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pdf v1.0.0.0 MTConnect Agent & Adapter

1. 21 units MILLIMETER nativeUnits MILLIMETER coordinateSystem MACHINE id L2Z1actm gt Dataltem type LOAD category SAMPLE name Z1load units PERCENT nativeUnits PERCENT id L2Z1load gt lt DataItems gt lt Linear gt lt Standard Linear Z axis respect to L side of machine gt Linear name Z2 id L2z2 gt lt DataItems gt Dataltem type POSITION subType ACTUAL category SAMPLE name Z2actm units MILLIMETER nativeUnits MILLIMETER coordinateSystem MACHINE id L2Z2actm Dataltem type LOAD category SAMPLE name Z2load units PERCENT nativeUnits PERCENT id L2Z2load gt lt DataItems gt lt Linear gt lt Components gt lt Axes gt Controller name Controller id L2ct1 gt lt Components gt OKUMA America Corporation 2011 Page 36 OKUMA MTConnect Adapter S5053 03 00 User Manual Date 7 25 2011 lt Path 1 related to first machine side or R side gt lt Path id L2p1 name path gt lt DataItems gt lt DataItem lt DataItem lt DataItem lt DataItem lt DataItem units MILLIMETER SECOND Dataltem lt DataItem lt DataItem type SYSTEM category CONDITION id L2p1system name pisystem gt type CONTROLLER MODE name pimode category EVENT id L2pimode type EXECUTION name plexecution category EVENT id L2p1execution gt type PATH FEEDRATE subType OVERRIDE name p1Fovr category SAMP
2. 2015 02 i RotaryVelocity PROGRAMMED 5 72 o 2015 02 mE lt v By turning the Trace ON from menu bar any change of current monitoring data by adapter will be displayed on OKUMA America Corporation 2011 Page 55 OKUMA MTConnect Adapter S5053 03 00 User Manual Date 7 25 2011 the System Events screen for verifying purpose There is also a message displaying heartbeat PING PONG message to connected agents for every pre determined number of seconds for checking connectivity MANUAL OPERATION A TURRET 1 OKUMA MTCONNECT ADAPTER V 4 System Events Configurations Date 11 12 2014 Time 11 08 09 Tracing Sampling Event 2014 11 12T16 08 09 1667947Z pTotalRunningTime 93352 p Date 11 12 2014 Time 11 08 07 AM Tracing Sampling Event Data Items 2014 11 12T16 08 07 1485929Z pTotalRunningTime 93350 p Date 11 12 2014 Time 11 08 05 AM Tracing Sampling Event Data Items 2014 11 12T16 08 05 1653946Z pTotalRunningTime 93348 p Date 11 12 2014 Time 11 08 03 Tracing Sampling Event Data Items 2014 11 12T16 08 03 1851966Z pTotalRunningTime 93346 p Date 11 12 2014 Time 11 08 01 Tracing Sampling Event Data Items 2014 11 12T16 08 01 2069988Z pTotalRunningTime 93344 p Date 11 12 2014 Time 11 07 59 AM Tracing Sampling Event Data Items 2014 11 12T116 07 59 2127994Z pTotalRunningTime 93342 p
3. Date 11 12 2014 Time 11 07 57 AM Tracing Sampling Event Data Items 2014 11 12T16 07 57 2336015Z pTotalRunningTime 93340 p Date 11 12 2014 Time 11 07 55 Tracing Sampling Event Data Items 2014 11 12T16 07 55 2614043Z pTotalRunningTime 93338 p Date 11 12 2014 Time 11 07 53 AM Tracing Sampling Event Data Items 2014 11 12T16 07 53 2492031Z pTotalRunningTime 93336 p Date 11 12 2014 Time 11 07 51 Tracing Sampling Event Data Items 2014 11 12T16 07 51 2690051Z pTotalRunningTime 93334 p Date 11 12 2014 Time 11 07 49 Tracing Sampling Event Data Items 2014 11 12T16 07 49 3118094Z pTotalRunningTime 93332 p Date 11 12 2014 Time 11 07 48 AM Information Trace on DISPLAY CHANGE 12 THINC API 12 1 Running Statuses After is fully started Notifier Status should have a green icon displayed at the lower left corner of the screen as shown below Windows XP Okuma Notifier Initialized JN Dil Do Seo Qvo 3 33am Windows 7 Note The API icon status can only be supported on Windows 7 if THINC API installed on target has a version 1 17 1 0 or greater OKUMA America Corporation 2011 Page 56 OKUMA MTConnect Adapter S5053 03 00 User Manual Date 7 25 2011 9 Okuma Initialized API Customize 08 2 36PM EE If the color of icon is red THINC API has encountered an error state By clicking on the API icon a dia
4. OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 i OKUMA MT Connect Adapter Welcome to the OKUMA MT Adapter Setup Wizard The installer will guide you through the steps required to install OKUMA MT Connect Adapter on your computer WARNING This computer program is protected by copyright law and international treaties Unauthorized duplication or distribution of this program or any portion of it may result in severe civil or criminal penalties and will be prosecuted to the maximum extent possible under the law Figure Installation welcome dialog Click Next to continue OKUMA America Corporation 2011 Page 9 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 i OKUMA MT Connect Adapter Select Installation Folder The installer will install OKUMA MT Connect Adapter to the following folder To install in this folder click Next To install to a different folder enter it below or click Browse Folder D Program Files Okuma OKUMA MT Connect Adapter Install OKUMA MT Connect Adapter for yourself or for anyone who uses this computer 2 Everyone O Just me Figure Installing Application folder Click Next to continue User can also select a different folder other than the default one to install Okuma MTConnect Adapter Software OKUMA America Corporation 2011 Page 10 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 i OKUMA MT Connect Adapter In
5. e The system performs the following tasks routinely 2 Send changed data to connected Agents e Support MTConnect 1 2 spec only 1 6 Scope Current version of OKUMA MT Connect Adapter only supports OKUMA P100II P200 P300 controls or higher This adapter must be used with an agent developed by MTConnect org and can be download at https github com mtconnect cppagent Specific version of MTConnect Agent must be met per release of MTConnect Adapter See Release Note 1 7 References 1 Installation Manual for THINC API 2 Installation Manual for Startup Service 3 MTConnect Agent https github com mtconnect cppagent 2 Installation The following steps in section 2 0 need to be performed in the same order Installation of THINC API Installation of THINC Startup Service Installation of OKUMA MTConnect Adapter Software Installation of MTConnect Schemas optional Note All installation must be either installed directly from CD DVD disks or copied to the local hard drive All security must be handled by end user to allow the communications between client application MTConnect agent and OKUMA MTConnect Adapter 2 1 Installation of THINC API This application requires THINC API having the same version or greater to be installed on machine as specified in the Release Note of MTConnect Adapter Refer to THINC API InstallationManual pdf provided on THINC API Installation disk for instructions Tip T
6. id LZ5actm Dataltem type LOAD category SAMPLE name Z5load units PERCENT nativeUnits PERCENT id LZ5load gt lt DataItems gt lt Linear gt lt Components gt lt Axes gt Controller name Controller id Lct1 gt lt DataItems gt Dataltem type EMERGENCY STOP name estop category EVENT id Lestop gt Dataltem type SYSTEM category CONDITION id Lsystem name system gt Dataltem type CONTROLLER MODE name pmode category EVENT id Lpmode gt Dataltem freq 10 type PROGRAM name pprogram category EVENT id Lpprogram gt Dataltem type EXECUTION name pexecution category EVENT id Lpexecution gt Dataltem type PATH FEEDRATE subType OVERRIDE name pFovr category SAMPLE units PERCENT nativeUnits PERCENT id LpFovr gt Dataltems Components lt Path 1 related to upper A turret gt Path id Lp1 name path gt lt DataItems gt Dataltem type PATH_FEEDRATE subType ACTUAL 1 category SAMPLE id Lp1Fact units MILLIMETER SECOND nativeUnits MILLIMETER MINUTE gt Dataltem type BLOCK name piblock category EVENT id Lpiblock Dataltem type LINE 11 category EVENT id Lp1line gt Dataltem type PATH FEEDRATE subType COMMANDED 1 category SAMPLE id LpiFcmd units MILLIMETER SECOND nativeUnits MILLIMETER MINUTE Dataltem type PATH POSITION name
7. Information 11 19 2014 11 44 45 AM E Properties Key Management Service Information 11 19 2014 11 44 45 AM E 3 Media Center 4 88 Find E gt Microsoft Save All Events As Event 0 Okuma MTConnect Adapter Microsoft Office Alerts Attach a Task To this Log gt Microsoft SQLServerDataTools s General Details E gt 0 Microsoft SQLServerDataToolsVS View OACMachineAlert OACMTAdapter Adapter sends all current data to connected client Id 1 2014 11 E OACMTAdapter 19T16 44 52 43366762 avail AVAILABLE fmode SETUP SL ovr 100S1 Mode SPINDLE S2ovr Okuma S2ModelSPINDLEICSModelINDEXlestoolARMEDIomodelAUTOMATICloproaramlA MIN Okuma API Notifier i PreEmptive Log Name OACMTAdapter THINC Startup Service Source Okuma MTConnect Adapter Logged 11 19 2014 11 44 52 4 E Event Properties rent m n TANE None Attach Task To This Event 2 Windows PowerShell 54 Subscriptions Windows XP E Event Viewer OACMTAdapter 125 event s 11719 2014 12 51 04 11 19 2004 12 51 04 D Information 11 19 2014 12 50 58 Okuma MTConnect Adapter A Information 11 19 2014 12 50 58 Okuma MTConnect Adapter Information 11 19 2014 12 50 58 Okuma MTConnect Adapter E OACMachineAlert D Information 11 19 2014 12 50 57 Okuma MTConnect Adapter JEOACMT
8. Services Local Name Description Status Startup Type 4 GA Microsoft NET Framework NGEN v2 0 5 Microsoft Disabled Start the service Microsoft Framework NGEN v4 0 3 Microsoft Automatic D 22 Microsoft iSCSI Initiator Service Manages I Manual Microsoft Software Shadow Copy Provider Manages s Manual 3MTConnect Agent Automatic 2 Multimedia Class Scheduler PETE bles rel Started Automatic Net Msmq Listener Adapter 202 eives Disabled gt Net Pipe Listener Adapter Pause MTConnect Agent eives Disabled Net Tcp Listener Adapter Resume eives a Disabled Ck Net Tcp Port Sharing Servio Restart ides a Disabled S Netlogon All Tasks y ftains a Manual Gh Network Access Protection Netwo Manual Network Connections Refresh ages Started Manual a Network List Service Properties tifies t Started Manual 4 b Help Extended Standard Start service MTConnect Agent on Local Computer 10 Setup Okuma MTConnect Adapter Software to Startup Automatically By default OKUMA MT Connect Adapter is automatically registered with Startup Service so it will be run after NC is fully started OKUMA America Corporation 2011 Page 43 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 hinc Startup Settings FREEDOM ELOG okuma tamsa ma sys
