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USER MANUAL
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1. 18 6 Operation IS 24 6 1 Operation Modes mmm 24 6 2 Parallel Operation mmm 2 5 6 3 Backup time for the standard model 8 3 0 T Battery MaintenatiCc xexexeenue sa a a E d xoa tico eens 3 1 8 Notes for Battery Disposal and Battery Replacement 3 2 9 Trouble Shooting 0 3 3 10 Operating mode for all models 35 10 1 No Output mode mmmemmHHeHeH ences 35 10 2 Bypass mode 36 10 3 Line mode HH 37 10 4 Battery mode Battery Test mode m eee 38 10 5 Parallel MOd HMM HH 39 10 6 Warning mode 39 10 7 Fault mode saasasiassansansiaasaruauuuuHaaasauuuuaaasuaunuuuuaassaunsuusuauuunus 4 0 11 Setting by LCD Module iii o 12 Communication Port 12 1 RS232 Interface 12 2 Intelligent slot 12 3 ASA00 Interface Option 2 a 13 Software for all models eoooooooornnnnnnnn rr Appendix 1 The Corresponding Form of the LCD Display Appendix 2 Rear Panel 1 Safety and EMC instructions Please read carefully the following user manual and the safety instructions before installing or using the unit 1 1 Installation Condensation may occur if the UPS is moved directly from a cold to a warm environment The UPS must be absolutely dry before being installed Please allow an acclimatization time of at least two hours x Do not install the UPS near water or in damp environment Do not install the UPS wh
2. 220 230 240 at any time Only one frequency rating could be selected in 50 60 at any time The output voltage and frequency would be changed to the corresponding value after turning on the UPS by pressing the ON button The UPS would turn into Bypass mode in several seconds after ENABLE is selected and turn into No Output mode in several seconds after DISABLE is selected Note When the output voltage rating is set to 208V the output power must be de rated to 9096 Here is an example for changing the output voltage from 220 to 230 through the LCD panel 4 2 E EA 42 w ul Normal NACI rue pa ENABLE 4T STEP 1 One flickering black rhombic dot would appear in the front of 208 after pressing the Select button Frequency EJ COOH NN T Bypass pa ENE STEP 2 The flickering line would move to underside 230 after pressing the Select button two times again 4 3 MO EA E 8 Voltage ru Pao iG V 35 A H Frequency HJ Bypass 23 5 1 18z 1 15 7 STEP 3 The dot in the front of 230 would turn to flicker less after pressing the Enter button and the flickering dot would move to the next 240 MO EA E E cud E Voltage Bypass 3 51 18 T T BIET 8 STEP 4 The output voltage rating have been modified to 230 and UPS work in Bypass mode 4
3. 06 the UPS beeps continuously The UPS turns into Battery mode The Fault code is 07 the UPS beeps continuously The Warning code is 23 the buzzer beeps every second Check the battery If the battery is The Fault code is damaged replace the battery 11 the UPS Eo ON DIM immediately and ensure that the beeps continuously BOO iu battery breaker is in ON position The utility power is normal but the Please contact the distributor or Maintain switch loose UPS can not turn service center into Line mode Keep UPS connected to utility Battery not yet been power persistently for more than fully charged 10 hours to recharge the batteries again B ischargi Check the loads and remove the 8 d time diminishes non critical equipment Replace the batteries Please contact the distributor to obtain the parts and replacement service The ON button is Press the ON button for more pressed too briefly than 1 second The UPS cannot The UPS is not power on after connected to the Check the battery or recharge the pressing the ON battery or the battery battery button pack voltage is too low Please contact the distributor or UPS fault Service center When you contact the service center please provide the following information e Model No and the serial No of the UPS e he date when the problem arose e Complete description of the problem including the LCD display
4. UPS system is not connected to the building wiring terminal Xx In order to fully disconnect the UPS first press the OFF button then disconnect the mains lead Ensure that no liquid or other foreign objects can enter the UPS The UPS can be operated by any individual with no previous experience 1 3 Maintenance servicing and faults The UPS operates with hazardous voltages Only qualified maintenance personnel may carry out repairs Caution risk of electric shock Even after the unit is disconnected from the mains power supply building wiring terminal components inside the UPS are still connected to the battery which are very dangerous Ak Before carrying out any kind of service and or maintenance please disconnect the batteries Make sure that no current is present and no hazardous voltage exists in the capacitor or BUS capacitor terminals x Batteries must be replaced only by qualified personnel Caution risk of electric shock The battery circuit is not isolated from the input voltage Hazardous voltages may occur between the battery terminals and the ground Make sure that there is no voltage before servicing x Batteries have a high short circuit current and pose a risk of shock Take all precautionary measures specified below and any other measures necessary when working with batteries remove all jewellery wristwatches rings and other metal objects use only tools with insulated
5. difference is less than 1V close the output breaker If the difference is more than 1V check if the wirings are abnormal 8 Remove the cover board of the parallel port which is located on the UPS which has transferred to the maintenance bypass and push the other end of the parallel cable into the slot of the parallel kit and fasten the connector Screw the cover board of the parallel port back again 9 Close the input breakers of all of the UPSs including the new UPS in the parallel system After all of the UPSs transfer to the Bypass mode screw the maintenance cover board back again 2 7 10 Turn on each UPS and observe their display Make sure that each UPS display is normal and all the UPSs transfer to the INV mode together Measure the voltage on the JP1 and JP2 on the terminal block of each UPS to check if the voltage difference between them is less than 1V If the voltage difference is more than 1V the output relay of the UPS may not be closed 11 Measure the voltage of each JP2 on each UPS to check if the voltage value is less than 5V Generally 2V If the difference is more than 5V this means that the new UPS needs to be regulated again or you need to check that the parallel cable of the parallel kit is normal 12 Turn off each UPS and after that transfer to the Bypass mode remove the maintenance cover board of each UPS and set the maintenance switch from BPS to UPS and screw the maintenance cover b
