Cargo Floor CF500 SL1 & SL2 Instruction Manual 2010
Contents
1. CF3 TC GE Art nr 103027 i w An nr Gr ng 24DC onore mmo f 2 GS02 NOT CONNECTED Optional Optioneel Option CF RX Receiver CF TX CARGO FLOOR horizontal loading unloadingsystem CF RX Receiver LED correct power supply voltage ER LED receives a radio signal Wl LED relay is activated Art nr 6104012 sos 2008 Cargo Floor B V Coevorden Holland www cargofloor nl Version 01 30 09 2008 info cargofloor nl Cargo Floor B V SCH CARGO FLOOR NL 7740 AG Coevorden Phone 31 0 524 593900 CE Fax 3 1 0 524 593999 FUNCTION OF B CONTROL SWITCHES CF 3 SWITCH EMERGENCY CONTROL The CF 3 switch is the permanent switch which is mounted on the frame vehicle and has 2 switch positions with the following functions Middle position SNR sroB The rotary switch automatically returns to this position when the switch 1s cd ita released ON q ON E _ ON From this position the switch will go back to the stop position when released From this position the switch will go back to the stop position when released rur mmp CARGO FLOOR Art nr E NM vrare G re ni CF 3 In the interest of safety this switch is fitted with an automatic spring back for position I so that it always returns to 0 position This is necessary to prevent conflict situations arising when using the CF 4 remote control Mounted below the CF 3 switch 1s a connector to2. www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V SCH CARGO FLOOR NL 7740 AG Coevorden Phone 31 0 524 593900 IBEX ELM EE ES Fax 31 0 524 593999 Choke There is a choke mounted as standard in the PB channel of the control valve This allows the control valve to function correctly This choke is suitable for an oil flow level of 80 to 110 litres per minute The function of the control block can be affected by a deviation from this oil flow level The oil flow 7 diagram shows which level of oil flow is required by which opening Adjustment of this is possible by simply changing the diameter of the choke Known consequences of a wrong choke diameter are Oil flow too low load unload valve not switching floor does not get into loading state or will not leave loading state Oil flow too high noise in system high heat dissipation and capacity loss B Cam A H L min 3 Flow independent choke As an option a flow independent choke can be supplied Article number 73701006 The standard mounted choke can simply be changed with these You remove the cap out of channel PB Allen key 12 mm at the bottom of the control valve After this you screw the choke out of the channel with allen key 12 mm Screw the new flow independent choke in the channel and fasten these by hand about 50 Nm Screw the cap back into channel PB allen
3. 5mm ROOM Se SR RADIO CONTROL LOADING UNLOADING ON OFF plug CF8 SET w1 L p E Art nr 6104006 nr3 BR nr2 BK amp O O CARGO FLOOR IE I r n 2 1A www cargofloor nl m BL nri RD 009 E CONTROL VALVE E CONTROL NR Threaded rod Deutsch connector Grey G02 Function Unloading Loading Deutsch connector Black GS02 Function On Off www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V P O Box 271 A n H n NL 7740 AG Coevorden Phone 431 0 524 593900 Fax 31 0 524 593999 Page 9 HYDRAULIC CIRCUIT DIAGRAM E CONTROL CARGO FLOOR COEVORDERMOLLAND TEL 34 524818966 www cmrgafour ni l ey I 3 Wl E i i nn nn se D CF 100 SL 2 70 l min CF 500 SL 2 110 l min 17777 CF3 LP 2 110 l min H 250ba big 300 L 30u Min 150 L r t www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V j P O Box 271 AN H R NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 31 0 524 593999 Page 10 STICKERS B CONTROL These stickers which are supplied with the Cargo Floor systems should be applied to the vehicle in the neighbourhood of the described operation CARGO FLOOR www cargofloor nl
4. A control 16 Technical specifications CF500 SL 2 CF500 SL 2 Power Speed CF100 SL 2 amp CF3 LP 2 17 Pump specifications 19 Choke 20 Emergency control 21 Adjusting the threaded rod of the circulation valve 22 Maintenance instructions 23 Malfunctions 24 Guarantee conditions 26 Drawing of the Cargo Floor CF500 SL 2 27 Drawing of the Cargo Floor CF100 SL 2 28 Drawing of the Cargo Floor CF3 LP 2 15 160 system 29 Profiles types 30 Attachment of floor profiles seals and end caps 31 INSTRUCTIONS FOR USE SL 2 www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V P O Box 271 NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 31 0 524 593999 E CARGO FLOOR Page 2 WARNINGS The Cargo Floor system may only be operated if there is an user manual present in the local language of the original owner of the Cargo Floor system Moving parts must be shielded Verify the loading and unloading directions of the floor before using the system All persons must remain at a distance of at least 10 metres whilst the Cargo Floor is in operation After use the system must always be returned to the non energized 0 position The pump and electrical installation must always be switched off when working on the system in addition the hoses and or pipelines between the pump and the Cargo Floor should also be disconnected Check the oil level after whe
5. NL 7740 AG Coevorden Phone 31 0 524 593900 WEGE Fax 31 0 524 593999 PROFILES TYPES Standard Side 112 114 art nr 30606 00 art nr 30606 01 112 114 art nr 30608 10 art nr 30608 11 112 114 art nr 30610 00 art nr 30610 01 112 112 art nr 30608 30 art nr 30620 40 112 21 art nr 30608 40 www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V e P O Box 271 NL 7740 AG Coevorden CAR 60 I LOOR Phone 31 0 524 593900 m CE Fax 31 0 524 593999 ATTACHMENT OF FLOOR PROFILES SEALS AND END CAPS Plastic end cap Aluminium end cap www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008
