gs/super premium 35 ds
Contents
1. NOILONGSY 202 uondo i i SCIOS JZ3dlA S9 14 UW Z uui 28s OF Z 295 S pusod soa 74 1811108 9 8 SHOA zy 111108 V Nouonaadzoo uonesuoduie esnapoo anoy a6eKo q juawanayre p Jnaloejuo7 f 19 159 30souBelp Jueune on3 l3 t siejo1 uoddns lueuule ono l3 FA a2ueseJd Jepey suni d oDejneu eud siejay sieley ins Juauew ad AZ CSN e amp ei 1 00 00 00 1 d r490 FASO rato FAD RO PADO egn e d tdibtttt t tt HOA ouner HERG JON N pay anig euA JULIG 28 uondo SIOS ZdIlA SO woiLonaas zoo AWSLSAS 3no0l410313 VW3HOS 60 N O LC or 0 tenseur 1 m IIMS WO 1 uainn aunssaldyio e u aid naa aas an afer fu Banmpey PW sa _ i pawuysnpul SI 40 06 2622940 __ ____ _ _ __ __ JabeS MEM CE ee 99 o 24 pis1no SAM v AMoneg eu j2euuoosip eujug2eujuogejjeisur eu uo 8102. MOU aswe possnod uosnog jeune gitur o30 umnog eiumod sima anbyneupAy suuwe o42913 sanSo s6eunoqsue anea QD 23 SER PUN UE V d r A x H i i Meyneysed 11 0562 2 ixew away SOOSA 4dIA S9 59 NOILONGSY 202 ui ls s nod 54 MX pusod BOA anuos Zi Jauo POLOW ep no30u1 a 011 yodes equnsces inapden SPALNGOUCA Gury etian 4 41 ioddns qp 20304 UCINIO OND 6 SINJO 55916078 19 1001 vunses maden aq Lmao oy nousie MALUE ayuin3a s ap Unao aaue 990020 auns Mae OP jns np duy t sasn dwy OF puo squde 9191573 ssuvunod Gury OF m aa z Se inayos pan HEAR 101203205 naow f mop wap ms ED MOUSE niet su ne6 s usBan p f dois asinos ap us ED O LO D aou apu nossnod TGS piese eyes ossnod wqrunuw 6oxd eyrusoynw sway auurso4329 3 4 sanSou anon u T D 11 0562 naow xew
3. HYDRAULIC TANK LEVEL ZNGINE S OIL GAUGE to change oil see page 56 SA cL EN TS INDUSTRIE MAINTENANCE SETTING THE METALLIC BELT S TENSION For good belt engagement check its tension after 8h and regularly afterwards Belt correctly tightened Belt loose To tighten the belt loosen the 4 screws on either side rep A and simultaneously tighten the tightener rep B so that the belt is parallel to the unit s base see photo 1 Retighten the screws A After tension run the belt several times in forward and reverse directions to make sure it remains in line Before tension make sure the belt is well centred in the hopper Rem do not tighten too much a good grip of the feed roll and belt does not require excessive tension MAINTENANCE Used plate To check the wear of the belt and of the self lubricating polyethylene sliding bearing com pletely slacken the belt lift lt with a hook and check the bearing s thickness above its four attachment screws the wear of the belt s strips THE ROTOR S AIR INTAKE VENTS The VIPER has another air intake under the rotor in addition to the usual two ln order to 1m prove the rotor s ventilation so as to optimise the ejection of shredded matter at the shaft s outlet Regularly check the cleanliness of the three air intakes so as to optimise the ventilation and the ejection of shredded material SAELEN TSinoustrie OO te
4. MAINTENANCE DISASSEMBLY FOR REPLACEMENT OF BLADES AND HAMMER PELLETS Imperatively remove the ignition key for this type of servicing The hollow hexagonal screws of the blades and hammer inserts are mounted at the manufacture without Loctite at a torque of 16 M Kg 157 N m Use the appropriate wrench that is in good condition to remove them Open the chute as described on previous page Remove the screws from blades and inserts For the assembly later on only use the news screws category 12 9 Clean the contact surfaces of the blades and the inserts clean at the base 1 as well as the wall 2 JSTRIE FF M MAINTENANCE Remount sharpened or new blades of identical weight IMPORTANT Sharpening should be done by a professional on a machine specially adapted for that and not with a grinding machine Also see to it that the angle of 35 of the cutting edge is respected The minimum length A after sharpening should not be inferior to 50 mm The length of a new knife is 60 mm cu Tighten the screws class 12 9 to 16 M kg torque 157 Nm and make sure the blades and inserts lean against the wall Grease the axes of hammers 2 grease gun shots per hammer Close the shaft and the hoods Start the engine and let it rise In temperature for a few minutes Put in the rotor in gear progressively and accelerate up to maximum speed to make
5. Contact your reseller for this procedure In case of problems on the M18 or VarioStress Dhe M18 sensor has a double function give the VarioStress that manages the anti obstruction system of the rotor rotary speed give the atuomaton that stops the engine in case the rotor is blocked at the start rotary speed see p 45 In case the sensor is defect the engine will stop In case the VarioStress is defect the feed roll will provide forward rotation in spite of the engine speed Solution The user can shunt this sensor and the VarioStress by working in manual mode but he must remain vigilant and check if the rotor is free and starts to rotate as soon as the engine is started see p 46 If the anti obstruction system is not working the manual mode also allows the operator to make the belt roll work by using the yellow and black buttons Even at low speeds the feeding equipment can continue to work so the user must remain vigilant if he handles the feeding of the branches in the rotor himself in function of the engine speed Take care not to let the engine speed drop too low while chipping in order not to overload the hydraulic coupling see p 46 or to block the rotor at the discharge Breaking the contect when the machine is stopped resets the manual mode If the technician has not replaced the faulty part by the next start the user must repeat the shunting procedure SAELEN TS nousie FmWu wO TS INDUSTRIE
6. DECLARATION OF CONFORMITY The TS industrie Company Weserstrasse 2 47506 NEUKIRCHEN VLUYN T l 49 0 2845 9292 0 Fax 49 0 2845 9292 28 HEREBY DECLARES THAT THE MACHINE Trademark TS industrie Type VIPER 50 DRI Engine power 37 kW Technical documentation detained by Mathieu Willerval that the product is in conformity with the following European directives 2006 42 CE EG Maschinenrichtlinie Norm 2004 108 CEE Elektromagnet Norm 97 68 CE Vergiftung Norm 2000 14 CE Schall Norm Conformity appraisal process concerning directive 2000 14 CE Appendix V Installed power Measured Noise Power Guaranteed Noise Power at 2800 rpm Level Level Lwa 37 Kw 123 dBA 125 dBA References of harmonized standards used EN 13525 A2 Made in RONCHIN on September 10th 2012 Mathieu Willerval Production manager TS industrie SACL CN TS INDUSTRIE s a NN csvrersoos ans 64 Saelen 3 rue Jules Verne L Or e du Gof BP 17 59790 Ronchin T l 33 0 3 20 43 87 87 Fax 33 0 3 20 34 12 73 contact saelen fr www salen Fr Pi ces d tach es T l 33 0 3 20 43 24 89 Fax 33 0 3 20 34 12 73 TS Industrie TS Industrie GmbH Weserstr 2 D 47506 Neukirchen Vluyn Germany Tel 49 2845 9292 0 Fax 49 2845 9292 28 kontakt ts industrie de SAELEN TSinoustric saelen fr ts industrie eu
