Series 90-70, Ethernet Controller, IC697CMM741, GFK
Contents
1. Memory Retention An on board battery provides backup power at least 6 months when power is removed from the CPU rack containing the Ethernet Controller Physical Dimensions Circuit Board 6 3 x 9 19 inches 160 x 233 mm Occupies a single slot in an IC697 PLC rack Mounting The module plugs into the IC697 CPU rack in the first available slot to the right of the CPU or BTM Bus Receiver Module if remote rack LED Indicators MODULE OK ONLINE STATUS OK Restart pushbutton and Battery connectors front edge of board behind the hinged door Connectors Serial and Transceiver Ports Serial Port 9 pin female D connector to Local GSM Transceiver Port 15 pin female D connector to Ethernet transceiver cable and network LAN to Network GSM and or IC641 Ethernet Programmer IEFE 802 2 Logical Link Control Class I IEEE 802 3 CSMA CD Medium Access Control 10Mbps Serial Port RS 232 DTE 9600 bps TransceiverPort Ethernet IEEE 802 3 CSMA CD Transceiver SQE must be Enabled F Refer to GFK 0867B or later for product standards and general specifications Forinstallations requiring compliance to more stringent requirements for example FCC or European Union Directives refer to Installation Requirments for Conformance to Standards Table 5 Ordering Instructions Ethernet Controller Ethernet Controller Module 1C697CMM741 TCP IP Ethernet Controller Software TCP IP Software and Documentation for the PLC Ethernet IC651ENS042 C2. 117R01 O GROUND lt __ wire TRANSCEIVER CABLE wannie 6 Figure 2 Ethernet Controller Board 3 GFK 0532K M arch 2010 User Maintenance Items The Ethernet Controller has the following user accessible elements Three LEDs located at the top front of the Ethernet Controller and are visible through a window in the front door e Default Station MAC Address Label affixed on the outside of the plastic housing This MAC station address is used for network communications unless overridden by the user Restart Button located immediately below the LEDs Battery and Battery Holder located to the right of LEDs between Restart button and serial port LocalSerial Port 9 pin female connector for RS 232 Inter face e AUI Port 15 pin female connector with slide lock for transceiver cable Located beneath the local serial port Module Indicators The Ethernet Controller board indicators consist of three Light Emitting Diodes LEDs e MODULE OK e ONLINE e STATUS OK See Figure 2 for LED location and Table 1 for a description of these indicators 4 GFK 0532K M arch 2010 Communications Modules Ethernet Controller Table 1 Ethernet Controller Indicators Indicator Status MODULE OK ON operating properly running BLINKING This LED is ON if the Ethernet Controller has passed diagnostics and its hardware is OFF It is OFF i
3. connect locally to the Factory LAN System Manager GSM terminal The communication software may be loaded through this port The Ethernet Controller module is a Data Terminal Equipment DTE device The pinouts of the port are shown in Table 2 Table 2 RS 232 Port Pin Assignment Pin Signal Description Number 2 TX Transmit data out 3 RX Receive data in 7 GND Signal Ground A cable is needed to connect the GSM to the Ethernet Controller Figure 3 illustrates one type of GSM cable connection AUI Port The 15 pin AUI port is located on the front bottom edge of the Ethernet controller board This port connects the transceiver cable to the Ethernet Controller The external 802 3 transceiver connects to the Ethernet network Connector pinouts are shown in Table 3 PLC power must be OFF when connecting or disconnecting the transceiver Note Transceiversmust be 802 3 compatible and must have the SQE option Enabled 5 GFK 0532K M arch 2010 Table 3 Transceiver Port Pin Assignment Pin Signal Description 1 GND Signal Ground 2 CP Collision Presence 3 TX Transmit 4 GND Signal Ground 5 RX Receive 6 GND Signal Ground 7 NC Not Connected 8 GND Signal Ground 9 CP Collision Presence 10 TX Transmit 11 GND Signal Ground 12 RX Receive 13 12 12 Volts 14 GND Signal Ground 15 NC Not Connected Shell PG Protective Gr
4. connected to baseband via repeaters Broadband cable plant design and installation must be in accordance with IEEE 802 7 and requires special expertise We recommends you contract professional specialists for these services Consult your GE sales representative or field service office for help in identifying local specialists Communications Modules Ethernet Controller Module Physical Description Figure 2 shows the maintenance controls and indicators of the Ethernet Controller a44719 lo LEDS 0 B A T RESTART O T PUSHBUTTON E MODEL 70 R CMM 741 Y X MODULE OK OPEN REPLACEMENT XX ONLINE BATTERY XX STATUS OK CONNECTOR ON OR BLINK OK PUSH TO RESTART LAN INTERFACE PUSH AND HOLD 29 oo ie CURRENTLY INSTALLED 7 GND BATTERY TO REQUEST CONNECTOR O LAN INTERFACE DOWNLOAD INOP 4 WHEN RUNNING 9 PIN og SERIAL 20 DIAGNOSTICS PORT o2 O BATTERY CONNECTIONS INSTALL NEW BATTERY BEFORE 15 PIN UNPLUGGING OLD BATTERY USE ETHERNET CONNECTOR C697ACG701 SERIAL PORT Cam za RS 232 33 DTE E J 27x OUT 3 RX IN 11 DEFAULT STATION ADDRESS LABEL RELEASE ard bJ 7 TRANSCEIVER CABLE MODULE IC697CCM741 LABEL 44A726758
