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1. 15 09 2020 ies gt PR v VATA nogguagb By p B Ue te E pee C ENE 51 Sonde 2 Jo g Jj 25 te oia III mit ber lt rm o 0 TC RU 02 8 00890 o 16 09 2015 SCHAEFFLER EE lt gt FAG
2. EN ay 40 3 3aABUTENA B o 44 28 ce chan mw ZO S goa MOES rn o TC N RU I DE TA02 B 00889 16 09 2015 1067746587094 46 11 05 2006 125167 47 3 125167
3. 24 FAG FAG X1s FAG WiPros TAM INI ALS HAVI VW AR TO nn nn mMm FAG Industrial Services GmbH Kaiserstr 100 D 52134 Herzogenrath Germany Kaiserstr 100 D 52134 Herzogenrath Germany Ten 49 2407 9149 32 49 2407 9149 59 E mail matthias gitzen schaeffler com TH 9031803400 020 2011 Ne TJI 1041 or 09 09 2015 OOO 39 B 15 09 2020 4 TS
4. 47 3 7 495 7377660 7 495 7377653 E mail info ru schaeffler com 230 FAG FAG FAG WiPros FAG Industrial Services GmbH Kaiserstr 100 D 52134 Herzogenrath Germany Kaiserstr 100 D 52134 Herzogenrath Germany Ten 49 2407 9149 32 49 2407 9149 59 E mail matthias gitzen schaeffler com 9031803400 TP TC 020 2011 TP TC 004 2011 1042 09 09 2015 OOO 39
5. Part 8000 Select the communication settings for the remote server Use Remote Server IF Address Part fo Back Cancel e The DTECT X1 s device comes with a Baud rate of 9600 Baud preset To raise the transmission speed you can select a higher baud rate e Select an other port for the DTECT X1 s device if the default TCP port is used elsewhere or is blocked in your network e Select Use Remote Server if the connection to the server should be established via the DTECT X1 s device Enter the IP address and TCP port of the system where the Remote Server is installed e Click Next and e check all settings in the overview Change them with Back if necessary e Click Next The communication settings are transferred and the DTECT X1 s device is restarted automatically for the settings take effect Please wait until the process is complete e Click Finish to close the software Net Utility Change ethernet settings If you have finished the initial configuration as described above you can establish the connection to the device to change o the transmission speed o the network address and o the communication settings to the FAG Remote Server e Start the software Net Utility The following possibilities are available depending on whether the device is inside or outside the local network The device is within the local network If your device is within the local network it will be display
6. GD AI Si 12 according to DIN 1725 Dimensions approx 260x150x90 mm WxHxD Integrated cover holder RAL 7016 anthracite gray powder coated Stainless steel 1 4567 cannot be lost Internal hexagon cylinder head screw M5x25 mm head diameter max 8 mm not included in delivery TPE molded seal silicone free Forthe housing air intake and venting IP 67 EN 60529 24 V version 24 VDC 10W 230 V version 115 230 VAC 50 60 Hz 15 W The external power supply unit connected to the device for the 24 V version may not Yy have a power rating of more than 50 W Protection class I The signal inputs and switching outputs may only be operated in connection with y safety extra low voltage Input for ICP sensors with a supply of 24 V 4 7 mA Voltage input 10 V for other sensors optionally AC or DC coupled Measuring parameters for vibration sensors Acceleration standard convertible into velocity and displacement by integration Other measuring parameters e g displacement velocity force pressure temperature etc by use of corresponding Sensors Optional Change of the particle count stationary torque measurement 8 channels 16 monitoring configurations definable in terms of time or frequency range up to 12 frequency bands with buzzing alarm thresholds or individual alarm thresholds for each band can be set for monitoring configurations in a frequency range for time ranges alarm is triggered when the threshold f
7. LED for Ethernet connection Oo Cc 35 36 6 2 Start of operating Here a differentiation is made as to whether the DTECT X1 s device is being started up for the first time or being restarted after a temporary shutdown Before start up check the DTECT X1 s device for damage In case of doubt consult an electrotechnician or contact your customer adviser 53 at FAG Industrial Services GmbH If danger free operation of the DTECT X1 s device is no longer possible the device must be taken out of service and secured against unintentional operation see Taking out of service 52 e that the operating voltage of the DTECT X1 sdevice corresponds to the mains supply see type plate on the device Initial operation Make sure that the mains voltage is provided at the DTECT X1 s device and that the desired inputs and outputs of the device are correctly assigned e The message Loading BUS V appears in the LCD of the X1 s device where stands for the version number of the bus software of the X1 s device The abbreviation BUS in the message means Basic Update System Devices are equipped with this system so that their firmware can be updated via the serial interface e The X1 s firmware then reports Booting DTECT X1 followed by the version number e Automatic modem detection then begins This is indicated by the message Search for modem e Once modem detection has been completed the DTECT X1 s device ent
8. FAG DTECT X1 FAG WiPros User documentation SCHAEFFLER UN lt gt FAG Imprint FAG Industrial Services GmbH Kaiserstra e 100 52134 Herzogenrath Germany Telephone 49 0 2407 9149 66 Telefax 49 0 2407 9149 59 E mail industrial services schaeffler com Internet www schaeffler com services All rights reserved No part of the documentation or software may be reproduced or processed duplicated or disseminated with electronic systems in any form without our written permission The names and trademarks of the individual companies used in the documentation are subject to general trademark copyright and patent protection DTECT is a registered trademark of FAG Industrial Services GmbH ICP is a registered trademark of PCB Piezotronics Inc and IMI Microsoft Windows and Windows NT are trademarks or registered trademarks of Microsoft Corporation in the USA and or other countries Version 3 8 8 Original user guide 31 08 2015 FAG Industrial Services GmbH Table of Contents Table of Contents ii General 3 ME iA niu m 3 1 2 Hazard symbols and Signal tcl tad uch 4 1 3 ea Eid 5 2 POSTNR 6 2 1 Intended E S C IM libici M ee 6
9. 2 2 the user aaa 7 2 3 Temes 7 2 4 Scope M 9 NENNE 10 3 1 Installation place and required materialS sssxxxnrrrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnennnnnnnnnnnennnnnnnnnnnnnnnnnnnnnunnennnnnnnuunnne 10 32 Dimensions G 11 3 3 M CC SR 12 4 Ser 13 4 1 COMMECUNG 15 43 3 SSI 15 212 Digitalrevolution sense saturate aneueaaasenranaies 16 41 37 Analog revolution scellerato LL Ania 18 42 Connect switching OUND UUs ee ae 19 4 3 Establish ethernet Eu 20 44 Establish serial interface connector ca 21 Conhect DOWGE DIG P NN 22 4 6 Mans power conneelionsalallsa OS 23 5 ener 24 5 1 Standard configuration ansa 25 5 2 DIP switch and jumper setting8 ra niese ati 25 sv ME BRAN user 27 522 Ce jr 30 523 vesc Rc eee 32 5 2 4 Isolation amplifier module ISO Amplifier aliis 32 MN 35 6 1 Operating 2 m a Aa ita Osea atari eaa Da 35 6 2 Sat use 36 63 Manual Operalingz lee 37 601 5 E LI lle 37 632 SEIS
10. Signal Error The signal quality check detected an invalid time signal The time signal will not be saved Operation 6 4 Configure network interface Before you can communicate with the DTECT X1 s device via the network interface ETH an IP address must be assigned With the included software Net Utility you can set up connection parameters for the communication with the control computer of the DTECT X1 s device The Net Utility software is installed by default alongside the software FAG Administrator see FAG Administrator manual To configure the ethernet interface via the Net Utility software you need unlimited full UDP v communication on port 2362 and UDP multicast capability For the TCP communication the ports 80 and 2101 must be open In case of problems with the safety requirements of your system please contact your system administrator Tip Ask your system administrator to unlock the UDP communication for a short time or run the configuration from a computer without blocking Proceed as follows e To configure the network interface first connect the DTECT X1 s device to the local network Afterwards you can configure connection parameters as described in the section Initial configuration 431 e f the network interface is already configured you can change the settings for baud rate TCP port and the communication to the Remote Server Proceed as described in the section Change ethernet settings 4 If have ena
11. and e start transfer of the desired data from the DTECT X1 s device e Terminate the data connection The DTECT X1 s device then automatically switches back to the monitoring mode 7 Layout and function Layout and function 7 1 Variants DTECT X1 s device with various sensors A common feature of all FAG DTECT X1 s FAG WiPro s devices is the signal processing with analogue formation of the raw signal and further digital processing and monitoring with the aid of the DSP The DTECT X1 s device can be equipped with varous types of sensor inputs Possible input types include voltage inputs as well as inputs for ICP sensors Please specify the desired types with the order The physical measuring parameters can be selected and are dependent on the input module used The data memory of each DTECT X1 s device contains important information needed for a monitoring mode such as scanning rate number of measured values the cut off frequency of the low pass filter center frequency and band width of the frequency bands or the type of characteristic value with corresponding alarm limits This information constitutes a monitoring configuration Various monitoring configurations can be stored in each device which can be automatically run in sequence All monitoring configurations in a device make up the device configuration 47 48 7 2 System description Various option levels are possible with the DTECT X1 s system Please note that