7. r AZ P EL w 4 er bh GS VIPER50DS OPERATING MANUAL SA cL EN TS INDUSTRIE saelen fr ts industrie eu INVENTION PATENT INTRODUCTION SAFETY PRECAUTIONS GUARANTEE LOCATION OF THE SERIAL NUMBER SAFETY GENERAL SAFETY AND MEANING OF THE LABELS SAFE USE SAFE MAINTENANCE SAFE TRANSPORTATION GENERAL DESCRIPTION AND FUNCTIONS OPERATION STARTING CHECKLIST STARTING STOPPING MAINTENANCE RECOMMENDED LUBRICANTS MAINTENANCE INTERVALS LUBRICATION POINTS OIL LEVEL TENSION OF THE METAL BELT VERIFICATION BELT AND SLIDING PLATE AIR INLETS OF THE ROTOR DISASSEMBLY TO REPLACE BLADES AND HAMMER INSERTS DISASSEMBLY TO CHECK THE COUNTERBLADES ADJUSTMENT OF THE ROTOR BELTS MAINTENANCE OF THE HYDRAULIC COUPLING ADJUSTMENT OF THE BRAKES DESCRIPTION AND MANIPULATION DASHBOARD TANKS SAFETY CAPS MAINTENANCE WORK SWITCH EMERGENCY STOPS TABLE OF CONTENTS 6 7 6 7 10 11 12 13 15 16 18 19 SACL CN 1 Wu irk nnmvh TABLE OF CONTENTS ANTI OBSTRUCTION SYSTEM VarioStress Description 42 ANTI OBSTRUCTION SYSTEM Programs _ 43 44 ROTOR SENSOR 45 FUNCTIONING OF THE HYDRAULIC COUPLING AND ITS SAFETY EQUIPMENT __ 46 CO2 REDUCTION OPTION Functioning 47 CO2 REDUCTION OPTION Starting 4 49 SPECIFIC FUNCTIONS OF CO2 R DUCTION 50 DISCHARGE CHUTE 51 GENERAL PROBLEM SOLVING 52 53 PROBLEM SOLVING CO2 REDUCTION 54 SPECIFICATI
8. 28 i 00FNI se apolp uolrss iddns oj p u prouajos se uonneo JOU jeuj suopas 55020 SM O LC or J f SW wv Sp yd 0 0S 1 Z1 G eui ESOZLIN Aq poqusasse m z J0 28uUO 0421 927 490425 04 1 5 6 0 3 9POZLN ploualoS 5 5u qm YuuuS lt COLO LMN WOLS L rst prousjog E YOUMS 2942215 5 0gs147i2Q SOc IN 2 Six S 6 0 E Bum xuuus A F ed pelqussse 0421 812Q pue edid au jo pue e2uejsip er au sajeoipui aui JO HUE au jewoysno oul 0 Q K Buqm wuuus eui uo Jexij kejas Aq ER Eaoeid J 1j 1 ojqeo 104 eu jo I J012SUU0 iE 1 beg pue je wwgz sdepeo Bulam wuuus Tm vor 13 pue uedo jou OG 9521 9010 epo By uo g y 0 Burg smeg Joeusay YULYS APOG eu uo pavapjos Joloeuuoa OE xoidde sam DN au Jo oy 62 lig tee 2 3 o 5
9. Every 15 Every 50 Every 150 Every 300 Every 400 Every 500 Check air filter s degree of clogging Check radiator s degree of clogging Lubrication of rotor s hammers First engine oil change Lubrication of the rotor s two rotations Cleanliness check of the air intake under the rotor Check if blades and hammers Check tension of rotor drive belts Lubrication of feed roller s rotation Check level of hydraulics oil Check metallic belt s tension the first time at 8h Engine oil change or once a year Lubrication of the metallic belt s forward and reverse rollers Lubrication of feeder articulation axis bearings Replacement of hydraulic oil filter the first time and afterward every 500 hours or every 2 years Check of counter blade wear Check and remove the branches winding around the bearings axes and the hydraulic motors Check tightening of coupler head s articulations Replacement of gas oil filter Check of belt and slide plate wear Check battery s electrolyte level Check tension of alternator s belt Check oil level of feed roller gearbox Ist coupler oil change then every 1000 hours or every 2 years Change hydraulic oil or every 2 years Chance hydraulic return oil filter or every 2 years Change hydraulic oil suction strainer see page 40 Change feed roller gearbox oil SAC CN TS INDUSTRIE I csvipersoos awe 24 MAINTENANCE LUBRICA
10. service in your area or the TS Industrie after sales department They will explain how to shunt controller M18 PROBLEM CAUSE SOLUTION The engine will not start of the coupling See page 45 and 46 ted Safety of the emergency but Turn off the safety ton activated The cover is open Check if the covers are clo se The safety sensor of the co Check them see p 39 ver 1s defect Fuse melted in the branch Replace the fuse OX The battery is low Load or replace the battery The power cables have been Check the electrical cir damaged cuits The electrical valve that stops Check the valve the engine 1s broken Reduced engine power Filter blocked Replace the filter Blades and hammers blunt Grind or replace the bla des Replace the hammer inserts SA amp ELEN TSinoustrie t PROBLEM SOLVING PROBLEM CAUSE SOLUTION The engine stops early and will not start again The belt roll will not rotate forward or backward The rotor will not rotate while the engine is working The machine has problems chipping Feeding in forward opera tion is not regulated not even below the VarioStress intervention threshold The cover is not properly closed The safety of the coupling is activated The red light of the water temperature 1S on The safety sensor of the co ver is defect There 15 no fuel left The switch work mainte
11. sure that no abnormal vibration disturbs the machine s operation SAELEN TSinousrnt t IF MAINTENANCE DISASSEMBLY TO CONTROL THE COUNTER BLADE Imperatively remove the ignition key for this type of servicing Remove the two attachment screws 1 at each end of the counter knife Remove the two safety bolts 2 Drive the knife out by sliding it in its housing on either side If the edge 1s worn out remove the wheel and the mudguard take the counter knife out of its housing and remount it by shifting it by a half turn so as to show a new edge facing the knives The counter knife can be taken out on the right or on the left side Each of the counter knife s four edges that can be used SAELEN TSinoustre te MAINTENANCE ADJUSTMENT OF THE ROTOR S BELTS The rotor s belts are permanently kept extended by an extender To tighten the belts loosen the nut 1 of the tensioner loosen and remove the nut cons 2 of the tension screw move forward the tensioner using the nut 3 After belt tension tighten the nuts 1 and 2 This procedure should be carried out by a qualified technician NN TS TSinoustric MAINTENANCE MAINTENANCE OF HYDRAULIC COUPLER The VIPER 1s fit out with a hydraulic coupler that needs no special maintenance with a usual functioning Positioning of the security contactor Oil change Security green 180 C Change