6. a ord CFT In the interest of safety this switch is fitted with an automatic spring back for positions I and II so that it always returns to the central 0 position This is necessary to prevent conflict situations arising when using the CF 8 remote control Mounted below the CF 7 switch 1s a connector to which the CF 8 switch or the RX RECEIVER can be connected without the need for any adjustments Normally the CF 7 switch should only be used if the CF 8 switch 1s defective If after the initial assembly the switch does not work it 1s probably because the connections for the 4 brown and the blue have been swapped around The supply cable contains a blocking diode which prevents damages arising from the and from being connected in reverse A 2 Amp fuse has been mounted in the CF 7 switch Never mount a fuse over 3A this can cause damage to the electrical installation CF 8 SWITCH MAIN CONTROL The standard supplied remote control CF 8 with 10 m of cable is used for the day to day control of the system CARGO FLOOR The CF8 switch is fitted with the following control buttons www cargofloor nl Red button the stop button Press the button to activate it and deactivate it by turning it to the right the button will go back by itself Rotary switch This is a rotary switch with three positions Pos I loading is activated when you turn the rotary switch to the left The button will auto
7. die gew nschte Transportrichtung bestimmen und kontrollieren Vom aktivierten Cargo Floor System m ssen Personen mindestens 10 Meter Abstand halten Nach dem Einsatz das Cargo Floor System in die nicht aktivierten neutralen Null Stellungen 0 zur cksetzen Bei Wartungsarbeiten alles ausschalten und die Hydraulik abkuppeln ri Important tips before the Cargo Floor system can be put into operation Always consult the operation manual first Always determine and check the direction of transport People must always maintain a distance of at least 10 metres from a working Cargo Floor system After use always switch the Cargo Floor system back to the non activated neutral 0 position By maintenance work switch off everything and disconnect the Hydraulics www cargofloor nl info cargofloor nl A Indications importantes avant de pouvoir utiliser le syst me Cargo Floor Commencez toujours par consulter le manuel d utilisation Commencez toujours par d terminer et contr ler la direction de transport souhait e Tenez vous toujours au moins 10 m tres de distance d un syst me Cargo Floor en fonctionnement Apr s utilisation remettez toujours le syst me Cargo Floor en position neutre 0 non activ e Pour tous travaux de maintenance tout d connecter et d brancher l hydraulique d Prima di mettere in funzione il sistema Cargo Floor prendere nota delle seguenti indicazioni importa
8. key 12 mm and fasten these by hand about 50 Nm Let the floor run loading and unloading in order to check if everything is functioning well and no leakage occurs The flow independent choke has a flow range of 20 110 Itr min and is suitable for a maximal work pressure of 225 bar For both types of chokes applies connecting the pressure and return wrongly will result in a malfunctioning of the system B control An other possibility to be independent from a variable oil flow is using a B control With this the loading unloading direction is determined by a handle Transforming the E control to a B control or the other way around can simply be done with a so called transformation set set from E to B part number 7170039 www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V j P O Box 271 AN H R NL 7740 AG Coevorden Phone _ 31 0 524 593900 Fax 31 0 524 593999 EMERGENCY CONTROL In the event of a malfunction in the electrical system the electric valve can still be operated by activating the cartridge fitted for that purpose manual control see photo MAKE SURE THAT THE DOORS ARE OPEN When using this manual control you must always ensure that it switched back to the original NON ACTIVATED condition after use Activation of the emergency control on Remove the yellow security clip and turn in clockwise the red button on top of the GSO
9. maximum power so as to avoid overloading See page 17 Itis not permitted to exceed the maximum operational pressure see page 17 Avoid loading and unloading sharp objects such as glass without a protective roll up cover mechanism This causes unnecessary wear of the seal floorprofiles If you would like to transport such materials safely we advise you to use a protective roll up cover mechanism Never exceed the maximum number of strokes per minute when using the full stroke see page 17 A greater number of strokes causes enormous forces in the system and chassis and causes a lot of heat to be generated in the hydraulic system When loading and unloading packed goods it is important that a good equal weight distribution 1s realized on the floor If this is not the case there is the possibility that the goods won t move When using pallets if necessary place a wooden plank of about 300 x 18 x 2350 mm multiplex underneath www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V e P O Box 271 NL 7740 AG Coevorden CAR 60 I LOOR Phone 31 0 524 593900 en Fax 31 0 524 593999 IDENTIFICATION TAG MEANINGS OF THE FIELDS TYPE System type SYST NR Serial number PROD NR Production number MAX WP Maximum workload MAX CAP Maximum load PROD YR Production year Control box n i E www cargofloor nl 2008 Cargo F