9. avail type AVAILABILITY gt lt DataItems gt lt Components gt Axes id Laxes1 gt lt Components gt lt Main Spindle gt Rotary name C1 nativeName S1 id Lc1 gt lt DataItems gt Dataltem type ROTARY_VELOCITY category SAMPLE name Sispeed subType ACTUAL units REVOLUTION MINUTE nativeUnits REVOLUTION MINUTE id LSispeed gt Dataltem type ROTARY VELOCITY category SAMPLE name Sicmd subType COMMANDED units REVOLUTION MINUTE nativeUnits REVOLUTION MINUTE id LS1cmd gt Dataltem type LOAD category SAMPLE name S1load units PERCENT nativeUnits PERCENT id LS11oad Dataltem category EVENT id LS1Mode name SiMode type ROTARY MODE Constraints Value SPINDLE Value Constraints lt DataItem gt lt DataItems gt lt Rotary gt lt Second Spindle no spindle load gt Rotary name C2 nativeName S2 id Lc2 gt Dataltems Dataltem type ROTARY VELOCITY category SAMPLE name S2speed subType ACTUAL units REVOLUTION MINUTE nativeUnits REVOLUTION MINUTE id LS2speed gt Dataltem type ROTARY VELOCITY category SAMPLE name S2cmd subType COMMANDED units REVOLUTION MINUTE nativeUnits REVOLUTION MINUTE id LS2cmd Dataltem category EVENT id LS2Mode name S2Mode type ROTARY MODE Constraints Value SPINDLE Value Constraints lt DataItem gt OKUMA America Corporation 2011
10. contains all current values of all data items currently supported by the device Note Data item might be UNAVAILBLE if it is not configured for monitoring in the Configuration tab 5 3 1 6 Help Menu When the About menu item is activated a dialog is displayed to show the information about this application OKUMA America Corporation 2011 Page 18 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 Okuma MTConnect Adapter About Okuma MTConnect Adapter Version 1 0 0 0 Copyright 2014 OKUMA Figure Okuma MTConnect Adapter About box By default the system will write event messages to the System Events tab in the descending order such that newest event message will be displayed on the top of the list If the Trace On menu is checked all messages will be displayed on the main user interface otherwise only pre selected event messages by the system will be displayed Event messages are categorized into different event types as following Information Indicate normal event messages It is in black color Tracing Indicate tracing event messages when Trace On mode is enabled from menu It is in blue color Warning Indicate warning event message It is in orange color Error Indicate error event messages when system encounters Error messages will be forced to display to main GUI and logged It is in red color Fatal Indicate critical error event messages when system en
11. piLPathPos category SAMPLE units MILLIMETER 3D nativeUnits MILLIMETER 3D coordinateSystem WORK id Lp1LPathPos gt lt DataItems gt lt Path gt lt Path 2 related to lower turret gt lt Path id Lp2 name path2 gt lt DataItems gt lt DataItem type PATH FEEDRATE subType ACTUAL name p2Fact category SAMPLE id Lp2Fact units MILLIMETER SECOND nativeUnits MILLIMETER MINUTE Dataltem type BLOCK name p2block category EVENT id Lp2block gt lt DataItem type LINE name p2line category EVENT id Lp2line gt Dataltem type PATH_FEEDRATE subType COMMANDED name p2Fcmd category SAMPLE id Lp2Fcmd OKUMA America Corporation 2011 Page 34 OKUMA MTConnect Adapter S5053 03 00 User Manual Date 7 25 2011 units MILLIMETER SECOND nativeUnits MILLIMETER MINUTE gt Dataltem type PATH POSITION name p2LPathPos category SAMPLE units MILLIMETER 3D nativeUnits MILLIMETER 3D coordinateSystem WORK id Lp2LPathPos lt DataItems gt lt Path gt lt Components gt lt Controller gt lt Components gt lt Device gt lt Devices gt lt MTConnectDevices gt 8 2 Two Sides Lathe Tags lt xml version 1 0 encoding UTF 8 gt lt MTConnectDevices xmlns mt urn mtconnect org MTConnectDevices 1 2 xmlns xsi http www w3 org 20 1 XMLSchema instance xmlns urn mtconnect org MTConnectDevices 1 2 xsi schemaLocation urn mtconnect org MTConnectDevices 1
12. 13 22 AM Information Loading application configuration OK Date 2 4 2015 11 13 22 AM Information Created data item named plFcmd Date 2 4 2015 11 13 22 AM Information Created data item named p1LPathPos Date 2 4 2015 Time 11 13 22 AM Information Created data item named p1Fact Date 2 4 2015 Time 11 13 22 AM Information Created data item named p1SpindleRunTime Date 2 4 2015 Time 11 13 22 AM Information Created data item named p1CuttingTime Date 2 4 2015 11 13 22 AM Information Created data item named plRunningTime Date 2 4 2015 Time 11 13 22 AM Information Created data item named plOperatingTime Date 2 4 2015 Time 11 13 22 AM Information Created data item named p1TotalSpindleRunTime Date 2 4 2015 11 13 22 AM Information Created data item named p1TotalCuttingTime Date 2 4 2015 11 13 22 AM Information Created data item named p1TotalRunningTime Date 2 4 2015 Time 11 13 22 AM Information Created data item named p1TotalOperatingTime 2 4 2015 Time 11 13 22 AM Information Created data item named C21load LI m AM Information sated data item named ach 11 4 MTConnect Data Once agent is running and connecting to adapter current monitoring machine data can be getting by issuing the following command from a web browser for getting current data or device information in the following format http IPAddress port DeviceName MTConnectComman
13. 2 schemas MTConnectDevices 1 2 xsd gt Header creationTime 2013 04 02703 40 04Z2 assetBufferSize 1024 sender localhost assetCount 0 version 1 2 instanceId 1 bufferSize 131072 gt Devices Device uuid OKUMA Lathe 123456 name OKUMA Lathe sampleInterval 100 0 id L2dev1 Description manufacturer OKUMA serialNumber 123456 gt Okuma MTConnect Adapter Lathe lt Description gt lt DataItems gt Dataltem category EVENT id L2avail name avail type AVAILABILITY gt Dataltem type EMERGENCY STOP name estop category EVENT id L2estop gt lt DataItems gt lt Components gt Axes name Axes id L2axes1 gt lt Components gt lt R Spindle gt Rotary name C1 nativeName S id L2c1 gt lt DataItems gt lt DataItem type ROTARY VELOCITY category SAMPLE name Sispeed subType ACTUAL units REVOLUTION MINUTE nativeUnits REVOLUTION MINUTE id L2S1speed gt Dataltem type ROTARY VELOCITY category SAMPLE 51 subType COMMANDED units REVOLUTION MINUTE nativeUnits REVOLUTION MINUTE id L2S1cmd Dataltem type LOAD category SAMPLE name S1load units PERCENT nativeUnits PERCENT id L2S11oad Dataltem category EVENT id L2S1Mode name SiMode type ROTARY MODE Constraints Value SPINDLE Value Constraints lt DataItem gt lt DataItems gt lt Rotary gt lt L Spindle gt Rotary name C2 nativeName
14. 6 Event Log 6 1 Error Event Log The error information for the application is logged in the Windows event log which user can read from windows system Event Viewer The source for this event log is Okuma MT Connect Adapter To view the event log press Ctrl on the operation panel to pop up Start Menu then click Settings gt Control Panel gt Administrative Tools gt Event Viewer to launch windows event viewer click OACMT Adapter under Event Viewer Local to see a list of events logged for Okuma MTConnect Adapter application To see the detail of each event double click the event item Windows 7 OKUMA America Corporation 2011 Page 24 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 E TE VISI File Action View Help 23 BE Event Viewer Local OACMTAdapter Number of events 244 gt 8 Custom Views m gt amp Windows Logs Level Date and Time 472 Applications and Services Logs Information 11 19 2014 11 44 52 AM 7 Open Saved Log gt Cisco Information 11 19 2014 11 44 52 Create Custom View Cisco AatyConnext Secure Mobility Client 3 Information 11 19 2014 11 44 46 AM Import Custom View CoolantMonitor Information 11 19 2014 11 44 46 AM Dell Information 11 19 2014 11 44 45 AM ear Log fe Hardware Events Information 11 19 2014 11 44 45 AM Y Filter Current Log we
15. S id L2c2 gt lt DataItems gt lt DataItem type ROTARY VELOCITY category SAMPLE name S2speed subType ACTUAL units REVOLUTION MINUTE nativeUnits REVOLUTION MINUTE id L2S2speed gt Dataltem type ROTARY VELOCITY category SAMPLE name S2cmd subType COMMANDED units REVOLUTION MINUTE nativeUnits REVOLUTION MINUTE id L2S2cmd gt Dataltem type LOAD category SAMPLE name S2load units PERCENT nativeUnits PERCENT id L2S2load gt Dataltem category EVENT id L2S2Mode name S2Mode type ROTARY MODE gt Constraints Value SPINDLE Value Constraints lt DataItem gt lt DataItems gt lt Rotary gt lt R Spindle function as C axis gt Rotary name C5 id L2c5 gt lt DataItems gt OKUMA America Corporation 2011 Page 35 55063 05 00 User Manual Date 7 25 2011 Dataltem type ANGLE subType ACTUAL category SAMPLE name CSactm units DEGREE nativeUnits DEGREE coordinateSystem MACHINE id L2C5actm gt Dataltem type LOAD category SAMPLE name C5load units PERCENT nativeUnits PERCENT id L2C5load gt Dataltem category EVENT id L2C5Mode name C5Mode type ROTARY MODE gt Constraints Value INDEX Value Constraints lt DataItem gt lt DataItems gt lt Rotary gt lt L Spindle function as C axis gt lt Rotary name C6 id L2c6 gt lt DataItems gt Dataltem type ANGLE subType ACTUAL category
16. file should not be modified by any application OKUMA America Corporation 2011 Page 31 OKUMA MTConnect Adapter S5053 03 00 User Manual Date 7 25 2011 8 MTConnect Tags All standard and custom tags are listed in the following files per machine type Standard Lathe LatheDevices xml Dual Side Lathe Lathe2SPDevices xml Machining Center MCDevices xml At run time the actual number of tags can be supported per machine specification will be changed and will be stored in Devices xml file to be consumed by MTConnect agent Note MTConnect Adapter does use tags information defined in Devices xml file By no means the Devices xml is modified directly by any other applications 8 1 Standard Lathe Tags lt xml version 1 0 encoding UTF 8 MTConnectDevices xmlns mt urn mtconnect org MTConnectDevices 1 2 xmlns xsiz http www w3 0rg 2001 XMLSchema instance xmlns urn mtconnect org MTConnectDevices 1 2 xsi schemaLocation urn mtconnect org MTConnectDevices 1 2 schemas MTConnectDevices 1 2 xsd gt Header creationTime 2013 04 02703 40 04Z2 assetBufferSize 1024 sender localhost assetCount 0 version 1 2 instanceId 1 bufferSize 131072 gt Devices Device uuid OKUMA Lathe 123456 name OKUMA Lathe sampleInterval 100 0 id Ldev1 Description manufacturer OKUMA serialNumber 123456 gt Okuma MTConnect Adapter Lathe lt Description gt lt DataItems gt Dataltem category EVENT id Lavail name
17. is a Windows service that can be started and stopped from Services dialog as shown below Services File Action View Help 9 110 ss Hr mu Services Local 3 Services Local MTConnect Agent Name Description Status Startup Type Microsoft NET Framework NGEN v2 0 5 Microsoft Disabled Stop the service Microsoft Framework NGEN v4 0 3 Microsoft Automatic D Restart the service SA Microsoft iSCSI Initiator Service Manages I Manual Manual Started Automatic Es rel Automatic es Disabled es Disabled es a Disabled les a Disabled BINS a Manual letwo Manual Microsoft Software Shadow Copy Provider 3MTConnect Agent Multimedia Class Scheduler SA Net Msmq Listener Adapter na 4 Net Pipe Listener Adapter Pausa Net Tcp Listener Adapter SA Net Tcp Port Sharing Service S Netlogon All Tasks gt Network Access Protection At Manages s 4 Network Connections Refresh peso Started Manual Network List Service Properties fest Started Manual x 4 l Ag Help Extended Standard Stop service MTConnect Agent on Local Computer OKUMA America Corporation 2011 Page 42 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 Services File Action View Help 51 u mp Services Local