12. the oil via the green cap First purge the couplyng by unscrewing the top cap Oil level Oil level Place the mark 45 corresponding to a filling Refill the oil 1 141 by the detention of 45 vertically to the axe of the coupler stopper or the green fuse cap Remove the sat DAE level the oil must be MAINTENANCE ADJUSTMENT OF BREAKING TRANSMISSION Place the brake lever in released PR Check the clearance between the latch activating the brake cable and the push piston The clearance should be about 2mm To adjust the clearance act on the tightener loosen the nut 4 left hand thread turn the rod till you obtain the desired clearance retighten the nut SAELEN ss DESCRIPTION AND MANIPULATION ENGINE DASHBOARD Green warning light functioning OK If flashing the engine stops after 10 seconds Warning light battery load Warning light water temperature A B C Warning light oil pressure D E utility or preheating 8 seconds F Key switch The engine is stopped automatically if warning light C and D indicate a problem A MC 704 1 gt E A D t LEN E Es lt Start www electronics a Motor stopped lt x Preheat Do not add the key of the chipper to a heavy key ring during functioning this could interrupt the contac
13. D A 5 Se 28 amp 8 75 TP LO 5 Lxz ax uwosq m fN Y W Ks 75 aui a adl oq lw 0loeuuoD DEMUIS J jeubew Zens i IMS 34215 E 10198uuo5 prouajog uuejy a 91 xn 5 5 ROUTE TUE 3 98 HS 3 13 pe E 8 tes E 8 H vor 1 z Z m9 7 2 9 Z 2 gt pai 25885 Q Su i E T I4 Burpaooe BY PISINO V 5 2 iueheg ay Alainoas eu uo 210 28 LOOPNL se epoig 85 uoissadap ou J ji lul ue palqtuesse paeu ploualos se 2 i paanou JOU yey suonoes 55022 JIAA SPECIFIC FUNCTIONING USE OF THE MACHINE IN MANUAL MODE The sensor of the rotation of the rotor and shunting the VarioStress On the VIPER 50 DRI as well as on the models PREMIUM and COBRA DRI it 1s possible since 2008 to shunt the electronics in the machine by switching to manual mode in case of problems on sensor M18 that monitors the rotation of the rotor or on the VarioStress anti obstruction equipment Using a simple procedure not described in this manual the operator can continue to use the machine while he waits for a technician to come and solve the problem
14. God or any other circumstance beyond the control of TS Industrie This guarantee extends over a period of one year starting on the date of delivery to the customer and is limited to the replacement of defective parts and or of labour GUARANTEE CLAIM A claim in due form shall be presented to TS Industrie by the origin purchaser for inspection by an authorized representative of the company This guarantee does not apply to a shredder that has been modified out of our workshops and that according to TS Industrie standards would be affected in its operation its safety and its service life This guarantee does not cover parts and accessories that are already under their manufacturer s guarantee and the servicing of which 15 covered by the latter s administration Service items such as lubricants belts paint and similar are not subject to guarantee USER MANUAL The purchaser acknowledges having received instructions concerning the correct operation of the shredder and also acknowledges that TS Industrie cannot assume any responsibility resulting from the use of his product other than that described In the user manual supplied at the time of the purchase DO NOT FORGET TO REGISTER YOUR GUARANTEE OTHERWISE IT WILL BECOME INVALID SAELEN TSinoustrie H m s SAFETY You are responsible for the safe use and the maintenance of your plant shredder You should thus make sure that whoever uses maintains and works with the appliance h
15. ONS 55 HYDRAULIC COUPLING AND CHANGING THE ENGINE OIL 56 HYDRAULIC SCHEDULE 57 ELECTRICAL CIRCUIT VIPER standard 58 ELECTRICAL CIRCUIT VIPER WITH CO2 REDUCTION 59 ELECTRICAL CIRCUIT CO2 R DUCTION 60 ELECTRICAL CIRCUIT MOTOR 61 62 SPECIFIC FUNCTIONS Use of the machine in manual mode 63 CONFIRMATION OF CONFORMITY TS Industrie 64 SAELEN TSinoustrie INI LA PROPRIETE INDUSTRIELLE BREVET D INVENTION Code de la propri te intellectuelle Livres VI DECISION DE DELIVRANCE Le Directeur g n ral de l Institut national de la propri t industrielle decide que le brevet d invention n 22 2728 dont le texte est est d livr SAELEN S N S Societe anonyme FR La d livrance produit ses effets pour une p riode de vingt ans compter da date de d p t de la demande sous r serve du paiement des redevances annuelles Mention de la d livrance est faite au Bulletin officiel de la propriste industriella n ij ee 2097 n de publication 77 at s PATENT FOR INVENTION Intellectual property law Books VI GRANTING DECISION The General Manager of the National Institute of industrial property has decided that invention patent the text of which is appended shall be delivered to SAELEN S N S Company FR The delivery produces its effects for a period of twenty years starting on the date of deposit of the application under reserve of payment of the annual royalties Mention of t
16. TION POINTS Proceed to the lubrication and maintenance of the machine engine stopped and ienition key removed LUBRICATION OF HAMMERS To access the rotor Remove the two Nylstop locking nuts Open the evacuation shaft by making it pivot on its two hinges Clean the lubrication holes at the rear of casse the hammers with a small screwdriver or air gun Lubricate the 14 hammers lubricant of type NLGI grade 3 compulsory note Do not grease excessively 2 pump shots per lubricator are sufficient Excessive lubrication would entail at the rotor s rotation the centrifugation of excess grease against the shaft s inner wall and deficient sliding of shredded matter LUBRICATION OF THE ROTOR S ROTATION BEARINGS SAELEN TSinoustrie ET MAINTENANCE LUBRICATION POINTS LUBRICATION OF THE FEED S BEARING LUBRICATION OF THE TWO BEARINGS OF THE BELI S FRONT ROLLER LUBRICATION OF THE TWO BEARINGS OF THE BELT S REAR ROLLER LUBRICATION JOINT AXLE ARM FEED ROLLER SAELEN TSinoustric GS VIPER50DS 26 MAINTENANCE LUBRICATION POINTS gt LUBRICATION OF FEEDER ARM S ARTICULATION AXIS COUPLER HEAD S BRAKE LINKAGE ADJUSTABLE JOCKEY WHEEL SAELEN GS VIPER50DS 204106 27 MAINTENANCE OIL LEVELS Sma FEEDER REDUCTION GEAR LEVEL Oil should slightly flow at the cap s orifice
17. a vehicle at less than 2 m behind the chipper will generate the automatic acceleration of the engine Dead zone 2m Using the machine with the CO reduction Start the engine and heat Gear handle high idle Remain push 1 second on the yellow button forward feed rol ler engine accelerate CO reduction system and feed roller ad vance are now activate you could release the button amp start to Work The engine will remain accelerate until the worker being at the back the feeding hopper If it s move away from the machine the engine will return to the idle after a laps time defined by the coil coder button position i gt 8 The engine will accelerate automatically when the worker will be detectected again at the back the feeding hopper To switch off the CO Reduction system push 1 second on the black button backward feed roller The engine will return to the idle Using the machine without the CO reduction Start the engine and heat few minutes Accelerate the engine to maximum speed with the gear handle Order the forward amp backward operations feed roller amp belt to push normaly amp briefy on the yellow amp black button NN GSIMIPERSODS mvs 48 DESCRIPTION AND MANIPULATION Access to the setting wheel The wheel numeric is protected from the weather by a waterproof cover Setting wheel The duration of the maximum speed must be d
