FR-UK 33 Series UPS _10-160KVA_080123
Contents
1. sees 6 1 8 the Shape and the Display Panel essent 7 2 Physical Specification ivan 17 3 Installation for UPS iii co ees caves nsa scuua ecu mapa coy n cn Go ah d cae Ca lvi rusos cbe cara 19 3 1 Selection on location and environment eese 19 3 11 Location requirement 3 ce Lt A dae aa 19 3 1 2 Environment Requirement eese eene nennen nennen nnne 20 3 1 3 Power Supply Requirement ooocccccnnnonoccccnccnnnnnnnnononnnnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnncnnnnnnnns 21 AN 21 3 3 The Selection for UPS Input Output Cable sse 22 9 4 the Conecto g 5 ccce vectes doc e a ee 24 3 5 UPS Main Unit Installing seus otia eret stet ons herir teet sk dla 24 3 6 The Installing of Hot standby System sse 26 3 64 The Basic Principles ido eR a ee eeu 26 3 6 2 Work Engin ering 2i iei da 26 3 6 3 Connecting rie 27 9 7 Installing CHECK aia ntt ade e crc debeo ia 29 3 7 b Gheckorn Gablneb iui edi e di cn e Ee o dp e had ER RR Cete Ma ce n do Ede id 29 3 7 2 Check on Electric Connection esses 29 3 8 Installation Steps of Three Phase Series for example 10 60KVAT 30 4 Daily Malht han6e8 os aos oat nei Un Rec ola d cicer DDR Lue lac c On bn iR 34 4 1 Before Turning On EMT 34 4 2 Bootstrap Procedure A a a ia 34 4 3 Shut Down cananea 35 4 4 Operatio2. as 39 e eoswver we 35 so 39 gt gt oo va v 5 70 16 22 F Series UPS 10 160KVA User s Manual 3 the choice of the output cable POWER orar CURRENT THE LINE THE NEUTRAL THE GROUND KVAD 230 398V 3F 20 p asomar oo moswvar re 5 7 MAXIMUM CURRENT D AD 23 F Series UPS 10 160KVA User s Manual 3 4 the Connection a A AC OUTPUT BATTERY N UufviwyigiNuN joupvn wnysmels el The Neutral wire i of output N Be dr n The live wire Grounding of output U f h The live wire The live wire of output V TENE E The live wire of input V of output W The live wire of input U Grounding The Neutral wire of input N Figure 3 3 the terminal of 10 60KVA products of this series GND QUTPUT NPUT BATTERY a Ar aia Woe Te W o eee ow m o BATTER Figure 3 4 the terminal of 80 160KVA products of this series 3 5 UPS Main Unit Installing Normal machine system complete machine connecting as showed in Figure 3 5 24 F Series UPS 10 160KVA User s Manual OUTPUT INPUT BATTERY Lg XN out V w e ff Connect to battery LOAD cabinet EL Connect to main supply Figure 3 5 the Connection for Single Unit 10 60KVA CeO 6 9 amp ee e Woe Te wo ete Tete Jo Oy NU o BT to Battery to Cabinet Load nn to Utility Figure 3 6 the Connection for Sin
3. SRI A A Me RR TECNICHE 51 9 2 TAINS DOUG MR OU 51 E O 51 F Series UPS 10 160KVA User s Manual 1 System Overview 1 1 Brief Introduction This series is true sine wave on line UPS with high performance adopting advanced technique to protect PC communication device electric machine medical equipment etc from disturbing or losing data from power failure This series product can be use to resolve all kinds of power problems such as power interruption voltage fault electronic noise peak instantaneous voltage fall lighting instantaneous voltage fluctuation frequency fluctuation etc 1 2 Configuration 1 2 1 Basic Configuration O Maintenance Switch O Bypass AC SOURCE Q LOAD AC DC DC AC V Battery T Utility Transformer Group Figure 1 1 UPS Basic Configuration This UPS includes Input Breaker Input Filter amp Protection Circuit Rectifier Inverter Static Switch Bypass Breaker Isolation Transformer Output Filter amp Battery group etc as showed in Figure 1 1 When the utility is normal AC power goes through filter and rectifier then change to DC power to inverter for charging the battery which can be supply pure power to load at no transfer time This system includes four operation modes utility mode battery mode bypass mode and maintenance bypass mode showed as following F Series UPS 10 160KVA User s Manual 1 2 2 Utility Mode As showed in Figure 1 2 at the stat
4. 5 2 Startup Shut down Operation This Series UPS On Off keys for 10 60KVA Power on Push EN key about 1S OFF This series UPS start up or shut down operation adapts double buttons combination Power off Push key about 1S operation to prevent the wrong operating for 80 160KVA 37 F Series UPS 10 160KVA User s Manual They position on the panel as 1 o oJ Startup press n e for more than 1 second Shut down press o O for more than 1 second 5 3 Displaying Contents and Related Operation for example 80KVA 1 Shut off UPS bypass breaker VIELCOME TO USE UPS Model F ___ Input 398V 50Hz Qut put 398V 50Hz SYSTEMCHECK NG PLEASE VAT DDD It will return to normal page after 10 seconds It also can be realized by pressing button to return normal page directly 2 The output parameter will be displayed in normal page for this series It means that LCD display will switch into output parameter displaying under power on without button input or no button input after 1 minute UPS 80KVA Qut put R S T M n 230V 230V 230V Load 0 0 0 UPS Status Nor nal 29 03 2006 08 00 00 In this display page user can turn into function menu by ves 4 J button Other buttons are negative 3 Single menu page This page designed for the displaying all menu options of UPS gt mark means the present selected option 38 F Series UPS 10 160KVA Us
5. display Input voltage Frequency Output voltage Battery voltage Load DC current etc LED display Operation status Alarm function Overload AC input abnormal Low battery Failure Communication RS232 RS485 dry connection communication signal function Battery test function As showed in 5 3 Protect function Battery low voltage Overload Over temperature Output short circuit Output over low voltage GB T 7260 3 2003 Noise dB O 65 Fans Operating og 40 Temperature C Relative Humidity O 95 No condensation Dimension 1200x 800x 1600 Wx Dx H mm Weight Kg 950 1180 1300 e Specifications are subject to change without prior notice Maintenance switch Maintenance switch with no switch time 18 F Series UPS 10 160KVA User s Manual 3 Installation for UPS One of the main functions of UPS is to supply safe pure and stable power to load preventing the power source from disturbing fluctuation or break Normally the life of UPS is around 5 to 10 years excludes battery as the validity for battery effected by all kinds of element such as battery type using way environment humidity and installing way etc Itis very important to select a right installing area and environment for extending UPS s life 3 1 Selection on location and environment 3 1 1 Location requirement Location environment should meet the basic situation for equipment normal running 1 Suitable and effective fire protecti