12. 2010 ppa Dr Ing Hans Mvilli Ke ler General Manager Appendix 55 Index Acceleration sensor 15 Accessories optional 9 AddCh 1 2 13 18 29 32 Additional channel 1 2 13 29 32 Alarm 35 Alarm reset main alarm 40 Alarm reset pre alarm 40 Analog signal at additional channel 1 2 18 Battery 28 51 Baud rate 43 Bridging module Master Board 29 32 Broad band characteristic values 48 Characteristic value cumulation 50 Characteristic values storage 49 Cleaning 51 Communication interface set 27 Computer controlled operation 46 COM Server restart reset 28 Configuration 24 Configuration settings 38 Connect device to mains 23 Connect revolution sensor analog sensor 18 Connect revolution sensor digitalsensor 16 Connect revolution sensor inductive sensor 16 Connect revolution sensor optical sensor 16 Connection cables 15 25 Connection Board 30 Current output 19 D Data transfer 46 Declaration of conformity 54 Device configuration 36 47 Device configuration create and transfer 46 Device configuration factory settings 41 Device dimensions 11 Device installation 10 12 Device manual operating 37 Device open 24 Device operation 35 Device start up 36 Digital revolution sensor 16 Digital signal at additional channel 1 16 Dimensions 11 DIP switch settings 25 Display 35 37 Drilling dimensions 11 56 E Error messages 42 ETH 28 Ethernet 1
13. The factory default for this jumper is set 76 2 3 Life Zero OUT Current range 0 20 mA 76 2 3 Life Zero OUT Current range 4 20 mA J1 Configuration Using the jumpers J4 lin Uin and J1 lin Uin the input of the isolation amplifier can be enabled as either a voltage input Uin 0 10 CAUTION V or a current input lin 0 4 20 mA Damage to the electronic components can result from improper handling Jumpers J4 and J1 must always be set in parallel Jumper combinations other than those described here are not allowed 33 34 Voltage input definition e Set jumper J4 to Uin and jumper J1 to Uin The input of the isolation amplifier is now enabled as a voltage input Uin 0 10 V Current input definition e Set jumper J4 to lin and jumper J1 to lin The input of the isolation amplifier is now enabled as a current input lin 0 4 20 mA Jumper J6 When the current input is enabled jumper J6 is used to set the current input range to 0 20 mA or 4 20 mA Life Zero If the jumper is installed the current input is set to 4 20 mA otherwise it is 0 20 mA The factory default is for the jumper to be installed Operation Operation As soon as a DTECT X1 s device has been correctly connected and switched on the device enters the measuring mode The monitoring configurations are run cyclically in succession e main alarm is triggered in a monitoring configuration this will be
14. To operate a DTECT X1 s WiPro s system the included FAG Administrator software is required in addition to the hardware described in this manual It is described in the Administrator manual Definitions e Product The DTECT X1 s WiPro s hardware described in this manual This user documentation is valid for both products User Person or organization with the ability to start up and use the product e Specialist Person who is capable of recognizing risks and preventing potential hazards caused by the operation or maintenance of the product based on their relevant training and experience Symbols used Cross reference symbol 5 This symbol refers to a manual page containing further information When reading the manual in PDF format on the computer screen you can jump to that page by simply clicking on the word to the left of the symbol This symbol indicates helpful additional information and e device settings or application tips that help you perform tasks more efficiently 2 Product description Over FAG DTECT X1 FAG WiPro s DTECT 15 WiPro s FAG DTECT X1 s FAG WiPro s is a condition monitoring system for the continuous frequency selectiv monitoring A device can register record and analyse measured values on up to 8 channels via connected sensors After the analysis the system can activate outputs depending on user defined alarm limits and can display the status by LEDs or send messages over the
15. assignment of the jumpers to the sensor inputs inputs 1 8 Sensor input Jumper Annotation Input 1 1100 Input 2 103 Input 3 J 107 Input 4 J101 Input 5 J104 Input 6 106 Input 7 J102 Input 8 J 105 Flat plug J1 Flat plug J1 is used to connect the PE signal additionally The factory setting is for it to be not connected Jumper J200 Jumper J200 is used to determine whether relay output 1 pre alarm and or relay output 2 main alarm are configured as normally open or normally closed contacts output Jumper Relais output 1 4 ee 2 3 Relais output 1 respectively j LI Relais output 2 Relais output 2 L br bod H Additionally other configurations are also possible If jumper 200 is not used then none of the relay contacts are connected the output socket 31 32 5 2 3 Supply Board 1 6AT 725004 13 15AT 250U M E e N f F2 On the supply board are the fuses of the power supply e F1 115 230 V version 1 6 250V delay fuse F2 24 V version 3 15A 250V delay fuse 5 2 4 Isolation amplifier module ISO Amplifier As an option the DTECT X1 s device can be equipped with two isolation amplifier modules They are used to provide galvanic isolation and conversion of 0 4 20 mA and 0 10 V signals If no isolation amplifiers are used the bridging modules supplied must be inserted on t
16. configure the communication e mount a power supply for the DTECT X1 s device Safety information Please be certain to observe the following precautions for your own safety and to avoid damage to the DTECT X1 s hardware DANGER Contact with dangerous voltages can be life threatening e DIECT X1 s may only be prepared for use by persons with proven qualifications in accordance with the relevant rules and regulations e Be certain that all components of the DTECT X1 s device are voltage free at all pins when performing work Actuate the main switch or emergency switch or unplug the plug in connection to the device and secure the system so that it cannot be switched on again e If no plug in connection to the DTECT X1 s device is used it must be possible to turn off the device via an assigned externally installed means of isolation e g a main switch The means of isolation must meet the standards IEC 60947 1 and IEC 60947 3 and must isolate all current carrying conductors e he means of isolation must be firmly mounted in a freely accessible place at a distance of 1 to 1 5 meters from the device so that in case of danger immediate shut down is possible CAUTION Damage to the electronic components as a result of improper handling e Never touch the PC board or the components located on it Only the settings for the device hardware which are described in the following are allowed e Do not remove or damage the pressure compe
17. module restart reset 28 Operating by PC 46 Operating controls 35 Operating computer controlled 46 Operating manual 37 Operation of the device 35 Optical revolution sensor 16 Optional accessories 9 Output 13 19 Output configure 30 Overview of connections 13 Pin assignment plug 15 Plug pin assignment 15 Plug in socket overview 13 Ports 43 Power 22 Power plug connect 22 Power supply connection 22 23 Pre alarm 35 Pre alarm reset 40 Pressure compensation element 13 R Reboot 41 Reboot device 41 Relay output 19 Relay output configure and connect 19 Relay outputs configure 31 Repairing 51 Reset 41 Reset device to factory settings 41 Reset main alarm 40 Reset pre alarm 40 Revolution input configure 38 RS 232 13 21 Index RS 232 connect 21 RS 232 port configure 28 5 Safety information 3 Saving characteristic value cumulation 50 Scope of delivery 9 Screen display 37 Screw covers 14 Sensor connection cable 15 Sensor inputs configure 30 Sensor inputs connect 15 Sensor output configure 30 Sensor acceleration sensor at Input 1 8 15 Sensor ICP sensor 15 Sensor revolution sensor 16 18 Serial RS 232 28 Serial port RS 232 connect 21 Serial port configure 28 Set pre alarm limit 40 Setup 13 Software 5 Speed dependent frequency bands and alarm limits 48 Speed dependent frequency bands fixed alarm limits 48 Standard configuration factory se
18. reboot the device or reset the device to factory settings This manual operation will be described in the following 6 3 1 Display Manual operation is supported by the 4 line display The device status can also be read off on this display Contents of the display lines in the monitoring mode The following lines are shown in the display in the monitoring mode for example Whereby 1st line Number of selected monitoring configuration and last measured characteristic value 2nd line Current monitoring configuration and corresponding characteristic value type 3rd line empty 4th line Status display for each active sensor channel Display in monitoring mode Contents of the display lines when setting the device Manual operation of the device is menu oriented The following information can be found in the lines for your assistance 1st line Menu items which can be selected 2nd line Short help text 3rd line empty 4th line Status display for each active sensor channel Display to quit a sub menu Symbols of the status display 4th line Sensor OK and in measuring operation 0 Sensor AX Sensor error In the following example this means Sensor 1 is OK and is in measuring operation sensor 2 is OK and sensor 3 has an error 37 38 Example The individual menu items and the steps you have to take will be described in the following sections 6 3 2 Select a configuration A monitoring c
19. that in case of danger immediate shut down is possible 1 2 Hazard symbols and signal words Hazard symbols used Safety and hazard information is characterized by standardized specific hazard symbols If no specific symbol applies a general hazard symbol is used instead General hazard symbol DANGER Type and source of the danger are described here Measures to prevent the danger are explained here Specific hazard symbols DANGER ELECTRICAL SHOCK HAZARD This symbol represents the electrical shock hazard which can lead to personal injury including death or material damage Signal words used Signal words indicate the severity of danger given if the measures for reducing damage are not observed e Caution Slight material damage can occur e Warning Slight personal injury or severe material damage can occur e Danger Personal injury can occur In especially serious cases there is danger to life General 1 3 About this manual This manual describes the installation and use of the DTECT X1 s WiPros hardware and contains important information about the proper and safe use Please read these instructions carefully prior to the start up and keep them in a safe place Ensure that e these instructions are available to all the users e these instructions are included when the product is transferred to other users e any additions and changes provided by the manufacturer 53 are always included Additional information
