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EB-GT-8ES User Manual

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1. 8 port 1 67 Ethernet Real Time Switch amp Accessories Installation and Maintenance Manual January 2014 This manual applies to the following products EB GT 8ES IP67 Industrial Ethernet Switch EB CP RJ45 F IP67 RJ45 to RJ45 Passthru Bulkhead Connector EB CC CAT5 M IP67 Field Installable RJ45 Connector EB CC PS F IP67 Field Installable Power Connector EB CC CAP L IP67 Protective Cap with Tether IP67 Switch Manual CHANGE HISTORY Version Date Description j 2014 Controls All Rights Reserved TABLE OF CONTENTS INSTALLATION AND HAZARDOUS AREA WARNINGS r 5 AVERTISSEMENTS POUR INSTALLATION ET POUR ENDROITS 5 1 General lInformatio saus awasawaasawasauaskawawwaswapaqpaawawaqsqawqnasakuswwpaqsaasqapanawaaqasqsaaqwaqassawwasawaasa 6 1 1 VO VI W 6 J 6 1 3 POO S x u u u 6 ld So sj SIS u i 6 2 PED GNC u r u uuu a 7 2 1 W u nus E s u naa m nsn S ns 7 POSED ano n A n Su s SS sn 7 LS PT EK p gaat T ss D 7 LA 1009 100 Su u 7 3 Dimensions and Installation 8 3 1 O V 8 Power Wii E A E EAA E P SE E A E A T A esuenisesev
2. UL 508 CSA C22 14 EN61010 1 IEC1010 TAA EMI emissions FCC part 15 ICES 003 EN55022 Class B EMC immunity EN61326 1 EN61000 4 2 3 4 and 6 UL US Hazardous locations ANSI ISA 12 12 01 CSA C22 2 213 Class 1 Div 2 Groups A B C D ATEX IEC60079 0 15 Zone 2 IN Install the IP67 Industrial Ethernet Switch in accordance with local and national electrical codes Lightning Danger Do not work on equipment during periods of lightning activity Do not connect a telephone line into one of the Ethernet RJ45 connectors 2014 Red Lion Controls All Rights Reserved 2 LED Indicators 2 1 Overview The IP67 Industrial Ethernet Switch has communication LEDs for each port and a power LED 2 2 Power LED This LED will be on solid when proper power has been applied to the unit 2 3 ACT LNKLEDs The activity ACT and link LNK indication is combined into one LED on the IP67 Industrial Ethernet Switch There is one of these LEDs per port OFF This would indicate that there is a proper Ethernet connection Link between the port and another Ethernet device Make sure the proper cable type is in use and that it has been plugged securely into the ports at both ends See section 5 for proper Ethernet cabling ON Solid not flashing This would indicate that there is a proper Ethernet connection Link between the port and another Ethernet device but no communications activity
3. a liberal five year trade in policy Exchange standard products for upgraded versions of the same product to take advantage of new features and performance improvements at any time for five years A prorated trade in allowance will be given for your existing equipment Red Lion protects your long term productivity with state of the art planned technology and continued support Statement of Limited Warranty Red Lion Controls manufacturer of Red Lion products warrants to Buyer that products except software manufactured by Red will be free from defects in material and workmanship Red obligation under this warranty will be limited to repairing or replacing at Red option the defective parts within one year of the date of installation or within 18 months of the date of shipment from the point of manufacture whichever is sooner Products may be returned by Buyer only after permission has been obtained from Red Lion Buyer will prepay all freight charges to return any products to the repair facility designated by Red Lion This limited warranty does not cover losses or damages which occur in shipment to or from Buyer or due to improper installation maintenance misuse neglect or any cause other than ordinary commercial or industrial applications In particular Red Lion makes no warranties whatsoever with respect to implied warranties of merchantability or fitness for any particular purpose All such warranties are hereby expressly