6. do not connect different capacity battery bank in parallel mode the different battery internal resistance will affect charging current procedure to lead different capacity battery without full charging That will result in two different battery bank one gets over charge another one gets low charging And there will be battery bank mutual discharge at discharging procedure 7 1 3 the Notice Project for Battery Use Maintaining 1 Muti banks of battery in parallel mode the total capacity of battery bank equals to the sum of all batteries capacity 45 F Series UPS 10 160KVA User s Manual 2 The using environment temperature is in 0 C 40 C the validity of battery and battery temperature are in inverse proportion so there should arrange abstraction of heat on the design for high temperature battery application to prevent the sharp increasing of battery temperature When battery bank under increasing temperature the polarity board will be corrupted badly by vitriol That will shorten validity of battery If it is possible please fix air conditioning in machinery room to prolong battery validity 3 After completion of power system fixing charge the first used battery or longtime unused battery before their application Battery will loss the capacity in stock slowly for longtime self discharging Wthout full charging the battery can not reach accordant performance Check all parts of battery and fasten status co
7. maintenance including preventive and remedy maintenance is key to optimal operation of UPS and will prolong the equipment s life span Preventive maintenance includes some frequently executed procedures which are for the prevention of system faults and maximization of system efficiency remedy maintenance includes trouble shooting of the system for effective maintenance 8 2 1 Safety Precautions In order to carry out system maintenance safely and successfully the relevant safety precautions must be carried out essential tools and testing equipment shall be used and qualified maintenance staff shall participate The following safe operation procedures shall be observed at any time 1 Bear in mind that there is dangerous voltage in UPS even if it is not running 2 Make sure that he operation and maintenance staff of UPS is familiar with the equipment and this manual 3 Do not wear gold or silver ornaments like rings and watches etc during operation of UPS a ir F Series UPS 10 160KVA User s Manual 4 Do not take for granted the safe operation procedures If you have any questions please consult those who are familiar with the equipment 5 Look out for the dangerous voltage in UPS Before maintenance and adjustment use a voltage meter to ensure that the power supply is switched off and it is safe for operation 8 2 2 Regular Preventive Maintenance The following are the steps of preventive maintenance which after exec
8. standby system Note 1 the two units of UPS by hot standby connection mode shall not share one battery pack instead they shall have separate battery packs 2 The AC input LA LB Lc N when three phase of main UPS the bypass input of standby UPS L N and the AC input La LB Lc N when three phase of standby UPS should be from the same utility LA LB LC N when three phase at the same time the order of phase must be consistent When it is three phase the bypass input L N should be connected to utility L2 N 26 F Series UPS 10 160KVA User s Manual standby UPS BYPASS input of a maU a E l I NE E Ex input of standby UPS BYPASS input of E main UPS I Asc PT Hee utility input of main UPS BATTERY Figure 3 8 Power Flow Chart of UPS Hot Standby in Normal Condition In case of main UPS failure the main UPS is switched to bypass status and standby UPS supplies power to the load As show in figure 3 9 the thick lines refer to the power passage of hot standby system in case of main UPS failure standby UPS BYPASS input of standhy UPS t BYPASS LL 4 I I utility input of standby UPS BYPASS input of OC DS e fm Dant I UPS2 BATTER main UPS load Figure 3 9 Power Flow Chart of Hot Standby System in case of Main UPS Failure 3 6 3 Connecting way 3 6 3 1 Connecting Steps 1 Dismantle the breaker cover board in the front of the machine 2 Dismantle the sh
9. wanna Don t operate it except authorized Do operate the UPS following the user s manual Dismantle Cover Board RS232 RS485 Communication Port Signal Communication Port SIGNAL RS232 485 Maintenance Switch aralleled Communication Port Output Air i LS SA m Ej e D qa Bypass Air Breaker lel as la E ating sal yaw so Breaker DOW OW x WON sy Y O Ww R Bad tad tad ued g Utility Air L Breaker Battery Air Breaker Terminal AC OUTPUT BATTERY a put Grounding AC input Grounding DC Mput Figure 1 10 Terminal and breaker of three phase series 40 60KVA F Series UPS 10 160KVA User s Manual fit x dan m D OUTPUT BYPASS BATTERY S Figure 1 11 the inside of the door of 60KVA products of this series 11 F Series UPS 10 160KVA User s Manual Figure 1 12 the inside of the door of 80 160KVA products of this series 12 F Series UPS 10 160KVA User s Manual C2 PHASE GX RECTIFIER INVERTER WELCOME TO LBE UPS MIEL F BYPASS NPUT 398V 50Hz OJIPUIT 398V 50Hz gt gt gt gt gt gt gt gt gt gt So a Bar Low OVERLOAD Figure 1 13 display panel structure of three phase series 10 60KVA UPS VIELCOME TO USE UPS MODEL IF CONOGS NPUT 398W 50H CUTPUI 398V 50H gt gt gt gt gt gt SS h o h i m O WO Da Figure 1 14 disp
10. Button For shutting down the UPS with H button J Enter For looking over LCD displaying contents K Turn back For looking over LCD displaying contents L Battery indicator Green Being on at battery supplying status M Inverter indicator Green Being on at inverter normal status N Output indicator Green Being on at output voltage normal status O Bypass indicator Green Being on at bypass supply status P Bypass maintenance indicator Green Being on at bypass maintaining status Q Fault alarming indicator Red Being on at rectifier inverter or bypass fault R Over load alarming indicator Red Being on at UPS output over load S Low battery alarming indicator Red Being on at low battery T Bypass alarming indicator Red Being on at bypass output U Phase alarming indicator Red Being on at wrong phase on rectifier input or bypass input F Series UPS 10 160KVA User s Manual 2 Physical Specification Table 2 1 Physical Specification F F 3330 3350 Commutation Three phase commutation Voltage Vac 398425 Frequency Hz 50 5 Phase 3f 4W GND Battery voltage VDC 12Vx 29 348V Phase 3f 4W Voltage Vac LO NO 230 L L 398 Frequency Hz 50 0 2 battery mode o o 5 Unbalance three phase voltage 2 compatible 100 unbalance stabilization with full load Wave form Sine wave THD lt 3 at linear load Switch time ms Efficiency 90 Overload c
