G90 User`s Manual - Xtreme Power Conversion
Contents
1. equipment provided by XPC Corporation ls found ta be Dead on Arrival DOA the customer must request and received a Return Material Authorization RMA number DOA equipments defined as equipment that does not propery function according te user documentation when initially received and connected in conjunction wth rope procedures as shown in the user documentation ar via support provided by XPC Corporation personnel or authorized agents This waranty shali be void if a the equipment is repaired ar moded by anyone other than XPE Corporation or 2 XPC Corporation approved third party b the equipment is damaged by the customer 1s improperly used or Stored subjected oan adverse operating environment or is operated outside the lit of es electrical specifi ations or fe the equipment has been used or stored In a manner contrary te the equipments operating manual intended use or other writen instructions Any technical adie Turished by XPC Corporanon or a XPE Corpora on authorized representative before ar after delwery with regard to the use o application of Xtreme Power Con Version equipment s furnished on the bass that it represents XPC Corporanons best judgment under the siuation and circumstances but iis used at the recipient s sole fsk EXCEPT AS STATED ABOVE XPC Corporation DISCLAIMS ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE EXCEPT AS STATED ABOVE IN NO EVE2. Depending on user configuration the pins must be shorted or opened to keep the U the UPS reconnect re open the EPO connector pins and tum on the UPS manually Maximum resistance in the shortened loop 10 ahm Note Always test the EPO function before applying yaur critical load to avoid accidental lad Ios Load Segments Load segments are sets of receptacles that can be controlled by power management software or through the spa prei down and startup of equipment For example during a power outage rial Load Segment 1 The power shedding battery voltage af this segment can be set by the LCD Load Segment 2 This power segment operates on fuli UPS function at ali imes Manoa SEGMENTS Frere Power Conversion Corporation Ta G90 User s Manual Uninterrupnibie Hower sunoiy UuPsiLoN2000 Power Management Software ach UPS ships wizh UPSion2000 Power Management Software To begin installation af UPSlon2000 software see the instructions accompanying the software Surte CD Nate install UPslon2000 power management software with the serial number attached on the cover of the CD When running the monitoring software choose appropriate communications port If using R5232 choose COM3 2 and Megatec protocol if using USB choose Megatec USB UPsion2000 software provides up to date graphies of UPS power and system data and power fow It also gives youa complete record of critical power events and it notifies user of important UPS
3. 4 i is nat recommended the use of ECO Mode when the qualty of the Input AC tty generator is nat stable Treme Power Conversion Corporation Paes LUninterupoble Hower sunoiy Communication eset deers Communication ports 5 232 and USB connect cards Emergency Power Off EPO Load Segments UPSHon2000 Power Management Software 3 Installing Communication Options and Control Terminals Tn instali the communication options and control terminals 1 Instali the appropriate connect card and or necessary cables and connect the cables to the appropri ate locaton 2 Route and te the cable propery 4 Connnue ta Operation seron In this manual ta startup UPS Communication Options The UPS has serial communication capabilties through the USB and S232 communication ports ar through a con neetvty card in the avaliable communication bay The US supports two seriat communication devices according to the following table independent Malipled communiestion Bay tse rae Ary connect ar Teale atime Any connecaty card Narin we alae Note The communication peed Oe RSS part i fned at 20D BBE ere Power Conversion Corporation Pages 620 User s Manual Uninterruptible Hower sunoiy 5232 and USB Communication Ports Tn establish communication between the UPS and a computer connect the computer to one of the UPS commu cation ports using an appro
4. B tor more than 2 seconds 10 Frere Power Conversion Corporation Tzs G90 User s Manual Uninterrupnbie Power Supply Enar e sting rc Pes the ode uneton sening tut ton for more han scons Sepping ough wing these burton E unni reaching he aps tashin 2 Ener the BPS setting tertace Pres ana bad me incon sting hunen Bl or more nan y td estan 2 soon Ais Sethe ors wl sop sing The ON or OFF below the DFS tag Pres and pond the seral er HE for more tran Y ese han second o determine iter tne 3 heane er Seder able 3 Conf the BPS selecting nar fn Aer sling ON r O prear ad ad theo sting Bumen Bl more nas td es tha cond how he fs setting uncon completed Bnd the On of OFF blow te APS wl ight rou ang 4 N ONF chosen goosten 7 Orherie go tome 5 Set the BPS tolerance age Bay The scrol ston lo jiii for more rnan y seene Ness tran second to selct the voltage angen prea Shevlon toh eo then rey press the fincton Sating mutton BER fer more han Fsetend ens than 2 ocd ia 2 Bypas function setning tonim selection 6 Then set the minus range in asimi iar manner 7 Mher the minus range is confirmed ess the function sening button HEEB tor more than 2 seconds to Treme Power Conversion Corporation Tae ton BEI for more than 2 seconds stepping through using the scrol button EE ut reaching the OPU ashing Press a