10. system The switching positions 0 II applicable to all switches energize the following solenoid provided that they have been connected correctly Position I On only the solenoid of valve A GS02 is energized Position 0 Stop no solenoids may be energized LOADING UNLOADING FUNCTION The loading or unloading modes can be selected using the handle located under the trailer see the illustration The position of the handle 0 handle in the middle position floor is stationary 1 handle pushed in floor will unload 2 handle pulled out floor will load www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V Ve P O Box 271 AR H R NL 7740 AG Coevorden Phone _ 31 0 524 593900 Fax 31 0 524 593999 ELECTRICAL CIRCUIT DIAGRAM B CONTROL remote CF4 position EZ A pulse swifch d ON ON power supply 2x 0 75 mm A Geer mae ver is cemdpour epocha tm a z a LED ni he ci had nr 6124212 1 mal a afa arn plug DEUTSCH plug DEUTSCH ww PN EL va NOT CONNECTED valve A GS02 2x0 75 mm O 0 ON OFF plug CFA nr2 Y GN nr3 BR nr1 BL n X nr3 BR nr2 BK CARGO FLOOR PE ers www cargofloor nl mik 009 B CONTROLE VALVE B OPERATION Operating handle Loading Unloading Deutsch connector Black GS02 Function On Off www cargofloor nl 2008 Cargo Floor B V Co
11. which the CF 4 switch or the RX RECEIVER can be connected without the need for any adjustments Normally the CF 3 switch should only be used if the CF 4 switch 1s defective If after the initial assembly the switch does not work it 1s probably because the connections for the 4 brown and the blue have been swapped around The supply cable contains a blocking diode which prevents damages arising from the and from being connected in reverse A 2 Amp fuse has been mounted in the CF 3 switch Never mount a fuse over 3A this can cause damage to the electrical installation CF 4 SWITCH MAIN CONTROL CARGO FLOOR The standard supplied remote control CF 4 with 10 m of cable 1s used for the www cargofloor nl day to day control of the system The CF 4 switch has the following buttons Red button the stop button This is activated by pushing it in and deactivated by turning it Rotary switch This is a rotary switch with three positions Activating this switch the system will depending on the position of the operational lever start loading or unloading When this switch 1s deactivated the system stops Middle position STOP Im In this the switch will stay 1n the position position lock From this Boon the switch will go back to the stop position when released Art nr dci The CF 4 switch has a m connector which can be inserted into the connector of the CF 3 switch and screwed tight To disconn
12. 2 solenoid till the stop first remove the yellow security clip and put it back in place after the action Deactivation of the emergency controls Turn out counter clockwise the red button on top of the GS02 solenoid until the click and place back the yellow security clip 4 GS02 solenoid coil en A Not activated mea d EH SL A GS02 solenoid coil Manually activated xi Activation of the emergency control loading floor will only be able to load Screw the black cap off pay attention to the O ring Turn out counter clockwise the screw under the cap of the G02 till the stop Deactivation of the emergency control loading Turn in clockwise the screw under the cap of the G02 till the stop Screw the black cap back on pay attention to mounting the O ring G02 solenoid coil G02 solenoid coil Not activated Function Unloading Not activated Function Loading www cargofloor nl O 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V SCH CARGO FLOOR NL 7740 AG Coevorden Phone 31 0 524 593900 we ae Fax 3 1 0 524 593999 ADJUSTMENT OF THE THREADED ROD OF THE STEERING VALVE The Cargo Floor systems are already adjusted and tested when you take them over You therefore do not need to adjust them anymore but in certain circumstances moved combination valve it may be necessary to check the adjustment The pump and electrical
13. 524 593900 Fax 31 0 524 593999 Page 18 Floor Aluminium floor profiles plank length negotiable floor thickness 3 6 8 10 HDI 8 18 mm HD 8 20 mm Semi Leak Proof profile width 111 9 mm double seal profile 114 8 mm moving floor width standard 2 355 mm for an inner width of 2 500 mm Extrusion alloy high quality Aluminium alloy weldable very wear proof and tensile Guiding The aluminium floor profiles are borne by wear free plastic guides TWISTER or by plastic guide cams Guide bearing surface the total bearing surface of each guide TWISTER is 87 cm Total bearing surface of each guiding block of the plastic cam guide 1s 60 cm Total guide surface area is determined by the total number of guides which can be varied as required Under floor Steel as well as aluminium The plastic guiding can be provided with square tubes 25x25x2 or the plastic cam guides can be mounted directly on the under floor OPTIONS i module for connecting to Blackbox Variable stroke from 10 mm to 200 mm Can be connected to PLC Soleniods 12 V or 220 V 24 Vzstandard Steel floor parts steel clad floor parts Floor width and length in consultation can be any width required Aluminium end caps for floor profiles Completely smooth profiles are available for special products Floor thickness 6 8 and 10 mm Protective roll up cover Wireless remote control with on off and or loading unloading functions part number 6104006