20. the options of your device may differ according to customized specifications Input channels monitoring configurations and additional channels A DTECT X1 s device can save and automatically run a maximum of 16 monitoring configurations A maximum of 12 frequency bands for a freely selectable input channel can be monitored in each monitoring configuration Thereby a number of monitoring configurations can be defined for a single input channel A DTECT X1 s device has two additional channels Having at least one additional channel is a pre condition for speed adapted frequency bands or alarm limits The channels are also used for validation If both are used they can be linked by a logical AND operation 7 3 Monitoring modes and storage possibilities 7 3 1 Monitoring modes in the frequency domain Each monitoring configuration can handle one of a monitoring mode This and in the following section contains a summary of the modes Please note that your DTECT X1 s device may not support all monitoring modes because of its Yy device options Monitoring with broad band characteristic values ISO 10816 broad band RMS of vibration velocity broad band RMS broad band LaZy Monitoring with fixed frequency bands and fixed alarm limits e selective RMS shared characteristic value for all frequency bands e selective LdZ shared characteristic value for all frequency bands e selective RMS one characteristic value for each frequen
21. to J107 J1 J200 30 eee t e C gt m Ll Use These jumpers are used to set whether the sensor cable shield is connected to sensor signal orto PE The factory setting is shield connected to sensor signal J101 The sensor cable shield is connected to PE J101 This flat plug provides the connection for the PE signal The factory setting is for the flat plug notto be connected With this jumper you can set whether the relay for the main alarm and or pre alarm is configured as a normally open normally closed contact The factory setting is for relays 1 and 2 to be configured as a normally open contact Example e IRE The sensor cable shield is connected to sensor signal standard J100 Relay output 1 pre alarm and relay output 2 main alarm are configured as normally open contacts Configuration Jumper J100 to J107 Jumpers J100 to J107 are assigned to one of the eight sensor connections respectively These jumpers are used to set whether the sensor cable shield is connected to sensor signal or alternatively to PE The middle pin is always the sensor shield and the rectangular pin is sensor signal The jumper is connected to sensor signal at the factory gt Please observe that the directions of the jumper field above and below are oriented oppositely Please use the following table to determine the
22. 053 2 2 yes 698 3 2 yes 590 4 2 yes 512 5 2 yes 451 6 2 yes 404 7 2 yes 365 8 2 yes 333 9 2 yes 307 10 2 yes 284 11 2 yes 264 12 2 yes 24 The period for which the trend data is saved in the memory depends on the monitoring cycle time and the number of data saved per characteristic value set With shorter cycle times and a correspondingly faster storage sequence only a short period can be stored in the trend data memory However the user can extend this period with various storage modes Details can be found in this section Characteristic value cumulation The characteristic value cumulation joins characteristic value data which are transferred by DTECT X1 s to the Administrator software automatically to a total trend This allows you to analyse trend data over a longer period of time in the Administrator software despite the restricted memory space for characteristic value data in the DTECT X1 s To make sure that the total trend is recorded consistently you must configure the system in such a way that the data from DTECT X1 s are downloaded on time before the memory of the characteristic value on device is overrunning see Administrator manual Maintenance and repairing 8 Maintenance and repairing The DTECT X1 s system consists of electronic and electromechanical relay outputs components and with the exception of the fuse is therefore virtually maintenance free If a defect in the FAG DTECT X1 s FAG WiPro s system is asc
23. 2 plug for ethernet M12 plug for RS232 Ethernet crossover cable RJ45 on M12 plug 5 meter Internal bridging module for isolation amplifier 2 pieces Screw covers for M12 sockets 13 pieces The scope of delivery for the DTECT X1 s device does not include any fastening materials Optional accessories In connection with the FAG DTECT X1 s FAG WiPro s device FAG Industrial Services GmbH offers a wide range of optional accessories Please contact your customer adviser 53 10 Installation This section describes how to install the DTECT X1 s device at the installation site consult an electrotechnician or contact your customer adviser 53 at FAG Industrial Services N Before installation check to be sure the device has not sustained any damage In case of doubt GmbH 3 1 Installation place and required materials Installation place The DTECT X1 s device can be operated at ambient temperatures of from 20 C to 70 C gt e f isolation amplifiers are used please be aware that they only can be operated at ambient Yy temperatures of from 10 to 60 T f the device is exposed to intense high frequency radiation in the operating environment the measurement results can be influenced Installation type The DTECT X1 s device is designed for wall mounting or mounting directly on a machine As an option accessories for top hat rail installation can be ordered from FAG Industrial S
24. 3 20 Ethernet interface reboot 43 Ethernet interface set up 43 Ethernet port configure 28 Ethernet establish connection 20 F F1 F2 32 Factory settings reset device 41 Factory settings standard configuration 25 Fixed frequency bands and alarm limits 48 Frequency signals storage 49 Fuses replace 32 51 G Get data 46 ICP sensors 15 Inductive revolution sensor 16 Input 1 8 13 15 Input configure 30 Installation 10 12 Installation place installation kind 10 Isolation amplifier module configure 32 Isolation amplifier module install 32 Isolation amplifier module Master Board 27 29 J1 31 J100 J107 31 J1700 28 J200 31 J4and J1 32 J6 32 Jumper settings 25 LEDs 35 M Main alarm 35 Main alarm limit configure 39 Main alarm reset 40 Mains power connection 22 23 Maintenance 51 Manual operating 37 Manufacturer 53 Master Board 27 Master Board bridging module 32 Measured data and characteristic values transfer 46 Menue structure 39 Messages display 42 Module overview 25 Monitoring configuration 35 47 Monitoring configuration monitoring mode 48 Monitoring configuration reset main alarm 40 Monitoring configuration reset pre alarm 40 Monitoring configuration set pre alarm limit 40 Monitoring mode frequency range 48 Monitoring mode time domain 48 Multicast 43 N Net Utility 43 Network interface configure 43 Network module configure 27 Network
25. 4 V variant Pin Meaning not connected not connected not connected 24V 0 V GND not connected Annotation c Please connect for voltage surge protection 230 V variant Pin Meaning not connected L 115 230 V AC N 115 230 V AC not connected not connected not connected PE Annotation oc A C rn Druckschraube pressing screw Franz Binder Set up 4 6 Mains power connection On the bottom of the DTECT X1 s device the socket for connecting electrical power can be found Safety information DANGER Contact with dangerous voltages can be life threatening A DIECT X1s may only be prepared for use by persons with proven qualifications in accordance with the relevant rules and regulations e Be certain that all components of the DTECT X1 s device are voltage free at all pins when performing work Actuate the main switch or emergency switch or unplug the plug in connection to the device and secure the system so that it cannot be switched on again e f no plug in connection to the DTECT X1 s device is used it must be possible to turn off the device via an assigned externally installed means of isolation e g a main switch The means of isolation must meet the standards IEC 60947 1 and IEC 60947 3 and must isolate all current carrying conductors e Ihe means of isolation must be firmly mounted in a freely accessible place at a distance of 1 to 1 5 met
26. CT X1 s device The standard baud rate is 9600 bps and can also be changed in the Net Utility software Relays The relays for the main alarm and pre alarm are configured as normally open contacts They can be configured as normally closed contacts in the Administrator software as well as using jumper settings 5 2 DIP switch and jumper settings Certain options can only be set using DIP switches or jumpers located inside the device The following settings can be made on the individual PC boards Master Board e Set the communication interface e Configure the network module e Set up isolation amplifier Connection Board e Configure sensor inputs e Configure switching output Supply Board e Change fuses 25 26 Module overview Supply Board Power Connector O J1 J2 Master Board Multiplexer Board Mux Connect Board 11702 RS 232 J2 Connect Mux Boar d J4 J5 Connect Master Boar d Connection Board ETH In the DTECT X1 s device the individual modules are connected to each other using ribbon cable The cables and plugs have a color designation that corresponds to the color of the respective socket on the PC boards boards so that they can be more easily distinguished Supply Board J1 Master Board J1901 gray plugs and sockets e Master Board J1902 Connection Board J4 blue plugs and sockets e Multiplexer Board J2 Connection Board J5 black plugs and sockets Fur
27. Ch1 Select these items with the AN or key Press the ENTER key in the menu item Exit menu to return to the main menu with previously selected configuration 39 40 d Always select this item if you wish to quit the menu without taking any action The previously triggered alarms are reset with the lt key in the menu items Pre alarm off and Main alarm off The configuration selected in the main menu is then reset The limit of the pre alarm can be set as a percentage of the main alarm limit in the menu item Alarm limits Set levels in 5 steps between 5 95 with the 4 or key The new pre alarm limit is saved with the ENTER key and you will be returned to the main menu The following sections explain those actions which can be carried out when a menu item is selected 6 3 5 Reset a pre alarm If a pre alarm is triggered for a configuration in the measuring mode the yellow LED on the front of the DTECT X1 s device comes on To reset the pre alarm e first find the configuration which has triggered the pre alarm Select the configuration 38 with the or key see Select a configuration 38 this being marked by V in the first line of the display e Press the ENTER key to enter the sub menu e Select the Pre alarm off menu item with the 4 or and e confirm this menu item with the ENTER key Display to reset a pre alarm limit The pre alarm will be deleted and you will be returned to the selected co
