SL9696 QSG - AutomationDirect
Contents
1. the heating control to have a different proportional setting than the cooling loop The cooling loop proportional band setting is multiplied by the Set point value to create a proportional band setting for the heating loop Dual loop PID control control Use the A and DN buttons to change this value if desired positive deadband Press the button to save the selected value Press the button to Dia HEE eai access the parameter EEE Use the wv and A buttons to enter a i iy band width negative deadband zone value around the setpoint where the output is not effected by the proportional control value As long as the PV remains within the deadband zone the output is not affected by the proportional control The Cooling integral and derivative controls ignore the deadband setting and may Set point cause the output to be on within the deadband zone Press the Ea Dual loop PID control button twice to save the value and return to the controller main screen negative deadband Output i Dual Cooling Heating Loop with ON OFF Control 1 Access the Initial Setup mode by pressing and holding the button for three seconds Press the button repeatedly until the parameter appears Use the id and A buttons to select for ON OFF control and press the E button to save the selected value Press the button to access the param eter EEN Use the Zs button to select Het for controlling a cooling heating loop This parameter sets the cooling contr2. SPDT Relay SPST Relay SPST SL9696 LRE 100 240 VAC Linear Voltage Relay SPDT Relay SPST Relay SPST SL9696 RRE D 24 VDC Relay SPDT Relay SPDT Relay SPST Relay SPST SL9696 VVE 100 240 VAC Voltage Pulse Voltage Pulse Relay SPST Relay SPST SL9696 CVE 100 240 VAC Current Voltage Pulse Relay SPST Relay SPST SL9696 LVE 100 240 VAC Linear Voltage Voltage Pulse Relay SPST Relay SPST Output 2 can be configured as control output 2 or as Alarm 3 am Box Contents and Unpacking Instructions e Unpack the SOLO temperature controller from its shipping carton Included in the carton is the temperature controller mounting brackets plus hardware and this Quick Start Guide Inspect all equipment for completeness If anything is missing or damaged immediately call the Automa tionDirect returns department 1 800 633 0405 Inspect the part number to ensure the model received matches the output type required J 4 0 62 96 0 mm J 15 88 mm f Mounting Brackets and Hardware SL9696 Temperature 7 z Controller AT OTI o S SUENE y 249 ohm an v a resistor VAUTOMATOND Rec 4 33 ay 110 0 mm M Min 358 3 90 9 mm 4 33 110 0 mm 0 02 o 3 58 90 9 mm 3 12 79 2 mm 0E Mounting Instruc
3. airborne dust and electric shock or vibration Make sure power cables and signals from instruments are all installed properly before energizing the controller otherwise serious damage may occur To prevent electric shock do not touch the terminals in the controller or try to repair the controller when power is applied Use a soft dry cloth to clean the controller Do not use acid or alkaline liquids for cleaning This instrument is not furnished with a power switch or fuse Therefore if a fuse or power switch is required install the protection close to the instrument Recommended fuse rating Rated voltage 250 V Rated current 1 A Fuse type Time lag fuse Note This controller does not provide overcurrent protection Use of this product requires that suitable overcur rent protection device s must be added to ensure compliance with all relevant electrical standards and codes Rated 250 V 15 Amps max A suitable disconnecting device should be provided near the controller in the end use installation raga General Description AutomationDirect s SOLO is a single loop dual output temperature controller that can control both heating and cooling simultaneously There are four types of control modes PID ON OFF Manual and Ramp Soak control Depending upon the particular model of controller the available outputs include relay voltage pulse current and linear voltage There are up to three alarm outputs available to allow seve
4. and it is your responsibility to determine which codes should be followed and to verify that the equip ment installation and operation are in compliance with the latest revision of these codes Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards We do not guarantee the products described in this publication are suitable for your particular application nor do we assume any responsibility for your product design installation or operation If you have any questions concerning the installation or operation of this equipment or if you need additional information please call us at 1 800 633 0405 or 770 844 4200 This publication is based on information that was available at the time it was printed At Automationdirect com we constantly strive to improve our products and services so we reserve the right to make changes to the products and or publications at any time without notice and without obligation This publication may also discuss features that may not be available in certain revisions of the product WARNING Electric shock danger 1 To prevent electric shock do not touch the AC terminals while the power is supplied to the controller This controller is an open type temperature controller Make sure to evaluate any dangerous application in which a serious human injury or serious property damage may occur Always use recommended solder less terminals Fork t
