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PowerFlex 40 Adjustable Frequency AC Drive ! ! ! ! !

1. No Parameter Display Options Default A065 Analog Out Sel 0 23 1 0 Maximum Output Value Option Output Range Minimum Output Value Analog Out High DIP Switch Position 0 OutFreq 0 10 0 10V 0V 0 Hz P035 Maximum Freq 0 10V 1 OutCurr 0 10 0 10V OV 0 Amps 200 Drive Rated FLA 0 10V 2 OutVolt 0 10 0 10V OV 0 Volts 120 Drive Rated Output Volts 0 10V 3 OutPowr 0 10 0 10V OV 0kW 200 Drive Rated Power 0 10V 4 TstData 0 10 0 10V OV 0000 65535 Hex FFFF 0 10V 5 OutFreq 0 20 0 20 mA OmA 0Hz P035 Maximum Freq 0 20 mA 6 OutCurr 0 20 0 20 mA 0 mA 0 Amps 200 Drive Rated FLA 0 20 mA 7 OutVolt 0 20 0 20 mA 0 mA 0 Volts 120 Drive Rated Output Volts 0 20 mA 8 OutPowr 0 20 0 20 mA OmA 0kW 200 Drive Rated Power 0 20 mA 9 TstData 0 20 0 20 mA 0 mA 0000 65535 Hex FFFF 0 20 mA 10 OutFreq 4 20 4 20 mA 4mA 0Hz P035 Maximum Freq 0 20 mA 11 OutCurr 4 20 4 20 mA 4mA 0 Amps 200 Drive Rated FLA 0 20 mA 12 OutVolt 4 20 4 20 mA 4 mA 0 Volts 120 Drive Rated Output Volts 0 20 mA 13 OutPowr 4 20 4 20 mA 4mA 0kW 200 Drive Rated Power 0 20 mA 14 TstData 4 20 4 20 mA 4 mA 0000 65535 Hex FFFF 0 20 mA 15 OutTorq 0 10 0 10V OV 0 Amps 200 Drive Rated FLA 0 10V 16 OutTorg 0 20 0 20 mA 0 mA 0 Amps 200 Drive Rated FLA 0 20 mA 17 OutTorg 4 20 4 20 mA 4 mA 0 Amps 200 Drive Rated FLA 0 20 mA 18 Setpn
2. 285 1 12 22 2 0 87 a A j x c Dimensions are in millimeters and inches I D Weights are in kilograms and pounds bo p eights are grams and pounds ode O F E le c 130 J260 180 116 246 l 5 1 10 2 7 1 4 57 9 7 o A mn 1105 5 0 22 Communication RFI Filter IP 30 NEMA 1 UL Type 1 Option Kits P B gt lt 79 1 3 11 107 0 4 21 le 64 1 2 52 Le 66 0 2 60 gt re F 40 6 1 60 24 0 0 94 25 6 1 01 m E L a SIG Je Oo a O Ohea Jeo 0 AS on o asena MEZD OBOP RSL D I in B Frame 22 JBAB C Frame 22 JBAC 5 s j 108 7 4 28 gt le 92 2 3 63 Ee lt 77 5 3 05 le 69 2 2 72 gt lt 50 0 1 97 gt 445 7 1 80 5 122 5 0 89 122 2 0 87 2 e e ee B Frame C Frame Option Drive Drive O C C Cy A Comm Cover 25 0 98 25 0 98 C OH B EMC Line Filter 50 1 97 160 2 36 CO aus C EMC Line Filter 229 9 02 309 12 17 O O 6 29 D C D IP30 NEMA 1 UL 33 1 30 60 2 36 F F053 Type 1 1 30 38 188 E AS 0 J T J E RRS IP30 NEMA 1 UL 64 2 52 60 2 36 Au ie k OGA d Type 1 for Comm B QZ 8 0 RS g Cover q WS 2 le SE s J B Frame 22 JBCB used with Comm Cover C Fram
3. IP20 NEMA UL Type Open Important Tighten screw after jumper removal Phase to Ground MOV Removal Three Phase Bit om AC Input S L2 T L3 T impe 1 sh 4 AA AH Eng lish 4 CE Conformity Refer to the PowerFlex 40 User Manual on the CD supplied with the drive for details on how to comply with the Low Voltage LV and Electromagnetic Compatibility EMC Directives Specifications Fuses and Circuit Breakers Drive Ratings Catalog Output Ratings _ Input Ratings Branch Circuit Protection Dissipatio Number Voltage 140M Motor IP20 Open kW HP Amps Range kVA Amps Fuses Protectors Contactors Watts 100 120V AC 10 1 Phase Input 0 230V 3 Phase Output 22B V2P3x104 0 4 0 5 2 3 90 132 1 15 9 0 15 140M C2E C16 100 C12 40 22B V5P0x104 0 75 1 0 5 0 90 132 2 45 20 3 35 140M D8E C20 100 C23 60 22B V6P0x104 1 1 1 5 6 0 90 132 3 0 24 0 40 140M F8E C32 100 C37 80 200 240V AC 110 1 Phase Input 0 230V 3 Phase Output 22B A2P3x104 0 4 0 5 2 3 180 264 1 15 6 0 10 140M C2E B63 100 C09 40 22B A5P0x104 0 75 1 0 5 0 180 264 2 45 12 0 20 140M C2E C16 100 C12 60 22B A8P0x104 1 5 2 0 8 0 180 264 4 0 18 0 30 140M D8E C20 100 C23 85 22B A012x104 2 2 3 0 12 0 180 264 5 5 25 0 40 140M F8E C32 100 C37 125
4. Control Terminal Block Control Wiring Block Diagram 4 Enable Typical Typical Jumper Stop 1 4 SRCWiring SNK Wiring 01 o ale i Start Run FWD 2 RA 02 on oo j A 03 Direction Run REV wis se SNK i SRC 04 Digital Common NZ i Digital Input 1 a sa 06 Digital Input 2 or gA 07 Digital Input 3 66 66s 08 Digital Input 4 oo 66 Opto Common 09 24V 24V DC T 11 7 oe 10V 42 0V DC i 0 10V or 10V Input i 13 T i m Analog Common 1 s inai Pot must be 1 ZUMA Input ig Relay N O TN 15 p A Wai MA Relay Common 7 16 Analog Output 3 R2 Lowes 0 y4 20mA Common o Relay N C R3 74 2 17 Opto Output 1 24V Opto Output 2 30V DC ica 18 50mA Non inductive 19 Bodie Shield a 0 10V lt Analog Output Select Enable 4 g ENBL gt jumper 40 20mA V 01 02 03 04 05 06 07 08 09 KK OQOOOOOD 1 RS485 1 DoD Dad 14 15 16 17 18 1 DS SRC 1 OQ 1 AWA Resistive 3 0A 3 0A 3 0A Inductive 0 5A 0 5A 0 5A Poss SatSouc Stop 10 Teminaiorsiop Important I O Terminal 01 is always a coast to Keypad Per P037 Coast stop input excep
5. 0 3 0 414 660 3 65 3 8 6 140M C2E B40 100 C09 70 22B E4P2x104 2 2 3 0 4 2 414 660 52 5 3 10 140M C2E B63 100 C09 100 22B E6P6x104 4 0 5 0 6 6 414 660 81 83 15 140M C2E C10 100 C09 160 22B E9P9x104 5 5 7 5 9 9 414 660 12 1 11 2 20 140M C2E C16 100 C16 175 22B E012x104 7 5 10 0 12 2 414 660 14 9 13 7 25 140M C2E C16 100 C23 210 22B E019x104 11 0 15 0 19 0 414 660 23 1 24 1 40 140M D8E C25 100 C30 300 1 2 In the Catalog Numbers listed x represents enclosure type Specifications are valid for all enclosure types IP66 NEMA UL Type 4X drive ratings are only available as Frame B drives able with an integral EMC filter Catalog suffix changes from N104 to N114 Filter option is not available for IP66 NEMA UL Type 4X rated drives 200 240V AC 1 Phase drives are also avai English 5 i ey Gy UL508C c Input Output Ratings Output Frequency 0 400 Hz Programmable Efficiency 97 5 Typical Dosa 22 2 ne an EMC Directive 89 336 WV EN 50178 EN 60204 EMC EN 61800 3 EN 50081 1 EN 50082 2 Digital Control Inputs Input Current 6mA Analog Control Inputs SRC Source Mode SNK Sink Mode 18 24V ON 0 6V ON 0 6V OFF 18 24V OFF 4 20mA Analog 250 ohm input impedance 0 10V DC Analog 100k ohm input impedance External Pot 1 10k ohms 2 Watt minimum Control Output Programmable Output form C rel
