KS40-1 burner - pma
Contents
1. Lanr level At Lanf level the right decimal point of upper display line blinks All levels are accessible only by entering the Password P55 If the safety switch Loc is open all levels are disabled To get access to the configuration and the parameters the saftey switch Loc must be closed factory setting Safety switch Password entered Function disabled or Access via the instrument front Loc with BluePort enabled with BluePort panel closed OFF password disabled enabled enabled open OFF password disabled disabled open enabled open Password enabled enabled after password entry Operating structure 13 KS40 1 burner Configuration level 2 Configuration level ___4 1 Configuration with Moor mn m At configuration level the controller function is determined by changing configu ration word Lan t Lan i and the code adjusted for Lan i are displayed al ternately on the lower display line ABCD Code signification Reaction at sensor break as process value higher than set point Reaction at sensor break as process value smaller than set point Only P30 W connection always process value smaller than set point Potentiometric transducer 50 30 50 Q pressure sensor 0 10V display range 0 0 100 0 Potentiometric transducer 50 30 50 Q pressure sensor 0 10V display range 0 00 1 00 bar en transducer 50 30 50 Q pressure sensor 0 10V display range 0 16 0 bar ann transduc2. naller 5 3 4 5 Function of digital inputs valid for all inputs l 2 Tog le key function Multiple switching is possible and should be excluded on demand KS40 1 burner 22 Configuration level Description 2 No digit behind decimal point 2 3 23 KS40 1 burner Parameter setting level Parameter setting level le 1 9999 ze band heating in phys dimensions g C L er Eee 1 9999 Integral action time 2 cooling s 10 X tai 1 9999 Derivativeaction time 1 heating s 10 er Divan action time 2tepolingd M a x x x Eu i pee 0 9999 Dead zone or ar for on off control phys dimensions Be 00202 u differntial relais for signaller i h partial full load switch over ad 0 0 9999 Switch differntial relais 2 for 3 point Du sienaller oh gt Te e X ti 3 9999 Actuator response time for servo motor s 60 Ako 120 120 Lower output limit A apg 120 120 Upper output limit Bl 120 120 2 correcting 2 correcting variable B 120 120 ene point for the correcting variable ae he 120 120 pee of the mean value Ym Dr fo na 0 9999 Max deviation xw at the start of mean value calculation phys di ba min nd am at aD SPL L 1999 9999 Set point limit low for Weff a LaF a 1999 9999 Set point limit high for Weff w SPP 199 999 set point2 o fea 0 9999 Set poin
3. PMA Proze und Maschinen Automation GmbH Universal controller for burners KS40 1 burner KS40 1 burner KS40 1 burner seems KS40 1 burner KS40 1 burner Operating manual English 9499 040 66011 Valid from 8473 expert line PMA Proze und Maschinen Automation GmbH e Printed in Germany 0207 All rights reserved No part of this document may bereproduced or published in any form or by any means without prior written permission from the copyright owner A publication of PMA Proze und Maschinen Automation P O Box 310229 D 34058 Kassel Germany 3 1 Y e ho U U a P U N gt REN gt No gt WS i 5 1 Contents Mounin s lt 6 e245 486 bee a a ee 5 Electrical connections 2 2 2 22200 rer rer 6 Operation ge caaceue er dbateeeeehoeee tee eee 1 Front view eee RSE OTe REGS nme 7 Operating level 22 Co Co a 8 Self tuning 2 10 Manualtuning CC onen 1 Operating structure 2 2 ee 13 Configuration level 2 22 200er 2002 ee eevee 14 Configuration with Wit 2 a 14 Configuration without Wii SUI Luft 2 auaa 18 Configuration survey 18 Parameter setting level 2 2 2 2 2200er een 24 Input scaling only visible with Wi UFF 2 222222 26 Calibration level 1 2 2 ew ee wee ee eres 21 Prora nT 2 u 5 a m wa a an woe nn a na en 30 Technical data 640545
4. alarm Control deviation Xw relativ alarm with suppression after star 6 Effective set point Weff orrecting variable controller output Monitoring of control loop interruption Switched off LOOP alarm active Eu Bei a a I Control deviation Xw process value set point relativ alarm i un a man BERN KS40 1 burner 20 Configuration level 4 l l m al l m m m Inverse normaly closed Controller output Y1 Y2 Not active Active Limit 1 2 3 signal Not active Active Interruption alarm signal LOOP Not active Active INP1 INP error signal Not active Active Au Vin and ame aman wee Pa a Rene EIEIEI EIEIEI wee Pa a EICICI cx Local Remote switching Remote adjusting of all values by front keys is blocked F 3 4 5 3 4 DD switches F key switches DI3 switches X l 3 4 5 3 4 5 6 Bhkeyswitchs S 0 a _ 2 a a 0 BEI u E Sa 0 a a 3 a EEE Bee a a S Ls 2 1 KS40 1 burner r ya X y p lt O 3 DI2 switches o 4 DB switches o 5 FE keyswitches S 3 Di2switches 4 DI3switches o 5 F keyswitches oS 3 DI2 switches o 4 DI3 switches o 5 F keyswitehes S O Switching of the controller behavior between 3 poi controller and si 3 DD switches 4 DI3 switches 5 key switches F F F F ve DN ye
