User Manual
Contents
1. special order controller connector must be fabricated in accordance with the cable specifications 24P Female heater connector 24P Male T C connector 20 20 1 1 c 1 1 c 1 1 c 1 mes 1 1 c 1 1 c 5 o HEATER 1 k Ta 4 Tic 1 2 1 c 2 T c 2 1 c 2 1 e 2 1 e 2 T c 1 nemen EO nm z z 3 3 3 2 ey 2 w O OH namn i ee m 8 spt sip tsa feta tsi say T E F7 4 T C EO ial a el sles A Ales FO Qe O Qe i g re re Re he HEATER 5 TIC 5 8 8 8 8 8 8 ZO Oo ZO Oo CIRCULT re ee ae 6 HEATER 6 TIC 1 SENKER Ble 20 Q F 2 Q ce iii HEATER 7 Te TIC 7 Gi D f D RLA 8 HEATER 8 9 i 8 TIC 59 9 DIER als I RO Qe O f ii We G HEATER 9 G T C 9 DIe II SQ Os _ s9 Os B ea us 10 HEATER __2. 7 Operation Mode 8 Menu Setting 1 Operation Mode Operation Mode Select key is converted by holding for 2 seconds 1 User s Setting Menu PA Selection i 5 gt Diagram of User s Setting Menu OPERATION MODE SELECTION AUTO MODE AUTO MODE RUN initial value Press key for 2 sec Press key for 2 sec tad ALH Start setting 5 o 1 E E change setting value Function to enter temperature for Alarm Limit High STANDBY MODE STANDBY MODE a et EA E Move location of digit _ Alarm activates if PV temperature is higher than SV Set Temperature Press key for 2 sec Change setting value Function to enter temperature for Alarm Limit Low L MANUAL MODE MANUAL MODE Move location of digit Alarm activates if PV temperature is lower than SV Set Temperature Press key for 2 sec Change setting value Function to set standby time 1 AUTO mode Move location of digit Can set up to max 23 hrs 59 min Normal operation mode in which the temperature is controlled and maintained B is Si il Ba 1 1 automatically in accordance with the setting value stsV 01 EN J changesetting value Function toset standby temperature Display conversion key is pressed the display on SV is converted as Blig ae vee SE the following order Set Temperature gt Output gt Ampere gt
3. is shown on the label on the backside of controller cabinet If you find 1 PVFND Displays Measured Temperature the differences between actual main input power and power shown on YUDO feele Diei GAR RLS en ae Gaia Seen the label contact an authorized representative Unless it may cause cw 662 2 SVFND Displays the Set Temperature damage to controller units and or malfunction of controller Green 4 Digit Set Value of Hot Runner System 8 Check that the earth ground connection is in good condition ey g 5 n 3 C AF WED Temperature unit Setting value display Ensure that the system and the mold have the same ground reference sv U F 4 SOFT LED Displays SOFT START operation Unless noise may cause damage to fuse and or triac and it may cause Pa c n 5 OUT LED Displays Power Output State injury U 6 J KLED Termocouple type TC Setting value display 9 Switch the controller on ee 7 AUTO LED Displays Auto Mode is selected 10 Switch the controller unit on by pressing the button AUTO STRY MANU 3 STANDBY LED Displays Standby Mode is selected 11 Enter the target temperature SV setting value 9 MANUAL LED Deas Mene Neeb 12 Verify whether the actual temperature PV point value reach to the MODE 10 MODE Operation switch User Mode operatori key target temperature SV M 11 A Value Increase Key Caution If the fan of backside of controller stops it may cause the unit damaged SEUSAVE
4. This instruction manual may change without notice A Please contact YUDO for any questions or problems regarding the product or this instruction manual Itis illegal to copy this instruction manual without permission 1 Product Check Please check if the product matches the product description you ordered Please look for any damages or defects Please contact YUDO if any problems are discovered 2 Safety Precautions For safety please use the product as instructed by this manual Please comply with cautions mentioned below because they are very important for safety Safety cautions consist of danger warning and caution This instruction manual contains two types of safety notices Warning and Caution YUDO is not responsible for any injuries damages done by negligence or by not following the instruction manual Danger 1 Please do not touch input terminals by any part of body or a conductor of electricity It may cause electric shock D 2 Do not use if the power cable is damaged Warning 3 Be sure that the input power is rated and sequence of phases is correct in order to prevent from damage or fault Safety marks 02 4 Please do not supply power to the controller before complete the wirings in order to prevent from electric shock or damage 5 Please do not install or store on places with flammable substance or explosive gas because this is not explosion proof 6 Do not allow any screw metal material water oil etc t
5. ISAVE l2 Y au na Key Please confirm the fan is working l 12 SET Changing cipher key A x SET MODE Supplier s Menu 14 SEL SAVE Select mode AUTO STANDBY MANUAL amp save the changes 15 Handle 16 Power Switch 17 Lock Bolt Caution Keypad is made of Silicon rubber Don t touch the keypad by Drill Ballpoint pen and the sharp edged things 04 05 TEMPERATURE CONTROLLER User Manual 4 Controller Unit Specifications 1 Input Specifications 2 Output Specifications 3 System Specifications 4 Environment Specifications 06 m Thermocouple Type Control Range m Scan Rate m Scan Accuracy m Compensable Temperature Variation m Transmission Output m Output Mode m Output Resolution Limit m Period of renewal m Input Disconnection Detection m Output Output Mode Display Range m Control Control Method P BAND ITIME DTIME Hysteresis Range Self Tuning m Alarm Range Alarm Type m Running the controller RUN STANDBY MANUAL m Operating Temperature m Operating Humidity m Storage Temperature m Insulation Resistance m Withstand Voltage m Vibration Resistance m Impact Resistance m Warming up time TC K IEC 584 TC J IEC 584 40 400 C 200 mS 0 5 of F S 2 0 C 15 C 65 C 15A Max 16 5A 1 zone Unit Phase Control Zero Cross Control Phase Control Approximately 1000 Resolution Zero Cross Control 60Hz 50Hz 120 100 Resolution 200 mS Up Scale act