14. Cargo Floor in combination with other loading unloading systems Stationary applications in all versions Extra plastic guides Electro hydraulic aggregates Diesel hydraulic aggregates Multiple bulkheads for partial loads Termically zinced subframe Lacquered preserved moving cross members www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V i P O Box 271 AN H p NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 31 0 524 593999 Page 19 PUMP SPECIFICATIONS The pump unit used to power the Cargo Floor system must comply with the following specifications NOTE Verify which unit is fitted CF500 SL 2 CF100 SL 2 CF500 SL 2 CF3 LP 2 Power Speed Pump capacity in Itr min 180 Max pressure bar 5 x e Oil tank contents of min 150 Itr provided with e return filter 30 micron 300 Itr min tank cover oil level glass draining tap filling cap Pipes complying with the following requirements pressure line min 20 x 2 mm return line min 25 x 2 5 mm quick detachable couplings suitable for 110 I min The pump volume determines the transport speed The pressure determines the force applied to the system Bel P T gobx T CF 100 SL 2 gt 70 l min ane CF 500 SL 2 gt 110 l min CF 3 LP 2 gt 110 l min 200bar 250bar CF100 CF500 1 5bar EE Pro kan m x 300 L 30u lt gt Min 150 L
15. Phone 31 0 524 593900 Cargo Floor B V P O Box 271 A p H n NL 7740 AG Coevorden Fax 31 0 524 593999 _ ie e E eEZE IG u STTIfIEIPBI M E CARGO FLOOR INSTRUCTIONS FOR USE We would like to introduce to you the right operation of our Cargo Floor system with the help of the following data and we also want to point out to you the steps that you can take to solve malfunctions Please read and follow our instructions carefully so that the Cargo Floor system will give you reliable and trouble free service for many years If the Cargo Floor system does not operate at all or properly after following the instructions please do not hesitate to contact your nearest agent who will with no doubt assist you in solving the problem Please pay particular attention to the contents of the WARNINGS and IMPORTANT INSTRUCTIONS sections on pages 2 amp 3 TABLE OF CONTENTS Warnings 2 Important instructions 3 Identification tag 4 Stickers E control 5 Function of E control switches 6 Electrical circuit diagram E control 8 Control valve E control 8 Hydraulic circuit diagram E control 9 Stickers B control 10 Function of B control switches 1 Electrical circuit diagram B control 13 Control valve B control 13 Hydraulic circuit diagram B control 14 Function of A control switches 15 Control valve A control 15 Hydraulic circuit diagram
16. THE FLOOR MOVING CONTROL VALVE A CONTROL bs Threaded rod Mae readed ro LN KA Operating handle Loading Unloading Pressure relief valve www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V SCH CARGO FLOOR NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 31 0 524 593999 HYDRAULIC CIRCUIT DIAGRAM A CONTROL CARGO FLOOR COEVORDEN HOLLAND TEL 434 a ae www cargufiaor ni L q dr T i CF 100 SL 2 70 l min CF 500 SL 2 110 Wal 1771 CF3LP 2 110 l min www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V P O Box 271 NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 31 0 524 593999 ARGO FLOOR CARGO FLOOR TECHNICAL SPECIFICATIONS System operation System control Operation control completely hydraulic with three double action cylinders completely hydraulic mechanical fully automatic loading stop unloading or manually loading unloading electrically on off option A B control CF500 CF100 CF500 SL 2 CF3 LP 2 SL 2 1 SL 2 1 Power Speed leak proof Bore mm geg 80 pe Piston rod diameter mm 35 Stroke mm d 150 ed P Cylinder volume ltr 2 82 1 36 2 82 3 26 Oil volume per cycle Itr 8 46 4 09 8 46 9 77 Over pressure valve threshold max 225 175 225 150 operatio
17. ect this the duct must be unscrewed after which the plug can be pulled out Normally this plug should always be connected to the connector www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V SCH CARGO FLOOR NL 7740 AG Coevorden Phone 31 0 524 593900 anm SE E Fax 31 0 524 593999 OPTIONAL A radio controlled remote control is available as an option This incorporates CF RX Receiver which has a plug connector which can be inserted into the connector of the CF 3 switch and screwed F tight CF RX Receiver To disconnect this the duct must be unscrewed after which MI LED Tecnica tic sona the plug can be pulled out Normally this plug should always EE LED relay is activated Art nr 6104012 015 www cargofloor nl be connected to the connector CARGO FLOOR horizontal loading unloadingsystem CF TX Remote Control Fitted with three control buttons with the following functions Button one on ON PULSE as pulse contact By pushing this button the system will be activated by releasing it the system will deactivate or you push to stop the stop button QEF CARGO FLOOR ED Button two aan ON HOLD as hold contact By pushing this button the a T system will be activated by pushing it again the system will deactivate or you push to stop the stop button Art nr 6104013 TE Button three With this button you stop the
18. evorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V SCH CARGO FLOOR NL 7740 AG Coevorden Phone 31 0 524 593900 wt ee Fax 3 1 0 524 593999 HYDRAULIC CIRCUIT DIAGRAM B CONTROL CARGO FLOOR COSVORDEN IHOLLAND TEL 37 524 H5 189 098 wear raura aor ni I Il i Il i I I I il I Mi M2 max 10 bar M1 max 225 bar lom mmm mm RR ba em ee em em em sl EN W beamen CF 100 SL 2 70 l min CF 500 SL 2 110 l min 1777773 CF3 LP 2 110 l min 250 bar Tue www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V Ve P O Box 271 AR FLOOR NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 3 1 0 524 593999 CONTROL OPTIONS A CONTROL Units fitted with A controls do not include a separate on off switch for the Cargo Floor system the floor will begin to move once the Pump PTO is switched on The direction in which the floor moves will depend on the position of the operation valve mounted under the trailer LOADING UNLOADING FUNCTION The loading or unloading modes can be selected using the handle located under the trailer see the illustration The position of the handle 0 handle in the middle position floor is stationary 1 handle pushed in floor will unload 2 handle pulled out floor will load WARNING SWITCHING ON THE PUMP PTO WILL START
19. floor nl Version 01 30 09 2008 Cargo Floor B V aE CF500 SL 2 NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 31 0 524 593999 EEEN rue ear LE Ne RE REST www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Phone 31 0 524 593900 Cargo Floor B V P O Box 271 e ARGO FLOOR H p NL 7740 AG Coevorden Fax 31 0 524 593999 Page 28 CF100 SL 2 O11 16 User po en EEEN SM OL oooo 00 oo oooo AE n D o ooo OO o o 9900 0 en mijne VE ebe www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V nd P O Box 271 AN H p NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 3 1 0 524 593999 CF3 LP 2 15 160 Bestuurders jae Krartfahrerze te Cite de Chauffeur Systeemnummer CO o o O o DU a o O o o o i O o a a L O o 5 E N l 162 987 Art nr 31114 73 Art nr 31108 74 8 s 2 b 39 n L Artnr 4102001 i Kunststof Plastic 5 Ch k Tante 3 E Artnr 31104 00 N r 7 LEE SELL d 7 mY L2 L i M a www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V SCH CARGO FLOOR
20. he transport of the product are the doors open bear in mind which action you want the system to carry out Loading or Unloading Immediately check and continue to check whether the system is transporting the product in the correct direction When loading pay special attention to ensure that the product is not pressed up against the bulkhead Turn on the pump Turn on the light and check that there is a supply of power Keep your distance from the vehicle and operate it by means of the remote control CF 8 or the CF RX In the event of malfunctions in the electrical system the standard manual operation mode can be used to activate the On Off functions See page 21 When using this manual control you must always ensure that it is switched back to the original NON ACTIVATED condition after use www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Phone _ 31 0 524 593900 Fax 31 0 524 593999 Cargo Floor B V P O Box 271 e CARGO FLOOR H nV NL 7740 AG Coevorden n age Page 8 ELECTRICAL CIRCUIT DIAGRAM E CONTROL remote CF8 CEGN SOT BE cl a cable3 x 0 75 mm position valve A B pulse switch position 2 valve A pulse switch MEZ NS 9 GE power supply 2x0 75 mm CF L ver aer afa ar al OPTION plug DEUTSCH plug DEUTSCH grey aii nid black dics valve B GD02 valve A GS02 cable 4x 0 75 mm 2x0 75mm 2x0
21. installation must always be switched off when working on the system in addition the hoses and or pipelines between the pump and the Cargo Floor should also be disconnected Check the oil level after when the work on the system is done Necessary tools 2x spanner 17 High viscosity oil Copper grease Steel brush Check that the wire rod is fastened securely to the steering valve stroke exactly 12 mm If not then screw the wire rod 1 as far as possible into the plunger and secure this with the contra nut 2 spanner size 17 Loosen nuts 3 and 4 spanner size 17 and move these about 3 cm in the direction of the steering valve Now switch the pump on The system will stop now at the point where the command lip no longer operates the switchover valve Switch off the pump Now push the wire rod 1 in until the spacer ring touches the switchover valve Tighten nuts 3 and 4 so that the spring is fully pushed in and secure them by tightening them against one another Repeat this procedure for the other side N B It is worthwhile spreading some copper grease on the wire rod 1 www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V SCH CARGO FLOOR NL 7740 AG Coevorden Phone 31 0 524 593900 T Fax 31 0 524 593999 MAINTENANCE INSTRUCTIONS When works require turning on the floor you should take care of that the floor can be shut down immediately at an
22. ions follows A guarantee period of 12 months starting directly after installation applies for all Cargo Floor system materials supplied by us In the case of malfunction and or manufacturing faults we are only responsible for the costless supply of replacement parts 1f The Cargo Floor system is installed by your trailer builder according to our installation procedures Our maintenance and control procedures have been followed Inthe case of a malfunction the system builder or Cargo Floor have been informed The following components are not covered by the guarantee Malfunction of equipment or caused by equipment which was not supplied by Cargo Floor Malfunction caused by the use of dirty oil or oil of the wrong type Malfunction caused by overheated oil T max lt 70 C Malfunction caused by overloading or injudicious use Malfunction caused by repair work which 1s carried out by third parties Filter elements and components which are subject to wear and tear Defects in electrical components due to incorrect connection and or incorrect voltage levels Resulting damages The guarantee is void if The system is used for purposes which have not been recommended by Cargo Floor The Cargo Floor system has not constructed correctly by your trailer builder insofar as this has a negative influence on the operation of the system www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargo
