E-RAD USER MANUAL V2011.09.01
Contents
1. close Data Logs on the E RAD Touch Export Data to another program 5 1 Software Installation amp PC Requirements Every E RAD is shipped with software and hardware required for PC connection The following equipment will be used in this section E RAD Software Package CD E RAD Serial Cable and Keyspan USB Serial Adapter Keyspan USB Serial Adapter CD Please follow the readme txt file on the CD for instructions on installing the E RAD software on the PC The CD includes the following Windows based software packages compatible with Windows 7 Vista and XP operating systems Workbench Warning To Be Used only under NWT direction E RAD Datalogger Please follow the Keyspan CD instructions for installing the adapter drivers New World Technologies Inc Page 41 V2011 09 01 E RAD USER MANUAL 6 2 Connecting PC and E RAD To connect the E RAD to the PC for data log access 1 Ensure the E RAD software and Keyspan software is installed 2 Locate the E RAD Serial Cable and Keyspan USB Serial Adaptor Fig 6 2 1 3 Connect the E RAD Serial Cable RJ45 Connector to the Comms Port on the E RAD Controller 4 Connect the E RAD Serial Cable DB 9 Connector to the Keyspan USB Serial Adapter 5 Connect the Keyspan USB Serial Adapter USB Connector to the PC 6 On the E RAD press the Menu button on the main screen 7 Select PC Interface from the first page of the menu Fig 6 2 2 8 The2. PC Mode screen is now displayed Fig 6 2 3 Figure 6 2 1 Figure 6 2 2 Figure 6 2 3 9 On the PC open the RAD Torque E RAD Data Logger software Fig 6 2 4 10 Select the correct Com Port for the connection Fig 6 2 5 using the Options drop down menu New World Technologies Inc Page 42 V2011 09 01 E RAD USER MANUAL Note Please ensure you are using the correct Data Logger for the E RAD Touch Refer to Step 4 on the installation CD for further details Figure 6 2 4 Figure 6 2 5 New World Technologies Inc Page 43 V2011 09 01 E RAD USER MANUAL 6 3 Setting the Clock The E RAD Data Logger is used to set the time on the E RAD Touch Controller for data log timestamps 1 To set the clock first enter PC Mode see Section 6 2 Connecting PC and E RAD for more information 2 On the PC open the RAD Torque E RAD Data Logger software 3 Under the options drop down menu located in the E RAD Data Logger Software select Set RTC this will update the clock with the current time on the PC New World Technologies Inc Page 44 V2011 09 01 E RAD USER MANUAL 6 4 Downloading all Data Logs Using the E RAD Data Logging Software the operator is able to download all Data logs from the E RAD Touch to the PC 1 To download all data logs first enter PC Mode on the E RAD see Section 6 2 Connecting PC and E RAD for more information 2 On the PC open the RAD Torque E RAD Data Logger
3. Table3 in Section 4 2 User Access Levels for more information on the locked mode options 4 3 1 Tool Locked Access Bolting operations are enabled in locked and any unlocked user level If the tool is locked the user has access only to preset selections tool info and basic data log operations Refer to Section 4 2 1 Unlocking the Tool and Section 4 2 2 Locking the Tool for more information 4 3 2 Selecting a Preset Presets allow the operator to access pre defined toque and angle values quickly and efficiently This operation can be used in tool locked or unlocked mode To select a preset 1 Press the Presets button on the main screen 2 Select the desired preset by pressing the preselect number button Fig 4 3 1 Figure 4 3 1 New World Technologies Inc Page 15 V2011 09 01 E RAD USER MANUAL 4 3 3 Viewing Tool Information This screen can be viewed in tool locked or unlocked mode and displays the following E RAD Serial number Controller Serial number Factory Calibration Date Customer Calibration Date If Factory Calibration Modified Next Calibration Date Based on 365 days after factory calibration date To view basic tool information 1 Press the Menu button on the main screen 2 Select the Tool Info button on the main menu screen Fig 4 3 2 Figure 4 3 2 New World Technologies Inc Page 16 V2011 09 01 E RAD USER MANUAL 4 3 4 Changing the Log File AT
4. information on how to set the Torque and Angle to their desired values 3 Ensure the tool handle System Ready LED is illuminated 4 Hold the trigger down the tool will begin the pretorque cycle and the Pass or Fail will be indicated on completion of the pretorque Fig 5 3 2 Press and hold the trigger again to begin the angle cycle WARNING If the Angle Lock Feature is enabled the trigger does not need to be held during the angle cycle If the tool needs to be stopped for any reason switch tool directionto Reverse which will cancel the cycle and stop the tool Refer to Section 4 5 3 Enabling Disabling Angle Display Mode for more information 5 Asthe bolt is tightened the display will be updated with the current angle 6 When the tool stops moving the result of the angle will be displayed on the screen Figure 5 3 3 shows the display screen when the bolt was successfully torque in angle only operation The result will remain displayed for 10 seconds until the tool is reversed or a new torque cycle starts 7 Once Pass or Fail has been displayed the tool is ready to perform another torque cycle Figure 5 3 1 Figure 5 3 2 Figure 5 3 3 New World Technologies Inc Page 38 V2011 09 01 E RAD USER MANUAL Note After the tool has successfully finished the angle move the tool will back off slightly to unload the reaction arm 5 4 Torque and Angle Operation This section describes the general operation