28. Main alarm Annotation Factory setting Normally open Factory setting Normally open switching operations FAG DTECT X1 s FAG WiPro s device may be used for safety critical tasks or e The analog outputs deliver max 20 mA at 24 V max e The relay output is factory configured as a normally open contact It can also be configured as a normally closed contact see Connection Board gt J200 30 4 3 Establish ethernet connection Ethernet 4 Pin M12 Male Ethernet Connector 019 Plug view solder side Pin Meaning 1 2 3 TD 4 RD ca 61 PHOENIX CONTACT Annotation Set up 4 4 Establish serial interface connection RS 232 8 Pin M12 System plug in connector Standard 60 ni 5 4 6 i i Q e qu 3 7 aos PHOENIX CONTACT Plug view solder side When using a serial cable Pin Meaning DB9 socket female CTS 8 RTS TxD RxD Earth not connected Ul NN not connected Pc A N ke not connected When using a null modem cable Pin Meaning DB9 plug male RTS 1 CTS RxD TxD Earth not connected WM CO not connected Pc RR N Hm not connected 21 22 4 5 Connect power plug Gewindeh lse Buchseneinsatz mit Gewindering female insert with coupling ring Klemmkorb Dichtring pinch ring seal Plug view solder side 2
29. a COMMON ANON ie 38 0 99 COMMONS FEV ONE OR MADRE ae ______________ 38 SOR MEM ION RUM er 39 695 Reset APA 40 6 3 6 40 ET SN 40 5 9 0 REBOL FESCUE device ANN 41 D 9 9 Formet 42 64 Configure network Interlace auga skannet 43 5 5 lalla An 46 mess 47 SL IPM LET MID MI MD I DUMP ie dii E 47 LO MEE ON E 48 7 3 Monitoring modes and storage possibilities uas une 48 7 3 1 Monitoring modes in the frequency i 48 7 9 2 JMonitorng in the me 48 133 Slorage possibilities D T il Le ia een 49 8 Maintenance and 51 9 Taking out of service esi 52 onjrieP 53 VAN TIN 54 NA iaia 56 General General 1 1 Safety information The DTECT X1 s WiPro s hardware is manufactured in accordance with the approved standards and guidelines see Declaration of Conformity in the appendix and is safe for operation Nevertheless the device may pose certain unpreventable residual risks to users and third parties or objects Therefore it is esse
30. age Replacing battery On the Master Board 27 is a battery that powers the real time clock and the RAM memory with power This battery is firmly soldered and may only be exchanged by qualified personnel of FAG Industrial Services GmbH Cleaning If necessary you can make an external cleaning of the device Disconnect the device from the power voltage Clean the device with a soft lint free cloth CAUTION Damage to the device can result from improper handling A Do not use any chemical solvents such as alcohol acetone cellulose thinner or the like These solvents can dissolve the labelling or damage the housing 51 52 Taking out of service and disposal Taking out of service If danger free operation of the DTECT X1 s device is no longer possible the device must be taken out of service and secured against unintentional operation Danger free operation is no longer possible if the device e evidences visible damage e no longer functions e was stored under damage inducing conditions was subject to severe transport stresses Disposal Neither the DTECT X1 s device nor the associated components may be disposed of via domestic waste as they contain electronic components and accumulators that must be disposed of in the proper manner Please return them to us so that we can ensure disposal in keeping with legal and environmental requirements Returning used devices is an important contribution to environmental protectio
31. bled the password protection in the device settings of the FAG Configuration y Manager you will be asked for a user password on each modification Initial configuration Set up ethernet interface to the local network To set up the network interface the DTECT X1 s device must be located on the local network Furthermore o you need the MAC address of the device e g 00 40 9D 39 9B B1 Which can be found on the DTECT X1 s case o make sure that the device is switched on and that it is connected to the ethernet network The Ethernet LED is on if the communication interface is activated on the Master Board 28 Start the software Net Utility A wizard assists you in setting up the network interface e Click on Start gt Programs gt FAG gt Administrator gt Tools gt Net Utility The overview displays all devices that were found on the local network If the DTECT X1 s device can not obtain an IP address from a DHCP server it automatically gets an IP in range of 169 254 x x If you have switched on the DTECT X1 s device just recently it is shown after the device start up process is complete Press Refresh to search for devices again Clear empties the list Network Configuration Utility x Select Peer Device ver 1 0 872 0 Locate sour device the network The Product is named as Digi Connect Please look to the relevate MAC address From the list below select the device you would like to configure Identify pour de
32. configuration menu e Using the keys or W select AddCh1 Options in the menu e Change the setting there from Analog input to Digital input Operation e Set the number of pulses revolution max 5000 e Select the measuring range rotational speed After the number of pulses revolution has been entered the measuring range and the maximum rotational speed will be shown on the display The following limitations for the maximum rotational speed arise due to the maximum pulse frequency of 30 kHz Number of Max adjustable rotational speed U min Max adjustable rotational speed Hz pulses 5000 360 6 3000 600 10 1200 1500 25 600 3000 50 300 6000 100 150 12000 200 e Select the maximum measurable rotational speed range The displayed sensitivity must be set in the device configuration of the Administrator software and must be transferred to the device see Administrator manual If the maximum rotational speed is exceeded by the system the max rotational speed that can be set will be stored the DTECT X1 s device 6 3 4 Menue structure The first menu contains the numbers of the monitoring configurations They are selected in the manner described in Select a configuration 38 You can enter the first sub menu if defined from each of these configurations with the ENTER key where you will find the menu items e Exit menu e Pre alarm off e Main alarm off e Alarm limits e Settings Add
33. cover is firmly connected to the housing by a hinge located on the inside To close the DTECT X1 s housing proceed in the reverse order Configuration 5 1 Standard configuration Upon initial delivery of the DTECT X1 s device a standard configuration is pre installed If the device is reset to the factory defaults the standard configuration will be reactivated Sensor inputs The inputs are set as voltage inputs DC for safety reasons If you use ICP these can be changed in the Administrator software see Administrator manual Current outputs The standard configuration for the outputs is as a 4 20 mA interface This can be changed in the Administrator software to 0 20 mA Configuration The device is equipped with a standard configuration with which a measurement of the first sensor channel can be performed A characteristic value for the frequency range of 0 1000 Hz is derived from this measurement and is shown on the display Comunication The device is delivered with ethernet communication as the default setting The internal COM server automatically attempts to get an IP address from the DHCP server If an address is obtained the COM server automatically sets itself to an IP address in the range of 169 254 x x the last two places are random Communication can be set to serial RS 232 using a switch see Master Board RS232 ETH 28 A The switch setting is displayed by the LEDs serial or ethernet Yy on the front of the DTE
34. cy band e selective LdZ one characteristic value for each frequency band Monitoring with speed dependent frequency bands and fixed alarm limits e selective RMS shared characteristic value for all frequency bands e selective 84 shared characteristic value for all frequency bands e selective RMS one characteristic value for each frequency band e selective LdZ one characteristic value for each frequency band Monitoring with speed dependent frequency bands and alarm limits e selective RMS shared characteristic value for all frequency bands e selective LdZ shared characteristic value for all frequency bands selective RMS one characteristic value for each frequency band e selective LdZ one characteristic value for each frequency band 7 3 2 Monitoring in the time domain Monitoring in the time domain is by means of characteristic values calculated from time signal Characteristic values e RMS value e Peak Layout and function e Vibration amplitude Peak to Peak e DC level e Crest factor 7 3 3 Storage possibillities Storing the time and frequency signals The DTECT X1 s device saves the last measured time signal and corresponding frequency spectrum for every monitoring configuration during monitoring in the frequency domain This means a maximum of 16 time and frequency signals for 16 monitoring configurations Only time signals are saved on the other hand during monitoring in the time domain However an FFT ca
35. ed in the overview of the software Net Utility e Select the DTECT X1 s device and click Next The relevant connection parameters are set automatically e Click again on Next The software Net Utility establishes a connection to the device and reads the network settings Now you can change the settings as described in the section Further settings 45 45 46 The device is not in the local network If your device is outside the local network the software Net Utility can not find the device and the overview remains empty e Please wait until the search for devices is completed with No devices found and click Next e Select Use the following IP settings and enter the IP address of the DTECT X1 s device e Click on Search The connection to the device is established and the network settings are read Now you can change the settings as described in the section Further settings 45 6 5 Computer controlled operation Create and transfer a device configuration The information on monitoring a sensor signal can be found in the monitoring configurations The limit frequency of the low pass filter centre frequency and band width of the frequency bands type of characteristic value and limits for pre and main alarm are required to define a monitoring configuration A DTECT X1 s device can process a maximum of 16 monitoring configurations depending on the design Together with the global settings of the DTECT X1 s these then represen
