USER MANUAL IN ORIGINAL
Contents
1. 8 SWERDE Dok 101498 GB 1310 FB 450 FB Toren FA Hydraulic Oil Level Check Check every day that the hydraulic connections do not leak or wear during operation The oil level in the tank must be according the picture approximately 4 cm below from the top of the tank Fill up hydraulic oil as described below Remove the battery cover Remove the tank cover 1 Remove the filter 2 Fill up hydraulic oil and reassemble filter and cover The cover must be well tightened when reassembling Hydraulic Oil cooler The machine is equipped with a hydraulic oil cooler The cooler start working when the hydraulic oil reach a temperature 50 C Afterwards subsequently switch to and from the coolers as necessary After shutting off the machine the cooling fan run for a short time which is normal Note If the indicator light for hydraulic temperature see the panel picture for each machine lights red it indicates that the hydraulic oil temperature is to heat Continue dri ving the machine means worse compaction capability Stop and check the hydraulic oil cooler SWERDE 510 Vibration Element Check regularly that there is no oil leak Seal any leaks Note Machines must never be operated ifa leak is sus pected Note The oil level in the vibration element is 0 5 liter Rubber Damper Check the condit2. The operator may not leave the machine unattended when the engine is on When the vibrator is connected the operator must be able to control the movement of the machine using the control handle and the start stop controls The machine may be operated only by a trained operator During maintenance work or other interventions in the machine the engine must always be off e Switch the engine off before adding fuel Avoid fuel spillage and immediately wipe off any spilled fuel Add fuel only in well ventilated areas Avoid touching hot engine parts for example the silencer Before lifting the machine check that the lifting device and its mounting are not damaged and that the rubber dampers on the base plate are undamaged and tightened During transportation and storage the fuel tank should be empty and the fuel cock switched off When the machine is parked ensure that it cannot tip over The machine may not incline more than 20 The operator must use ear protectors when working with the machine The operator must ensure that no unauthorised persons are in the immediate vicinity of the machine Always wear pesonal protective equipment as heavy non slip shoes ear protectors and approved eye protection The machine may not be used in environments in with potentionell fire or explosion danger Never use the machine if you are tired or have consumed alcohol or are under medication that could affect you
3. Swe noc FB 510 USER MANUAL IN ORIGINAL Dok 101498 GB 1310 FB 450 FB 510 SWERDE Dok 101498 GB 1310 Dok 101498 GB 1310 FB 450 FB 510 USE SWEPAC FB 450 FB 510 are used to pack ballast under foundations in connection with road building in trenches etc On account of the forward reverse fun ction the machine is very suitable for packing in tight spaces and as a complement to larger packing equipment The infinitely variable speed control makes it possible to move with great precision and to pack without moving CONTENTS SE E E T 3 SAFETY INSTRUCTIONS u 4 STANDARDS sent 4 A te rer Arete eeeyr er peerery Serer arr ny 5 TECNICAL DATA siertesrceudinernsstelonetaaatlenteanstoaiteacuaniaes 6 METHOD OF OPERATION uses 6 TECHNICAL DESCRIPTION cssccssccseccssscsseceeess 7 DAILY CHECKS nn 8 9 BEFORE STARTING susanne 10 STARTING Yanmar uiueandessesiien 10 STOPPING sanieren 10 BEFORE STARTIIK anne ii STARTING Hal2 u 11 STOPPIN Goa idad 11 OPERATING INSTRUCTIONS ccsscssetecseecesees 12 TRANSPORTATION avisas io 12 EC DECLARATION OF CONFORMITY 13 SWERDE FB 450 FB 510 SAFETY INSTRUCTIONS Before using the machine the operator must be informed of the manufacturer s safety instructions and instructions for use The machine may only be used outdoors The machine may not be used if protection and safety devices are not present or not working
