Skin Cleaning Automat T5
Contents
1. The belt is tightened with these adjustment bolts Fig 9 Tightening the belts When tightening the belts you need to loosen the little bolt before making adjustments Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 15 of 24 The belt s tightness Is adjusted here Fig 10 Tightening the conveyor belt When tightening of the belt it is very important to check whether the conveyor belt is moving evenly If the belt is not adjusted correctly it will get damaged DANGER If you need to perform maintenance of the Skin Cleaner the electrical power cable and the air pressure supply hose MUST be disconnected before you begin A O AAA A Va Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 16 of 24 Jesppels 10 Technical data Electrical connection Max preceding circuit breaker Air pressure Air consumption per cycle Transport dimensions width x length x height Capacity Jasopels Fabriksvej 19 7441 Bording 3 x 400 V PE 16 Amp 8 bar 26 8 90 x 200 x 160 cm 300 pc hour Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 17 of 24 10 Circuit and airflow diagram Drawing by PMS Part of x Ea Skin Cleaner T5 _ gram Si s zi 2l E JE Massaging rollers down hen B2. Massaging roller pressure This shows the current pressure applied to the skin by the massaging rollers The recommended pressure is 2 0 4 0 bar Massaging roller pressure adjustment Here you can adjust the pressure applied by the massaging rollers Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 10 of 24 Massaging rollers Massaging rollers pressure adjustment Start up Connect the air and power supply as well as suction before trying to start the machine In order to be able to start up the machine needs to be set to Auto Press the Start up button which is located on the control board The machine will now reset itself and get ready for receiving skins If the machine is not in the correct position choose Man operation and press Reset After that the machine is ready to start working Start Skin holder Fig 4 Skin opening Start Activate the skin holder which will grab the skin and carry it through the machine The function of this button is the same as that of the Start button on the control board Skin holder The skin is put into the opening After Start is pressed the skin will be carried into and through the machine and delivered at the machine s side on a conveyor belt When the skin has been delivered the skin holder returns to its initial position and it is now ready for the next skin Jasopels Fabriksvej 19 7441 Bordi
3. need to switch to Man in order to reset it Auto This setting is used during the machine s normal operation Reset Resets the entire machine after an error or an emergency stop Man operation Man forward Moves the skin holder forward manually Man back Moves the skin holder back manually Step belt When this button is activated the belt can be moved to its initial position Error The light is on when an error is detected in the machine Ready The light is on when the machine is ready to operate Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 9 of 24 6 2 Control panel pressure Display Start cycle Skin holder Fig 3 Control panel Display In the main menu you can see whether the machine is set to work with males or females as well as how many males and females you have worked with on this particular day Press F1 type in the main menu in order to change between settings for males and females If you want to reset the day s skin count press F2 delete when you are in the settings for males or females By pressing F3 next you will be able to see the overall number of male and female skins that the machine has cleaned Here you can also change between males and females by pressing F1 type If you want to reset the overall skin count you also press F2 delete here when you are in the settings for males or females
4. replace the brushes both on the top and bottom side The brushes item number is 5190 00529000 Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 13 of 24 Fig 7 Suction box cleaning In the daily operation of the machine it is recommended to clean the machine using compressed air in order to remove any sawdust hair and skin pieces that could be accumulated in the machine PEPPER DANGER If you need to perform maintenance of the machine the power cable and the air pressure supply hose MUST be disconnected before you begin FITITITITITITE NE ummmuuumuumuuuu 9 1 Lubrication chart How many Description Lubricant type Period 8 Bearing housing brushes Grease monthly 4 Bearing housing chain drive Grease monthly 2 Bearing housing top frame Grease monthly 2 Chain WD40 oil yearly 2 Guideway massaging rollers WD40 oil monthly The machine needs to be lubricated according to the above chart At the end of the season the machine can be additionally wiped with soapy water and lubricated Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 14 of 24 It is very important that the chain and belts are kept tight The bearing on both sides is loosened and tightened with the chain tightener Fastening bolt is loosened