6. Set Temperature id Startsein 17 7 Lock setting 5 oFF D 7 Set on off Function to prohibit to change setting values of supplier s mode 2 STANDBY mode l tel This is preventing from the change caused by user s mistake 7 Down the output power to the given rate for the given time O B smeni in production pause for a while Hdg start setting E i ag BY E Chenge setting value Optional function to convolintegratediy several modules 7 2 dra 1 1 j igi it it Holding ETEY key for 2 seconds in Auto mode will convertitinto 4 J e E Move location of cig contolier un STANDBY mode Manual mode is automatically converted in case ai amp 3 p i N ee ASEH Start setting EB up A E E change setting value Function to set entry time of auto standby mode STANDBY setting time is 0 Default 1 hour ASEt as e Movelocation of digit Can set up to max 9999min initial value 0 Min 2 Temperature setting value SV is changed into rate on the basis of the set temperature during standby mode ASot Start setting amp t 9999 4 Change setting value Function to set release time of auto standby mode STANDBY mode finished after the given time is up and moves to laama Move location of digit _Can set up to max 9999min initial value 9999 Min AUTO mode Refer to page 9 J aa Start setting Bj 1 1 D v Change setting value 7 3 MANUAL mode ASSV i F 50 i Move location of
7. YUDO HEAD OFFICE amp FACTORY 1112 Seohae Ro Paltan Myeon Hwaseong City Gyeonggi Do 445 915 Korea Consilience Technology Tel 82 31 350 2530 Overseas Sales Team Fax 82313547446 E mail yudo yudohot com Web www yudo com Ver 2 0 MN CW 662 15 Mar gt We reserve the right to change specifications without notice TEMPERATURE Dee HOT RUNNER SYSTEMS User Manual English Never inser or Remove A Moche From a Manama Win The AC Power On Waring Cia On o a o0 lt lt Stand type cE cWAk us 150300172008 YUDO EINN GEOGR TEMPERATURE COMTROLLER Thank you for using YUDO product Please read this manual carefully before you use YUDO product You can contact YUDO Headquarters for technical advice F 250 250 SOET OUT dl Ix AUTO STBY MANU rove EER SEL SAVE TEMPERATURE CONTROLLER User Manual CONTENTS 1 Inspection and Operation 1 Product Check 2 Safety Precautions 3 Operating Procedure 2 Structureof Controller 44 ksss 2 ce eats gee eR eee 3 Name of Components 5sttssststsrsssrrssrr rnrn rnnr 4 Controller Unit Specifications isrerrssserss i itet errr ret teee tees 1 Input specifications 2 Output specifications 3 System specifications 4 Environment specifications 5 Outline of controller and temperature control method gt 1 Outline of Controller 2 Temperature Control Method 6 Protective
8. e mail gayasteel naver com PHILIPPINES YUDO ASIAN PHILIPPINES INC Tel 63 949 307 1950 e mail johnserdon yudowanco com sg Kunshan Dongguan g Hongkong Se Philippines Australia VIETNAM YUDO VINA CO LTD HANOI OFFICE Tel 84 43 78 77 179 e mail yuko joseph yudohot com HOCHIMINH OFFICE Tel 84 938 36 23 77 e mail peterchin yudowanco com sg AUSTRALIA STM AUSTRALIA PTY LTD Tel 61 3 9805 9510 e mail sales stm net au NEW ZEALAND STM SALES LTD Tel 64 9 8206454 e mail sales stm net au SYRIA SAWAS TRADING GROUP Tel 963 21 2254756 e mail swsco scs net org ISRAEL ARAN R amp D Tel 972 4623 9019 e mail alon lerman aran rd com IRAN YUDO IRAN Tel 98 21 22066506 7 e mail info yudo ir Japan foo Tokyo Headquarters Manufacturing amp Sales 24 Sales subsidiary 26 Sales office 61 Agency 18 New Zealand Mexico AMERICA amp EUROPE amp AFRICA U S A YUDO INC Head Office Tel 1734744 8120 e mail yudo yudousa com CENTRAL TERRITORY Tel 1614 600 6590 e mail ksalemi yudousa com MICHIGAN amp WINDSOR EASTERN CANADA Tel 1616 644 5615 e mail bthomas yudousa com WESTERN TERRITORY WESTERN CANADA Tel 1 657 212 1827 e mail jbloomfield yudousa com MID EASTERN TERRITORY Tel 1 937 478 9039 e mail rkilburn yudousa com PACKAGING CLOSURE amp PET DIVISION Tel 1614561 00
9. H If press key four 4 times PV displays of If press key setting value blinks every 0 1 sec If press D E key change ON OFF Press key to complete the setting 6 d setting when use UNIT ID integrated control function optional When want to control several modules unit of controller integrally the computer at central control room recognizes each module by the designated identification number If press key for more than 2 sec PV displays PA Then if unpress key PV displays At H If press BY key five 5 times PV displays d If press Sj key setting value blinks every 0 1 sec If press aij key change the number of digit Can change setting value by pressing D key Setting range is 0 99 Factory default value is 0 Press EE key to complete the setting 7 RSEt AUTO STANDBY Entry time setting Inter Lock Option Function to set the time to operate auto standby mode by checking certain time of status that keep no injection signal if press key for more than 2sec PV displays PF then if unpress key PV displays i_ H if press P key six 6 times PV displays ASEt if press key setting value blinks every 0 1sec If press Say key change the number of digit Can change setting value by pressing D E key Setting range is O 9999min Factory default value is Omin Press key to complete the setting This function requires an optional device for integrated con