5. of the E RAD Angle and Angle mode WARNING Only qualified personnel with training in the safe operation of torque tooling and E RAD tool system should operate the tool Refer to Section 4 1 Safety Information for more information 1 Adjust the Set Torque and Set Angle to the desired values using the Main screen Fig 5 4 1 If the tool is locked refer to Section 4 3 2 Selecting a Preset If the tool is unlocked refer to Section 4 4 2 Changing the Set Torque and Section 4 4 3 Changing the Set Angle for more information on how to set the Torque and Angle to their desired values 2 Press and hold the trigger to do the pre torque cycle To stop the tool at any time during the pre torque cycle release the trigger The Pass or Fail will be indicated on completion 4 After the Pre torque has been reached the tool will pause for a moment before continuing with the angle move Press and hold the trigger again to begin the angle cycle WARNING If the Angle Lock Feature is enabled the trigger does not need to be held during the angle cycle If the tool needs to be stopped for any reason switch tool direction to Reverse which will cancel the cycle and stop the tool Refer to Section 4 5 3 Enabling Disabling Angle Display Mode for more information Figure 5 4 1 Figure 5 4 2 Figure 5 4 3 New World Technologies Inc Page 39 V2011 09 01 E RAD USER MANUAL 5 As the bolt is tightened the display wi
6. software 3 Press the Update Logs button on the mains screen Fig 6 4 1 4 The PC program will download all the logs from the tool 5 Once the logs have been downloaded you may be prompted to add descriptions of the tool and the data logs These descriptions can be anything to help identify the data Figure 6 4 1 Note All data is stored on a local database which may be queried to further manipulate the data New World Technologies Inc Page 45 V2011 09 01 E RAD USER MANUAL 6 5 Deleting Closing Data Logs Closing Data Logs allows the operator to remove the logs from the E RAD Touch This information will remain on the PC The title of the closed log will also be automatically modified to represent the date it was closed 1 To delete a data log first enter PC Mode see Section 6 2 Connecting PC and E RAD for more information 2 On the PC open the RAD Torque E RAD Data Logger software 3 Select the log in you with to close Fig 6 5 1 Figure 6 5 1 4 Under the options menu choose Close Log Fig 6 5 2 FEAT x Sa oD 7 EE CN HERB RR E RAD Data Logger vi File Heb uc Serial Mums FIORE Desenple ERAD ETUESE Units Sel Torque LEFT 1000 Figure 6 5 2 5 The selected log will be closed in the database and deleted from the tool New World Technologies Inc Page 46 V2011 09 01 E RAD USER MANUAL 6 6 Exporting Data Using the Ex
7. the E RAD AC Power Cord to the Controller 8 Connect the E RAD AC Power Cord to the AC Mains Supply 9 Check that the E RAD Controller and Tool Handle is properly Earth Grounded 10 The E RAD is ready for power on New World Technologies Inc Page 10 V2011 09 01 E RAD USER MANUAL CAUTION CAUTION CAUTION CAUTION 4 0 Touch Screen Interface The E RAD Touch provides simple user interface for bolting operations with full tool configuration options and advanced data log entry recording and retrieval For bolting management and ease of use basic user access can be locked or unlocked and intermediate and advanced configuration and calibration features are also password protected LCD Touch Displays are susceptible to mechanical shock and any force exerted on the module may result is damage Moisture and water can damage the display when powered ON Gently wipe off any moisture or let the display dry before usage Dirt from fingerprint oil can easily stain the surface of the display Gently wipe off any stains with a soft lint free cloth The performance of the display will degrade under high temperature and humidity Avoid such conditions when storing 4 1 Main Screen The Main Screen is used as the central control point on the E RAD Touch Here the operator can access Menu Options select Presets change Set Torque and Set Angle and access Data Logs See Fig 4 1 1 for a visual description of the Touch M
8. E RAD USER MANUAL CONTENTS EOGONTEN Seege ee Eege 1 IMPORTANT SAFETY NOTICE scsscsscsscessnsensenscesecsensensensensenssnssnssness 3 1 0 General Information ccccscsceeesssecesseeesseeseeenseneneesessaeeusssasansanans 4 1 1 System Component Description eere 4 ee ele ege RE d 2 0 Power Requirements RRE KE EE EK KEEN nnn D 24 AC MaltiS POWOE E 6 2 2 Eartti GrFOUFdiFig Saftey EE 6 2 3 Ground Fault Current Interrupt GFCI eee 7 2 4 E ele 7 25 POWER CYCIING EE 7 3 0 Tool System Assembly e eeeeeer eren nnn nnne 8 2L Tool Talde DESGHIDUON EE 8 3 2 Controller DESCHIDU ON diu is avus MR Eu viue A DER Su ed iore 9 3 3 Assembling the Tool and Connecting Power 9 4 0 Touch Screen Interface ek KER KREE KEE KE KEE KEREN KEREN KR KEREN 11 AT Man SChCCN E 11 42 Aser ACCOSS LEVElS irrisa A a 12 4 9 TOON Eocked ie gei EE 15 4 5 Intermediate Level FUNCHOMS ieu exeo Vox wou eebe idee race hein 24 4 6 Advanced Level Operations ccccscererseccseetececuarecsenenentecusrarsenenes 30 5 0 GENERAL OPERATING INSTRUCTIONS 1 35 Al RR ld TL e EEN 36 S2 Torque Only ODeratlon ee 3 Ded ANJE ONV ODEIO aerie dco man Qi pea d ten atte Pd ua 38 New World Technologies Inc Page 1 V2011 09 01 E RAD USER MANUAL 5 4 Torque and Angle Operation 39 5 5 Reviewing the Last R