5. the segment rest time whereby the required gra dient polarity sign can change 31 KS40 1 burner RI Technical data SUPPLEMENTARY INPUT INP2 INPUTS Resolution gt 14 bits PROCESS VALUE INPUT INP1 Scanning cycle 100 ms O Resolution gt 14 bits Acura S Decimal point 0 to 3 digits behind the Current measuring range decimal point Technical d for NPA Dig input filter adjustable 0 000 9999 s K 20 Scanning cycle 100 ms i Measured value 2 point or offset correction Potentiometer correction Table 2 page 58 Connection 3 wire Thermocouples Lead resistance max 30 Ohm Table 2 page 58 Input circuit monitor break Input resistance gt 1 MQ Effect of source resistance 1 uV Q CONTROL INPUT DI2 DI3 Cold junction compensation Configurable as switch or push button Maximal additional error 05K Connection of a potential free contact suitable for switching dry circuits Sensor break monitoring Switched voltage 5y Sensor current lt 1 pA Current 160 uA Configurable output action Resistance thermometer TRANSMITTER SUPPLY Ur OPTION Table 2 page 58 Power 22 mA 2 18 V Connection 2 or 3 wire Lead resistance max 30 Ohm Input circuit monitor break and short circuit GALVANIC ISOLATION Safety isolation Potentiometric transducer 50 30 50 Q Function Isolation Current and voltage signals Power supply Process value input INP1 Table 3 page 58 CECA Supplementary input INP2 Span s
6. with external offset 5 FE EEE Controlbehavior algorithm i iLC 0 _ 2 point sigmaller 1 1 PID controller 2 point and continuous J A Y Off or 2 point controller with partial full load switch over BE 2x PID 3 point and continuous gt point sig snaller es Et Li Inn Method of controller operation Inverse e g heating Direct e g cooling KS40 1 burner 18 Configuration without Wii HO 2 F Fe Configuration level rene mn Tori SF Behavior at sensor break SSS 0 Controller outputs switched of je liye PC S S o o y mean output The maximum permissible output can be adjusted with arameter run To prevent determination of inadmissible values mean value ormation is only ifthe control deviation i lower than parameter LY r ir mit 1999 9999 XO low limit range of control BROS rnit 1999 9999 X100 high limit range of oe 1 Fade ni and r nit indicate the control range to which e g self tuning is related 5 TTnermocouple typeR 0 1760 C PtRh Pt3 I TOT Pt100 200 0 100 0 C EEE a 21 Pt100 200 0 850 000 22 Pt1000 200 0 200 0 0 40 10V 50 Potentiometer 0 1600bhm o o Z o ZY oO l Y I Y 51 Potentiometer 0 4500hm o o ZY o Z Ol Y Y 52 _ Potentiometer 0 16000hm es i lt Y Y Se a a Senser te selection a N Thermocou
7. 0 Set up ea nn m eee eee aan 30 Starting Stopping 30 Q ue GOdes once heb eee ee GS 14 R Resetting to factory setting 38 Resistance thermometer measuring range 32 S Safety hints 36 38 Safety switch 4 6 eee sa ca sa sans 5 Safety test a abd eho ewe See Gg 34 Self tuning Cancelation 10 1 Cancelation causes 11 Slaa nen 10 T Thermocouple measuring range 32 Vv Voltage signal measuring range 32 39 KS40 1 burner Subject to alterations without notice Anderungen vorbehalten Sous r serve de toutes modifications 9499 040 66011 PMA Proze und Maschinen Automation GmbH P O B 310 229 D 34058 Kassel Germany Printed in Germany 9499 040 66011 05 2009 A5 auf A6 gefaltet 2 fach geheftet SW Druck Normalpapier wei 80g m7
8. 0 a ur de eee ee ete ee ee 32 SAIELY INS hs wes eee eee Ke ee ee ee ee 36 Resetting to factory setting 222 2 CE a 38 3 KS40 1 burner KS40 1 burner Mounting Mounting gt Arad min 48 1 89 Safety switch For access to the safety switches the controller must be withdrawn from the hou sing Squeeze the top and bottom of the front bezel between thumb and forefinger and pull the controller firmly from the housing 10V lt gt mA Pt mA Pt Thermocouple Pt100 or transducer at Pressure transmitter 0 10V at n Access to the levels is as adjusted by means of BlueControl engineering too closed all levels accessible wihout restriction Factory setting Default setting display of all levels suppressed password FRA OFF Safety switch 10V gt mA Pt always in position left or right Leaving the safety switch open may lead to faulty functions Caution The unit contains ESD sensitive components 5 KS40 1 burner Electrical connections Electrical connections p Option 1 2 90 250V A N A 5 6 a OUT1 L Js ours L Safety switch INP1 mA gt 10V in position 10V Safety switch INP mA gt 10V in position mA Pt Connection of input INPI Input for variable x1 process value thermocouple resistance thermometer Pt100 Pt10