18. ar VIPER 50 DRI SAELEN TSinoustrie ee HYDRAULIC COUPLING VIPER avec moteurs hydaul WHITE Souplisso grand Lg 800 T type de moteur hydraulique 250 Bs Lg 700 WB Aspiration Lg 1600 1 H Retour Lg 2700 KT Press Lg 1900MP ENGINE OIL CHANGE HOSE do the oil change hot SAELEN 1 lll 57 Li O LO or D sai AV V d HV is M Jneuedns WALA AM anbllneJPAU euueUoS ioe 58 NOLLONG3Y 202 auuelshs inod won z sos 1 s7A4gOUVA dwy ojgrsn 4 4 uoddns JD 4090 VOIS 9 un29 yay 19040 1 4 0 04 Uont oJ gumoos sanden anaqoui maur eNbiyneupAy anejdnoo 33unm2es mayseyuop D of ope euasneo jodea Mun39s jnnpur nandez np dwy L Gury 0 IDeyuoo soude e qrsna luauunuisad pnan Gury maroeu Lasse D WAR o3uuuolunuw 202 24 002 Q aj Hwn p pue p 9 neuewe el aqyoned o uotun p jaue p gusq5 gt s dojs 9sinoo uy POLIN op naow aaue odes equinces pisnpui nades 288 Z ese N O LC or 0
19. as knowledge of the operating and maintenance methods as well as the safety measures to apply as described in this manual The user manual informs you on the security practices to apply when using the plant shredder Remember that you are the person in charge of security Efficient precautions will protect you as well as those around you Make sure that ANYONE working with this appliance knows how to operate and maintain it It is very important to prevent accidents to avoid injury respect the security measures explained in this manual Before using the plant shredder an owner has the duty of giving the user instructions to operators or eventual employees This equipment s most important safety device is a safe operator It 1s an operator s duty to read and understand all the security and operating instructions and to scrupulously follow them The best way of avoiding accidents No one is supposed to handle the MV VIPER shredder if they have not read and understood the instructions on the subject An operator without knowledge exposes himself and others to risks of accidents It is not allowed to modify the equipment in any way whatever Any non authorized modification could affect the operation or the security and eventually reduce the equipment s service life THINK CAUTION WORK IN COMPLETE SECURITY SAELEN TSinoustrie HIr ma nm mmm 10 GENERAL SAFETY 1 Read and understand the user manual and all the securi
20. d SACL CN TS INDUSTRIE ET STARTING WARNING If for an unknown reason the shredder has difficulty shredding the material and that you have to stop it do not start the engine again without having eliminated the cause and cleared the material out of the shredding rotor 2 PUTTING IN SERVICE 1 Check that the cap at the top end of the shaft is open 2 Place the engine s accelerator handle at idle 3 Preheat and start the engine by turning the ignition key 4 Slightly accelerate the engine s speed Let the engine s y temperature rise 5 Progressively engage the rotor s clutch handle upwards Make sure the cutting rotor is placed in rotation and that it is not jammed by residual material Never try to clear it with the clutch which would prematurely damage it see stopping advice on the next page et page 45 6 Pull the control bar 1 stopping the feeder right home in rear position 7 Put the feed roller in rotation by activating the yellow 2 control pusher located on the rear left of the branches intake hopper 8 Start shredding SACL CN TS INDUSTRIE ET STARTING STOPPING 1 Let the shredder empty itself for a few minutes to eliminate residual materials behind the feed roller and inside the shredder which could jam on the rotor at the next start see advice page 45 2 Put forward the control bar to stop t
21. e engine requires and intervention and it must run with open cover only by a trained technician it is pos sible to bypass this device by switching the switch to the top position maintenance N B In that position the engine can run but the feed roller will not rotate whatever the engine s speed If after servicing the technician forgets to re toggle the switch in lower position the user will not be able to run the machine He will be obliged to re toggle the contactor in operating position and close the hoods to be able to start the engine In normal operation the work maintenance switch is in the bottom position work When the cover is opened whi le the engine is running the sensor on the left door stops the diesel engine NN csvrersoos ans 40 DESCRIPTION ET MANIPULATION EMERGENCY STOP BUTTONS The machine also has two emergency circuit breaker buttons placed at the top of each side of the feed hopper When they are activated these emergency circuit breakers have two functions 1 stopping the diesel engine 2 instantly stopping the forward run of the feed roller and the belt SAELEN TSnousre NN GSAVIPERSODS xs 41 DESCRIPTION AND MANIPULATION VarioStress ANTI JAM SYSTEM The VIPER is equipped with a controller of the rotation of the rotor that is linked to an automat Hence we can prevent the machine from being blocked permanent information about the rotating speed of the rotor is bein
22. econds after starting the engine this sensor checks the rotatino of the rotor If the rotor has not exceeded 60 r mn after this time minimale intervention threshold the sensor will shut the diesel engine down and cut off the electricity supply from the auto maton Check why the rotor has been blocked residual material set the contact to zero and restart Please note that if the engine stops after 10 seconds you must always try to find the cause of the problems Do not try to start the engine multiple times Since the engine runs during 10 seconds at every attempt the coupling temperature will continue to rise and activate the safety 2 next page The distance between the sensor 1 and the index 2 must be 0 16 to 0 20 in 4 to 5 mm See Use of the machine in manual mode on page 61 intervention by technician p 52 NN GSVIPERSODS ane 45 DESCRIPTION AND MANIPULATION HYDRAULIC COUPLING FUNCTIONING OF THE HYDRAU LIC COUPLING The Westcar coupling is a hydrodynamic coupling according to Fottinger s principle It mainly consists of two paddle wheels pump and turbine and an external housing The two paddle wheels are supported by bearings The power Is transmitted without hardly any wear because there is mechanical contact between the elements The coupling contains a constant quantity of liquid The mecanical energy of the drive engine is transformed into kinetic energy in the connected whe
