Ozone Air Cleaner XT - series MANUAL
Contents
1. Plasma electrode High voltage transformer Remote control PCE Manual www industrial needs com 14 Disposal Device may not be thrown into household waste It has to be given in a specialised disposal company NOTE This instrument doesn t have ATEX protection so it should not be used in potentially explosive atmospheres powder flammable gases Please contact PCE Instruments if you have any questions concerning our products service etc Here you will find an overview of our measuring devices http www industrial needs com measuring instruments htm Here you will find an overview of our scales and balances http www industrial needs com balances htm Here you will find an overview of our laboratory equipment htto www industrial needs com laboratory equipment htm Here you will find an overview of our control systems http www industrial needs com control systems htm WEEE Reg Nr DE22405959 To follow the WEEE guidelines Waste of Electrical and Electronic Equipment we take our devices and either recycle them or give them to a recycling company PCE 7 C rairurTe ri E Olle OCE Broduklu sind CE uid Rohs runel seri 102. 6 5 Shut down operation program All programs can be immediately shut down via the OFF switch red button on remote control After pressing it the device immediately switches into Standby mode and can be programmed again 7 Initiation Check prior to every initiation whether the inlet and outlet for the air fain has no foreign matter in it and whether the air fan has no contaminants Contaminated or blocked gutters have to be cleaned out immediately Therefore read chapter Care and maintenance 7 1 Important notes prior to initiation Follow the safety measures and safety regulations for an operation with the ozone generator indoors You have to leave the room immediately after initiating the ozone generator Perform the following safety measures before initiating the device e All openings and entries have to be closed or sealed so that the ozone cannot leak out from the treated room and potentially lead to an inhalation of the ozone in rooms where there is a person The ozone is toxic and might affect the health of any person that accesses the room where the ozone air cleaner is in operation and the cycle is not yet completed In that case there might be acute hazards of intoxication e Install warning signs at every entry of the room that is being treated to warn from entering the room since there is toxic gas spread The signs might contain the period ending time or any further information on the ozonisation PCE Manua
3. following the operational instructions assure a smooth operation and long lifetime of the device NOTE The device must be shut down and disconnected from any power before performing any maintenance The interval between maintenances depends on the stress and operation frequency of the device Especially the Ceramic Dielectric Electrode requires regular maintenance since it is often covered with contaminants To determine the necessary interval for maintenance consider your operation frequency and the surrounding conditions in which the device is operates If it was a dusty and dirty surrounding or if it is a renovation after fire you should check whether the device requires any maintenance Dry and relatively clean environments where the device was applied require a less frequent maintenance of several months The following criteria are relevant for the determination of the maintenance interval f device operates several hours continuously Several days a month e g if the device is free for rent In heavily polluted environments e g dust etc In humid surroundings The following signs indicate the necessity of maintenance and cleaning The ventilation noise is clearly louder than normal The electrode is covered This can be determined by the typical noise of the electrode when it generates ozone If this noise has become quieter the electrode might be covered by something The air filter is covered PCE
4. most recent European guidelines and safety regulations The ozone is generated through electrical discharge Corona discharge on the patented Ceramic Dielectric Electrode otherwise known as the plasma discharge plate Due to high potentials the Ceramic Dielectric Electrode generates high electrical field strengths which leads to many short barrier discharges between the electrodes An integrated air blower sucks the surrounding air at one side of the device into the device leads it through the Ceramic Dielectric Electrode and then gives out the ozone containing air back into the surrounding air The ozone in this device is generated without the help of any further chemicals or utilities It only uses electrical energy and surrounding air Thus it causes no environmental pollution After the device is switched off again the remaining ozone dissociates after some time into Oxygen again 5 How to set up the device If you set up the device consider not to block the inlet and outlet for the air blower so that the device can easily suck in the surrounding air at the back of the device whilst releasing it at the other side through its ventilation slots The idea location for a set up in order to assure an ideal air circulation within the room is the centre of the room with an elevation of 2 3 of the rooms total height e g on a ladder The power supply of the ozone air cleaner can be maintained via an adapter For additional