5. GFK 0532K M arch 2010 e Direct PLC attachment to IEEE 802 3 CSMA CD LAN Standard 15 pin AUI port connection allows choice of 10Base5 10Base2 10BaseT 10BaseE or 10Broad36 medium with usersupplied 802 3 compatible transceiver For IC697 programmable controllers e Occupies a single slot in PLC rack e Software separately licensed is easily loaded or Communications Modules 1C697CMM741 Ethernet Controller e Software is retained through power outages for a minimum of six months e Alternative software packages provide TCP IPecommunications MMS OSIcommunications Full MS DOS or WIndows programming and configuration services Comprehensive station management and upgraded via RAM load diagnostic tools CABLE PLANT a44662 TRANSCEIVER TRANSCEIVER TRANSCEIVER Ss Sa TRANSCEIVER ETHERNET ETHERNET MS DOS LOCALGSM i CONTROLLER CONTROLLER NETWORK GSM PROGRANMING AE IC697 1C697 SYSTEM MANAGER SOFTWARE PLC PLC MANAGER TRANSCEIVER CABLE Figure 1 Ethernet Controller Connects the IC697 PLC to a 802 3 LAN The Ethernet Controller is a member of the family of 1C651 Factory LAN hardware and software products The Factory LAN family of products provides high performance solutions for interconnecting automation controllers and for integrating them into multi vendor networks The Ethernet Controller plugs into a singl
6. des network performance measurement fault diagnosis configuration management and downloading the appropriate configuration file and communication software to network nodes Many features to support these activities are built directly into the Ethernet Controller 8 GFK 0532K Nonetheless certain occasional maintenance activities require that the user provide an external computer suchas a properly equipped IBM compatible personal computer The Ethernet Controller software includes the Factory LAN System Manager GSM to run on this external computer The GSM is used to store on disk and to ALTERNATIVE ETHERNET PROTOCOL STACKS TCP IP Host Computer Software Host Communications Drivers Applications may require 3rd party software Host Applications 1C641 Programming Software 1C641 TCP IP Ethernet Prog Software IC641SWP713 Includes IC651ENS042 software below GFK 1029 TCP IP Ethernet Communications Modules Ethernet Controller download the communications software to the LAN Interface directly from the COM1 port on the GSM computer to the Ethernet Controller 9 pin serial port The System Manager GSM also supports node configuration and downloading across the LAN froma centralized location A network GSM computer must include an appropriate Ethernet Interface a45381c MMS OSI Host Computer Software CIMPLICITY MMS 3rd party MMS IC641 Programming Software IC641 OSI Ethernet Prog S
7. e maximum length of a cable segment single span of cable is 500 meters The distance between any two stations must be a multiple of 2 5 meters A maximum of 100 stations is allowed on a thickwire Ethernet segment 10Base2 Coax 10Base2 uses a 0 2 inch diameter 50 ohm coaxial cable The maximum length of a thinwire cable segment is 185 meters A maximum of 30 stations is allowed on a thinwire Ethernet segment 10BaseT 10BaseT uses a twisted pair cable of up to 100 meters in length between each node and a hub or repeater Typical hubs or repeaters support 6 to 12 nodes connected in a star wiring topology 10BaseF 10BaseF has two variations that both use the same type of fiber optic cable 10BaseFP can support up to 33 nodes at distances of up to 500 meters from a passive star 10BaseFL supports up to 2000 meters between a node and a repeater a multi port repeater would thus constitute a star Additionally 10BaseFB providesa means of interconnecting only repeaters by up to 2000 meters of the same fiber optic cable Note Various Ethernet baseband media can be interconnected by appropriate repeaters Capabilities and limitations are defined in TIEFE 802 3 Chapter 13 System Consider ations for Multi Segment Networks 10Broad36 10Broad36 uses 75 ohm coaxial cable and CATV like media components taps amplifiers headend translators etc to support hundreds of nodes at distances of up to 2800 meters Broadband cannot be