4. 14 Red Lion Controls All Rights Reserved 1 98 REF 49 3 4 CONDUIT NUT NITRILE O RING 44 REF 23 9mm 84 REF 21 3mm 42 REF 15 7 RJ45 CONNECTOR 1 14UNC THREAD 062 THICK NITRILE GASKET 1 50 REF 38 1mm EB CP RJ45 F RJ45 to RJ45 IP67 Bulkhead Passthru Connector Required hole size 1 063 27mm 1 30 REF 33 0mm 1 12 REF 28 4mm 2 00 REF 50 8mm 2 30 REF 58 4mm EB CC CAT5 M Field Installable IP67 RJ45 Connector 2014 Red Lion Controls All Rights Reserved 4 Power Wiring 4 1 Overview The IP67 Industrial Ethernet Switch can be powered from the same DC source that is used to power your I O devices 10 to 30 VDC needs to be applied to the mating DC power connector supplied with the switch The integrated screw terminals can accept up to 16 AWG wire Refer to the wiring diagrams below 4 Chassis 4 Chassis 1 2DC 3DC ODC 3DC Male Power Connector Screw Terminal Side of Field on Switch Installable Power Connector 4 2 Connector Assembly The assembly of the field installable power connector EB CC PS F1 requires no special tools just a standard small slotted screwdriver The power cable should be between 6 and 8 mm in diameter Simply install the components in the order shown below First strip off 1 4 of the plastic sheathing on each conductor of your power cable T
5. SWITCHED OFF WARNING EXPLOSION HAZARD OR THE AREA IS KNOWN TO BE NONHAZARDOUS AVERTISSEMENTS POUR INSTALLATION ET POUR ENDROITS DANGEREUX Ces produits ne doivent pas tre utilis s pour remplacer le verrouillage de s curit appropri Aucun dispositif sur un logiciel ou tout autre dispositif a solide devraient jamais tre con us pour tre responsable l entretien de l quipement cons cutifs ou la s curit du personnel En particulier Red d cline toute responsabilit pour les dommages directs ou indirects r sultant de l utilisation de cet equipement dans n importe quelle application Tout courant c blage entr e et sortie I O doit tre conforme aux m thodes la Classe Division 2 et conform ment l autorit comp tente LA SUBSTITUTION DE TOUT COMPOSANT PEUT NUIRE LA AVERTISSEMENT RISQUE D EXPLOSION CONFORMITE DE CLASSE DIVISION 2 LORSQUE DANS DES ENDROITS DANGEREUX DEBRANCHEZ LE CORDON AVERTISSEMENT RISQUE D EXPLOSION D ALIMENTATION AVANT DE REMPLACER OU DE BRANCHER LES MODULES NE DEBRANCHEZ PAS L EQUIPEMENT A MOINS QUE L ALIMENTATION A AVERTISSEMENT RISQUE D EXPLOSION ETE COUPE OU QUE L ENVIRONNEMENT EST CONNU POUR ETRE NON DANGEREUX FCC Statement This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonab
6. disclaimed No oral or written information or advice given by Red Lion or Red Lion s representative shall create a warranty or in any way increase the scope of this warranty This limited warranty is in lieu of all other warranties whether oral or written expressed or implied Red Lion s liability shall not exceed the price of the individual units which are the basis of the claim In no event shall Red Lion be liable for any loss of profits loss of use of facilities or equipment or other indirect incidental or consequential damages 2014 Red Lion Controls All Rights Reserved INSTALLATION AND HAZARDOUS AREA WARNINGS These products should not be used to replace proper safety interlocking No software based device or any other solid state device should ever be designed to be responsible for the maintenance of consequential equipment or personnel safety In particular Red Lion disclaims any responsibility for damages either direct or consequential that result from the use of this equipment in any application All power input and output 1 0 wiring must be in accordance with Class 1 Division 2 wiring methods in accordance with the authority having jurisdiction SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS 1 WARNING EXPLOSION HAZARD DIVISION 2 WHEN IN HAZARDOUS LOCATIONS DISCONNECT POWER BEFORE REPLACING WARNING EXPLOSION HAZARD OR WIRING UNITS DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
7. gal frames Late collisions Environmental Required supply voltage Power consumption Power Saving Operating temp range Storage temp range Humidity Flammability Electrical safety EMI emissions EMC immunity Surge withstand Vibration Hazardous locations Automatic Remove old address after 300s Automatic Drops after 16 collisions Automatic for half duplex Limits to 5 of bandwidth 113 buffers per port 128 bytes per buffer Dropped per 802 3 Dropped after 512 bit times 10 30 VDC 1 16 40 VDC 1EP 4 0 W Typical Automatic 40 to 70 C 1 40 TO 60 C 1EP 40 to 85 C 5 to 100 RH UL 94V 0 materials UL508 CSA C22 14 EN61010 1 IEC1010 FCC part 15 ICES 003 