4. The machine must then be secured with for example approved straps Note Secure it by the base plate and not the rubber cushioned upper part The machine is only designed to be used outdoors Work with the machine in daylight or other adequate lighting Ballast must be wetted or naturally damp All other use is discouraged Note When moving up a slope the machine should be reversed The machine may not incline more than 20 when in use or parked Transport locking Secure the machine with straps accorrding to illustration during transportation Handle Heating For increased comfort the machine has an electrically hea ted handle The handle heating is activated with the power switch on the handle and can only be used when the vibrator is connected which prevents the heating coil from dischar ging the battery when the machine is not being used Dok 101498 GB 1310 12 SUWepoce Dok 101498 GB 1310 FB 450 FB 510 SWEROC EC declaration of conformity Manufacturer Swepac AB Blockv gen 3 34132 Ljungby 1 Category Vibratory plate 2 Type FB450 FB510 The product complies with the following directives 2006 42 EG 2000 14 EG 2004 108 EG EN 500 1 EN 500 4 Technical documentation held by Swepac AB Blockv gen 3 SE 34132 Ljungby Tomas Johansson Product Engineer SWERDE FB 450 FB 510 SWERDE Dok 101498 GB 1310 Dok 101498 GB 1310 FB 450 FB 510 S
5. WERDE FB 450 FB 510 SWEROC SWEPAC AB Address Blockv gen 3 341 32 Ljungby Sweden tel 46 0 372 156 00 fax 46 0 372 837 41 E mail mail swepac se Internet www swepac se 16 SWERDE Dok 101498 GB 1310
6. antity crankcase 1 5 liter Engine oil change diesel engine first oil change after 50 hours then every 200 hours of operation Replace the filter when you change oil Hydraulic oil type quantity 35 liter Replace hydraulic oil filter Oil type quantity vibration unit 6 SWERDE Dok 101498 GB 1310 FB 450 FB 510 TECHNICAL DESCRIPTION FB 450 510 Left side view Right side view 22 24 23 Left side view Right side view 15 Battery cover 21 Protective list 22 Hydraulic oil cooler 23 Air inlet lock 24 Transport locking device Forward reverse control Vibrator and handle heating switch 9 Base plate 10 Rubber damper 11 Battery 12 Vibration element 13 Protective lock left side 14 Hydraulic pump I Bo need 16 Hydraulic oil filter 2 Lifting eye 17 Throttle lever 3 Diesel engine 18 Air filter 4 Control panel 19 Protective frame 5 Hydraulic tank 20 Protective lock left sid 6 Control handle u 7 8 Dok 101498 GB 1310 SWERDE 7 FB 450 FB 510 DAILY CHECKS 1 Filter plate Fuel Check Check that there is fuel in the tank Top up if necessary 2 Foam plastic element 3 Paper element 4 Filter cover Engine Oil Level Check Check the oil level in the crankcase every day Turn off the enginethe The machine is on a level surface FB 450 The oil must reach the edge of the filling hole Cleaning FB 510 The oil must reach up to the MAX mark
7. capacity is low for a different reason starting can be facilitated using the decompression handle in connection with the valve housing Press the lever down and hold it down until the flywheel has reached its maximum RPM Run the engine warm for around 5 minutes STOPPING Turn off the vibration Switch the throttle lever 5 to idle and let the engine run for a few minutes Turn the starter key to the position 0 Stop the engine by moving the throttle lever to the stop position 4 1 Control lamps for the engine charging oil pressure and hydraulic oil temperature 2 Starter key 3 Full throttle position 4 Stop mode 5 Throttle SuWepac 11 FB 450 FB 510 OPERATING INSTRUCTIONS TRANSPORTATION The machine is fitted with a lift eye that can be be placed on the hood when not in use The vibrator is started and st d with th itch Fee er ornare en NOTE Use only safety frame lifting point 1 to lift the the handle hi machine When the control hoop on the handle is moved backwards the machine reverses and when the hoop is moved forwards the machine moves forwards The speed is controlled by how long the control hoop is activated Check before lifting that the lifting eye and its mounting on the machine are undamaged Check also that the base plate s rubber dampers are undamaged and firmly attached For transportation by vehicle the handle must be folded forwards and locked with the transport locking device