9. EP RAD cover panel before first ensuring the AC mains power has been disconnected and no high voltage is present When using a power plug adapter make sure the Earth Ground pin is present and connected in the adapter New World Technologies Inc does not recommend replacing the supplied power cord In the event the power cord is replaced make sure the new power cord has an Earth Ground pin New World Technologies Inc Page 35 V2011 09 01 E RAD USER MANUAL 4 1 Safety Information E RAD Tools use high voltage and current to tighten and loosen threaded fasteners For your safety and that of others WARNING LABELS and ATTENTION LABELS are prominently attached to the tool and reaction accessories E RAD Tools have been designed with safety in mind however as with all tools you MUST observe all general workshop safety practices and specifically the following e Before using your new tool get familiar with all its accessories and how they work e ALWAYS wear safety goggles when the tool is in operation e Make sure the reaction arm is in contact with a solid contact point before you operate the tool e Keep your body parts clear of the reaction arm and the contact point e ALWAYS check the AC Mains Supply EP RAD controller EP RAD Tool Handle are properly Earth Grounded DO NOT apply power to the tool if you are unsure e NEVER exceed the maximum tool rated torque Failure to do this voids warranty e Make sure the reaction a
10. Page 18 V2011 09 01 E RAD USER MANUAL 4 3 5 Viewing the Log File Viewing the Log File will allow the operator to view the currently selected log file Refer to Section 4 3 4 to select a specific data log To view the current log file 1 Press the Folder icon on the main screen 2 Choose View Log from the data log menu Fig 4 3 7 LA Cycle between individual bolt cycle logs using the left and right arrow keys Fig 4 3 8 4 Press Exit to return to the main screen Figure 4 3 7 Figure 4 3 8 Note Text will be in green if the cycle was a Pass and red if the cycle was a Fail If the operator prematurely released the trigger during a torque cycle the cycle will be recorded as a fail New World Technologies Inc Page 19 V2011 09 01 E RAD USER MANUAL 4 3 6 Printing the Log File Print the Log File allows the operator to print the selected log file to a serial printer which is optionally purchased The recommended printer is Seiko DPU 414 To print the current log file 1 Connect the serial printer to the communications port of the tool using the provided 2 Press the Folder icon on the main screen 3 Choose Print Log from the data log menu Fig 4 3 9 4 Press ENT from the prompt window to start printing or CLR to cancel Fig 4 3 10 5 Once printing has started do not disconnect the printer To cancel printing at any time press the Exit But
11. Page 28 V2011 09 01 E RAD USER MANUAL 4 5 7 Clearing Maintenance Statistics The maintenance statistics can be cleared from the Intermediate or Advanced Access levels only and are for use by the user as desired To clear the maintenance statistics 1 Press the Menu button on the main screen 2 Select Tool Stats from the second page of the menu Fig 4 5 12 3 Select Clear Maint from the menu Fig 4 5 13 4 Press CONFIRM CLR to confirm or EXIT to cancel Fig 4 5 14 Figure 4 5 12 Figure 4 5 13 Figure 4 4 14 New World Technologies Inc Page 29 V2011 09 01 E RAD USER MANUAL 4 6 Advanced Level Operations This section will explain how to use the advanced functions on the E RAD Please refer to Table3 in Section 4 2 User Access Levels for an overview of the Advanced Level options 4 6 1 Advanced Level Access To access the following functions the user must have access to the Advanced level password and unlock the tool with that password Generally after operations are completed lock the tool to ensure the settings are protected and cannot be inadvertently modified Please contact New World Technologies Inc for the password Refer to Section 4 2 1 Unlocking the Tool and Section 4 2 2 Locking the Tool for more information 4 6 2 Enabling Disabling Point Calibration Point Calibration is used to quickly adjust the tool final torque for a single Set Torque only This is genera
12. TENTION On E RAD power up the data log file name will be set to DEFAULT LOG This is to protect previous data log integrity Therefore if the E RAD is powered off or loses power during a desired data set the desired data log file name must be entered on power up Changing the log file allows the operator to create select a data log file name to record or view This operation can be used in tool locked or unlocked mode To create a new file name or select an existing one 1 Press the Folder icon on the main screen 2 Choose Select Log from the data log menu Fig 4 3 3 3 Enter the desired alpha numeric file name using the keypad Fig 4 3 4 Figure 4 3 3 Figure 4 3 4 4 Press each key numerous times to cycle through the available characters of that key If you pause for more than 1 second the cursor will move to the next position 5 Press ENT to accept the file name or CLR to undo 6 If the log file name already exists you will be prompted to continue the existing log or choose another file name Fig 4 3 5 New World Technologies Inc Page 17 V2011 09 01 E RAD USER MANUAL 7 Once selected the new file name is displayed on the main screen Fig 4 3 6 AAA OT Note The 1 key includes the characters _ and To select the default log you can choose Select Default from the Data Log menu Figure 4 3 5 Figure 4 3 6 New World Technologies Inc
13. ain Screen Logs Button Current Date amp Time Lock Unlock Indicator Set Torque Button Set Angle Button A Es x 4 Menu Button BB nini PRESETS o Presets Button Figure 4 1 1 Touch Main Screen New World Technologies Inc Page 11 V2011 09 01 E RAD USER MANUAL 4 2 User Access Levels For bolting operation the tool will operate in locked or unlocked modes The unlocked mode provides user password access to additional functions Each of the unlocked levels requires a separate password Refer to the Table 4 below for information which describes function availability per use level Password Unlocked Access Locked Basic Intermediate Advanced Select Preset Data Log Setup Data Log View Data Log Print Modify Preset Set Any Torque Set Any Angle Change Torque Units Enable Disable Angle Mode Enable Disable Angle Lock Mode Enable Disable Reverse Target Torque Point Calibration View Tool Statistics Clear Maintenance Statistics Tool Calibration Table 4 User Access Levels The E RAD Touch is shipped from factory in the Basic Unlocked Level After configuration it is recommended that the tool be locked for normal bolting operations to avoid inadvertent changes to tool settings and calibration Please refer to the appropriate manual section for further details on the individual function usage New World Tech