EN55022 Class B CE EN61326 1 EN61000 4 2 3 4 and 6 CE EEE 472 EC68 2 6 ANSI 15 12 12 01 CSA C22 2 213 Class 1 Div 2 ATEX 1 60079 0 15 Zone 2 EC IP67 and NEMA 6 2 5 Ibs Environmental Rating Weight 2014 Red Lion Controls All Rights Reserved RJ45 to RJ45 Passthru Bulkhead Connector EB CP RJ45 F includes cap with tether Coupling Nut Material Operating Temperature 40 to 85 Recommended Tightening Torque 6 1 165 07 kg m Field Installable RJ45 Connector EB CC CAT5 M O Ring Material Nitrile Rubber Acrylonitrile Butadiene Styrene ABS Overmold Material Polyurethane Acrylonitrile Butadiene Styrene ABS Coupling Nut Material Acrylonitrile Butad
8. he integrated gasket end of the tether over where the original gasket was located It s not recommended to use both gaskets at the same time Insert the assembly into your hole punch out from the outside Then firmly screw on the 34 conduit nut from the inside Recommended tightening torque is 6 in lbs 07 kg m You now have a watertight IP67 RJ45 to RJ45 passthru connector 2014 Red Lion Controls All Rights Reserved 6 Switching Features 6 1 Switching Features Here are brief explanations of the features found in the IP67 Industrial Ethernet Switch documented by this manual 10BaseT and 100BaseTx Auto detection Standard Ethernet 10BaseT has a maximum speed of 10 Mbps in half duplex mode Fast Ethernet 100BaseTx has a maximum speed of 200 Mbps in full duplex mode The RJ45 ports on the IP67 Industrial Ethernet Switch will automatically select the appropriate speed 2 0 Gbps combined bandwidth With full duplex and 100BaseTX communications each port can provide a full 200 Mbps of data throughput 1K MAC addresses with automatic learning aging and migration Each Ethernet device inserts its unique MAC address into each message it sends out The port on the switch used for a given MAC address is automatically learned when a frame is received from that address Once an address is learned the switch will route messages to only the appropriate port instead of broadcasting messages out all ports like a hub A time stamp i
9. here are minimal or no optional parameters that need to be set Just plug in your Ethernet cables apply power and the unit will immediately begin to operate Protocol independent The IP67 Industrial Ethernet Switch will work with all popular Ethernet protocols and networks such as TCP IP the Internet IP UDP NetBEUI and many more It is compatible with all protocols that run over standard Ethernet IEEE 802 3 In fact it will support packets of different protocols simultaneously 2014 Red Lion Controls All Rights Reserved 7 Technical Specifications Here are the technical specifications for the SixTRAK IPm Open Controller VersaTRAK RTU and SixTRAK 1 0 Industrial Ethernet Switch EB GT 8ES 1 10 100BaseT x Ports 10 100BaseT x ports Protocols supported Ethernet compliancy Auto mdi mdix crossover Auto negotiating speed Flow control Ethernet isolation Plug and play Cable requirements Max cable distance Shielded RJ45 All standard IEEE 802 3 IEEE 802 3 All 8 ports 10BaseT or 100BaseTX Half or Full Duplex 1500 VRMS 1 minute Twisted pair Cat 5 shielded recommended 100 meters 0 Store and forward 5 usec time to route a message from one port to another internal to switch 2 0 Gbps Forwarding mode Latency typical Memory bandwidth MAC addresses Address learning Address aging Address migration Backoff operation Back pressure Broadcast storm protection Buffering Ille
10. iene Styrene ABS Field Installable Power Connector EB CC PS F 40 to 85 C Environmental Rating Protective Cap with Tether EB CC CAP L for use with IP67 switch not for use with bulkhead Environmental Rating 2014 Red Lion Controls All Rights Reserved 8 Service Information 8 1 Service Information We sincerely hope that you never experience a problem with any Red Lion product If you do need service call Red Lion at 1 877 432 9908 for Technical Support A trained specialist will help you to quickly determine the source of the problem Many problems are easily resolved with a single phone call If it is necessary to return a unit to us an RO Repair Order can be obtained on the Red Lion website Red Lion tracks the flow of returned material with our RO system to ensure speedy service You must include this RO number on the outside of the box so that your return can be processed immediately Be sure to have your original purchase order number and date purchased available We suggest that you give us a repair purchase order number in case the repair 15 not covered under our warranty You will not be billed if the repair is covered under warranty Please supply us with as many details about the problem as you can The information you supply will be written on the RO form and supplied to the repair department before your unit arrives This helps us to provide you with the best service in the fastest manner Repairs a
