Sim1300 Short manual
Contents
1. Photo Front view of the Simulator Trainer Monitor not shown AUTOMATED ComputinG MACHINERY S L c Playa de Lagoa 1 28660 Boadilla del Monte Madrid Phone 34 605876613 Fax 34 91 6323812 www acm sl com Document SHORT USER S MANUAL FOR THE SIMULATOR TRAINER SIM1300 15 Octubre 2007 Contents PROL O ORO ARO 3 Conceptual Building Block diagraM ooococccccccccncnonnccnnronnn rro 4 ATOU CIO I escroto etnias oa 5 Setting starting condi rr edo 5 l Switch on the General Switch susi raid 5 2 LOOO aeaa o A 5 3 Connect the instruments and controllers oococooocccconccccnrnnnn ooo 5 4 Start the Terminal emulator ooccccccccccnccnnnoronn nn rra 6 5 Execute the Simulation Program cccccceeeeeeceeeeeeeeeeeeeteanenes 6 6 o E 8 Playing With the SysteM occcooccccccccconccnconrnnn rr rr rr 10 l Checking the capability of self orientation of the windmill 10 Za ae PEOQUETION eeraa IEE RE OSE 12 3 Changes while in production seseseseserererererererererrrrrrrere 16 Knowing the system cicintaran dara ddr donada aridd abri dida da 20 o A o o oe EE 20 A er err 21 ROON EN e o e omen tants 21 COMIC Vereis See tte re backend Ra ae bag is ied ane snc pea da 23 E Conceptual Building Block diagram uy ONL 010 LA A E i a z a e 3 Controlador KK Dual view The real components represented in blue of the windmill that are connected2. TIRISTORES widget in the Control Panel that will change color to green This typically last for around 4 seconds and in reality this conduction is not uniform When the RPMSGEN exceed the synchronous speed 1500 rpms for the Large connection of the generator the Controller activates the BYPASS switch short circuiting the Thyristors block and making a direct connection between the generator and the grid Immediately after the GPTR generates current values for each current measuring circuit of the grid effectively simulating a drain production of power to the grid This situation is presented in the Control Panel with changes in the I cosFi PotTot PotAct and PotReact widgets The windmill is in production state 15 3 Changes while in production While the Controller Simulator maintain a Production state you can play with all the external variables wind speed wind direction grid voltage as well as with internal variables and see the induced changes in the whole set For example you can change the temperature of the generator using the corresponding slider widget in the Temperaturas synoptic to check how long takes the Controller to react connecting the corresponding fan or any other reaction in the Miscelaneos synoptic Temperaturas You can also exercise the reaction to some security transgression using the signal monitor and or co
3. to the two KK Elektronic Controllers bottom and top are replaced by a set of instruments and a control program that reads the outputs of the controllers and maneuver and set the input to these Controllers upper part 4 4 q at amp ts Introduction The purpose of this document is to serve as a brief reminder of the most typical operations that can be performed by the SIM1300 This is by no means an exhausting listing of all its possibilities Check please the SIM1300 User s manual for a complete description The main purposes are Generate all the signals that are input into the Controller Read the output signals coming from the Controller Present the values of all of these signals to the user w NT Generate the evolution of the signals following the instruction of user the Controller and the associated behavior of every subsystem so that the Controller sees a real windmill The program is fully configurable to accommodate for the hardware blocks in place as well as the user interface HMI definition In this document the configuration used is prepared for a BONUS 1300 windmill Setting starting conditions As shown in the photograph before the system is host in a 19 rack and has two mains switches one for the general power located right most to all instruments and subsystems and another specifically for the instruments and the controllers Instruments The PC is switched off only with t
