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1. Y r 5 OP Y 180 ZN 550 85 525 gt VCP 03 055 HP TP Anti frost protection 90 sensor PO VCP 03 055 EO 85 525 gt 35 VCP 03 150 TO HO 101 5 71 5 for M200 380 660 65 660 VCP 03 200 SO 650 650 660 2000 525 2650 2650 3250 3500 5250 5250 6350 6600 8100 8100 10000 10200 6 Curtains with an electric heater m h kW 3250 6 6350 12 10000 18 5 TECHNICAL PARAMETERS etr m m h dB A kW V A V A kg 72 Hide 400 0 65 23 7 2 11 oes 400 0 65 23 70 2 6 400 9 400 0 65 23 70 5 400 0 65 21 70 400 1 30 49 5 70 30 43 400 1 30 49 5 68 12 400 18 400 1 30 49 5 68 400 1 30 47 69 55250358 400 2 0 65 6 69 Als 400 2 0 65 6 67 18 400 27 400 2 0 65 6 67 400 2 0 63 6 conditions Pc 4 5 4 9 4 9 Distance at which the median speed of the air current falls to 2 m s Under ideal and max power of the equipment m Acoustic pressure at a distance of 3m from the curtain Ata water temperature gradient of 90 70 C and at an incoming air temperature of 15 C Ata water temperature gradi
2. The air curtain must be protected by an appropriate circuit breaker based on its electrical parameters For reasons of safety it is not recommended to use a larger circuit breaker than is necessary A main switch disconnecting all the poles of the power supply must be included in the mains power supply connection The electrical protection class of the curtain is IP20 configuration EO a IP44 configuration TO TP HO HP SO 6 5 1 Power supply to the fans Table for the number of fans in the curtain Ean Power Type of curtain source pcs V A VCP 03 055 EO 1 400 0 65 VCP 03 150 EO 2 400 1 30 VCP 03 200 EO 3 400 2 00 eri INDESSE Industry air curtains are equipped with fans with voltage regulation of rotation speed The fan motors are equipped with thermal contacts which can be used to turn off the aperture in the event of motor s overheating The cable supplied with the air curtain cannot be used for direct connection of the module with another air curtain An external terminal box must be used or the dimensi ons of the connection cable must be changed eo qa pn ve 6 5 2 Connect the control unit RB3 4A ELI Before installing the control units carefully read the Instal lation manual for the RB3 4A where you will find all in structions for the correct connection of the RB3 4A to the INDESSE Industry curtain Table for the maximum number of fans VCP on the R
3. SMU including its connection with the controller of the mixing point OSMU can be found in the manual for the mixing point SMU 6 6 5 ELECTRICAL WIRING The electrical connection of the air curtain must be carried out on the basis of a professional project by a qualified electrical project engineer The installation may only be carried out by a worker with professional electrical qualifications All valid national regulations and directives must be adhered to The electrical diagrams on the product have a higher priority than the diagrams included in this us er s manual Before installation check that the labelling of the clamps corresponds to the labelling on the electri cal connection diagram If in any doubt contact your supplier and under no circumstances connect the air curtain Before carrying out any work inside the air curtain the main power input must be disconnected If the product is connected to anything other than an original control system it is necessary for the connection of the regulation and measurement element to be carried out by the company which supplied this system O The electrical parameters are included on the rating label which is located on the case of the air curtain Curtain designation Voltage Total current Frequency P Power Revolutions m Weight ph Phase IP IP Protection class av Air power ver Serial number