6. grips and handles When changing batteries replace them with the same quantity and the same type of batteries Do not attempt to dispose of batteries by burning them It could cause explosion Do not open or destroy batteries Effluent electrolyte can cause injury to the skin or eyes It may be toxic Please replace the fuse only by a fuse of the same type and of the same amperage in order to avoid fire hazards Do not dismantle the UPS except the qualified maintenance personnel 1 4 Transport Please transport the UPS only in the original packaging to protect against shock and impact 1 5 Storage The UPS must be stored in a dry and ventilated room 1 6 Standards Safety IEC EN 62040 1 1 EMI IEC EN 62040 2 Category C3 IEC EN 62040 2 Category C3 IEC EN 61000 4 2 IEC EN 61000 4 3 IEC EN 61000 4 4 IEC EN 61000 4 5 IEC EN 61000 2 2 Warning This product is for commercial and industrial use in the second environment installation restrictions Other measures may be needed to prevent disturbances 2 Description of commonly used symbols Some or all of the following symbols may be used in this manual It is advisable to familiarize yourself with them and understand their meaning Nation and Explanation Alert you to pay f high ECC NETTO 1 Turn on the UPS Overload indication Idle or shut down the UPS EBN Alternating current Do not dispose with source AC ordinary t
7. mode is shown in the following diagram When the UPS operating in parallel mode the information in code display alternates between symbols Pn and Mode code The symbol P means the UPS operating in parallel mode and the number n indicates the quantity HOME DISSE Emp opm T Ln 2 lt gt iV 1A Hz norma wmm ee E ENABLE Parallel mode 10 6 Warning mode The LCD display in warning mode is shown in the following diagram The information about the utility power the battery the UPS output and the load could be displayed The indicates that the UPS is working in warning mode When the UPS is operating in warning mode the information in code display alternates between symbol warning code parallel code and Mode code 3 9 MO EA A BOTTOM ELA Voltage 0 un I gt Lu 2 W Normal BR Bypass A TT 1 18 Warning mode Fan Error The LCD display in fault is shown in the following diagram The information about the utility power the battery the UPS output and the load could be displayed The symbol METI indicates that the UPS is working in fault mode When the UPS is working in fault mode the information in code display the fault code MO E DOW Frequency Normal MGT ENABLE mpr EZME SABLE Bypass d a Fault mode Bus Fault 10 7 Fault mode Note
8. the air vents are not blocked and the ambient temperature is not too high Wait for 10 minutes for the UPS to cool down before turning on again If failed please contact the distributor or service center Remove all the loads Turn off the UPS Ensure that the load is not failed or the UPS has no internal faults before turning it on again If failed please contact the distributor or service center Please contact the distributor or service center The UPS is running in Battery mode Save your data and close the application program Make sure that the utility power is within the input voltage or frequency ranges permitted by the UPS Check the loads and remove all non critical equipment Recalculate the load power and reduce the number of loads connected to the UPS Check that the loads are not failed Please contact the distributor or service center 9 Trouble Shooting Problem Possible cause Solution The UPS transfers to fault mode due to internal overheat The UPS output is short circuited The UPS transfers to fault mode due to its internal fault The voltage or frequency of the utility power is out of the input range of the UPS The UPS is overloaded or the load equipment is faulty The charger of the UPS is defective 3 3 The Fault code is 08 and the buzzer beeps continuously The Fault code is 09 and the buzzer beeps continuously The Fault code is 05 or
9. value Indicates that the input Line voltage is lower than the SPEC Indicates that the input Line voltage is in the range of SPEC value Indicates the UPS output voltage value which could be displayed from 0 to 999Vac Indicates the frequency value of the UPS output voltage which could be displayed from 0 to 99Hz Indicates the UPS output current value which could be displayed from O to 999A Load Information Indicates that the load or the UPS output is short and the i SHORT UPS would be in fault mode Over Indicates that the load is over the SPEC range Indicates the load percent The first left grid represent 3096 load the two left grids represent 60 load the three grids represent 90 load and all the grids represent 100 load Indicates the load percent W is displayed when the watt of load is maximum or VA is displayed when the VA of load is maximum Indicates the battery voltage value which could be displayed from 0 to 999Vdc Indicates the battery current value which could be displayed from 0 to 999A Indicates the battery capacity percentage Every grid represent 25 of battery capacity All the grids represent 100 battery capacity 10 Indicates how long time that the UPS has been switched to Battery mode which could be displayed from O second to 999 minute Indicates that the battery is over charged and the UPS would be switched to Battery mode Indicates that