18. left corner of the screen The main application will show as seen below If OKUMA MTConnect adapter is running without error the system is ready for accepting agent connections OKUMA America Corporation 2011 Page 50 55053 09 00 User Manual Date 7 25 2011 2015 02 04 11 13 38 AUTO OPERATION OKUMA MTCONNECT ADAPTER System Events Configurations Communication Status OK Date 2 4 2015 Time 11 13 22 AM Information Adapter start monitoring Date 2 4 2015 11 13 22 AM Information Initialization completed Date 2 4 2015 Time 11 13 22 AM Information System starts monitoring Date 2 4 2015 Time 11 13 22 AM Information Loading application configuration OK Date 2 4 2015 Time 11 13 22 AM Information Created data item named plFcmd Date 2 4 2015 11 13 22 AM Information Created data item named p1LPathPos Date 2 4 2015 11 13 22 AM Information Created data item named 1 Date 2 4 2015 Time 11 13 22 AM Information Created data item named p1SpindleRunTime Date 2 4 2015 11 13 22 AM Information Created data item named p1CuttingTime Date 2 4 2015 11 13 22 AM Information Created data item named p1RunningTime Date 2 4 2015 Time 11 13 22 AM Information Created data item named plOperatingTime Date 2 4 2015 Time 11 13 22 AM Information Created data item named p1TotalSpindleRunTime Date 2 4 2015 Time 11 13 22 AM Information Created data item
19. named p1TotalCuttingTime Date 2 4 2015 Time 11 13 22 AM Information Created data item named p1TotalRunningTime Date 2 4 2015 Time 11 13 22 AM Information Created data item named p1TotalOperatingTime Date 2 4 2015 Time 11 13 22 AM Information Created data item named C21load Date 2 4 2015 Time 11 13 22 AM Information Created data item named C21actw Date 2 4 2015 Time 11 13 22 AM Information Created data item named C21actm Date 2 4 2015 Time 11 13 22 AM Information Created data item named Alload Date 2 4 2015 Time 11 13 22 AM Information Created data item named Alactw Date 2 4 2015 11 13 22 AM Information Created data item named Alactm ime 11 13 22_ AM Information Created data item named 71load 11 2 Obtaining Current Monitoring Machine Data OKUMA MT Connect Adapter is using THINC API to collection machine data By clicking the Get Current from menu bar the system will get current monitoring data and display a message under System Events screen A detail message is shown in the message box by double clicking on the Current Sampling message in the System Events OKUMA America Corporation 2011 Page 51 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 2014 05 13 10 16 04 AUTO OPERATION B TURRET 1 SPINDLE 8 C OKUMA MTCONNECT ADAPTER System Events Configurations Date 5 13 2014 10 15 36 AM Information Client Connections O
20. to freely move around In normal operation only user with administrative right can perform this operation Note All current agents must connect to the OKUMA MT Connect Adapter again after system configuration is changed 5 3 2 2 Device Config Menu This configuration allows user to set MTConnect device configuration for the application Upon completion of device configuration the system will try to re initialize completely with new configuration It requires an administrative level to perform The system will verify the input user name and password before allowing user to save the configuration Note The system configuration must have been configured first before Device Configuration is allowed It is based the current Devices xml configuration file of current machine specification Device Configuration Form Device Serial Device Name Device Description This dialog provides custom setup for Okuma MTConnect Adapter 1 Device Information o Device Name Name of machine or device name as specified in device xml o Device Serial Number Unique machine number o Device Description A description of this machine OKUMA America Corporation 2011 Page 21 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 2 OK button The system will save current setting and update Devices xml accordingly In normal operation only user with administrative right can perform this operation 3 Cancel Bu
21. user exits the software and wants to launch it again press Ctrl on the operation panel to pop up Start Menu then click Programs gt Okuma gt Okuma MTConnect Adapter gt Okuma MTConnect Adapter Application to run After the application is launched without error it will be minimized in the system tray and shown as an icon U If user performs a double click on JL the icon or select Show from the pop up menu the main user interface will be displayed Note The detail messages displayed in the main user interface does depend on each machine configuration 2014 11 12 11 MANUAL OPERATION A TURRET 1 SPINDLE MN e OKUMA MTCONNECT ADAPTER System Events f Configurations Date 11 12 2014 11 05 27 AM Information Adapter sends all current data to connected client Id 1 2014 11 12T16 05 27 21760 Date 11 12 2014 Time 11 05 27 AM Information Client ID 1 is connected Date 11 12 2014 Time 11 05 27 AM Information Adapter Received PING sending PONG for PONG 100000 Communication Status OK Date 11 12 2014 11 05 17 AM Information Adapter start monitoring Date 11 12 2014 Time 11 05 17 AM Information Initialization completed Date 11 12 2014 Time 11 05 17 AM Information System starts monitoring Date 11 12 2014 Time 11 05 17 AM Information Loading application configuration OK Date 11 12 2014 Time 11 05 17 AM Information Created data item named p2LPathPo
22. 011 Page 4 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 OKUMA MTConnect Adapter User Manual 1 Introduction 1 1 Purpose The purpose of this document is to provide the instruction of installing and operating Okuma MT Connect Adapter It also provides information on how to repair and uninstall this software 1 2 Scope This manual will cover the installation operation and trouble shooting for Okuma MT Connect Adapter running on OSP 1001 200 300 controls and on Windows x86 SP3 and Windows 7 x86 only 1 3 Definitions Acronyms and Abbreviations None 1 4 Overview The Okuma MTConnect Adapter is an application that is specifically designed to support the communication interfaces between MTConnect Agent and Okuma OSP P100II P200 P300 controls Application For OKUMA controls Adapter and Agent are installed on the control by default An application resided on the control or on the network can consume information from an agent to perform tasks Okuma MTConnect Adapter uses THINC OKUMA America Corporation 2011 Page 5 OKUMA MTComnect Adapter S5053 03 00 Date 7 25 2011 API to obtain machine data as defined in Devices xml file and sends changed data to connected MTConnect agent 1 5 Functions and Configuration 1 5 1 Function e This application will start after NC is started up using Startup service e This application allows MTConnect Agent provided by MTConnect org to collect machine data
23. 6 0777Z INFO init service Service installed successfull Y D Program Files Okuma OKUMA MT Connect Adapter gt The agent now will run automatically when machine first boots up 9 2 Un installation of MTConnect Agent Service Note If needed current agent installed in Windows services can be removed by issuing the following command from command prompt or running the bat file named UninstallAgentAsService bat agent remove 9 3 Configuration of MTConnect Agent Please refer to the MTConnect Agent installation file named README pdf for further instruction how to configure it to connect to adapter The default agent configuration file named agent cfg is installed in the same folder with MTConnect Adapter and having default information as shown below Devices Devices xml SchemaVersion 1 2 using schema version 1 2 Port 5000 default port number for agent UpcaseDataltemValue false MonitorConfigFiles true True reload devices xml and agent cfg if they are changed MinimumConfigReloadAge 1 Number of seconds agent service will wait before performing reload config files Adapters OKUMA Machine Adapter for reference OKUMA machine adapter Host localhost Port 7878 default port number for OKUMA MTConnect Adapter OKUMA America Corporation 2011 Page 40 OKUMA MTConnect Adapter S5053 03 00 Date _ 7 25 2011 9 3 1 Agent Running Port By default agent is binding to port 5000 for accepting cli
24. Adapter D Information 11 19 2014 12 50 57 Okuma MTConnect Adapter Information 11 19 2014 12 50 57 Okuma MTConnect Adapter G information 11 19 2014 12 50 57 Okuma MTConnect Adapter E Information 11 19 2014 12 50 57 Okuma MTConnect Adapter A Information 11 19 2014 12 50 57 Okuma MTConnect Adapter Information 11 19 2014 12 50 57 Okuma MTConnect Adapter D Information 11 19 2014 12 50 57 Okuma MTConnect Adapter D Information 11 19 2014 12 50 57 Okuma MTConnect Adapter D Information 11 19 2014 12 50 57 Okuma MTConnect Adapter Information 11 19 2014 12 50 57 Okuma MTConnect Adapter QU information 11 19 2014 12 50 57 Okuma MTConnect Adapter OKUMA America Corporation 2011 Page 25 OKUMA MTConnect Adapter S5053 03 00 User Manual 7 Trouble Shooting Date 7 25 2011 By default the system will write event messages to the main user interface If the Trace On menu is checked all messages will be displayed on the main user interface otherwise only pre selected event messages by the system will be displayed Note When the Trace On menu is enabled all process states monitored in the system will be displayed on the event message tab when the states are changed as shown AUTO OPERATION 2014 05 13 10 16 04 B TURRET 1 SPINDLE ADAPTER 7 System Events Configurations 8 Date 5 13 2014 Time 10 15 36 AM Information Client Connection
25. Adapter application failed to start correctly 26 7 1 2 MTConnect client applications cannot get machine data from running Agent 27 7 1 3 Unable to perform Device Configuration Tag Configuration 27 7 1 4 Unable to install MTConnect Agent as Windows Service 28 7 1 5 No communication between running MTConnect agent and OKUMA MTConnect adapter 29 OKUMA America Corporation 2011 Page 3 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 7 1 6 OKUMA MTConnect Adapter Not Running 29 7 17 MTConnect Agent Not Running 29 7 1 8 Agent reports UNAVAILABLE in all tags 30 7 1 9 Agent reports only Availability tag 30 7 1 10 Agent reports UNAVAILABLE in some tags 31 8 MTConnect Tags 32 8 1 Standard Lathe Tags 32 8 2 Two Sides Lathe Tags 35 8 3 Machining Center Tags 37 9 Installation and Configuration of MTConnect Agent 39 9 1 Installation of MTConnect Agent as Service 39 9 2 Un installation of MTConnect Agent Service 40 9 3 Configuration of MTConnect Agent 40 9 31 Agent Running Port 41 9 3 2 Adapter Host 41 9 3 3 Adapter Running Port 41 9 3 4 Start and Stop Agent Service 42 10 Setup Okuma MTConnect Adapter Software to Startup Automatically 43 11 Verifying Agent and Adapter Connectivity 50 11 1 OKUMA MTConnect Adapter 50 11 2 Obtaining Current Monitoring Machine Data 51 11 3 Agent and Adapter Connectivity 52 11 4 MTConnect Data 53 12 56 12 1 Running Statuses 56 12 2 Version 58 OKUMA America Corporation 2