11. Cabinet of the Cabinet of the Main Unit i mar Standby Unit to Utility Figure 3 11 Connection of the Hot Standby System 80 160KVA Note the 3 phase line wire as LA LB LC showed in figure above are corresponding to A phase B phase C phase or R phase S phase T phase 3 7 Installing Check 3 7 1 Check on Cabinet Complete the assembly on cabinet then check the following item for cabinet installing Steady and elegant QO N Uprightness angle less than 5 Cabinet panel should be on the same horizontal without roughness 4 Check the tightness of all screws to find whether be lack of washer spring washer or fixing in reverse 5 Check any redundant material left on cabinet If so please clean them 6 Check any scratch damage or paint off on cabinet 7 Check the clean of cabinet clean dust and dirt 3 7 2 Check on Electric Connection After the electric connection please check the electric connection as following items 1 Input and power distribution examination whether AC cable meet standard the loose of the internal cable in cabinet full safety mark for AC distributing cell 2 The examination on connection series no line order polarity for output and battery stability of cable connection Recheck the battery connecting polarity and 29 F Series UPS 10 160KVA User s Manual order 3 Check the harness to be elegant the cable banding to meet work art regulation 4 Make su
12. F UU UU Series UPS 10 160KVA User s Manual Olinsys Qc S dus 10 11 12 Note Please carefully read the user s manual before operation for the sake of understanding correct operation of the instrument Please keep the manual handy for future reference A WARNING A The input and output of the instrument is with danger high voltages which may endanger the safety of life Please strictly follow the operating description is not allowed to remove the cover of the instrument Please keep the instrument connect the ground before connecting instrument The input 8 output voltage of the instrument is dangerous which will endanger the safety of life Please do not open the cover of the instrument by yourself in view of danger of shock Please turn off the mains input switch and the battery breaker for any urgency There are many kinds of power sources for the instrument the line bank or the socket may still have voltage if only the main power is disconnected Please remove the cable between the battery amp instrument before repairing It s necessary to wait for another 5 minutes for discharging because of the danger of shock The wires should be fastened to the terminals It is prohibited to short the anode and cathode of battery It s prohibited to touch any two of wire connectors or bare end of connecting wires Otherwise it may lead to damage of battery or personal injury Please k
13. PS ON position after the bypass indicator on panel BYPASS lights on bypass power output for UPS is initiating 4 Then begin to do the operation as the 4 daily operating procedure 36 F Series UPS 10 160KVA User s Manual 5 The Operation Procedure of the LCD Display The LCD display can display all running status and parameters of UPS User can preset some UPS parameters and control UPS by operating interface Full LCD screen can display 5 lines of characters More characters can be displayed by turning up down pages rolling Elegant and simple operation buttons facility user operating 5 1 the Buttons There are 5 buttons for this series whose function is as showed following This button means upward roll parameter setting used for O upward rolling at multi lines of characters displaying adding parameter value at Parameter setting This button means downward roll parameter setting used for downward rolling at multi lines of characters displaying decreasing parameter value at Parameter setting This button means parameter setting used for selecting switch when many options in the same display page This button means enter used for confirming the selected option t with mark gt or set parameter confirm This button means turn back to upper page used for turning back 3 to upper menu or direct come back without parameter input
14. ackup design to improve the system running reliability Intellectual Fans control Fans can adjust rotate speed in accordance with the loading status to prolong fans life and lower noise 1 4 Rectifier system The main function of rectifier is to transform AC utility into DC power for inverter Then the inverter transforms the DC power into AC power for load at the same time the rectifier charges battery group on line F Series UPS 10 160KVA User s Manual 1 5 Inverter system Inverter It consists of IGBT module inductance capacitor filter board control circuit and protection circuit lt can transform DC power from DC BUS into AC power for load Adopting 3 phase inverter independent control technology the machine compatible 3 phase 100 unbalance load through it takes more cost The high capacity module with high performance and well abstraction of heat decreases the fault rate for UPS inverter 1 6 Static Switch System Static switch takes high reliability SCR module It can switch the load power supply from bypass to inverter or from inverter to bypass in a short time It also can switch invert output to bypass output at inverter fault or other fault instantly The System never allows bypass output but to shut down bypass input SCR to prevent the shatter on user device from the wrong utility supply at abnormal bypass voltage frequency and wrong phase order 1 7 Maintenance Bypass Switch System For convenient main
15. ance load There is not inter affect between each phase increasing the inverter reliability Flexible network supervising This series can realize the intellectual supervising UPS and PC by RS232 SNMP and independent remote monitor It is convenient for user power management including 1 to 1 single monitor and 1 to N muti monitor Manual bypass maintenance design Design bypass maintenance channel to assure the maintenance on machine without load power break Reliable EMC features Passed the authority institution and company test on EMC including conducting disturbance radioactive disturbance conducting anti disturbance radioactive anti disturbance power fault mass impulsion static discharging surge etc The predominant EMC features can be applied to high frequency communication F Series UPS 10 160KVA User s Manual broadcasting audio and video system Wide voltage input range Strong adaptability for power network can be applied to different voltage range Owns DC startup function Allow start up by battery without utility power to facility user operation Intellectual battery charging and test Patented intellectual battery management technique and professional managing design on battery charging and discharging improve the battery reliability and validity The automatic test on battery also reaches above target Redundant design for key circuit System working power source adopt redundant b
