Hoof trimming crush - WOPA Klauwverzorging Nederland
Contents
1. 7 OVERVIEW OF 5 8 PICTOGRAM S NEED 9 1 TECHNICAL 10 2 DESCRIPTION OF THE 11 2 1 DESCRIPTION OF THE MAIN COMPONENTS SA0051 SA0051B 11 2 2 ELECTRICAL INSTALLATION cecececececcccecccecccceccacaecececeaeacacuceneneacuteneceeneneauaeeneauaeausesnectansneaeas 13 2 9 HYDRAULIC INSTALLAT ION 14 cc see wast crew etre ners 16 3 1 lar MMu 16 3 2 BIB ING NORMAL IIS 17 3 3 OPERATING PERSONNEL cecececcccccacecececcacecceeaecceceneacaceeeueneaeaeecenecseneauaeeteneauaeaesceneneanstentaress 17 INSTALLA TON Roe 18 4 1 CTO IN2. 18 4 2 CONNECT THE MACHINE d RC MCI DeL SE 20 4 3 PREPARING FOR TRANSPORTATION 20 5 OPERATION 2 a 21 5 1 ci 21 5 2 21 5 3 PRODU e 22 5 4 HOOK UP THE 23 6 MAINTENANCE 1 2 29925 22 24 6 1 ATIC PAR 24 6 2 E 26 6 3 LUBRICATION OF REAR GATE 26 6 4 EEE E TEE TEE E 26 6 5 OIL LEVELU REPLACE OIL 27 6 6 CHE K RIA YIN THE WHE Ease 29 6 7 eize THE a E E OE EE ae ta EEEE A EE 30 6 8 E E E MR IEEE 30 7 DISPOSAL AS 31 Page 5 of 33 User manual Hoof trimmingcrush SA0051 SA0051B WOPA CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 iu LL E i M Oe Se
3. 8 7 or 5 9 1 5 2 5 Hydraulic installation Maximum operating pressure Tank volume Type of oil 155 155 See Figure 9 See Figure Data for road transport Axial load Maximum drawbar load Coupling Connection plug see electrical diagram Page 10 of 33 W User manual OP Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE Version 24 09 14 KLAUWVERZORGING 2 Description of the installation FUNCTION This section gives an overview of the most important components and functions If detailed information is available elsewhere in the manual you are referred to the specific sections The design of your crush may differ from the figures below 2 1 Description of the main components SA0051 SA0051B FUNCTION The SA0051 and SA0051B were developed especially for dairy cattle and beef cattle hoof trimming Version 5 0051 is equipped with an axle with a draw bar and is suitable for transport on public roads The main components of the crush are shown in the illustration below Figure 1 Overview SA0051 SA0051B Page 11 of 33 User manual WOP A Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE KLAUWVERZORGING ersion 24 09 14 Main components SA0051 SA0051B Figure 1 Component Description See Powe t Component Sein 1 Front gate The front gate can be set to positions with the hydraulic controls e Entirely open the cow can exit the crush at the front
4. e Process the rear hoof e Allow the leg to drop and release it Process a front hoof Attach the front leg with the hook as shown in Figure 5 Operate the winch hydraulically until the leg is tight up against the block Process the front hoof e Release the rope Lower the belly belt e Reverse the winch until the belly belt is on the ground Release the crush Check that all ropes and belts have been freed e Open the front gate e Lead the cow out of the crush 10 Place the rear gate in e Raise the rear gate its raised position Page 22 of 33 W A User manual OP A Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 5 4 Hook up the front leg CAUTION To avoid injury to the front leg the rope must be applied correctly see Figure 5 Figure 5 detail of hooking up front leg Page 23 of 33 Ww p A User manual Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE n KLAUWVERZORGING Version 24 09 14 6 Maintenance CAUTION Always disconnect the machine from the power supply by pulling out the plug Where a hydraulic accumulator is present this must be depressurised Test the installation on completion of maintenance work or repairs to ensure that it can be used again safely Only trained technical personnel may carry out the maintenance activities described or repair work 6 1 Maintenance diagram The diagram below shows the maintenance activiti
5. 33 Wo A User manual Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 2 2 Electrical installation FUNCTION The electrical installation supplies the power for the hydraulic power unit lighting and sockets See the electrical diagram in the control panel of every crush for the rest of the structure and controls of the electrical installation included in the delivery The placement of the control components on your installation may differ from the photo below ATTENTION Work on the electrical installation can only be carried out by a technical expert E 996 A A A A Figure 2 overview of the electrical installation The installation consists of the following components Figure 2 Component Description Section Power supply cable To connect the machine to the power supply Emergency stop The emergency stop switches off all operations 3 JContr panel control components are on the control panel 4 jLigh fe Usedtoliptheworksite 5 jLighing fe Switchesthelightsonthecrushon off Page 13 of 33 W Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE Version 24 09 14 KLAUWVERZORGING 2 3 Hydraulic installation FUNCTION The hydraulic installation supplies the power for the various functions see the hydraulic diagram for a detailed desc