10. 4 Voltage EH EET Lit ca Lh I gt a I lt gt CJ 42 W DOTEN MN al gt lt STEP 5 The output voltage would be 230Vac after the UPS is turned on 4 5 12 Communication Port 12 1 RS232 Interface The following is the pin assignment and description of DB 9 connector TXD Output 12 2 Intelligent slot This series is equipped with an intelligent slot for Web power optional accessory or other optional card to achieve remote management of the UPS through internet intranet Please contact your local distributor for further information 12 3 AS400 Interface Option Except for the communication protocol as mentioned above this UPS series has AS400 card an optional accessory for AS400 communication protocol Please contact your local distributor for details The following is the pin assignment and description of DB 9 connector in AS400 card UPS Fail Output 6 Bypass Outpu Summary Alarm Output Battery Low Output s om w ti 4 6 BYPASS SUMMARY ALARM BATTERY LOW REMOTE SHUTDOWN LINE FAIL COMMON DB 9 Interface of AS400 communication protocol 4 7 13 Software for all models Free Software Download WinPower WinPower is brand new UPS monitoring software which provides user friendly interface to monitor and control your UPS This unique software provides safely auto shutdown for mult
11. Hz Full load Output Voltage Power Frequency i i Current Regulation Factor tolerance Distortion Overload capacity crest ratio Synchronized 5 46 54Hz 56 64Hz in 10576 13076 load transfers to Line mode AC THD lt 2 Bypass mode after 10 minutes 1 0 7 lag mode Full load gt 130 load transfers to Bypass 3 1 0 Linear mode after 1 second and maximum 0 1 of normal Load shutdown the output after 1 frequency in Battery minute mode 3 Operating Environment Temperature Humidity Altitude Storage temperature 0 C 40 C lt 1000m 0 C 40 C Note if the UPS is installed or used in a place where the altitude is above than 1000m the output power must be de rated please refer to the following table Altitude M 1000 1500 2000 2500 3000 3500 4000 4500 0 erated oos 95 91 86 82 78 74 70 67 Power 4 Panel Description pur status 888v 888V 888v 88 Voltage 888A 888A 888A Line 88Hz Battery LCD Screen Frequency WVA EJ 188 COOH www soe L B D 555 ETE Svea ENABLE Ea 058 ON Button Alarm Silence Select Button Enter Button OFF Button The Display Panel Turn on UPS system By pressing the ON Button I the UPS system will be turned on Deactivate acoustic alarm By pressing this button an acoustic alarm can be deactivated When mains po
12. If fault code is 10 it means an Inner Communication Fault and all the information of the UPS have not been shown except fault code information like the following diagram 40 Communication Fault mode 4 1 11 Setting by LCD Module The output voltage rating frequency rating and bypass state could be set directly through LCD Display The output voltage rating could be set to 208V 220V 230V and 240V The output frequency rating could be set to 50Hz and 60Hz The bypass state could be set to enable and disable But all the settings could only be done when the UPS is in Bypass or No Output mode In Bypass or No Output mode press the Select button on the LCD panel for more than one second a flickering black rhombic dot would be shown in the front of 208 on the screen If the Select button is pressed continuously again the flickering rhombic dot would move to 220 next to the front of 230 240 50 60 ENABLE DISABLE in turn If the Enter button is pressed for more than one second at this time the flickering black rhombic dot would turn to flicker less and the output voltage rating or frequency rating or bypass state setting would be modified to the selected value If no any pressing on the Select or Enter button lasting for more than ten seconds the flickering black rhombic dot would disappear no setting have be modified Only one voltage rating could be selected in 208
13. Ldr 9 glo o o o o o o ol cd Ldr 9 o fo e 9 9 9 e 9 S fo e 9 9 e 9 2 2 wia sAs Sx02 SMSI LLE JO DuuiM O e lt Dg E E 4 o a5 5 5 5 lt 5 3 c o o o 53 oz 5 Mi T E YE 33 5 z 5 2 ES gun g ver 2 3 232 3 c E E Oo O e sayeerg indinozsan 299928 IdINOLS N V dayeeigindulZsdn 296928 1ndu 540 V T LILILLLI L4 444 4 9 2 fel fel fel fo fe fo 0 e fel el fel te te fo Operation and maintenance 1 To perform the general operation follow the stand alone operating requirement 2 Startup The units transfer to INV mode simultaneously as they start up sequentially in Line mode 3 Shutdown the units shut down sequentially in INV mode When the last one completes the shutdown action each unit will shut down the inverter simultaneously and transfer to Bypass mode is easy to operate the equipment with no previous training You just need to read through this manual and operate according to the instructions in it Input switchboard UPS UPS UPS L7 L3 Ij EJ Ta o 4 al secos 56666 Load Load Load Load Parallel Installation Diagram 23 6 Operation 6 1 Operation Modes 1 Turn on the UPS with utility power supplied in Line mode 1 After you make sure that the power supply co
14. S to BPS Remove the cover board of the parallel port on the UPS Connect each UPS one by one with the parallel cable and screw the cover board of the parallel port back again Turn on the battery switch and the input breaker of the each UPS measure the difference voltage between the output line wires of each UPS to check if the voltage difference between them is less than 1V If the difference is less than 1V close the output breaker the difference is more than 1V check if the wirings are abnormal Close the input breakers of all the UPSs in the parallel system After all of the UPSs transfer to the Bypass mode screw the maintenance cover board back again Turn on each UPS and observe their display Make sure that each UPS display is normal and all the UPSs transfer to the INV mode together Measure the voltage on the JP1 and JP2 on the terminal block of each UPS to check if the voltage difference between them is less than 1V If the voltage difference is more than 1V the output relay of the UPS may not be closed Measure the voltage of each JP2 on each UPS to check if the voltage value is less than 5V Generally 2V If the difference is more than 5V this means that the UPS needs to be regulated again or you need to check that the parallel cable of the parallel kit is normal Turn off each UPS and after that transfer them to the Bypass mode remove the maintenance cover board of each UPS and set the maintenance