16. apacity 125 of rated load last for 15 minutes 150 of rated load last for 1 minute Maintenance switch Maintenance switch with no switch time Start up Provided with DC start up function LCD display Input voltage Frequency Output voltage Battery voltage Load DC current etc LED display Alarm function Operation status Overload AC input abnormal Low battery Failure Communication function RS232 RS485 dry connection communication signal Battery test function As showed in 5 3 Protect function Battery low voltage Overload Over temperature Output short circuit Output over low voltage EMC GB T 7260 3 2003 Noise dB O 65 Cooling Fans Operating Temperature C op 40 Relative Humidity O 95 No condensation Dimension Wx Dx H mm 500x 800x 1180 Weight Kg e Specifications are subject to change without prior notice 17 F Series UPS 10 160KVA User s Manual Table 2 2 Physical Specification F _ 33120 F 33160 Specification Three phase commutation 398125 5025 af AW GND P o o N o ks o o Voltage Vac LO NO 230 L L 398 Frequency Hz 50 0 2 battery mode Unbalance three 2 compatible 100 unbalance phase voltage stabilization with full load Sine wave THD lt 3 at linear load Switch time ms Efficiency 90 Overload capacity 125 of rated load last for 15 minutes 150 of rated load last for 1 minute Start up Provided with DC s tart up function LCD
17. ation ports on the panel display control board They are for low battery and utility fault they are close for low battery utility fault 44 F Series UPS 10 160KVA User s Manual 7 The selection and maintenance for options 7 1 the Application of Battery 7 1 1 Charging Discharging for battery Battery bank is an important apparatus to assure the uninterrupted power supply for UPS Battery bank connects with the battery branch circuit of UPS system Power system will do float charging or balance charging on battery bank at utility normal status the battery supply user equipment by inverting at utility fault 7 1 2 the Selection of Battery 1 The selection of battery bank capacity It depends on two factors of the needed current for load equipment in power system and the respected battery discharging time Supposing discharging current of the battery bank in power system is 80A the respected battery bank power supply time at AC break is 10h So the system require battery capacity battery discharging currentx The power supplying time at AC break 800Ah there is an added redundancy on the theory battery capacity That is the practical capacity of battery The principle of battery selection should be a certain higher capacity than theory capacity The redundant value should be in 2096 of capacity of load 2 Prohibit different capacity batteries be used in series and different voltage battery be used in parallel mode Please
18. battery voltage and charging discharging current It will display charging current at UPS rectifier normal status display discharging current at UPS inverting status UPS 80KVA Battery data Battery vol tage Charge current Press bution back to upper menu index other buttons are negative 8 Running status page This page contains all UPS work status 40 F Series UPS 10 160KVA User s Manual Working status Phase Normal Bypass Status Normal Rectifier Status Normal Battery Status Normal Inverter Status Normal There are other two lines marked at right down of screen OUTPUT NORMAL LOAD STATUS NORMAL TEMPERATURE 26 C press f buttons to do rolling browse iss a button back to upper menu index Other buttons are negative 9 Buzzer mute control page This series UPS supply UPS mute control User can shut down buzzer intermission beeping alarm when UPS stay in inverting without input utility Buzzer will initiate alarming automatically and be out of control from the shield at UPS abnormal status UPS 80KVA Buzzer control Current Status QM Buzzer Qn Buzzer df press 4 buttons to select the options for On Off Press J button to confirm the selected status Press button back to upper menu index Other buttons are negative 10 Battery test control page This series UPS supply battery test function the principle is to discharge UPS battery in a short time t
19. d page This page supplies some important history parameter the time for it and related display of UPS They are the basic reference data for analysis on local network and abnormal situation UPS 80KVA H stori cal Event AC Fail Count 0 Latest Poveroff 2005 01 01 18 00 Current Poveron 2005 01 02 18 00 eress 4 buttons to do rolling browse Press button back to upper menu index Other buttons are negative pres buttons more than 10 seconds to clean the history record in UPS memory to facility the fault analysis for maintenance So it is recommended not to clean history data frequently 43 F Series UPS 10 160KVA User s Manual 6 The Connection for Communication Port 6 1 RS232 Communication There is a RS232 communication port on panel display control board It is optional for UPS supervising software SNMP card supporting close communication for UPS generally no more than 10M Realizing the remote control on UPS input voltage frequency and output voltage frequency loading etc parameters The remote on off machine is allowed 6 2 RS485 Communication There is a RS485 communication port on panel display control board it can support remote communication Realizing the remote control on UPS input voltage frequency output voltage frequency loading etc parameters The remote on off machine is allowed 6 3 Dry connection communication There are two dry connection communic
20. e prolong and Battery low indicator and buzzer alarming will terminate 3 Turn on battery breaker BATTERYIT Turn on battery breaker rectifier start to charge battery 4 Press the inverter button on panel This series UPS start up or shut down operation adapts double buttons combination operation to prevent the wrong operating At startup just press EN for 10 60KVA and t e for 80 160KVA on the panel more than 1 second DC AC indicator on will light on invert output indicator will light on The equipment will come into normal invert output after 30 seconds The first time starting of this series does not allow to output bypass supply so it is normal for first time starting without bypass output voltage 5 Turn on load Usually one should wait till the UPS is running smoothly before turning on the loaded equipment first turning on the higher power equipment then the lower power 34 F Series UPS 10 160KVA User s Manual equipment 4 3 Shut Down Shut down the UPS following the operation as 1 Turn off the inverter Press the buttons Gi 10 60KVA and for 80 160KVA on panel at the same time to turn off inverter At this moment the static breaker will transfer the power supply for load automatically from inverter to bypass to prevent output voltage break Turn off battery breaker BATTERYIT If want to turn off all UPS power please continue to switch off battery breaker so rectifier only stock