11. ightly twist stranded cable so there are no loose strands Second slide component 1 then 2 then 3 over your power cable in the orientation shown below Keep these first 3 components loose Do not tighten them yet Third using the integrated screw terminals attach component 4 to the appropriate conductors of your power cable Refer to the wiring diagram above Fourth screw component 3 to component 4 Finally slide component 2 into component 3 and then screw component 1 to component 3 You now have a watertight IP67 power connector Note The strain relief seal section should be screwed in 2 turns after initial thread engagement on 6 8 mm diameter wire Red Lion suggests 3 turns if 6 mm wire is used and no more than 2 turns if 8 mm wire is used to ensure a proper waterproof seal 2014 Red Lion Controls All Rights Reserved 5 Ethernet Wiring 5 1 Overview The IP67 Industrial Ethernet Switch provides connections to Ethernet devices on the factory floor Any uplink port can be used to connect to another Ethernet switch or hub that is connected to the main Ethernet backbone The other Ethernet ports are then connected to Ethernet devices such as PLCs Ethernet 1 0 or industrial computers Electrical isolation is provided on the Ethernet ports for increased reliability Please follow normal 10 100BaseT x amp 100BaseFX wiring practices when installing the IP67 Industrial Ethernet Switch Main Ethernet Backbone 7 Office grade swi
12. imping tool is required Follow the instructions that come with the tool on how to attach the supplied RJ45 connector to your Ethernet cable Category 5E cable is highly recommended See the upcoming instructions for exact details on how to assemble this connector Simply install the components in the order shown below First slide the o ring over component 3 if it isn t already Second slide component 1 then 2 then 3 over your un terminated Ethernet cable in the orientation show below Keep these first 3 components loose Do not tighten them yet Third using your crimping tool attach the supplied RJ45 connector to your Ethernet cable Follow the instructions that come with your crimping tool Fourth push the attached 2014 Red Lion Controls All Rights Reserved RJ45 connector firmly into component 3 Fifth firmly screw component 2 to component 3 Finally slide component 1 up over component 3 You now have a watertight IP67 RJ45 Ethernet connector Note You may have also been supplied a retaining clip It s recommended that you test your cable before installing this retaining clip to component 3 5 4 Bulkhead Connector The RJ45 to RJ45 passthru bulkhead connector is also simple to install First punch a 1 063 27 mm diameter 3 4 conduit punch out hole in your cabinet or panel Remove the 34 conduit nut If you are going to install the tethered cap supplied then also remove the rubber gasket Slide t
13. is detected Flashing This would indicate that there is a proper Ethernet connection Link between the port and another Ethernet device and that there is communications activity 2 4 10 100 LEDs This LED indicates what speed of communications is detected on the port There is one of these LEDs per RJ45 port The fiber optic port does not have one of these LEDs because its speed is fixed at 100 Mbps OFF A 10 Mbps 10BaseT connection is detected ON A100 Mbps 100BaseTx connection is detected Mbps Megabits per Second 2014 Red Lion Controls All Rights Reserved 3 Dimensions and Installation 3 1 Overview The IP67 Industrial Ethernet Switch is waterproof and therefore can be mounted directly to any flat surface Refer to the mechanical drawings below 2 10 3 75 53 mm 95 mm 0 50 00 20 2 95 13 5 mm 75 mm 0 11 mm 10 258 mm 10 273 mm EB GT 8ES IP67 Industrial Ethernet Switch 3 35 85 0 7 8 16UN EB CC PS F Field Installable IP67 Power Connector 1 06 e7 0 20