23. el pump This kinetic energy is again transformed into mechanical energy in the turbine wheel THERMAL SAFETY 145 and 180 s In case of abnormal overheating of the internal oil of the coupling above 140 C the thermal fuse 2 releases an axis that moves the handle 3 of the switch of the thermal safety 1 This switch interrupts the fuel supply which stops the WX engine To restart the thermal fuse 2 must be replaced and the handle 3 must return to its ori ginal position A If the engine is blocked when the machine is started e g branch if the machine was not correctly emptied at the last stop the switch does not work The coupling is not rotating the oil temperatur in the coupling quic kly rises and is ejected through the green cap that melts at temperatures over 180 C In order to prevent this inconvenience an additional safety has been provided see previous page If the safety 2 is activated always investigate the cause of the problem Never attempt the start the engine several times The temperature inside the coupling will continue to rise and eventually the green cap will melt 180 The oil is then ejected This fuse cannot be reset and must be replaced GS VIPERSODS ans 46 DESCRIPTION AND MANIPULATION Functioning of the CO2 REDUCTION system option The chipper is a machine that is permanently working at
24. etermined by the operator The modification is valid as of the next start Four different configurations are possible set by means of numbers on the setting wheel Shut down contact and choose the working time with the and keys of the setting wheel 1 15 seconds at maximum speed 2 30 seconds at maximum speed 3 1 minute at maximum speed 4 2 minutes at maximum speed Do not use n 0 and 5 to 9 w 7 Example The figure shows program 1 the diesel engine will idle until 15 seconds after the user has left Sensor opening feed for end of chipping setting sensor A inlet at If the user has left the chipper and the time delay ends whilere the bottom 0 70 inch there is still material being fed by the belt roll a sensorsensor A is activated for the opening of the feed equipment It prolongs the time delay with the same amount of time as the setting wheel Example Delay at 1 15sec the user leaves after 14 seconds while there is still chipping material on the feed belt After 15 sec the sensor will prolong the maximum speed during another 15 seconds NN GSIMIPERSODS AUD 49 DESCRIPTION AND MANIPULATION The 15 Amp fuse of the gear equipment is in the enclosed fuse holder next to the alternotor Specific information on the functioning of CO2 Reduction Temporary interruption of the presence detector The atmosphere contains an impressive number of waves and magnetic fields
25. ft backside of the security cover and will depend on the di ameter of the material to shred 2 Shredding rotor Key element of the machine it shreds the matter brought by the feed roller It is put in rotation by progressively activating the clutch levier Its speed is set SAELEN TSinoustrie W te GENERAL DESCRIPTION AND OPERATION C The engine and its drives The diesel heat engine is located above the shredding unit it supplies the energy needed to drive the rotor and to drive the hydraulic circuit s oil pump It is a four cylinder Kubota diesel engine It develops 50 HP at 2900 rpm For any additional information on this engine please refer to the manufacturer s manual The outlet shaft 1s equipped with a pulley activating 3 belts that drive the shredding rotor s rotation The hydraulic circuit s oil pump located on the diesel engine activates the hydraulic drives of the belt feeder unit SAELEN TSwousrri te GENERAL DESCRIPTION AND OPERATION OPERATING OF FEEDER CONTROLS The VIPER is equipped with an electric command hydraulic distributor acti vated by mushroom pushbuttons for the forward and reverse drives and a red hand rail command bar for stopping the feed roller belt unit REM to make the feed roller belt unit run in forward drive the en gine s speed should be at its maximum FORWARD RUN COMMAND 2 1x lt t 1 To make the feed roller run in forward d
26. full engine speed The periods of chipping are alternated with passive idle moments the duration of which depends on the configuration of the works Hence the noise the fuel consumption and the emission of CO2 are at maximum levels In order to avoid these inconveniences and in view of the environemnt every time the operator leaves the chipper the CO2 REDUCTION system will automatically switch the engine to idle after a certain amount of time That will reduce the nuisance considerably As soon as the CO2 REDUCTION radar detects that the operator approaches the hopper to put branches in it the engine returns to its maximum speed At the same time the feed belt roll starts to rotate again after two seconds in order to resume chipping In addition to the mentioned environmental advantages the CO2 REDUCTION SYSTEM also makes it possible to increase the life span of all moving parts of the machine diesel engine transmission feed belt feed roll engines and hydraulic circuits QUE See use om the oud ina pages DESCRIPTION AND MANIPULATION Presence detector The presence detector at the back of the housing detects the operator up to 2 m behind the hopper with a width of approxi mately 1 10 m The hopper area is a dead zone that is not ta ken Into consideration by the detector Objects In this area will not accelerate the diesel engine or the rotation of the feed belt roll All objects even inert ones e g a wall or