15. USER MANUAL ON LINE UPS 6 20KVA WITH LCD 2 o o V DES 0 gt O A amp Q o 5 p 0 jd E C Please comply with all warnings and operating Instructions in this manual and on the unit strictly Save this manual properly Do not operate this unit before reading all the safety information and the operating Instructions carefully CONTENTS 1 Safety and EMG instructions erbe aaro ra nuoR uh aran 1 1 1 Installation 1 1 2 Operation m nnne 2 1 3 Maintenance servicing and faults mHmHHR 2 1 4 Transport Hn 3 1 5 Storage enne 4 1 6 Standards n n n 4 2 Description of commonly used symbols IRE 4 3 IDtEOCUCIHOLTIS 9 sacra 5 3 1 System and model description HmHHmmmmHHHeHRR 5 3 2 Product Specification and Performance ttt t etter sete 6 4 Panel Description AA AA AAA 8 5 InistallatiOp espacios ac E ERE DIN EE REXES EEMEDESRERM EN CUN 1 3 5 1 Unpacking and Inspection 13 5 2 Input and output power cords and protective earth ground installation Hee 13 5 3 Operating procedure for connecting the long backup time model UPS with the external battery 17 5 4 Parallel operation
16. be any display shown on the display panel and no output voltage is available on the UPS output Turn off the UPS with no utility power supplied in Battery mode 1 Power off the UPS by pressing the OFF button continuously for more than 1 second so the buzzer will beep once 2 When being powered off the UPS will turn into No Output mode Finally no display is shown on the display panel and no voltage is available on the UPS output Suggestion Please turn off the connected loads before turning on the UPS and turn on the loads one by one after the UPS is working in INV mode Turn off all of the connected loads before turning off the UPS Parallel Operation Parallel Machine Maintenance This UPS system has parallel machine function if you want to add a single machine to the parallel system please follow the operational procedure of connecting a new machine For removing a UPS please follow the operational procedure of removing parallel machine How to install a new parallel UPS system 1 Before installing a new parallel UPS system user need to prepare the input and output wires the output breaker and the parallel cable 2 Turn off the input and output breakers of each UPS Connect the input wires output wires and battery wires Remove the 25 4 6 2 cxx short connection wire between JP1 and JP2 on the terminal block Remove the maintenance cover board of each UPS and set the maintenance switch from UP
17. code alarm warning power condition and load capacity If your UPS is a long backup time model you may also provide the information of the external battery pack Battery aged 34 10 Operating mode for all models The different codes displayed on the LCD screen corresponding to their own operating modes are illustrated as the following No Output mode Battery mode 03 ef Charger faulty IP Fuse Open 5 Bypass STS Shor 10 SORXEmr 077 1 Negative Output Power Fault Bypass mode Line mode O Warning Code Table ID Loss Fan Error Fault Code Table Bus Fault Inverter Fault 21 23 22 24 Overload Fault Over temperature Fault Inverter Short Communication Fault Battery Open Inverter Relay Short O N e 2 4 oO C 10 1 No Output mode The LCD display in No Output mode is shown in the following diagram The information about the utility power the battery the UPS output and the load could be displayed The operating mode code of the UPS is 00 3 5 MT E A E cau uo V oo A Hz mma Frequency LLL W Normal Bypass pa Lr DWE LII No Output mode 10 2 Bypass mode The LCD display in Bypass mode is shown in the following diagram The information about the utility power the battery the UPS output and the load could be displayed The operating mode code of the UPS is 01 The symbol of Bypass indicat
18. d then screw the cover board back again Close all of the input mains breakers of the remained UPSs After all UPSs transfer to the Bypass mode set the UPS maintenance switch from BPS to UPS and screw the maintenance cover board back again Then turn on all of the UPSs in the Line mode to perform the parallel operation If the removed UPS is used in the stand alone mode then JP1 and JP2 on the terminal block should be connected with a short connection wire Combine machine warning 1 When UPS combine system work at inverter mode make sure that all UPS maintain switches at the same place that is to say be at the position of UPS or be at the position of BPS 2 When turning on the UPS combine system before enter into inverter mode UPS output switch must at the OFF position 3 When UPS combine system work at inverter model please do not operate any UPS maintain switch 2 9 6 3 Backup time for the standard model The backup time of the long backup time model is dependent on the external battery pack capacity load level and other factors The backup time of standard model may vary for different models and load levels Please refer to the following figures 60 60 50 50 E E E 40 E 40 0 o E O E 90 c 30 5 D O O V 20 0 20 O 10 10 0 25 50 75 100 0 25 50 75 100 Load level Load level Backup time of 6K Backup time of 10K 30 7 Battery Maintenance 6 This UPS
19. ere it would be exposed to direct sunlight or near heat x Do not block ventilation openings in the UPS s housing Do not connect any appliance or equipment that would overload the UPS e g laser printers etc to the UPS output Place the cables away where no one can step on or trip over them UPS is provided with an earthed terminal In the final installed system configuration equipotential earth bonding to the external UPS battery cabinets must be done An integral single emergency switching device which prevents further supply to the load by the UPS in any mode of operation should be provided in the building wiring installation An appropriate disconnect device as short circuit backup protection should be provided in the building wiring installation For three phase equipment connection to an IT power system a 1 four pole device which disconnect all phase conductors and the neutral conductor should be provided in the building wiring installation This is permanently connected equipment it must be installed by qualified maintenance personnel Earth connection is essential before connecting to the building wiring terminal 1 2 Operation Do not disconnect the earth conductor cable on the UPS or the building wiring terminals at any time so that this would cancel the protective earthing of the UPS system and of all connected loads Ihe UPS output terminal block may be electrically lived even if the