9. 00 KTY Transducer 50 30 50 Q voltage 0 2 10V pressure transmitter 3 wire connection pressure transmitter 2 wire connection current 0 4 20mA ra gt eoannwrn Connection of input INP2 See input INP1 Connection of inputs di2 di3 Digital input di2 for external switching between F and r c SP SP2 Digital input di3 for external switching between 3 point stepping controller and on off controller DPS SG KS40 1 burner 6 Operation 3 1 Front view KS 40 1 burner 9000 OO BOS Operation Status of switching outputs okt 4 Lit with limit value 1 not exceeded Process value display Controller works as on off controller Self tuning active Entry n error list Set point controller output Enter key calls up extended operating level error list Up down keys changing the set point or the controller output value Set point 5F 2 or SPE is effective Set point gradient effective Manual mode Function key Manual automatic mode switching PC connection for BlueControl engineering tool Signalization rir A level burns Lanr level blinks In the upper display line the process value is always displayed At parameter configuration calibration as well as extended operating level the bottom display line changes cyclically between parameter name and parameter value Front view 7 KS40 1 burner Operation 3 2 Operating level The conten
10. 999 Hysteresis limit 2 3 0 1 25 KS40 1 burner Parameter setting level 5 1 Input scaling only visible with wi L When using current or voltage signals as input variables for I nf i or int scaling of input and display values at parameter setting level is required Specifi cation of the input value for lower and higher scaling point is n the relevant elec trical unit mA V n mA V phys quantity Dual kPa 5 1 1 Input i n Parameters i nki Huk di n tand Dun are only visible if anr nr A Lur r s chosen SLAP R dab 1 Butt oani ooi 0 20m 0 wy 0 w ti Zn 420m Ay O awy i 010v 0 w 0 ay 0 10 2 109 2 010 a In addition to these settings nak and nH can be adjusted in the range 0 20mA 0 10V determined by selection of Sk YP For using the predetermined scaling with thermocouple and resistance thermometer Pt100 the settings for I nL t and Out and for I nH i and Dur t must have the same value D Input scaling changes at calibration level page 27 are displayed by input scaling at parameter setting level After calibration reset JF F the scaling parameters are reset to default 5 1 2 Input na As input nF i but only St UP au adjustable KS40 1 burner 26 Input scaling only visible with U E HF F Calibration level BT Calibration level Measured value correction L FAL is only visible if La
11. D starts blinking while self tuning is running successful self tuning is prevented due to the control conditions In this case self tuning was cancelled by the controller The controller switches off its outputs controller output 0 Acknowledgement procedures in case of unsuccessful self tuning 1 Press keys and a simultaneously The controller continues controlling using the old parameters in automatic mode The Err LED continues blinking until the self tuning error was acknowledged in the error list 2 Press key Display of error l st at extended operating level After acknowledgement of the error message the controller continues control in automatic mode using the old parameters Cancellation causes page 9 Error status self tuning heating d FAH and cooling Ad FL Examples for self tuning attempt 3 point stepping controller After the start the controller W closes the actuator amp uk i X When the difference between process value and set point is big enough the changing of the process value is monitored t for 1 min Afterwards the actuator is opened Huet If the reversal point is reached or there are made enough measurements the parameters t are detected and are adopted 00200 OQO 1min 3 4 Manual tuning The optimization aid should be used with units on which the control parameters shall be set without self tuning For this the respon