14. an be reviewed and modified by using the left and right arrow buttons on the bottom of the calibration screen Figure 4 6 10 Figure 4 6 11 New World Technologies Inc Page 33 V2011 09 01 E RAD USER MANUAL 4 6 5 Factory Configuration Factory Configuration is used to adjust factory settings including minimum torque maximum torque angle mode and gearbox ratio This setting can only be used under the direction of NWT representative and with NWT provided codes Please contact New World Technologies Inc for more information New World Technologies Inc Page 34 V2011 09 01 E RAD USER MANUAL WARNING WARNING WARNING CAUTION 5 0 GENERAL OPERATING INSTRUCTIONS RAD TOOLS ARE SAFE AND RELIABLE NOT FOLLOWING PRECUATIONS AND INSTRUCTIONS OUTLINED HERE CAN REUSLT IN INJURY TO YOU AND YOUR FELLOW WORKERS NEW WORLD TECHNOLOGIES INCORPRATED IS NOT RESPONSIBLE FOR ANY SUCH INJURY Do not operate the tool before reading this user manual If breakdown malfunction or damage occurs DO NOT attempt to repair Contact New World Technologies Inc or your local distributor immediately Ensure the E RAD controller and tool handle are properly Earth Grounded before turning on the power switch DO NOT apply power without verifying the Earth Ground Electrical Shock can cause serious or fatal injury Electrical Shock can cause serious or fatal injury DO NOT touch any power device electrical connection or remove the
15. ect Angle Lock On or Angle Lock Off This feature is enabled if the Angle Lock Off selection is displayed Fig 4 5 6 Figure 4 5 5 Figure 4 5 6 New World Technologies Inc Page 26 V2011 09 01 E RAD USER MANUAL 4 5 5 Enabling Disabling Target Torque The reverse target torque feature allows the tool to target torque in reverse as well as is in forward mode To change the reverse target torque mode 1 Press the Menu button on the main screen 2 Select the User Config from the main menu Fig 4 5 7 3 Select Rev Trgt On or Rev Trgt Off This feature is enabled if the Rev Trgt Off selection is displayed Fig 4 5 8 Figure 4 5 7 Figure 4 5 8 V2011 09 01 E RAD USER MANUAL 4 5 6 Viewing Tool Statistics The Tool Statistics displays the tool Life Cycle Counters Maintenance Counters and Error Logs The life cycle counters cannot be cleared and are for factory use The maintenance counters can be cleared from the Intermediate or Advanced Access levels only and are for use by the user To view the tool statistics 1 Press the Menu button on the main screen 2 Select Tool Stats from the menu Fig 4 5 9 Ge Select Life Stats from the menu to view the life cycle counters Fig 4 5 10 4 Select Main Stats from the menu to view the counters since last clear Fig 4 5 11 Figure 4 5 9 Figure 4 5 10 Figure 4 5 11 New World Technologies Inc
16. ed on the right side of the controller housing Details are shown below in Fig 3 2 1 1 Military style connectors for the E RAD Pistol Grip Torque Tool 2 Main Input Power Connector 120V AC or 230V AC FEEDBACK MOTOR POWER AC MAINS 120V 50 60HZ a LE lt EAR iii uh OUND MANDATORY Figure 3 2 1 Controller Assembly Connections 3 3 Assembling the Tool and Connecting Power WARNING Electrical shock can cause serious or fatal injury Ensure E RAD Controller and Tool Handle is properly Earth Grounded before turning on the power switch DO NOT turn on power to the Tool or operate the Tool without verifying the Earth Ground WARNING DO NOT disconnect the electrical connectors while the E RAD power is ON Damage to the tool or controller will occur 1 Refer to Section 2 0 Power Requirements in this manual and ensure compliance before connecting the tool or AC power to the Controller 2 Ensure the Tool and Controller Serial Numbers are matched 3 Connect the Tool Handle Motor and Feedback cables to the Controller 4 Ensure the AC Mains Supply is Earth Grounded 5 Ensure the AC Power Cord is in good condition including there are no cuts or breaks in the cord insulating jacket and the plug pins and earth ground pin are present and in good condition New World Technologies Inc Page 9 V2011 09 01 E RAD USER MANUAL 6 Ensure the E RAD Power Switch is OFF and power light is off 7 Connect
17. esult eese eee eren nene nnn 40 6 0 DATA LOG PC OPERATIONS ener rennen nnne nnn nnn 41 5 1 Software Installation amp PC Requirements een 41 6 2 Connecting PC ana E RAD acies mius uiv tos Ea cie o MIR EUR n ue cho suos 42 6 5 Setting trie let EE 44 6 4 Downloading all Data Loge NEEN 45 6 5 Deleting Closing Data Logs a ee esee eee eese 46 EE Ell ole BR EE 47 7 0 CONTACT US vicios a 48 New World Technologies Inc Page 2 V2011 09 01 E RAD USER MANUAL WARNING CAUTION IMPORTANT SAFETY NOTICE Do not operate the tool before reading this user manual If breakdown malfunction or damage occurs DO NOT attempt to repair Contact New World Technologies Inc or your local distributor immediately Only persons trained and qualified should attempt the installation operation and diagnosis of this equipment This equipment may be connected to high voltage AC mains power and other external equipment that has rotating parts controlled by this equipment Improper training and use can cause serious or fatal injury Intended use of this equipment is for commercial and industrial bolting applications The tool should only be used if the equipment is protected from exposure to excessive or corrosive moisture dust dirt ambient temperatures vibration and impacts The operating specifications are in Section 1 of this manual The installation connection and