5. parameter HE SI Use the iw and Zs buttons to enter hysteresis This is the amount the PV must go below the SV before the controller output turns on Press the button twice to save the selected value and return to the controller main screen I Cooling Loop with PID Control 1 Access the Initial Setup mode by pressing and holding the button for three seconds Press the button repeatedly until the parameter Eri appears Confirm the default value is selected for PID control Press the button to access the parameter EEEN Use the vs button to select for controlling a cooling loop Press the button twice to save the value and return to the controller main screen 2 Press the button to access the parameter E Verify that the default value Lim is selected Press the Ea button to return to the controller main screen 3 Refer to Section 12 1 of this Quick Start Guide to set up the PID control parameters 4 If the temperature controller s output 1 is discrete access the regulation mode again by pressing the button for less than three seconds Press the button repeatedly until the parameter LLP al appears Use the ia and Zs buttons to set the time period in seconds for the cooling control Press the SET button twice to save the value and return to the controller main screen I Cooling Loop with ON OFF Control 1 Access the Initial Setup mode by pressing and holding the SET button for three seconds Press the button repeatedly unt
6. the button to access the parameter EEN Use the a button to select Eis for controlling a dual cooling heating loop This parameter sets the cooling control to output 1 and the heating control to output 2 Press the SET button twice to save the value and return to the controller main screen 2 Press the button to access the parameter H Verify that the default value Lim is selected Press the button to return to the controller main screen 3 Refer to Section 12 1 of this Quick Start Guide to set up the PID control parameters 4 If the temperature controller s output 1 is discrete access the regulation mode again by pressing the Ea button for less than three seconds Press the button repeatedly until the parameter appears Use the and A buttons to set the time period in seconds for the cooling output control Press the button to save the value If the temperature controller s output 2 is discrete press the button repeatedly until the parameter Ahia appears Use the and A buttons to enter the cycle period for output 2 the heating output Press the button twice to save the value and return to the controller main screen Dead band dead p band width positive 5 Optional regulation parameters can be programmed for additional dual loop control If this is desired access the regulation mode again by pressing the button for less than three seconds Press the button repeatedly until the parameter appears This value allows
7. 7 1 A o ua POWER INPUT vo D y gt wn D gt 3 2S 1 uo DS POWER INPUT p gt gt o i o z T T jo im e OROG 0 lg P2ee SENSOR INPUT OLOO SENSOR INPUT Sensor Input For 4 20mA sensor input Power Input install supplied 249 resistor 0 10 VDC 4 20 mA m T an n SVA i OG N AC Powered Models Install jumper when using 2 wire RTD 2 wire RTD DC Powered 8 Models D 9 24 VDC power for models with 1 D suffix only Thermocouple 3 wire RTD E Display LED and Key Pad PV Display To display the process value or parameter type SV Display To display the set point parameter operation read value manipulated variable or set value of the parameter AT Auto tuning LED flashes when the Auto tuning operation is ON ZZ OUT1 OUT2 Output LED lights when the output is ON AT OUTA OUT2 ALMI ALM2 AM3 F C ALM1 ALM2 ALM3 Alarm output LED lights when that alarm is on C F Temperature unit LED C Celsius F Fahrenheit u mi ss y AA SOLO s696 AUTOMATIONDIRECT SET Set Button Press this key to select the desired function mode and confirm the setting value pn Rotate Button Press this key to select parameters within the function mode Down Button Press this key to decrease values displayed on the SV display Hold down this key to speed up the decrement Up Button Press this key to increase values dis
8. P Rating IP65 Complete protection ao T m le water from all directions Agency Approvals UL CUL CE UL file number E311366 Degree 2 Normally only non conductive pollution occurs Temporary conductivity caused by condensation is to be expected Pollution Degree Input Types e Thermocouple K J T E N R S B L U TXK Sampling Rate 400 ms per scan e Platinum RTD 3 wire Pt100 JPt100 Sampling Rate 400 ms per scan e Analog 0 50 mV 0 5V 0 10V 0 20 mA 4 20 mA Sampling Rate 150 ms per scan Control Output Options e Relay R SPDT max resistive load 5A 250 VAC e Voltage Pulse V DC 14V Max output current 40mA Max o Current C DC 4 20 mA output Load resistance Max 600 Q e Linear Voltage L DC 0 10V Load resistance Min 1KQ EVENT Inputs e Eventi Normally open contact for output control e Event2 Normally open contact for switching setting value Note Use only ungrounded thermocouples El Note The supplied 249 ohm resistor should be installed as shown in the terminal wiring diagrams in section 7 for current input operation Output Specifications Part Number Input Voltage Output 1 Output 2 Alarm 3 Alarm 1 Alarm 2 SL9696 RRE 100 240 VAC Relay SPDT Relay SPDT Relay SPST Relay SPST SL9696 VRE 100 240 VAC Voltage Pulse Relay SPDT Relay SPST Relay SPST SL9696 CRE 100 240 VAC Current Relay