12. cted correctly Check sensor spa it if Output not connected correct heck c J switching eVICE Self tuning See heating error see Self tuning heating error ar pened R status ADA L int stored limit adjusted limit value 1 2 3 check process 2 3 alarm 1 2 3 exceeded at eee adjusted number of operating application specific Message hours reached Operating level 9 KS40 1 burner Operatio n Error status error status 3 3 only with error Ad R Error status Signification Noerror message not visible except withacknowledgement Cis t Storederror Change to error status 0 after acknowledgement inerrorlist Existingerror Change to error status 1 after error removal o o lt 3 Faulty control action Re configure controller inverse lt gt direct No response of process The control loop is perhaps not closed check sensor connections and process variable Low reversal point Increase Rid RH max output limiting 4H or decrease set det Mor min output limiting Yt a Danger of exceeded If necessary increase inverse or reduce direct set point point parameter ermined Di ut step change too Increase Fa A K max output limiting 4H or reduce small dy gt 5 0 Mort min output limiting Set sma nem reserve too Increase set point vers reduce s set point direct or increase set point range gt F Haker SPL GO and AFH 3 Imp
13. ction The copy procedure L Lit KS40 1 burner Y can take some seconds Now the transmitter is in normal operation 38 Resetting to factory setting Index 0 9 2 point correction 27 C Calibration AL 2 27 Calibration level AL 0 27 29 Configuration with WHE 14 17 Configuration without Kin E 2 18 Control inputs dil di2 di3 Technical data ss 6 2 a2 Current signal measuring range a2 D Digital inputs dil d 2 d 3 Technical data 2 2 22 32 E Errorlist 222 22220 9 Example 3 point signaller 16 3 point stepping controller 17 Signaller with switch over contact 15 F Front VICW 2 uae a woe Kaeo eS fi I Input INP1 Parameters 20 a sonne un 25 Technical data lt s sn us u 0 32 Input INP2 Parameters m 4 45 2 a aa amp amp amp amp 25 Input scaling 2 222220 26 L LED Ada LED 7 EitelLED 6 ee oe ee eh ee eG 7 L LED a2 ss es zu wann 7 Ds LED Er en he enred 7 run LED be Ge ee ke ee oe 7 BPX LED 22 0 284 ee we esi 7 M Maintenance manager 9 Manual tuning 11 12 Mounting aoaaa urn 5 O Offset correction es 4 aaa 21 Output OUTI Technical data 33 Output OUT2 Technical data 33 P Programmer Changing segment end setpoint 31 Changing segment time 31 Parameter setting 3
14. disconnected completely After completing this work re shut the unit and re fit all covers and components Check if specifications on the type label must be changed and correct them if ne cessary Caution When opening the units components which are sensitive to electrostatic dischar ge ESD can be exposed The following work may be done only at workstations with suitable ESD protection Modification maintenance and repair work may be done only by trained and aut horized personnel For this purpose the PMA service should be contacted 37 KS40 1 burner Safety hints 9 1 Resetting to factory setting In case of faultyconfiguration KS4x 1 can be reset to the default condition For this the operator must keep the keys increment and decrement pressed during power on Then press key increment to select 3 Confirm tactory resetting with Enter and the copy procedure is started its display L uf Afterwards the de restarts rn PN J r v4 In all other cases no reset will occur timeout abortion Ey ae mC AE lt lt gt un ar D gt wn Em dg If one of the operating levels was blocked and the safety lock is open reset to factory setting is not possible If a pass number was defined via BlueControl and the safety lock is open but no operating level was blocked enter the correct pass number when prompted n A wrong pass number aborts the reset a
15. er 50 30 50 Q pressure sensor 0 10V display range 0 40 0 bar Only possible with A and B 3 KS40 1 burner 14 Configuration with Sh Configuration level After exit from the configuration level see page 43 the controller is re initiali zed all display elements are lit and changes over to normal operation operating level Leading zeros are not displayed ex display 400 with code HDG Configuration example 1 code 0400 KS40 1 as a s gnaller w th switch over contact for 2 stage burner Measuring range 0 200 C Resistance thermometer Pt 100 Reaction at sensor break as process value higher than set point Configuration example 2 code 2120 KS40 1 as 3 point stepping controller Connection to pressure transmitter P30 W Measuring range 0 00 1 00 bar Reaction at sensor break as process value smaller than set point Function Signaller with switch over contact CAUTION The two relays l and 2 are coupled e the contacts have switch over function En sure that the two relays are not energized or de energi zed simultaneously Ex ception de energized condition Settings Switching differences Au t in physical values Limit value Ok 3 The relay is de energized when exceeding the limit Upper limit value H in units of phys quantity Switching difference 44 in units of phys quantity m m _ i is energized Signalling LEDs LEDI lit whe