18. ge 21 V2011 09 01 E RAD USER MANUAL 4 4 3 Changing the Set Angle Changing the Set Angle allows the operator to define the position shut off to any value within 0 360 degrees The angle mode is enabled from the Intermediate or Advanced Level and cannot be enable disabled from the basic level access If the angle is disabled the target angle button and value will not be displayed To change the target angle 1 Press the Set Angle button on the main screen 2 Enter the new Set Angle via the keypad Fig 4 4 3 3 Press ENT to confirm the new angle or CLR to cancel 4 Confirm the new Set Angle is displayed on the main screen Fig 4 4 4 Figure 4 4 3 Figure 4 4 4 Note The angle will automatically be adjusted if it is outside the maximum or minimum limits of the tool A minimum angle of 10 degrees is required and a maximum of 360 degrees New World Technologies Inc Page 22 V2011 09 01 E RAD USER MANUAL 4 4 4 Saving a Preset Presets provide quick selection of up to eight pre defined target sets of torque and angle if enabled These presets can only be modified when the tool is unlocked from any access level In this manner the presets can be configured and the tool locked to prevent inadvertent changes during normal operation To modify and save a Preset 1 Modify the target torque as per Section 4 4 2 and or the target angle as per Section 4 4 3 Press the Presets menu but
19. ll be updated with the current angle 6 When the tool stops moving the result of the angle will be displayed on the screen Figure 5 4 2 shows the display screen when the bolt was successfully torque in angle only operation The result will remain displayed for 10 seconds until the tool is reversed or a new torque cycle starts 7 Once Pass or Fail has been displayed the tool is ready toperform another torque cycle Note After the tool has successfully completed the angle move the tool will back off slightly to unload the reaction arm 5 5 Reviewing the Last Result Reviewing the last result allows the operator to view the last torque cycle that the E RAD Touch performed This operation can be used in tool locked or unlocked mode 1 The result of the last bolt torqued is accessible by touching the Last Result text displayed above the set torque parameter Fig 5 5 1 2 Once touched the last result is displayed for 10 seconds until the tool is reversed or a new torque cycle starts Fig 5 5 2 Figure 5 5 1 Figure 5 5 2 New World Technologies Inc Page 40 V2011 09 01 E RAD USER MANUAL 6 0 DATA LOG PC OPERATIONS Using the E RAD Data Logger the operator is able to connect an E RAD Touch to a Personal Computer PC or Laptop Once in PC Mode the operator can perform the following actions Setting the Clock on the E RAD Touch Downloading all Data Logs off of the E RAD Touch Deleting
20. lly used for field application torque verification and adjustment The point calibration adjustment is only valid when Point Calibration is enabled and only for the single Set Torque The point calibration does not overwrite the tool calibration values To enable point calibration 1 Press the Menu button on the main screen 2 Select the User Config from the main menu Fig 4 6 1 3 Select Point Cal to enable Point Calibration Fig 4 6 2 or Exit Point Cal to disable Point Calibration from the menu gt If Point Calibration is enabled a Target Icon will be shown on the top left corner of the main menu display screen Fig 4 6 3 d Perform target torque calibration refer to Section 4 6 3 Configuring Point Calibration Figure 4 6 1 Figure 4 6 2 Figure 4 6 3 New World Technologies Inc Page 30 V2011 09 01 E RAD USER MANUAL 4 6 3 Configuring Point Calibration Point Calibration is used to quickly adjust the tool calibration for a single Set Torque only to match the final torque shut off to a secondary verification system The user will need a calibration stand to perform this procedure To configure point calibration 1 10 11 New World Technologies Inc V2011 09 01 Ensure Point Calibration is enabled Refer to Section 4 6 2 Enabling Disabling Point Calibration for more information Mount the tool system to a calibration system and ensure the calibration transducer display is config
21. nologies Inc Page 12 V2011 09 01 E RAD USER MANUAL 4 21 Unlocking the Tool 1 To unlock the tool press the Menu button on the main screen 2 Choose the Unlock option from the menu Fig 4 2 1 3 Anumeric keypad will be displayed in which you can enter the password for the desired level Fig 4 2 2 Refer to the appropriate user level section for further information on the functions 4 Press ENT to confirm the password or CLR to undo any changes 5 If the password is invalid you will see an INCORRECT message displayed on the screen otherwise the tool is now unlocked Fig 4 2 3 Figure 4 2 1 Figure 4 2 2 Figure 4 2 3 New World Technologies Inc Page 13 V2011 09 01 E RAD USER MANUAL 4 22 Locking the Tool 1 To lock the tool press the Menu button on the main screen 2 Choose the Lock option from the menu Figure 4 2 4 3 A numeric keypad will be displayed in which you can enter the password 37232 Fig 4 2 5 4 Press Ent to confirm the password or Clr to undo any changes 5 If the password is invalid you will see an Incorrect message displayed on the screen otherwise the tool is now locked Fig 4 2 6 Figure 4 2 4 Figure 4 2 5 Figure 4 2 6 New World Technologies Inc Page 14 V2011 09 01 E RAD USER MANUAL 4 3 Tool Locked Functions This Section will explain how to perform some of the features the E RAD has while in Locked mode Please refer to