10. Functions n nnnnn rnnr 7T Operation Mode 8342 2hieeatoesoprste seems arar senate gases 1 Operation Mode Selection 2 Display Change 8 Menu Setting nn 1 User s Setting Menu PA 2 Supplier s Setting Menu PA 2 3 Edit Menu PA 3 9 Reset FUNGON 2253452 See ipasa iate apene a rac eee sey kera 10 Integrated Control Function Optional 11 Connector and Cable nen 1 How to wire heater and T C in connectors 1 Standard Specifications 2 Options 12 Diagram for Unit and Structure 2222 eee eee 13 Electric Wiring Diagram 220 1 220V 3 Phases 3 Lines Type 2 380V 3 Phases 4 Lines Type 3 220V 1 Phases 2 Lines Type 14 Wiring Modification Method 7 2 7220 1 Wire modification method from 3 phases 3 lines 220VAC to 3 phases 4 lines 380VAC 2 Wire modification method from 3 phases 4 lines 380VAC to 3 phases 3 lines 220VAC 1S Default Values o sSsoeteeres sere ectepecene tenets ete shee ene a 1 Default value for user s menu 2 Default value of supplier s menu 3 Default value of edit menu 16 Troubleshooting eeesesssesisnntsrseiornderrkosereidobetissmusa 01 TEMPERATURE CONTROLLER User Manual 1 Inspection and Operation Please read through this instruction manual carefully to prevent any problems from misuse of Caution the product Please make this manual readily available to the final operator
11. Integrated Wire Power T C Optional Spec Separated Wire Power T C 9 Reset Function This is a function which initializes the setting values of user mode and supplier mode Turn on the power switch while pressing both key and key to display e SEt on SV and to initialize all setting values after displaying countdown on PV from 3 to 0 Initialization 1 How to wire heater and T C in connectors 24P Male standard connector 5 ZONE 24 ZONE f ON If power on while pressing fj keys all setting values change back to factory default Go o after PV counts down from 3 to 0 HeaTeR f HEATER 4P Round Jack re FO Os Bes jeo O 4 Power Switch ON A Hre L Jso o E o 0 Oe 321 30 Display Return to main screen after initializing by displaying from 3 to 0 at PV 1 T C J HEATER HEATER 20 Oo HEATER ce 5 leo on P H 2 C w Hue 8 RUN RO O RO Oo M HEATER amp 30 Os HEATER 4 10 Integrated Control Function Optional lko o pe K NOTE NO ZONE NUMBER 7 au dso osb ae 7 Central Control for every modules in the frame box can be executed effectively with only one switch handling i e STANDBY and LOCK ON for every module could be controlled simultaneously This function is available when optional device CGF570 is used 1 AL RE Alarm Rese
12. PV displays EmPA SV displays deviation calibration setting value If press Sj key setting value blinks every 0 1 sec Can change setting value by pressing A M key Setting range is 50 50 Factory default is 0 3 Press key to complete the setting 2 EE _e Thermocouple reversed This is function to change the polarity of thermocouple sensor If EL error occurs this function can be run without modifying wiring If press fy key for more than 3 sec PV displays PA 3 Ifunpress key PV displays EAPA If press BY key one 1 time PV displays kE rE If press key setting value blinks every 0 1 sec If press A key can change ON OFF Press key to complete the setting 3 AL Manipulate Value Limit Function to limit output capacity of heater If press key for more than 3 sec PV displays PA 3 Then if unpress key PV displays EnPA If press EY key two 2 times PV displays AHL TEMPERATURE CONTROLLER User Manual 11 Connector and Cable Connector means a component attached to the end part of cable in order If press key setting value blinks every 0 1 sec If press key to make it easy to connect disconnect the wire to the mold controller change the number of digit Can change setting value by pressing Various kinds of connectors are used depending on load capacities D key Setting range is O 100 Factory default is 100 Press key to complete the setting Standard Spec
13. e mail ningbo yudosuzhou com WEIHAI YUDO MACHINERY CO LTD Tel 86 631 597 2588 e mail weihaiyudo yudosuns com cn KUNSHAN YUDO SUNS CO LTD Tel 86 512 5791 0286 28 aX Finland Russia TAIWAN YUDO CO LTD TAIWAN BRANCH Tel 886 2 2205 6677 e mail yudotw yudotw com tw JAPAN YUDO JAPAN CO LTD Tel 81 35714 4801 e mail yuja yudojpn co jp NAGOYA OFFICE Tel 8152 745 0361 e mail yuja yudojpn co jp KYUSHU OFFICE Tel 81 92 473 4808 e mail yuja yudojpn co jp INDIA YUDO HOT RUNNER INDIA PVT LTD Tel 91 250 3200922 e mail sales mumbai yudo co in DELHI BRANCH OFFICE Tel 91 120 454 9076 e mail service delhi yudo co in PUNE BRANCH OFFICE Tel 91 7798884634 e mail sales pune yudo co in CHENNAI BRANCH OFFICE Tel 91 8939625089 e mail sales chennai yudo co in SINGAPORE YUDO ASIAN PTE LTD Tel 65 6264 1616 e mail sales yudowanco com sg ee Indonesia MALAYSIA YUDO SDN BHD Tel 60 3 8945 2127 e mail sales mawanco com my YUDO ASIAN MALAYSIA SDN BHD Tel 60 7 2881 226 e mail ckcheng mawanco com my THAILAND YUDO THAILAND CO LTD Tel 66 2 174 7236 40 e mail matthew yudowanco co th BANGLADESH YUDO BD PVT LTD Tel 88 02 9014 632 e mail palas yudohot com INDONESIA PT YUDO INDONESIA Tel 62 21 29083283 e mail ryu yudowanco com sg PT GAYA STEEL Tel 62 21 89832277