21. eep the battery and battery group away from the fire and any instrument that may cause spark to prevent the danger and damage Please do not open or shatter the battery the overflow electrolyte is with causticity that may be harmful to life Please contact the professional personnel of the local dealer or the special maintenance station for any trouble shooting Random disposal of the trouble is not allowed This is an A grade product with electromagnetic compatibility This equipment must be installed and serviced by qualified personnel 13 Before you replace the battery of different brand and different type make sure the charging voltage is matching with UPS charging voltage due to the different required charging voltage of different battery If any doubt please consult with the manufacturer Any changes of the system configuration structure and composition will influence the performance of UPS please consult with the manufacturer in prior before doing any changes Contents 1 System Over V OW c cti 1 iPS Brief Introductio Miia a ao 1 1 2 Configuratio Cc 1 t24 Base CONA oU aO trei tb atc iita E E 1 T22 IBY NOC ce en A ON 2 1 2 3 Battery MOOG ici aia 2 IUE SI MEtRCSC rm tai dt alicia 2 1 3 System Features and Advantages essent 3 1 4 Rectifier SySIOITI cios se OD des ofan SUE 5 A s occ tcc esset dac me E i cta eder mtb ed rd 6 1 6 Static Switch System t NERONE 6 1 7 Maintenance Bypass Switch System
22. er s Manual UPS 80KVA Rectifier data Bypass data Qut put data Battery data V r ki ng status Buzzer control There are other menu options as following BATTERY TEST LANGUAGE DATE amp TIME SETTING MANUFACTURER INFO HISTORICAL EVENT Press to position mark gt at selected option in menu The mark at right up and right down means there are still some contents in screen can be displaved by up or down rolling page Press J button into the option with gt mark Press button back to normal output parameter normal page 4 Rectifier parameter page This page displays 3 phase input voltage frequency of UPS rectifier and rectifier DC output voltage UPS 80KVA Rectifier data R S T V n 230V 230V 230V Frequency Rectifier Qut put M a button back to upper menu index other buttons are negative 5 Bypass parameter page This page display UPS bypass 3 phase voltage and frequency 39 F Series UPS 10 160KVA User s Manual UPS 80KVA Bypass data R S T M n 230V 230V 230V Fr equency 50 Oz Esel eol leas back to upper menu index other buttons are negative 6 Output parameter page This page displays UPS three phases output voltage and load percentage for each phase LPS 80KVA Qut put data R S T M n 230 230V 230V LOD 200 20 200 Frequency 50Hz Press Auton back to upper menu index Other buttons are negative 7 Battery parameter page This page contains UPS
23. erter fault charged By piolessional switch from maintaining technician bypass power supplying to invert power supplying at bootstrap Fault on bypass invert SCR driving Charged by professional board maintaining technician Wrong connection of communication Reconnect with right cable port Communication Software not installed 11 Abnormal unsuccessfully communication Wrong setting for PC communication Correct communication interface port set Excludes above problem still have no Charged by professional normal communication maintaining technician Install software correctly 50 F Series UPS 10 160KVA User s Manual 9 Package Transportation and storage 9 1 Package The main unit of this UPS is firstly packaged in carton and then in wooden case for more protective There are some signs on the carton such as model volume date etc 9 2 Transportation It should strictly conform to the care signs during transportation and place the UPS according to the care signs to avoid the shake to the UPS It can t put the equipment on the open vehicle and cabin and should be put together with flammable articles It is prohibited to put the equipment in the open air in the midway and should avoid the drench of the rain snow or other wet goods also machinery damage 9 3 Storage Place the equipment according to the care signs It should part from ground for 20cm part from wall hot source cold source
24. gle Unit 80 160KVA Note the 3 phase line wire as LA LB LC showed in figure above are corresponding to A phase B phase C phase or R phase S phase T phase 1 Dismantle the breaker cover board in the front of the machine 2 As showed connect UPS input output and battery cables well pay attention on the polarity of battery avoiding wrong polarity connecting 3 Pay attention on right utility input phase order or machine cannot start up normally and the indicator on panel will light on If the connection is in wrong phase order please reconnect in right phase order 4 Only after assure connection without wrong startup can be done 25 F Series UPS 10 160KVA User s Manual 3 6 The Installing of Hot standby System 3 6 1 The Basic Principle Change the master machine bypass input connection with utility to with slave machine UPS output It is hot backup in series Figure 3 7 Principle Diagram of Hot Standby System At master machine fault master machine will switch to bypass automatically At this moment slave machine output burden load and load is still in UPS inverting protection So equipment runs well as usual If master machine stays in bypass and the slave machine stay in fault the utility will burden load 3 6 2 Work Engineering While working properly main UPS supplies power to th load and standby UPS idly runs hot standby system As show in figure 3 8 thick lines refer to the power passage of hot
25. ing person enters Prohibit other person enter the machinery room 3 1 2 Environment Requirement Environment temperature 0 C 40 C Relative humidity O RH 95 RH no condensation Cooling Fan Altitude Meet international standard Uprightness There shall be no shock and the inclination shall no be over 5 Pollution grade Il UPS must be installed in an environment that has enough wind cool not high 20 F Series UPS 10 160KVA User s Manual humidity and clean air Operation temperature for recommended is 20 25 C and humidity is about 50 The place for UPS should be with well ventilation there should be some space at least 1 m around UPS to facility opening front door and maintaining operation there should be some space above UPS at least 1m for the upper abstraction of heat Recommend there should be some space for the right and left of UPS to facility UPS daily maintenance Prohibit any thing on UPS top to jam the ventilation And prohibit put UPS in the place with heat source the machine with slag result or rusty material gas source Attention Prohibit any flammable explosive and aggressive gas or liquor in the room Prohibit operating the installation in the environment with metal electric conducting dust Please do not deploy UPS under fire protection sprayer 3 1 3 Power Supply Requirement 1 2 This series requires utility input to be 3 phase 5 lines 398VAC The capacity of AC utility supp