5. safety the adapter should be plugged into a power jack that is outside the treated room Thus the generator can be shut down without actually entering the treated room As an alternative the device can be installed permanently on walls and other adequate vertical surfaces CAUTION Please follow the safety regulations for the operation on ozone generators indoors Manual Ci www industrisal needs com 6 Detailed description and operation procedure The ozone air cleaners of the XT series can be controlled easily with the IR remote controlled that is included in delivery or with the control panel on the device The device features at the front right side a control panel with several buttons to program the operation modes Fig 1 Layout of control panel on remote control All operation modes can be set by means of the remote control or the control panel on the device as shown below lt lt s a G AL gt 2h 1h A i d A Autom Timer Operation period of the device O 30min 15 min 2 hrs Operation indicated by red LED 15min O Button to program timer Timer A step III O step Il Performance level of air fan level level II operation indicated by red LED step amp j Button to program Air Fan Air Fan A Ozone production Operation state indicated by red LED Ozone is only generated when red LED is on 0 Ozone button Switch ozone production on and off oft OZON
6. were performed at the device before delivery Despite of that there might be certain hazards if the device is operated by untrained personnel or if it is not operated accordant to its specifications Please abide the following safety precautions 2 Safety Precautions CAUTION The device generates ozone Keep in mind that ozone is toxic and may not be inhaled Please read the following instruction manual before operating with the device Damages caused by disregard of the instructions written in this manual are excluded from any warranty or liability Do not enter the treated room during the device s operation or before the ozone level in the air has adapter a healthy standard value again A disregard of the safety measures can lead to serious harms of your health No person animal plant or any kind of creature is allowed to be in the room while the device operates Leave the room immediately after starting the device f necessary the entrance of the treated room should be sealed so that an emission of the ozone from the treated room is inhibited Furthermore the ozone treatment of the room must be clearly marked for others and the room must be locked CAUTION The ozone generators contain high voltage elements Pull the power plug before opening device s enclosure Otherwise it might lead to life endangering situations CAUTION There is an earthing cable included in delivery It is strongly forbidden to bridge the earth
7. Manual www industrisal needs com Follow these steps to clean the device a Pull the power plug of the device and open the silver cover at the front to clean out the Plasma discharge electrode b Underneath there is the plasma discharge electrode The plasma plate does not necessarily need to be demounted for cleaning Check the electrode during cleaning on potential cracks or fractures Cearamic Dielectric Electrode c Begin cleaning the electrode with a damp cloth If you use a dry cloth for cleaning make sure it is without any fluffs since they might lead to damages on the electrode Be careful not to damage the electrode during cleaning d Make sure the electrode is absolutely dry before operating again If you the electrode is much heavier polluted you might have to demount the electrode a Loosen the electrode from its attachment since they are only clipped in b After demounting the plate it can be cleaned carefully under clear water with a mild soap solution e g dishwashing detergent c The device can be remounted after it has fully dried 12 Bug fixing Potential cause Device produces less no ozone If the air fan is functioning and there was still no discharge it might be due to polluted electrodes Clean those according to the instructions Device does not start Check power 230V 50 Hz Check power plug on any damages Change the fuse if necessary 2A flink 13 Optional Equipment Replacements