22. nt the E RAD may cause nuisance tripping of Class A GFCI especially when loaded National and Local Electrical Codes may have an exclusion of GFCI requirements where an appliance cannot be used with GFCI if an Assured Grounding Program AGP is used and maintained Please check National and Local Electrical Code for compliance In addition to an Assured Grounding Program for personal protection Class B GFCI with a leakage current trip rating of 20mA or greater may be used for equipment protection on the E RAD 2 4 Extension Cords Extension cord quality and condition is important to ensure personal safety and E RAD performance Please check National and Local Electrical Code for compliance For extension cords under 30ft 12AWG is recommended For extension cords over 30ft 10AWG is recommended Generally 100ft is the maximum recommended length for any extension cord although some installations demand longer cords Longer extension cords will reduce the voltage and speed of the E RAD Tool and may cause nuisance trips at higher torque demand 2 5 Power Cycling If AC power has been shut off from the E RAD it should not be reapplied for at least one minute This allows the input surge protection to perform properly Power cycling more frequently can cause nuisance trips and reduce the life time of the electronics New World Technologies Inc Page 7 V2011 09 01 E RAD USER MANUAL 3 0 Tool System Assembly The E RAD Tool s
23. porting Data feature the operator is able to transfer data to another program 1 To transfer data to another program first select the tool you wish to get the data from Fig 6 6 1 Figure 6 6 1 2 Select the log that you wish to retrieve the data from Fig 6 6 2 LIGHTER FASTER STRONGER Figure 6 6 2 3 With the drag of the computer mouse select all the data you wish to export press Contro C to copy it Go to the other program such as Notepad Word Pad or Microsoft Word and press Contro V to paste the data into the other program Fig 6 6 3 Figure 6 6 3 New World Technologies Inc Page 47 V2011 09 01 E RAD USER MANUAL 7 0 CONTACT US New World Technologies Inc 30580 Progressive Way Abbotsford BC V2T 672 Canada Toll Free 1 800 983 0044 Fax 604 852 0269 Email wind radtorque com Web www eradtorque com E RAD Technical Support 1 800 983 0044 Ext 227 ui New World Technologies Inc Page 48 V2011 09 01
24. proper tool operation and to avoid circuit loading nuisance trips The E RAD Controller is internally fused for self protection Please contact New World Technologies Inc for assistance if a blown fuse is suspected 2 2 Earth Grounding Saftey The E RAD is assembled with a dedicated earth ground connection to the tool handle and controller via the AC mains power connection It is the user s responsibility to adhere and follow at minimum an Assured Grounding Program in addition to any and all National and Local Electrical Codes WARNING Earth grounding is the primary electrical shock protection and is mandatory New World Technologies Inc Page 6 V2011 09 01 E RAD USER MANUAL WARNING Ensure the E RAD Controller and Tool Handle is properly Earth Grounded before turning on the power switch DO NOT turn on the power to the tool or operate the tool without verifying Earth Ground Electrical Shock can cause serious or fatal injury 2 3 Ground Fault Current Interrupt GFCI GFCT s are secondary protection devices and protect against electric shock in case of a ground wiring fault Standard Class A GFCI typically has a leakage current trip range of 4mA 6mA The E RAD uses precision servo technology which inherently has higher leakage current than the Class A GFI rating The E RAD when powered on may have up to 4mA leakage current and when loaded may have up to 19mA leakage current As a result of the leakage curre
25. rm snap ring is securely in place to hold the reaction arm or blank in place e ALWAYS support the tool in use The tool must be supported at all times in order to prevent unexpected release in the event of fastener or component failure When the tool is in operation the Reaction Arm rotates in the opposite direction to the Output Square Drive and must be allowed to rest squarely against a solid object or surface adjacent to the bolt to be tightened See Fig 4 1 WARNING ALWAYS KEEP HANDS CLEAR OF THE Reaction Point REACTION ARM WHEN THE Lef TOOL IS IN USE OR SERIOUS INJURY COULD RESULT Gs A eeneg Clockwise Operation Clockwise Operation Counter Figure 4 1 Reaction Points New World Technologies Inc Page 36 V2011 09 01 E RAD USER MANUAL WARNING New World Technologies Inc V2011 09 01 5 2 Torque Only Operation This section describes the general operation of the E RAD Torque Only mode Only qualified personnel with training in the safe operation of torque tooling and E RAD tool system should operate the tool Refer to Section 4 1 Safety Information for more information To use Torque Only 1 Adjust the Set Torque to the desired value using the Main screen Fig 5 2 1 If the tool is locked refer to Section 4 3 2 Selecting a Preset If Angle Mode is enabled adjust the Set Angle to zero Place the tool on the joint system and switch the tool handle direc
26. screen 2 Select Change Units from the second page of the menu Fig 4 5 1 3 Select the desired units Fig 4 5 2 Figure 4 5 1 Figure 4 5 2 New World Technologies Inc Page 24 V2011 09 01 E RAD USER MANUAL 4 5 3 Enabling Disabling Angle Display Mode The Angle Display Mode can be enabled or disabled if factory enabled by the user When enabled the target angle is displayed and accessible to the operator WARNING This feature should only be used by an operator who is fully trained on this feature Improper use can cause serious harm to the operator and the equipment Please contact NWT for more information To change the angle mode 1 Press the Menu button on the main screen 2 Select the User Config from the main menu Fig 4 5 3 3 Select Angle On or Angle Off This feature is enabled if the Angle Mode Off selection is displayed Fig 4 5 4 Figure 4 5 3 Figure 4 5 4 New World Technologies Inc Page 25 V2011 09 01 E RAD USER MANUAL 4 5 4 Enabling Disabling Angle Lock The Angle Lock feature allows the operator to release the trigger during an angle move and the tool will continue to operate and complete the angle move unless the tool is placed into reverse This may be desired to alleviate operator fatigue during long angle moves To change the angle lock 1 Press the Menu button on the main screen 2 Select the User Config from the main menu Fig 4 5 5 3 Sel