20. es that the bypass is working The UPS will beep once every 2 minutes in Bypass mode ESSI SL ud Voltage Frequency mw i led pa ENABLE PAT LI Bypass mode The UPS does not have the backup function when it is in Bypass mode The power used by the load is supplied from the utility power via internal filter 36 10 3 Line mode The LCD display in Line mode is shown in the following diagram The information about the utility power the battery the UPS output and the load could be displayed The symbol of Line indicates that the UPS is working in line mode The operating mode code of the UPS is 02 ME con V ru Le ES V 53 5 A 35 A H H normal al TEME Line mode the UPS is overloaded the OVER is shown and the UPS will beep twice every second You should get rid of some unnecessary loads one by one to decrease the loads connected to the UPS to less than 90 of its nominal power capacity Note Please follow the following steps to connect to the generator e Activate the generator and wait until the operation is stable before supplying power of the generator to the UPS be sure that the UPS is in idle mode Turn on the UPS according to the start up procedure After the UPS has been turned on the loads can be connected to the UPS one by one e The power capacity of the AC genera
21. f each UPS 3 Connect the output wires of each UPS to an output breaker panel 4 Disconnect the Jumper on JP1 and JP2 of the terminal block first and connect each output breaker to the main output breaker and then to the loads 5 Each UPS needs an independent battery pack 6 Please refer to the wiring diagram in the next page and choose a suitable breaker The requirement of the output wiring is as follows e When the distance between the UPSs in parallel and the breaker panel is less than 20 meters the difference between the wires of input amp output of the UPSs is required to be less than 2096 e When the distance between the UPSs in parallel and the breaker panel is more than 20 meters the difference between the wires of input amp output of the UPSs is required to be less than 10 2 0 wa s s a 1e1ed S M0L S A9 JO Buln Output Ground Output Neutral Output Line Input Line Input Neutral Input Ground 1842918 jndino zsdn 1909 indino Sdn 19091 indu ZSdn cd Ldr cd tdf Piibe uiojs s SOL LLE JO Bui a lt x Py e 5 5 8 5 o 5 amp 5 2s 0 E o 5 o 32 2 o oz im 5 5 5 ow d cal y z I IM 3 3 3 3 2 3 3 a a aad O O O 5 5 5 t Jexeeug indinozsdn 199910 INdjNO LSdN _ ___ HILL 19698 Indul 50 199928 1ndu 1sdn elo le e le o o o o cd
22. i computer systems upon power failure With this software users can monitor and contro any UPS on the same LAN no matter how far from the UPSs a Winpower Manager Yer1 0 agent Read 1 g 5 aj xj System Logs UPS Tools Monitor Preference Language Help SOBRE UPS Status UPS Normal BYPASS On Battery 00 00 00 Ao UPS Model m rotes 4 v Com Port BATTERY Standard 360 Inn i Temp 100 Capacity 100 0 Agent Start 13 53 35 2004 10 28 AECE AAA AAA AAA AAA AAA Installation procedure 1 Goto the web site http www ups software download com winpower htm 2 Choose the operating system you need and follow the instruction described on the website to download the software 3 When downloading all required files from the internet enter the serial No 511C1 01220 0100 478DF2A to install the software When your computer restarts the WinPower software will appear as a green plug icon located in the system tray near the clock 48 Appendix 1 The Corresponding Form of the LCD Display EN a porem once every sec Battery capacity mode 21906 10096 RAE Overloaded in Bypass mode ATAN Beep twice every sec gt Overloaded in Line mode Beep twice every sec 7 Overloaded in Battery mode Beep twice every sec ICD T warning 9 Bus BUSvolageabnorma abnormal 05 Continuously beep beep Rh umm over
23. nd Battery Replacement 1 Before disposing of batteries remove conductive jewelry such as necklace wristwatches and rings 2 If it is necessary to replace any connection cables please purchase the original materials from the authorized distributors or service centers to avoid overheat or spark resulting in fire due to insufficient capacity 3 Do not dispose of batteries or battery packs in a fire they may explode 4 Do not open or mutilate batteries released electrolyte is highly poisonous and harmful to the skin and eyes 5 Do not short the positive and negative of the battery electrodes otherwise it may result an electric shock or fire 6 Make sure that there is no voltage before touching the batteries The battery circuit is not isolated from the input potential circuit There may be hazardous voltage between the battery terminals and the ground 7 Even though the input breaker is disconnected the components inside the UPS are still connected with the batteries and there are potential hazardous voltages Therefore before any maintenance and repair work is carried out switch off the breaker of the battery pack or disconnect the jumper wire connecting between the batteries 8 Batteries contain hazardous voltage and current Battery maintenance such as the battery replacement must be carried out by qualified personnel No other persons should handle the batteries 32 Make sure that the UPS is not overloaded
24. ngle mode JPI and JP2 must be connected by 10AWG 6mm If the UPS is used in parallel mode JP1 and JP2 must be disconnected 15 Output Ground Output Neutral Output Line Battery Battery Input Ground Input Neutral Input Line Wire A Input Line Wire B Input Line Wire C Input and output Terminal Block wiring diagram of 3T1 10KS Important note If the UPS is used in single mode JPI and JP2 must be connected by 10AWG 6mm If the UPS is used in parallel mode JP1 and JP2 must be disconnected Qutput Ground Output Neutral Output Line Battery Battery Input Ground Input Neutral Input Line Wire A input Line Wire B Input Line Wire C Input and output Terminal Block wiring diagram of 3T1 15KS 20KS Important note If the UPS is used in single mode JPI and JP2 must be connected If the UPS is used in parallel mode the Jumper between JP1 and JP2 must be removed 16 5 3 Operating procedure for connecting the long backup time UPS model with the external battery 1 The nominal DC voltage of external battery pack is 240VDC Each battery pack consists of 20 pieces of 12V maintenance free batteries in series To achieve longer backup time it is possible to connect multi battery packs but the principle of same voltage same type should be strictly followed 2 For eKS 10KS 3T1 10KS the connector of the external battery cable is used to plug into the external battery socket of