26. Date 5 13 2014 10 15 36 Information Current Sampling 2014 05 13T14 15 36 3109357Z avail A VAILABLE S 1Mode SPINDLE S2Mode SP Communication Status OK Date 5 13 2014 10 11 09 AM Tracing Adapter start monitoring E Date 5 13 2014 Time 10 11 09 AM Information Initialization B Date 5 13 2014 Time 10 11 09 2 Date 5 13 2014 Time 10 11 09 Date 5 13 2014 Time 10 11 09 E Date 5 13 2014 Time 10 11 09 8 Date 5 13 2014 Time 10 11 09 89 Date 5 13 2014 Time 10 11 09 8 Date 5 13 2014 Time 10 11 09 89 Date 5 13 2014 Time 10 11 09 8 Date 5 13 2014 Time 10 11 09 E Date 5 13 2014 Time 10 11 09 Date 5 13 2014 Time 10 11 09 Date 5 13 2014 Time 10 11 09 Date 5 13 2014 Time 10 11 09 Date 5 13 2014 Time 10 11 09 Date 5 13 2014 Time 10 11 09 18 Date 5 13 2014 Time 10 11 09 AM Information Created data item named W2load 18 Date 5 13 2014 10 11 09 AM Information Created data item named W2actm Date 5 13 2014 10 11 09 AM Information Created data item named W1load 8 Date 5 13 2014 Time 10 11 09 Information Created data item named Wlactm Date 5 13 2014 Time 10 11 09 AM Information Created data item named Z2load EL EW EL E Ei EU FILE CLEAR EVENTSIP TRACE ON OFF MINIMIZE TO CURRENT DISPLAY ABOUT SYSTEM TRAY 11 3 Agent and Adapte
27. LE units PERCENT nativeUnits PERCENT id L2p1Fovr gt type PATH FEEDRATE subType ACTUAL name piFact category SAMPLE id L2p1Fact nativeUnits MILLIMETER MINUTE gt type BLOCK name piblock category EVENT id L2p1block gt type PATH FEEDRATE subType COMMANDED 1 category SAMPLE id L2p1Fcmd units MILLIMETER SECOND nativeUnits MILLIMETER MINUTE type PATH POSITION name piLPathPos category SAMPLE units MILLIMETER 3D nativeUnits MILLIMETER 3D coordinateSystem WORK id L2p1LPathPos gt lt DataItems gt lt Path gt lt Path 2 on second machine side or L side gt Path id L2p2 name path2 gt lt DataItems gt Dataltem type SYSTEM category CONDITION id L2p2system name p2system gt lt DataItem lt DataItem lt DataItem lt DataItem units MILLIMETER SECOND lt DataItem lt DataItem lt DataItem type CONTROLLER_MODE name p2mode category EVENT id L2p2mode gt type EXECUTION name p2execution category EVENT id L2p2execution gt type PATH FEEDRATE subType OVERRIDE name p2Fovr category SAMPLE units PERCENT nativeUnits PERCENT id L2p2Fovr gt type PATH FEEDRATE subType ACTUAL name p2Fact category SAMPLE id L2p2Fact nativeUnits MILLIMETER MINUTE type BLOCK name p2block category EVENT id L2p2block gt type PATH FEEDRATE subType COMMANDED name p2Fcmd category SAMPLE id L2
28. NC API and Setup Okuma MTConnect Adapter Software to Startup Automatically for more information File Edit View Tools Help Organize v 8 New folder OKUMA MTCONNECT ADAPTER System Events Configurations lt EVENT DATA MTConnect Tag lt Dataltem type Functional Mode lt DataItem type PRODUCTION Dataltem type SETUP Dataltem type PROCESS lt DataItem type DEVELOPMENT Dataltem type System Device Tags Functional Configuration Configuration Configuration Mode Mapping Device has not been configured by the application yet he application must be able to connect to NC first to allow the application configure Devices xml file correctly 7 1 4 Unable to install MTConnect Agent as Windows Service Installing agent as Windows service requires 2 files to be existed One is agent cfg for MTConnect Agent application the other is Devices xml which is specified in agent cfg file Devices xml is generated automatically when OKUMA MT Connect Adapter first runs on target machine without error Probable faulty locations e Devices xml does not exist e Agent cfg file does not exist e Required administrator privilege in Windows 7 OKUMA America Corporation 2011 Page 28 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 Measure to take e Registered Okuma MTConnect Adapter with Startup Service to allow the adapter to start after NC is fully s
29. Okuma America Corporation Okuma MTConnect Adapter Software User Manual Document No S5053 03 00 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 Revision History 7 25 2011 55053 03 00 Initial Release Linh Huynh OKUMA America Corporation 2011 Page 2 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 Okuma MTConnect Adapter 1 Document No 55053 03 00 1 Revision History 2 1 Introduction 5 1 1 Purpose 5 1 2 Scope 5 13 Definitions Acronyms and Abbreviations 5 14 Overview 5 1 5 Functions and Configuration 6 1 5 1 Function 6 1 6 Scope 6 1 7 References 6 2 Installation 6 2 1 Installation of THINC API 6 2 2 Installation of THINC Startup Service 7 2 3 Installation of Okuma MTConnect Adapter Software 7 2 3 1 Installation of Microsoft NET Framework 4 0 7 2 3 2 Installation of Okuma MTConnect Adapter Software 8 2 4 Installation of MTConnect Schemas Optional 15 3 Repair Uninstall Okuma MTConnect Adapter Software 16 31 Un install Okuma MTConnect Adapter Software 16 4 Installation Files 16 4 1 Okuma MTConnect Adapter Software 16 5 Usage 17 5 1 Start Okuma MTConnect Adapter Application 17 5 2 Exit Okuma MTConnect Adapter Application 18 5 3 Main User Interface 18 5 3 1 System Events 18 5 3 2 Configurations 19 5 3 3 Components Data Items 23 5 3 4 Agent amp Adapter Communication 24 6 Event Log 24 6 1 Error Event Log 24 7 Trouble Shooting 26 7 17 Common Errors 26 7 1 1 OKUMA MTConnect
30. Page 32 55053 09 00 User Manual Date 7 25 2011 lt DataItems gt lt Rotary gt lt Main Spindle function as C CA axis gt lt Rotary name C5 nativeName CA id Lc5 gt lt DataItems gt Dataltem type ANGLE subType ACTUAL category SAMPLE name C5actm units DEGREE nativeUnits DEGREE coordinateSystem MACHINE id LC5actm Dataltem type LOAD category SAMPLE name C5load units PERCENT nativeUnits PERCENT id LC5load Dataltem category EVENT id LC5Mode name C5Mode type ROTARY MODE Constraints lt Value gt INDEX lt Value gt lt Constraints gt lt DataItem gt lt DataItems gt lt Rotary gt lt Main Spindle function as CB axis gt Rotary name C6 nativeName CB id Lc6 gt lt DataItems gt Dataltem type ANGLE subType ACTUAL category SAMPLE name C6actm units DEGREE nativeUnits DEGREE coordinateSystem MACHINE id LC6actm gt Dataltem type LOAD category SAMPLE name C6load units PERCENT nativeUnits PERCENT id LC6load gt Dataltem category EVENT id LC6Mode name C6Mode type ROTARY MODE Constraints Value INDEX Value Constraints lt DataItem gt lt DataItems gt lt Rotary gt lt 1 Axis gt Rotary 1 nativeName BA id Lb1 gt lt DataItems gt Dataltem type ANGLE subType ACTUAL category SAMPLE name Blactm units DEGREE nativeUnits DEGREE coordina
31. R coordinateSystem MACHINE id LZlactm gt OKUMA America Corporation 2011 Page 33 OKUMA MTConnect Adapter S5053 03 00 User Manual Date 7 25 2011 Dataltem type LOAD category SAMPLE name Z11oad units PERCENT nativeUnits PERCENT id LZ1load gt Dataltems lt Linear gt lt Standard Linear Z axis respect to B turret gt lt Linear 72 nativeName ZB id Lz2 gt lt DataItems gt lt DataItem type POSITION subType ACTUAL category SAMPLE name Z2actm units MILLIMETER nativeUnits MILLIMETER coordinateSystem MACHINE id LZ2Zactm gt Dataltem type LOAD category SAMPLE name Z2load units PERCENT nativeUnits PERCENT id LZ2load gt lt DataItems gt lt Linear gt lt Optional Linear W axis respect to A Turret gt Linear name Z4 nativeName WA id Lz4 gt lt DataItems gt Dataltem type POSITION subType ACTUAL category SAMPLE name Z4actm units MILLIMETER nativeUnits MILLIMETER coordinateSystem MACHINE id LZ4actm Dataltem type LOAD category SAMPLE name Z4load units PERCENT nativeUnits PERCENT id LZ4load Dataltems lt Linear gt lt Optional Linear W axis respect to B Turret gt Linear 25 nativeName WB id Lz5 gt lt DataItems gt Dataltem type POSITION subType ACTUAL category SAMPLE name Z5actm units MILLIMETER nativeUnits MILLIMETER coordinateSystem MACHINE
32. SAMPLE name C6actm units DEGREE nativeUnits DEGREE coordinateSystem MACHINE id L2C6actm Dataltem type LOAD category SAMPLE name C6load units PERCENT nativeUnits PERCENT id L2C6load gt Dataltem category EVENT id L2C6Mode name C6Mode type ROTARY MODE Constraints Value INDEX Value Constraints lt DataItem gt lt DataItems gt lt Rotary gt lt Standard Linear X axis respect to R side of machine gt lt Linear name X1 id L2x1 gt lt DataItems gt Dataltem type POSITION subType ACTUAL category SAMPLE name X1actm units MILLIMETER nativeUnits MILLIMETER coordinateSystem MACHINE ids L2Xlactm gt Dataltem type LOAD category SAMPLE name X1load units PERCENT nativeUnits PERCENT id L2X1load gt lt DataItems gt lt Linear gt lt Standard Linear X axis respect to L side of machine gt lt Linear name X2 id L2x2 gt lt DataItems gt Dataltem type POSITION subType ACTUAL category SAMPLE name X2actm units MILLIMETER nativeUnits MILLIMETER coordinateSystem MACHINE id L2X2actm gt Dataltem type LOAD category SAMPLE name X2load units PERCENT nativeUnits PERCENT id L2X2load gt lt DataItems gt lt Linear gt lt Standard Linear Z axis respect to R side of machine gt Linear name Z1 id L2z1 gt lt DataItems gt lt DataItem type POSITION subType ACTUAL category SAMPLE
33. Y crust Sispeed REVOLUTION MINUTE REVOLUTION MINUTE SAMPLE ROTARY VELOCITY PROGRAMMED MSicmd Sicmd REVOLUTION MINUTE REVOLUTION MINUTE EVENT ROTARY VELOCITY OVERRIDE PROGRAMMED MS1ovr Siovr PERCENT PERCENT ion sies frear pence EVENT ROTARY MODE MS1Mode SiMode gt Linear X Type S Id Units 3 Sample Native Statistic CCEE E Rm wr frosmon acon react pas amera muse samme rence senceer _ gt Linear Y v OKUMA America Corporation 2011 Page 54 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 Current Monitoring Data http localhost 5000 OKUMA MachiningCenter current Pra Device Streams creationTime 2015 02 05T16 21 42Z A sender DLT LHUYNH32 instanceld 1423152919 version 1 3 0 13 bufferSize 131072 nextSequence 483 firstSequence 1 lastSequence 482 Device OKUMA MachiningCenter UUID OKUMA MachiningCenter 123456 Rotary A Samples Value 175 175 0 Timestamp Type Sub Name Id Sequence 2015 02 05716 15 19 1927989Z Angle ACTUAL Atactm Alactm 83 2015 02 05716 15 19 1927989Z Angle ACTUAL Atactw Aiactw 84 2015 02 05716 15 19 19279892 Load A1load Atload 85 Rotary C Samples Timestamp Type Sub Type Name Id Sequence Value
