksheets can be photocopied and me used in planning your own applications Computer System Your personal computer must meet the following Requirements minimum requirements type 386 or above 4X Windows 3 1 or later including Windows 95 98 or NT 1 meg of hard drive 1 meg of RAM OptiMate OP WINEDIT How to Configure Your Panel Follow these steps to configure your OP 440 operator panel Step 1 Load OP WINEDIT If you are not already using the configuration software or have an older version you must install version 2 3 or later if you are using an older version of OP WINEDIT you can obtain an upgrade at our web site The software is provided on one 3 1 2 inch high density diskette and comes with its own manual Here are brief installation instructions Place the installation disk into your computer s floppy drive usually either drive A or drive B Open Microsoft Windows 3 1 or above For Microsoft Windows 95 or NT the Start Run program task bar is located at the bottom left portion of your screen For Microsoft Windows 3 x versions select File Run from the Program Manager screen e Select and a pop up window appears in the path for the drive in which you have placed the setup disk and designate the file
44. rd line data 2 N7 10 M 10 Bottom line data N7 11 11 Bottom line data 2 Understanding the Features DirectLOGIC User Memory Overview D2 250 D3 350 0 05 D1 130 D2 230 D2 240 D4 430 D4 440 D4 450 V Memory V Memory V Memory V Memory V Memory V Memory V1200 V1400 V1400 V1400 V2000 V2000 V2377 V7377 V3777 V40600 V40600 V40600 V7377 V40637 V40617 V40617 V7377 V7377 V10000 V10000 D3 330 D3 340 R Memory R Memory 016 R016 R037 R037 T R1 R1 V40600 m V40635 V17777 R400 R400 563 563 R700 R767 V40600 V37777 V40677 V40600 V40777 4 Line x 20 character Backlit LCD Display Opti Mate User Data Space available for OP panels Internal Relay Memory DirectLOGIC PLCs use octal addressing as indicated by the shaded areas Configuring Your Operator Panel In This Chapter Preparing for Configuration How to Configure Your Panel 4 Configuring Your Operator Panel Preparing for Configuration OP WINEDIT The OP 440 is configured with software running on a personal computer This Software software is referred to as OP WINEDIT configuration software LI
45. register M 0 For second line static messages use register M 1 for message selection Use M 2 for third line static messages and M 3 for bottom line static messages The OP panel operating system automatically updates the latest messages according to values placed in the highlighted registers Register Function Value 0 3 Top line message selection 1 Second line message selection M 2 Third line message selection M 3 Bottom line message selection M 4 Top line data M 5 Top line data 2 M 6 Second line data M 7 Second line data 2 8 Third line data 9 Third line data 2 10 Bottom line data M 11 Bottom line data 2 Example Message 3 System Running Understanding the Features Dynamic Message You program message numbers 1 160 to be used as dynamic messages One Operation numeric field per line is allowed Dynamic messages may be displayed on any ofthe display lines The maximum number of digits which may be displayed is five if binary data format is used or eight if BCD is used when using a single 16 bit register The largest number that can be displayed is 99 999 999 when using 32 bit format and this must be done using BCD The figure below shows an OP WINEDIT screen for programming dynamic messages Enter the message text and place the caret symbol s depending on the number of digits you would like to display The value range which may be displayed is 0 65 535
46. sage to the PLC and does not receive a response or does not understand the response it will wait the time out period before resending the message o m Step 6 4 Configuring Your Operator Panel bad You also have several ports which can be used to connect your communications cable Some of these ports have fixed PLC address assignments and some do not The ports which allow configuring the PLC addresses can be set to a unique address ranging from 1 through 90 Refer to your User Manual for specific information on the ports of your PLC NOTE For Allen Bradley you will need to connectto Channel 0 bottom serial port using DF1 full duplex Additionally the Allen Bradley software allows you to set the bottom port to a unique PLC address The software default is PLC Address 1 You must select CRC error detection and make sure the address on the configuration screen matches the address you have assigned This port must also be configured for either 4800 or 9600 baud No other baud rates are supported for communicating between the OP panels and an Allen Bradley PLC Since the Allen Bradley software uses a default baud rate of 1200 you must change the settings PLC Model Port Baud Rates Parity 0105 Port 1 9600 Odd 1 Port 2 9600 19 2K Odd None DL105 D2 230 Top 9600 Odd d Bottom 9600 19 2k 1 DL240 only Odd No