14. more precise and optimum values than automatically calculated PID values We don t recommend to change the values If press EMA Fay key for more than 3 sec PV displays PA 2 If unpress BB key PV displays m If press A key nine 9 times PV displays At _ 5 If press key setting value blinks every 0 1 sec If press Say key change the number of digit Can change setting value by pressing D Gkey Setting range is 0 9 9 Factory default is 0 5 Press key to complete the setting TEMPERATURE CONTROLLER User Manual Xx ERROR CODE TABLE Gain lt 1 0 Response time gets faster but hunting can be occurred Gain 1 0 Use the value generated by auto tuning Gain gt 1 0 Response time gets slower but hunting can be reduced 11 Ew Auto tuning type This is function to change auto tuning mode We don t recommend to change the values If press E key for more than 3 sec PV displays PA 2 If unpress Bay key PV displays m If press Qj key ten 10 times PV displays tw t If press Fay key setting value blinks every 0 1 sec If press A key change MODE Factory default is 93 H Press key to complete the setting 12 Er _ Error Messages From recent first to 20th error message are saved in memory If press E key for more than 3 sec PV displays PA 2 Ifunpress MMA fj key PV displays m If press Bi key eleven 11 times PV displays Er _ _ 2 20 error messa
15. number of digit Can change setting value by pressing D D key Setting range is O 50 C Factory default is 10 C 10 C Press key to complete the setting TEMPERATURE CONTROLLER User Manual 2 Supplier s Setting Menu PA 2 gt Diagram of Supplier s Setting Menu Set the type of thermocouple K Type J Type Change the unit of displayed temperature between Celsius and Fahrenheit Set the unit of temperature Displayed unit of temperature can be integer or decimal At initial operation protect heater by prohibiting excessive output The speed of increasing temperature can be slow because the initial output is limited Set the mode of output among SSR PWM AUTO PWM 60H2z and PWM 50H2z Set the proportional bandwidth to be used at PID control Changing value is not recommended Set the integral time to be used at PID control Changing value is not recommended Set the derivative time to be used at PID control Changing value is not recommended hysteresis Changing value is not recommended Change more precise and optimum values than automatically calculated values by auto tuning Changing value is not recommended Change the mode of auto tuning quik full Save Error Messages 99 messages and view the mes
16. the setting 8 _ d Proportional Intergral Derivative_ Derivative This function is to set the derivative time at PID control This is the reaction on rapid temperature change If derivative time is long the reaction also goes big If the reaction is big hunting temperature goes up and down repeatedly for a certain period can be occurred because output changes much We don t recommend to change the values If press j key for more than 3 sec PV displays PA 2 If unpress Q key PV displays m If press BY key seven 7 times PV displays F _ d If press Ea key setting value blinks every 0 1 sec If press fal key change the number of digit Can change setting value by pressing D Bkey Setting range is 0 600 0 Factory default is 25 0 Press key to complete the setting 9 HYSE This function is to set the temperature range of hysteresis at PID control We don t recommend to change the values If press fj key for more than 3 sec PV displays PA 2 If unpress MMA E key PV displays m If press H key eight 8 times PV displays HYSE If press key setting value blinks every 0 1 sec If press Sj key change the number of digit Can change setting value by pressing D D key Setting range is 0 9 9 Factory default is 0 5 Press key to complete the setting 10 At _ amp Auto tuning Gain This is auto tuning function This is to change the PID values manually in order to get
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18. LER User Manual 15 Default Value 1 Default value for user s menu PA 1 No Menu Default Value Remarks 1 SV 4arc SV Setting Temperature 2 AL H orc High Limit Alarm 3 AL i Dc Low Limit Alarm 4 Skk 96 1 hour STANDBY time 5 Sesu Sorc STANDBY temperature 6 Lol oF F Lock Setting 7 i d CHod Unit Id 8 ASEE 5 Auto standby entry time 9 ASok 9995 Auto standby release time 10 ASSH UG Auto standby temperature values 11 t JEe 10 C Injection enable temperature range 2 Default value of supplier s menu PA 2 No Menu Default Value Remarks 1 i n CA H Thermocouple Type 2 A CSP Celsius Fahrenheit 3 Une HH Temperature Display Unit 4 Soft on Soft Start 5 HSE i S5Sr Output Method 6 LP_P eno P 7 LPI i808 l 8 Led eso D 9 HYSE 35 Hysteresis 10 Re 6 iG Auto tuning gain 11 Bulk Sue Self tuning 12 Ere Error History 3 Default value of edit menu PA 3 No Menu Default Value Remarks 1 EnPA HH Temperature Correction 2 EC cr oFF TC Reverse MODE 3 Pa 65 Limit output capacity of heater 16 Troubleshooting No Error Message Causes Action 1 CoP 1 Sensor thermocouple is 1 Replace or re wire sensor thermocouple tio disconnected if its disconnected after testing by a tester 4 1 Change the polarity of sensor 2 ECr 1 Polarity t of sensor thermoco