9. Press the button repeatedly until the parameter 5 appears Use the v and A buttons to select H H Z or Ej to indicate the position of the decimal point for the PV and SV values on the controller Press the button twice to save the selected value and return to the controller main screen 5 If the current input PV value displayed on the controller needs to be adjusted press the button for less than 3 seconds Press the button repeatedly until the parameter EP oF appears Use the wv and Zs buttons to adjust a positive or negative offset to the PV value displayed on the controller Press the Ea button twice to save the selected value and return to the controller main screen Current Input Type and Range Current Input Type LED Display Engineering Range 4 20mA Analog Input nA 999 9999 0 20mA Analog Input AA 999 9999 18 PID Control Setup Note Select the desired control mode before beginning PID Control Setup There are four groups for storing PID parameters Ehlm dil PIDO PID3 Press the Ei button for less than three seconds and press the button repeatedly until the parameter appears Use the ia and buttons to select which group to use for storing the PID parameters Press the SET button to confirm the setting The groups Poil EIEE can be individually set up with different SV values to be used in the control process If the group AMS is selected the controller will automatically select the most usefu
10. SOLO WAUTOMATIONDIRECT 3505 HUTCHINSON ROAD viel Stare Gals E SOLO Temperature Controller SL9696 Series wits iili 5011661506 S996 This Quick Start Guide provides basic information on setting up the SOLO temperature controller For advanced setup and communication control as well as free configuration software visit the AutomationDirect web site at www AutomationDirect com Product Support and Configuration Software For product support specifications and installation troubleshooting a complete User Manual can be downloaded from the On line Documentation area of the AutomationDirect web site e For additional technical support and questions call our Technical Support team 1 800 633 0405 or 770 844 4200 e Configuration software for the SOLO controller is available for free download at www AutomationDirect com The software allows communication and programming for up to four controllers at the same time Parameters process values set points and temperature changes can be monitored with the soft ware The setup data can be uploaded to the user s PC via RS 485 communi cation The user can monitor the temperature changes of the controllers from the PV Monitor Display IE Safety Information WARNING To minimize the risk of potential safety problems you should follow all applicable local and national codes that regulate the installation and operation of your equipment These codes vary from area to area
11. V Analog Input 999 9999 OV 5V Analog Input 999 9999 EXE Current Input 1 Install the supplied 249 ohm resistor between terminal 9 and 10 2 Access the Initial Setup mode by pressing and holding the button for three seconds In the parameter EA use the v and Zs buttons to select the value that corresponds to the current input that will be applied to the controller See the table for current specifications Press the button to save the selected value The controller will display the module information splash screen for three seconds and then return to the main screen 3 Press the button for three seconds again Press the button repeatedly until the parameter LPH appears Use the v and a buttons to select the high engineering value that corresponds to the maximum current signal that will be applied to the input of the controller For example if the mA 4 20mA input is to be used this is the value the controller will display when the input equals 20mA Press the button to save the selected value Press the button to access the parameter E Use the J and Zs buttons to select the low engineering value that corresponds to the minimum current signal that will be applied to the input of the controller For example if the RAY 4 20mA input is to be used this is the value the controller will display when the input equals 4mA Press the button twice to save the selected value and return to the controller main screen 4
12. e button until the parameter appears Use the A button to select Lol Wl Press the button 2 Press and hold the and buttons simultaneously for one second and release 3 Press the button repeatedly until the PV display shows EEE Use the wv button to change the value on the SV display to Press the Ea button 4 Cycle power on the Controller to reset to factory default mode All user set values are erased Thermocouple or RTD Input 1 Access the Initial Setup mode by pressing and holding the Ea button for three seconds In the parameter Lail use the and buttons to select the value that corresponds to the thermocouple or RTD type that will be attached to the controller See the table below for specifications Press the button to save the selected value The controller will display the module information splash screen for three seconds and then return to the main screen 2 Press the button for three seconds again Press the button to access the ml parameter Use the and A buttons to select either ij for Centigrade or for Fahrenheit display Bee the button to save the selected value The controller will display the module information splash screen for three seconds and then return to the main screen 3 Press the button for three seconds again Press the button repeatedly until the A H parameter appears Use the ia and A buttons to set the maximum value of the operational temperature range In oper ation if