47. sages window P440 Configuration Help a PLE Base Registar Address Select Configure Messages J Conligure 3265 Delete Mag Msg Text Adios edmal Format Range 1 Pars eee 7 Dieptay Preduct Anie Display ta Display 8000 Pans Display 5 Rejet Parts Display Val 4e4 Display 7 r ananas ar Display Flaavag Pois E Pre cess Step 1 ES a jy Message Numer 1 o m 8 Oe Decimal Point Position For example to enter message 1 place curser by the 1 area and double click This screen appears allowing you to enter the message Select OK when message is written Text Parts Loft count 17 C Yanabla Point prim Fixed Only 2 Ba Pay Oniy Format Binary CBCD BCODcoubls a Character Sat USAEuropean Character Set available Panele with dete codes el 11 97 24 Er Download and Save Connecting the OP CCBL configuration cable places the panel in configuration mode Select Write to Panel to download the configuration to your panel When the program is finished downloading wait a few seconds before disconnecting the configuration cable Disconnecting the cable returns the panel to run mode When downloading to OP panels which have already be
48. sed 2 3 4 RTS 12 not used 3 4 3 RX 112 not used 7 1 2 TX 10 not used 1 5 123456 1245 VDC 9 not used 4 5 1 Sig ground 2 not used RX 4 TX 5 5 VDC 6 Sig ground Make this cable for use with D3 330 w DCU D3 350 DL405 bottom ports and all DCM modules 25 pin ports DB25 mo 13 not used 25 not used 12 notused 52 9 24 notused DB9 RJ12 Panel 22 28 notused 2 d 22 not used gt 1 nor need 09 21 not used 2 3 Le Si ground 29 20 notused 5 nt sed 19 not used S CTS 0 18 not used 4 RTS 17 not used 3 RX 16 not used 2 TX 1 15 not used 12 not used 14 not used Understanding the Features In This Chapter Learning the Features PLC Registers Messages Displaying Messages Memory Mapping Process DirectLOGIC User Memory Overview E Understanding the Features Learning the Features In this section the subject of how to use the OP 440 features is described The details for using messages are covered We recommend that you study this chapter before attempting to configure and use the OP panel As you proceed through this chapter relate the topics discussed with how your operator panel may be implemented The concepts discussed in this chapter are applicable to all PLCs PLC Registers Message Operations eUser Memory Overview OP WINEDIT
49. ss Function V2000 M 0 Top line message selection V2001 M 1 Second line message selection V2002 M 2 Third line message selection V2003 M 3 Bottom line message selection V2004 Top line data V2005 M45 Top line data 2 V2006 6 Second line data V2007 M 7 Second line data 2 V2010 M 8 Third line data V2011 9 Third line data 2 V2012 M 10 Bottom line data V2013 M 11 Bottom line data 2 DirectLOGIC DL305 DL330 and DL340 Example Address Function R400 R401 M 0 Top line message selection R402 R403 M 1 Second line message selection R404 R405 M 2 Third line message selection R406 R407 M 3 Bottom line message selection R410 R411 M 4 Top line data R412 R413 M 5 Top line data 2 R414 R415 M 6 Second line data R416 R417 M 7 Second line data 2 R420 R421 M 8 Third line data R422 R423 M 9 Third line data 2 R424 R425 M 10 Bottom line data R426 R427 M 11 Bottom line data 2 2 oO EI 0 o 142 9 14 Understanding the Features OP Panel User Memory Cont Allen Bradley SLC 5 03 5 04 and Micrologix Example Address Function N7 0 M 0 Top line message selection N7 1 M 1 Second line message selection N7 2 M 2 Third line message selection N7 3 M 3 Bottom line message selection N7 4 M 4 Top line data N7 5 M 5 Top line data 2 N7 6 M 6 Second line data N7 7 M 7 Second line data 2 N7 8 M 8 Third line data N7 9 M 9 Thi
50. ssage Selection M 4 1100 Top line data Example Message 5 M 5 Top line data 2 M 6 Second line data Ga M47 Second line data 2 8 Third line data The highlighted registers 9 Third line data 2 M 0 and 4 in this figure result in displaying this 10 Bottom line data top line dynamic message 11 Bottom line data 2 In this example if the PLC s X5 input signal is ON the 16 bit integer K7 value is placed in Word register V2002 M 2 requesting message 7 to be displayed on the third line The data val ue in register V3001 let s say 1101 is moved into V2010 M48 which is embedded in the third line message The third line data value will up date as long as X5 is enabled ON Example PLC User Memory X5 Selects message ON for third line OUT v2002 M 2 LD V3001 Loads variable data M 8 OP Panel Register 2 Message requested V2002 7 M 8 Third line message data V2010 1101 Kd Understanding the Features Third Line Dynamic Message Register Function Remember your ladder logic Value program must select the third line M O Top line message selection message being displayed by placing M 1 Second line message selection an integer value between 1 and 160 M 2 7 Third line message selection message in register M 2 M 3 Bottom line message selection Example Mess
51. t used 4 3 6 Sig ground 123456 OP 3CBL 1 D3 340 RJ11 ES zer 8 f LB RJ11 1 RX RJ11 PLC RJ12 Panel 2 TX 3 not used 1 4 Sig ground 2 1234 OP 4CBL 3 DL405 DB15 2 15 15 Sig ground 29 14 Sig ground DB15 PLC RJ12 Panel not used 9 13 Sig ground 2 3 4 Sig ground 12 not used 3 4 3 RX 11 5 1 5 2 TX 10 notused 4 1 1 not used 2 9 notused 13 L 6 pal 14 Pins 15 OP ACBL 3 Allen Bradley DB9 12 not used 1 2 RX 3 TX e 4 not used o 5 Sig ground 9 Sockets T 6 notused DB9 PLC RJ12 75 RTS 2 4 8 CTS 3 3 9 not used 5 1 6 M Panel o 9 9 e 5 42 Panel Connection RJ12 123456 1 Sig ground 2 not used 3 RX 4 TX 5 5 VDC 6 Sig ground 2 9 Installation and Specifications The drawings on this page are for cables which are not supplied by Automationdirect com Use the drawings to make your own cable We recommend using a 22 AWG or larger shielded cable OP400 Series Communications Cables continued PLC Panel e MME Panel ic Connection 8 not used 15 not used RJ12 T Sig ground 14 notused DB15 PLC RJ12 Panel S No use 13 not u