16. ion ELECTRICAL CONNECTIONS The electrical wiring must conform to local standards e g VDE 0100 The input measurement and control leads must be kept separate from signal and power supply leads COMMISSIONING Before instrument switch on check that the following information is taken into account e Ensure that the supply voltage corresponds to the specifications on the type label e All covers required for contact protection must be fitted e Ifthe controller is connected with other units in the same signal loop check that the equipment in the output circuit is not affected before switch on If necessary suitable protective measures must be taken e The unit may be operated only in installed condition e Before and during operation the temperature restrictions specified for controller operation must be met SHUT DOWN For taking the unit out of operation disconnect it from all voltage sources and protect it against accidental operation If the controller 1s connected with other equipment in the same signal loop check that other equipment in the output circuit is not affected before switch off If ne cessary suitable protective measures must be taken KS40 1 burner 36 Safety hints MAINTENANCE REPAIR AND MODIFICATION The units do not need particular maintenance Warning When opening the units or when removing covers or components live parts and terminals may be exposed Before starting this work the unit must be
17. n LED2 lit when is energized LED3 lit when is energized OK LED lit unless the limit value s reached ae Sa SS a Fre Lt c Parameter see chapter 5 Parameter level Configuration with hi 15 KS40 1 burner Configuration level Function 3 point signaller OFF nn l ptt t t Settings Luke Switch on point is coupled with the set point Switching difference 54 t in units of phys quantity HUEC Switch off point is always below the set point Adjustment range 4 57 in units of phys quantity Switching difference Sur in units of phys quantity Limit value Git 3 With the limit value exceeded the relay is de energized High limit value t in units of phys quantity Switching difference 4 1 in units of phys quantity Signal LEDs LEDI lit when GUE I is energized LED lit when OLE is energized OK LED lit when limit value not reached Parameters see chapter 5 Parameter level KS40 1 burner 16 Configuration with Sh Configuration level Function 3 point stepping controller OFF HYS Settings Controller SH in units of phys quantity Response threshold A 0 5 5H Switching difference XSd 0 06 5H 0 08 Actuator travel time ti 3 9999 s Min duty cycle fixed TEmin 100 ms Control parameters Fh i 0 01 9999 in unit of phys quantity C or F number of digits behind the decimal point is determined by Lint o k 1 9999s rF no I acti
18. nf I nt Larr i or and Whi F F is chosen The measured value can be matched in the calibration menu LAL Two me thods are available Offset correction Lank Infilluorr standard setting offset correction possible on line at the process 2 point correction LanF init Larr e display standard setting 2 point correction is possible off line with process value simulator 27 KS40 1 burner Calibration level Offset correction Lunf nf Lurr i ini i The input value of the scaling point is displayed The operator must wait until the process s at rest Subsequently the operator acknowledges the input value by pressing key tot The display value of the scaling point is displayed Before calibration Hut is equal to nk i The operator can correct the display value by pressing keys Subsequently he confirms the display value by pressing key KS40 1 burner 28 2 point correction Lanf nF ean Dan al m id Le Le lt pa me Calibration level Larr i gt G gt Dutt tog gt laki gt HB mo vun i ye gt End gt The input value of the lower scaling point is displayed The operator must adjust the lower input value by means of a process value simulator and confirm the input value by pressing key The display value of the lower scaling point is displayed Befo