27. g sent to the VarioStress When the rotor speed falls below a factory set threshold the hydraulic supply of the feed is interrupted The feed and belt will stop the machine will no longer be fed material and the engine can reach its working speed agian 2700T mn When the speed exceeds the lower threshold the feed roll and belt are supplied with oil again and the engine starts running again There are three anti obstruction settings see the next page The distance between the speed controller 1 and the pulse device 2 is 0 16 to 0 20 in 4 5mm 3 RR An automat 3 controls the No Stress anti jam system s solenoid valve It is located with the protection fuses 5 1 amp and 4 10 amp in the distribution Z located on the hopper s lt right front part Bo The primary circuit s protection fuse 6 10 amp is in the watertight fuse holder on the starter cable DESCRIPTION AND MANIPULATION ANTI OBSTRUCTION SYSTEM VarioStress Different settings The VarioStress anti obstruction system has three preset configurations The user can choose the one that is most appropriate for the material at hand Configuration 1 favours functioning at a wide range of motor speeds mainly suitable for chipping branches and light amterials Configuration 2 suitable for manipulating mixed materials consisting of branches vegetation and conifers Configuration 3 a higher engine speed to i
28. he delivery is made in the Official Bulletin of industrial property of H H HH HH publication HHH HHH LA iy A D HANGARD SIEGE INSTITUT 26 bis rue de Saint 47923 2752 NATIONAL DE 75800 PARIS cedex 08 LA PROPRIETE T l phone 01 53 04 53 04 INDUSTRIELLE T l sogis 2 42 33 9 30 ww ETASLISSE VENT PUBLIC NATIONAL GaSe A i GA INTRODUCTION Thank you for your purchase and your confidence in us It is important to read what follows in order for you to fully benefit from your purchase Although this machine is simple and easy to use we recommend reading this manual be fore starting to use it In order to operate your multi vegetation chipper in a safe efficient and effortless manner you need to be familiar with the instructions for operation maintenance and problem solving that are described in this manual This manual describes all the functions of the VIPER chipper Keep it within reach for later reference Please contact your reseller for more information technical data or if you want to order an additional copy of this manual Safety precautions This machine is only suitable for chipping vegetable waste It may not be operated by persons younger than 16 The machine should only be used by persons who have a good physical condition and a certain technical knowledge Maintenance must be done by a qualified technician All interventi
29. he feed roller and the carousel 3 Progressively bring back the throttle lever to idle 4 Stop the engine by turning the ignition key on the control panel SAE amp LEN TSinoustrie MAINTENANCE M MAINTENANCE SECURITY M 1 Put the parking brake on remove the ignition key and wait till all the moving parts have stopped before performing maintenance or repairs 2 Make sure you put back all the protection screens after servicing LUBRICANT quantities Diesel motor 9 5 L Fuel 45 L Hydraulic oil 24 L Hydraulic meter oil 2 4 L FRANCE Hydraulic reductor feed roller 1 L MINERVA 77 7 Recommended LUBRICANT 1 Lubricant for the hammers of the rotor You must use a water resistant lubricant of type NLGI grade 2 SAELEN BIOPLEX 2 Lubricant for bearings transmission belts and different organs Use a versatile high grade SAE lubricant that is compatible with extreme pressures SAELEN BIOPLEX 3 Hydraulic oil Use oil AFNOR 48600 Types HV iso VG 46 MINERVA BIO HYDRO 46 4 Oil for hydraulic coupling Use oil AFNOR NFE 48600 Types HV iso VG 46 MINERVA BIO HYDRO 46 5 Engine oil Use SAE 15W40 which complies with the standards API CH4 CG4 CF MINERVA POWER LONG WAY 15W 40 6 Oil feeding reduction valve SAE 90 EP SASLEN TSinoustric te MAINTENANCE MAINTENANCE PERIODICITY Servicing Check engine s oil level Check radiator s water level of hours Daily
30. lignment of the vision Check if the radar 1s horizontal area of the radar Check the fuse see p 49 30 amp fuse melted Check if there is no branche abo ve the arch and or if the lips are not put upwards above the holder Radar interference Switch off the engine and check at the back of the radar if the engi ne 15 warm and if 10 seconds after Radar problem making contact the Ist green light is on the 2nd yellow light is on when a person is detected behind the hopper of the chipper if the 2nd light is blinking red contact the seller The engine remains at maximum speed The feeding unit is not lowe of the feeding arms are red completely resting on their silentblocs The sensor for the end of the f Check the setting of the sensor chipping activity is disturbed see sensor A p 49 SAELEN TSinoustrie NN esivirersoos wi 54 SPECIFICATIONS Capacity Hourly output Length Largeur Height Weight without belt Number of hammers Number of knives Rotor s diameter Rotor s weight Rotor s width Engine s power Gas oil capacity Engine speed Rotor s speed Anti jamming Hydraulic supply Hydraulic capacity Hydraulic pressure Road axle Soundproofing Number of wheels Tyre dimensions Tyre air pressure 14 4 560 mm 160 Ke 400 mm 50Cv Kubota V2203 45L 2900 rpm 2140 rpm YES YES 24 L 120 bar YES YES 2 195R14 4 5 b
31. maintenance or servicing the shredder 4 Warning Keep hands hair and clothing out of reach of moving parts 5 Install and make sure that all the protectors and all the guards are well fixed before starting or working 6 Never wear badly cut too loose or shredded clothing when working on command system components T ATTENTION Read the operating instructions before use The fuel should be exempt of water and impurities Check the tightening of bolts after 30 h then every 150 h Respect the lubricating periodicit Do not un jam the machine with the starter or the clutch SAELEN TSinoustrie at 14 SAFE TRANSPORT 1 Follow the highway code in force 2 Ensure that your equipment is always equipped with working signalling lights that are clean and visible to other drivers 3 Reduce your speed on country roads and bumpy surfaces Wear of the coupling Check the wear indicator when coupling the machine Systematically repleace the had and or the ball of the coupling of the vehicle if the indicator is in the MINUS zone You might loose the chipper on a bump in the road or against a border YOU ARE RESPONSIBLE IN CASE AN ACCIDENT HAPPENS Head and or ball of the Head and or ball worn coupling OK Hitching to a vehicle Always hitch the shredder in a horizontal position in order to prevent the machine from tipping backwards AND check that the tow bar s nut joints are secure on a daily basis t