6. 200 240V AC 10 3 Phase Input 0 230V 3 Phase Output 22B B2P3x104 0 4 0 5 2 3 180 264 1 15 2 5 6 140M C2E B40 100 C07 40 22B B5P0x104 0 75 1 0 5 0 180 264 2 45 5 7 10 140M C2E C10 100 C09 60 22B B8P0x104 1 5 2 0 8 0 180 264 40 9 5 15 140M C2E C16 100 C12 85 22B B012x104 2 2 3 0 12 0 180 264 5 5 15 5 25 140M C2E C16 100 C23 125 22B B017x104 3 7 5 0 17 5 180 264 86 21 0 30 140M F8E C25 100 C23 180 22B B024x104 5 5 7 5 24 0 180 264 11 8 26 1 40 140M F8E C32 100 C37 235 22B B033x104 7 5 10 0 33 0 180 264 16 3 34 6 60 140M G8E C45 100 C60 305 380 480V AC 10 3 Phase Input 0 460V 3 Phase Output 22B D1P4x104 0 4 0 5 1 4 342 528 1 4 1 8 3 140M C2E B25 100 CO7 35 22B D2P3x104 0 75 1 0 2 3 342 528 2 3 3 2 6 140M C2E B40 100 C07 50 22B D4P0x104 1 5 2 0 4 0 342 528 4 0 5 7 10 140M C2E B63 100 C09 70 22B D6P0x104 2 2 3 0 6 0 342 528 5 9 7 5 15 140M C2E C10 100 C09 100 22B D010x104 4 0 5 0 10 5 342 528 10 3 13 0 20 140M C2E C16 100 C23 160 22B D012x104 5 5 7 5 12 0 342 528 11 8 14 2 25 140M D8E C20 100 C23 175 22B D017x104 7 5 10 0 17 0 342 528 16 8 184 30 140M D8E C20 100 C23 210 22B D024x104 11 0 15 0 24 0 342 528 23 4 26 0 50 140M F8E C32 100 C43 300 460 600V AC 10 3 Phase Input 0 575V 3 Phase Output 22B E1P7x104 0 75 1 0 1 7 414 660 21 2 3 6 140M C2E B25 100 C09 50 22B E3P0x104 1 5 2
7. power up without a jumper or inductor connected DC DC DC Bus Connection BR BR Dynamic Brake Resistor Connection Safety Ground PE 1 Important Terminal screws may become loose during shipment Ensure that all terminal screws are tightened to the recommended torque before applying power to the drive Power Terminal Block Specifications Maximum Wire Size Minimum Wire Size 2 Torque B 5 3mm 10 AWG 1 3mm 16 AWG 1 7 2 2 N m 16 19 Ib in Cc 8 4 mm 8 AWG 1 3mm 16 AWG 2 9 3 7 N m 26 33 Ib in 2 Maximum minimum sizes that the terminal block will accept these are not recommendations English 7 Input Power Conditions Input Power Condition Corrective Action Low Line Impedance less than 1 line reactance Install Line Reactor Greater than 120 kVA supply transformer e or Isolation Transformer e or Bus Inductor 5 5 11 kW 7 5 15 HP drives only Install Line Reactor Line has frequent power interruptions e or Isolation Transformer Line has intermittent noise spikes in excess of 6000V lightning Phase to ground voltage exceeds 125 of normal line to line voltage Line has power factor correction capacitors Remove MOV jumper to ground e or Install Isolation Transformer with grounded secondary if necessary Ungrounded distribution system 240V open delta configuration stinger leg e Install Line Reactor 1 For drive
8. the current set by parameter P033 Motor OL Current F8 Heatsink OvrTmp Check for blocked or dirty heat sink fins Verify that ambient temperature has not exceeded 40 C 104 F for IP 30 NEMA 1 UL Type 1 installations or 50 C 122 F for Open type installations Check fan F12 HW OverCurrent Check programming Check for excess load improper DC boost setting DC brake volts set too high or other causes of excess current F13 Ground Fault Check the motor and external wiring to the drive output terminals for a grounded condition F29 Analog Input Loss An analog input is configured to fault on signal loss A signal loss has occurred F33 Auto Rstrt Tries Correct the cause of the fault and manually clear F38 Phase U to Gnd Check the wiring between the drive and motor Check motor for grounded phase F39 Phase V to Gnd eplace drive if fault cannot be cleared F40 Phase W to Gnd F41 Phase UV Short Check the motor and drive output terminal wiring for a shorted condition F42 Phase UW Short Replace drive if fault cannot be cleared F43 Phase VW Short F48 Params Defaulted The drive was commanded to write default values to EEPROM Clear the fault or cycle power to the drive Program the drive parameters as needed F63 SW OverCurrent Check load requirements and A098 SW Current Trip setting F64 Drive Overload Reduce load or extend Accel Time F70 Power Unit Cycle power Replace drive if fault cannot be cleared F71 Net
9. the drive to be controlled from the integral keypad No programming is required to start stop change direction and control speed directly from the integral keypad To change the speed reference of an IP66 NEMA UL Type 4X rated drive access parameter A069 Internal Freq and press Enter or Sel to enter program mode Use the Up Arrow or Down Arrow key to adjust the speed reference Press the Enter key to save the new value Important To disable reverse operation see A095 Reverse Disable If a fault appears on power up refer to page 20 for an explanation of the fault code For complete troubleshooting information refer to the PowerFlex 40 User Manual on the CD supplied with the drive English 12 Integral Keypad D Menu Description RUN e I VOLTS Di FWD AMPS d isplay Group View Only rev b LJ J f Hertz d Consists of commonly viewed drive operating PROGRAM FAULT conditions 4 O 5 O p Basic Program Group Consists of most commonly used Eso Gal A WY programmable functions A Advanced Program Group Consists of remaining programmable functions lt p ES T Fault Designator i Consists of list of codes for specific fault conditions Displayed only when fault is present No LED LED State Description Run Direction Steady Red Indicates drive is running and commanded motor direction Status Flashing Red Drive has bee