4. 10 5 10 m 15 10 15 Qambda m 20 15 7 Se O 20 sop PTF f 5 3 1 o Viento The design of this Simulator allows the replacement of any of these algorithms by others with no need to replace other parts such as the synoptic that shows control its signals That freedom of design is achieved with the concept of Connectivity among the blocks through their signals 22 aq Ti t amp wo Q e LT Connectivity The behavior of the Simulator as a whole depends not only of its block components hardware synoptics or algorithms but also of the way they are interconnected These connections can be seen and changed during executing of a simulation through the following form Edicion de Conexiones internas y bornas de conexion con el exterior Entrada Acumulado renos ContactodelPrezostato Frenos Din Acumulado Frenos FinCarrera Frenos Din 1 Acumulado Frenos Prestlon cumulador Frenoz 1n 0 AcumuladarHUB Presion cumuladar HUE Am 0 Calc cum ctno AcumA ctya Lalc4cum ctwo d4ctvoG eneral CalcEntVacia4 cum Yactador ctva AcumuladorFrenos EstadoWaciador CalcGEN_CONTACT_FB GEN_CONTACT_FB CPUBS1 L1 GEN_CONTACTOR_FEEDBACE CalcPresionG earl Melo aciado Multiplicadora Sin 0 CalculoBYP455 PosicionOFF CPO0B 1 11 BYP455_CONTAETORS_OFF CalculoBYP455 PosicionON CPUBS1 L1 BYPASS CONTACTORS ON CalculoCp CosFilalculada GPTA L6 CosFilornjunta CalculoCp GPTA L6 lin
5. every algorithm is controlled by a number of parameters The value of these parameters can always be changed through the Parametros form For a full description of each of them please check the SIM1300 User s manual A typical behavior of the Controller with adequate values for the parameters and after the Start command issued in the Terminal Emulator follows this pattern 1 Look to the Viento and Orientacion synoptic and see that the Controller actives the signals for Giro Izq or Giro der forcing the orientation of the nacelle You can check in the TE menu 3 that this situation correspond to the characters lt gt or indicated in the 4 line of the TE 2 Look also to the Brake subsystem synoptic and you will see that after some time the Controller set the pump on and that the simulated pressure grows to arrive to a value feeded back to the Controller indicating that the brakes are set free widget Brake pressure change color 3 Look now for the Pitch value issue by the Controller You can find it in a number of synoptics the Control Panel the Pitch subsystem and the Gondola view Typically these value will change in the range of 2 depending on the wind speed This is the value the Controller uses to speed up the blade speed in order to arrive in a controlled manner to the cut in point 14 g 4 q ts If you looks now
6. the behavior of any widget pressing F6 on it you will be prompted to provide a password to enter this setting mode That can be done in any moment even while the execution of a emulation In order to fully understand the influence of each widget you have to know how the internal variables are connected among each other and with the 11 widgets Go to the SIM1300 User s manual for a complete description of this matter An interesting way of looking the values of the wind speed and the difference between the wind direction and the nacelle orientation is to look at the upper part of the Blades synoptic OS e Seguimiento gt e Seguimiento Forza Repozo Fora Reposo fe Seguimiento Forzar Reposo The higher the wind speed the bigger the density of the arrows The direction is the difference between the wind direction and the nacelle orientation disorientation degree of the nacelle In this synoptic are represented different for each blade the actual angle of the blade and the incoming wind the rotational speed wind and the resulting effective wind and the attack edge lower part of the synoptic 2 Start production Assuming that there are no errors pending in the Controllers that implies that the grid is connected and the wind speed is above the minimum limit you can use the Start command in Terminal Emulator to order the Controller to initiate a operation of connection to
7. to the angle of the blades in the Pitch subsystem or Blade subsystem you will see that they attempt to arrive they follow the pitch value Asa result of the simulated wind on the simulated blades and due to the fact that the simulated brakes are not acting the blades start moving The Controller uses the Pitch value to control the profile of the speed growing process This will be more evident if you look carefully when the blade speed corresponds to around 600 rpms of the generator speed Note that you can always change the value of the wind and or its direction using the Viento synoptic to see how those changes influence the behavior of the Controller Assuming that the wind is high enough say 13 m s you can watch that the Controller does activate the Large widget Control Panel when the generator speeds reach around 1000 rpms That event indicates that it plan to use the Large generator for the connection to the grid If conditions continue stable you will see that the generator roms RPMsGEN Control Panel up right will continue to climb allways controlled by the Pitch value till the reach and specific value around 1490 rpms At that moment starts the operation that will end up if succesful with the connection of the generator to the grid cut in At that value of roms the Controller activates the conduction of the thyristor block You will see that looking to the