14. le protection against harmful interference residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help Copyright amp Trademarks Copyright 2014 Sixnet Inc All Rights Reserved Note All information in this document is subject to change without notice 2014 Red Lion Controls All Rights Reserved 1 General Information 1 1 Overview This manual will help you install and maintain the IP67 Industrial Ethernet Switch and accessories This unmanaged Switch is extremely easy to install and operate because little or no user configuration is required Once the Ethernet connections are made and the unit is powered up it will immediately begin to operate 1 2 Operation Un
15. like an Ethernet hub that broadcasts all messages out all ports the IP67 Industrial Ethernet Switch will intelligently route Ethernet messages only out the appropriate port The major benefits of this are increased bandwidth and speed reduction or elimination of message collisions and deterministic performance when tied with real time systems The IP67 Industrial Ethernet Switch supports both 10BaseT 10 Mbps and 100BaseTx 100 Mbps on its RJ45 ports Each of these ports will independently auto sense the speed allowing you to interface to regular or fast Ethernet devices Refer to Section 6 for more information on Industrial Ethernet Switch operation and features 1 3 Performance Specs These general specifications apply to the IP67 Industrial Ethernet Switch Refer to Section 7 for complete technical specifications Ports 10 100BaseT x Shielded RJ45 Required Voltage 10 30 VDC 1 16 40 VDC 1EP Ethernet Standards IEEE 802 3 10BaseT 802 3u 100BaseTX 802 3x Full Duplex Ethernet Protocols All standard IEEE 802 3 protocols supported Speed Per Port RJ45 10 Mbps half duplex or 200 Mbps full duplex Ethernet Isolation 1500 Volts RMS for 1 minute Operating Temp 40 to 70 C 1 40 TO 60 C 1EP Humidity 5 to 100 RH Vibration IEC 68 2 6 or better completely potted design for max resistance 1 4 Standards and Safety The IP67 Industrial Ethernet Switch meets the following standards Electrical safety
16. osesussave 10 4 1 e chev cerns EE E E E E EE EEE 10 A CONE A E AN u E u uu E A E u 10 5 Elio ol 11 5 1 VO 11 TYPICAL INDUSTRIAL ETHERNET SWITCH INSTALLATION 11 52 ERMC RCC RIAS GUNG OMS u uuu ET A ES 11 ETHERNET u u u n usu a E EA s unun a 12 ETHERNET CONNECT IDR uu uuu uuu uuu 12 5 3 Field Installable RJ45 Connector a rr 12 54 D kpesd Cone tO uu uuu u SOE E EE 13 SwitchinRB Faaluye Sa s us 14 6 1 VTE CI Tentu 14 7 Technical Speciticatiohgeuu u usq a aaa 16 SEVICE M Orn O uu unun 18 8 1 Service MNT matio 18 oe Poat 18 2014 Red Lion Controls All Rights Reserved Protected Technology Policy Red Lion protects your investment in Red Lion systems with long term planned technology and our unique Protected Technology Policy We will continue to support the specified capabilities of standard Red Lion products for at least five years We plan each product improvement and new feature to be upward compatible with existing designs and installations Our goals are to make each new software release bring new power to your Red Lion systems and have every existing feature applications program and data file continue to work We protect your investment even further with
17. re completed as soon as possible If you need a quicker turnaround ship the unit to us by air freight We give priority service to equipment that arrives by overnight delivery We apologize for any inconvenience that the need for repair may cause you We hope that our rapid service meets your needs If you have any suggestions to help us improve our service please give us a call We appreciate your ideas and will respond to them For Your Convenience Please fill in the following and keep this manual with your Red Lion system for future reference P O H _ Date Purchased Purchased From 8 2 Product Support Contact Red Lion Technical Support Phone 1 877 432 9908 Fax 1 518 877 8346 E mail support redlion net Website www redlion net Our address Red Lion Controls 20 Willow Springs Circle York PA 17406 2014 Red Lion Controls All Rights Reserved