10. woo rh his example provides basic o VOLTS o AMPS e HERTZ o VOLTS o AMPS o HERTZ o VOLTS o AMPS o HERTZ o VOLTS o AMPS o HERTZ e VOLTS o AMPS o HERTZ e VOLTS o AMPS o HERTZ e VOLTS o AMPS o HERTZ o VOLTS o AMPS o HERTZ The Basic Program Group contains the most commonly changed parameters English 14 See the PowerFlex 40 User Manual on CD for more information on parameters Display Group Parameters No Parameter Min Max Display Options d001 Output Freq 0 0 Maximum Freq 0 1 Hz d002 Commanded Freq 0 0 Maximum Freq 0 1 Hz d003 Output Current 0 00 Drive Amps x 2 0 01 Amps d004 Output Voltage 0 Drive Rated Volts 1 VAC d005 DC Bus Voltage Based on Drive Rating 1 VDC d006 Drive Status 0 1 1 Condition True Bit 3 Bit 2 Bit 1 Bit Decelerating Accelerating Forward Running d007 Fault x Code F2 F122 F1 d009 d010 Process Display 0 00 9999 0 01 1 d012 Control Source 0 9 Digit 1 Speed Command Digit 0 Start Command See P038 9 Jog Freq See P036 9 Jog d013 Contrl In Status 0 1 1 Input Present Bit3 Bit 2 Bit 1 Bito DB TransOn Stop Input Dir REV In Start FWD In d014 Dig In Status 0 1 1 Input Present Bit3 Bit 2 Bit 1 Bito Digital In 4 DigitalIn3 Digital In 2 Digital In 1 d015 Comm Status 0 1 1 Condition True Bit 3 Bit 2 Bit 1 Bito Com
11. 240 Seconds 5 Fit Disabled A122 Analog In Loss 0 6 0 Disabled 4 Min Freq Ref 0 1 Fault F29 5 Max Freq Ref 2 Stop 6 Int Freq Ref 3 Zero Ref A123 10V Bipolar Enbl o1 0 Uni Polar In 1 Bi Polar In 0 A124 Var PWM Disable 0 1 0 Enabled 1 Disabled 0 A125 Torque Perf Mode 0 1 0 V Hz 1 Sensrls Vect 1 A126 Motor NP FLA 0 1 Drive Amps x 2 0 1 Amps Rated Amps A127 Autotune 0 2 0 Ready Idle 2 Rotate Tune 0 1 Static Tune A128 IR Voltage Drop 0 0 230 0 VAC 0 1 VAC Rated Volts A129 Flux Current Ref 0 00 Motor NP FLA 0 01 Amps Rated Amps A130 PID Trim Hi 0 0 400 0 0 1 60 0 A131 PID Trim Lo 0 0 400 0 0 1 0 0 A132 PID Ref Sel 0 8 0 PID Disabled 5 Setpnt Trim 0 1 PID Setpoint 6 0 10V Trim 2 0 10V Input 7 4 20mA Trim 3 4 20mA Input 8 Comm Trim 4 Comm Port A133 PID Feedback Sel 0 2 0 0 10V Input 2 Comm Port 0 1 4 20mA Input A134 PID Prop Gain 0 00 99 99 0 01 0 01 A135 PID Integ Time 0 0 999 9 Secs 0 1 Secs 0 1 Secs A136 PID Diff Rate 0 00 99 99 1 Secs 0 01 1 Secs 0 01 1 Secs A137 PID Setpoint 0 0 100 0 0 1 0 0 A138 PID Deadband 0 0 10 0 0 1 0 0 A139 PID Preload 0 0 400 0 Hz 0 1 Hz 0 0 Hz A140 Stp Logic 0 7 0001 bAFF 4 Digits 00F1 A147 For a list of
12. 6 Anlg Invert 13 10V In Ctrl 27 EM Brk Rise A055 Relay Out Sel 0 23 0 Ready Fault 12 Logic In 2 0 1 At Frequency 13 Logic 1 amp 2 2 MotorRunning 14 Logic 1 or 2 3 Reverse 15 StpLogic Out 4 Motor Overld 16 Timer Out 5 Ramp Reg 17 Counter Out 6 Above Freq 18 Above PF Ang 7 Above Cur 19 Anlg In Loss 8 Above DCVolt 20 ParamControl 9 Retries Exst 21 NonRec Fault 10 Above Anlg V 22 EM Brk Cntr 11 Logic In 1 23 Above Femd A056 Relay Out Level 0 0 9999 0 1 0 0 A058 Opto Out1 Sel 0 22 See A055 for Options 2 A061 Opto Out2 Sel A059 Opto Out1 Level 0 0 9999 0 1 0 0 A062 Opto Out2 Level A055 A058 amp A061 Setting A056 A059 amp A062 Min Max 6 0 400 Hz 7 0 180 8 0 815 Volts 10 0 100 16 0 1 9999 Secs 17 1 9999 Counts 18 1 180 degs 20 on 23 0 400 Hz A064 Opto Out Logic 0 3 1 0 A064 Option Opto Out1 Logic Opto Out2 Logic 0 NO Normally Open NO Normally Open 1 NC Normally Closed NO Normally Open 2 NO Normally Open NC Normally Closed 3 NC Normally Closed NC Normally Closed See the PowerFlex 40 User Manual on CD for more information on parameters English 17
13. A086 Break Voltage 0 0 100 0 0 1 25 0 Only active when A084 Boost Select and A125 Torque Perf Mode are set to 0 A087 Break Frequency 0 0 400 0 Hz 0 1 Hz 15 0 Hz Only active when A084 Boost Select and A125 Torque Perf Mode are set to 0 A088 Maximum Voltage 20 Rated Volts 1 VAC Rated Volts A089 Current Limit 1 0 1 Drive Amps x 1 8 0 1 Amps Amps x 1 5 A090 Motor OL Select 0 2 0 No Derate 1 Min Derate 0 2 Max Derate A091 PWM Frequency 2 0 16 0 kHz 0 1 kHz 4 0 kHz A092 Auto Rstrt Tries 0 9 1 0 A093 Auto Rstrt Delay 0 0 300 0 Secs 0 1 Secs 1 0 Secs A094 Start At PowerUp 0 1 0 Disabled 1 Enabled 0 A095 Reverse Disable 0 1 0 Rev Enabled 1 Rev Disabled 0 A096 Flying Start En 0 1 0 Disabled 1 Enabled 0 A097 Compensation 0 3 0 Disabled 2 Mechanical 1 1 Electrical 3 Both A098 SW Current Trip 0 0 Drive Amps x 2 0 1 Amps 0 0 Disabled A099 Process Factor 0 1 999 9 0 1 30 0 A100 Fault Clear 0 2 0 Ready Idle 1 Reset Fault 0 2 Clear Buffer A101 Program Lock 0 9999 0 Unlocked 1 Locked 0 A102 Testpoint Sel 400 FFFF 1 Hex 400 A103 Comm Data Rate 0 5 a eal ae 3 D A g changes wil afectare eporaton 7 25 800 5 38 4K A104 Comm Node Addr 1 247 1 100 Power to drive must be cycled before any changes will affect d