4. of the power supply must be included in the mains power supply connection 6 5 6 Regulation of an electric heater using the RB3 4A 2 levels erit The RB3 4A makes it possible to regulate electric heating at two levels Each level switches contactors that are connected to it The maximum number of contactors between the control clamps of the respective heating level clamps 11 120r 11 13 istwo The control voltage for heating between clamps 11 and 12 1st heating level 11 and 13 2nd heating level is 230V AC Into the control circuit of the contactors it is possible to include a room thermostat for the regulation of the respective temperature in a room The thermostat will interrupt the control signal of the contactor and it will disconnect the power to the heater VCP 03 E0 VCP 03 EO Thermostats Thermostats Safety Emergency Safety Emergency 11213 3x400V 50Hz 3x400V 50Hz Power supply Power supply 6 INSTALLATION K K Into the control circuit of a contactor controlling a respective heater there must always be an operat ing and an emergency thermostat connected to a given heater The thermostats must be connected in series The contactors must be rated for the sum of the currents of the heaters that are connected to them maximum of two contactors may be connected for every RB output for
5. supplied with the air curtain cannot be used for RB3 4A direct connection of the module with another air curtain An external terminal box must be used or the dimensions of the connection cable must be changed 6 5 5 Power supply to the electric heater Table forthe heaters in edt The minimum dimensions of the 4 IVP 3 0 Safety Emergency 81 pcs V A 03 055 1 400 9 i VCP 03 150 EO 2 400 18 VCP 03 200 EO 3 400 27 supply cable of an individual heater are 4x1 5mm Connected to heating control PE L1 1213 3x400V 50Hz Power supply from the heating regulation The operating and emergency thermostat of the given heater must be connected to the control circuit so that in the case that overheating occurs the heating elements are disconnected from the electrical power supply The thermostats must be connected in series If more heaters are connected to one supply cable the dimensioning of the cable must be adjusted to the total electrical current eo 4 n ve e The circuit of the electric heater must be protected by an appropriate circuit breaker based on the elec trical parameters of the connected heaters For reasons of safety it is not recommended to use a larger circuit breaker than is necessary A main switch disconnecting all the poles
6. the behaviour of the heater when using exter nal control elements 7 3 Test the regulation of water heating Test the correct range of the heater regulation Test the behaviour of the heater when the anti frost protection is activated Test the behaviour of the heater when using exter nal control elements If anything is unclear or you have questions do not hesitate to contact the sales or technical support de partment Before starting operation or maintenance thorough ly study the part Safe use of air curtains where you will find all the instructions for the safe and correct use of the product CONTACT Manufacturer 2VV s O Pod bradska 289 530 09 Pardubice Czech Republic tel 420 466 741 891 fax 420 466 741 899 57 8 CONCLUSION
7. units from the power supply in the case of overheating The thermostats must be connected in series elf more heaters are connected to one supply cable the dimensioning of the cable must be adjusted to the total electrical current 6 6 3 Chaining of water regulation ZV 3 VCP 03 TO TP HO HP L1 L2 13 N 3x400V 50Hz Power supply 7 SWITCHING ON FOR THE FIRST TIME O Before putting the curtain into operation Check whether any tools or other items that could damage the curtain have been left in the curtain Check whether the electrical power supply is prop erly connected and if the regulation and heating water connections are properly connected Check that the curtain is properly in the case Thoroughly study the manuals of all the compo nents used H Before putting the curtain into operation thoroughly read all the manuals of all the components used in the system 7 1 Test the regulation of the fan Test the correct rotation direction of the fan Test the correct range of rotation speed regulation Test the behaviour of the fan when using external control elements If the rotation direction is reversed swap two phase power conductors of the fan 7 2 Test the regulation of electric heating Test the correct range of the heater regulation Test the behaviour of the heater when the fan is turned off Test