23. ler lighting See 6 and 7 also 4 floor does not move in either Blocked quick Check the quick detachable the loading or unloading detachable coupling couplings and unblock if necessary direction the hydraulic system is note also the return line at working pressure and power is supplied to the control cabinet 4a floor does not move in either Hydraulic oil released Check whether oil is released via the the loading or unloading via the pressure relief pressure relief valve fitted to either direction the hydraulic system is valve fitted to either the the tractor unit or the trailer This can at working pressure and power is tractor unit or the system be determined from the hissing sound supplied to the control cabinet made by the valve 4b pressure relief valve on the System does not achieve 1 Ifa tipping valve is fitted is it in tractor unit is activated working pressure the correct position Measure the pressure at the pump have the pressure adjusted if necessary 4c pressure relief valve on the Measure the pressure at Check the setting of the threaded semi trailer switches measurement point M1 rod pressure above 225 bar 2 Capacity of the system is insufficient to move the load 4d capacity of the system is 1 frost Thaw insufficient to move the load 2 overloaded 2 Remove part of the load 3 floor 1s dirty Clean the floor once the load has been removed 5 floor does not move in either Measure pressure at MI M
24. loor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V SCH CARGO FLOOR NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 31 0 524 593999 Page 5 STICKERS E CONTROL These stickers which are supplied with the Cargo Floor systems should be applied to the vehicle in the neighbourhood of the described operation CARGO FLOOR WWW v cargofloor nl nl IE EX MVDC Id me i Lee fe Optional Optioneel Option CFRX Receiver CF TX Arr nk amp T04012 Art pe Griend CARGO FLOOR horizontal laading unloadingsystem CF RX Receiver obo mm GER ee 2008 Cargo Floor B V Coevorden Holland www cargofloor nl Version 01 30 09 2008 info cargofloor nl Phone _ 31 0 524 593900 Fax 3 1 0 524 593999 Cargo Floor B V j P O Box 271 NL 7740 AG Coevorden AED Page 6 FUNCTION OF E CONTROL SWITCHES CF 7 SWITCH EMERGENCY CONTROL The CF 7 switch is the permanent switch which is mounted on the frame vehicle and has 3 switch positions with the following functions I 4 A dn a y Pos I loading 5s 0999 gq 5 rr is activated when you turn the rotary switch to the left I AIT Pos 0 stop the rotary switch automatically returns to this position when the switch is released Pos II unloading ue is activated when you turn the rotary switch to the right
25. matically go back to the middle position when the button 1s released Pos 0 stop Pos II unloading is activated when you turn the rotary switch to the right to the stop position This position is provided with a position lock N The CF 8 switch has a plug connector which can be inserted into the connector Z Vi gt LL of the CF 7 switch and screwed tight Art nr 6104009 GES To disconnect this the duct must be unscrewed after which the plug can be pulled out Normally this plug should always be connected to the connector www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Phone _ 31 0 524 593900 Fax 3 1 0 524 593999 Cargo Floor B V j P O Box 271 AN H R NL 7740 AG Coevorden AE Page 7 OPTIONAL A radio controlled remote control is available as an option This incorporates CF RX Receiver which has a plug connector which can be CAR 60 FLOOR j inserted into the connector of the CF 7 switch and screwed tight To disconnect this the duct must be unscrewed after which the P plug can be pulled out Normally this plug should always be CF RX R eceiver connected to the connector LED correct power supply voltage E LED receives a radio signal EE LED relay is activated Art nr 6104012 5018 www cargofloor nl horizontal loading unloadingsystem Red stop button On the receiver RX a red stop button is m
26. n the work on the system is done Guarantee shall only be given with the prior consent of Cargo Floor B V With guarantee requests always fill 1n and send a guarantee request form to Cargo Floor B V beforehand You can simply fill in a request for guarantee on our website www cargofloor nl gt EE In the event of an EMERGENCY operation of the Cargo Floor system can be halted as follows By pressing the stop button on the wired remote control unit By turning all switches to position 0 Turning off the pump 9 9 9 Turning off the main switch of the power supply Turning off the motor of the electro hydraulic aggregate By putting the handle of the control valve in the middle position only B and A control The WARNING STICKER is attached to the outside of the control cabinet See page 4 N Belangrijke aanwijzing voordat het Cargo Floor N L steem in gebruik mag worden genomen altijd eerst de bedieningshandleiding raadplegen altijd eerst de gewenste transport richting bepalen en controleren Personen moeten altijd tenminste 10 meter afstand houden van een werkend Cargo Floor systeem Na gebruik altijd het Cargo Floor systeem in de niet geactiveerde neutrale 0 posities terugzetten Bij onderhoudswerkzaamheden alles uitschakelen en de hydrauliek loskoppelen D A Wichtige Anweisung vor der Inbetriebnahme des Cargo Floor Systems Immer erst die Bedienungsanleitung lesen Zuerst immer