13. e output a value of turns the output on 20 of the time A value of would turn the output on 100 of the time A manually controlled analog output value is a percentage of the analog signal For example if the controller has a 4 20mA current output a setting of would mean that the output would be 4mA The output would be 20mA with a setting of ono Both types of manually controlled outputs are off with a value of mE Press the button to save the selected value For dual output control press the button to access the parameter HE Use the id and A buttons to set a value between and to control output 2 directly Press the button twice to save the selected value and return to the controller main screen Event Inputs Two event inputs are available with the SL 9696 series temperature controller See section 8 for terminal wiring EVENT input is a normally open contact input that controls the output s of the controller All controller outputs are disabled when an external contact for EVENT1 is closed EVENT2 input is a normally open contact input that switches the setting value between two different values based on the state of the EVENT2 If the contact is open the first setting value is used for all parameters and outputs If the contact is closed the second setting value is used for all parameters and outputs Each tempera ture setting value has individual control parameters ae Alarm Outputs There are up to three groups of alarm out
14. e the ww and Zs buttons to select the number of additional times the Ramp Soak pattern will be executed For example if is set to E the Ramp Soak pattern will execute a total of four times Press the button to save the selected value Press the button to access the parameter EAA Use the J and A buttons to choose a Ramp Soak pattern to execute after the completion of Pattern 0 If set to Fla the temperature of the last step in Pattern 0 will be held Press the Ea button twice to save the selected value and return to the controller main screen Ramp Soak POSO POS1 POS2 POS3 Step00 50 AE Time00 3 hrs 00 min EE Step01 70 Time01 2 hrs 00 min S Step02 70 Time02 5 hrs 00 min Step03 100 Time03 3 hrs 00 min EHE Step04 100 FE Time04 8 hrs 00 min EE Step05 30 EE Time05 5 hrs 00 min BRHA Stepo6 30 AHHA Time06 3 hrs 00 min BAEN Process Step 6 Cycle times 0 Link OFF 83 Manual Control Setup 1 Access the Initial Setup mode by pressing and holding the button for three seconds Press the button repeatedly until the parameter Chri appears Use the and Zs buttons to select nAn for manual control Press the button twice to save the selected value and return to the controller main screen 2 Press the button to access the parameter BAE Use the A and BN buttons to set a value between aol and uong to control output 1 directly If the controller has a discret
15. er for either the heating or cooling output to turn on Press the button twice to save the selected value and return to the controller main screen iat Ramp Soak Control 1 Access the Initial Setup mode by pressing and holding the button for three seconds Press the button repeatedly until the parameter Chri appears Use the and A buttons to select Prokl for Ramp Soak control Press the button to save the selected value Press the button to access the parameter Malsa Eight different Ramp Soak patterns are possible with the Solo Temperature Controller Use the ia and A buttons to select pattern number 0 through 7 for programming Press the button to save the selected value 2 The chart below illustrates an example of a seven step Ramp Soak pattern Pattern 0 Press the button to access the parameter EEN Use the wv and Zs buttons to select a setting value temperature for step 00 and press the button to save the value Press the button to access the parameter BEHE Use the and A buttons to enter a time in hours minutes for step 00 Follow this procedure until the desired number of temperature and time parameters are completed Press the button to access the parameter metti Use the ia and Zs buttons to select the last step to be completed by the Ramp Soak pattern For example if HEN is set to g steps 00 through 04 will be executed in the pattern Lif 3 Press the button to access the parameter ime aga Us
16. erminal with insolation M3 screw width is 7 0mm hole diameter 3 2mm Screw size M3 x 6 5 With 6 8 x 6 8 square washer Recommended tightening torque 0 4 Nm 4kgfcm Applicable wire Solid twisted wire of 2 mm 12AWG to 24AWG Choose AutomationDirect part numbers BM 00120 BM 00220 or BM 00320 depending on wire size Be sure to tighten them properly Protect the controller from dust or foreign objects to prevent controller malfunction Do not modify or disassemble the controller Do not connect anything to the Not used terminals 698 Make sure all wires are connected correctly Do not install and or use the controller in places subject to a Dust or corrosive gases and liquid b High humidity c Vibration and shock d EMI RFI e high temperature Turn power off when wiring or changing a temperature sensor Be sure to use wires that match the thermocouple types when extending or connecting the thermocouple wires Use wires with correct resistance when extending or connecting a platinum resistance thermometer RTD 10 1i 12 13 14 15 Keep the wire as short as possible when wiring a platinum resistance thermometer RTD to the controller and route power wires as far as possible from load wires to prevent interference and induced noise This controller is an open type unit and must be placed in an enclosure away from high temperature humidity dripping water corrosive materials