6. e This valve is normally closed If the hydraulic valve installation needs to be depressurised to implement work open this valve slowly The plug must be out of the socket and valve 5 must be open in order to also allow the oil to flow out of the accumulator 4 Accumulator e The accumulator stores hydraulic oil so that much of the hydraulic capacity is available during operation of hydraulic functions Page 15 of 33 Ww OP A User manual y Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE n KLAUWVERZORGING Version 24 09 14 3 Safety 3 1 General The guarantee will lapse and no liability will be accepted in the event of damage caused by repairs and or modifications not authorised by the supplier In the event of faults please contact the supplier The working area around the installation must be safe The owner of the installation must take the necessary precautionary measures in order to operate the installation safely otarting up the installation in an area with a risk of explosion is prohibited The installation has been so designed that production is safe under normal ambient conditions The owner of the installation must ensure that the instructions in this manual are followed in practice The safety features provided must not be removed Correct operation and safety of the system can only be guaranteed where maintenance is carried out correctly and in good time as prescribed Where work is to be carried out on t
7. 051 SA0051B CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 7 Disposal as waste Oil and components must not be disposed of as domestic waste When replacing components or oil or at the end of the machines service life ensure that all materials are collected and destroyed or reused in a legal and environmentally friendly manner Page 31 of 33 Ww p A User manual y Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 8 Appendix 8 1 Logbook The logbook must include the following The annual maintenance work e Major replacements and any accidents e Modifications e Tests on emergency stop buttons and safety features Carried out by Description authority nature of the activities components replaced JJ Page 32 of 33 Ww p A User manual y Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 Carried out by Description authority nature of the activities components replaced technician Page330f83
8. User Manual Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 User manual Hoof trimming crush 5 0051 5 0051 WOPA User manual Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 Manufacturer Wopa Constructiebedrijf BV Hector Hulshofstraat 10 7135 JV Harreveld The Netherlands 2 31 0 544 372415 31 0 544 372445 Email info wopa com Website www wopa com Copyright 2014 No part of this publication may be reproduced stored in a search system or transferred in any form whatsoever either electronically or mechanically or by photocopying or recording or in any other way whatsoever without prior written consent from Wopa Constructiebedrijf BV hereinafter in this manual also referred to as Wopa Page 2 of 33 Ww OP A User manual y Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE n KLAUWVERZORGING Version 24 09 14 Introduction Wopa Constructiebedrijf BV specialises in development and manufacture of hoof trimming and treatment crushes for cows and bulls for professional users as well as for cattle farmers Our crushes are developed and manufactured in the highest possible quality according to the strictest requirements as far as safety user convenience animal welfare and hygiene are concerned always striving for an optimum This manual contains information and instructions relevant to installation operation and mainte