27. tion selector to forward Ensure the tool handle System Ready LED is illuminated Press and hold the tool handle trigger until the torque cycle has completed To stop the tool at any time during the cycle release the trigger When the torque cycle is completed or cancelled the measured peak torque will be displayed on the screen Fig 5 2 2 shows the display screen when the bolt was successfully torque Fig 5 2 3 when the bolt was unsuccessfully torqued The result will remain displayed for ten seconds until the tool is reversed or a new cycle started Once the torque cycle is completed the tool will automatically reverse to release the tool from the joint At this point the tool handle Pass LED will be illuminated Figure 5 2 1 Figure 5 2 2 Figure 5 2 3 Note After the tool has finished moving forward it will back off slightly to unload the reaction arm Page 37 E RAD USER MANUAL 5 3 Angle Only Operation This section describes the general operation of the E RAD Angle Only mode WARNING Only qualified personnel with training in the safe operation of torque tooling and E RAD tool system should operate the tool Refer to Section 4 1 Safety Information for more information 1 Set the Torque to 0 Ft lb and the angle to the desired angle Fig 5 3 1 If the tool is 2 If the tool is unlocked refer to Section 4 4 2 Changing the Set Torque and Section 4 4 3 Changing the Set Angle for more
28. ton 6 Once printing is complete press Exit button to return to the main screen Figure 4 3 9 Figure 4 3 10 New World Technologies Inc Page 20 V2011 09 01 E RAD USER MANUAL 4 3 6 Basic Level Functions This section will explain how to perform some of the features the E RAD has while in Basic Level Please refer to Table3 in Section 4 2 User Access Levels for more information on the Basic Level options 4 4 1 Basic Level Access To access the Basic level functions enter password 37232 Generally after operations are completed lock the tool to ensure the settings are not inadvertently modified Refer to Section 4 2 1 Unlocking the Tool and Section 4 2 2 Locking the Tool for more information 4 4 2 Changing the Set Torque Changing the Set Torque allows the operator to define the peak torque shut off to any value within the tool range The torque units are displayed above the torque value on the main screen and cannot be changed from the basic level access To change the Set torque 1 Press the Set Torque button on the main screen 2 Enter the new target torque via the keypad Fig 4 4 1 3 Press ENT to confirm the new torque or CLR to cancel D Confirm the new Set Torque is displayed on the main screen Fig 4 4 2 Figure 4 4 1 Figure 4 4 2 Note The angle will automatically be adjusted if it is outside the maximum or minimum limits of the tool New World Technologies Inc Pa
29. ton on the main screen Choose Save Preset from the preset menu Fig 4 4 5 Select the desire Preset Number via the keypad to save the current target torque angle values to Fig 4 4 6 Note Saving these values overwrites any existing presets stores in 5 New World Technologies Inc V2011 09 01 the location Press ENT to confirm the preset location or CLR to cancel Figure 4 4 5 Figure 4 4 6 Page 23 E RAD USER MANUAL 4 5 Intermediate Level Functions This section will explain how to use the Intermediate functions on the E RAD Please refer to Table3 in Section 4 2 User Access Levels for an overview of the Intermediate Level options 4 5 1 Intermediate Level Access To access the following functions you must have access to the Intermediate level password and unlock the tool with that password Generally after operations are completed lock the tool to ensure the settings are protected and cannot be inadvertently modified Please contact New World Technologies Inc for the password Refer to Section 4 2 1 Unlocking the Tool and Section 4 2 2 Locking the Tool for more information 4 5 2 Changing the Torque Units The torque units can be selected from ft lbs Nm or Kgfm When the units are changed the Set Torque value presets torque values and calibration values are automatically adjusted to the selected units To change the torque units 1 Press the Menu button on the main
30. ured in the same torque units as the tool Press the target torque value button from the main screen Enter the desired target torque via the keypad Fig 4 6 4 At the prompt Do Torque Cycle 1 Fig 4 6 5 operate the tool to complete the first torque cycle Enter the calibration transducer measured torque result via keypad At the prompt Do Torque Cycle 2 Fig 4 6 6 operate the tool to complete the second torque cycle Enter the calibration transducer measured torque result via the keypad The main screen will be displayed and the point calibration adjustment will be saved The tool torque will be adjusted by the point calibration for the specific target torque until a new target it entered or the point calibration is disabled Lock the tool to ensure the target torque is not inadvertently changed for the point calibration modified Refer to Section 4 2 2 Locking the Tool The tool can now be used for the intended application Figure 4 6 4 Figure 4 6 5 Figure 4 6 6 Page 31 E RAD USER MANUAL 4 6 4 Tool Calibration The tool calibration provides access to the calibration values over the full range of the tool and should only be modified by a qualified Calibration Technician WARNING Calibration must only be done by a qualified Calibration Technician Improper use of this function and calibration can lead to tool and or joint failure The calibration values represent the relationship between tool o