19. nts is available to the user Determine a segment du ration Pkg PEM Z HES AF for each segment in the Gn minutes and a segment target set point Pairk H menu Zan i AFA Starting stopping the programmer Starting the programmer is done by a digital signal at input d 2 3 or by pressing the F key selected by parameter m _ AoD At The programmer calculates a gradient from segment end setpoint and segment time This gradient is always valid Normaly the programmer starts the first seg ment at process value Because of this the effective run time of the first segment may differ from the at Ffir A level setted segment time process value set point After program end the controller continues controlling with the target set point set last If the program is stopped during execution signal at digital input d12 3 or the key is taken away the programmer returns to program start and waits for a new start signal KS40 1 burner 30 Programmer gt Program parameter changing while the program is running is possible Changing the segment time Changing the segment time leads to re calculation of the required gradient When the segment time has already elapsed starting with the new segment is done di rectly where the set point changes with a step Changing the segment end setpoint Changing the set point leads to re calculation of the required gradient in order to reach the new set point during
20. on kd 1 9999s UFF no D action Limit value HUE a3 With exceeded limit value the relay is de energized High limit value in units of phys quantity Switching difference 4 in units of phys quantity Signalling LEDs LED1 lit when OLE I is energized LED2 lit when uk energized OK LED lit unless limit value is reached De energized condition all relays de energized contacts open Parameters see chapter 5 Parameter level Configuration with hi 17 KS40 1 burner Configuration level 1 t 4 2 Configuration without Wii i E When key is kept pressed during controller heer tennis voltage switch on the configuration is switched off with L Now all configuration settings are available to the user For changing back to configuration with ii L the two keys must be kept pressed during controller supply voltage switch on N Hereby the controller is reset to the factory set default values 4 3 Configuration survey nom a non 0000 Loan 1 0000 2330 S Configuration Wire hook switches on electronic card Name Valcrange Description Det orng Wire hook switch for locking the L anf and fir level if sees enabled with BlueControl V Wire hook switch for chosing InP 1 si mAPp be E A e Basic configuration of setpoint processing set point cc controller can be switched over to external set point gt ba bt A u Mr ven 2 8 standard controller
21. ple type L 100 900 C Fe CuNi DIN Thermocouple type J 100 1200 C Fe CuNi a a EEE EN 7 0 1760 C PiRh Ptl0 a a KTY 11 6 special 0 4500 Ohm EEE 30 10 20mA 4 20mA EEE EEE Linearization only at St UF 30 0 20mA and 40 0 10V adjustable Linearization to specification Creation of linearization table with BlueControl engineering tool oe The characteristic for KTY 11 6 temperature sensors 1s pres Measured AE correction scaling si Without scaling E 1 Offset correction at AL level a a 2 point correction at LAL level EEE 3 Scaling at Ar A level EEE a With current voltage or potentiometer input signals scaling is required see section 5 1 19 KS40 1 burner Configuration level I 07 u ee 21 Pt100 200 0 850 0 C S d S 22 Pt1000 200 0 200 0 C SS d o 30 0 20mA 4 20mA S e S 50 Potentiometer 0 1600hm 5l Potentiometer 0 4500bhm o lt T U Y 52 Potentiometer 0 16000hm Y Measured value correction scaling 0 Wit 1 Offset correction at EAL leve oo o oo 2 2 point correction at EAk vl Scaling at FH r A level PR Ce m OO ol Funxctionoflimit1 2 3 D Switched off Measured value monitoring alarm status storage A stored limit value can be reset via error list amp key or a digital input gt L UHI Errr Source of limit 1 2 3 Process value absolut
22. re calibration Gui t equals i ni i The operator can correct the lower display value by pressing the keys Subsequently he confirms the display value by pressing key The input value of the upper scaling point 1s displayed The operator must adjust the upper input value by means of the process value simulator and confirm the input value by pressing key The display value of the upper scaling point is displayed Before calibration Hut equals nt i The operator can correct the upper display value by pressing keys Subsequently he confirms the display value by pressing key The parameters ui t Gut changed at LAL level can be reset by adjusting the parameters below the lowest adjustment value ur Lit F by means of decrement key WM 29 KS40 1 burner Programmer Programmer W X Ar Programmer set up For using the controller as a programmer select parameter menu The programmer is started via one of digital inputs di2 3 or the Z LANT z 2 X yt inthe key Which input shall be used for starting the programmer is determined by se pad lecting parameter r r un 3 4 45 in the L anf menu accordingly For assigning the program end as a digital signal to one of the relay outputs para meter F E nd must be selected for the relevant output UuE t an menu mm Uuk 4 inthe Programmer parameter setting A programmer with 4 segme