32. mprove ventilation for chipping plants and confers or heavy and dense materials during a long period of time Program n SAELEN TSinoustric p GS VIPER50DS 24106 43 DESCRIPTION AND MANIPULATION ANTI OBSTRUCTION SYSTEM VarioStress cont Selecting a setting Engine is on or off contact is engaged Use Keys 1 2 3 to display the requested page SAELEN A 5 V RJE 1 seconde Rem push during 1 to 1 5 seconds to change the program Display of functioning running hours is done by pressing the Xh Key of the Motor engine off or on Continuous Display of the Engine Rotation Operating Speed Functioning running time count can only be performed if the chipper shredder rotor is in motion Press the key for about one second See Use of the machine in manual mode on page 61 intervention technician p 52 NN GSMIPERSODS ams 44 DESCRIPTION AND MANIPULATION SENSOR NO ROTOR ROTATION The VarioStress sensor 1 is also used to monitor the rotating movement and complements the thermal safety mark 2 on the next page It stops the diesel engine by cutting off the fuel supply if the rotor does not rotate after starting the engine 10 seconds after supplying tension if the contact remains switched on wi thout an attempt to start the engine The electrical power supply from the automaton is inter rupted automatically and the engine cannot start 10 s
33. nance is in the main tenance position Fuse melted in the branch box or the fuse holder on the large starter cable see p 42 Speed wheel feeding equip ment completely tightened Hydraulic engine or pump defect Not enough oil 1n the tank No oil left in the coupling Belts defect or insufficiently tightened Rotor blocked Blades and hammers blunt Coupling oil level too low Belts defect or unsufficien tly tightened Anti obstruction system out of service electrical or hydraulic pro blem Check if the covers are clo sed properly See page 45 and 46 The radiator 15 dirty clean Check it see p 39 Add fuel Set the switch to the work position See p 40 Replace the fuse Loosen the setting wheel on the distributor Check or replace the defect part Check the oil level Check the oil level Replace and or tighten the belts See page 22 Grind the blades or replace them Replace the hammer inserts Supplement the oil level Replace and or tighten the belts Check the fuses p 42 Please contact the seller SAELEN TSwousrrie EN n r PROBLEM SOLVING CO2 REDUCTION option Operating switch CO2 REDUCTION activated PROBLEM CAUSE SOLUTION The engine does not automatically accele rate The diesel engine 15 not Waint until the temperature is hig warm enought the green light f her and the green light is on see is not on page 48 Poor a
34. o prevent jolting which would damage the hitch and tow system and reduce its lifespan GS VIPERSODS 204100 15 GENERAL DESCRIPTION AND OPERATION DESCRIPTION The TS Industrie VIPER multi plant shredder is intended for the shredding of plants and branches up to 6 70 inchs 170 mm in diameter The machine includes the following main components A the chassis B the shredding unit C the engine and its various transmissions D the evacuation shaft E the soundproof cover F the metallic feed belt av _ A SAE amp LEN TSinoustrie Ste GENERAL DESCRIPTION AND OPERATION A The chassis The shredder s chassis serves as support to the various components of the VIPER It allows moving the machine independently B The shredding unit It is composed of a feed hopper 1 a me tallic belt 2 a feed roller 3 with ser rated bars and a rotor that shreds materi als 1 Feed belt and roller They lead the material at con stant speed toward the shredding rotor An anti jam system stops it when the ro tor s speed descends too low jamming at shredding level they are automatically put in rotation when the rotor regains suf ficient speed to shred correctly They can be activated in both ro tation directions forward and reverse run With red or black and yellow push buttons a the backside of the feed hopper Their rotation speed is adaptable with a tooth wheel 4 at the le
35. ons for assembly dis assembly and or specific maintenance must be handled by a recognized distributor Before working on the VIPER for maintenance or other purposes please remove the ignition Key Position of the operator left right in front of and behind in this manual are as seen by the operator from his work station facing the hopper F Front B Behind SASL CN TSinoustric PO INTRODUCTION Safety instructions This machine is only intended for crushing and shredding plants Besides shredding wood and plants the VIPER shredder cannot be used for any other purpose The shredder should only be used by people over 16 years of age This machine can only be used by someone who is in good physical condition and who has some technical knowledge Maintenance and repair work should be done by a qualified technician Assembling disassembling and or specific maintenance work should be performed by an authorized dealer Before beginning work or proceeding to maintenance of the VIPER always remove the ignition Key Proceed to maintenance by scrupulously following the instructions Eliminate pieces of metal plastic rubber or any other materials that may have been mixed with the wastes Always use protection goggles work gloves and protection against noise The machine can in no case be used to transport equipment material or people The machine cannot be used to push or pull anything Battery acid 15 very corrosi
36. rive the red handrall should be pulled back ward 2 Press the yellow pushbutton to make the feed roller run In forward drive FEEDER STOP COMMAND 1 Push the red handrail to stop the feed roller the handrall can be locked In pulled position and in pushed position REVERSE RUN COMMAND 1 To make the feed roller run in reverse drive first pull the handrail backward 2 And press the black pushbutton REM the feeding cell can be switched di rectly from forward to backward opera tion and vice versa without using the op erating handle SAE amp LEN TSinoustrie lm STARTING CHECK BEFORE STARTING Every operator should read and understand all the inscriptions and should follow the safety measures described In this section for sure and efficient shredder operating A checklist prior to use is supplied to the user It is important to take it into account for the security of all as well as to keep the machine in good condition The following points should be checked before using the machine 1 Is the machine sufficiently lubricated according to the lubrication plan indicated in the user s manual 2 Check the different levels for the engine being the engine s oil level the radiator s water level the gas oil level 3 Check the hydraulic circuit s oil level 4 Make sure the air filter is clean 5 Make sure the engine s radiator 1s not clogged up 6 Make sure the covers are all closed and locke