5. Input powers resid and regulated in the recite feeding power tw the battery converter and Inverter DCpoweriscanvrted to AC in The inyerter passing It on to the load Power is maintained from the banery during a power falre The converter increases voltage appropriately for the inverter Treme Power Conversion Corporation Fase G90 User s Manual Uninterrupnibie Hower sunoiy f pais sitar Htrectiter a inverter H Er BaL pirer Le mra pono Connal z asa J Chagas Monitoring sarc a H so gt Alok gram Diagnostic Tests When the UPS isstarted a dagnostic test is automatically executed checking the electronics and batteries report ing any problems on the LED display System Configuration The UPS device andthe intemal baneries make up the system Depending on the site and load requirements ofthe installanon certain additonal options are avalable far the sluton Planning a UPS system the folowing should be taken into consideration The tatal demand of the protected system shall dictate the output power rating VA low a margin for tuture expansion or calculation inaccuracies from measured power requirements Backup time required wil indicate the battery size needed Ifthe laad is less than the LPS nominal power rang then actual backup time is longer The following options are walle Connectivity Oprions fe SRM Wes card Dry contact card Exte
6. LCD for ack or tower configuration tesynute combination Press and hold these buttons Tor more than 1 second We Une Mode or ECD Mode UPS runs set test function Pres and hold these buttons for more than 1 second in Battery Mode UPS rune mure funcion sera Nn function Seming Mod Pres and hold the button for mare than Yesecond less than 2 seconds Indt cates the tems of the LCD hem section In order Press and hold this button for more than 2 seconds orderly displays a looping sequenmal view ofthe tems every 2 seconds when press and hoia the button for some time again display wili tumn ta output status Function setting Mode Pres and hld the button for more than 1 second less than 2 seconds afirm the sat Option Press and hold the buton for more than 2 seconds to enit om this function setning interface Noruncon Seming Mode Press and hola the key for more than 2 seconds Function setting interface Function Serting Mode Press and hold this button far more than second less than 2 seconds At firms rhe set option Press and hold the button far move than 2 seconds xt rom the function setting terface Working Status of Indicators Tndeaton Waring Temata No Working status s Wor Bat ope Fau te wade Normal vag Te Hihvow voltage provecton once everva turn to banery mode seconde 2 Banery mode Norma vonage pa ae votageabrarmal g once p
7. Treme Power Conversion Corporation Taas G90 User s Manual Uninterrupnibie Hower sunoiy 4 the UPS isin Line Mode with no ative alarms the bypass voltage is acceptable During the battery test the UPS transfers to Battery Mode and discharges the bateris for 10 seconds The LED indicators on the front panel stop cycling when the test is completed Recycling the Used Battery or UPS Contact your lacal recyelng or hazardous waste center for Information on proper disposal of the used battery or A Waring Do not dispose of the battery or batteries ina fire Batteries may explode Proper disposal of batteries is required Refer to local codes for dispotal requirements Do not open or mutlate the battery or batteries Released electrolyte is harmful to skin and eyes I may be toie A Caution Do not discard the UPS or the UPS batteries othe trash This product contains sealed lead acid bat eres and must be disposed of propery For mare information contact your local recycling reuse ar hazardous A Caution Do not discard electrical waste or electronic equipment WEEE in the trash Far more information kontact your local recyelng reuse or hazardous waste center Treme Power Conversion Corporation Tages G90 User s Manual Uninterruptible power sunoiy Specifications emaon onre ien au mas erja 298 aes es0 2000 8 ext ays aps serie 238 96 saunas San acon jas PF oa aje Saar sjan asaje 287 Runes are Shown I hates an
8. UPS including computers workstations process contra systems telecommunications systems sales terminals other eal instrumentaron ete The purpose of the UPS i to protect these systems from poor quality ust power complete lass of power or ather associated problems lecrical interference iss in many forms causing problems in AC power from lightning power company ac dents and radio wansmisson mators air conditioners and vending machines Protection of sensitive electrical equipment is vital to protect against power outages low or high voltage conditions slaw voltage fluctuations frequency variations diferent and common mode Notse transients ete To prevent power line problems from reaching erica systems causing damage to software hardware and equip ment malfunctions the UPS maintains constant voltage isolating real load output and cleaning the utlty AC power Double Conversion Online Technology A double conversion anne technology UPS provides completely Isolated clean uninterrupted single phase pow r ta your ctl systems while maintaining the batteries for thelr maximum patent In the event that the power flue lasts longer than the UPS backup tme the UPS wll shut down avoiding battery damage When the input AC voltage returne the UPS wil automatically return online to recharge The batteries Ae shown in block diagram An input iter reduces transients on the incoming uty To maintain full battery charge the AC