36. ers from the device so that in case of danger immediate shut down is possible CAUTION Damage to the DTECT X1 s hardware can be caused by an unsuitable power supply A e Only use a power supply that corresponds to the specifications in the Technical Data 7 as well as to the applicable legal regulations for components such as these e De certain to observe the data regarding power supply voltage provided on the type plate of the DTECT X1 s device e Ensure the correct polarity when connecting the device Incorrect polarity may damage the hardware Connecting the device to the mains power line e Check to be certain that the voltage and frequency of the power line correspond to the values stated on the type plate of the DTECT X1 s device Make the power line cord using the power plug provided see Connecting the Power Plug 22 e Plug the power plug into the power socket When the device is set up 13 e connect it to the mains power line The DTECT X1 s device will start automatically 23 24 Configuration In this section you will find out more about e the standard configuration of the DTECT X1 s device the settings for DIP switches and jumpers and e how to set up isolation amplifiers Safety information All work on the PC boards may only be performed by qualified personnel observing the following precautions DANGER Contact with dangerous voltages can be life threatening e DIECT X1s may only be prepa
37. ers the monitoring mode The manufacturer s standard device configuration will be loaded during initial operation The DTECT X1 s then enters its measuring mode Should you require a different device configuration for your monitoring task as is usually the case the standard configuration has to be modified Make the necessary changes with the Configuration Manager of the Administrator software and then transfer the modified configuration to the X1 s device see Computer controlled operation 46 Restarting Proceed in exactly the same way as for initial operation when restarting The difference here is that all configuration data that you have loaded into the device will be loaded from the internal memory Thus a re configuration is not necessary Similarly the characteristic values will be saved in the trend memory from the point at which the device was switched off Operation 6 3 Manual operating The DTECT X1 s device is always in the measuring i e monitoring mode The measuring mode is only interrupted if settings are changed or data exchanged with an external computer 6 To configure the device it must be in the measuring operation That is the case if the green LED OK is on see Operating controls 35 The keys on the front of the device 35 can be used to set the pre alarm limit for the monitoring configuration e reset the pre alarm of a monitoring configuration e reset the main alarm of a monitoring configuration e
38. ertained please contact your customer adviser 53 DANGER Contact with dangerous voltages can be life threatening e DTECT X1s may only be prepared for use by persons with proven qualifications in accordance with the relevant rules and regulations e Be certain that all components of the DTECT X1 s device are voltage free at all pins when performing work Actuate the main switch or emergency switch or unplug the plug in connection to the device and secure the system so that it cannot be switched on again e If no plug in connection to the DTECT X1 s device is used it must be possible to turn off the device via an assigned externally installed means of isolation e g a main switch The means of isolation must meet the standards IEC 60947 1 and IEC 60947 3 and must isolate all current carrying conductors e Ihe means of isolation must be firmly mounted in a freely accessible place at a distance of 1 to 1 5 meters from the device so that in case of danger immediate shut down is possible Replacing fuses The device is secured with two fuses These are on the Supply Board 32 the DTECT X1 s device Disconnect the device from the power voltage Open the device housing 24 Remove on the Supply Board the protective cap over the defective fuse Replace the protective fuce by fuses with similiar values see also Supply Board 32 Close the protective cap again Close the device housing and connect the device with the power volt
39. ervices GmbH Please contact your customer adviser 53 Material For the installation of the FAG DTECT X1 s device the following materials are required e Attachment material dependent on the mounting surface e 4 mounting screws Internal hexagon cylinder head screw M5x25 mm head diameter max 8 mm e Measuring tape e Philips screwdriver PH2 e Slot screwdriver 3 5mm e Multimeter e Side cutting pliers Wire strippers e Cable cutter e Wire end ferrule pliers e Wire end ferrules 3 2 Dimensions Device dimensions 150 mm 90 mm 260 mm 150 mm 167 mm Installation 11 12 Drilling dimensions 25 0 mm 8 50 mm gt 242 0 mm Omm lt gt 100 0 mm 10mm 3 3 3 Install device The DTECT X1 s device can be mounted to a wall or directly to a machine housing scope of delivery for the DTECT X1 s device does include any fastening materials Yy Please select them depending on the underground e The housing of the DTECT X1 s musst not be opened for the installation Install device Provide 4 drillings with the delivered template or the specified drilling dimensions 12 e Draw off the two cover plates of the DTECT X1 s device forwards e Mount the device with 4 assembly screws and e clip on the two cover plats again Set up Set up This section contains a description of how to e connect the various sensors e connect the switching output e
40. ettings enter the IP address subnet mask and gateway and e press Search to test the connection to the device e Click Next and confirm the query Write modified network configuration with OK The settings will be transferred and the DTECT X1 s device is restarted Then you return to the overview with all devices e Select the device again and click Next The settings for the IP address subnet mask and gateway are displayed e Click Next The software Net Utility verifies the connection between the COM server and the Master Unit in the DTECT X1 s device If the connection is established successfully you can adjust further settings in the next step 3 If the connection is not established the Net Utility software tries to adjust the baud rate of both Yy modules Even if this fails the message All baudrates scanned but no master unit answered is shown Then proceed as follows Reset the DTECT X1 s device to factory settings 41 and reboot the network module 28 All settings are reset to factory settings 44 Operation Further settings Finally you can adjust the transmission speed the network address and communication settings to the FAG Remote Server Network Configuration Utility x Configure internal Serial Settings ver 1 0 872 0 Configure the port settings of the internal device Select the internal serial port communication settings for your device Baud Rate Master unit not connected IP nat changed
41. he master board AddCh1 and AddCh2 E Isolation amplifier modules can be purchased as an optional accessory from FAG Industrial Services GmbH Please contact your customer adviser 531 Configuring and installing insolation modules Disconnect the DTECT X1 s device from the power supply at all pins e Open the DTECT X1 s device see Configuration 24 e Configure the isolation amplifier as described in the following e On the master board remove the bridging module from the slot AddCh1 2 e Insert the insolation amplifier module into slot AddCh1 2 CAUTION Damage to the electronic components can result from improper handling A e Do not use the isolation amplifier for galvanic isolation from the network Name J4 and J1 J6 Jumper J4 and Iin Uin Iin Uin J4 ON 3 z gt 5 3 gt 3 lt WOVZNG yYWOZ 70 1431IND MI OLF OG APZ SS989v000 2 09 01 01 bunesado papajas Jadunr ap MMM A0L 940 1 5 tife Sero OUT 76 2 3 Lite Zero OUT Use Enables the input of the isolation amplifier as a voltage or current input The jumper is setto lin atthe factory Iin Uim Iim Uin Enabled a current input lin default OR Iin Uin Iin Uin Enabled as voltage input Uin OG 0 Sets the current range for the inputto 0 20 mA or 4 20 mA
42. ignal pin 3 and the cable shield to the shield pin 2 Sensors with a coaxial cable e Connect the central wire to sensor signal pin 4 and the shield to sensor signal pin 3 4 1 1 Sensor inputs For connecting sensors with MIL plugs pre assembled connecting cables of various lengths can be purchased from FAG Industrial Services GmbH Please contact your customer adviser 53 Acceleration input at Input 1 to 8 Accelerometer Input 1 8 44 MIL to M12 cable Input 1 to 8 4 pin M12 System Plug in Connector Standard 020 PHOENIX CONTACT Plug view solder side Pin Meaning Annotation 1 not connected 2 Shield 3 Sensor signal 4 Sensor signal 15 e Please observe that on the connection board the default configuration is for the shield to be connected to sensor signal via the jumpers e A cable length of at most 50 meters of shielded twisted pair cable is recommended for the sensor inputs f ICP sensors are used the sensor inputs in the Administrator software must be set to ICP supply see Administrator manual 4 1 2 Digital revolution sensor converter must be correspondingly configured for this purpose see Configure revolution input E Inductive or optical sensors can only be connected to additional channel 1 The internal 383 Inductive Sensor at Additional Channel 1 AddCh 1 M12 cable Inductive sensor Optical Sensor at Addit
43. ional Channel 1 Addch 1 M12 cable Reflector fol Optical sensor 16 Set up Digital Signal at Additional Channel 1 AS AddCh 1 2 M12 cable 0 V up to max 24 V j Lower switching threshold 0 1 5 V upper switching threshold 2 5 24 V AddCh 1 4 Pin M12 System plug in Connector Standard PHOENIX CONTACT Plug view solder side Pin Meaning Annotation 1 24 V output Power supply max 200 mA 2 24 V output Power supply internal connected with pin 3 CAUTION Damage to the electronic components possible Pin 2 must be open if you do not use the FAG standard sensor see article list as an optical revolution sensor 3 Sensor signal Digital revolution input sensor signal 4 Sensor signal Digital revolution input sensor signal e Only use standard sensors with PNP wiring on additional channel 1 e We recommend the FAG standard sensor see article list as an optical revolution sensor Please contact your customer adviser 53 17 4 1 3 Analog revolution sensor Analog signal at Additional Channel 1 or 2 Analog signal AddCh 1 2 M12 cable 0 10 V 4 20 mA N 0 20 mA Important For DTECT X1s an isolation amplifier is required AddCh 2 4 Pin M12 System Plug in Connector Standard gt PHOENIX CONTACT Plug view solder side Pin Meaning Annotation 1 24 V output optional power su