27. nal pressure bar Strokes per minute with advised pump 13 17 21 1 capacity Speed mtr min with advised pump 2 6 2 6 4 2 1 7 capacity Advised pump capacity Flow ltr min 110 70 180 110 Pressure bar 250 200 250 175 Max pump capacity Flow ltr min 130 80 200 170 Pressure bar 250 200 250 175 Speed at maximum pump capacity Jl 29 4 7 2 6 mtr min Control valves Throughput variation Drive Filter Pressure piping Return piping Oil ISO VG 32 b v Biological oil Oil temperature www cargofloor nl info cargofloor nl 24V DC Applies only to E and B control Completely variable speed by use of oil flow determined by the revs of the motor or by various pumps Pay attention to the diameter of the choke see page 20 use of the PTO pump on the truck an electro hydraulic aggregate or an hydraulic aggregate with an external combustion engine pressure filter type high pressure 10 micron part number7372005 20 x 2 feed through 16 mm 25 x 2 5 feed through 20 mm Shell Tellus T32 or ESSO Univis 32 or equivalent Only use biological oil after agreement by Cargo Floor A biological oil of the type synthetic ester HEES can be used as standard with the Cargo Floor system We advise you not to use other types of biological oil max 70 C 2008 Cargo Floor B V Coevorden Holland Version 01 30 09 2008 Cargo Floor B V i P O Box 271 AN H p NL 7740 AG Coevorden Phone 31 0
28. nti Consultare sempre prima il manuale operativo Stabilire sempre prima la direzione di trasporto desiderata e controllare Quando il sistema Cargo Floor in funzione le persone devono sempre mantenere una distanza di almeno 10 metri Dopo l uso riportare sempre il sistema Cargo Floor nella posizione neutra 0 In caso di manutenzione spegnere il sistema e scollegare l impianto idraulico Instrucciones importantes a seguir antes de poner en AA inenen el sistema Cargo Floor Siempre consulte primero el manual de instrucdones Siempre determine y controle primero el sentido de transporte deseado Cuide de que las personas siempre se mantengan a por lo menos 10 metros de distanda de un sistema Cargo Floor en movimiento Una vez conduida la operad n siempre retorne el sistema Cargo Floor a las posiciones neutrales no activadas 0 Por trabagos de mantenimiento apagar todo y desconectar los hidraulicos KAN www cargofloor nl 2008 Cargo Floor B V Coevorden Holland Version 01 30 09 2008 Phone 31 0 524 593900 Fax 3 1 0 524 593999 Cargo Floor B V i P O Box 271 NL 7740 AG Coevorden Page 3 IMPORTANT INSTRUCTIONS Avoid letting dirt and water get into the hydraulic system when disconnecting the connectors or when topping up cleaning the oil tank Adjust the work speed when for example heavy massive products are being loaded or unloaded with which the system needs the
29. ounted by pushing this button you can stop the system in case of emergency By pushing it again the system will be activated again Do take care with reference to the accessibility that when using a remote control the door of the switching box CF7 is opened so the red stop button can be operated CF TX Remote Control this has 3 buttons which work as follows Lj Button one loading By pushing this button the system will load by releasing it the system will stop or you push to stop the big stop button cw II ger carco Foor Button two unloading By pushing this button the system will unload by pushing it CF TX again the system will stop or you push to stop the red marked stop button i Button three stop With this button you stop the system Art nr 80104013 The switching positions I 0 II applicable to all switches energize the following solenoids provided that they have been connected correctly A Position II unloading only the solenoid of valve A GS02 is energized A voltage of 24 VDC 12 VDC is supplied to the solenoid Position I loading the solenoids of both valve A GS02 and valve B G02 are energized A voltage of 24 VDC 12 VDC is supplied to both solenoids A Position 0 stop the solenoids are not energized IMPORTANT Before starting to load or unload you must check the following there must be no people in the vicinity of the system there must not be anything to obstruct t
30. ove threaded rod backwards the loading or unloading Pressure 0 10 bar and forwards direction the hydraulic system is GS02 on off cartridge does not at working pressure switch Activate the emergency control www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V P O Box 271 NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 31 0 524 593999 Page 25 6 GS02 on off cartridge Check power supply does not switch Check voltage across solenoid Activate the emergency control 7 GS02 on off cartridge Solenoid inoperable 1 Clean contacts does not switch 1 Corroded contacts 2 Use emergency control see 2 Solenoid defective Emergency control section 3 Breach in the cable 3 If the loading function is not used then swap the solenoids for GS02 and G02 note the plugs must also be swapped 8 floor moves in loading direction Emergency control G02 Deactivate the emergency control when either loading or unloading 1s in the loading position is selected the extreme position 9 floor moves in the loading Plugs are connected the Reverse the plugs direction when loading is selected wrong way round on the but does not move when solenoids unloading is selected 10 floor does not move when See point 6 or point 7 See point 6 or point 7 loading is selected but does move 1 Check the flow see page 19 when unloading is selected 11 all