8. ing or to connect the device to a electricity circuit that is not earthed PCE Manual www industrisal needs com Do not operate with the device as long as the enclosure is missing or as long as there are errors in its construction The device features an air blower with an air filter The inlet and outlet of the device must be kept clear and may not be blocked under any circumstances The minimum distance from walls and objects of the devices should be approx 30 cm Do never cover the device or remove it from the applied area during operation The device may not be exposed to a direct water beam rain or any kind of humidity If water or liquids penetrate the device it must be switched off and checked on by professional personnel before operating it again Let the device prior to application acclimate to the surrounding temperature This device is only designed for the applications mentioned in this manual In case the device is used for any other application than these it might lead to hazardous situations Safety measures for indoor operations The national relevant guidelines for operation with ozone must be followed Ozone is a toxic oxidizing agent and proves to be hazardous and harmful to the health There are certain safety measures that must be followed to avoid an uncontrolled release of the gas CAUTION Ozone cannot be inhaled It causes a reduced lung efficiency which can continue for several days Safe
9. l www industrisal needs com 7 2 Tips on determining the operation period The treatment time depends on various factors e g e Type of smell e Intensity of smell e Size of the room and temperature e Time and intensity of impact e Composition of the material and source of smell e Spread of smell If you treat a room that is not heated at the time but will be heated again after treatment it might lead to a recurrence of the smell Thus the room temperature should be kept during treatment always a little higher than the operation temperature later on approx 5 C In case the smell reappears after the treatment you might have chosen a much too short treatment time or the room temperature might have been too low Repeat the treatment by varying the room temperature and the treatment time 8 Shutdown After the set time is run out the device automatically switches into Standby mode as mentioned above e The time the treated room needs until the ozone concentration in the air is back to its initial non toxic state or reaches the MAK level of 0 1 ppm depends on various factors like the air humidity the treated material size of the room period of treatment etc e The treated rooms need to be checked on their ozone concentration by trained and authorized personnel before they become open for access again e The mean half life of ozone is 30 min depending on temperature air pressure UV radiation etc e The following calcula
10. on off OFF button return to Standby 5 n PCE Manual www industrial needs com 6 1 Turn on device Press main POWER button at the front of device The LED above that button will be red Now the device operates in standby mode and can be programmed via its remote control advised or its control panel 6 2 Start operation To start the device press the Air Fan button or the step II ON button on the remote control Now you will be hearing a confirmation tone Now the LED of the timer will be shining from 2 h to 15 minutes LED test as well as the LEDs from the air fan on level to level III You will hear a confirmation tone again 6 3 Select operation time By pressing the timer button you can chose the following operation times 15 minutes 30 minutes 1 hour 2 hours By pressing the timer button you can jump between these options and the selected option will be indicated through the LED lights and a logging beep After the time is up the device will automatically switch into Standby mode On the remote control each time period has its own button so you can directly chose the relevant time 6 4 Select performance level of air fan similar to the operation time you can also chose the performance level of the air fan from three levels Each alternation will be indicated through a beep tone and by the LED lights Even here you can chose the relevant air fan level directly on the remote control
11. operation period 1 0nnnennnenevnnne nene nnn anne nnn nan nn n nae annan nne 7 gt MAN 0 8 6 eRe Rn een MMA E E ra mr ey ee eee eee 7 9 Technical SDCCIICAN ONS 50 eertuieienesasheduehiee evant jebenentdebaneneste aid aaa dies tia 8 10 Transportation mmiernneennneve annan annane avane nna vanana annan an nna na nene nnane nne na nna manna 8 TE CAPO AO aI ANC O ae tsar E E EEE E E E E AEE EOE EN 8 l BUG ITKIN areas a E E E E E E E E E atin uarpuenea ts 9 13 Optional Equipment Replacements miernnisneenennenne nn nnan nan enne nn ea ne 9 LASD OSA os scart cst a a a 10 PCE Manual www industrial needs com 1 Initial operation The ozone generators of the XT series follow the latest standards of today s technology and thereby fit European and international guidelines The relevant information declarations and data is deposited In order to assure a long lifetime optimized function and a hazard free operation with the device we urge you to read the following instructions and to follow them e This instruction manual is a substantial part of the ozone air cleaner It must be kept within closest range to the ozone generator or the location it is set up on The operator should be able to access this manual at any given time e CAUTION Follow the national safety guidelines and accident prevention regulations e Extensive tests on material operation and quality