9. ain actions more easily and simply Hazard High voltage Page 8 of 33 Wo p A User manual Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE KLAUWVERZOAGING Version 24 09 14 Pictograms A number of pictograms and alerts are affixed to the installation to indicate possible risks to users among other things Pictogram Description Location Type plate On the machine frame Read the user manual On the machine frame Wear safety goggles when operating machine Wear hearing protection when operating machine e Warning pictograms On either side of the frame System under pressure Warning pictograms for mechanical On the machine frame and electrical hazards Crushing hazard By the rear gate if present ATTENTION e Check regularly whether the pictograms and signs are still clearly recognisable and legible Replace if this is no longer the case Page 9 of 33 User manual Hoof trimmingcrush SA0051 SA0051B CONSTRU CT Version 24 09 14 1 Technical information SA0051B Ambient temperature during 10 to 35 10 35 C operation Noise production N N Machine dimensions Length Width Height Weight Maximum product dimensions Length Width Height Weight 3290 1750 2400 1350 Electrical connection Power supply National voltage Required fuse Connected value 1 or 3 phase 230 or 400 8 7 or 5 9 1 5 2 5 1 3 phase 230 or 400
10. aning with a high pressure cleaner Spraying in these areas may result in a sharp reduction in service life 6 3 Lubrication of rear gate EXPLANATION e The rear gate is slid out with the aid of gas springs fitted to the gate To prevent grease entering the gas springs and causing damage the gate must only be lubricated when it is fully drawn back Figure 6 lubrication of rear gate No Whattodo 1 Retract the rear gate e Attach the rear leg winch to the rear gate and tighten until the gate is fully retracted 2 Grease the nipples e Lubricate the rear gate nipples using a grease gun 6 4 Brake adjustment Page 26 of 33 Ww User manual Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE Version 24 09 14 KLAUWVERZORGING EXPLANATION e This instruction applies only where a braked axle is fitted e Play in the brakes will increase as the brake shoes wear Figure 7 detail of brake adjustment Nohat to do Cines es The play between the 2 levers Figure Le 7 2 must not exceed 5 2 Adjust the brakes Rotate the adjusting bolt Figure 7 1 AEN until the play is less than 5 mm 6 5 Check oil level replace oil EXPLANATION Checking the oil level ensures that the necessary minimal amount of oil is present The cylinders must be retracted for this purpose and the accumulator must be empty The plug must be removed from the socket The general
11. e Partially open the cow can move its head through the front gate but not its shoulders Stationary position e Closed the front gate is closed behind the animal s head 2 Front leg support front leg can be secured to the front leg support by means of a hydraulic winch so the leg can be treated 5 4 Electrical connection crush must be connected to the electricity cable network for power supply for operation and the hydraulic power unit 3 5 4 Folding gate e The standard version includes a folding gate for guiding the cattle Hydraulic rear gate e Once the cow is moved into the crush the rear gate is placed lightly against the back of the animal Hind leg hydraulic After the belt is attached round the hind leg the leg can be lifted with the hydraulic winch so the hoof can be treated Transport set light bar A light bar with a license plate is attached to the 0051 crush for transport public roads 7 Transport set axle An axle with mudguards is attached to the SA0051 crush for transport on public roads Belly strap hydraulic Once the cow 15 moved into the crush the belly strap is lifted hydraulically behind the front legs gt Props The 4 props adjust the crush to the desired height A lift is also possible as an option Transport set draw bar draw bar arm is attached to the crush for arm transport on public roads 5 0051 Page 12 of
12. e hydraulic system may reach high temperatures Contact with these components may cause injury Operating personnel must be aged 18 or above Only authorised persons may carry out work with or on the installation Only work for which proper training has been received must be carried out This applies both to maintenance activities and normal use The operating personnel must be familiar with all potential situations so that rapid and effective action can be taken in an emergency Where a member of operational staff observes defects or risks or is not in agreement with the safety measures this must be reported to the owner or the manager oafety footwear is mandatory Suitable work clothing is mandatory All employees must observe the safety instructions to avoid presenting a risk to themselves and others Comply strictly with the operating instructions at all times Page 17 of 33 User manual Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE u KLAUWVERZORGING Version 24 09 14 4 Installation EXPLANATION e Consult the technical data and the circuit diagram provided for the correct specifications 4 1 Location CAUTION The machine must be transported and installed upright Place the machine on a level and stable substrate Take account of the instructions in Section 3 when carrying out any activity Failure to follow these may lead to serious injury Figure 4 details of conversion from transp