8. 57 31 50 0 18 0 90 The warm water heat exchangers type TO TP made from Cu Al materials are intended for a max operating water temperature of 100 C and a max operating pressure of 1 6 MPa The hot water heat exchangers type HO HP made from Cu Al materials are intended for a max operating water temperature of 130 C and a max operating pressure of 1 6 MPa 6 6 1 CHOOSE AN INSTALLATION LOCATION Horizontal installation Vertical installation ziJ U U U U U I HHHHHHL Double sided vertical installation 39 eo qa n ve 6 1 1 Build in dimensions horizontal installation Suspension mounts building delivery Horizontal bracket VCP DH 01 min 100 lt O The curtain must be levelled in the horizontal plane Must be operated in covered and dry indoor areas with an ambient temperature between 5 C and 35 C anda relative humidity of up to 80 The air curtain is not designed to transfer air containing flammable or explosive mixes chemical fumes coarse dust soot fats poisons or disease producing germs etc For example car washes fuel storage depots areas where farm animals are kept 6 6 1 2 Build in dimensions vertical installation Footprint of the vertical i
9. B3 4A RB Type Ean pcs RB3 4A 6 A The cable supplied with the air curtain cannot be used for direct connection of the module with another air curtain An external terminal box must be used or the dimensions of the connection cable must be changed ELI Before installing the rotation speed regulator carefully read the Installation manual for the ROVD where you will find all instructions for the correct connection of the ROVD to the INDESSE Industry curtain Table for the maximum number of fans VCP on the ROVD i Far ROVD type a pcs ROVD 2 3 ROVD 4 6 ROVD 7 10 A The cable supplied with the air curtain cannot be used for direct connection of the module with another air curtain An external terminal box must be used or the dimensions of the connection cable must be changed 6 INSTALLATION K K 6 5 4 Connect the rotation speed regulator ROD Before installing the rotation speed regulator carefully read the Installation manual for the ROD where you will find allinstructions for the correct connection of the ROD to the INDESSE Industry curtain et Table for the maximum number of fans VCP on the ROD a pcs ROD 2 3 ROD 4 6 ROD 7 10 ROD 9 13 Connection to terminals XC1 is not possible with the model RODA The cable
10. INDESSE Industry VCP 03 TO VCP 03 TP VCP 03 HO VCP 03 HP VCP 03 EO VCP 03 SO User s Manual INSTALLATION 1 BEFORE YOU BEGIN Symbols are used in the user s manual to improve your orientation The following table includes their graphical images and meanings m Weaning Z ATTENTION DONOT OVERLOOKI Technical information More detailed technical information EN Reference to another part section of the user s manual Before installation thoroughly study the part Safe use of air curtains where you will find all the instructions for the safe and correct use of the product This user s manual includes important instructions for the correct installation of an air curtain Carefully read and adhere to all the following instructions before installing the air curtain The manufacturer reserves the right to make changes including the technical documentation without prior notice Keep the user s manual for future use Consider the instructions in the user s manual as a part of the product Statement of compliance The declaration of conformity for the INDESSE Industry air curtains can be found at www 2vv cz 2 1 CHECK THE DELIVERY Check immediately after delivery that the packed product has not been damaged If the packaging is damaged inform the carrier If the complaint is not lodged in time no future demands can be claimed Check that the product type is the sa
11. alified in the field of plumb ing who must at all times adhere to the valid norms and regulations of the given country psit The heat exchanger is designed to be used with water that must have the maximum temperature of 100 C configuration TO and TP and 130 C configuration HO and HP and a maximum pressure of 1 6 MPa Totheinlet and outlet of the water heat exchanger we recommend the installation of stop valves for the option of shutting of the supply of water The heat exchanger has terminals with external 3 4 threads e Curtains with the designation TP and HP are equipped with an anti frost protection sensor lt 6 5 8 Anti frost protection sensor 47 eo Gay BE e 6 4 1 Regulation of the water heat exchanger with a three way valve ZV 3 em The regulation of the water heat exchanger must be carried out separately Adetailed description of the regulation of the water heat exchanger using a three way valve ZV 3 including its connection can be found in the manual for the ZV 3 three way valve 6 4 2 Regulation of the water heat exchanger with a SMU mixing point gri The regulation of the water heat exchanger must be carried out separately 21011000 OSMU 01 6A A detailed description of the water heat exchanger using a mixing point