8. e vibration element is Drive engine Yanmar L 100N driven and the direction of travel is changed by means of hy Engine power nn 7kW draulics The hydraulic pump mounted on the diesel engine Engine RPM annnn 3000 RPM supplies a hydraulic motor on the vibration element with an Fuel tank volume 5 5 liter oil flow The vibration element consist of two shafts on roller Freltvpennensee Diesel bearings with bias weights that are connected to gear wheels Battery capacity aan 40 Ah that rotate in opposite directions One gear wheel can rotate Generator POWEr unnnene 180 W 15 A on its shaft by means ofa hydraulic cylinder This changes the mutual phase positions of the eccentric weights and the direction of travel of the machine and the speed is changed infinitely variably All parts are well protected against da mage in connection with use and transportation by a sturdy protective frame with a hood of impact resistant ABS FB 510 Net weight 500 kg Base plate WX 1 700 x 1080 mm Speed un aan approximately 25 m min Permitted inclination 20 Centrifugal force 66 000 N Vibration frequency 72 Hz Drive engine Hatz 1D50Z Engine Power 7 5 kW Engine RPM neenen 3000 RPM Fuel tank volume 5 5 liter Fuel ty PE iii Diesel Battery capacity 40 Ah Generator POWeT nnnnnneen 180 W 15 A FUEL and OIL RECOMMENDATIONS Diesel Engine oil SAE10W 30 Oil qu
9. ever 5 to idle and let the engine run for a few minutes Press the engine power switch 1 upwards O marking Stop the engine by moving the throttle lever to the stop position 4 At the End of the Day Close the fuel cock Dok 101498 GB 1310 10 SWERDE Main power switch FB 510 A Hatz decompression handle Vibration power switch and handle heating Dok 101498 GB 1310 FB510 instrument panel with FB 450 FB 510 BEFORE STARTING See Daily Checks on page 8 STARTING Note The vibration power switch on the handle must be in the position vibration off red green marking Other wise the machine cannot be started Switch the throttle lever 5 to the full RPM position 3 Insert the starter key 2 in position 0 and turn to the position 1 and check that the charging and oil pressure lamps 1 light up With the starter key in this position 1 the buzzer starts to sound Turn the starter key to the position 2 Release the key as soon as the engine starts It returns to position 1 and will remain in that position during operation Charging and oil pressure light goes off immediately after the start Engine light 1 lights green while the engine is running Note Never run the starter motor for longer than 10 seconds at a time If the engine does not start wait 15 seconds before trying to start it again In very cold weather or ifthe battery
10. igns Machine Signs 9 WEC iuncey sweven INTERNATIONAL AB 8 Machinery MODEL LNO MANUFACTURED MAX WEIGHT MAX OUTPUT Before use carefully read the manual and its safety instruc tions so that you can handle the machine safely Ensure that the manual is always accessible 7 6 Manufacturer Place country of manufacture CE mark Model name Year of manufacture Max engine power Max weight Serial number Machine type DR ANNE PD Engine silencer to avoid burns or discomfort do not touch hot engine parts when the engine is on or when the machine has recently been used As the sound pressure level at the operator s ears exceeds 80 dB A ear protectors must be used when working with the machine to prevent hearing damage SWERDE FB 450 FB 510 TECHNICAL DATA METHOD OF OPERATION FB 450 er The machine consists of a base plate with a vibration Net weight 445 kg element and an upper part cushioned from the base plate Base plate W X 1 700 x 1080 mm The cushioning between the base plate and the upper part SN approximately 25 m min consists of four rubber dampers The upper part on which Permitted inclination ass 20 the drive engine is mounted is also designed as a hydraulic Centrifugal force 60 000 N oil tank The control handle is placed on the upper part and Vibration frequency anna 72 Hz cushioned with rubber dampers Th