13. erlands 2 31 0 544 372415 31 0 544 372445 Email info wopa com Website www wopa com declare entirely under our own responsibility that the product machine Hoof trimmingcrush type SA0051 SA0051B to which this declaration pertains is consistent with the stipulations in Directives 2006 42 EC Machine Directive 2004 108 EC EMC Directive the following standards were taken into account NEN EN ISO 12100 Safety of machinery Basic definitions general design principles NEN EN 349 Safety of machinery Minimum gaps to avoid crushing of parts of the human body NEN EN ISO 13849 1 Safety of machinery Parts of the control systems with a safety function Section 1 General design principles NEN EN 4413 Hydraulics General rules and safety requirements for systems and their components NEN EN 60204 1 Safety of machinery Electrical equipment of machines Section 1 General requirements The undersigned is authorised to compile the Technical Dossier The Netherlands Harreveld September 2014 J W A Wopereis Managing Director Page 7 of 33 User manual Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE m Version 24 09 14 KLAUWVERZORGING Overview of symbols The following symbols are used for all actions that jeopardise the safety of the user and or technician and require caution Attention Hazard High temperature Tip Offers quick insight or tips to carry out cert
14. es to be carried out Activity General Check on panic locks and Renew where damage 15 visible hooks Check ropes and chains Renew where damage is visible Every 100 animals Annually Every 2 years Check plugs cables controls Alert a competent fitter where and connections damage is visible Cleaning Clean themachine 6 Lubrication Grease nipples on rear gate Bearing grease sliding section Other grease nipples Bearnggreass E Hydraulic installation Check the oil level Checks must be carried out after 500 cows or where leakage occurs Replace and fiter __ E Axle and wheels Check nthewhees person eere disi person Sire pee eres brakes person Page 24 of 33 User manual Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE Version 24 09 14 KLAUWVERZORGING Drawbar Play in ball mounting Replace where minor play is evident or see markers on the side of the ball mounting Ball and coupling in crush Check and clean Check the latch There must always be slight tension on the latch Check the shaft bolts Every 10 000 km Page 25 of 33 Wo A User manual Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 6 2 Clean the machine EXPLANATION Ahigh pressure cleaner may be used for cleaning e Avoid bearings winches and motors when cle
15. he installation it must be disconnected from the power supply the power supply must be locked off and the system must be depressurised There is a risk of trapping when operating driven moving parts It is the operator s responsibility to ensure that the installation is only started up when no parts of his own or other people s bodies are in the vicinity of the trapping zone Only authorised persons appointed by the owner may carry out work on the electrical installation Ensure by means of internal procedures and supervision that all applicable power supplies have been switched off The installation must not be used during cleaning inspection repairs or maintenance and must be disconnected from the electrical supply by means of the plug and or the main switch Welding work must not be carried out on the installation unless the cable connection to the electrical components has first been disconnected The power supply to the control cabinet must not be used for the connection of machinery other than the hand tools provided for Page 16 of 33 Ww p A User manual y Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE n KLAUWVERZORGING Version 24 09 14 3 2 During normal use Check before commencing operations that no work is being carried out on the installation and that it is ready for use Unauthorised persons must not enter the operational area of the installation It is the operator s task to check this Components of th