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20. TROLLER User Manual 3 St _ E STANDBY time setting If press key for more than 2 sec PV displays PA 1 Then if unpress SHEN key PV displays Al H If press Akey two 2 times PV displays St _E If press Hay key setting value blinks every 0 1 sec If press Bikey change the number of digit Can change setting value by pressing D Gkey Setting range is 0 23 hours 59 mins Factory default is 1 00 hour Press key to complete the setting 4 SESH STANDBY temperature setting If press MA key for more than 2 sec PV displays PA Then if unpress fal key PV displays At H If press key three 3 times PV displays SESH If press Hay key setting value blinks every 0 1 sec If press Fai key change the number of digit Can change setting value by pressing D key Setting range is 0 400 Factory default value is 50 Press key to complete the setting EX If SV Temperature Setting 200 St E STANDBY time 1 hour 1 00 are StS STANDBY temperature 140 gt STANDBY mode running time is 1 hour and STANDBY mode setting temperature is 140 STAND BY TEMPERATURE 140 TIME STAND BY TIME j 1HOUR 5 Lat LOCK Key Software lock device This function is to protect to change the set parameters which are locked by parameter setting lock function by mistake If press key for more than 2 sec PV displays PA 4 Then if unpress key PV displays i_
21. _ 10 TIC a KO Q 80 YEL GR be HEATER 11 z le Os 4 TIC 11 12 HEATER a KO S gt 12 T C 5 2 S gt i X As for Zone No Please refer to the standard spec 2 380V 3 Phases 4 Lines Type Max 414V r t012 240 gt 12 Diagram for Unit and Structure pst ase oi o ae ze cT Triac d Ss ee N J 2222 los 180 33 Die ps 5 WIRE 3 X 380 220 MP N 998 424d jo4 160 J IDN TI les ic bp 2222 2022151 130 lo lle Ilo ie Ie Ie 1 T c 1 1 c 1 1 c 1 1 c 1 1 c 1 1 c 2 7 c 2 1 c 2 T C 2 1 c 2 T c 2 1 c EJ 3 3 3 3 3 RIC 4 4 4 4 4 4 6 5 5 5 5 5 SENSOR J 6 X 6 X 6 W 6 X 6 X 6 X IN PUT 7ko Thre 7ko Thee 7ko 7Re m we ER ER e ER eR e HEATER SRGKER i L it WY OUT PUT aien ep Ti we leech BLK 2 g l 51 lt Sje 12 alle tal YEL GR 22 23 TEMPERATURE CONTROLLER User Manual 3 220V 1 Phases 2 Lines Type 1 Wire modification method from 3 phases 3 lines 220VAC to 3 phases 4 lines 380VAC A R of n KRS R Of LI Red Red Supply White Supply Voltage 5 O L2 K White Controller Voltage S O O4 L2 White Controller f 3 phases T O L3 K Gy 3phases T OF L3 Black 3 3 lines NFB Black 4 lines NFB Red i N N White s Black 1 PE G y PE gt PEG yz PE 3 Z A 1 Power off the controller EA 7 2 Open the back cov
22. de 08 09 1 AL High Limit Alarm Function On the basis of the set temperature when the temperature becomes higher than setting value the AL H function is operated PV displays P if press MA key for more than 2 sec PV displays At H if unpress key and SV displays AL H value If press Sj key setting value blinks every 0 1 sec Can change number of digit by pressing key Can change setting value by pressing M fkey Setting range is 0 99 Factory default value is 0 Press EEM key to complete the setting 2 A Low Limit Alarm Function On the basis of the set temperature when the temperature is lower than the low limit setting value the AL L function is operated If press key for more than 2 sec PV displaysPA i Then if unpress IMA key PV displays At H If press BY key one 1 time displays Fit _ SV displays AL L value If press Bj key setting value blinks every 0 1 sec If press Bj key change the number of digit Can change setting value by pressing D Gkey Setting range is 0 99 Factory default value is 0 Press key to complete the setting EX If SV Temperature Setting 200 At H Alarm Limit High 50 are AL i Alarm Limit Low 50 gt If sensing temperature is 250 Alarm Limit High Fit H is activated If sensing temperature is 150 Alarm Limit Low A is activated C 250 200 150 TEMPERATURE CON
23. digit Function to set the temperature value of auto standby mode Is a function to operate by manual on emergency that user can set ne output volume with key E Start setting ES 5 NES E schangeseting tue Penn nas Push key 2 times each for 2 seconds in AUTO mode En o io tabi eMove location of aig a aeneon enable tempetature range ke and it will be converted into MANUAL mode DIt Available to change setting value with fN f key m PV displays PA by pressing key for more than 2 sec If taking off finger from key PV displays A H and user s 2 Display Change Display Change Change the display by pressing key in following turns menu is activated DISPLAY CHANGE 3 When pressing MODE key for less than 2 sec displays Output Amphere Set Temperature in turn Can select parameter function by pressing D f key Can change value by pressing key ev Display presentset temperature GV Present setting values blinks every 100ms Can change the number of Press key shortly less than 2 sec digit by pressing Bajkey and can change the values by pressing P key 000 0 Display present output 0 0 100 a Pressing EE key saves changed setting value and return to Press key shortly less than 2 sec user s setting menu L 00 0 Display present amphere A 0 15 0A m Complete the setting procedures by pressing key then return to RUN mo
24. er of controller GREET Al i 3 Separate all three 3 blue sleeved wires from L1 L2 and L3 A silje e ale 4 Plug all three 3 blue sleeved wires into N jee ee B alle YEL CR 2 Wire modification method from 3 phases 4 lines 380VAC to 3 phases 3 lines 220VAC Red ae RO L1 Red oar R gt OF L1 K Red P ite ii P i oan a Cee eee Controller oe s gt 12 K White Controller 14 Wiring Modification Method ITS 20v BS Blade aaa 4 lines TO O4 L3 Black 3 lines TO OF L3 K Black NFB Red NFB N N White N N YUDO Temperature Controller operates with supply voltage PEG mg PE G PE 220 240V AC But even in case of supply voltage 380 414V AC 3phase 4 line by re wiring as shown below 220 240V AC can be taken between one phase R S or T and Neutral N A 1 Power off the controller YUDO Temperature Controller be supplied with wiring for supply 2 Open the back cover of controller voltage 220 240V AC unless special instruction 3 Separate all three 3 blue sleeved wires from N Please check the current wiring 4 Plug blue sleeved RED wire into L1 WHITE wire into L2 Caution Before re wiring make sure AC main power OFF and BLACK wire into L3 Power Switch OFF on controller A Warning PE G must be ground connection do not permit to connect the Neutral Manufacturer cannot be held responsible for any troubles from Above 24 25 TEMPERATURE CONTROL