17. il the parameter appears Use the and A buttons to select for ON OFF control Press the button to save the value Press the button to access the parameter EEN Use the A button to select Cool for controlling a cooling loop Press the button twice to save the value and return to the controller main screen 2 Press the button to access the parameter E Verify that the default value Lin is selected Press the button to return to the controller main screen 3 Press the SET button for less than three seconds to access the parameter Eo Use the id and Zs buttons to enter hysteresis This is the amount the PV must go above the SV before the controller output turns on Press the SET button twice to save the selected value and return to the controller main screen vey Dual Heating Cooling Loop with PID Control 1 Access the Initial Setup mode by pressing and holding the button for three seconds Press the button repeatedly until the parameter appears Confirm the default value is selected for PID control Press the button to access the parameter EEN Use the A button to select H for controlling a dual heating cooling loop This parameter sets the heating control to output 1 and the cooling control to output 2 Press the Eia button twice to save the value and return to the controller main screen 2 Press the button to access the parameter zs Verify that the default value Lim is selected Press the Ea button to return to the con
18. l PID parameters based on the current temperature setting and the SV value set in each PID group The parameters for PID can be auto tuned using the HA parameter Access this parameter by pressing the SET button for less than three seconds Use the Zs button to turn the auto tune feature FE Press the button to save the value Optimal PID values are automatically determined with the auto tune feature PID oper ation can also be controlled by programming the individual i N and aj parameters for each PID group Access these parameters by pressing the button for less than three seconds and press the button repeatedly until the parameter HA appears where ml corresponds to the PID group you are programming Use the v and Zs buttons to change the value for the Proportional band if desired and press the button to save the value Press the button to access the parameter Use the iw and Zs buttons to change the value for the Integral time if desired and press the button to save the value Press the button to access the parameter Use the id and vs buttons to change the value for the Derivative time if desired and press the button twice to save the value and return to the controller main screen IYA Heating Loop with PID Control 1 Access the Initial Setup mode by pressing and holding the button for three seconds Press the button repeatedly until the parameter appears Confirm the default value Pol is selected for PID control Press the button to acces
19. nteen alarm types in the initial setting mode SOLO can accept various types of thermocouple RTD or analog inputs and has a built in RS 485 interface using Modbus slave ASCII or RTU communication protocol Other features include 1 4 DIN panel size 2 line x4 character 7 segment LED display for Process Value PV Red color and Set Point SV Green color Auto Tuning AT function with PID control e Selectable between C and F for thermocouple or RTD inputs e Two event inputs 0 to 50 C 32 to 122 F operating temperature range UL CUL and CE agency approvals kM Specifications Specifications Input Power Requirements 100 to 240 VAC 50 60 Hz or 24 VDC Operation Voltage Range 85 to 264 VAC or 21 6 to 26 4 VDC Power Consumption 5 VA Max Memory Protection EEPROM 4k bit number of writes 100 000 Control Mode PID ON OFF Ramp Soak contro or Manual Input Accuracy Less than 0 2 full scale except thermocouple R S amp B types Max 3 thermocouple R S amp B types Vibration Resistance 10 to 55 Hz 10 m s for 10 min each in X Y and Z directions Shock Resistance Max 300 m s 3 times in each 3 axes 6 directions Ambient Temperature Range 32 F to 122 F 0 C to 50 C Storage Temperature Range 4 F to 149 F 20 C to 65 C Altitude 2000m or less Relative Humidity 35 to 80 non condensing RS 485 Communication Modbus slave ASCII RTU protocol Transmission Speed 2400 4800 9600 19 2K 38 4K bps I
20. o the maximum voltage signal that will be applied to the input of the controller For example if the 5l OV 5V input is to be used this is the value the controller will display when the input equals 5V Press the button to save the selected value Press the button to access the parameter E Use the v and A buttons to select the low engi neering value that corresponds to the minimum voltage signal that will be applied to the input of the controller For example if the S OV 5V input is to be used this is the value the controller will display when the input equals OV Press the button twice to save the selected value and return to the controller main screen 3 Press the button repeatedly until the parameter appears Use the K and BY buttons to select im E or Ej to indicate the position of the decimal point for the PV and SV values on the controller Press the button twice to save the selected value and return to the controller main screen 4 If the voltage input PV value displayed on the controller needs to be adjusted press the Ea button for less than 3 seconds Press the button repeatedly until the parameter EP oF appears Use the ia and Zs buttons to adjust a positive or negative offset to the PV value displayed on the controller Press the button twice to save the selected value and return to the controller main screen Voltage Input Type and Input Range Voltage Input Type LED Display Engineering Range 0 50mV Analog Input 999 9999 OV 10