16. he purchasing document The warranty is limited to production and material errors and therefore does not cover any breakdowns due to a part of the product exposed to any type of wear Normal wear as can be expected from using this product is therefore excluded 1 2 3 responsibility remains limited to replacing defective parts we recognise no claims to any other type of loss or costs The warranty is automatically void in case of overdue or poorly implemented maintenance Should you have any doubts regarding maintenance work or should the machine fail to operate correctly contact the supplier The warranty does not apply if the defect is the result of incorrect or negligent use or of maintenance carried out contrary to the instructions in this manual The warranty is void if any repairs or adaptations are made to the product by third parties Defects ensuing from damage or accidents caused by external factors are excluded from the warranty If we replace any parts in accordance with the obligations ensuing from this warranty the parts we replaced become our property Page 4 of 33 User manual Hoof trimmingcrush SA0051 SA0051B WOPA CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 Table of Contents INTRODUC HON M H SM 3 WARRANT oea a A E a EEA 4 TABLE OF CO NT 2 gk RR Hm 5 EC CONFORMITY DECLARATION COP
17. le of the sight glass Figure 8 2 e Rectangular tank 5 cm below the filler cap Figure 8 4 following types of oil are suitable for use in the hydraulic installation Page 28 of 33 Ww p A User manual d Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE n KLAUWVERZORGING Version 24 09 14 e Autran D2103 e Energol HLP HM68 Fina FinamaticHP Jooo AW Hydraulic 68 08 fe je Haydn 6B e Figure 9 hydraulic fluids to be used 6 6 Check play in the wheels EXPLANATION e Raise the wheels from the ground and feel if any play is present e f play can be detected this must be corrected by a competent person otherwise the bearings and seals must be replaced Page 29 of 33 User manual Hoof trimmingcrush SA0051 SA0051B WOPA CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 6 7 Check the shaft bolts EXPLANATION e After 10 000 km or once annually the shaft bolts must be tightened with a torque wrench in accordance with the figure below RD04030 a RD04022 NS 0 Spe den 115 Nm BV3041 TUN Figure 10 Details of shaft bolt torque settings 6 8 Parts EXPLANATION e Consult the website www wopa com for information on the available options and the parts available to order Page 30 of 33 WOPA User manual Hoof trimmingcrush SA0
18. nance of the machine The machine is not suitable for use in explosive hazardous environments All persons responsible for operation must at minimum read and comprehend the sections on operation and safety of these operating instructions All persons responsible for assembly installation maintenance and or repair must read and comprehend all these operating instructions The user is responsible for interpretation and use of this manual under all conditions Should you have any doubts or questions regarding the correct interpretation please contact the owner or the supervisor Keep this manual nearby the installation and within the users reach Keep a log of all major maintenance work adaptations to the installations and observations see Annex 8 1 Changes to the installation machine are not permitted without prior written approval from the supplier Contact the supplier for any special maintenance work not included in this manual Comply with the safety requirements as given in Section 3 at all times Proper functioning as well as the safety of the system can only be guaranteed if the recommended maintenance is carried out correctly and on time Page 3 of 33 WOPA CONSTRUCTIE User manual Hoof trimmingcrush SA0051 SA0051B KLAUWVERZORGING Version 24 09 14 Warranty The warranty is subject to the following limitations The warranty period for products supplied by Wopa is 12 months from the date on t