34. ated automatically without user interaction Click the button File Exit will also terminate the software In normal operation only user with administrative right can perform this operation 5 3 Main User Interface The main interface mainly contains 2 tabs System Events Configurations 5 3 1 System Events It contains a menu bar as shown below The menu item can be activated by clicking on it or pressing the correspond F Key from 1 to F9 if applicable FILE CLEAR EVENTS FTRACE ON OFF MINIMIZE TO AE GET CURRENT DISPLAY ABOUT ASK TASKBAR CHANGE 5 3 1 1 File Menu The File menu has one submenu item which is Exit When the Exit menu item is activated the application will be closed In normal operation only user with administrative right can perform this operation 5 3 1 2 Clear Events Menu When the Clear Events menu item is activated all the messages displayed in the client area of the main user interface are cleared 5 3 1 3 Trace ON OFF Menu When the Trace menu is activated it will toggle the TRACE mode If Trace is ON tracing message is displayed when data item is changed 5 3 1 4 System Tray Menu When the System Tray is activated the main user interface is hidden and the icon for this application is shown in the system tray of windows task bar 5 3 1 5 Get Current Menu When the Get Current menu is activated the system will display a message in the System Events tab The message
35. counters Error messages will be forced to display to main GUI and logged It is in violet color By double clicking on the event message in each row a message box will be displayed contained the message in the current selected row Note Error happened during initializing or applying new system configuration must be resolved in System Configuration 5 3 2 Configurations This tab provides configurations for the application Notes Any change in the System or Device Configuration might update the Devices xml file accordingly and requires updating agent configuration file OKUMA America Corporation 2011 Page 19 OKUMA MTComnect Adapter 55053 03 00 User Manual OKUMA MTCONNECT ADAPTER System Events figurations 2 lt EVENT DATA lt DataItem type lt DataItem type lt DataItem type lt DataItem type lt DataItem type lt DataItem type System Device Tags Configuration Configuration Configuration NIMIZE MINIMIZE TO EN DISPLAY It contains a menu bar as shown The menu item can be activated by clicking on it or pressing the correspond F Key 5 3 2 1 System Config Menu This configuration allows user to configure different settings for the application Upon completion of configuration the system will try to re initialize completely with new configuration It requires an administrative level to perform The system will verify the input user name and password before allo
36. d IPAddress localhost or IP address of computer running agent Port Default to port 5000 of running agent It can be changed in agent cfg configuration file Device Name A case sensitive of device name specified in the Devices xml file or adapter device information MTConnect Command A valid MTConnect Command such as current to get current monitoring machine data Examples http localhost 5000 OKUMA MachiningCenter current for getting monitoring machine data http localhost 5000 OKUMA MachiningCenter probe for getting device information OKUMA America Corporation 2011 Page 53 OKUMA MTConnect Adapter 55053 03 00 User Manual Date 7 25 2011 Device information http localhost 5000 0KUMA MachiningCenter probe p MTConnect Device Streams x n 5 2 i9 creationTime 2015 02 05T16 21 00Z sender DLT LHUYNH32 instanceId 1423152919 version 1 3 0 13 assetBufferSize 1024 assetCount 0 bufferSize 131072 gt Device OKUMA MachiningCenter UUID OKUMA MachiningCenter 123456 manufacturer OKUMA serialNumber 123456 Okuma MT Connect Adapter Machining Center Sub Type EVENT AVAILABILITY mae e DO event asser_onancen oKumatachiningcenter 129456_asset chg event asser Removeo okumatachiningcenter 123456assetrem 1 Axes Axes Rotary S S E SAMPLE ROTARY ROTARY VELOCIT
37. d Argument Not Included Username Not Included Password Not Included Click Finish button to finish the setup for Okuma MTConnect Adapter Software OKUMA America Corporation 2011 Page 49 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 Thinc Startup Settings aimi x FREEDOM ELOG okuma tamsa ma system OKUMA TAMSA E Read Only THING APP File D Program files Okuma Okuma MT Conn DOKUMA MTCONNECT ADAPTER New Name Okuma TConnectAdapter Type Process E Read Wirte Enabled True Launch Once Wait True Name Proper Name Delete Enty Save Apply Figure startup settings add item completed dialog v Restart After Changes Applied Click Save to save the settings and exit the setup process The Okuma MTConnect Adapter Software should be launched automatically after the NC OSP system is started Note User needs to restart the machine to ensure that the startup service works properly 11 Verifying Agent and Adapter Connectivity The following steps are to check if Adapter runs without error Adapter can get machine data Agent can communicate with adapter MTConnect data can be obtained from agent 11 1 OKUMA Adapter Once the adapter is running it is normally minimized to system tray It can be shown by double clicking the OKUMA icon in the system tray located on the lower
38. d data items that can be supported by this adapter are described in the Devices xml configuration file OKUMA America Corporation 2011 Page 23 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 Note This file is only created once OKUMA MTConnect Adapter runs without error Refer to section MTConnect Tags for more information 5 3 3 1 Data Items The system will monitor all data items listed in Devices xml per machine configuration and sends out only the data items having value being changed and being configured for monitoring to the connected agents Any agent first connects to the system will receive all data items values 5 3 4 Agent amp Adapter Communication This adapter will send data to the connected MTConnect agents using socket in a pipe delimited stream according to the descriptions given in the adapter guide by MTConnect The agent can be configured to run on the same PC where the adapter running or on a remote PC It is up to the end user to configure the agent configuration file and adapter communication channel for local or network connection Each time an agent is connected or disconnected a message will be displayed in the system event There are schemas of MTConnect included in the installation folder if needed by client applications The OSP P control does not natively include a compatible HTTP application for capturing the agent xml stream Any web browser can be used to obtain data outputted from agent
39. d specifically for OKUMA controls An extended schema OkumaStreams 1 3 xsd for streaming data is included with the setup under Schemas folder where application is installed on target machine If stream data output from Agent needs to be validated then the standard and extended schemas need to be copied to target location where client application needs to check if needed OKUMA America Corporation 2011 Page 15 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 3 Repair Uninstall Okuma MTConnect Adapter Software 3 1 Un install Okuma MTConnect Adapter Software Start the machine in Windows only mode Click Start gt Settings gt Control Panel to launch control panel Double click Add or Remove Programs in control panel find the item Okuma MTConnect Adapter and click Remove to uninstall Okuma Adapter Software Note Before performing un installing Okuma MTConnect Adapter application please shutdown the Okuma MTConnect Adapter application if it is running 6 Add or Remove Programs DER Ld Currently installed programs and updates Show updates Sort by Name m Change or M rime sie 1 350 UU O Remove 23 Programs 3 NVIDIA nView Desktop Manager Size 17 00MB 15 Okuma Coolant Monitor Size 59 39MB Okuma Freedom eLog Interface 2 57MB a Add New EE Programe OKUMA MT Connect Adapter Size 18 13MB Click here For support information Used rarel
40. data items to be monitored or not By default all data items are selected or enabled for monitoring im SAVE amp CLOSE CLOSE Any tag is checked not monitored will be reported as UNAVAILABLE from agent 5 3 2 3 1 1 Check Check all data items in the list OKUMA America Corporation 2011 Page 22 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 5 3 2 3 1 2 UnCheck UnCheck all data items in the list 5 3 2 3 1 3 Check Selected Item s Check selected data items in the list 5 3 2 3 1 4 UnCheck Selected Item s UnCheck selected data items in the list 5 3 2 3 1 5 Get Current Update value of all data items in the list that are currently monitoring in the system 5 3 2 3 1 6 Save amp Close Save current setting and apply the new setting 5 3 2 3 1 7 Close Close dialog without saving current setting 5 3 2 4 Minimize To Taskbar Menu When this menu item is activated the main user interface is hidden and the icon for this application is immunized to system task bar 5 3 2 5 System Tray Menu When this menu item is activated the main user interface is hidden and the icon for this application is shown in the system tray of windows task bar 5 3 2 6 Display Change Menu When this menu is activated the system will display a dialog that allows user to switch to other tabs Screen Selection Index Screen Name Configurations ES 5 3 3 Components Data Items The components an
41. em OKUMA America Corporation 2011 type ROTARY VELOCITY category SAMPLE name Sispeed Page 37 OKUMA MTConnect Adapter S5053 03 00 User Manual Date 7 25 2011 subType ACTUAL units REVOLUTION MINUTE nativeUnits REVOLUTION MINUTE id MSispeed gt Dataltem type ROTARY VELOCITY category SAMPLE name Sicmd subType COMMANDED units REVOLUTION MINUTE nativeUnits REVOLUTION MINUTE id MSicmd Dataltem type ROTARY VELOCITY category SAMPLE name Slovr subType OVERRIDE units PERCENT nativeUnits PERCENT id z MS10vr Dataltem type LOAD category SAMPLE name S1load units PERCENT nativeUnits PERCENT id MS1load gt Dataltem category EVENT id MS1Mode name S1Mode type ROTARY MODE Constraints Value SPINDLE Value Constraints Dataltem lt DataItems gt lt Rotary gt Linear name X1 1 gt lt DataItems gt Dataltem type POSITION subType ACTUAL category SAMPLE name X1actm units MILLIMETER nativeUnits MILLIMETER coordinateSystem MACHINE id MX1actm Dataltem type LOAD category SAMPLE name X1load units PERCENT nativeUnits PERCENT id MX1load gt lt DataItems gt lt Linear gt lt Linear name Y1 id My1 gt lt DataItems gt Dataltem type POSITION subType ACTUAL category SAMPLE name Y1actm units MILLIMETER nativeUnits MILLIMETER coordinateSystem MACHINE id MYlactm gt Dataltem ty