14. C drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system English 2 Mounting Considerations e Mount the drive upright on a flat vertical and level surface Frame Screw Size Screw Torque DIN Rail B M4 8 32 1 56 1 96 N m 14 17 Ib in 135 mm C M5 10 24 2 45 2 94 N m 22 26 Ib in B IP66 F z i 7 p Iz Type 4X M6 2 24 3 95 4 75 N m 35 42 Ib in e Protect the cooling fan by avoiding dust or metallic particles e Do not expose to a corrosive atmosphere e Protect from moisture and direct sunlight Minimum Mounting Clearances See
15. C incoming line Control Ride Through Minimum ride through is 0 5 Secs typical value 2 Secs Faultless Power Ride Through 100 milliseconds Dynamic Braking Internal brake IGBT included with all ratings except No Brake versions Refer to Appendix B of the PowerFlex 40 User Manual on CD for DB resistor ordering information English 6 Power Wiring Power Wire Rating Recommended Copper Wire Unshielded 600V 75 C 167 F THHN THWN 15 Mils insulated dry location Shielded 600V 75 C or 90 C 167 F or 194 F RHH TN ee RHW 2 equivalent Shielded Tray rated 600V 75 C or 90 C 167 F or 194 F anner e ROA or RHERHW 2 equivalent Power Terminal Block B Frame C Frame RIL1 S L2 T L3 UMi VIT2 W T3 RILI S L2 T L3 UMi V T2 W T3 P2 P1 COIS OOS CORRES IIS DC DC BR BR DC DC BR BR Terminal Description R L1 S L2 1 Phase Input R L1 S L2 T L3 3 Phase Input UTI TO Motor UT Switch any two motor V T2 To Motor VT2 G leads to change WT3 To Motor W T3 E forward direction DC Bus Inductor Connection C Frame drives only The C Frame drive is shipped with a jumper between P2 P1 Terminals P2 and P1 Remove this jumper only when a DC U U Bus Inductor will be connected Drive will not
16. In Electronically isolated with analog inputs and outputs from digital I O and opto outputs 15 4 20mA In 2 Not Active For external 4 20mA input supply P038 input impedance 250 ohm A051 A054 A132 16 Analog Output OutFreq 0 10 The default analog output is 0 10V To covert toa A065 A066 current value change the Analog Output Select DIP Switch to 0 20mA Program with A065 Analog Out Sel Max analog value can be scaled with A066 Analog Out High Maximum Load 4 20mA 525 ohm 10 5V 0 10V 1k ohm 10mA 17 Opto Output 1 MotorRunning Program with A058 Opto Out Sel A058 A059 A064 18 Opto Output 2 At Frequency Program with A061 Opto Out2 Sel A061 A062 A064 19 RS485 DSI Shield 1 See Footnotes 1 and 4 on page 8 Terminal should be connected to safety ground PE when using the RS485 DSI communications port 0 10V In and 4 20mA In are distinct input channels and may be connected simultaneously Inputs may be used independently for speed control or jointly when operating in PID mode English 10 A J J Prepare For Drive Start Up ATTENTION Power must be applied to the drive to perform the following start up procedures Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should perform the following procedure Thoroughly read and understand the procedure
17. Loss The communication network has faulted F80 ISVC Autotune The autotune function was either cancelled by the user of failed F81 Comm Loss If adapter was not intentionally disconnected check wiring to the port Replace wiring port expander adapters or complete drive as required Check connection An adapter was intentionally disconnected Turn off using A105 Comm Loss Action F100 Parameter Checksum Restore factory defaults F122 I O Board Fail Cycle power Replace drive if fault cannot be cleared 1 Auto Reset Run type fault Configure with parameters A092 and A093 Frame Drive Dimensions PowerFlex 40 Frames Ratings are in kW and HP 120V AC 1 Phase 240V AC 1 Phase 240V AC 3 Phase 480V AC 3 Phase English 21 600V AC 3 Phase 0 4 0 5 0 4 0 5 0 4 0 5 2 2 3 0 10 4 0 5 2 2 3 0 10 75 1 0 4 0 5 0 l 0 75 1 0 3 7 5 0 10 75 1 0 4 0 5 0 11 5 2 0 1 5 2 0 1 5 2 0 2 2 3 0 cm 5 5 7 5 5 5 7 5 11 0 15 0 5 5 7 5 11 0 15 0 7 5 10 0 7 5 10 0 7 5 10 0 1 IP20 NEMA UL Type Open IP66 NEMA UL Type 4X rated drives are not availble in Frame C drive ratings
18. Page 21 for mounting dimensions 120mm Vas Baag ogota B ona J diey Powerflex l o J gt 120 mm 4 7 in Closest object that may restrict air flow through the drive heat sink and chassis PowerFlex o Ss Powerflex l o Mounting Option A Mounting Option B No clearance required between drives Ambient Operating Temperatures Ambient Temperature Enclosure Rating Minimum Mounting Minimum Maximum Clearances IP20 NEMA UL Type Open Use Mounting Option A 40 C 104 F IP66 NEMA UL Type 4X _ Use Mounting Option A ae IP30 NEMA UL Type 1 Use Mounting Option B 50 C 122 F IP20 NEMA UL Type Open Use Mounting Option B 1 Rating requires installation of the PowerFlex 40 IP 30 NEMA UL Type 1 option kit English 3 Typical Grounding Ap Disconnecting MOVs To prevent drive damage the MOVs connected to ground shall be disconnected if the drive is installed on an ungrounded distribution system where the line to ground voltages on any phase could exceed 125 of the nominal line to line voltage To disconnect these devices remove the jumper shown in the figures below 1 Turn the screw counterclockwise to loosen 2 Pull the jumper completely out of the drive chassis 3 Tighten the screw to keep it in place Jumper Location