11. ing 1 Remove the foam plastic element and the paper element and check that they are undamaged Replace damaged parts 2 Wash the foam plastic element in liquid with a high flas J hpoint and let it dry properl Dip in engine oil and squeeze dry 3 Strike the paper element against a hard object a few times to loosen any dirt 4 Check that the filter plate is clean Clear the cyclone filter collector 5 Cyclone filter collector Y PA O SA FB 450 FB 510 Oil Fuel Leakage Check every day that the engine is not leaking oil or fuel If a leak is discovered the machine may not be operated until the fault has been remedied Air Filter Check The air filter must be checked at least once every working ree Sy A 1 Indicat week When working in dusty conditions check daily o 2 Filter plate 3 Filter 4 Cap 5 Air intake with cyclone Cleaning With the engine at full RPM press in the indicator 1 for the air filter If 1t remains depressed clean the fillter as described below This may need to be done several times a day in dusty conditions 1 Loosen the wing screw in the fillter cap 5 Check that the dust outlet 4 is not clogged Clean it if necessary 2 Loosen the fillter 3 and blow it clean with dry compressed air max 5 bar from the inside until no more dust comes out Replace a damaged fillter 3 Check that the filter plate 2 in the filter housing is clean Dok 101498 GB 1310
12. ion of the rubber dampers regularly Replace damaged dampers FB 450 FB 510 FB 450 Vibration power switch and handle heating FB450 instrument panel with 1 Engine power switch 2 Control lamps for charging oil pressure and hydraulic oil temperature 3 Full throttle position 4 Stop mode 5 Throttle BEFORE STARTING See Daily Checks on page 8 STARTING Note The vibration power switch on the handle must be in the position vibration off red green marking Other wise the machine cannot be started Open the fuel cock Switch the throttle lever 5 to the full RPM position 3 Start the engine with the power switch 1 Place the knob in the central position and check that the charging and oil pressure lamps 2 light up With the power switch in this position the buzzer starts to sound Then press the power switch down Start marking Note Never run the starter motor for longer than 10 seconds at a time If the engine does not start wait 15 seconds before trying to start it again In very cold weather or if the battery capacity is low for a different reason starting can be facilitated using the decompression handle in connection with the valve housing Press the lever down and hold it down until the flywheel has reached its maximum RPM Run the engine warm for around 5 minutes STOPPING Turn off the vibration Switch the throttle l
13. r vision your discretion or you coordination ability Never use a machine in any way changed from the original design STANDARDS Noise Measurement in accordance with the standard EN 500 4 Rev 1 1998 Annex C Measurement uncertainty 0 5 dB A in 95 of the measurements In accordance with the conditions in Directive 2000 14 EC Annex VI the following values are reported Sound pressure level at the oper 93 dB A 93 dB A ator s ears LpA Permitted sound power level L 108 dB A 108 dB A Guaranteed sound 108 dB A 108 dB A power level L y As the sound pressure level at the operator s ears exceeds 80 dB A ear protectors must be used during operation Hand arm vibrations The vibration acceleration was measured in accordance with the ISO 5349 standard during operation on a surface of macadam The measurement values were translated into the maximum daily exposure time for regular usage For additional information about vibrations please confer the regulation AFS 2005 15 from the Swedish Work Environment Authority effective July Ist 2005 Measurement uncertainty 0 3 m s2 in 95 of the measurements Hand arm 2 6 2 6 vibrations m s The maximum daily exposure time 74h Exhaust Emissions The FB 450 FB510 meets the requirements for exhaust emissions in accordance with US EPA stage 2 4 SWERDE Dok 101498 GB 1310 Dok 101498 GB 1310 FB 450 FB 510 SIGNS Warning S
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