25. erature 1 Thermocouple wire is pressed i by mold Or its sheath is peeled 11 doesn t go up but heater eae tis z 1 Check and replace thermocouple A and its wire is in touch with mold of mold is overheated A or glass fibre sheath of wire i hel n 1 The types of sensors of mold and 12 temperature but heater of controller are different 1 Make sensor type of mold equal to the HRS is overheated or not fully heated EX CA K gt IC J IC J CA K of controller 26 27 oom Ys Czech Germany e Netherlands Portugal Spain Morocco South Africa ASIA amp OCEANIA CHINA GUANGDONG YUDO HOT RUNNER SYSTEM CO LTD Tel 86 769 8539 4466 e mail info yudo com cn YUDO HONG KONG ENTERPRISE CO LTD Tel 852 2344 5180 e mail info yudohotrunner com hk YUDO SUZHOU H R S CO LTD Tel 86 512 6504 8882 e mail suzhou yudosuzhou com YUDO SHANGHAI OFFICE Tel 86 21 5138 6422 e mail shanghai yudosuzhou com YUDO TIANJIN OFFICE Tel 86 22 5839 9351 e mail tianjin yudo com cn YUDO QINGDAO HOT RUNNER SYSTEMS CO LTD Tel 86 532 8765 1698 e mail qingdao yudogingdao com YUDO QINGDAO TRADING CO LTD WEIHAI OFFICE Tel 86 631 567 2582 e mail wh yudogingdao com YUDO QINGDAO TRADING CO LTD DAILIAN OFFICE Tel 86 131 3002 3765 e mail dl yudogingdao com YUDO NINGBO OFFICE Tel 86 574 8711 3033
26. ges can be shown from saved memory by pressing D Key 3 Edit Menu FA 3 gt Diagram of Edit Menu RUN Press key for 3 sec k PA seen TA D iy Change setting value User can change the displayed temperature arbitrarily to calibrate ie Ea Move location of digit the present temperature D t Qo a mn BE Start setting 3 ee Chan 3 ge the polarity of thermocouple Tet Al i oFF D a setmode When Tc rE error occurs set on D t Qo smn Sateo F A th io 7 Change setting value i 156 limit output capacity 1 100 ntl ieoa Ea Move location of digit A No Error Message Description Reset 1 AdcE CT sensor of controller unit failed Checking 2 rite of contol unit UC failed elle 3 tloP Thermocouple Open SET key 4 tCr Sensor reversed SET key 5 HESE Shorted Heater Checking 6 HtoP Open Heater Checking 7 tre St Triac Short Checking 8 Ge St Ground fault Checking 9 m t e ee reNEn SEThey 10 ti eeoa SET key 1 Fe e Supply Power Error Checking 12 f i2 Fuse 1 2 failed Checking B Fu 2 Fuse 2 failed Checking 14 Fu i Fuse 1 failed Checking 15 CeEr CT Error Checking 16 CALE Calibration Error Checking 1 EmPA Temperature Correction User can calibrate present display temperature by entering arbitrary value PV displays PA 3 by pressing Gay key for more than 3 sec If unpressing Say key
27. ion and exceeding 5 of input range Phase Control Zero Cross Control 40 400 C PV Preceding Derivative PID O 600 0 C at 0 output changes between On and Off 0 600 0 Sec 0 600 0 Sec 0 1 5 0 C Quick Auto Tuning Full Auto Tuning 99 9 C of Set Value SV Alarm high Alarm low Auto run Duration Target temperature Change input PV and output o c 50 C 20 90 RH Non condensing 25 C 70 C 500Vdc over 20MQ Input Power F G Input output F G 1 500Vac 50 60Hz 1 min Input power F G Input Output F G Input Output Input Power 10 55Hz bandwidth 0 75mm X Y Z 3 directions 3 swings 5 min swing 100 mis X Y Z 3 directions 3 times over 30 min 5 Outline of controller and temperature control method 1 Outline of Controller The controller is a device that has a function to maintain the desired temperature consistsently by sening the state of hot runner system with high intellectual computer system named CPU and input proper power 1 Temperature range 40 C 400 C 104 F 752 F 2 Calibration of temperature deviation It can calibrate the difference between actual and setting temperatures manually 3 Temperature control by Auto Tuning Auto PID Manual PID control On Off control Auto Tuning Is a function to extract the control constant through analyzing the capacity of heaters and the heat constant of the mold latent heat radiant heat It helps to make precise tempera
28. o go inside of controller 7 Please do not modify or add components to the product It may cause malfunction electric shock or fire 8 Please power off before installation or dismantling It may cause electric shock malfunction or fault 9 Check that earth ground connection is in good condition earth ground connection is to prevent from electric shock Please comply with this for safety 10 We reserve the right to change this instruction manual without notice 11 Please check if the product matches the product description you ordered 12 Please look for any damages or defects which can be caused during transportation 13 Install controller in upright position 14 Please do not install or store on places exposed to direct shock or mechanical vibrations 15 Please do not install or store in dirty oil chemical steam iron contamination leve 1 or 2 16 Do not clean the controller by agents such as alcohol benzene etc 17 Please do not install or store on places with high electromagnetic interference 18 Warm up the controller for more than 30 minutes if it s below 10 C 19 Do inspect the controller carefully when it gets wet because it may cause electric leakage or fire 20 Noise filter is recommended if power source generates noise 21 Do connect the wirings after confirming the polarity of terminals 22 Periodic maintenance is recommended to use this controller safely 23 The componen