19. ng the emergency stop button it must be ensured that restarting the moving parts of the machine will not lead to a hazardous situation Reset the emergency Reset the emergency stop button by The machine is now stop button pulling it out or rotating it depending ready for use on the type installed so that it returns to its original position Page 21 of 33 User manual WOP A Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE KLAUWVERZORGING ersion 24 09 14 5 3 Production What to do 1 Check that the crush e Sections 5 1 15 ready for use 2 Place the front gate e Open front gate so that the head ready of the animal can pass through but not its withers When the front gate is closed hydraulically it will stop at the correct position and the handle can be released This means that the holding position is always the same In order to e Lead the cow into the crush until its head has passed through the front gate e Close the front gate Where a sensor is installed option the front gate will close automatically when the cow is in position m 4 Bring rear gate e Lower the rear gate into position in order to avoid the risk of damage to the front legs ensure that the rear gate is NOT pressed up tightly against the animal Raise the belly belt e Bring the belly belt up under the belly of the cow Process a rear hoof Place the belt around the rear leg and raise the leg
20. nt support feet ropes the middle of the drawbar Keep fingers clear of this tube to avoid danger of trapping Tip the crush Lift the rear of the crush so that it tips forwards forwards The drawbar now rests on its nose wheel and the ball joint connection in the box Where the lift option has been selected you should now remove the mudguards see point 10 tilt the wheels see point 13 and then allow the crush to sink hydraulically using the lift Disconnect the drawbar ball mounting Remove the drawbar Remove the drawbar from the crush and store it out of the way The shaft will be held upright by the elastic cord 1 attached to the ball mounting 10 Remove the e Loosen the locking elements and lift mudguards the mudguard out of the adapter Page 19 of 33 Ww OP A User manual y Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE n KLAUWVERZORGING Version 24 09 14 11 Remove the lighting e Remove the lighting board from the board crush Lower the rear Lower the 2 rear adjusting feet Figure adjusting feet 4 1 by pushing them down with the foot and lock them at the desired height with the chain 13 the axle e Lift the axle cylinder locking mechanism e Operate the valve until the wheels are folded up 14 Install the side gates e Withdraw the side gates Figure 4 2 from the crush and place them in the desired position 4 2 Connect the machine CAUTION Check that the voltage
21. ort set up to working set up 5 0051 Page 18 of 33 User manual WOP A Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE KLAUWVERZORGING ersion 24 09 14 What to do Action amp Tip the nose wheel e Ensure that the crush is resting on the downwards nose wheel Connect the crush e See 42 5 1 This is not necessary with the optional m 3 Lower the adjusting e Lower the 2 front adjusting feet feet Figure 4 3 by pushing them down desired height with the chain e the lift option is fitted then first remove the folding gates Figure 4 2 from the crush and allow the crush to 4 Remove the locking e Rotate the locking pin upwards Figure 4 4 and remove it lift 7 Free the drawbar and Rotate the locking knob Figure 4 6 the brake cables and unlock the clamp situated in the middle of the drawbar then slide the nose wheel of the crush off until the drawbar comes free from the crush The brake cables are now free of tension and can easily be unhooked at the wheel side Once the brake cables are loose they can be placed in the tube provided in rise under hydraulic pressure Tip the crush back e Tip the crush to the rear so that the drawbar is clear of the ground With the rear gate raised the crush will remain in that position Check that the folding gates are still secured with the with the foot and lock them at the Open the front gate e Operate the valve to open the front gate fro
22. rene 32 8 1 21616 M um 32 LIJST MET AFBEELDINGEN FIGURE 1 OVERVIEW 0051 5 0051 ccc cc ccccceccccccecccecacecccececcececeacecegeeneceectsuecesueaesueatsnsneassneass 11 FIGURE 2 OVERVIEW OF THE ELECTRICAL INSTALLATION ccecceccececccccaccaccucecteccenecnecuecueneunecueaueneeneeaneneens 13 FIGURE 3 OVERVIEW OF THE HYDRAULIC INSTALLATION 14 FIGURE 4 DETAILS OF CONVERSION FROM TRANSPORT SET UP TO WORKING SET UP 5 0051 18 FIGURE 5 DETAIL OF HOOKING UP FRONT LEG ccccecceccecceccccccccecccecceccecuecueceenecnceaueauestacauesueeaueaeauecueans 23 FIGURE 6 LUBRICATION OF REAR 26 FIGURE 7 DETAIL OF BRAKE ADJUSTMENT cceccececcaccacccceccaccecceceaceccecceneauecuecceceecseaceestecueausesneauenseaes 27 FIGURE 8 DETAILS OF FILLING OF HYDRAULIC UNIT cscceccecceccecccccecccccceccecccacedcecueauececucenuceauecueanecneess 28 e FIGURE 9 HYDRAULIC FLUIDS TO BE USED cccccceccecceccecceccecacccceccecuecacecceacecueccecueteecuecuuecueaueaneas 29 FIGURE 10 DETAILS OF SHAFT BOLT TORQUE SETTINGS use zu o ee kr era ixia seca es 30 Page 6 of 33 User manual Hoof trimmingcrush SA0051 SA0051B WOPA CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 EC conformity declaration copy We Wopa Constructiebedrijf BV Hector Hulshofstraat 10 7135 JV Harreveld The Neth