25. nnection is correct then set the breaker of the battery pack in the ON position this step only for long backup time model after that set the input breaker in the ON position At this time the fan start working and the UPS supplies power to the load via the bypass The UPS operates in Bypass mode 2 To switch on the UPS press the ON button continuously for more than 1 second the buzzer will beep once 3 Few seconds later the UPS turn into Line mode If the utility power is abnormal the UPS will operate in Battery mode without interruption of the UPS output 2 Turn on the UPS with no utility power supplied in Battery mode 1 After you make sure that the breaker of the battery pack is in the ON position this step only for long backup time model 2 Press the ON button continuously for more than 1 second to power on the UPS the buzzer will beep once and the UPS operates in No Output mode 3 Few seconds later the UPS turns into Battery mode 3 Turn off the UPS with utility power supplied in Line mode 1 Turn off the inverter of the UPS by pressing the OFF button continuously for more than 1 second The buzzer will beep once and the UPS will turn into Bypass mode 2 Upon completion of the above to turn the inverter off output of 24 electric current of the UPS is still present In order to cut off the output from the UPS simply cut off the utility power supply Few seconds later there will not
26. oard back again 13 Turn on the UPSs in the Line mode to perform the parallel operation Note If the UPS is abnormal in the above debugging please perform maintenance according to the steps of removing a stand alone 4 How to remove a single UPS from the parallel system If you need to remove one UPS away from the UPSs parallel system which is working normally press the OFF button of the UPS that is confirmed to be removed twice continuously and the UPS will cut off its output immediately Turn off the input breaker the external mains input breaker the output breaker and the battery switch of the UPS that will be removed Press the others UPSs OFF button After all of them transfer to the Bypass mode remove the cover board of each UPS and set the maintenance switch from UPS to BPS and then turn off the input breaker of each UPS 28 1 After you remove one UPS you need to connect the short connection wire of the JP1 and JP2 located on the Terminal block of the UPS if the remained UPS system only remains one UPS runs by itself After all panels of the UPSs are not displaying any thing remove the cover board of the parallel port on the UPS connected with the parallel cable of the UPS that need to be removed Remove the parallel cable and screw the cover board of the parallel port back again Remove the cover board of the parallel port located on the UPS that need to be removed and remove the parallel cable an
27. own while for 3T1 15KS 20KS UPS only the information of phase A will be shown 12 5 Installation The system must be installed and wired by qualified electricians in accordance with the applicable safety 5 1 Unpacking and Inspection 1 Unpack the packaging and check the package contents The shipping package must contain 6 AUPS e A user manual e communication cable e battery cable for 6KS 10KS 3T1 10KS only 2 Inspect the appearance of the UPS to see if there is any transportation damage Do not turn on the unit and notify the carrier and dealer immediately if there is any damage or lack of some parts 5 2 Input and output power cords and protective earth ground installation 1 Notes for installation 1 The UPS must be installed in a location with good ventilation far away from water inflammable gas and corrosive agents 2 Make sure that the air vents on the front and rear of the UPS are not blocked Allow at least 0 5m of space on each side 3 Condensation to water drops may occur if the UPS is unpacked in a very low temperature environment In this case it is necessary to wait until the UPS is fully dried inside and outside before proceeding installation and use Otherwise there will be hazards of electric shock 2 Installation Installation and wiring must be performed in accordance with the local electric code and the following instructions by professional personnel For safety please cut off
28. rash Direct current source DC This Online Series is an uninterruptible power supply incorporating double conversion technology lt provides perfect protection especially for computer equipment communication systems and computerized instruments Its true online double conversion design eliminates all mains power disturbances A rectifier converts the alternating current from the utility power to direct current This direct current charges the batteries and powers the inverter On the basis of this DC voltage the inverter generates a pure sinusoidal AC voltage which is constantly powering the loads Computers and Peripherals are thus powered entirely by the UPS In the event of power failure the maintenance free batteries power the inverter This manual is applicable to the following models Model No Standard Long backup time S Model Long backup time 3 2 Product Specification and Performance 1 General Specification Model eK aks 1ok 1oxs arios miss Power Rating 0 A Cote te Battery Voltage 208 220 230 240VaAc 26 27 26 25A 43 45 43 42A 43 45 43 42A 65 68 65 63A 87 91 87 83A Dimension WxDxH mm 260x570x717 260x570x717 260x570x717 260x570x717 260x570x717 weight ka 6 oe s s 2 Electrical Performance 46 54H 6K S 10K S Single phase Pone didi 56 64Hz Full load 46 54H 3T1 10KS 15KS 20KS Three phase ruka inn 56 64