29. sages 1 Function to select thermocouple If press EMAI aj key for more than 3 sec PV displays PA 2 If unpress MMAB Say key PV displays m and SV displays If press Hay key setting value blinks every 0 1 sec Can change the type of thermocouple by pressing D M key RUN Initial value Press Mm key for 2 sec D tE aE Start setting 77T i HST i E SSe D E Change mode the type of thermocouple 14 Press key to complete the setting Setting can be done only when LOCK function is OFF 2 _ _F Celsius Fahrenheit Display Function Two types of temperature unit Celsius and Fahrenheit C F can be displayed If press E key for more than 3 sec PV displays PA 2 If unpress j key PV displays m If press J key one 1 time PV displays _ _F If press key setting value blinks every 0 1 sec If press Y key change the unit of temperature Press key to complete the setting 3 Urs sk Temperature display digit setting function This function is to set the display digit of temperature in format of 1 0 and 0 1 If press aj key for more than 3 sec PV displays PA 2 If unpress fy key PV displays m If press Qj key two 2 times PV displays Lin ve If press key setting value blinks every 0 1 sec If press A Mkey change the display digit of temperature Press key to complete the setting 4 Soft SOFT START set
30. t Function 1 Standard Specifications Female connector is attached to the main frame and YUDO supplies it with 4 pins 16 pins and 24 pins Buzzor sounds when error occurs at more than one module Mute buzzer No Controller Connector Quantity easily by touching button one time 1 1 Zone Undefinded 1EA Touching button makes buzzer off but the cause of alarm is not removed 2 2 Zone Undefinded 1EA 2 STBY Integrated STANDBY function 2 SG Undennded TEA r 4 5 6 Zone 24PIN 1EA In order to stop the production for a while on the way of normal operation ou can select this function to reduce the power supply with only one handlin eL esata y P ppYy y 9 6 9 12 Zone 24PIN 2EA 3 LOCK LOCK ON function 7 13 16 Zone 24PIN 3EA This is a security function to prevent from any modifications of setting 8 17 20 Zone 24PIN 4EA You can convert all modules into LOCK ON OFFmode with only one handling 9 21 24 Zone 24PIN 4EA 20 21 TEMPERATURE CONTROLLER User Manual 13 Electric Wiring Diagram 2 Options 1 220V 3 Phases 3 Lines Type Max 240V As for option in wiring separated power lines from that of thermocouple can be selected depending on customer s preference But also the other connector out of YUDO standard could be equipped when those are supplied from customer In case that a cable is fabricated according to t012 240 fol 230 010 220
31. the speed to reach to the set temperature is fast because the control output is high but hunting temperature goes up and down repeatedly for a certain period can be occurred We don t recommend to change the values If press E key for more than 3 sec PV displays PA If unpress Ea key PV displays m If press BJ key five 5 times PV displays LP _ F If press key setting value blinks every 0 1 sec If press Say key change the number of digit Can change setting value by pressing D D key Setting range is 0 600 0 Factory default is 20 0 Press key to complete the setting 7 Pt Proportional Intergral Derivative_ Intergral This function is to set the integral time at PID control If the integral time is long the speed to reach to the set temperature is slow If the integral time is short the speed to reach to the set temperature is fast but hunting temperature goes up and down repeatedly for a certain period can be occurred We don t recommend to change the values If press E key for more than 3 sec PV displays PA 2 If unpress E key PV displays m If press A key six 6 times PV displays PF _ If press Hay key setting value blinks every 0 1 sec If press Fay key change the number of digit Can change setting value by pressing TEMPERATURE CONTROLLER User Manual D B key Setting range is 0 600 0 Factory default is 100 0 Press EEWEXEKey to complete
32. ting function This function is to protect heater from excessive output at initial power supply The speed of heating might be slow because the certain amount of output is limited at the initial operation If press MA E key for more than 3 sec PV displays PA If unpress ies fy key PV displays m If press key three 3 times PV displays 5of t If press Say key setting value blinks every 0 1 sec If press QJ J key change ON OFF Press key to complete the setting 5 HSE i Output mode selection function This function is to select output mode There are four 4 output modes SSR PWM AUTO PWM 60Hz PWM 50Hz If press fj key for more than 3 sec PV displays PA 2 If unpress fai key PV displays m If press BY key four 4 times PV displays HSE 15 If press E3j key setting value blinks every 0 1 sec Can change MODE setting by pressing A amp key Press key to complete the setting P At PWM AUTO MODE P bD PWM 60Hz MODE P _ SiS PWM 50Hz MODE 55r SSR MODE Zero Cross Control mao Ta A Ta yy 5 ZCC oe Output 100 ase ingle Control NN PAC f d 6 F _ P Proportional Intergral Derivative_ Proportional This function is to set the proportional bandwidth at PID control If the proportional bandwidth is wide the speed to reach to the set temperature is slow because the control output is low If the proportional bandwidth is narrow