8. Conjunta CalculoCp l Panel de Controlin 4 Calculolp APMGen Panel d Control 4in 0 CalculoCp TinstoresU ut Panel de Control Din 2 CalculoR PMsPalas APMsPalas Calc CLU_FB ARPMsPalas CalculoRPMsPalas APM sPalas Palas RPM Palas CalculoR PsP alas APMsP alas Panel de Control Ain 1 CalcVeloB ajadaPres cum elo aciada AcumuladorFrenos WelocidadB ajadaPresion CPUB1 L1 A2 FANE 202 Miscelaneos Din 1 2 CPUBAT L1A2 HESTING_ELEMENT_E 201 Miscelaneos Din 13 CPUB 1 71 40 _RELSY_EC_JENSEN_OFF_LINE_ FILTER Miscelaneos Din xl A adir conesion Analogicas ls alidas E ntradaz koai Y The left most tab in this form shows the connections among the different blocks both hardware blocks synoptics and algorithms Black rows correspond to digital signals red ones to analogic signals Each output signal left Salida output can be connected to 0 one or more input signals right Entrada input The tab branded Se ales de Salida Output signals show all the signals going out of the simulator hardware to the Controllers The column Conectada connected shows the actual virtual connection status of the signal if not checked the changes of that signal are not transmitted 23 to the Controllers This is another way to force faulty conditions to check the reaction of the Controller Edicion de Conexiones internas y bornas de conexion con el exterior Conexiones interna
9. Control Panel and this widget will change to ON In this stage the Simulator should be applying a set of values to the Controllers coming from the selected former session Values such as wind orientation etc Controlador Generador Programable de Trifasica Control Manual W Conjuntos Actual 7 Conjuntas Actual aa ps a eae a Dee p ea p Lc ad gt eS p par j o Cal auto Cal auto CGanroladar KK del ferogenerador g 4 q at amp ts Playing with the system You can now play with the system in many ways Examples are 1 Checking the capability of self orientation of the windmill Change the value of the wind speed using the Viento y Orientacion synoptic so that it is higher than the minimum value set up in the parameters as minimum wind You can change it with the slider or directly keying the desire value the entry is error insensitive Change them the angle of the wind using the blue needle in the same synoptic place the mouse on top of it press left button and drag so that this angle is very different from the indicated nacelle orientation Wait to see how the Controller take into consideration the preset time to command the yaw motors the status of these signals are indicated by the two digital widgets mark Giro derecha Giro Izquierda Check that the value of the nacelle orientation changes accordingly to the status of these signals and the values of the
10. g Ejecutar Inmediately this button will change to Stop a multipurpose button and all the simulation will actually start pA simulador1300 L stop 4 Salvar gt i7 Sinopticos Ns Eu Comando kk gt 2 Next you should turn on the Grid The GPTR Generador Programable de Trif sica is the instrument located in the bottom of the 19 rack that actually creates a triphase grid By default when switched on this equipment generates 0 V in each phase for security reasons So you must connect it to the Simulator similar operation to connecting the Mains switch in a real windmill This can be checked in various ways a Through the measurements done by the controllers that can be seen through the Terminal Emulator menu 15 submenu 3 Or b Going to the Control Panel to see that the widget digital below the switch connecting to the grid is showing OFF In this Control Panel you can see also the actually value of the average voltage in the analog widget mark V should be 0 or c Checking in the GPTR Control Panel In this synoptic you can see voltage that will be actually applied to measuring inputs of the controllers as well as the remaining electrical variables the simulated grid To connect the grid to the simulator simply press the digital widget marked OFF in the Control Panel automatically the GPTR will generate the voltages indicated in its GPTR
11. gitales 11EA12 Entradas analogicas 8SA8 Salidas analogicas Convertidor RS232 Rs485 g AREEN 4 SPT100 2 SPT100 3 SPT100 4 GPRPM 1 E GPRPM 2 E Convertidor RS232 Rs485 SEA A 20 Synoptics Every synoptic presented so far is considered also a building block with signals coming in and out of widgets with no functional difference from a hardware block Algorithms The behavior associated with some signals comes from the execution in real time of a number of instances of several algorithms Those algorithms admit input signals as well as parameters and produced one or more output signals Algorithms are also treated as blocks In this configuration for the BONUS 1300 we use a number of algorithms linear following blades circular integration nacelle yawing thermal inertia state machine for the windmill table driven generator curves and complex ones such the computing of available power related to with speed and blade angle Linear Control PosicionComando PosicionMaxima PosicionMinima PosicionActualouiH VelocidadBajada VelocidadSubida PosicionActualin Peri a nenin Active 21 E adi State Machine Estado Inercial Available power from wind speed wind angle blade angle Cp 15 10 m 10 15 5 G 5 10 6 0 A E 0 5 p 5 m R550 O