12. ent of 130 70 C and at an incoming air temperature of 15 C Curtains with a water heat exchanger for a water temperature gradient of 60 40 C at an incoming air tem perature of 15 C m h kw 2650 4 30 5250 12 18 8100 18 22 C 19 70 21 80 21 60 I s 0 05 0 14 0 22 kPa 0 29 1 47 1 37 5 Curtains with a water heat exchanger for a water temperature gradient of 70 50 C and an incoming air tem perature of 15 C m h kW PC l s kPa 2650 6 63 22 30 0 08 0 58 5250 16 76 24 30 0 20 2 45 8100 25 13 24 10 0 35 2 25 Curtains with a water heat exchanger for water temperature gradient of 80 60 C and an incoming air tem perature of 15 C m h kW C V s kPa 03 055 2650 9 01 24 90 0 11 0 98 03 150 5250 21 31 26 90 0 26 3 72 03 200 8100 31 97 26 50 0 38 3 33 Curtains with a water heat exchanger for a water temperature gradient of 90 70 C and an incoming air tem perature of 15 C _ 03 0557 2650 11 40 27 60 0 13 1 47 VCP 03 150 T 5250 25 87 29 40 0 31 5 00 03 200 8100 38 86 29 00 0 47 4 60 Curtains with a water heat exchanger for a water temperature gradient of 130 70 C and an incoming air temperature of 15 C _ 03 055 2650 11 60 27 80 0 04 0 20 _ 03 150 5250 30 43 32 00 0 12 1 00 03 200 8100 45
13. me as you or dered In the case of an irregularity do not unpack the air curtain and immediately report the fault to the supplier After unpacking check that the air curtain and other parts are in order If in doubt contact the supplier Never install a damaged air curtain If you are not going to unpack the air curtain immediately after delivery it must be stored in a dry indoor environment with an ambient tem perature between 0 C and 40 C All used packaging ma terials are ecological and can be reused or recycled Actively tribute to the protec tion of the environment by properly disposing of and recycling packaging materials 2 2 UNPACK THE AIR CURTAIN O If the air curtain was transported in temperatures lower than 0 C it is necessary after unpacking to leave it turned off in operational conditions for at least 2 hours so that the temperature inside the air curtain can balance itself out 33 3 MAIN PARTS Exhaust grill Connecting steel plates Fan connection box Axial fans Connection box of the electric heater VCP 03 055 HO TO VCP 03 055 HP TP
14. n must bear the weight of the curtain A Curtain Weight kg 23 23 23 21 49 5 49 5 49 5 47 65 6 65 6 65 6 63 6 6 INSTALLATION K K 6 2 2 Secure the suspension brackets to the curtain The suspension brackets are an optional accessory to the curtain and need to be ordered VCP DH 01 194 ays of Y 19 5 Y Rmax 3 6 2 3 Fasten the curtain to the suspension frame threaded rods A Due to the weight of the curtain it is necessary to use appropriate lifting equipment to lift it forklift etc 45 eo Gay BE ve 6 2 VERTICAL MOUNTING OF THE CURTAIN 6 3 1 Measure and mark out the installation location Measure and mark out the installation location of the anchor mounts optional accessory if the air curtain is higher than 4 meters we recommend to fix it at its upper section not delivered by 2VV company 6 6 3 2 Secure the curtain to the anchor mounts jJ Anchor mount VCP DK 01 6 4 CONNECT THE WATER INLET AND OUTLET HOSES VCP TP HP TO Flexible hoses with connection G3 4 O The connection and pressure tests of the heater must be carried out by a person qu