42. ent cfg file if they are changed OKUMA America Corporation 2011 Page 30 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 5 MTConnect Device Strean x Y 1 5 localhost5001 OKUMA current creationTime 2015 02 06T18 31 55Z sender DLT LHUYNH32 instanceId 1423247475 version 1 3 0 13 bufferSize 131072 nextSequence 4 firstSequence 1 lastSequence 3 Device OKUMA UUID OKUMA 123456 Device OKUMA Events Timestamp Type Id Sequence Value 2015 02 06718 31 15 0926907 AssetChanged OKUMA asset chg 1 UNAVAILABLE 2015 02 06718 31 15 0926907 AssetRemoved OKUMA asset rem UNAVAILABLE 2015 02 06T18 31 15 092690Z avail UNAVAILABLE Probable faulty locations e Devices xml file has not been configured by adapter yet Measure to take e Ensure that adapter is running without error Refer to section Installation and Configuration of MTConnect Adapter and Verifying Agent and Adapter Connectivity for more information 7 1 10 Agent reports UNAVAILABLE in some tags Probable faulty locations e Name of tags defined in Devices xml has been changed e Tags have been unchecked in the Tags Configuration dialog Measure to take e Ensure tags have been checked in Tags Configuration dialog e Ensure name of tags displayed int Tags Configuration dialog are the same in devices xml Refer to section Tags Config Menu for more information Note Devices xml
43. ent requests and connecting to OKUMA MTConnect Adapter at port 7878 The information can be changed by editing agent cfg as shown below Port 5001 default port number for agent Agent is now running on port 5001 9 3 2 Adapter Host In case of agent is configured to run on remote PC Adapter Host must be configured to where adapter is running For agent running on the same PC as adapter Host localhost For agent running on the remote PC Host IPAddress Where IPAddress is the IP address of the machine that adapter is running For example Host 172 22 50 10 9 3 3 Adapter Running Port By default agent is communicating with adapter at port 7878 If adapter port is changed to different port number then it is necessary to change agent configuration file to the same port number such as port 7979 as shown below Adapter system configuration setting Okuma MTConnect Adapter Configuration Setting System Settings Fast Polling Time msec for events conditions tags 100 Slow Polling Time msec for sample custom tags 1000 Server Setting Misc Settings Max Client Connections 5 Hide TaskBar if Windows is active TCP Server Listening Port 787 Local Agents Only Heartbeat Time second 100 OKUMA America Corporation 2011 Page 41 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 Port 7879 default port number for OKUMA MTConnect Adapter 9 3 4 Start and Stop Agent Service MT Connect Agent
44. hining Center Figure Device Information This dialog provides custom setup for Okuma MTConnect Adapter 1 Device Information o Device Name of machine as specified in Devices xml once it is configured per machine type o Device Serial Number Unique machine number o Device Description A description of this machine 2 OK button The system will save current setting and update device configuration file accordingly 3 Cancel Button This will cancel current installation Click OK to move to next step OKUMA America Corporation 2011 Page 14 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 i OKUMA MT Connect Adapter Installation Complete OKUMA MT Connect Adapter has been successfully installed Click Close to exit Please use Windows Update to check for any critical updates to the NET Framework Close Figure Installation completed dialog Click Close to complete the installation It is necessary to reboot the machine after this step to complete the installation process OKUMA MT Connect Adapter application will be started automatically by THINC Startup Service after NC is completely started By default OKUMA MTConnect Adapter will be minimized to system tray after it runs without any error The application can be shown up by double clicking the OKUMA icon located in the lower left corner of Screen 2 4 Installation of MTConnect Schemas Optional There are custom tags define
45. inistrator account by selecting the BAT file and running it as administrator as shown in the captured image below File Edit View Tools Help Organize v 18 Open Print Burn New folder 2 Hr Favorites Shure Cure Luma peer Desktop 1 3 OkumaMTConnectAdapter exe B Downloads README Recent Places 45 ReleaseNotes 7 5 RunAgentAsService a Libraries ThincLogo Documents THINCLogo a Music Uninstall AgentAsService Run as administrator Print RunAgentAsService De 4 28 2014 7 25 AM Date created 4 28 2014 7 25 AM ESET Windows Batch File Size 145 bytes 7 Zip Convertto Adobe PDF Convert to Adobe PDF and EMail Add to archive Add to RunAgentAsService rar Compress and email Compress to RunAgentAsService rar and email Restore previous versions Send to Cut Copy Create shortcut Delete Rename Properties OKUMA America Corporation 2011 Page 39 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 C Documents and Settings TEMP gt D D gt CD D Program Files Okuma OKUMA MT Connect Adapter D Program Files Okuma OKUMA MT Connect Adapter gt agent install agent cfg MTConnect Agent Version 1 2 0 13 built on Wed Jun 28 12 23 52 2012 gt 2013 11 07T16 32 45 0964Z INFO init config Starting agent on port 5000 2013 11 07T16 32 46 0105Z INFO init config Adding adapter for OKUMA Machi ningCenteri234 on localhost 7878 2013 11 07T16 32 4
46. log will display and show detail error message as shown in the captured image below eA 9 eaoe mouse o e B API Notifier Status Ea Exception message E01080013006 Failed to check out license feature name Okuma CMDAT APIAII feature version 2 6 at location DAProgram files Okuma Licenses okuma api_lic No such feature exists 5 357 Exception full message System ApplicationException 01080013006 Please contact OKUMA distributor for further assistant on THINC API error OKUMA America Corporation 2011 Page 57 55063 05 00 Date 7 25 2011 12 2 Version The version of be checked by clicking on the API icon A dialog will be displayed and showing API version number IU API Notifier Status lt Name API Notifier Status Version 1120 Machine Type MACHINING CENTER API Version 1 17 20 API Initialized OKUMA America Corporation 2011 Page 58
47. p2Fcmd units MILLIMETER SECOND nativeUnits MILLIMETER MINUTE gt type PATH POSITION name p2LPathPos category SAMPLE units MILLIMETER 3D nativeUnits MILLIMETER 3D coordinateSystem WORK id L2p2LPathPos gt lt DataItems gt lt Path gt lt Components gt lt Controller gt lt Components gt lt Device gt lt Devices gt lt MTConnectDevices gt 8 3 Machining Center Tags lt xml version 1 0 encoding UTF 8 gt lt MTConnectDevices xmins mt urn mtconnect org MTConnectDevices 1 2 xmlns xsi http www w3 0rg 2001 XMLSchema instance xmlns urn mtconnect org MTConnectDevices 1 2 xsi schemaLocation urn Header 2013 04 02 03 40 042 1 bufferSize 131072 gt version 1 2 instanceId Devices Device mtconnect org MTConnectDevices 1 2 schemas MTConnectDevices 1 2 xsd assetBufferSize 1024 sender localhost assetCount 0 uuid OKUMA MachiningCenter 123456 name OKUMA MachiningCenter sampleInterval 100 0 id Mdev1 Description manufacturer OKUMA serialNumber 123456 gt Okuma MTConnect Adapter Machining Center lt Description gt lt DataItems gt Dataltem category EVENT id Mavail name avail type AVAILABILITY gt lt DataItems gt lt Components gt lt Axes lt Components gt name Axes id Maxes1 gt Rotary name C1 nativeName S 1 gt lt DataItems gt lt DataIt
48. pe LOAD category SAMPLE name Y1load units PERCENT nativeUnits PERCENT id MY1load gt lt DataItems gt lt Linear gt Linear 21 id Mz1 gt lt DataItems gt lt DataItem type POSITION subType ACTUAL category SAMPLE name Z1actm units MILLIMETER nativeUnits MILLIMETER coordinateSystem MACHINE id MZlactm Dataltem type LOAD category SAMPLE name Z1load units PERCENT nativeUnits PERCENT id MZ1load gt lt DataItems gt lt Linear gt lt Components gt lt Axes gt Controller name Controller id Mct1 gt lt DataItems gt Dataltem type EMERGENCY STOP name estop category EVENT id Mestop gt Dataltem type SYSTEM category CONDITION id Msystem name system gt lt DataItems gt lt Components gt lt Path id Mp1 name path gt lt DataItems gt lt EVENT DATA ITEMS gt lt DataItem type CONTROLLER_MODE name pmode category EVENT id Mpmode gt Dataltem freq 10 type PROGRAM name pprogram category EVENT id Mpprogram Dataltem type EXECUTION name pexecution category EVENT id Mpexecution gt Dataltem type LINE name piline category EVENT id Mpiline gt Dataltem type BLOCK name pi1block category EVENT id Mpiblock gt lt SAMPLE DATA ITEMS gt Dataltem type PATH FEEDRATE subType OVERRIDE name pFovr category SAMPLE units PERCENT nativeUnits PERCENT id MpFovr gt Dataltem t
49. r Connectivity When an agent runs and first connects to adapter a message will be displayed in the System Events Adapter will sent an initial message of the current monitoring data to the connected agent Note Double clicking on the System Event message to have a detail message displaying on a message box For more information on setting up agent to run on local machine please refer to section Installing MTConnect Agent OKUMA America Corporation 2011 Page 52 OKUMA MTConnect Adapter S5053 03 00 User Manual Date 7 25 2011 2015 02 04 11 14 33 AUTO OPERATION A MTD SCHEDULE OKUMA MTCONNECT ADAPTER P System Events Configurations Date 2 4 2015 11 14 23 AM Information Adapter sends all current data to connected client Id 1 2015 02 04T16 14 23 5824950 Date 2 4 2015 Time 11 14 23 AM Information Client ID 1 is connected Date 2 4 2015 Time 11 14 23 AM Information Adapter Received PING sending PONG for PONG 100000 Date 2 4 2015 Time 11 14 14 AM Information Client Connections O Date 2 4 2015 11 14 14 AM Information Current Sampling 2015 02 04716 14 14 3136416ZJavail AVAILABLE fmode SETUP Communication Status OK Date 2 4 2015 11 13 22 AM Information Adapter start monitoring Date 2 4 2015 Time 11 13 22 AM Information Initialization completed Date 2 4 2015 Time 11 13 22 AM Information System starts monitoring Date 2 4 2015 Time 11
50. ry to run THINC API Demo Application and see if it runs normally to make sure is properly installed OKUMA America Corporation 2011 Page 6 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 It is always best to install the latest version of THINC API on the machine if possible 2 2 Installation of THINC Startup Service This application requires Startup Service version 3 1 0 0 to be installed on target machine Refer to installation manual of Startup Service provided on Installation disk for instructions 2 3 Installation of Okuma MTConnect Adapter Software In Windows mode press ESC and Cancel button during NC Startup screen to prevent NC from running Run the Setup exe program from the Okuma MTConnect Adapter DVD to install Okuma MTConnect Adapter software The setup program automatically checks if Microsoft NET framework 4 0 is installed If it is not installed continue to section 2 3 1 otherwise refer to section 2 3 2 OSP software should not be running during the installation of Okuma MTConnect Adapter or NET Framework 4 0 During the NET installation it will be necessary to reboot multiple times OSP software launch should be cancelled and the installation media should remain connected during the reboot For Windows XP it must have Service Pack 3 installed in order to support NET Framework 4 0 This installation can only be installed on 32 bit Windows or Windows 7 Note This setup will check