52. tandable In this example the data is a constant number 168932 which is loaded into the bottom line data display registers using an LDR load real number instruction The second line is text message 78 LD K140 OUT V2000 OUT V2003 LD K8 OUT V2001 LD K7 OUT 2002 LDR R168932 OUTD 1 V2010 This selects message 140 to blank the top and bottom lines This selects message 8 to be displayed in the second line This selects message 77 to be displayed in the third line This puts the floating point number into third line data field Notice that the displayed value is truncated V2000 Top line message selection V2001 Second line message selection V2002 Third line message selection V2003 Bottom line message selection Process Step 1 Avg Part Hr 1 68 05 Opti Mate V2004 Top line data V2005 Top line data 2 V2006 Second line data V2007 Second line data 2 V2010 Third line data V2011 Third line data 2 V2012 Bottom line data V2013 Bottom line data 2 Programming Examples Displaying This example is similar to the previous example except that it gets its value from two Floating Point PLC registers instead of a constant value The third line uses data display message Numbers 7 which has been configured as a floating
53. the The following example assumes that the OP 440 is configured for a base address of Status Register R400 R401 When configuring the panel enter the messages shown the previous section for the DLO5 DL105 DL205 D3 350 and DL405 examples DirectSOFT Displaying Messages 100 This rung displays message 1 on the top line DSTR 50 and displays the top line data as a BCD K1 Double number DOUT F60 R400 DSTR F50 R500 DOUT F60 Top line data R410 DSTR F50 R502 DOUT F60 Top line data BCD Double 412 First Scan C374 DSTR F50 This rung loads an arbitrary value 2376 K2376 at memory locations to be displayed as data values DOUT F60 R500 DSTR F50 K6759 DOUT F60 R502 L 9 19 Programming Examples Examples Using Allen Bradley SLC 5 03 5 04 and E P3 LLI Micrologix Interfacing to A B Memory OptiMate panels interface to Allen Bradley SLC 5 03 SLC 5 04 and Micrologix PLCs via integer file type The 5 03 and 5 04 have file type 7 as standard Other N type files can be created The Micrologix has a fixed file type N7 Please see documentation for information on setting up and using type files NOTE When using an OP 440 with an Allen Bradley PLC always be sure that at least 12 words of memory are allocated to allow proper communications
54. the top line of the LCD display Register M41 When a number from 1 to 160 is placed in this register the predefined message associated with that number will be displayed on the second line of the LCD display Register 2 When a number from 1 to 160 is placed in this register the predefined message associated with that number will be displayed on the third line of the LCD display Register M43 When a number from 1 to 160 is placed in this register the predefined message associated with that number will be displayed on the bottom line of the LCD display Register M 4 This contains numeric data associated with the top line display this is described in more detail later Register M 5 Top line this is used for long BCD and floating point data only Register M 6 This contains numeric data associated with the second line display this is described in more detail later Register M47 Second line this is used for long BCD and floating point data only Register 8 This contains numeric data associated with the third line display this is described in more detail later Register M 9 Third line this is used for long BCD and floating point data only Register M 10 This contains numeric data associated with the bottom line display this is described in more detail later Register 11 Bottom line this is used for long BCD and floating point data only Understanding the
55. tion Top line data M 5 Top line data 2 M 8 Third line data M 9 Third line data 2 Displaying Floating Point Numbers Understanding the Features When placing BCD double number in Example BCD Double the display registers the first register 92345678 numerically in the sequence of two pud registers M44 M46 M 8 or M 10 will contain the four least significant digits of the number The second register in the sequence M 5 M 7 M 9 or M 11 9234 must be in register M 5 contains the data for the four most significant digits of the BCD double number For example to display the number 92345678 on the top line of the display the top line data registers M 4 and M 5 must contain 5678 9234 respectively 5678 must be in register M 4 The OP 440 has the capability to display Floating Point or Real numbers if you select the option Float when the display message is being defined in the OP WINEDIT software Floating point numbers can only be used with the D2 250 D3 350 and D4 450 CPUs since they are the only compatible CPUs that support the IEEE 32 bit floating point number format which is where the floating point numbers are stored They always occupy two 16 bit register locations regardless ofthe size ofthe number See the PLC User Manual for more information on the IEEE 32 bit floating point number format An IEEE 32 bit floating point number has a range of 3 402823E 38 to 3 40282

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