44. just the position and width of the highest frequency band Config Error An error has occurred in the monitoring configuration data Solution Perform a system reset 4t Interrupted A measurement with a monitoring configuration has been interrupted due to changes in settings or data transfer Error in GConf Error in device configuration Solution Perform a system reset 4t Sensor Error The sensor cable is not connected interrupted or short circuited If the cable is ok the sensor is defective Solution Check cable change sensor if necessary No Trigger The monitoring configuration could not perform validation Solution If the error does not go away check the additional signals validation conditions and configuration setting Overload Overload on a sensor input amplifier e g with big fluctuation of vibration signals Solution If the error does not go away select a suitable fixed amplification factor in place of the automatic amplifier setting A further possibility is to deactivate the automatic overload control Speed Err The level of the signal used for validation changes faster than the maximum value defined in the configuration during measurement Solution If the error does not go away check settings in the monitoring configuration No Windows The upper frequency of the highest frequency band is greater than the low pass cut off frequency Solution If the error does not go away adjust the position and width of the highest frequency band
45. n 10 Contact Manufacturer FAG Industrial Services GmbH Kaiserstra e 100 52134 Herzogenrath Germany Tel 49 0 2407 9149 66 Fax 49 0 2407 9149 59 Support 49 0 2407 9149 99 Internet www schaeffler com services Contact industrial services schaeffler com Please send postal mail directly to FAG Industrial Services GmbH Subsidiary of Schaeffler Technologies GmbH amp Co KG PO box 1260 97419 Schweinfurt Germany Georg Sch fer Stra e 30 97421 Schweinfurt Germany Support Tel 49 0 2407 9149 99 E mail support is schaeffler com Contact 53 11 Appendix 54 Declaration of conformity The manufacturer FAG Industrial Services GmbH Kaiserstra e 100 D 52134 Herzogenrath declares that the product FAG DTECT X1 s WiPro s Digital condition monitoring product meets the requirements which have been set by the Electromagnetic Compatibility Directive 2004 108 EG if the product is installed properly according to the installation guidelines listed in the manual For assessment of the product regarding to the electromagnetic compatibility the following standards were used EN 55011 2007 A2 2007 EN 61000 3 2 2006 EN 61000 3 3 1995 A1 2001 A2 2005 EN 61326 1 2006 For assessment of the product regarding to the electrical safety 2006 95 EG the following standards were used EN 61010 1 2001 Corrigendum 1 2002 Measuring device identifier CE Herzogenrath 06 07
46. n be calculated from the stored time signals in the Administrator for a more detailed analysis You can configure so that after a main alarm has been triggered the corresponding monitoring configuration is no longer run This saves the data which has triggered the alarm until the alarm is reset so that they are not overwritten by further measurements These are referred to as alarm measurements The other monitoring configurations are not affected by the alarm message and are processed cyclically Once the alarm has been reset the corresponding monitoring configurations are once again integrated into the cycle If the DTECT X1 s device has been configured so that measurements continue in the event of a main alarm the last FFT which has triggered an alarm is stored as an alarm FFT It remains stored even if the alarm conditions are no longer given and will only then be overwritten at a new alarm Saving characteristic values The DTECT X1 s determines the configured characteristic values from the time or frequency signals for each monitoring configuration and saves these in the configuration s own loop memory If additional channels or validators have been activated in a monitoring configuration the corresponding channels are also saved with the characteristic values The measuring time can also be saved for each characteristic value The size of the memory available for the characteristic value is fixed This means that a different number of characteristic
47. network For the integration into a superordinate system various inputs are available which can be used to record additional signals and validate measurements These signals can be used as management parameters for a dependent signal analysis e g to trigger measurement tasks controlled by time or event Using the DTECT X1 s WiPro s system a wide range of applications can be covered Several DTECT X1 s WiPro s systems can be combined in a single network They are administrated centrally on a PC regardless of the number of devices using the Administrator software FAG Industrial Services GmbH offers you data acquisition optimized for your needs using DTECT X1 s WiPro s Based on the extensive machinery knowledge of FAG Industrial Services GmbH the devices differ only in terms of internal hardware and filter settings Therefore in the following operation will be described based on the DTECT X1 s device 2 1 Intended use FAG DTECT X1 s systems are exclusively intended for e recording and analyzing oscillation measurement signals evaluating the signals received by the input modules DTECT X1 s systems must only be operated within the limits specified in the Technical data 7 to the extent provided the limits of use of the individual components must always be taken into consideration too Measured value analyses and changes of the settings may only be conducted with the supplied Administrator software or to the extent pos
48. nfiguration in the main menu 6 3 6 Reset a main alarm If a main alarm is triggered for a configuration in the measuring mode the red LED on the front of the X1 s device The corresponding configuration will be skipped in subsequent measurements at the default configuration The main alarm has to be reset before the configuration can be restored to the measuring cycle Proceed as follows e Find the configuration 38 which has triggered the main alarm with the or key see Select a configuration 38 The configuration is marked by the letter H in the first line of the display e Press the ENTER key to enter the sub menu and select the Main alarm off menu item with A or key e Confirm this menu item with the ENTER key Display to reset the main alarm limit The main alarm will then be deleted and you will be returned to the selected configuration in the main menu 6 3 7 Set a pre alarm limit You can only set the limits for the pre alarm of the first frequency band or characteristic value via the control panel of the DTECT X1 s device 5 step values between 5 and 95 of the main alarm limit are possible You can only define the main alarm limit itself with the Configuration Manager of the Administrator software on the external control computer Operation The pre alarm limits for further frequency bands can only be changed with the Configuration Manager of the Administrator software on the PC Proceed as follows t
49. nsation element If the pressure compensation element is missing or is damaged condensation water can enter the DTECT X1 s housing e When choosing the cable material and when making power supply connections the relevant regulations for high voltage equipment with rated voltages of up to 1000 V must be observed Overview of connections On the bottom of the DTECT X1 s device plug in sockets can be found for connecting electrical power the various input and output signals and the pressure compensation element Power connector Input 1 Input 2 Input 3 Input 4 Ethernet RS 232 AN ee ee N eo UJ ek adr 087 ee ee o ee ww 209 Input 5 Input 6 Input 7 Input 8 AddCh 1 AddCh 2 Output T T t D SE Pressure compensation element 13 14 m ment teme te ME Powe Cover all unused M12 plug in sockets with the screw covers provided The preservation of the protection class can only be ensured in this manner e g analog signal 0 10 V Power 24 V or 115 230 V device dependent Set up 4 1 Connecting sensors The following sensors can be connected to the DTECT X1 s device Sensors with a twisted pair cable e Connect the wires to the contacts for sensor signal pin 4 and sensor signal pin 3 Sensors with a shielded twisted pair cable e Connect the wires to the contacts for sensor signal pin 4 and sensor s
50. ntial that all safety information contained in this manual is complied with Moreover the universal safety and accident prevention regulations must be considered Non compliance can endanger the health and life of persons or cause material damage The safety information in this manual are valid in the Federal Republic of Germany In other countries the relevant national rules This manual distinguishes between e general security information which applies to the complete manual and is described in this chapter and special security information which can be found at the beginning of the corresponding chapter or next to the individual steps Please note the FAG DTECT X1 s FAG WiPro s device does not fall under the Machinery Directive 2006 42 EC General safety information DTECT X1 s WiPro s is designed to be integrated in a plant as system for analyzing and monitoring oscillations The installation into the plant the connection of the system to the components of the plant and the operation of the system within the plant must only be performed with the observation of the specifications contained in this manual see Technical data 7 The plant operator is responsible for the proper installation and the safe operation of the complete plant Depending on the model it is possible to switch plant components via relay outputs and to pass characteristic values or alarms to superordinated control systems via current outputs in additi