51. s Date 11 12 2014 Time 11 05 17 AM Information Created data item named p2Fcmd Date 11 12 2014 Time 11 05 17 AM Information Created data item named p2Fact Date 11 12 2014 Time 11 05 17 AM Information Created data item named p1LPathPos Date 11 12 2014 Time 11 05 17 AM Information Created data item named plFcmd Date 11 12 2014 Time 11 05 17 AM Information Created data item named p1Fact Date 11 12 2014 Time 11 05 17 AM Information Created data item named pSpindleRunTime Date 11 12 2014 Time 11 05 17 AM Information Created data item named pCuttingTime Date 11 12 2014 Time 11 05 17 AM Information Created data item named pRunningTime Date 11 12 2014 Time 11 05 17 AM Information Created data item named pOperatingTime Date 11 12 2014 Time 11 05 17 AM Information Created data item named pTotalSpindleRunTime Date 11 12 2014 Time 11 05 17 AM Information Created data item named pTotalCuttingTime Date 11 12 2014 Time 11 05 17 AM Information Created data item named pTotalRunningTime Date 11 12 2014 Time 11 05 17 AM Information Created data item named pTotalOperatingTime Time 1105 AM Inrormation ealed data named VV load m Figure Okuma MTConnect Adapter Software main user interface OKUMA America Corporation 2011 Page 17 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 5 2 Exit Okuma MTConnect Adapter Application When user shuts down the machine the software will be termin
52. s 0 8 Date 5 13 2014 Time 10 15 36 AM Information Current Sampling 2014 05 13T14 15 36 3109357Z avail AVAILABLE S 1Mode SPINDLE S2Mode SP E Communication Status Date 5 13 2014 10 11 09 Tracing Adapter start monitoring 18 Date 5 13 2014 10 11 09 AM Information Initialization El Date 5 13 2014 Time 10 11 09 8 Date 5 13 2014 Time 10 11 09 8 Date 5 13 2014 Time 10 11 09 8 Date 5 13 2014 Time 10 11 09 8 Date 5 13 2014 10 11 09 8 Date 5 13 2014 Time 10 11 09 E Date 5 13 2014 Time 10 11 09 E Date 5 13 2014 Time 10 11 09 8 Date 5 13 2014 Time 10 11 09 E Date 5 13 2014 Time 10 11 09 8 Date 5 13 2014 Time 10 11 09 8 Date 5 13 2014 Time 10 11 09 8 Date 5 13 2014 Time 10 11 09 Date 5 13 2014 Time 10 11 09 Date 5 13 2014 Time 10 11 09 Date 5 13 2014 Time 10 11 09 AM Information Created data item named W2load 18 Date 5 13 2014 Time 10 11 09 AM Information Created data item named W2actm 8 8 8 8 Date 5 13 2014 10 11 09 AM Information Date 5 13 2014 10 11 09 AM Information Created data item named Wiactm 8 Date 5 13 2014 10 11 09 AM Information Created data item named W1load Created data item named Z2load 7 1 Common Errors 7 1 1 OKUMA MTConnect Adapter application failed to start correctly OKUMA MTConnect Adapter doe
53. s use THINC API libraries to collect machine data Probable faulty locations Older version of THINC API is installed on control Invalid THINC API license file for this particular machine serial number THINC API License is expired NC is not started or not fully started yet OKUMA MTConnect Adapter started before THINC API is ready Measure to take OKUMA America Corporation 2011 Page 26 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 e Install the required or higher version of THINC API on control e Install the correct THINC API disk per machine serial e Ensure that OKUMA MTConnect Adapter is registered with Startup Service so it can be started after THINC is ready Please refer to section THINC API and Setup Okuma MTConnect Adapter Software to Startup Automatically for more information 7 1 2 MTConnect client applications cannot get machine data from running Agent 7 1 2 1 Incorrect Device Name Probable faulty locations e MTConnect device name is case sensitive e MTIConnect device name have been changed in the devices xml file Measure to take e Check Devices xml file for correct device name Refer to section Verifying Agent and Adapter Connectivity for more information 7 1 2 2 Incorrect Port Number Probable faulty locations e By default agent is running on port 5000 e Agent port number has been changed in agent cfg file Measure to take e Ensure that client application uses the port number
54. specified in agent cfg file e Check network configuration for allowing connection with current setting port number in agent configuration file Refer to section Installation and Configuration of MTConnect Adapter for more information 7 1 2 3 Network issues Probable faulty locations e Firewall is enabled on remote PC where agent is running Measure to take e Disable Firewall on remote PC Note End user is responsible for setting proper network connection and security to allow exchanging data between entities according to MTConnect specification 7 1 8 Unable to perform Device Configuration Tag Configuration In order to perform these configurations the application must be able to connect to NC The adapter will create and configure the Devices xml once it can connect to NC without error on its first run Probable faulty locations e Devices xml file is not available yet due to NC is not running yet e THINC API is not installed on target machine or does not run correctly OKUMA America Corporation 2011 Page 27 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 e is not started yet Measure to take Ensure the required version or higher version of THINC API is installed on target machine Ensure that Startup Service is installed on target machine Registered Okuma MTConnect Adapter with Startup Service to allow the adapter to start after NC is fully Ensure that adapter runs without error Please refer to section THI
55. stallation Process This installation will completely remove previous installation version before installing new files It is neccessary to note any existing configuration before continuing Figure Installing Process This dialog to inform user that the installation will completely remove any previous installation version before installing new version It is necessary to note any custom agent adapter information such as Adapter Device Name Port and Agent port number before proceeding the installation Click Next to continue OKUMA America Corporation 2011 Page 11 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 i OKUMA MT Connect Adapter Confirm Installation The installer is ready to install OKUMA MT Connect Adapter on your computer Click Next to start the installation Figure Confirm Installation Click Next to continue OKUMA America Corporation 2011 Page 12 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 i OKUMA MT Connect Adapter Installing OKUMA MT Connect Adapter OKUMA MT Connect Adapter is being installed Please wait Cancel Figure Installing OKUMA MTConnect Adapter Application is installing OKUMA America Corporation 2011 Page 13 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 Device Configuration Form Device Information Device Serial 123456 Device Name OKUMA MachiningCenter Device Description Okuma MT Connect Adapter Mac
56. tags Initially agent will report UNAVAILABLE to all tags when it first started Once agent is running it will try to connect with adapter at the specified host and port number If adapter is running and agent can connect with it adapter will first send current value of all tags to the connected agent Probable faulty locations Mismatch adapter port number specified in agent cfg and adapter s system configuration Adapter is not running Adapter is running but in error state Tags are not configured for monitoring by adapter Measure to take e Check port number in adapter and agent configuration Default port number is 7878 e Ensure that adapter is running without error e Ensure tags are configured for monitoring by adapter Tags are not monitoring will report as UNAVAILABLE Refer to section Tags Config Menu Installation and Configuration of MTConnect Adapter and Verifying Agent and Adapter Connectivity for more information 71 9 Agent reports only Availability tag After installing adapter and agent agent service will run automatically when machine is rebooted Agent reports tags defined in devices xml file Initially the devices xml will have default tags only and will be configured per machine specification after adapter is running without error As a result agent can report default tags only before adapter is running as shown below Note By default agent will wait for about 5 seconds or so before reloading the devices xml or ag
57. tarted so it can generated and configure Devices xml file correctly e Verify if agent configuration has correct device file name such as Devices xml e If installing agent in Windows 7 it is necessary to run the bat file named RunAgentAsService bat under administrator account Refer to section Installation and Configuration of MT Connect Agent for more information 7 1 5 No communication between running MTConnect agent OKUMA MTConnect adapter Once adapter is running it will listen for incoming connection from agent Once an agent is connected the adapter will send first initial message to agent and display a message on System Event screen If both agent and adapter are running but no data is sending then it probably is the setting in the configuration of agent and adapter is not matched Probable faulty locations e Adapter port number specified Adapter System configuration e Adapter port number specified Agent configuration file agent cfg Measure to take e Check port number in adapter and agent configuration Default port number is 7878 Re start agent service from Windows Services e Ensure that adapter is running without error Refer to section Installation and Configuration of MTConnect Adapter for more information 7 1 6 OKUMA MTConnect Adapter Not Running In order for adapter to run automatically after NC is fully started it is necessary to register the application with Startup Service By default it is registered wi
58. teSystem WORK id LBlactm gt Dataltem type LOAD category SAMPLE name Biload units PERCENT nativeUnits PERCENT id LB11load Dataltem category EVENT id LB1iMode 1 type ROTARY MODE Constraints Value INDEX Value Constraints lt DataItem gt lt DataItems gt lt Rotary gt lt Standard Linear X axis respect to A turret gt Linear name X1 nativeName XA id Lx1 gt lt DataItems gt Dataltem type POSITION subType ACTUAL category SAMPLE name Xlactm units MILLIMETER nativeUnits MILLIMETER coordinateSystem MACHINE id LXlactm gt Dataltem type LOAD category SAMPLE name X1load units PERCENT nativeUnits PERCENT id LX1load gt lt DataItems gt lt Linear gt lt Standard Linear X axis respect to B turret gt Linear name X2 nativeName XB id Lx2 gt lt DataItems gt Dataltem type POSITION subType ACTUAL category SAMPLE name X2actm units MILLIMETER nativeUnits MILLIMETER coordinateSystem MACHINE id LX2actm gt Dataltem type LOAD category SAMPLE name X2load units PERCENT nativeUnits PERCENT id LX2load gt lt DataItems gt lt Linear gt lt Standard Linear Z axis respect to A turret gt Linear name Z1 nativeName ZA id Lz1 gt lt DataItems gt Dataltem type POSITION subType ACTUAL category SAMPLE name Zlactm units MILLIMETER nativeUnits MILLIMETE