19. aximum Freq 0 400 Hz 1Hz 60 Hz Sets the highest frequency the drive will output P036 Start Source 0 6 0 Keypad 0 Sets the control scheme used to start the drive Lee When active the Reverse key is also active i ac Hees unless disabled by A095 Reverse Disable p Comm aoe 6 Momt FWD REV P037 Stop Mode 0 9 0 Ramp cr 0 Active stop mode for all stop sources e g keypad ie sogast OF cr run forward I O Terminal 02 run reverse I O 3 DCBrkAuto CF Terminal 03 RS485 port except as noted below 4 Ramp Important 1 O Terminal 01 is always a coast to 5 Cone stop input except when P036 Start Source is set b DC Brake for 3 Wire control When in three wire control O 7 _ DC BrakeAuto Terminal 01 is controlled by P037 Stop Mode 8 7 Ramp EM B CF 9 Ramp EM Brk 1 Stop input also clears active fault P038 Speed Reference 0 7 0 Drive Pot 0 Sets the source of the speed reference to the l 2 OV pa 1 IP66 Type 4X dive a _ 3 4 20mA Input Important When A051 or A052 Digital Inx Sel is 4 Preset Freq set to option 2 4 5 6 13 or 14 and the digital 5 a Comm Pare input is active A051 A052 A053 or A054 will 6 Stp Logic override the speed reference commanded by this 7 ah adi parameter Refer to Chapter 1 of the PowerFlex 40 g User Manual on CD for details P039 Accel Time 1 0 0 600 0 Secs 0 1 Secs 10 0 Secs S
20. ay Opto Outputs Analog Outputs 10 bit Resistive Rating 3 0A at 30V DC 3 0A at 125V AC 3 0A at 240V AC 30V DC 50mA 0 10V 1k ohm Min Inductive Rating 0 5A at 30V DC 0 5A at 125V AC 0 5A at 240V AC Non inductive 4 20mA 525 ohm Max Fuses and Circuit Breakers Recommended Fuse Type UL Class J CC T or Type BS88 600V 550V or equivalent Recommended Circuit Breakers HMCP circuit breakers or equivalent Protective Features Motor Protection t overload protection 150 for 60 Secs 200 for 3 Secs Provides Class 10 protection Overcurrent 200 hardware limit 300 instantaneous fault Over Voltage 100 120V AC Input Trip occurs at 405V DC bus voltage equivalent to 150V AC incoming line 200 240V AC Input Trip occurs at 405V DC bus voltage equivalent to 290V AC incoming line 380 460V AC Input Trip occurs at 810V DC bus voltage equivalent to 575V AC incoming line 460 600V AC Input Trip occurs at 1005V DC bus voltage equivalent to 711V AC incoming line Under Voltage 100 120V AC Input Trip occurs at 210V DC bus voltage equivalent to 75V AC incoming line 200 240V AC Input Trip occurs at 210V DC bus voltage equivalent to 150V AC incoming line 380 480V AC Input Trip occurs at 390V DC bus voltage equivalent to 275V AC incoming line 460 600V AC Input If P042 3 High Voltage trip occurs at 487V DC bus voltage 344V AC incoming line If P042 2 Low Voltage trip occurs at 390V DC bus voltage 275V A
21. before beginning If an event does not occur while performing this procedure Do Not Proceed Remove All Power including user supplied control voltages User supplied voltages may exist even when main AC power is not applied to the drive Correct the malfunction before continuing Before Applying Power to the Drive 1 Confirm that all inputs are connected to the correct terminals and are secure 2 Verify that AC line power at the disconnect device is within the rated value of the drive 3 Verify that any digital control power is 24 volts 4 Verify that the Sink SNK Source SRC Setup DIP Switch is set to match your control wiring scheme See page 8 for location Important The default control scheme is Source SRC The Stop terminal is jumpered I O Terminals 01 and 11 to allow starting from the keypad If the control scheme is changed to Sink SNK the jumper must be removed from I O Terminals 01 and 11 and installed between I O Terminals 01 and 04 5 Verify that the Stop input is present or the drive will not start Important If I O Terminal 01 is used as a stop input the jumper between I O Terminals 01 and 11 must be removed Applying Power to the Drive 6 Apply AC power and control voltages to the drive 7 Familiarize yourself with the integral keypad features see next page before setting any Program Group parameters English 11 Start Stop Direction and Speed Control Factory default parameter values allow
22. digit options refer to the PowerFlex 40 User Manual on the CD supplied with the drive A150 Stp Logic Time 0 7 0 0 999 9 Secs 0 1 Secs 30 0 Secs A157 A160 EM Brk Off Delay 0 01 10 00 Secs 0 01 Secs 2 00 Secs A161 EM Brk On Delay 0 01 10 00 Secs 0 01 Secs 2 00 Secs A162 MOP Reset Sel o1 0 Zero MOP Ref 1 Save MOP Ref 1 A163 DB Threshold 0 0 110 0 0 0 100 0 A164 Comm Write Mode 0 1 0 Save 1 RAM Only 0 A165 Anlg Loss Delay 0 0 20 0 Secs 0 1 Secs 0 0 Secs A166 Analog In Filter 0 14 1 0 English 20 Fault Codes To clear a fault press the Stop key cycle power or set A100 Fault Clear to 1 or 2 No Fault Description F Auxiliary Inputt 7 Check remote wiring F3 Power Loss Monitor the incoming AC line for low voltage or line power interruption F4 UnderVoltage Monitor the incoming AC line for low voltage or line power interruption F5 fOverVoltage Monitor the AC line for high line voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option F6 Motor Stalled Increase Accel Time x or reduce load so drive output current does not exceed the current set by parameter A089 Current Limit F7 Motor Overload An excessive motor load exists Reduce load so drive output current does not exceed