31. use require skilled operation Disassembly or repair must not be attempted If the equipments fails to operate correctly contact the distributor or manufacturer for instructions New World Technologies Inc Page 3 V2011 09 01 E RAD USER MANUAL 1 0 General Information 1 1 System Component Description Each E RAD Tool System is shipped complete with the following E RAD Touch Controller Weatherproof or Steel Case E RAD Hand Held Torque Tool Power and Control Cables attached to hand held tool Standard Reaction Arm with snap ring Serial Communication Cable calibration data retrieval Calibration and Data Retrieval Software CD Calibration Certificate User Manual 1 2 Specifications Please ensure that all Electrical Specifications are used when utilizing the E RAD Touch 1 21 Torque Ranges 100 700 Ft Ibs 135 950 Nm 200 1200 Ft Ibs 270 1600 Nm 250 2000 Ft Ibs 340 2700 Nm 1 22 Electrical Specifications 1 1 Unis 120V Model 230V Model New World Technologies Inc Page 4 V2011 09 01 E RAD USER MANUAL 1 22 Environmental Specifications E KT Temperate Range A Mnmum 420 J 4 4 Maximum 140 104 Storage Temperature Range 25 to 70 13 to 158 Humidity 10 to 90 non condensinc Shock 10G according to DIN IEC 68 2 6 29 Vibration 1G 10 50Hz according to DIN IEC 68 2 6 69 Note The E RAD can be supported belo
32. utput power and torque in standard engineering torque units The torque units can be modified refer to Section 4 5 2 Changing Torque Units for more information When the calibration is modified by the user the date is stored When the calibration is modified by NWT or an authorized NWT Distributor the factory calibration date and recommended calibration due date is stored Refer to Section 4 5 6 Viewing Tool Information for more information To calibrate the tool 1 Press the Menu button on the main screen 2 Select the User Config from the main menu Fig 4 6 7 3 Select Calibration from the menu Fig 4 6 8 A Confirmation Window will appear asking to confirm the Calibration or cancel the Calibration Fig 4 6 9 4 Do several torque cycles at the target 7 tool capacity and average the results measured by a certified strain gauge transducer Figure 4 6 7 Figure 4 6 8 Figure 4 6 9 New World Technologies Inc Page 32 V2011 09 01 E RAD USER MANUAL 5 Press the Cal Value button Fig 4 6 10 and enter the averaged measured torque via 6 Repeat steps 4 and 5 for each target tool capacity in percentage until the maximum WARNING Do not calibrate at targets that result in exceeding the maximum rated tool torque Sever tool damage will occur 7 Press Exit and at the prompt press CLR to discard changes and ENT to save them Fig 4 6 11 Note Any calibration target c
33. w 20deg C 4 degF on request to manufacturer New World Technologies Inc Page 5 V2011 09 01 E RAD USER MANUAL 2 0 Power Requirements This section provides instructions for connecting the AC Power Supply and the E RAD Tool Handle to the E RAD Touch Controller The installer of this equipment is responsible for complying with Federal NEC National Electrical Code or equivalent and local guidelines and application codes that govern protection earthing grounding disconnects and other current protection for electrical equipment for use in indoor or outdoor applications 2 1 AC Mains Power WARNING Electrical Shock can cause serious or fatal injury Do not touch any power device electrical connection or remove the E RAD cover panel before first ensuring the AC mains power has been disconnected and no high voltage is present WARNING Ensure all AC mains wiring to the E RAD power cord comply with the National Electrical Code and all regional and local codes Improper wiring may result in unsafe conditions to equipment and personnel WARNING Ensure the correct AC mains voltage prior to connecting the AC mains power Severe equipment damage will occur if the E RAD is connected to the incorrect mains voltage The E RAD Controller requires model specific single phase 120VAC or 230VAC The single phase line must be electrically symmetrical with respect to earth ground The branch circuit must be a dedicated 15A to ensure
34. ystem consists of the Controller and Tool Handle The controller and handle are calibrated as a system and are identified by the same serial number It is important to always ensure the serial numbers match otherwise the tool will perform torque or angle operations in accurately This can cause equipment and joint failure due to under torque or over torque 3 1 Tool Handle Description The E RAD pistol grip torque wrench is trigger activated with a bi directional forward reverse switch On each side of the tool housing is a three LED Status Display which notifies when the tool is ready for use the bolting cycle has passed or if the bolting cycle has failed 1 Forward Reverse Switch controls direction of rotation 2 On Off Trigger Switch hand tool activation 3 System Ready Blue LED will illuminate when the tool is ready for use 4 Fail Red LED will illuminate when the tool fails to complete the torque cycle 5 Pass Green LED will illuminate when the tool completes torque operation Note In Angle mode operation all three LEDs will be illuminated SYSTEM READY 3 FAILED 4 OVERTORQUE FLASH PASSED 5 New World Technologies Inc Page 8 V2011 09 01 E RAD USER MANUAL 3 2 Controller Description The E RAD Controller has a touch screen interface for ease of bolting operation and status as well as advance configuration and data logging The AC Power and Tool Handle Connections are locat
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