59. tem OKUMA MTCONNECT ADAPTER The following steps are only needed if the registration of OKUMA MT Connect Adapter has been removed To enable the Okuma MTConnect Adapter Software run automatically when NC OSP system is started user needs to setup THINC Startup Service properly Click Start gt Programs gt Okuma gt THINC Startup Service gt THINC Start Settings to activate the startup service setup dialog as follows Thinc Startup Settings Figure 1 THINC startup settings dialog OKUMA America Corporation 2011 Page 44 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 Click New Entry button at the lower left side of the dialog to add an entry for the Okuma MTConnect Adapter application Ii Add item Add CEEE Welcome to the Add Item Wizard This wizard will help add a new item to the startup list Figure THINC startup settings add item welcome dialog OKUMA America Corporation 2011 Page 45 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 Add Item lt Back Next gt Cancel Figure THINC startup settings add item name dialog In the Add Item welcome window click Next to enter the Startup Type selection dialog enter Okuma MTConnect Adapter as display name and select Process for the startup type then click Next button and a new dialog will pop up to allow
60. th Startup Service during setup Probable faulty locations e Startup Service is not running e Adapter is not registered with Startup Service Measure to take e Ensure that THINC API is running without error e Re start Startup Service from Windows Service e Register MTConnect Adapter with Startup Service Refer to section Setup Okuma MT Connect Adapter Software to Startup Automatically for more information 7 1 7 MTConnect Agent Not Running Agent is installed as Windows service by default It is necessary to re start the machine to allow agent service to run automatically when Windows is started When agent is started the following files must be available Devices xml Agent cfg Probable faulty locations OKUMA America Corporation 2011 Page 29 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 Agent exe is missing Agent exe is note registered as Windows Service yet Devices xml is missing Agent cfg is missing Machine has not been rebooted yet Invalid devices xml file Invalid agent cfg file Measure to take Ensure that devices xml can be opened in any web browser without error Ensure that agent cfg is configured with correct syntax Please see README pdf for detail information Ensure that agent service is configured to start automatically Re install MTConnect Adapter on target machine Refer to section Installation and Configuration of MTConnect Agent for more information 7 1 8 Agent reports UNAVAILABLE in all
61. to see if the required version of THINC API and Startup Service installed on target machine before installing OKUMA Adapter 2 3 4 Installation of Microsoft NET Framework 4 0 The next dialog will be displayed if Microsoft NET framework 4 0 is not installed OKUMA America Corporation 2011 Page 7 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 P OKUMA TMSA MA Setup xi For the following components Microsoft NET Framework 4 x86 and x64 Please read the following license agreement Press the page down key to see the rest of the agreement MICROSOFT SOFTWARE SUPPLEMENTAL LICENSE TERMS MICROSOFT NET FRAMEWORK 4 FOR MICROSOFT WINDOWS OPFRATING xi 3 View EULA for printing Do you accept the terms of the pending License Agreement If you choose Don t Accept install will close To install you must accept this agreement Figure NET framework 4 0 license agreement dialog Click Accept to install NET framework 4 0 OKUMA TAMSA MA Setup X Installing Microsoft NET Framework 4 485 and x64 Figure NET framework 4 0 installation dialog If the NET installation requires rebooting then it needs to reboot the machine to continue the installation again 2 3 2 Installation of Okuma MTConnect Adapter Software The following dialog will be displayed once all of the required NET frameworks are installed OKUMA America Corporation 2011 Page 8
62. tton This will cancel current installation Note All current agents must connect to the OKUMA MTConnect Adapter again after system configuration 5 3 2 3 Tags Config Menu TOOL DATA BULKHEAD 3DVM 2 MIN OKUMA MTCONNECT ADAPTER System Events Configurations Mi Monitoring Tags Name Type Sub Type Category Current Value JE avail AVAILABILITY EVENT AVAILABLE 51 ROTARY MODE EVENT SPINDLE estop EMERGENCY STOP EVENT ARMED 8 pmode CONTROLLER MODE EVENT MANUAL VIE pprogram PROGRAM EVENT BULKHEAD 3DVM 2 MIN pexecution EXECUTION EVENT STOPPED 18 piline LINE EVENT UNAVAILABLE piblock BLOCK EVENT system SYSTEM CONDITION system NORMALIII Sispeed ROTARY VELOCITY ACTUAL SAMPLE 0 va 51 ROTARY VELOCITY COMMANDED SAMPLE 0 d TE Stovr ROTARY VELOCITY OVERRIDE SAMPLE 100 TE Stload LOAD SAMPLE 0 VE Xtactm POSITION ACTUAL SAMPLE 709 Vs Xtload LOAD SAMPLE 0 sj Ylactm POSITION ACTUAL SAMPLE 331 JE Yiload LOAD SAMPLE 0 918 21 POSITION ACTUAL SAMPLE 541 Z1load LOAD SAMPLE 0 Atactm ANGLE ACTUAL SAMPLE 0 ME Atload LOAD SAMPLE 0 V C21actm ANGLE ACTUAL SAMPLE 225 18 C2 toad LOAD SAMPLE 0 J 3 pFovr PATH_FEEDRATE OVERRIDE SAMPLE 190 CHECK ALL CHECK UNCHECK GET CURRENT SELECTED SELECTED ITEM S ITEM S 5 3 2 3 1 Monitoring Tags Configuration This configuration allows user to specify which
63. user to browse which application to startup OKUMA America Corporation 2011 Page 46 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 Add Item 43 71 Browse lt Next gt Cancel Figure THINC startup settings add item destination dialog Click the Browse button to select file OkumaMTConnectAdapter exe in the Okuma MT Connect Adapter installation folder By default it is D Program Files Okuma Okuma MT Connect Adapter Click Next to proceed to next Startup Options dialog OKUMA America Corporation 2011 Page 47 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 Item f i Option Enabled Launch Wait Sequence Select All Clear All Delay Argument Username UM UM M ua e es es Password lt Back Next gt Cancel Figure startup settings add item options dialog In the Startup Options dialog check Enabled Launch and Wait then click Next button to go to next step OKUMA America Corporation 2011 Page 48 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 Add Item The following startup entry will be created Display OKUMA MTCONNECT ADAPTER Type Process Name OkumaM TConnectAdapter File D Program files Okuma Okuma MT Connect Adapter OkumaMTCo Startup options Enabled Included Launch Included Wait Included Sequence Not Included Delay Not Include
64. wing user to save the configuration x Okuma MTConnect Adapter Configuration Setting System Settings Fast Polling Time msec for events conditions tags Slow Polling Time msec for sample custom tags Server Setting Misc Settings Max Client Connections Hide TaskBar if Windows is active TCP Server Listening Port Floating Windows Local Agents Only Heartbeat Time second OKUMA America Corporation 2011 Page 20 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 Fast Polling Time The default value is 100 msec for fast polling interval All event and conditional data items are monitored using fast polling time Slow Polling Time The default value is 1000 msec for slow polling interval All sample and custom data items are monitored using slow polling time Client Connections Number of agents can connect to this Adapter Default value is 5 agents Server Listening Port The port number where it is listening for incoming connection of agents Default value is 7878 Local Agents Only By checking it only accepts agents running on local machine Heartbeat Time The numbers of seconds the adapter will send a message back to the connected agent when it received a ping from the connected server Hide Taskbar if Windows is active If it is enabled it will hide Windows Taskbar when application is active Floating Windows If it is enabled it will allow the application
65. y To change this program or remove it From your computer click Change or Remove Add Remove Windows 5 Size 12 58 L8 t eL edits Okuma Startup Service Size 2 61MB v rael lime mma a A ER AR Figure Uninstall Okuma MT Connect Adapter software dialog Add or Remove Programs 2 J Are you sure you want to remove OKUMA MT Connect Adapter from your computer Figure Uninstall Okuma MTConnect Adapter software confirmation dialog Click Yes to confirm uninstalling Okuma MTConnect Adapter Software 4 Installation Files 4 1 Okuma MTConnect Adapter Software All the files are installed in the installation folder unless otherwise noted by default which is DAProgram Files Okuma Okuma MT Connect Adapter The devices xml configuration file will be configured per machine type and specification by OKUMA MTConnect Adapter Once it is configured the device is available for communicating with an agent running on local machine only OKUMA America Corporation 2011 Page 16 OKUMA MTConnect Adapter S5053 03 00 User Manual Date 7 25 2011 Note In case of agent running on remote PC the devices xml must be manually copied to the target location where agent is running 5 Usage 5 1 Start Okuma MTConnect Adapter Application The Okuma MTConnect Adapter Software will be launched automatically by the Start Up service after NC is started completely If
66. ype PATH FEEDRATE subType ACTUAL 1 category SAMPLE id MpiFact units MILLIMETER SECOND nativeUnits MILLIMETER MINUTE Dataltem type PATH POSITION name piLPathPos category SAMPLE units MILLIMETER 3D nativeUnits MILLIMETER 3D coordinateSystem WORK id Mp1LPathPos gt Dataltem type PATH_FEEDRATE subType COMMANDED 1 category SAMPLE id MpiFcmd units MILLIMETER SECOND nativeUnits MILLIMETER MINUTE gt OKUMA America Corporation 2011 Page 38 OKUMA MTConnect Adapter S5053 03 00 Date 7 25 2011 lt DataItems gt lt Path gt lt Components gt lt Controller gt lt Components gt lt Device gt lt Devices gt lt MTConnectDevices gt 9 Installation and Configuration of MTConnect Agent By default MTConnect Agent is already installed and configured with default values during installation MTConnect Agent agent exe is installed into the same location of OKUMA MTConnect Adapter It is however up to user to decide to run agent on the same or different PC On either case the same configuration information in agent cfg must be used 9 1 Installation of MTConnect Agent as Service Manually it can be quickly installed as Windows Service by running the BAT file named RunAgentAsService bat at the installation folder on the machine as shown in the captured image below Note It is necessary to run the BAT file named RunAgentAsService bat under adm

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