23. ription of the installation The placement of the control components on your installation may differ from the photo below ATTENTION Work on the electrical installation can only be carried out by a technical expert Always ensure that the accumulator is depressurised when the installation is in operation Figure 3 overview of the hydraulic installation The installation consists of the following components e The valves control the following functions e Front gate when closing it stops in the stationary position where the head can be moved through the gate Hear gate the rear gate is equipped with pressure monitoring so that the force on the Page 14 of 33 User manual WOP A Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE n KLAUWVERZORGING Version 24 09 14 Figure 3 Component Description Section location animal is limited e Belly strap e Step option e Lift option e n addition to the functions of the right valve block 5 0051 the left valve block also has valve to move the frame onto or off the axle 3 Power unit e See the type plate on the motor to connect the power supply Main valve main valve shuts off the accumulator from the rest of the hydraulic installation This valve must be closed if the installation is not in use The valve can be accessed via an opening in the protective cover e The power unit cannot be switched on if the valve is closed Oil depressurising
24. rule is that the oil and filter should be replaced every two years However it is possible to use a winter oil to avoid an extended warm up period for the oil in cold weather Where this is used the oil will consequently be replaced twice a year The winter oil is not suitable for use in warmer weather as this can lead to problems Page 27 of 33 Ww User manual Hoof trimmingcrush SA0051 SA0051B CONSTRU CT Version 24 09 14 Figure 8 details of filling of hydraulic unit e Emptying the accumulator gauging the oil level What to do No Result 1 the cylinders e Put the cylinders the installation in ee their retracted position by operating the valves 2 the controls e Ensure that the emergency stop buttons are pulled out e Disconnect the power supply 3 Allow the accumulator e Open the bleed valve Figure 3 6 The accumulator will to empty slowly gradually empty Check the oil level The oil level must now be between the minimum and maximum levels see instructions on changing the oil Changing the oil No Whattodo Result e See the instruction on mptying the tank accumulator gauging the oil level er allow the oil to run out until it is empty slowly gradually empty Open the air bleed plug Figure 8 1 Fill the tank via the filler cap Figure 8 3 e Maintain the following levels e Round tank the midd
25. specified on the machine plate matches the mains supply The machine must always be connected to an earthed socket to avoid the risk of fire or electric shocks the earth connection is coded green yellow The electrical installation including the sockets must be connected in accordance with local regulations The power cable must always be free and nothing must be placed on top of it Replace the power cable immediately if it is damaged CAUTION Preparing for transportation is the reverse procedure to making ready for use see 4 1 With crushes equipped with an axle and drawbar it is essential that all locking mechanisms are correctly installed Page 20 of 33 User manual WOP A Hoof trimmingcrush SA0051 SA0051B CONSTRUCTIE Version 24 09 14 KLAUWVERZORGING 5 Operation CAUTION e Take account of the instructions in Section 3 when carrying out any activity Failure to follow these instructions may lead to serious injury 5 1 Starting up What to do Action Resat No stop now for use Open the shut off valve Figure 3 5 at system the accumulator 5 2 Emergency stop CAUTION The emergency stop button must always be pressed in in the event of an emergency All motions will cease following operation of the emergency stop button In order to take the machine back into use after an emergency stop the emergency stop button must first be reset Before resetti
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