21. ol to output 1 and the heating control to output 2 Press the Ea button twice to save the value and return to the controller main screen 2 Press the button to access the parameter E Verify that the default value is selected Press the Ea button to return to the controller main screen 3 Press the SET button for less than three seconds to access the parameter AAE Use the KA and BN buttons to enter hysteresis FERE i D _ for output 2 the heating control This is the amount the PV must go ERA l CES Heating hysteresis coating hysteresis below the SV before the controller output turns on Press the ON button to save the selected value Press the button to access the reat Cooling parameter MAE Use the A and BN buttons to enter hysteresis OFF a PV Set point Dual loop ON OFF control output operation for output 1 the cooling control This is the amount the PV must go above the SV before the controller output turns on Press the SET button twice to save the selected value and return to the controller main screen 4 Optional regulation parameters can be programmed for additional dual loop control If this is desired access the regulation mode again by pressing the button for less than three seconds Press the button repeatedly until the parameter Ssa appears Use the id and Zs buttons to enter a deadband zone value around the setpoint where the output is not on The PV must go beyond the deadband range in ord
22. played on the SV display Hold down this key to speed up the increment Si Key Pad Operation SET SET Press for less Hold for 3 sec than 3 sec Regulation Opeon Mode Initial Setting Regulation Operation Initial Setting Parameters Parameters Parameters The SOLO temperature controller has three function modes Initial Setting mode Operation mode and Regulation mode When power is first applied to the temperature controller the module information splash screen appears This screen shows the firmware version on the PV display and the two output types for that particular model on the SV display After three seconds the controller will automatically proceed to the Operation mode main screen Press and hold the E button for three seconds to go into the Initial Setting mode Press the SET button for less than three seconds to access the Regulation mode Press the button while inside any of the three function modes to access the individual parameters for each function mode Use the and ia buttons to change the individual parameter values Pressing the Eg button saves the parameter values Press the button again to return the controller to the Operation mode it Reset to Factory Default Instructions All of the following set up instructions are for setting up a controller from the factory defaults If the appli cation for a controller needs to be changed reset the controller to factory default using the following steps 1 Press th
23. puts ALA1 ALA2 ALA3 Each alarm group can be programmed for one of seventeen different alarm types To set up the first alarm output press the button for three seconds Press the button repeatedly until the parameter HLA appears Use the Zs button to choose the set value for the desired alarm type Refer to the chart below for alarm type information Press the button to save the selected value If additional alarm outputs are required press the button to proceed to and or RIGE Follow the same procedure to program these additional alarms When the desired alarms are programmed press the Ea button repeatedly until the controller returns to the main screen The alarm output limits are controlled by the parameters Ri nz and EmA where n corresponds to the alarm output group chosen After selecting the desired alarm group s press the button repeatedly until the parameter EME and or gA appears Use the PN and EJ buttons to enter the high and or low values for each group of alarm outputs selected Press the button to save each selected value Press the button again to return to the controller main screen ALA1 and ALA2 are both SPST resistive load 3A 250 VAC normally open relay outputs ALA3 uses the same output as output 2 and is the same type of output Alarm Type Alarm Output Operation Alarm function disabled Output is OFF Deviation upper and lower limit ON p his alarm output activates when the PV value is higher than the set
24. re Range Thermocouple TXK type EE 328 1472 F 200 800 C Thermocouple U type 328 932 F 200 500 C Thermocouple L type 328 1562 F 200 850 C Thermocouple B type 212 3272 F 100 1800 C Thermocouple S type 32 3092 F 0 1700 C Thermocouple R type 32 3092 F 0 1700 C Thermocouple N type 328 2372 F 200 1300 C Thermocouple E type 32 1112 F 0 600 C Thermocouple T type 328 752 F 200 400 C Thermocouple J type 148 2192 F 100 1200 C Thermocouple K type x 328 2372 F 200 1300 C ES w e Input Temperature Sensor Type j Temperature Range Platinum Resistance Pt100 328 1112 F 200 600 C Platinum Resistance JPt100 4 752 F 20 400 C Note Use only ungrounded thermocouples ea Voltage Input 1 Access the Initial Setup mode by pressing and holding the button for three seconds In the parameter EA use the wv and Zs buttons to select the value that corresponds to the voltage input that will be applied to the controller See the table for voltage specifications Press the button to save the selected value The controller will display the module information splash screen for three seconds and then return to the main screen 2 Press the button for three seconds again Press the button to access the parameter i Use the ia and A buttons to select the high engineering value that corresponds t