29. reen wire or green wire with yellow ribbon wire is used 14 7 After having completed the installation make sure that the wiring is correct 8 Please install the output breaker between the output terminal and the load This breaker could have an earth leakage current protective function if necessary 9 To connect the load with the UPS please turn off all the loads first then perform the connection and finally turn on the loads one by one 10 o No matter the UPS is connected to the utility power or not the output of the UPS may have electricity The parts inside the unit may still have hazardous voltage after turning off the UPS To make the UPS have no output turn off the UPS and then disconnect the utility power supply 11 It is suggested to charge the batteries for 8 hours before use After connection turn on the input breaker so the UPS will charge the batteries automatically You can also use the UPS immediately without charging the batteries but the backup time may be less than the standard value 12 If itis necessary to connect high inrush current loads such as a monitor or a laser printer to the UPS the start up power of these loads should be used for calculating the capacity of the UPS uc JP1 2 Input Ground Output Ground Input Neutral Input Line JP1 Output Neutral Output Line JP2 Input and output Terminal Block wiring diagram of 6K S 10K S Important note If the UPS is used in si
30. rst And then set the breaker of the battery pack in the ON position After that set the input breaker in the ON position The UPS begins to charge the battery packs at the time The blue brown or red wires for connection to the positive terminal of the battery pack output The black white or black wires for connection to the negative terminal of the The receptacle for battery pack output connecting the UPS So ma The green and yellow ribbon wire for connection to the ground of the battery cabinet 5 4 Parallel operation 1 Brief introduction of the redundancy N X is currently the most reliable power supply structure N represents the minimum UPS number that the total load needs X represents the redundant UPS number i e the fault UPS number that the system can handle simultaneously The bigger the X is the higher reliability of the power system is For occasions where reliability is highly depended on N X is the optimal mode As long as the UPS is equipped with parallel cables up to 3 UPSs can be connected in parallel to realize output power sharing and power redundancy 2 Parallel installation 1 Users must use a 25 pin communication cable which should have 25 cores corresponding stitches and shield as the UPS parallel cable The length of the parallel cable is appropriate to be less than 3 m 2 Strictly follow the stand alone wiring requirement to perform the input wiring o
31. series only requires minimal maintenance The battery used for standard models are valve regulated sealed lead acid maintenance free battery These models require minimal repairs The only requirement is to charge the UPS regularly in order to maximize the expected life of the battery When being connected to the utility power whether the UPS is turned on or not the UPS keeps charging the batteries and also offers the protective function of overcharging and over discharging e The UPS should be charged once every 4 to 6 months it has not been used for a long time e In hotclimate regions the battery should be charged and discharged every 2 months The standard charging time should be at least 12 hours e Under normal conditions the battery life lasts 3 to 5 years In case if the battery is found in a not good condition earlier replacement should be made Battery replacement should be performed by qualified personnel e Replace the batteries with the same number and the same type of batteries e Do notreplace the battery individually All the batteries should be replaced at the same time following the instructions of the battery supplier e Normally the batteries should be charged and discharged once every 4 to 6 months Charging should begin after the UPS shuts down automatically in the course of discharging the standard charging time for the standard UPS should be at least 12 hours 3 1 8 Notes for Battery Disposal a
32. switch from BPS to UPS and screw the maintenance cover board back again Turn on the UPSs in the Line mode to perform the parallel operation 26 3 How to connect a new UPS 1 Before connecting a new UPS user needs to prepare the input and output wires the output breaker and the parallel cable 2 Turn off the input and output breakers of the new unit Connect the input wires output wires and battery wires Remove the short connection wire between JP1 and JP2 on the terminal block 3 Turn off the UPS systems that are running After all of the running UPSs transfer to the Bypass mode remove the maintenance cover board of each UPS and set the maintenance switch from UPS to BPS then turn off the input breaker of each UPS 4 l the UPS system that is running is a stand alone UPS you need to remove the short connection wire between JP1 and JP2 on the terminal block 5 Remove the cover board of the parallel port on the new UPS push one end of the parallel cable into the slot of the parallel kit and screw up the connector screw the cover board of the parallel port back again 6 Remove the maintenance cover board of the new UPS and set the maintenance switch from UPS to BPS 7 Turn on the battery switch and the input breaker of the new UPS measure the difference voltage between the output line wires of new UPS and the parallel system to check if the voltage difference between them is less than 1V If the
33. temperae 08 Contruousy beep ra output sonetos 08 Gontruousy beep Beep once every 4 sec once every 4 sec 49 Appendix 2 Rear Panel Communication Port Intelligent Slot Cooling Fan Parallel Port External Battery Input Breaker Maintenance Bypass Switch Terminal Blocks Cover Back view of 6K Back view of 6KS Communication Port Intelligent Slot Cooling Fan Parallel Port External Battery Maintenance Bypass Switch Input Breaker Terminal Blocks Cover Back view of 10K Back view of 10KS 5 0 22 Intelligent Slot Fan Parallel Port External Battery Socket Input Breaker Maintenance Switch Terminal Blocks Cover Fan Intelligent Slot Parallel Port RS232 Maintenance Input Breaker Switch Terminal Blocks Cover Back View of 3T1 15KS 20KS 5 1 0