23. e 22 JBCC used with Comm Cover English 22 IP66 NEMA Type UL Type 4X Dimensions are in millimeters and inches Weights are in kilograms and pounds 146 6 5 y 0 26 k 46 i ji aa a 0 91 i meeeg 270 10 253 9 96 Weight 5 2 11 5 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 22B QS001D EN P January 2007 Supersedes October 2005 Copyright 2007 Rockwell Automation Inc All rights reserved
24. ed to start the drive Default is active Controlled by parameter P036 Start Source Reverse Used to reverse direction of the drive Default is active Controlled by parameters P036 Start Source and A095 Reverse Disable 3 a8ol le Stop Used to stop the drive or clear a fault This key is always active Controlled by parameter P037 Stop Mode IP66 NEMA UL Type 4X rated drives are not equipped with a potentiometer See the PowerFlex 40 User Manual on CD for more information on parameters Viewing and Editing Parameters The last user selected Display Group parameter is saved when power is removed and is displayed by default when power is reapplied The following is an example of basic integral keypad and display functions English 13 navigation instructions and illustrates how to program the first Program Group parameter Step 1 When power is applied the last user selected Display Group parameter number is briefly displayed with flashing characters The display then defaults to that parameter s current value Example shows the value of d001 Output Freq with the drive stopped 2 Press Esc once to display the Display Group parameter number shown on power up The parameter number will flash 3 Press Esc again to enter the group menu The group menu letter will flash Press the Up Arrow or Down Arrow to scroll through the group menu d P and A 5 Press Enter or Sel to
25. enter a group The right digit of the last viewed parameter in that group will flash 6 Press the Up Arrow or Down Arrow to scroll through the parameters that are in the group Press Enter or Sel to view the value of a parameter If you do not want to edit the value press Esc to return to the parameter number 8 Press Enter or Sel to enter program mode to edit the parameter value The right digit will flash and the Program LED will illuminate if the parameter can be edited 9 Press the Up Arrow or Down Arrow to change the parameter value If desired press Sel to move from digit to digit or bit to bit The digit or bit that you can change will flash 10 Press Esc to cancel a change The digit will stop flashing the previous value is restored and the Program LED will turn off Or Press Enter to save a change The digit will stop flashing and the Program LED will turn off 1 Press Esc to return to the parameter list Continue to press Esc to back out of the programming menu If pressing Esc does not change the display then d001 Output Frequency is displayed Press Enter or Sel to enter the group menu Key s Wor Example Displays on Ww PROGRAM FAULT PROGRAM O FAULT O Hae don J J s Oo Oo Sre Ph De Saran AIF a S Ore PIF PROGRAM o Dr EEJ OS F Ese pana Hi ji PROGRAM FAULT dono
26. ets the rate of accel for all speed increases P040 Decel Time 1 0 1 600 0 Secs 0 1 Secs 10 0 Secs Sets the rate of decel for all speed decreases P041 Reset To Defalts o1 0 Ready Idle 0 Resets all parameter values to factory defaults 1 Factory Rset P042 Voltage Class 2 3 2 Low Voltage 480V 3 Sets the voltage class of 600V drives 3 High Voltage 600V P043 Motor OL Ret o 14 0 Disabled 0 1 Enabled Enables disables the Motor Overload Retention function English 16 Advanced Group Parameters See the PowerFlex 40 User Manual on CD for more information on parameters Parameter Min Max Display Options A051 Digital In1 Sel 0 27 0 Not Used 14 20mA In Ctrl 4 I O Terminal 05 1 Acc amp Dec 2 15 PID Disable A052 Digital In2 Sel 2 Jog 16 MOP Up 4 I O Terminal 06 3 Aux Fault 17 MOP Down A053 Digital In3 Sel 4 Preset Freq 18 Timer Start 5 W O Terminal 07 5 Local 19 Counter In A054 Digital In4 Sel 6 Comm Port 20 Reset Timer 11 I O Terminal 08 t Clear Fault a1 Reset Count 1 Important Speed source for IP66 NEMA a anes GP a z mae TO ihe K H drives comes from A069 10 DCInjStop CF 24 Logic In2 r 11 Jog Forward 25 Current Lmt2 12 Jog Reverse 2
27. m Error DSI Option Transmitting Receiving d016 Control SW Ver 1 00 99 99 0 01 d017 Drive Type 1001 9999 1 d018 Elapsed Run Time 0 9999 Hrs 1 10 Hrs d019 Testpoint Data O FFFF 1 Hex d020 Analog In 0 10V 0 0 100 0 0 1 d021 Analog In 4 20mA _ 0 0 100 0 0 1 d022 Output Power 0 00 Drive Power x 2 10 01 kW d023 Output Powr Fctr 0 0 180 0 deg 0 1 deg d024 Drive Temp 0 120 degC 1 degC d025 Counter Status 0 9999 1 d026 Timer Status 0 0 9999 Secs 0 1 Secs d028 Stp Logic Status 0 7 1 d029 Torque Current 0 00 Drive Amps x 2 0 01 Amps See the PowerFlex 40 User Manual on CD for more information on parameters English 15 Smart Start Up with Basic Program Group Parameters The PowerFlex 40 is designed so that start up is simple and efficient The Program Group contains the most commonly used parameters Stop drive before changing this parameter No Parameter Min Max Display Options Default P031 Motor NP Volts 20 Drive Rated Volts 1 VAC Based on Drive Rating Set to the motor nameplate rated volts P032 Motor NP Hertz 15 400 Hz 1Hz 60 Hz Set to the motor nameplate rated frequency P033 Motor OL Current 0 0 Drive Rated Ampsx2 0 1 Amps Based on Drive Rating Set to the maximum allowable motor current P034 Minimum Freq 0 0 400 0 Hz 0 1 Hz 0 0 Hz Sets the lowest frequency the drive will output continuously P035_ M