25. s the parameter ERAIN Confirm the default value ASE is selected for controlling a heating loop Press the button to return to the controller main screen 2 Press the button to access the parameter E Verify that the default value Lim is selected Press the button to return to the controller main screen 3 Refer to Section 12 1 of this Quick Start Guide to set up the PID control parameters 4 If the temperature controller s output 1 is discrete access the regulation mode again by pressing the SET button for less than three seconds Press the button repeatedly until the parameter HEF a appears Use the and A buttons to set the time period in seconds for the heating control Press the SET button twice to save the value and return to the controller main screen i Heating Loop with ON OFF Control 1 Access the Initial Setup mode by pressing and holding the Ea button for three seconds Press the button repeatedly until the parameter appears Use the iw and A buttons to select for ON OFF control Press the Ea button to save the value Press the button to access the parameter EEN Confirm the default value BEH is selected for controlling a heating loop Press the 3J button to return to the controller main screen 2 Press the button to access the parameter Verify that the default value Lim is selected Press the button to return to the controller main screen 3 Press the button for less than three seconds to access the
26. sition Display Meaning Cause Corrective Action PV TIER o The Solo controller displays this information for a few sec py Pe i a a onds after power up If the controller continues SV Module type process displaying this information check the input wiring If the problem still exists replace the sensor or the controller The input terminals Check the input wiring If the problem still exists replace the Neensonlnpet are open sensor or the controller Input error The controller cannot Check the sensor and the input wiring If the problem still ex p read the input value ists replace the sensor or the controller There is an error with Cycle the power to the Solo controller If the problem still ex BERRO GIOT the EEPROM ists replace the controller Check the PV range The parameters AEE and BEEE Flashing PV PV out of The PV is out of g ashing out OF range range define the range Refer to section 12 1 12 2 or 12 3 for di rections on how to access these parameters
27. t SV value and the reached aX value is higher than the setting value SV ALnH By Sey Ane Deviation lower limit with standby sequence ON Td his alarm output activates when the PV value reaches the set point SV value and the reached OFF value is lower than the setting value SV ALnL SV ALnL SV Hysteresis upper limit alarm output ON his alarm output activates when the PV value is higher than the setting value OFF M SV ALnH This alarm output is OFF when the PV value is lower than the setting value SV ALnL SV SV ALnL SV ALnH Hysteresis lower limit alarm output ON his alarm output activates when the PV value is lower than the setting value _ SV ALnH This alarm output is OFF when the PV value is higher than the setting value SV ALnL SV ALAH V ALnL V N A Ramp Soak Program Alarms This alarm activates when the Ramp Soak program has ended This alarm activates while the program is in RAMP UP status This alarm activates while the program is in RAMP DOWN status This alarm activates while the program is in SOAK status This alarm activates while the program is in RUN status Note ALnH includes AL1H AL2H and AL3H ALnL includes AL1L AL2L and AL3L IKE Error Display Information The chart below shows the possible error displays on the Solo temperature controller Controller Error Display Display Po
28. the PV value is higher than the TP H value the PV display flashes to indicate an error and the controller outputs shut off The SV value cannot exceed the TP H value Press the button to save the selected value Press the button to access the HE parameter Use the wv and Zs buttons to set the minimum value of the operational temperature range In operation if the PV value is lower than the TP L value the PV display flashes to indicate an error and the controller outputs shut off The SV value cannot be set lower than the TP L value Press the button twice to save the selected value and return to the controller main screen 4 Press the button repeatedly until the parameter 55l appears Use the id and Zs buttons to select either E for a whole degree or E for a tenth degree temperature display Press the button twice to save the selected value and return to the controller main screen 5 If the input temperature from the thermocouple or RTD needs to be adjusted press the Ei button for less than 3 seconds Press the button repeatedly until the parameter LPF appears Use the ww and Zs buttons to adjust a positive or negative offset to the PV value displayed on the controller Press the button twice to save the selected value and return to the controller main screen Note The decimal point display cannot be adjusted for B S and R type thermocouples Thermocouple Type and Temperature Range Input Temperature Sensor Type LED Display Temperatu
29. ting value OFF I Ca SV ALnH or lower than the setting value SV ALnL SV ALnL SV SV ALnH Deviation upper limit ON his alarm output activates when the PV value is higher than the setting value off F SV ALnH SV ALnH Deviation lower limit ON his alarm output activates when the PV value is lower than the setting value OFF A A V ALL SV ALnL SV everse deviation upper and lower limit ON his alarm output activates when the PV value is in the range of the setting value OFF I V ALnH and the setting value SV ALnL SV ALnL SV SV ALnH Absolute value upper and lower limit ON his alarm output activates when the PV value is higher than the setting value ALnH or lower than OFF the setting value ALnL ALnL ON solute value upper limit OFF is alarm output activates when the PV value is higher than the setting value ALnH ON OFF ALnL solute value lower limit is alarm output activates when the PV value is lower than the setting value ALnL Deviation upper and lower limit with standby sequence ON This alarm output activates when the PV value reaches the set point SV value and the reached value oFF as is higher than the setting value SV ALnH or lower than the setting value SV ALnL SV ALnL SV SV ALnH Deviation upper limit with standby sequence ON his alarm output activates when the PV value reaches the set poin