26. lation Step 5 6 Mount T type ground horse cover gasketF10 spring gasketF10 and nut M10 lock tight 32 Series UPS 10 160KVA User s Manual F Gasket F10 Spring gasket F10 Ground hors Figure 3 17 Installation Step 6 re heighten 4 loose carrying 7 Mainframe is pushed between two ground horses bolts M16x 65 lock tight between mainframe and horses with 6 hex bolts M12x 40 la YN LAL mm TI AUAM CE U O A ee ith LULA Figure 3 18 Installation Step 7 33 F Series UPS 10 160KVA User s Manual 4 Daily Maintenance 4 1 Before Turning on Make sure all cables are in right connection and following items all right before startup 1 Ifthe input voltage is in the rated input voltage range 2 If input frequency is in the rated input frequency range 3 If all loads connected to output terminal is switch off 4 lf all breakers and battery is switch off Please operate the UPS following the procedure referred follow 4 2 Bootstrap Procedure The bootstrap should follow the steps as 1 Turn on bypass power breaker BYPASS Power board begins to work LCD on the panel initiate displaying Then low battery indicator will light on and buzzer will beep continuously 2 Turn on rectifier breaker POWER Supposing the right input power initiate rectifier automatically the rectifier indicator AC DC on panel will light on DC voltage will be established completely after 20s tim
27. lay panel interface of three phase series 10 60KVA UPS F Series UPS 10 160KVA User s Manual Explanation O 100 LCD display Show the running parameter and status of UPS as voltage current load etc O 3 off button bypass input is error normal normal O 7LI Bypass alarm light red The light will be on when there is bypass output O 8 Battery low alarm light red The light will be on when the battery is low 9 T Overload alarm light red The light will be on when the output of UPS is overload 10 T Fault alarm light red T The light will be on when rectifier inverter or bypass is error O 15 T Page left button Use when lookup display contents of LCD and turn on LCD screen light F Series UPS 10 160KVA User s Manual Figure 1 15 Display panel interface of three phase series 80 160KVA UPS A LCD display Displaying UPS operation status and parameters i e voltage current loading etc B Utility input indicator Green Being on at normal utility C Rectifier indicator Green Being on at rectifier normal status D Page up For looking over LCD displaying contents E Page left For looking over LCD displaying contents F Page down For looking over LCD displaying contents G On Button For starting up the UPS with H button F Series UPS 10 160KVA User s Manual H Enter For starting up the UPS with G button and shutting down with button I Off
28. ly should be larger than UPS maximum input power There should be special breaker left for UPS in distributing cabinet or screen in machinery room to isolate from utility And the cabinet and screen shall have better manufactured by professional companies Input output breaker and power distributor cabinet cables are commended in 3 3 The input neutral wire can connect to UPS without breaker 3 2 Unpacking Take down all UPS package and select installing location carefully as referred above 1 Check following fitting options all configured Keys users manual 2 Check the specification of UPS all right Check if UPS capacity input voltage and frequency output voltage and frequency phase battery voltage meet the standard 21 F Series UPS 10 160KVA User s Manua 3 3 The Selection for UPS Input Output Cable Different capacities UPS need different grade cable Unconformable cable or breaker may lead to the fire risky Please select the size of breaker and cables connecting with UPS input output and battery as following The following only for reference 1 the choice of breaker MAXIMUM INPUT CURRENT 20 280S9N3F 39 NE 49 59 8 8 299898V3F 00 mueevse m8 29 i20 anws 25i 30 2 the choice of the input cable MAXIMUM THELINE CURRENT CABLE Ag m ce s w m 7m esoesever os 3 8 6 x momwa s 3 we 9 so va 9 35
29. n Procedure for Maintenance Switch sess 35 5 The Operation Procedure of the LCD Display enses 37 ARS BOIS 3 ducit pedites ad Dn NES ie 37 5 2 Startup oh bdoWwmepelallQIcs tede equo eo cele dee ani liada 37 5 3 Displaying Contents and Related Operation for example BOKVA 38 6 The Connection for Communication Port eene 44 6 1 RS232 COMMUNICATION ld 44 6 2 R8485 Comunica ucc e la ee t de ances DU t aa cO QURE DER 44 6 3 Dry connection communication esses entente tren 44 7 The selection and maintenance for options eese 45 7 1 the Application of Battery ceccscescecceeeseeeceseeeeeeeseeeeseeseeeeseeseeecseeseeeseaneenseeaneetaees 45 7 1 1 Charging Discharging for battery sesessseennee mene 45 7 1 2 the Selection of DAE a e eeen ae rea a re ee iaae aeae aA ie enne enne nnne 45 7 1 3 the Notice Project for Battery Use Maintaining 45 7 2 SNMP Card and SolWate A ie A 46 7 3 UPS Concentrated MODITOE a ae 46 8 Mantenci n 47 8 1 Machinery management soii aia 47 8 2 Maintenance Instructions coil iaa lalala 47 8 2 1 Safety Preca UT ONS an aa ii 47 8 2 2 Regular Preventive MaintenanCe oooooocococcnccononononcnnnnnccnnnnnnononnnnncnnnnnnnnnnnnoncnncnnnnannnnnnr 48 9 Package Transportation and storage eren 51
30. n the maintenance breaker then turn off the rectifier and bypass breaker At this mode AC power goes through maintenance breaker to supply power to load And at this time there may be no any electricity in the UPS inside except the output transformer and the maintenance personnel can work without any angst Q Maintenance Switch O Bypass AC SOURCE O Utility Transformer Iso Battery T Group Figure 1 5 Maintenance Bypass Mode 1 3 System Features and Advantages True double conversion on line UPS Complete isolation at input output by transformer and adopting high efficiency IGBT power module for a real settlement on lighting voltage between neutral and ground all kinds of pulse and disturbance in power network supply a safe operating environment for equipment F Series UPS 10 160KVA User s Manual Digital DSP Control Technology The invert control synchronous phase input rectifying control and logic control etc are all controlled by DSP as the control is with high precision high speed and high whole system performance Full function LCD display interface Large LCD display panel displays the operation status and parameters with rich display content and can record the history parameter for maintenance Compatible the load with unbalance 3 phases Adopting 3 absolutely independent full bridge inverter the separate control circuit design so 3 phase output allow 100 unbal