34. the UPS the other end of the external battery cable is made of three open wires with ring terminals to connect with the external battery pack s for 3T1 15KS 20K select the UL1015 6AWG 25mm wire or other insulated wire which complies with AWG otandard for the UPS battery wirings The procedure of installing battery bank should be complied with strictly Otherwise you may encounter the hazardous of electric shock 1 ADC breaker must be connected between the battery pack and the UPS The capacity of the breaker could not be less than the data specified in the general specification 2 Setthe battery pack breaker in OFF position and connect the 20 pieces of batteries in series 3 You must connect the external battery cable to the battery first if you connect the cable to the UPS first you may encounter the hazardous of electric shock The positive pole of the battery is connected to the 6KS UPS with red wire and the 10KS 3T1 10K UPS in parallel with blue and brown wires the negative pole of the battery is connected to the 6KS UPS with black wire and the 10KS 3T1 10K UPS in parallel with black and white wires the green and yellow ribbon wire is connected to the ground of the battery cabinet 3 Complete the connection by plugging the connector of the external battery cable into the external battery socket of the UPS Do not attempt to connect any loads to the UPS now You should connect the input power wire to the right position fi
35. the battery is weak and the UPS would shut down soon L I Indicates that the charger of UPS is working and the L battery is being discharged pa Indicates that the charger of UPS is not working and the battery is discharging UPS status Information Indicates USP operating mode code of the UPS Mode Fault Warning code and the quantity of the parallel system could be displayed and the codes are illuminated in detail in the following chapter By pas S Indicates that the UPS is working in bypass mode the load is directly supplied by the input power through bypass Indicates that the UPS is working in line mode Batte ry Indicates that the UPS is working in battery mode Indicates that the UPS is working in fault mode Indicates that something wrong happened This needs attention Indicates that there is no warnings or faults UPS setting Information The four values of the output voltage could be selected Battery when the UPS is in No Output or Bypass mode Only one of them could be active at the same time 9 9 9 1 1 Frequency b POE S of M DN s could selecte en the is in No Output or Bypass mode EJ El pan isi Only one of them could be active at the same time Bypass Bypass disable or enable could be selected when the UPS 71 18 is in No output or Bypass mode Only one of them could be SDISABLE active at the same time Notes For 3T1 10KS UPS only the information of phase C will be sh
36. the mains power switch before installation The battery breaker also needs to be cut off if it is a long backup time model S model 1 Open the terminal block cover located on the rear panel of the UPS please refer to the appearance diagram 2 For 6K S UPS it is recommended to select the UL1015 10AWG 6mm wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings 3 For 10K S 3T1 10KS UPS it is recommended to select the UL1015 8AWG 10mm wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings 4 For 3T1 15KS 20KS UPS it is recommended to select the UL1015 6AWG 25mm wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings Note Do not use the wall receptacle as the input power source for the UPS as its rated current is less than the UPS s maximum input current Otherwise the receptacle may be burned and destroyed 5 Connect the input and output wires to the corresponding input and output terminals according to the following diagram Note You must make sure that the input and output wires and the input and output terminals are connected tightly 6 he protective earth ground wire refers to the wire connection between the equipment which consumes electric equipment and the ground wire The wire diameter of protective earth ground wire should be at least as above mentioned for each model and g
37. tor should be at least twice that of the UPS capacity 37 10 4 Battery mode Battery Test mode The LCD display in Battery mode is shown in the following diagram The information about the utility power the battery the UPS output and the load could be displayed The symbol of Battery indicates that the UPS is working in battery mode 1 When the UPS is running in Battery mode the buzzer beeps once every 4 seconds If the ON button on the front panel is pressed for more than 1 second again the buzzer will stop beeping in silence mode Press the ON button once again for more than 1 second to resume the alarm function 2 Ifthe UPS is working in Battery mode because of the input line voltage is higher than the SPEC range the alarm symbol EE will be shown if the UPS is working in Battery mode because of the input line voltage is lower than the SPEC range the alarm symbol MR gt will be shown if the input line voltage is lost the alarm symbol EES will be shown and the input voltage and frequency are shown as zeros O E miu V BH I ma Bypass pa T Battery mode The display of Battery Test mode is same as that of Battery mode 3 8 10 5 Parallel mode The LCD display can show the UPS quantity of the parallel system and the UPS system that operating in single mode should be regarded as a special parallel system single mode is a special parallel mode The LCD display in parallel
38. wer is normal the UPS system switches to No output or Bypass mode by pressing OFF Button aye the inverter OFF Button turns off At this moment if Bypass is enabled then the output sockets will be supplied with voltage via the bypass if the mains power is available ON Button If the UPS system is No Output or Bypass mode the output voltage frequency and Bypass disable enable could be selected by pressing Select Button and confirmed by pressing Enter Button If the UPS system is No Output or Bypass mode the output voltage frequency and Bypass disable enable could be selected by pressing Select Button and confirmed by pressing Enter Button Select Button E Voltage Frequency EJ El Bypass ENABLE PENE Line Battery Bypass COEN i o n n ca La ca E P gt m 1 an x x ODO Over V mo A BS Min INN Low Over CH DU K Xx 1 en na ba Output and Load UPS Setting information UPS Operating Status Main Power Information Battery Information The LCD Display Mains power Information 0 V Indicates the input voltage value which could be displayed from 0 0 Indicates the frequency value of input voltage which could be displayed from 0 to 99Hz Indicates the input current value which could be displayed from O to 999A High Indicates that the input Line voltage is higher than the SPEC
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