12. tion can be followed for the determination of the time of regeneration If the air concentration is at the time t 0 at a level of 100 e g 20 ppm high value It will be 50 after half an hour 10 ppm After an hour it will be 25 5 ppm After four hours it will be only 0 4 which eguals 0 078 ppm for a relatively high initial air concentration The MAK value is on 0 01 ppm Thus the room can be accessed after four hours again e Even after four hours we recommend to not access the room before it wasn t thoroughly aerated The regeneration time can be even shortened by the aeration Always aerate the treated room afterwards If the room must be accessed for aeration wear an adequate mask We recommend waiting at any case at least 4 hours before accessing the room again PCE Manual www industrial needs com 9 Technical Specifications Ozone power hour 750 1500 3500 or 7000 mg h Generating method Corona discharge Air circulation max 300 m h Power Source 220 230 V AC 50 60 Hz Nominal flow A 10 Power input max 90 100 120 140 Watt Operation temperature 10 40 C Height 310 mm Width 420 mm Depth 120 mm Weight 3 300 to 3 500 g 10 Transportation The device has to be secured before transportation and protected from any kind of impact Too intense impacts might lead to damages at the electrode Plasma discharge plate 11 Care and maintenance A regular care and maintenance of the device and
13. ty measures and equipment e Wear masks with ozone filters which cover the eyes mouth and nose e The treated rooms must have a sufficient supply of fresh air and a sufficient air exhaust Seek immediate medical attention in the following cases e Inflammation of the eye feeling of dizziness and extensive tussive irritation e Dyspnoe and pain during inhalation 3 Specified Application The device is designed for neutralization of smells and the disinfection indoors by the fission of molecules and cells by means of ozone The ozone is generated by the device itself and emitted through the air blower The device was designed to neutralize smells in industrial and commercial areas The operation conditions for this device are an air temperature of 10 to 40 C and a relative air humidity of max 80 Standard Delivery Contents 1 x ozone generator XT series 1 x IR remote control incl battery 1 x instruction manual PCE Manual www industrial needs com 4 Operation mechanism The device is a high performance ozone generator designed to neutralize smells and to disinfect the air Ozone is the strongest oxidant used for disinfection It reacts quickly with most of organic substances Therefore the relevant molecules are split Thus it demolishes smells in kitchens of fustiness urine and others such as cigarette and burning smell The purification method is similar to air clarification in nature and during storms The device follows
14. www industrial needs com PCE Instruments UK Ltd Units 12 13 Southpoint Business Park Ensign Way Southhampton Hampshire United Kingdom SO31 4RF Phone 44 0 2380 98703 0 Fax 44 0 2380 98703 9 info industrial needs com www industrial needs com Ozone Air Cleaner XT series MANUAL Gebl se 6 00 AUS OZON ihwsausy Version 1 0 12 09 2014 Manual PCE www industrisal needs com Table Of Contents TE TIN OT QUO PEIE EEE E assessors tsetse et een ec oes EA eg E eee 2 BP CY FI CaA ON MEENET eons ance AASAD AADA ASAMA 2 3 Specified Application ccccccccseeccccnsseceecesssesecesssusescesssueeessaueeecssseeecessaeeeeessaneeesessaeesees 3 4 Operation mechani recreia E aac E ence E E ane ese 4 5 How to setup the COVICE csscccccsseecccsseecenseseeesaeeecesaeeeessaueecssaeessauseessauseessaueeessaeeeesas 4 6 Detailed description and operation procedure sccccssecccesecceseesesessesesseeensusessaeeeees 5 OL TUNO EVC eer E n 6 29 TO a 107010 a A T E E E E E E EAA T 6 25 CECT OC aN E eee E EEEE EE E 6 6 4 Select performance level Of Air fan assessur rna EE E E EE 6 6 5 Shutdown operation program cccccecccseccceeeceeeceeeeeeeeeeeeceeecceeeeueeseeeseeeeeeeseeesseeseeeeseeeseeeseeeeaes 6 r O ea A E E aod A A A E E A 6 7 1 Important notes prior to initiation rrvnenmnneennneneneneennnenennennen enne nnn enne na enne enne neem 6 7 2 Tips on determining the
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