51. o define the pre alarm limit e Select the configuration in which you wish to change the pre alarm limits with the A or key e Open the sub menu with the ENTER key and select the Alarm limits menu item with the or key Display showing the sub menu item to set the pre alarm limits e Use the ENTER key to enter the list of values for the pre alarm limits The first line in the display shows the selected value Display to set the pre alarm limits e Select the desired value with the A or key e Confirm this with the ENTER key You will then be returned to the initially selected monitoring configuration in the main menu 6 3 8 Reboot reset device Reboot device Reboot If necessary you can reboot the device as follows e Press the Reboot key e and keep it pressed for 5 seconds The device reboots as described in the chapter Start of operation 36 When you press the Reboot key during operation the data of the current measurement will not be y saved Reset device to factory settings System reset device will be deleted If needed transfer these to the control computer BEFORE resetting see e Ifthe DTECT X1 s device is reset to the factory defaults all data and configurations stored in the Aaministrator manual A saved configuration can later be transferred to the device e The device comes with a pre set start up state consisting of a configuration by FAG Industrial Services GmbH This defa
52. ocontroller of the DTECT X1 s device only supports one communication channel The internal interface of the microcontroller is a serial port to the outside that can be switched internal to the network interface That is why the SW 1600 switch is used to enable either the internal support of the serial RS232 port SER or alternatively of the ETH network port ETH The current setting is displayed by the LEDs serial or ethernet on the front of the device The factory setting is ETH ethernet e 06 232 u Controller Ethernet e e 1 a Switch SW601 Using switch SW601 the supply of power from the battery for the real time clock and the RAM can be enabled In addition to the date and the time of day the communication channel baud rate is stored in the real time clock The configurations for the device the monitoring and the modem are stored in the RAM memory The factory setting for the switch is ON If you turn the battery off all data and configurations in the device are lost e Only turn the battery off if you want to take the device out of service for a longer period of time Afterward perform a System Reset 41 and reset the time of day see Administrator manual This must be done to ensure that the device functions correctly Jumper J1700 only for service purposes In the event of communications problems jumper J1700 spacing 2 54 mm can be used to restart the network module COM server
53. on to the registration of measured values For this purpose the limits of use of the connected plant components need to be taken into account in addition to the DTECT X1 s WiPro s specifications This is the sole responsibility of the plant operator The FAG DTECT X1 s FAG WiPro s device may not be used for safety critical tasks Yy switching operations Operating staff DTECT X1 s WiPro s systems must only be installed operated and maintained by authorized electrotechnicians who have been trained in accordance with the relevant provisions DANGER Contact with dangerous voltages can be life threatening e DTECT X1s may only be prepared for use by persons with proven qualifications in accordance with the relevant rules and regulations e Be certain that all components of the DTECT X1 s device are voltage free at all pins when performing work Actuate the main switch or emergency switch or unplug the plug in connection to the device and secure the system so that it cannot be switched on again e If no plug in connection to the DTECT X1 s device is used it must be possible to turn off the device via an assigned externally installed means of isolation e g a main switch The means of isolation must meet the standards IEC 60947 1 and IEC 60947 3 and must isolate all current carrying conductors e Ihe means of isolation must be firmly mounted in a freely accessible place at a distance of 1 to 1 5 meters from the device so
54. onfiguration has to be selected for example so that its characteristic value is shown in the display and to be able to carry out settings for this configuration The first monitoring configuration is always selected after the device is switched on Select a different configuration by e pressing the or V key This will scroll up or down through the configurations successively e Press the ENTER key to select a configuration The following appears in the display Display to select a configuration The 1st line shows the number of the selected configuration with the characteristic value type The standard monitoring mode display re appears shortly after selection 6 3 3 Configure revolution input The auxiliary channel 1 AddCh 1 on the DTECT X1 s device can be configured as a rotational speed input Please observe that for the rotational speed input pulses up to max 24 V can be processed The maximum number of pulses per revolution is 5000 The switching threshold for a pulse to be recognized is 2 V 0 5 V hysteresis Maximum rotational speeds of 60 to 12000 rpm can be configured The maximum pulse frequency which can be processed by the device is 30 kHz The actual pulse frequency is derived from the maximum rotational speed and the number of pulses per revolution Configuration is performed on the DTECT X1 s device using the function keys If the device is measuring first press the key Enter to go into the
55. or one of the defined characteristic values is exceeded 2 switching outputs Relays normally closed or normally open jumper 30V 2A for main alarm and pre alarm 2 analog outputs 4 20 mA a characteristic value can be assigned to each Optional 0 20 mA adjustable by Administrator software LCD display alphanumeric 4 lines with 20 characters each LED signal light red yellow green for main alarm pre alarm and no alarm as well as for ethernet and serial Five located on the front panel for setting the display during operation as well as alarm reset and reboot of the device Ports Temperature range Instrument voltage category Voltage surge resistance Max allowed potential to earth Measuring range Battery Landline radio modem or ethernet for a network internet or RS232 for connecting a computer Working range 20 C to 70 C when using isolation amplifiers 10 C to 60 C 1 Forthe sensor inputs 15 V Forthe additional channels 25 V 50 V For sensor channels 10 V For analog additional channels 10 V For digital additional channels 0 24 V Type lithium Battery size 1 2 AA rated voltage 3 6 V capacity 1 2 Ah soldered connection Subject technical modifications Product description 2 4 Scope of delivery Scope of delivery FAG DTECT X1 s FAG WiPro s device User manual FAG DTECT X1 FAG WiPro s Administrator software with user manual on CD ROM Power plug M1
56. or to reset the module to the factory defaults The default setting of the jumper is open or not present e The network module may only be restarted or reset to the factory defaults by qualified personnel with electrotechnical training e The module can also be rebooted via the Net Utility software Configuration Restarting the network module e Open the DTECT X1 s device see Configuration 24 e With the DTECT X1 s device switched on install jumper J1700 on the master board for a few seconds and e then remove it again The network module will be restarted Resetting the network module to the factory defaults e Switch the DTECT X1 s device off e Install jumper J1700 on the master board and e switch the DTECT X1 s device on again After 15 seconds the green LED on the LAN module at the RJ45 socket will blink or the yellow LED on the WLAN module will blink in a 1 5 1 sequence e With the device switched on remove jumper J1700 The network module is now reset to the Factory Defaults 25 Plug in positions AddCh1 and AddCh2 AddCh1 and AddCh2 are each equipped with a bridging module as the default Alternatively an isolation amplifier can be installed to provide galvanic isolation and conversion of 0 4 20 mA and 0 10 V signals Isolation amplifier modules can be purchased as an optional accessory from FAG Industrial y Services GmbH Please contact your customer adviser 53 29 5 2 2 Connection Board Name J100
57. pply max 200 mA 2 24 V output optional power supply internal connected with pin 3 3 Sensor signal Analog revolution input S ensor signal 4 Sensor signal Analog revolution input Sensor signal e Isolate all incoming signals galvanically If that is not possible use an isolation amplifier Isolation amplifier modules can be purchased as an optional accessory from FAG Industrial Services GmbH Please contact your customer adviser 53 Set the isolation amplifier according to the requirements of the input signal 18 Set up 4 2 Connect switching output Switching output as Relay output or Analog output Switching output Relais output 1 Relais outputs can be configured as break contact Current output 1 Current output 2 OUTPUT 8 Pin M12 System Plug in Connector Standard CAUTION Damage to the electronic components as a result of improper handling e The maximum power consumption of the devices connected to the relays may not exceed 30 V and 2 A No external power source may be connected to the analog outputs 60 si 5 4 6 i 9 3 7 E PHOENIX CONTACT Plug view solder side 19 20 Pin Meaning Relay 1 contact 1 VA Relay 1 contact 2 VA Relay 2 contact 1 HA Relay 2 contact 2 HA Analog 1 output Analog 1 output Analog 2 output 4 8 Analog 2 output DD Pre alarm
58. red use by persons with proven qualifications in accordance with the relevant rules and regulations e Be certain that all components of the DTECT X1 s device are voltage free at all pins when performing work Actuate the main switch or emergency switch or unplug the plug in connection to the device and secure the system so that it cannot be switched on again e f no plug in connection to the DTECT X1 s device is used it must be possible to turn off the device via an assigned externally installed means of isolation e g a main switch The means of isolation must meet the standards IEC 60947 1 and IEC 60947 3 and must isolate all current carrying conductors e he means of isolation must be firmly mounted in a freely accessible place at a distance of 1 to 1 5 meters from the device so that in case of danger immediate shut down is possible CAUTION Damage to the DTECT X1 s hardware can be caused by static electricity A Before the DTECT X1 s device is opened or the PC boards are touched the qualified personnel must electrostatically discharge him herself in order to protect the PC boards from electrostatic discharge Opening the housing cover Proceed as follows to open the housing cover e On DTECT X1 s device pull the two cover panels off toward the front e Unscrew the 4 cover screws and e flap the housing cover downward to open e After unscrewing the screws remain in the housing cover prevents loss e The