28. me 2 Decel Time 2 1 1 1 Preset Freq 7 Accel Time 2 Decel Time 2 2 When a Digital Input is set to Accel 2 amp Decel 2 and the input is active that input overrides the settings in this table A078 Jog Frequency 0 0 Maximum Freq 0 1 Hz 10 0 Hz A079 Jog Accel Decel 0 1 600 0 Secs 0 1 Secs 10 0 Secs A080 DC Brake Time 0 0 99 9 Secs 0 1 Secs 0 0 Secs A setting of 99 9 Secs Continuous A081 DC Brake Level 0 0 Drive Amps x 1 8 0 1 Amps Amps x 0 05 A082 DB Resistor Sel 0 99 0 Disabled 2 NoProtection 0 1 Normal RA Res 3 99 of Duty Cycle A083 S Curve 0 100 1 0 Disabled A084 Boost Select 0 14 Settings in of base voltage 8 Only active when A125 Torque Perf Mode is 0 Custom V Hz 7 ESH set to 0 V Hz Variable Torque Constant Torque 1 30 0 VT 5 0 0 no IR 10 10 0 CT 2 35 0 VT 6 0 0 1 12 5 CT 3 40 0 VT 7 2 5 CT 12 15 0 CT 4 45 0 VT 8 5 0 CT 13 17 5 CT 9 7 5 CT 14 20 0 CT English 18 See the PowerFlex 40 User Manual on CD for more information on parameters No Parameter Min Max Display Options Default A085 Start Boost 0 0 25 0 0 1 2 5 Only active when A084 Boost Select and A125 Torque Perf Mode are set to 0
29. n be wired as Sink SNK or Source SRC via DIP Switch DIP Switch setting 01 Stop 1 Coast The factory installed jumper or a normally closed Poge input must be present for the drive to start 02 Start Run FWD Not Active Command comes from the integral keypad by default P036 P037 03 Direction Run REV Not Active To disable reverse operation see A095 Reverse P036 P037 Disable A095 04 Digital Common For digital inputs Electronically isolated with digital inputs from analog I O and opto outputs 05 Digital Input 1 Preset Freq Program with A051 Digital In1 Sel A051 06 Digital Input 2 Preset Freq Program with A052 Digital In2 Sel A052 07 Digital Input 3 Local Program with A053 Digital In3 Sel A053 08 Digital Input 4 Jog Forward Program with A054 Digital In4 Sel A054 09 Opto Common For opto coupled outputs Electronically isolated with opto outputs from analog 1 0 and digital inputs 11 24V DC Referenced to Digital Common Drive supplied power for digital inputs Maximum output current is 100mA 12 10V DC Referenced to Analog Common P038 Drive supplied power for 0 10V external potentiometer Maximum output current is 15mA 13 10V In Not Active For external 0 10V unipolar or 10V bipolar input P038 supply input impedance 100k ohm or A051 A054 potentiometer wiper A123 A132 14 Analog Common For 0 10V In or 4 20mA
30. n commanded to change direction Indicates actual motor direction while decelerating to zero Alphanumeric Steady Red Indicates parameter number parameter value or fault code Display Flashing Red Single digit flashing indicates that digit can be edited All digits flashing indicates a fault condition Displayed Units Steady Red Indicates the units of the parameter value being displayed Program Status Steady Red Indicates parameter value can be changed Fault Status Flashing Red Indicates drive is faulted Pot Status Steady Green Indicates potentiometer on Integral Keypad is active Start Key Status Steady Green Indicates Start key on Integral Keypad is active The Reverse key is also active unless disabled by A095 Reverse Disable Key Name Description foo Escape Back one step in programming menu Cancel a change to a parameter value and exit Program Mode Select Advance one step in programming menu Select a digit when viewing parameter value Up Arrow Down Arrow Scroll through groups and parameters Increase decrease the value of a flashing digit Used to control speed of IP66 NEMA UL Type 4X rated drives when P038 Speed Reference is selected Enter Advance one step in programming menu Save a change to a parameter value 1 Potentiometer Used to control speed of drive Default is active Controlled by parameter P038 Speed Reference Start Us
31. rive operation A105 Comm Loss Action 0 3 0 Fault 2 Stop 0 1 Coast Stop 3 Continu Last A106 Comm Loss Time 0 1 60 0 Secs 0 1 Secs 5 0 Secs A107 Comm Format 0 5 1E u aN au ce 0 maa e aaunga eae 2IRTUBOT SzRTUROR A108 Language 1 10 1 English 6 Reserved 1 2 Fran ais 7 Portugu s 3 Espa ol 8 Reserved 4 Italiano 9 Reserved 5 Deutsch 10 Nederlands A109 Anlg Out Setpt 0 0 100 0 0 1 0 0 A110 Anlg In 0 10V Lo _ 0 0 100 0 0 1 0 0 A111 Anlg In 0 10V Hi 10 0 100 0 0 1 100 0 A112 Anlg In4 20mA Lo 0 0 100 0 0 1 0 0 A113 Anlg In4 20mA Hi 0 0 100 0 0 1 100 0 A114 Slip Hertz FLA 0 0 10 0 Hz 0 1 Hz 2 0 Hz A115 Process Time Lo _ 0 00 99 99 0 01 0 00 A116 Process Time Hi 0 00 99 99 0 01 0 00 A117 Bus Reg Mode 0 1 0 Disabled 1 Enabled 1 A118 Current Limit 2 0 1 Drive Amps x 1 8 0 1 Amps Amps x 1 5 A119 Skip Frequency 0 400 Hz 1Hz 0 Hz A120 Skip Freq Band 0 0 30 0 Hz 0 1 Hz 0 0 Hz See the PowerFlex 40 User Manual on CD for more information on parameters English 19 No Parameter Min Max Display Options Default A121 Stall Fault Time 0 5 0 60 Seconds 3 360 Seconds 0 1 120 Seconds 4 480 Seconds 2