37. t The functioning in F and B direction of the belt feed can be reset and the power supply to the engine can be interrupted E i I arIIIUUSIRIE nrrny DESCRIPTION AND MANIPULATION THE RESERVOIRS The machine has two reservolrs the hydraulic oil reservoir including The filler cap 1 Hydraulic filter on return 2 The hydraulic filter suction 3 accessible by removing the suction port The level gauge 4 The transparent gas oil reservoir 45 1 whe NO 2 Bu CACLEN TSS I s DESCRIPTION AND MANIPULATION SAFETY HOUSING The machine has security devices on the opening of hoods An inductive pick off 1 placed on the hood s right door The electric contact is made when the magnet 2 fixed on the left door of the hood is approached When you open either one of the doors the security device stops the diesel engine There should be no physical contact between the pick off and its magnet On the other hand respect a functional clearance between the two of 5 to 15mm There may be no physical contact between sensor and magnet There must 0 24 0 20 in 6 mm During an intervention on the engine for which it 15 requireed to run with open cover only by a trained technician this device can be bypassed thr lease see the next page SRETEN DESCRIPTION AND MANIPULATION MAINTENANCE OPERATING CONTACTOR When th
38. that sometimes interfere with the presence detector and thus prevent the automatic restart of the engine To prevent that the operator can force the activation of the acceleration for a duration that 1s determined by the setting wheel The operator must support 1 second on the yellow button to start the acceleration Interference with the presence detector Never modify the height of the containing lips Never modify the inclination of the radar holder Never put branches on the holder of the lips Automatic acceleration of the engine in case of very heavy rainfd AE L CN TSiwoustric F FFF DESCRIPTION AND MANIPULATION EVACUATION SHAFT The top part of the discharge chute can be oriented 90 to the left and 90 to the right via the indexer VIPER 500 SAELEN TSinousrne mmm lm PROBLEM SOLVING In this section we provide a list of problems their causes as well as possible Solutions If you experience a problem that is not mentioned here please contact your reseller Keep your user manual and the serial number of your chipper at hand INTERVENTION BY A TECHNICIAN ON THE ELECTRICAL CIRCUIT Since 2008 all TS Industrie chippers offer the possibility to shunt rotation controller M18 of the rotor The technician can then investigate an electrical fault on the machine without starting the engine see p 45 The shunt will stop automatically when the contact is broken Check the TS Industrietechnical customer
39. ty symbols before operating maintaining un jamming or adjusting the shredder 2 Keep a first aid kit in case of accident Keep it in a visible place 3 Keep a fire extinguisher within reach in case of need Keep it in a visible place 4 Use appropriate protection equipment Here are a few suggestions but do not limit yourself just to this description Helmet and ear protection Work shoes with steel non skid soles 9 Protective goggles Work gloves and waterproof garments 5 Never operate without the protector 6 Keep people away and especlally children when you are using the shredder SAELEN TSinoustrie Ir t AS GENERAL SAFETY SAELEN Bm HUNC S Meaning of the labels cont Attention Grip wheel Never open remove the inspection doors and carters of the Never enter the cuttin g parts hopper when the lt engine 15 running 1 MOTEUR ARR T OPEN REACH N WITH NCIME STOPPED ONLY SLECHTS OPENEN DIEN MOTOR GES TORS 15 ATENCION ABMKSE Y NO ACCEDEN QUE NOTZ DECRETO Minimum engine Maximum engine speed Speed U UN Lubrication point p Rotation commands of the conveyor belt Chipping materlal forward operation lt lt Stop the rotation of the feed rolls Releasing material backward SAELEN TSwousrri I f FF SAFE USE 1 Read and understand the user manual as
40. ve Avoid any contact with the eyes skin and garments Immediately rinse eventual splashes with water and if the case arises consult a doctor Before touching the electric circuit always disconnect the cable connected to the battery s terminal Always keep the battery out of reach of children When performing maintenance do it in a sufficiently lit workshop Respect the safety standards prescribed in the motor s user and maintenance manual Keep children away while the machine is in operation or when performing maintenance work Do not work in confined space Do not run the motor in a non ventilated place risk of CO intoxication SAELEN TSinoustrie IK Awa n LOCATION OF THE SERIAL NUMBER When ordering spare parts for replacement or if you need technical information please always have with you the serial number of your VIPER 50 shredder TS Industrie manufacturer s plate is on the front left chassis The serial number is located at the place indicated on the photo Serial number TS Industrie 3 rue Jules Verne F 59790 Ronchin France S N CXXXXX D Year 2011 C 4 SAELEN TSinousrne NN GSIIPERS0ODS ans GUARANTEE The TS Industrie Company guarantees the parts of its VIPER shredders against any defect that could affect their operating The guarantee applies in all the cases where the damage is not the result of improper use abuse or negligence accidental act of
41. well as all the security signs before any operating servicing adjusting repairing or un Jamming manoeuvre 2 Install and make sure that all the protectors and guards are well fixed before starting or working 3 Keep hands feet hair as well as clothing out of reach of parts in movement 4 Before performing maintenance adjustments repairs or un jamming of the machine put the engine in idle speed with the accelerator handle wait till all moving parts have stopped stop the engine 5 Place all controls to neutral before starting the machine 6 Keep people away especially children before starting 7 Use protections appropriate to the work to undertake 6 8 Always couple the machine horizontally To avoid making the machine Swing always work in a horizontal position if the machine mE is unhitched 9 when shredding risk of projections of chips within a 10 metres radius DANGER O T 10 m SACL CN TSinousrri ET SAFE MAINTENANCE 1 Follow all the indications in the user manual concerning operating maintenance and security 2 Before performing any maintenance adjustment repair or un jamming of the machine put the engine in idle speed with the accelerator handle declutch the machine and wait till all the parts in movement have stopped stop the engine remove the ignition key 3 Make sure that all the protectors and guards are efficiently fixed after performing
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