23. rm up time gt 15 minutes For operation 20 65 C For storage 40 70 C Humidity 75 yearly average no condensation Shock and vibration Vibration test Fc DIN 68 2 6 Frequency 10 150 Hz Unit in operation 1g or 0 075 mm Unit not in operation 2g or 0 15 mm Shock test Ea DIN IEC 68 2 27 Shock 159 Duration 11ms Electromagnetic compatibility Complies with EN 61 326 1 for continuous non attended operation 33 KS40 1 burner GENERAL Housing Material Makrolon 9415 flame retardant Flammability class UL 94 VO self extinguishing Plug in module inserted from the front Safety test Complies with EN 61010 1 VDE 0411 1 Overvoltage category ll Contamination class 2 Working voltage range 300 V Protection class II Certifications Type tested to EN 14597 replaces DIN 3440 With certified sensors applicable for e Heat generating plants with outflow temperatures up to 120 C to DIN 4751 e Hot water plants with outflow temperatures above 110 C to DIN 4752 Thermal transfer plants with organic transfer media to DIN 4754 e Oil heated plants to DIN 4755 cULus certification Type 1 indoor use File E 208286 Electrical connections Flat p n connectors 1 x 6 3mm or 2x2 8mm to DIN 46 244 Mounting Panel mounting with two fixing clamps at top bottom or right left High density mounting possible Mounting position uncritical Weight 0 27kg Accessories delivered wi
24. se of process variable x after a step change of correcting va riable y can be used Frequently plotting the complete response curve 0 to 100 is not possible because the process must be kept within defined limits Manual tuning 11 KS40 1 burner Operation Values T and X max step change from 0 to 100 or At and Ax partial step re sponse can be used to determine the maximum rate of increase Vmax 100 Yh 0 X T t g Xmax y correcting variable Yn control range AX Tu delay time s _ At Tg recovery time s Xmax maximum process value Tu t Xmax Ax Vmax ZA max rate of increase of process value Tg At The control parameters can be determined from the values calculated for delay time T maximum rate of increase Vmax control range X and characteristic K ac cording to the formulas given below Increase Xp if line out to the set point os cillates Parameter adjustment effects Start up behaviour controller behavior on Son onali BD K In I I _ the cycle time must be BL o S d K O OFF OTua adjusted to O K OFF OFF KS40 1 burner 12 Manual tuning Operation 3 5 Operating structure After supply voltage switch on the controller starts with the operating levels The controller status is as before power off gt gt 3 sec rr A level At Par level the right decimal point of the upper display line is it continuously
25. t gradient min OFF KS40 1 burner 24 Parameter setting level Visible with WW Description a ALT i 1999 9999 Segmentend set point 10 FE 0 9999 Segmenttimel min S 10 a Ftc 1999 9999 Segmentendset point2 100 Fee 0 9999 Segmenttime2 min 10 BALI 1999 9999 Segmentendset point3 20 Fed 0 9999 Segmenttime3 min 10 PALIT 1999 9999 Segment end set point4 200 PEIN 0 9999 Segmenttime4 min 0 Visible nti i mb i 1999 9999 Input value for the lower scaling point 38 5 ER 1999 9999 Displayed value for the lower scaling Eu point int a d a d 1999 9999 Input value for the upper scaling point 6l5 ae W 1999 9999 Displayed value for the lower scaling 100 poin EF i 1999 9999 Filter time constant s 0S Visible with U Value range Description Ink 1999 9999 Input value for the lower scaling poin a I zim 1999 9999 Displayed value for the lower scaling gt point 100 PETN d maHc 1999 9999 Input value for the upper scaling point EEE oo f oo jae 1999 9999 Displayed value for the upper scaling Cie point Loar EE vn mm Ya i i 1999 9999 Lower limit OO mi 1999 9999 Upperlimit 0 X RSS 0 9999 IHysteresislimitl 0 1 1999 9999 Lower limit 2 3 OFF 1999 9999 Upper limit 2 3 DFF 0 9
26. t of the extended operating level s determined by means of BlueCon trol engineering tool Parameters which are used frequently or the display of which is important can be copied to the extended operating level Automatic Manual dake 4 Extended operating level Lo rm Errorliste if error exists t lt t display switching KS40 1 burner 8 Operating level Operation Maintenance manager Error list With one or several errors the extended operating level always starts with the error list Signalling an actual en try n the error l st alarm error s done by the Err LED in the display To reach the error list press twice Err LED status Proceed as follows Alarm due to existing error a LAS Alarm not acknowleds ced The alarm entr elete off Noerror all alarm entries deleted a IT Error list Description Cause Possible remedial action an error E g defective EEPROM Contact PMA service cannot be Return unit to our factory removed Internal error e g EMC trouble Keep measurement and power supply cables in can be reset separate runs Ensure that interference suppression of contactors 1s provided Sensor break Sensor defective Replace INP1 2 sensor INP1 2 heck INP1 2 connection Repl INPI 2 sensor heck INP1 2 connection Control au Input signal defective or not Check heating or cooling circuit alarm LOOP conne