5. 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 7 of 24 Socket for suction device 400 V connection Air connection Fig 1 Electrical power and air connection 6 1 Control board Start Emergency stop Start up Man 0 Auto switch Reset Frequency converter Man forward Speed Fig 2 Control board Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 8 of 24 Emergency stop The machine stops immediately as the emergency stop shuts off all of the machine s electrical and pneumatic connections Frequency converter Thanks to the sight glass it is possible to keep track of the settings of the frequency converter In the case of overload the frequency converter displays an error code In order to reset it you need to open the lid Speed Adjust the brushes period travel length on the skin Start This button is used when there is a skin ready in the skin holder Start up This button is used to get the machine started after it has been switched off This way it is activated step by step and at the end of the procedure it is ready to receive skins The Man 0 Auto switch Man The machine carries out the entire cleaning process in manual mode Used for troubleshooting and resetting 0 Used for stopping the machine during normal operation Auto If the machine is stopped during the cycle you
6. Original user manual Skin Cleaning Automat T5 Jasppels 1 Declaration of Conformity EU Declaration of Conformity Manufacturer Jasopels A S Tel 45 76 94 35 00 Address Fabriksvej 19 DK 7441 Bording Machine Jasopels Skin Cleaning Automat T5 blue Type 3230 540001 Jasopels A S declares that this product is in accordance with the following EU Directives 2006 42 EC 2006 95 EC 2006 108 EC Furthermore we declare that relevant chapters of the following harmonized standards have been applied EN 60204 1 DS EN 12100 2005 DS EN 14121 1 DS EN 14121 2 DS EN 13857 2008 DS EN 13850 Place and date Bording November 1 2012 Name CEO Poul Bach C Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 2 of 24 Jasppels 2 Table of contents 1 Declaration Of Conformity eese 2 2 Table OF contents sueco nid rien idolo ue n Or dd RE 3 c 4 4 Symbol explanation aiii asa deberi ed deu Doi onnr a Se ER id 5 5 General instructions cocina aickn aiia sa seca cur dud 6 5 1 Use and set p ainia barsa 6 LR 6 5 INSTRUCTIONS fOr BSOES coena cnin cboonoGig a an edat ilintd hn or RA lun RR 8 6 1 Control board aeree nera naa ttn rna id tu uu hh du ocu Ru Yo Co ago Rau ed 8 6 2 Control panel oodd cenocnn
7. S use the emergency stop IMPORTANT Any kind of work involving the machine other than mink skin cleaning such as cleaning making adjustments etc may only be performed when the machine s air and electrical power supply has been disconnected Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 6 of 24 Note Unauthorized modifications additions or changes to the machine are not permitted for the sake of overall safety Neither the manufacturer nor the supplier can be held liable for damages incurred as a result of the above All and any risks in the case of such misuse are the end user s alone Note e Make sure to read the manual before using the machine e The owner of the machine must make sure that the operator service personnel and others who have access to the machine are instructed on the proper use and handling of the machine e The machine may only be used for the purpose it is designed for The CE Declaration becomes void upon any other use of the machine e If any problems occur with the machine or its operation the machine must be properly shut off before fixing the problem unless the correction can be made using the machine s control keys e The user manual must always be kept available for the operator EHBHHHEHHHEHEEHEENHHEEHEEEHEHNEEEHEHEEEEHEEHEEEHEHEHHEHEHEEHEEHEHEEHEHEEENH TER RRR RRR RRR RRR Jasopels Fabriksvej 19
8. d E Pel ging B D IMs Hite Dh io mE We fon Mow Me WES MES Mer Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 21 of 24 E a 5 m 1 TF 9B ag 05 66 n D oF Cx tis ac 10 54 133 fe E 5 54 132 a E amp 54 139 s Empty E EH 54 138 O Empty amp 5 54 137 E Empty g E t 4 156 E 55 171 Fila TE 54 134 E 55 170 ai 5 5 Brushes MN E 55 131 g E s i o Mass rollers MV 54 130 Hz ru i i amp 5 54 719 54 140 Fle in 54 222 E 54 129 go SH 1 5 5 34 2174218 a 54 128 a I 3 55 161 5 54 127 3 5 E t E 55 160 Ns 54 128 a 1 tE p 5 1 Hz 54 125 g 5 a Air in skin Mva 2 54 124 Ai Lys LS 55 226 54 1184118 z ul i M 54 223 T 54 1214 125 a 5 IT 5 m 54 2144318 mn 34 120 jas 54 225 F 54 148 mh 5 5 8 54 202 1 54 148 T2 i hi s 54 211 l 54 117 118 a ub A 54 117 La 54 10i Be 3 54 147 out B 2 Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 22 of 24 12 Error chart 12 Troubleshooting Error Explanation Solution Result The machine stops and the error light is on The fault current relay has shut off the machine see the machine diagram Press the red motor protecti
9. ng Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 11 of 24 Jasppels 7 The cleaning process This is a modern Skin Cleaner it has been equipped with 8 brushes thanks to which the machine is very time saving After having been treated by the machine just once the skin is soft and fluffy itis ready to be delivered to the customer The fur gets brushed both on the belly side and the back side The brushes are placed so close to the fur that it is enough to treat each skin just once After having been treated with the Skin Cleaner the skins are far more attractive 8 Emergency stop Activating the emergency stop button causes the machine to shut off the power supply of the magnet valves the gear engine and the chain motor In order to carry on pull the emergency stop switch and the machine needs to be reset in manual mode Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 12 of 24 9 Maintenance When replacing the brushes loosen the 2 cylinders Remove the hose with the clamp The upper part can then be lifted in order to perform maintenance Fig 5 Maintenance The housing is opened and lifted and there is now access to various components Loosen the three Allen key bolts for each brush and replace the brush Fig 6 Brush replacement When the upper part is lifted it is easy to