8. e slot in an 1C697 PLC rack and provides an 802 3 standard 15 pin D connector for attachment of a user supplied AUI Attachment Unit Interface or transceiver cable The AUI cable connects to a user supplied transceiver that is directly connected to the 10Mbps Ethernet network cable The transceiver must be 802 3 compatible and must have the SQE option enabled Transceivers are commercially available to operate ona variety of 10Mbps media including thickwire coaxial cable 10Base5 ThinWire coaxial cable 10Base2 twisted pair 10BaseT fiber optic 10BaseF and broadband cable 10Broad36 The Ethernet Controller is designed so the communications protocols which operate above the Ethernet data link layer are implemented in software This permits the user to choose between two alternative communication protocols by downloading the Ethernet Controller with the applicable Communications Software TCP IP Ethernet Communications Software Com municate with host computers and or MS DOS or WIndows Programmer using proprietary SRTP over a 4 layer TCP IP Internet protocol stack requires either a Local or Network Factory LAN System Man ager GSM for configuration and downloading of Ethernet Controller software e MMS Ethernet Communications Software Com municate with host computers and or MS DOS or Windows Programmer using MMS Manufacturing Message Specification ISO 9506 on a 7 layer OSI protocol stack requires GSM for c
9. e to the right away from the board surface Open the front cover of the Ethernet Controller module The battery is mounted in the holder but is not connected to the board See Figure 2 Connect the battery to either of the battery connectors on the card Press down firmly to lock the battery connector in place 4 Slide the Ethernet Controller into the slot for which it was configured in the system normally the first available slot to the right of the CPU or Bus Transmit ter Module BTM See Figure 4 for the IC697 PLC rack layout Press firmly to lock the board in place but do not force the board Note The Ethernet Controller will not operate properly if there are empty slots to its left 45349 hele TT E B S T T H M i E R N E E CO FT S ST T T T Cee 5 Qe erg 802 3 TRANSCEIVER Figure 4 1C697 PLC Rack Layout 5 Connect the free end of the ground wire 18 inch long green wire attached to the Ethernet module to the ground lug at the side of the IC697 PLC rack See Figure 4 Caution The ground wire must be securely fastened to the chassis of the IC697 PLC rack and the rack must be properly grounded Failure to do so may cause improper operation of the LAN Communications Modules Ethernet Controller 6 Connect the transceiver cable to the 15 pin AUI Port of the Ethernet Controller The other end of the transceiver cable should be connected to an external transceiver which is a
10. ee the IC697 Programmable Controller Installation and Operation Manual for information on the PLC Fault Table For detailed troubleshooting information refer to the applicable User s Manual Configuring and Loading the Ethernet Controller As described earlier the Ethernet Controller can be loaded with one of the alternative communications pro tocols See Figure 5 1 TCP IP Ethernet Communication Software If the Ethernet Controller must support TCP IP commu nications to MS DOS or WindowsI CP IP Ethernet Programming software to other IC69 PLCs CIM PLICITY products or Host Communications Driv ers applications you must create a configuration file on the Factory LAN System Manager GSM and download that file together with the TCP IP com munications software The GSM software runs on a separate computer 2 MMS Ethernet Communications Software If the Ethernet Controller must support MMS commu nications you must create a configuration file on the Factory LAN System Manager GSM and download it together with the MMScommunications software The GSM is a separate computer running GSM soft ware See the applicable user s manual for instructions on configuring and loading the Ethernet Controller These operations are necessary before the LAN Interface can be used by your application Station Management Software Operating a local area network entails certain LAN management activities For the Factory LAN this inclu
11. ess than 5 seconds forces a restart of the Ethernet Controller The power up diagnostics run and the software on the module is restarted Restart and Reload Pressing and holding the Restart button for 5 seconds or more requests a restart and reload of the Ethernet Controller When the Restart button is pressed all LEDs go out After 5 seconds have elapsed the STATUS OK LED will come ON to indicate that the Ethernet Controller will request a reload Upon release of the button the power up diagnostics run and the Ethernet Controller requests a reload See Configuring and Loading the Ethernet Controller for more information Note Any data being transferred by the Ethernet Controller at the time of the Restart or Restart and Reload will be lost The Restart Button is not operable during the Ethernet Controller diagnostic phase The Ethernet Controller is in diagnostic phase when the BOARD OK LED is BLINKING and the ONLINE and STATUS OK LEDs are OFF Battery The battery and battery holder are located to the right of the LEDs The battery connectors are located on the board between the Restart button and the 9 pin serial port connector When connected the battery preserves the contents of RAM when there is no power to the board The battery will maintain the RAM contents for a minimum of six months Communications Modules Ethernet Controller Local Serial Port The 9 pin serial port RS 232 interface is used to