31. nnection once to prevent accident after a certain period Tightening work is also necessary 7 2 SNMP Card and Software SNMP card will be fixed in UPS internal SNMP card slot or outlay to realizing network remote management on UPS Hot change design realizes fast and facility direct change and maintenance User can supervise UPS by IE etc browser UPS Operating illustration follow the user manual of net adapter 7 3 UPS Concentrated Monitor Background monitoring software concentrating monitor can realize the background supervising over UPS and remote On Off machine Operation illustration follow concentrating monitor user manual 46 F Series UPS 10 160KVA User s Manual 8 Maintenance 8 1 Machinery management The management of machinery room includes environment and safety management equipment management 1 Basic target for environment safety management Make sure environment temperature related humidity brilliance Static disturbing noise Strong EMC disturbing to meet standard requirement to assure the stability reliability security of power equipment All for the normal power supplying for load equipment 2 Basic demand on equipment management ensure the machinery performance of equipment well the electric performance of equipment meet the standard reliability and stability of equipment and intactness of equipment related technical reference and original record 8 2 Maintenance Instructions Correct
32. o test battery validity by lowering DC output voltage under long time A1 F Series UPS 10 160KVA User s Manual utility input status UPS 80KVA Battery Test Current Status dose Abort Test General Test Deep Test Press mm to confirm the selected status Press Auton to back to upper menu index Other buttons are negative 11 UPS internal time adjusting This series UPS with internal timer chip can displays present time User can adjust time by this page UPS 80KVA Ti ne Setting Date 2006 03 29 Ti ne 08 00 00 Press lt button to move the mark among the position of year month date hour minute second Press 4 J button to add or reduce time parameter Press aJ huton to confirm the adjusted time meter and input UPS internal timer chip Press button to back to upper menu index 12 Manufacturer This page display UPS manufacturer information mode name version and equipment D address No 42 F M Series UPS 10 160KVA User s Manual D address NO supply address coding information to communication data port at UPS taking RS485 multi machines supervising lt can be set with a series codes in UPS So we recommend not to change this meter normally UPS 80KVA Manuf act urer info Manuf act ur er UPS Model F Har dvar e Version 2 0 Control Soft Version 2 0 UPS ID 01 Press button back to upper menu index Other buttons are negative 13 History recor
33. on equipment should be arranged in machinery room 2 Machinery room can supply enough AC input voltage and power capacity for equipment normal running requirement The utility supplying to UPS should be with special breaker C2 Prohibit any flammable and explosive material stocked in machinery room Finish the preparing of machinery room and ground wires before installation The voltage between neutral wire of utility and ground wire in machinery room should be under 5V The construction work for machinery room should have finished Ossified ground en and dry field without dust are necessary 2 The position for UPS installation should be closed to AC power possibly il Ground can burden UPS weight 4 pieces 90 degree stator can fix UPS Fixing UPS on ground with screws to prevent machine remove for earthquake the feet installing size is as showed in Figure 3 1 and Figure 3 2 Figure 3 3 8 UPS machinery room should be locked and only appointed person can have the key The machinery room only allows operator or maintaining person enters Prohibit other person enter the machinery room F Series UPS 10 160KVA User s Manual M10 expansion bolt 0 p 7 M8 expansion bolt f SN 5 N 50 p al Figure 3 2 Installation of 80 160KVA products of this series 9 UPS machinery room should be locked and only appointed person can have the key The machinery room only allows operator or maintain
34. ong alarms and low battery light startup the buzzer does not on alarming will be work buzzer terminated alarm Shows output over load The front Reduce UPS power panel OVERLOAD light on load 4 UPS paralyzing and supplying O Switch on battery Battery breaker close output at utility breaker All UPS breakers stay in close Open one breaker on UPS front panel 5 LCD or LED off m m Power board fault Mid y pre n maintaini ng technician 6 Fan stop Abnormal LB phase output voltage Charged by professional rotating fans fault maintaining technician fault Remove short circuit point shut down UPS inverter restart inverter 7 Panel FAULT Over temperature of inverter heat Reduce load or balance light on buzzer Sink the loads long alarming The fuse on inverter fused or IGBT Change fuse or IGBT module abnormal module ility faul in Input utility fault Jaen in low battery Restart aruit esame protection for discharging 8 Panel OVERLOAD light UPS output overload Reduce load Short circuit at output terminal including load short circuit on 9 UPS can not Make sure whether bypass power Check bypass power switch inverting input voltage and frequency normal voltage frequency supply to bypass supply at off machine Fault on bypass invert SCR driving Charged by professional board maintaining technician 49 F Series UPS 10 160KVA User s Manual 10 UPS can not inv
35. ort wire connecting between bypass input breaker and utility input breaker of main unit and dismantle the neutral of input Connect the 3 phase line 27 F Series UPS 10 160KVA User s Manual wires of standby unit to the bypass input breaker in order the output neutral of standby unit to the input neutral of main unit 3 Connect the utility input of main unit to the utility input of standby unit Attention Utility input phase order should be right or machine cannot start up normally and the phase order indicator on panel will light on The wrong phase order connection should be corrected 4 Other connection is the same as the connection of single unit as showed in figure 3 10 figure 3 11 5 Only after assure the right connection startup can be done 3 6 3 2 Connecting Way The connection of the hot standby system is as showed in figure 3 10 figure 3 11 Main MISC Bypass breaker of Slave Machine main machine NIu vi wIu u viw e urp n nuv noy OUTPUT INPUT BATTERY Connect to battery cabinet Connect to battery LOAD of Main UPS cabinet of Slave Ne UPS Connect to Mains supply Power Figure 3 10 Connection of the Hot Standby System 10 60KVA 28 F Series UPS 10 160KVA User s Manual the Main Unit the Standby Unit the Breaker for Maintenance of the QUIPUT NPUT Main Unit r ic BATTERY a to Battery to the Battery to Load