18. s also placed in memory when a new address is learned This time stamp is used with the aging feature which will remove unused MAC addresses from the table after 300 seconds If a device moves the associated port on the switch will be changed migrated as needed Up to 1 024 MAC addresses can be stored and monitored at any time Auto crossover auto mdi mdi x The RJ45 ports will automatically detect the cable type straight thru vs cross wired and re configure themselves accordingly Auto sensing or auto negotiating speed The RJ45 ports of the IP67 Industrial Ethernet Switch will auto negotiate with the connected device to determine the optimal speed 10 Mbps vs 100 Mbps for each port Automatic Power Saving If there is no cable on a port most of the circuitry for that port is disabled to save power Backoff Operation The IP67 Industrial Ethernet Switch will drop a packet after 16 collisions Back Pressure for Half Duplex The IP67 Industrial Ethernet Switch will apply back pressure when necessary with half duplex operation This back pressure will reduce congestion on busy networks Broadcast Storm Protection Broadcast messages are limited to 5 of the available bandwidth Unicast and multicast messages are not limited Buffering SRAM is used for buffering the messages There are 1024 128 bytes each buffers available Each port is allocated 113 buffers Unmanaged operation The IP67 Industrial Ethernet Switch require
19. s no supervisory processor to operate properly 2014 Red Lion Controls All Rights Reserved Flow control The IP67 Industrial Ethernet Switch automatically supports flow control frames on both the transmit and receive sides Forwarding The IP67 Industrial Ethernet Switch supports store and forward mode It will forward messages with known addresses out only the appropriate port Messages with unknown addresses broadcast messages and multicast messages will get forwarded out all ports except the source port The IP67 Industrial Ethernet Switch will not forward error packets 802 3x pause frames or local packets Full Half duplex operation The RJ45 ports of the IP67 Industrial Ethernet Switch support both full and half duplex flow control Illegal frames Illegal frames as defined by IEEE 802 3 will be dropped This includes short frames long frames and FCS error frames IEEE 802 3 compliant The IP67 Industrial Ethernet Switch strictly abides to the IEEE 802 3 standard for 10BaseT and 100BaseTX Ethernet communications Late collision If a packet experiences collisions after 512 bit times of transmission the packet will be dropped Latency The typical latency of a message is 5 microseconds or faster The latency is the time it takes a message to be routed internal to a switch from one port to another Plug and play This means that most functions or features of the IP67 Industrial Ethernet Switch are automatic and that t
20. tch Industrial switch TYPICAL INDUSTRIAL x FACTORY FLOOR ETHERNET i a Industrial SWITCH Control Cabinet INSTALLATION Ethernet VO 5 2 Ethernet RJ45 Wiring Guidelines Ethernet RJ45 Cable Type Use data quality not voice quality twisted pair cable rated category 5 For best performance use shielded cable Please note that these cables are available or can be wired as straight thru or cross over configurations For connections to the IP67 switch either cable type will work because the IP67 switch supports auto crossover auto mdi mdix and will auto detect the cable and adjust accordingly Straight thru Cable Wiring Pin 1 Pin 2 Pin 3 Pin 6 2014 Red Lion Controls All Rights Reserved Pin Positions ETHERNET CONNECTOR Pin Assignments Cable Distance The maximum cable length for 10 100BaseT x is typically 100 meters 328 ft Refer to the following chart for some general guidelines _ From Maximum Distance 5 Switch Switch or Hub 100 meters 328 feet _ Note Hubs and Switches are different devices Hubs simply broadcast all messages out all ports Switches intelligently route messages only out the appropriate port The device described in this manual is a Switch 5 3 Field Installable RJ45 Connector The field installable RJ45 connector EB CC CAT5 M is easy to install A standard RJ45 cr

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