12. f the module fails a diagnostic test or if a fatal failure is detected while the board is This LED is blinking if the module is running diagnostics or is in Soft Switch entry state Description ONLINE ON network OFF This LED is OFF when the cable loading BLINKING network This LED is ON when the Ethernet Controller is connected to and ready to communicate on the the station is not communicating in the network due to disconnection or a disruption of the local station has malfunctioned the Ethernet Controller has been commanded not to enter the network or is in a state where network operation is inappropriate such as Soft Switch Entry state or local It is BLINKING when the module is transferring data on the network or loading over the STATUS OK ON BLINKING Interfacesoftware This LED is ON if the module is running without exception conditions OFF This LED is OFF if the module is running and detects an event that calls for supervisory attention In this case you should connect the GSM and follow the instructions in Chapter 8 of the User s Manual to obtain further information This LED is BLINKING if the module is loading or looking for a load source for the LAN Restart Button The Restart button serves two functions Restart and Restart and Reload The Restart button is inaccessible when the door to the Ethernet Controller is closed Restart Pressing the Restart button for l
13. oftware IC641SWP711 GFK 0780 MMS Ethernet IC651ENS040 GFK 0868 Loaded from the GSM Load ONLY ONE Ethernet Controller Software IC651ENS042 1C697 PLC GFK 1004 Ethernet Loaded from the GSM Controller Software 1C697 PLC Ethernet Controller Hardware a E Ethernet Controller IC697CMM741 Figure 5 Alternative Ethernet Protocol Stacks for the IC697CMM741 Ethernet Controller Related Publications Factory LAN The following documents are related user documentation for the Factory LAN family of communication products TCP IP Ethernet Communications User s Manual MMS Ethernet Communications User s Manual PLC Programmer TCP IP Ethernet User s Manual PLC Programmer Ethernet User s Manual PLC Programming Software User s Manual Programmable Controller Reference Manual Programmable Controller Installation Manual Host Communications Toolkit C C and Visual Basic User s Manual Host Communications Drivers for Microsoft Windows User s Manual TCP IP Windows 95 Windows NT User s Manual Sup plement Communications Modules 9 Ethernet Controller GFK 0532K M arch 2010 Table 4 Module Specifications Power Consumption Typical Power consumption for the Ethernet Controller includes external RS 232 loads and the external transceiver The module is powered by the rack The power supply must provide 12 Vdc InterfaceSpecifications 5 Vdc 12 Vdc 1 00A 05A
14. onfiguration and downloading of Ethernet Controller software Figure 1 shows the general relationship between the Ethernet Controller the local and network GSMs and the MS DOS or Windows Programming Software on Ethernet station Athird option SRTP communications software IC641SWP711 supports only communications with MS DOS or WIndows Programmersusing SRTP over a 4 layer OSI protocol stack this Ethernet Controller software does not require configuration and can be downloaded directly from the MS DOS or Windows Programer ThinWire is a trademark of Digital Equipment Corporation IBM is a registered trademark of International Business Machines Corporation MS DOS Windows Windows 95 and Windows NT are registered trademarks of Microsoft Corporation 2 GFK 0532K M arch 2010 Features of the Ethernet Controller The Ethernet Controller is a single slot module that is inserted directly into the IC697 CPU rack Connection to the Ethernet LAN is made via a transceiver cable to an external transceiver The transceiver and cable are provided by the user The transceiver is attached directly to the IEEE 802 3 network cable The Ethernet Interface operates at 10 Mbps on the Ethernet LAN The Ethernet Controller uses three LEDs for indicating the status of the interface A battery is provided to maintain the contents of Random Access Memory RAM over power outages The Ethernet Controller provides basic functions in firm