30. tions SOLO temperature controllers can be mounted through a cutout in an enclosure or panel by using the dimen sions shown in Section 5 The directions for mounting the controller through a cutout are 1 Insert the temperature controller through the panel cutout 2 Slide the M3X0 5 nut into the opening in the top of the mounting bracket and insert the M3X0 5 X 30mm mounting screw in the mounting bracket 3 Insert the mounting brackets into the mounting groove at the top and bottom of the controller and push the mounting bracket forward until the bracket stops 4 Tighten top and bottom screws evenly to secure temperature controller in place ym Terminal Identification WARNING Electric shock danger To prevent electric shock do not connect AC power to your device until all input and output connections are completed SL9696 RRE SL9696 LRE amp SL9696 VRE DATA o yi u G Eq INPUT zZ O a Pa CO zZz worn z io 10volc LRE gt 14vole VRE gt 4 Seur INPUT E 5 Teur INPUT E Nn m S nN amp S o Ay T ae A a i q Eq QO Ed vy Dy gt 0 2 gt ua 3 D J m z ae 2 3 ft o JI w j Z Tz o fo z u 5 z Z j lt s A O g BF o i 3 w o io z c uT oTi 10vdc INPUT O INPUT OLO 4 20mA c l a Fe Y a x T n aa Y a RT a
31. tons to enter hysteresis EERE for output 1 the heating control This is the amount the PV must go HES Coad band below the SV before the controller output turns on Press the button to save the selected value Press the button to access the parameter a Use the and buttons to enter OFF hysteresis for output 2 the cooling control This is the amount the Set point PV must go above the SV before the controller output turns on Press Dual loop ON OFF control the button twice to save the selected value and return to the output operation controller main screen Heating hysteresis Cooling hysteresis ON Heating Cooling 4 Optional regulation parameters can be programmed for additional dual loop control If this is desired access the regulation mode again by pressing the SET button for less than three seconds Press the button repeatedly until the parameter appears Use the J and A buttons to enter a deadband zone value around the setpoint where the output is not on The PV must go beyond the deadband range in order for either the heating or cooling output to turn on Press the Ea button twice to save the selected value and return to the controller main screen i334 Dual Cooling Heating Loop with PID Control 1 Access the Initial Setup mode by pressing and holding the button for three seconds Press the button repeatedly until the parameter eA appears Confirm the default value is selected for PID control Press
32. troller main screen 3 Refer to Section 12 1 of this Quick Start Guide to set up the PID control parameters 4 If the temperature controller s output 1 is discrete access the regulation mode again by pressing the button for less than three seconds Press the button repeatedly until the parameter appears Use the v and Zs buttons to set the time period in seconds for output 1 the heating control Press the button to save the value If the temperature controller s output 2 is discrete press the button repeatedly until the parameter giliim appears Use the ww and Ze buttons to enter the cycle period in seconds for output 2 the cooling output Press the Ea button twice to save the value and return to the controller main screen EEE Output Dead band dead 5 Optional regulation parameters can be programmed for a second control p band width positive output If this is desired access the regulation mode again by pressing the SET button for less than three seconds Press the button repeatedly until the parameter appears This value allows the cooling control to have a different proportional setting than the heating loop The heating Set point loop proportional band setting is multiplied by the value to create Dual control with PID a proportional band setting for the cooling loop control Use the Xj and positive deadband BSN buttons to change this value if desired Press the button to save Output Dead band daad the selected
33. value Press the button to access the parameter band width negative EAH Use the iw and a buttons to enter a deadband zone value around the setpoint where the output is not effected by the proportional control value As long as the PV remains within the deadband zone the output is not affected by the proportional control The integral and deriva Set point tive controls ignore the deadband setting and may cause the output to be Dual control with PID on within the deadband zone Press the button twice to save the negative deadband value and return to the controller main screen Cooling i474 Dual Heating Cooling Loop with ON OFF Control 1 Access the Initial Setup mode by pressing and holding the SET button for three seconds Press the button repeatedly until the parameter appears Use the J and A buttons to select FEEL for ON OFF control and press the button to save the selected value Press the button to access the param eter EEH Use the A button to select for controlling a cooling heating loop This parameter sets the heating control to output 1 and the cooling control to output 2 Press the button twice to save the value and return to the controller main screen 2 Press the button to access the parameter E Verify that the default value Lim is selected Press the button to return to the controller main screen 3 Press the Ea button for less than three seconds to access the parameter RHE Use the K and PN but
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