12. he general switch Additionally the GPTR grid emulator has its one security switch located in the back of it The PC also has its only switch located in its front panel So for starting the SIM1300 follow the next steps 1 Switch on the General Switch For that uncover the control panel using the supplied key and press the Start button 2 Loggin The operating system Windows XP will present the form for user identification Use the supply userid and password 3 Connect the instruments and controllers Check that the Instruments switch is already connected switch it on otherwise 4 Start the Terminal emulator 1 The Desktop will show a programs group named ACM Inside it you will find a set of icons Look for and icon named TerminalKK and execute it It will present a terminal emulator similar to the portable Terminal for the Windmill 4 lineas 40 caracters per line 2 Check that this terminal shows the typical message shown in a real portable terminal connected to the windmill Otherwise reset the Controllers 5 Execute the Simulation program 1 Look for an icon named Simulador 1300 and execute it This is the main program 2 You will be presented with a form that contains a menu where you can select the option for specifying a configuration file Select the configuration file that the administrator gave to you This configuration file is adapted to the set of f
13. ntrolled in the Seguridad y Auxiliares synoptic 16 SEGURIDAD Y AUXILIARES Or generate problems in the Gearbox subsystem Multiplicadora synoptic You can create a fault increasing the value of the temperature in the gearbox or keeping the oil pressure low or forcing a filter problem Multiplicadora OFFLINE FILTER OBSTRUCTION OFF GEARBOX i ERIC k EN IL a i F h Pump W COOLING BYPASS OFF 4 SOLENOIDO VALVE IOLE PUMP OFF j f IDLE GEAR OIL PUMP INLINE FILETER OBSTRUCTION OFF LOW SPEEO OFF You can also generate complex to create in reality problems such as setting one blade as non controllable to understand the behavior of the Controller and its timing You can do that in a number of ways e Setting the blade angle as non controllable Pitch subsystem widget Blade X to manual control pressing F6 17 e Setting the Seguimiento checkbox of blade X to non checked in Blades synoptic follow up algorithm not active e Setting the Forzar reposo checkbox of blade X to check in Blades synoptic force fixed position An interesting experiment is to see how is the transition from Large generator connection to Small generator connection and vice versa These changes occurs in normal behavior due to changes in the wind speed You can check that the transitions are similar t
14. o the cases shown in the following figures 1500 to 1000 transition Osciloscopio Salt Variables Zooms Presentacion Ofimatica ReferenciaTiempo Redibujar Otras Funciones EditarDatos Ayuda 17 06 2004 07 06 06 622 f 63223052 766622 me 07 06 00 AMEMOMETRO 4 60 BYPASS CONTACTORS ON CONE LARGE GEN APM GENERATOR 1000 P avedch 49 18 1000 to 1500 transition Osciloscopio Salir Variables Zooms Presentacion Ofimatica ReferenciaTiempo Redibujar Otras funciones EditarDatos Ayuda 17 06 2004 03 58 27 549 53223041507549 ms 03 57 00 03 58 00 03 59 00 ANEMOMETRO 3 306 RPM GENERATOR 1500 F ve ct 1925 BYPASS CONTACTORS ON CONE LARGE GEN S CONEX SMALL GEN THYRISTOR BYPASS CT These figures come from actual field data taken in a real windmill Of course you can also test the reaction of the Controller to extreme wind speeds just changing the wind speed above the preset level for that and keeping it for a long enough period of time 19 Knowing the system Hardware A block drawing of the hardware of the system is shown in the next figure Opcional Para la emulacion del Terminal KK Convertidor Convertidor SB RS232 RS232 R5485 IS L Se et USB COMI salida Terminal Portatil e volata CPUBX 24 Tiristore Convertidor Convertidor L USB RS232 USB RS232 48ED Entradas digitales 48SD Salidas di