27. tart end of span anywhere within measuring Digital inputs di2 3 range Transmitter supply U Scaling selectable 1999 9999 Relay outputs OUT 1 2 Linearization 16 segments adaptable Relavoumur OUT with BlueControl Decimal point adjustable Input circuit monitor 12 5 below span start 2mA 1V KS40 1 burner 32 OUTPUTS ENVIRONMENTAL CONDITIONS RELAY OUTPUTS OUT1 OUT2 2 NO contacts with common connection 500 VA 250 V 2A at Contact type Max contact rating 48 62 Hz resistive load Min contact rating 6V 1 mA DC Operating life electr 800 000 duty cycles with max rating RELAY OUTPUT OUT3 Contact type potential free changeover contact Max contact rating 500 VA 250 V 2A at 48 62 Hz resistive load 5V 10 mA AC DC 600 000 duty cycles with max contact rating Min contact rating Operating life electr Note If the relays OUT1 0UTS operate external contactors these must be fitted with RC snubber circuits to manufacturer specifications to prevent excessive switch off voltage peaks POWER SUPPLY AC SUPPLY Voltage 90 260 V AC Frequency 48 62 Hz Power consumption approx 7 0 VA BEHAVIOUR WITH POWER FAILURE Configuration parameters and adjusted set points control mode Non volatile storage in EEPROM Protection modes Front panel IP 65 NEMA 4X Housing IP 20 Terminals IP 00 Permissible temperatures For specified 0 60 C accuracy Wa
28. th the unit Operating manual Fixing clamps KS40 1 burner 34 Technical data Table 1 Thermocouples measuring ranges esolution Z SiiS iIS IS I DD D NINIAN A LO 2 R PtRh Pt13 10 176000 132 3200 FE lt 2K 05K D_ W3URe W2SYRe 10 2315 C 32 4199 F SK _ Specifications valid for 100 C LO 2 le Ir gt 3K Table 2 Resistance transducer measuring ranges Accuracy 200 100 C 140 212 F__ lt 200 850 C __ 140 1562 F__ lt 200 200 C__ 140 392 F__ lt lt 0 2 mA Or special Table 3 Current and voltage measuring ranges Resolution 0 10 Volt 110KQ lt 01 lt 0 6mV 0 20 mA 49 Q voltage requirement lt 2 5 V lt 1 5 uA 35 KS40 1 burner Safety hints 9 Safety hints This unit was built and tested in compliance with VDE 0411 1 EN 61010 1 and was delivered in safe condition The unit complies with European guideline 89 336 EWG EMC and is provided with CE marking The unit was tested before delivery and has passed the tests required by the test schedule To maintain this condition and to ensure safe operation the user must follow the hints and warnings given in this operating manual The unit is intended exclusively for use as a measurement and control instrument in technical installations Warning If the unit is damaged to an extent that safe operation seems impossible the unit must not be taken into operat
29. ulse tunine failed The control loop is perhaps not closed check sensor connections and process 3 3 Self tuning t KS40 1 bu After starting by the operator the controller makes a self tuning attempt The controller uses the process characteristics for quick line out to the set point wit hout overshoot and it are taken into account only if they were not set to r previously Self tuning start The operator can start self tuning at any time For this keys and a must be pressed simultaneously The AdA LED starts blinking The controller outputs 0 or iL a waits until the process is at rest and starts self tuning AdA LED lit permanently The self tuning attempt is started when the following prerequisite is met e The difference between process value set point must be 10 of the set point range 5F H SPL i with inverse action process value smaller than set point with direct ne process value higher than set point After successful self tuning the AdA LED s off and the controller continues operating with the new control parameters Self tuning cancellation by the operator Self tuning can always be cancelled by the operator For this press and key simultaneously The controller continues operating with the old parameters in automatic mode in the first case and in manual mode in the second case rner 10 Self tuning Operation Self tuning cancellation by the controller If the Err LE
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