59. sible on the device itself Any other use exceeding the above is deemed unintended and the user will bear the full risk associated with it The user is responsible for the intended use This includes the compliance with these instructions The FAG DTECT X1 s FAG WiPro s device as well as the associated components are not admitted for the use in residential areas Product description 2 2 Modifications by the user The user may not carry out any modifications to the hardware of the FAG DTECT X1 s system The user is merely allowed to make setting changes to the device by means of the Administrator software as well as to change device fuses and assembly of the buffer amplifier module For modifications in excees to this the user bears all responsibility Should you encounter a defect in your DTECT X1 s WiPro s system please contact your customer adviser 93 2 3 Technical data e Cover all M12 plug in sockets which are not in use with the screw covers provided The e The DTECT X1 s device may not be used in the instrument voltage categories ll III and IV preservation of the protection class can only be ensured in this manner Housing Surface Cover screws Mounting screws Seal PA pressure compensation element Protection class Power supply Electrical safety Inputs Measuring parameters Number of channels Outputs Display Button for settings Die cast aluminum alloy EN AC 44300 DIN EN 1706
60. skipped in the measuring y cycle until alarm reset The other monitoring configurations continue to run Interruptions to the measuring mode also occur when new configurations are sent to the device and if data is exchanged between an external computer and the DTECT X1 s device Each DTECT X1 s device can be operated with the five keys and the 4 line display on its front These also allow minor adjustments to the configuration Complete configuration is only possible via a control computer connected to the serial interface or via network This is the only way to carry out detailed settings such as a definition of the frequency bands The DTECT X1 s device is configured via the serial interface with a computer on which the Administrator software has been installed 6 1 Operating controls The following illustration shows the front of the DTECT X1 s basic housing with the controls E AG Dtect X1 lt 2 9 Alarm 3 9 P Pre Alarm Ethernet T l 4 LJ OK Sarial sh Reboot ENTER A ENTER co 6 5 6 The individual positions have the following meanings Position Meaning 1 4 line LCD 2 Red LED for Main alarm triggered 3 Yellow LED for P re alarm triggered 4 Green LED for Device is in measurement operation On Messurement runs Off Communication or key operation Control key or 4 Move cursor down or up Control keys ENTER Select confirm Control key Reboot Reboot device LED for Serial connection
61. t the device configuration The device configuration can only be created with the Configuration Manager of the Administrator software on the control computer It can then be transferred to the DTECT X1 s device via a data connection There follows a description of this procedure Please refer to the Administrator manual for detailled descriptions of the individual steps e Create a device configuration e create a connection to this device and e transfer the new device configuration to the DTECT X1 s device with the Configuration Manager of the Administrator software e Terminate the data connection The DTECT X1 s device then switches back to the monitoring mode Nevertheless you can administrate any number of device configurations for aDTECT X1 s device 2 Only one device configuration can be stored in a DTECT X1 s device at the same time Y in the Configuration Manager Transfer measured data and characteristic values from the X1 s device The characteristic values saved for every monitoring configuration and the data from the last measurement can be transferred from the DTECT X1 s device to the external computer on which the Administrator software has been installed for analysis and visualization Proceed as follows to transfer the measured data and characteristic values e Create a connection to this device in the Configuration Manager of the Administrator software see section Connection with the device in the Administrator manual
62. thermore the following are also connected on the boards e Connection Board ETH RJ45 socket Master Board Network RJ45 socket COM server Cable with RJ45 plugs e Connection Board J3 Master Board RS 232 9 pin D Sub socket Cable with plug and 9 pin sub D socket Configuration 5 2 1 Master Board ram SW LETT EE R 232 AddCh1 AddCh2 Li oven TILLIT Name Use SW1600 Enables the ETH or serial port The factory setting for the switch is ETH Lome ETH network port activated standard gt gt Lu deme Serial RS 232 port activated m m SW601 Enables the supply of power from the battery for the real time clock and the RAM The factory setting for the switch is ON Power supply enabled standard ET Power supply disabled If you turn the battery off all data and configurations in the device are lost J1700 R e starts the network module reboot or restores the network module factory defaults reset The default setting of the jumper is open or not present gelneset J umper open or not present standard s Netuork 5 Reset Reset or reboot enabled Netuork 27 28 Name Use AddCh1 and AddCh1 and AddCh2 are equipped with a bridging module as the default AddCh2 Alternatively for each auxiliary channel a Isolation Amplifier Module 32 can be installed AUG Zu 71911 AddChi AddCh2 o Switch SW1600 The micr
63. ttings 25 Start up 36 Storage characteristic values 49 Storage time and frequency signals 49 Supply Board 32 Support 53 SW1600 28 SW601 28 Switching output configure and connect 19 31 System description 48 Taking out of service 52 TCP Port 43 Technical data 7 Time signals storage 49 Transfer data 46 U UDP communication 43 UDP multicast 43 V Variants 47 57 1067746587094 46 11 05 2006 125167 47 3 125167 47 3 7 495 7377660 7 495 7377653 E mail info ru schaeffler com B
64. ult configuration 25 is set after a system reset automatically Reset the device to factory settings as follows Press the 4 and Enter keys simultaneously and e press the Reboot key e Keep it pressed for 5 seconds e Release the Reboot key and 41 42 e wait until the System Reset message appears on the display Release the 4 and Enter keys gt Please repeat the process again if the System Reset message does not appear After the reset the default configuration 25 of the DTECT X1 s device is set The network settings of the COM server are kept Please check nevertheless whether the baud rate of the DTECT X1 s device matches with the baud rate of the COM server Otherwise you can adjust the baud rate in the Net Utility see Net Utility manual Now you can create a new configuration or transfer your backed up configuration from the Administrator software to the DTECT X1 s see Connection with a device in the Administrator manual 6 3 9 Error messages If errors occur in the monitoring mode we do not mean an alarm the user will be informed of these on the display Before troubleshooting always check whether the message has been caused by a change in the Yy status of the monitored machine e g a change in its speed The following error messages are possible Error message Meaning No Filter Wrong filter or the speed is outside the valid range for the filter Solution If the error does not go away ad
65. value sets can be stored in the loop memory depending on the number of characteristic values the additional channels used and the Time stamp option The following table shows the maximum possible number of characteristic value sets for the various configuration options Space for five characteristic values is always reserved in the loop memory for the monitoring configurations during time domain monitoring These values are shown in grey in the table No of frequency bands or No of additional channels Save time stamp Max no of saved charac value charac values sets 1 0 no 3840 2 0 no 1920 3 0 no 1280 4 0 no 960 5 0 no 768 6 0 no 640 7 0 no 548 8 0 no 480 9 0 no 426 10 0 no 384 11 0 no 349 12 0 no 320 1 1 no 1920 2 1 no 1280 3 1 no 960 4 1 no 168 5 1 no 640 6 1 no 548 7 1 no 480 8 1 no 426 9 1 no 384 10 1 no 349 11 1 no 320 12 1 no 295 1 2 no 1280 2 2 no 960 3 2 no 768 4 2 no 640 5 2 no 548 6 2 no 480 1 2 no 426 8 2 no 384 49 No of frequency bands or No of additional channels Save time stamp Max no of saved charac value charac values sets 9 2 no 349 10 2 no 320 11 2 no 205 12 2 no 214 1 0 yes 1536 2 0 yes 1097 3 0 yes 853 4 0 yes 698 5 0 yes 590 6 0 yes 512 7 0 yes 451 8 0 yes 404 9 0 yes 365 10 0 yes 333 11 0 yes 307 12 0 yes 284 1 1 yes 1097 2 1 yes 053 3 1 yes 698 4 1 yes 590 5 yes 512 6 1 yes 451 7 1 yes 404 8 1 yes 365 9 1 yes 333 10 1 yes 307 11 1 yes 284 12 1 yes 264 1 2 yes
66. vice based an the MAC Address Once vou have selected your device click Next to continue Found Devices Address MAC Address MASERA MEER Mit MERE MET 1722820456 00 40 90 39 9 2 Digi Connect ME 1722820458 00 40 90 30 0 0 Digi Connect ME List options Clear Refresh e Select the DTECT X1 s device by the MAC address and e click Next 43 In the next step you can configure the network settings The MAC address of the selected device is displayed for verification Network Configuration Utility x Confiqure Network Settings ver 1 0 872 0 Enter the following settings to configure the device for your network The network settings can be assigned automatically if your network supports this capability Otherwige vou need to ask pour network administrator for the appropriate network settings Obtain IP settings automatically using DHCP Use the following IP settings Subnet Mask 255 255 252 Default Gateway 172 28 704 254 Reboot address 00 40 30 39 98 71 Back If necessary you can restart the network module with Reboot The connection parameter settings are not adopted The following possibilities are available e f your network supports DHCP select Obtain IP settings automatically using DHCP The settings for the IP address subnet mask and gateway are set automatically Otherwise e Select Use the following IP s

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