36. power in DC BUS Turn off rectifier input breaker POWER Turn off rectifier breaker the rectifier can not establish DC power from AC utility to DC BUS DC BUS will discharge power slowly it will take DC BUS about 2 minutes later Turn off bypass input breaker BYPASS Before switch off bypass input breaker you have to assure output load nonuse or there will be no power output from output terminal to terminate user equipment power at breaking bypass input breaker The shut down procedure will be finished after the LCD display and LED indicators light off 4 4 Operation Procedure for Maintenance Switch Press the buttons on panel S for 10 60KVA and o lo 80 160KVA at the same time to turn off inverter 1 Turn off rectifier breaker POWER and battery breaker BATTERY after the bypass indicator on panel lights on 35 F Series UPS 10 160KVA User s Manual 2 Position maintenance switch maintenance breaker to BYPASS ON position turn off bypass power breaker BYPASS after bypass maintenance indicator BYPASS on panel lights on Open the panel to switch main board SW1 3 shift switch to ON or take out the connection for main control board CN14 After all indicators on panel light off switch main board SW1 3 shift switch to OFF or resume the connection for main board CN14 then it can be maintained 3 After the maintenance finished turnon bypass power breaker BYPASS Switch maintenance switch to U
37. re the installation harness whether to be facility the system upgrade extending and maintenance 3 8 Installation Steps of Three Phase Series for example 10 60KVA Remove the UPS from bracket to ground for installation The following is the installation instruction of Three Phase Series 10 60KVA 1 The external structure of three phase series 10 60KVAT is as followed after unpacking Figure 3 12 Installation Step 1 2 Loose the 4 carrying bolts M16x 65 front and back of mainframe and the 6 hex bolts M12x 40 between horses and mainframe6 make the wheels of mainframe contact with bracket 30 Series UPS 10 160KVA User s Manual F TN EL CUR RAR M12x 40 hex bolts M16x 65 hex bolts Figure 3 13 Installation Step 2 3 Unlock the loose ground horse and binding hex bolts M12x 40 locked on mainframe then unlock the binding hex bolts M12x 80 fixed ground horse and bracket and remove ground horse y AEE y a a a 8000071 BURIAL LLL M12x 40 he Ground horse Figure 3 14 Installation Step 3 31 F Series UPS 10 160KVA User s Manual 4 Mainframe is pushed from bracket to ground through inclined bracket Figure 3 15 Installation Step 4 5 Choose and layout installation site drive 4 expansion bolt M10 into ground Require space 506mmx 525mm the exposed height of expansion bolt should be controlled within 50mm Figure 3 16 Instal
38. taining UPS set a internal maintenance bypass breaker It will be switch off normally but will be opened only for hot maintenance to keep user load running without break To assure maintaining personnel safety it is necessary to switch off all UPS internal power during the maintaining If the maintenance breaker is opened at normal status inerter will stop and load power will be switched into bypass supplying F Series UPS 10 160KVA User s Manual 1 8 the Shape and the Display Panel DII DNI TUI CA OT A E OI UNI DI E E E E E E A A NDA Figure 1 7 External dimension of 40 60KVA F Series UPS 10 160KVA User s Manual E a S 4 T FFAA AER ES Figure 1 8 External dimension of 80 160KVA F Series UPS 10 160KVA User s Manual warnine Don t operate it except authorized Do operate the UPS following the user s manual Dismantle Cover Board RS232 RS485 SIGNAL RS232 485 Maintenance Switch Communication Port aralleled Communication Port Utility Air Bypass Air Breaker Breaker Output Air Battery Air Breaker Breaker Terminal AC OUTPUT BATTERY E M v wot ge fl Jj OMput Grounding AC pu Grounding DC Miput Figure 1 9 Terminal and breaker of three phase series 10 30KVA F Series UPS 10 160KVA User s Manual N
39. us of the utility normal the rectifier changes the AC power to DC power to inverter and charging the battery Through the process of AC power changed to DC power the inverter can supply more reliability and pure power to load as the rectifier can dispel the problems of the portent noise unstable frequency and so on O Maintenance Switch O Bypass AC SOURCE oo O AC DC Utility Transformer M Battery Group Figure 1 2 Utility Mode 1 2 3 Battery Mode As showed in Figure 1 3 when the utility is abnormity the battery connected to DC BUS will supply power to inverter to protecting load from AC power interrupting Maintenance Switch Q Bypass AC SOURCE oo o Utility Battery r Group Figure 1 3 Battery Mode 1 2 4 Bypass Mode As showed in Figure 1 4 when the inverter is failure such as over temperature short current output voltage abnormity overload and so on the inverter should shut off automatically If the utility is normal at this moment the switch will switch to bypass power to supply power to load F Series UPS 10 160KVA User s Manual O Maintenance Switch Bypass AC SOURCE Oo o Utility y Battery Group Figure 1 4 Bypass Mode 1 2 5 Maintenance Bypass Mode As showed in Figure 1 5 when you are maintaining or changing the battery and the power must not be interrupted you can shut off the inverter and turn o
40. ution will increase the efficiency and reliability of UPS system 1 Maintain a clean environment to avoid dust or chemical pollution to the UPS 2 Wiring Check once half a year if the input and output terminals have good contact 3 Check regularly the operation of draught fans to prevent choking of draught They shall be replaced in case of damage 4 Check regularly battery voltage and UPS working status Following are simple settlement on fault The fault should be under the control from products agent eligible and professional engineer or technician of factory Normally please avoid taking apart at will to prevent the risky of electric shock A Fault diagnosing and checking appoints phenomena Rectifier utility input breaker close the 1 AC Dc indicator front panel INPUT indicator AC Dc off FAULT light off FAULT light on Open rectifier utility input breaker indicator on The rectifier input voltage abnormal Connecting the normal AC DC light off FAULT light on voltage for rectifier Change the phase order 2 Panel phase Fault phase for AC input LCD display order light on the wrong message the front panel i i buzzer phase light o PHASE Buzzer da cine larmi dlatmin exchange two phases PAOA of LA LB LC phase of rectifier utility input 48 F Series UPS 10 160KVA User s Manual After the completion of Rectifier does not start up Buzzer the rectifier slow 3 Inverter output l
41. windows or air entrance for 50cm Environment temperature for storage is 0 40 C relative humidity is 20 80 the stock should not have any baleful gas flammable and corrosive chemistry have not strong shake strike and magnetic field The storage period in this condition is for six months over six months the equipment should be checked and charged the battery every three months 51
Download Pdf Manuals
Related Search