15. orms sinoptics emulation algorithms and physical instruments in this installation 3 You will be presented with a list of previously saved sessions in the form of a list Sessions allow the user to save a set of values that will be used as starting setting for the new session Choose the session that best suits your purpose At that moment the program will present you the set of forms synoptic like located in the screen places and with the variable s values according to the session file selected For example you may be looking at the Control Panel showing the electric connections and their status the Brake subsystem synoptic and the Wind and Nacelle Orientation Viento y Orientacion as can be seen in the next figures Control panel BYPASS OFF SMALL OFF L L Panel de Control ution Red Electrica LARGE OFF PotReactrva o Brake subsystem i E HYDRAULIC PUMP Wind and Nacelle orientation Viento y Orientacion 300 T 120 n T50 6 Start the simulation 1 So far what happened is that all the outputs from the Controllers are reflected in the connected graphic widget in the synoptics and that all the signals input to the Controllers are set to the values specified in the session file You can now start execution look to the form named Simulador1300 and press the left most menu button showin
16. parameters VeloGiroDerecha y VeloGirolzquierda You can check the actual values for these two parameters as well as change them in the form Parametros Those parameters take into consideration the possibility probably faulty that the two yaw motors behave different or badly i e setting one of these parameters to 0 will prevent the nacelle to yaw in that direction causing hopefully a fault 10 Parametros Nuevo parametro Digitales ControlGPT A UsalosFi User incisor evant Genel Coniereatt O IS Geet NOOO Geet OOOO E E E Analogicos Descripcion _ ControlaPTA TiempoE speraComanda 5000 me Freres LO CN CA CO 7 CA CI O O E TN O LEE A CN CON LEE O A CI CN LE E CN 1 Gondola VeloGiroDerecha grados se grados por z _ NOTE There are many ways to force operational faults The simplest one is to remember that many of the widgets in the synoptics has dual purpose a as an indicator showing the value of a variable of the system and b as a tool to change the value of that same variable indicator and control Sometimes this dual behavior is forbidden by the internal settings in any case you can see in which mode a given widget is checking the color of the little border around it if green then the mode is in indicator mode the user can not modify it manually if red isin control mode If not forbidden by the internal settings of the synoptic you can change
17. s Boras de entrada Bornas de salida l Se ales de Salida Se ales de Entrada AcumuladorFrenos ContactodelPrezostato Acumulado Frenos FinCarrera Acumulado H UE ContactodelPrezoztato AcumuladarHUB FinCarrera Calc cum ctmo 4cum cino Calc cumH U Bco Activo CalcEnt aciascum aciadorectiva CalcGEN CONTACT _FB GEN CONTACT _FB CalcGiroGondola Actyo CalcHEL_FE HELI_FE CalcSeguimientoPalasActya Acta Calculob PASS Posicion FF CalculoBy PASS PosicionONh Temperaturas Aout 5 Panel de Control 5Forzar 1 24 The last tab Se ales de Entrada Input signal shows the list of signals coming in the Simulator hardware and theirs virtual connection status Edicion de Conexiones internas y bornas de conexion con el exterior Acumulado Frenos Agta Acumulado renos E stadoB omba AcumuladorFrenos EstadoWaciadar AcumuladorHUB Acto AcumuladarHUB EstadoBomba A cumuladorHUB Estado aciadar Temperaturas Aout 5 Panel de Control 5Forzar 1 25
18. the grid and start generating power To achieve that go the Terminal Emulator set it at menu 2 and check all the pending errors Whenever they are no pending errors you can issue the Start command with pressing A followed by 1 immediate start at the Terminal Emulator You can check the behavior of the simulated windmill looking first to the Brake subsystem synoptic There you will see that the Controller orders the brake pump to start that produces an steady growth of the pressure till a value is achieved at which moment brake is released 12 You might have a look also to the behavior of the Pitch subsystem and the Blade synoptic PITCH SYSTEM In this synoptic is presented the status of all the variables related to the Hub subsystem You can see the value of the Pitch angle forced by the Controller as well as the actual angle of the each of the three blades These three values are simulated by SIM1300 using independent linear control algorithms one for each blade and presented in the indicated widgets Another part of the synoptic shows the behavior of the hub oil pump also implemented with its own process algorithm Of course angle position of each of the blades is also presented in other synoptics like the Blade synoptic or the general view of the windmill Gondola synoptic 13 Gondola Ninguno y y MN ha ater T 00 a E The behavior of
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