31. portant that the steering valve is correctly adjusted and that the switchover moment occurs according to the procedures See page 22 Cleaning the floor parts with a steam cleaner 1s also part of the regular preventative maintenance especially with the so called SLP profiles this is mandatory to clean the large gulley regularly www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V SCH CARGO FLOOR NL 7740 AG Coevorden Phone 31 0 524 593900 IBEX ELM EE Fax 31 0 524 593999 TROUBLESHOOTING In the event of the failure of the Cargo Floor system to operate in the correct manner when used in accordance with the operating instructions carry out the following checks malfunction cause remedy 1 floor does not move in either No hydraulic pressure Switch on PTO pump the loading or unloading direction 2 Check quick detachable couplings between tractor unit and trailer where relevant lock in position 2 floor does not move in either No power supply Switch on lights the loading or unloading 2 Switch on control cabinet direction the hydraulic system is Measure power supply to control at working pressure cabinet 3 no power supply to the control Break in cable contact Trace the cause of the electrical cabinet the lights are switched on points corroded system malfunction in the circuit between connected wrongly the control cabinet and the trai
32. three floor groups Capacity of the system is See point 4d simultaneously move backwards insufficient to move the 1 Thaw and forwards under high pressure load 2 Remove part of the load when unloading is selected 3 Clean the floor once the load has been removed 12 all three floor groups move Capacity of the system is See point 4d correctly when unloading is insufficient to move the 1 Thaw selected the individual groups load 2 Remove part of the load move slowly whereby group 2 and 3 Clean the floor once the load has 3 move together been removed 13 other malfunction Contact your body builder make sure you have the system number available when you do so www cargofloor nl 2008 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 30 09 2008 Cargo Floor B V SCH CARGO FLOOR NL 7740 AG Coevorden Phone 31 0 524 593900 a Fax 31 0 524 593999 GUARANTEE CONDITIONS Guarantee shall only be given with the prior consent of Cargo Floor B V With guarantee requests always fill in and send a guarantee request form to Cargo Floor B V beforehand You can fill in a request for guarantee simply on our website www cargofloor n C BREEZE EE The guarantee conditions as specified in the most recent Metaalunie conditions filed with the registrar of the District Court of Rotterdam are applicable in unabbreviated form On request available A short extract of these condit
33. to prevent heat developing it is required to have at least 100 liters of oil in the tank Out of practical experiences high flow frequently loading and unloading we advise you to have at least 150 liters of oil available Use a good quality hydraulic oil in accordance with the ISO VG 32 norm Check and if necessary clean the following components Floor profiles are they still fixed replace screws bolts 1f necessary Check the ducts and joints of all hydraulic components and adjust if necessary Oil tank by taking the lid off the tank you can remove any remains condensation dirt etc from the bottom Return pressure filter by removing the filter lid chamber you can check the filter element or after about one year replace it Check the seal between the two fixated floor profiles and the moving profiles If a margin exist in between then adjust the fixated floor profiles 1n order for the sealing to be optimal and leakage via the side walls 1s prevented This 1s all necessary to avoid internal wear of the pump cylinders etc for example New filter parts are available at your system builder For the right type we refer you to our exploded views which you can find on our website www cargofloor nl ERIT We want to emphasize that the minimal costs of replacing dirty parts or oil do not match the costs and discomfort that can proceed out of this Adjusting the threaded rod of the steering valve It is im
34. y time Places where clamping clasping of body parts 1s possible may not be approached when the system 1s moving For more detailed explanation of the execution of the works we would like to refer you to our website www cargofloor nl C ETC Check for the end user after receipt of the new trailer Check the join between the aluminium floor profiles and the Cargo Floor system You do this by placing your finger half on the bolt and half on the floor profile when the floor is operating If you feel movement in the bolt connection then the bolt should be removed cleaned fitted with Loctite and mounted again or be replaced Do not simply just tighten the bolts the Loctite connection will be broken If bolts are loose we would like to refer you to our website www cargofloor nl C BST E Check this a couple of days after receipt of the trailer after 10 loads unloads and after one month Specifications of the screws M12 x 30 countersunk screws with hexagon socket class 10 9 galvanized DIN 7991 dacromet The torque is 100 140 Nm Regular checks To ensure that your Cargo Floor system operates reliably and has a long life it 1s important that you regularly perform careful checks on the following aspects The quality of the oil this must be cleaned regularly check every Lo year Replace the filter element every year Change the oil every 2 years or more frequently if required The level of oil in the tank In order
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