10. on buttons and see which of the buttons resets the error The machine is ready to resume work The motor protection has stopped the machine see the machine diagram Press the black hand operated motor protection button and see if it resets the alarm The machine is ready to resume work The VLT is signalizing an error Press Reset VLT and see if this solves The machine is ready to resume the problem work 2 Call the Service The problem will be i Department solved The machine does not start when Start is pressed The skin holder is not in the correct position Set the switch to manual and press Reset When the skin holder is in position set the switch back to Auto The skin holder goes back in position and the machine is ready The massaging rollers have not been lifted Connect air to the machine The machine is ready to resume work Call the service department The problem will be solved Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 23 of 24 13 User s notes Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 24 of 24
11. rushes down SPREE ARE Brushes down Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 18 of 24 Jasgpels Brushes Up sium MX y A A ae je L jai 1 Massaging rollers Up nje T DES ES oF E o E a LO E pa c sv D O E x o 2 El C o HE Lis E A 5 El ig m E Up Start 2 I U lt Mj gt E i Auto 0 Man E L m a l Hi x Man Back iz Za 1 oS E t pia i la Man Forward I E AN a a i TS Un c T4 c ah Thermo VLT 8 Emerg Stop 1 0 3 Emerg Stop Ld T kk P 3 U Lu La e Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 19 of 24 Jasopels Brush down Massaging rollers down I Lu 4 Brush motors I Suction EIER hi 1H Machine Skin Cleaner T5 Belt_ rea e ENEE E n Air in Skin 1510 2012 PAS Drawing by Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 20 of 24 wt zum i D l D ER oe t GL J9UBAJY uyg eun i ua E fa Sumea Sjedos r apun Z19340 I rn uonong deg ureuo aque p at it at dg WP a G R 9 i 153 AAA A en KRETE ee ee O A tait a tn m Ld s ii m o dc n
12. tondad dn AA RARAS 10 T The cleaning PFOCOSS sonic a 12 B Emergency SIOD sisi 12 9 Maintenance succionar 13 10 Technical data aaa dd 17 11 Circuit and airflow diagram iusicincionicininananncinanicananananin ina 4 aan ananas rin icind 18 12 TFOUBIGSNOOUNG rara 23 13 Users notes ninio 24 Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 3 of 24 Jasppels 3 Preface This User Manual is an important part of your new machine Read the manual thoroughly and use it as a reference book This manual contains important information about safety and the correct use of the machine The manual should be stored with the machine It is important that the user manual is supplied with the machine upon resale and lending The owner of the machine must make sure that the operator service personnel and others who have access to the machine have been instructed in the correct use and handling of the machine Refer to this user manual for further information Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 4 of 24 Jasppels 4 Symbol explanation Please read this user manual and follow the included instructions In order to emphasize certain information the following expressions are used e Note A triangle with an exclamation mark is a symbol that warns you of important instr
13. uctions or information concerning this machine e Danger A triangle with a flash of lightning is a symbol that warns you of High Voltage e Warning A triangle warning you of entanglement and crush hazard Jasopels Fabriksvej 19 7441 Bording Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 5 of 24 5 General instructions 5 1 Use and setup The machine may only be used for cleaning mink skins The machine is to be placed indoors and must be leveled using a level before use The Kongskilde suction device additional equipment is not included with the machine It can be purchased separately Current tapping for the suction device has been installed on the machine 5 2 Safety Moving parts In order to prevent the risk of accidents involving crushing due to entanglement during the machine s operation it is essential that the operator does not touch any of the machine s moving parts It is not allowed to place your hand in the machine s skin opening during the machine s operation Chain drive The machine is equipped with chain drive that carries the skin through the machine This is why big sprocket wheels are located right on the inside of the skin opening It is not allowed to attempt to stop any of the moving parts manually Always use the emergency stop feature in order to prevent any potentially dangerous situations If a dangerous situation does occur ALWAY
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