32. s applied on an open delta with a middle phase grounded neutral system the phase opposite the phase that is tapped in the middle to the neutral or earth is referred to as the stinger leg high leg red leg etc This leg should be identified throughout the system with red or orange tape on the wire at each connection point The stinger leg should be connected to the center Phase B on the reactor Refer to the PowerFlex 40 User Manual on CD for specific line reactor part numbers Refer to Appendix B of the PowerFlex 40 User Manual on CD for accessory ordering information 1 0 Wiring Recommendations Wire Type s Minimum Insulation Rating Belden 8760 9460 0 8 mm 1 8 AWG twisted pair 100 shield or equiv with drain 300V 7 60 degrees C Belden 8770 0 8 mm 18AWG 3 conductor shielded for 140 degrees F or equiv remote pot only 3 If the wires are short and contained within a cabinet which has no sensitive circuits the use of shielded wire may not be necessary but is always recommended 4 Stranded or solid wire I O Terminal Block Specifications Frame Maximum Wire Size Minimum Wire Size Torque B amp C 1 3mm 16 AWG 0 2 mm 24 AWG 0 5 0 8 N m 4 4 7 Ib in 5 Maximum minimum that the terminal block will accept these are not recommendations Refer to the PowerFlex 40 User Manual on CD for maximum power and control cable length recommendations English 8
33. t 0 10 0 10V 0V 0 100 0 Setpoint Setting 0 10V 19 Setpnt 0 20 0 20 mA OmA 0 100 0 Setpoint Setting 0 20 mA 20 Setpnt 4 20 4 20 mA 4mA 0 100 0 Setpoint Setting 0 20 mA 21 MinFreq 0 10 0 10V OV Min Freq P035 Maximum Freq 0 10V 22 MinFreq 0 20 0 20 mA 0 mA Min Freq P035 Maximum Freq 0 20 mA 23 MinFreq 4 20 4 20 mA 4 mA Min Freq P035 Maximum Freq 0 20 mA A066 Analog Out High 0 800 1 100 A067 Accel Time 2 0 0 600 0 Secs 0 1 Secs 20 0 Secs A068 Decel Time 2 0 1 600 0 Secs 0 1 Secs 20 0 Secs A069 Internal Freq 0 0 400 0 Hz 0 1 Hz 60 0 Hz A070 Preset Freq oj 10 0 400 0 Hz 0 1 Hz 0 0 Hz A071 Preset Freq 1 5 0 Hz A072 Preset Freq 2 10 0 Hz A073 Preset Freq 3 20 0 Hz A074 Preset Freq 4 30 0 Hz A075 Preset Freq 5 40 0 Hz A076 Preset Freq 6 50 0 Hz A077 Preset Freq 7 60 0 Hz 1 To activate Preset Freq 0 set P038 Speed Reference to option 4 Input State Input State Input State 2 of Digital In 1 of Digital In 2 of Digital In 3 Frequency Source Accel Decel Parameter Used I O Terminal 05 I O Terminal 06 I O Terminal 07 0 0 0 Preset Freq 0 Accel Time 1 Decel Time 1 1 0 0 Preset Freq 1 Accel Time 1 Decel Time 1 0 1 0 Preset Freq 2 Accel Time 2 Decel Time 2 1 1 0 Preset Freq 3 Accel Time 2 Decel Time 2 0 0 1 Preset Freq 4 Accel Time 1 Decel Time 1 1 0 1 Preset Freq 5 Accel Time 1 Decel Time 1 0 1 1 Preset Freq 6 Accel Ti
34. t when P036 Start Source is set to 3Wire Per P037 Per P037 3 Wire or Momt FWD REV control In three wire 2Wire Per P037 Coast control I O Terminal 01 is controlled by P037 Stop FiS48s Port Per P097 Coast Mode All other stop sources are controlled by P037 Stop Mode Important The drive is shipped with a jumper installed between I O Terminals 01 and 11 Remove this jumper when using I O Terminal 01 as a stop or enable input Two wire control shown For three wire control use a momentary input 51 on I O Terminal 02 to command a start Use a maintained input o for I O Terminal 03 to change direction When using an opto output with an inductive load such as a relay install a recovery diode parallel to the relay as shown to prevent damage to the output When the ENBL jumper is removed I O Terminal 01 will always act as a hardware enable causing a coast to stop without software interpretation Refer to the PowerFlex 40 User Manual on CD for more information English 9 Control I O Terminal Designations No Signal Default Description Param R1 Relay N O Fault Normally open contact for output relay A055 R2 Relay Common Common for output relay R3 Relay N C Fault Normally closed contact for output relay A055 Analog Output Select 0 10V Sets analog output to either voltage or current Setting must match DIP Switch A065 Analog Out Sel Sink Source Source SRC Inputs ca
35. z gt gt gt Quick Start PowerFlex 40 Adjustable Frequency AC Drive FRN 1 xx 4 xx This Quick Start guide summarizes the basic steps needed to install start up and program the PowerFlex 40 Adjustable Frequency AC Drive The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only For detailed PowerFlex 40 information including EMC instructions application considerations and related precautions refer to the PowerFlex 40 User Manual Publication 22B UM001 on the CD supplied with the drive or at www rockwellautomation com literature General Precautions ATTENTION The drive contains high voltage capacitors which take time to discharge after removal of mains supply Before working on drive ensure isolation of mains supply from line inputs R S T L1 L2 L3 Wait three minutes for capacitors to discharge to safe voltage levels Failure to do so may result in personal injury or death Darkened display LEDs is not an indication that capacitors have discharged to safe voltage levels ATTENTION Equipment damage and or personal injury may result if parameter A092 Auto Rstrt Tries or A094 Start At PowerUp is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines ATTENTION Only qualified personnel familiar with adjustable frequency A

PowerFlex 40 Adjustable Frequency AC Drive ! ! ! ! !

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