33. trol system TEMPERATURE CONTROLLER User Manual 8 ASot AUTO STANDBY release time setting Inter Lock Option Function to set quit time of auto standby mode If press key for more than 2 sec PV displays PA Then if unpress key PV displays Fit H If press J key seven 7 times PV displays AS at If press Say key setting value blinks every 0 1 sec If press Bay key change the number of digit Can change setting value by pressing D key Setting range is 1 9999min Factory default is 9999min Press key to complete the setting 9 AS5H AUTO STANDBY Temperature values setting Inter Lock Option Function to set the temperature using upon entering auto standby mode If press key for more than 2 sec PV displays PA Then if unpress key PV displays Fi H If press A key eight 8 times PV displays ASSH If press 8 key setting value blinks every 0 1 sec If press Bay key change the number of digit Can change setting value by pressing D key Setting range is 0 400 C Factory default is 50 C 3 Press key to complete the setting 10 JEt injection enable temperature range setting Inter Lock Option Function to set available injection temperature range by set value If press key for more than 2 sec PV displays PA Then if unpress key PV displays Ait H If press EJ key nine 9 times PV displays JEt If press E key setting value blinks every 0 1 sec If press Say key change the
34. ts of this controller consist of consumable parts and warranty parts 24 The warranty period of this controller including components is one 1 year in case of general use Marks Description B Protective Earth ground A Danger Electric Shock Risk AN Notice a high temperature 03 TEMPERATURE CONTROLLER User Manual 2 Structure of Controller 3 Operating Procedure gt Installation Condition The bottom side is blocked for the safety 1 Check all of the cable connections of the mold if required Be sure that all of the cables are free from wear of damage Check the thermocouple type 2 Check wiring standards whether Yudo standard power and thermocouple combined type or DME standard etc 3 Check power thermocouple cable specifications connector size number of pins 4 Using an Ohmmeter check the resistance and isolation of power cables Check the open thermocouple cables 5 Connect power thermocouple cables to the mold only after the mold is loaded on the injection molding machine 6 Check the main input power disconnect to be sure it is in the OFF position prior to connection of the controller to the power source 7 Connect the controller to the power source if the power source and 3 Name of Components controller s main input power are same Controller s main input power Main Frame Connector Rear Cover Controller Unit
35. ture control regardless of environmental change Auto PID control Is a method in order to maintain temperature at the set temperature by controlling output power reflecting proportion integration and differentiation values Manual PID control Is a function to control by manual input of PID constant in case that temperature can not be controlled by auto tuning because the condition of heater is non controllable On Off control Is a function to relay tuning by inputting 0 at PID value in supplier s mode in case that the temperature can not be controlled by auto tuning Overshoot can occur in this case 2 Temperature Control Method 6 Protective Functions 1 Ground Fault Is a function to self inspect short circuit between heater and frame ground Inspection and stop input power 2 Thermocouple Is a function to inspect itself thermocouple disconnection short circuit or Disconnection reverse connection and stop input power Inspection 3 Overcurrent Is a function to stop input power to avoid damages by over current in case Inspection of heater short circuit 4 Soft Start Function When power on output starts from 1 and increases by 1 per second up to 50 The output stays at 50 until 110 C This function prevents heaters from humidity caused damage by preheating slowly 07 TEMPERATURE CONTROLLER User Manual
36. uple after checking connections thermocouple are changed of connectors of mold and controller PET 1 Replace heater if it s disconnected when you 3 Ht oP shearers disconnected check the resistance of heater by a tester 1 Electric leakage of heater or 1 Check electric leakage of heater or short PIE A circuit of heater wire by a tester 4 HESE short circuit of heater wire 2 Capacity of heater is over 15A 2 Replace the heater with a new heater i less than 15A 7 1 Check the pin of triac teSt 1 Triac damaged Fault 2 or 3 pins are short circuited 6 Furs 1 F 1 fuse is disconnected by 1 Replace F 1 fuse 250V 25A sudden over current 7 fy 2 1 F 2 fuse is disconnected by 1 Replace F 2 fuse 250V 25A sudden over current 8 Temperature keeps 1 Triac at radiation board of 1 Check the pin of triac going up controller is damaged Fault 2 or 3 pins are short circuited 1 FS1 or FS2 fuse blown out 1 Replace fuse Temperature keeps 2 Heater disconnected 2 Check the resistance of heater by a tester 9 going down 3 Heater wire disconnected z i 3 Check the connection of heater Dosen t go up 4 Sensor thermocouple 4 Check the thermocouple by a tester disconnected Severe temperature 1 Sensor contact is unstable oCheck the connection status ofeensor 10 deviation between set temp 2 Sensor types of controller and j p 2 Check the type of sensor and sensing temp thermocouple are different Controller temp
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