15. n regulated by the control unit RB3 4A permits the connections of door switch timer switch room anti frost protec DK 1 DS SH TM 848 thermostat TER P tion PO 6 VCP ROVD A curtain regulated by the rotation speed regulator ROVD does not permit other accessories to be connected VCP ROD A curtain regulated by the rotation speed regulator ROVB permits the connection of door switch DS 6 6 CHAINING OF CURTAINS 6 6 1 Chaining of curtain fans VCP L1 L2 L3 PE TK TK 3x400V 50Hz Power supply from the rotation speed regulator To be able to use thermocontacts if chaining The cable supplied with the air curtain cannot be used for the curtains you have to connect them into the series direct connection of the module with another air curtain An external terminal box must be used or the dimensions of the connection cable must be changed eo qa Dn ve 6 6 2 Chaining of curtain heaters VCP Thermostats Thermostats Safety Emergency RI Safety Emergency RI Connected to heat L2 13 eThe working and the emergency thermo ing control 3x400V 50Hz stat of the given heater must be connected Power supply tothe control circuit so as to disconnect the from the heating regulation heating
16. nstallation f min 300 p The curtain must be levelled in the vertical plane The air curtain must stand on a flat hard surface Must be operated in covered and dry indoor areas with an ambient temperature between 5 C and 35 C and a relative humidity of up to 8096 The air curtain is not designed to transfer air containing flammable or explosive mixes chemical fumes coarse dust soot fats poisons or disease producing germs etc e The air curtain must be installed with counterblow turned against the direction of airflow in the doorway The size of the angle of turning will be determined against the situation in the place of installation The scope of the angle of turning can be from about 10 to 40 from the plane of the door gate Footprint of the vertical installation 41 eo qa n ve 6 1 3 Separation distances A 500 1 e e LI i opi 1 1 1 1 5 500 MATERIAL OK 4 wp 7 17 MATERIAL OK MATERIAL OK Only non flammable materials which do not burn glow or char or not very flammable materials do not burn but mostly glow e g plasterboard may be located within 100 mm of from the air curtain These materials must not however cover the suction or the exhaust openings For the
17. safe distance of the air curtain with electric heating from building structures and items from flammable materials the following applies The safe distance for flammable materials in the direction of the main air flow i e in front of the suction grill and behind the exhaust slit is 500 mm The safe distance for flammable materials above the air curtain is 500 mm The safe distance for flammable materials in other directions is 100 mm 6 1 4 Modular curtain configuration From the individual modules of the INDESSE Industry curtains it is possible to configure it based on length air power or heating power requirements for the unit If high installation is needed when installing it is neccessary to take into account the weight which will stand on the lower curtain 6 The individual modules connected using connecting steel plates Two steel plates are included with every INDESSE Industry curtain Vertical assembly 5 5m 10 x VCP 03 055 EO 5 5m 32 500m3 h Vertical assembly 5 5m 2 x VCP 03 200 EO and 1 x VCP 03 150 EO 5 5m 26000m3 h eo qa n ve 6 2 HORIZONTAL MOUNTING OF THE CURTAIN 6 2 1 Measure out the location of the horizontal installation L VCP 03 200 VCP 03 150 VCP 03 055 A The suspensio
18. the control of heating A switch disconnecting all the poles of the power supply must be included in the mains power supply connection 6 5 7 Regulation of the water heater using RB3 4A and ZV 3 On Off On to the opening phase conductor L open of a three way valve ZV 3 it is possible to connect a room thermostat TER P which will interrupt the signal from the regulation of the heating depend ing on the temperature in the area Buon 11213 N 6 5 8 Anti frost protection sensor PO curtains VCP TP VCP HP gri The recommended connection of the anti frost protection PO is a control unit RB3 4A RB S and ZV 3 Anti frost protection eo Gay BE ve 6 5 9 Connection of an anti frost protection sensor PO to the RB3 4A curtains VCP TP VCP HP A ANS Relay RB S 21 25 22 26 RB3 4A 24 Anti frost protection PO 11112113 16 2 E oe 4 U1 V1 WT N 1 N 3x400V 50Hz Power supply 6 5 10 CONNECT THE EXTERNAL CONTROL ELEMENTS optional accessories VCP RB A curtai
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