15. ontroller Includes GSM TCP I thernet Programming Software and Documentation for the IC641 TCP IFEthernet IC641SWP713 Software and LAN Interface Programmer and Software and Documentation for the IC697 PLC Software MS DOS version IncludesIC651ENS042 Windowsversion TCP IPWindows5 WindowsNT MS DOS Box version of above IC641SWC716 MMS OSI Ethernet Controller Software MMS Software and Documentation for the PLC Ethernet IC651ENS040 Controller Includes GSM OSI Ethernet Programming Software and Documentation for the IC641 OSI Ethernet Program IC641SWP711 Software mer which includes SRTP Ethemet software and documentation Replacement Parts Note For Conformal Coat option or Low Temperature Testing option please consult the factory for price and availability PLC Power Supply 120 240 VAC or 125 VDC Input 100 watt Power Supply IC697PWR711 24 VDC Input 90 watt Power Supply IC697PWR724 48 VDC Input 90 watt Power Supply IC697PWR748 One of these Power Supplies is a prerequisite since 5 Vdc and 12 Vdc are required by the Ethernet Controller Module Battery Lithium Battery 3V to protect LAN Controller memory from power loss 1C697ACC701
16. ound Station Address Label The Default Station MAC Address label lists the station address to be used by this module unless a locally assigned address is set by the user via Soft Switches It is found on the right hand outside of the plastic housing RS 232 CABLE Communications Modules Ethernet Controller PIN a45182 2 TXD E gt ETHERNET 3 RXD E gt INTERFACE gt MODULE E gt SERIAL 7 GND gt PORT 9 PIN 9 PIN MALE FEMALE THE PINS AND CONNECTOR MAY BE DIFFERENT FOR SOME COMPUTERS OR TERMINALS BUT THE SIGNAL NAMES WILL BE THE SAME CONSULT THE MANUAL FOR YOUR COMPUTER OR ASCII Figure 3 Cable to Connect the GSM to the Ethernet Interface 6 GFK 0532K M arch 2010 9 PIN SERIAL PORT ON PERSONAL COMPUTER 9 PIN 9 PIN MALE FEMALE TERMINAL FOR THE CORRECT SIZE AND PIN NUMBERS Installation This section describes the physical installation of the Ethernet Controller into the IC697 PLC rack 1 Read and record the 12 digit Default Station Ad dress from the printed label on the Ethernet Control ler A Station Configuration Data Form is provided in the User s Manual for your convenience in recording the Station Configuration Information 2 Be sure the IC697 PLC rack power is OFF 3 Connect the Ethernet Controller battery Hold the module so the front cover is facing you with the hinge to the right The tab on the battery cable should fac
17. ttached to the IEEE 802 3 network PLC power must be OFF when connecting or disconnecting the transceiver Note Transceiversmust be 802 3 compatible and musthave the SQE option Enabled 7 Set the CPU Run Stop switch to STOP 8 Power up the PLC rack Correct Results of Installation During Power Up The MODULE OK LED on the front of the Ethernet Controller will BLINK during power up diagnostics and continue to BLINK while waiting for configuration data from the CPU After Power Up Once the Ethernet Controller has completed power up diagnostics about 15 seconds The MODULE OK LED will stop blinking and should remain ON The ONLINE LED may be ON OFF or BLINKING The STATUS OK LED will normally be BLINKING un less software was previously loaded indicating that the Ethernet Interface needs to be loaded If you get these indications physical installation and power up are complete You may continue with Procedure 3 or the next appropriate procedure in Chapter 2 of the appropriate controller User s Manual Corrective Actions MODULE OK OFF indicates a hardware fault either in the Ethernet Controller or in the PLC that prevents the Ethernet Controller from operating Cycle power on the PLC to determine whether the fault is intermittent or a hard failure 7 GFK 0532K M arch 2010 e If MODULE OK remains OF examine the PLC Fault Table for diagnostic information and take appropriate action S
18. ware or Read Only Memory ROM This firmware includes self test diagnostics and special software that allows you to configure and test your interface in the PLC and on the Ethernet LAN It also allows you to load the communications software into RAM either from the GSM serially or over the network or from an MS DOS or Windows OSI Ethernet Programmer station The communications software is stored in RAM so you can upgrade communications software without replacing ROM chips The battery maintains the contents of RAM over power outages Soft Switches are used to tailor the Ethernet Controller to your application The MS DOS or Windows Configuration Software package is used to configure the Ethernet Controller in the IC697 PLC and to set the soft switches for the Ethernet Controller More detailed information about the Ethernet Controller hardware installation attachment to the Ethernet LAN and Ethernet software follows this overview For a complete description refer to the User s Manual that applies to the software you choose to run on it These related publications are listed on page 8 Communications Modules Ethernet Controller IEEE 802 3 Media The Ethernet Controller can operate on any of the following media with the appropriate user supplied transceiver cable and transceiver IEEE 802 3 specifies the definitive requirements of each medium 10Base5 Coax 10Base5 uses a 0 4 inch diameter 50 ohm coaxial cable Th
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