9. or power Information there is a power outage and the UPS banery power becomes low UPSilon2000 software can automatically shut down the computer system to protect the data before the UPS shutdown occurs Troubleshooting The following messages are the information that users would find on the UPS when problems are experienced Tne user can judge Ifthe fault Is caused by external factors and determine how to deal with the problem by using this information Mf the Fault LED Is on it indicates that the UPS had detected some faults The buzzer beeps to indleate thatthe UPS needs to be checked If beeping continues t indleates that there l something wrong with the UPS requiring service Please contact the service department for assistance ae uae saan J Reconnect the input power able Ana check to be sure put power is Saabi Check UPS ater connect bat ery securely if battery is damaged the inpur letters on Lco display The input uty isnot connected ar secon ashing kout af range Battery capacity indicator ashing Banter low voltage or banery dis connected replace arin normar bur UPS has na input UPS Taput breaker apen crout res tre breaker for reset Keep UPS connected wih ily Battery not fully charged power for more than Shouts to recharge battery RE Check loads connected and remove Short backup tme Some nonerineai loads when replacing te battery please contact dealer or distribut r t get the correc
10. 230V the output frequency SoH the capacity of the battery is 80 Capacity graphies section 100 5 panes tne laad reach 10 50 3 panes When the UPS is overloaded the icon wl fash hen the battery is weak ar discon Display ifthe fan works normally Displays the status of th When charger works normally the corresponding icon wili vary dynamically and orery when the charger works abnarmaly the leon Wi keep faching When the UPS in Battery Made the number af ty of the battery Frere Power Conversion Corporation Ta Parameters Inquiring and hold the serali button MEN or BE tor more econds LCD begins to display the tems circularly and orderly which tran Press and hold the button far same ime agaln to return to output status item Deseripton Graphic Display the output voltage and output frequency of the UPS As ouput shown in the graphic ti Display the numerical value af t active power WATT and apparent power VA ofthe loa As shown In Looe the graphic the WATT of the load is 100W the VAs 100VA when the Display the temperature of the ae the graph the temperature ofthe Display the voltage and frequency raph the input vlog the inpu frequency Display the voltage and capacity of the banery As shown inthe the capac of the battery 1s 100 the capac
11. 5 year service fe The length af service hfe varles depending upon the frequency of usage and ambient temperature Batteries used beyond expected service lfe wil often have s2 verel reduced runtimes Replace batteries at least every 5 years to keep units running at peak efficiency Treme Power Conversion Corporation 690 User s Manual Uninterrupnibie Hower sunoiy Storing the UPS and Batteries lt thes o EBPs are stored for a lang period recharge the battery every 6 months by connecting the UPS or EPs tw utlty power The intemal batteries charge to 8 capacty in les than 5 hours It Is recommended for the bat teries to charge for AB hours afer long term storage Check the battery recharge date on the shipping carton label f the date is expired and the bateries were never charged do not use the UPS Contact the service representative Maintenance The UPS system operates with hazardous voltages Repairs may be carried out oniy by qualified main tenance personne Even after the unit is disconnected from the mains components inside the UPS system are stili con nected to the battery pachs which are potently dangerous Before carrying out any kind of service andor maintenance disconnect the batteries and verify that no currents present and ne hazardous voltage ext in the terminals of high capability capacitor such as Bus capacitors Oniy persons are adequately familiar with batteries and with the required precautionary measures ma
12. Batteries QUALIFIED SERVICE PERSONNEL ONLY a Replacing Battery Trays in UPS and EBPs a Specifications Shipping List Obtaining Service Xtreme Power Conversion Limited Warranty Appendix A G90 EBP1 G90 EBP2 User Guide Introduction rere T as Installation a Operation st Maintenance s1 Testing New Batteries s3 Recycling the Used Battery 53 Specifications sa Treme Power Conversion Corporation Panes G90 User s Manual Uninterruptible Hower sunoiy Thank you for selecting this uninterruptible power supply UPS It provides you with protection for connected equipment Please read this manual before Installing the G90 Series UPS madelsG90 1000 690 2000 or G90 3000 asit provides important information that should be followed uring instalaon and maintenance of the UPS and batters allowing you to correctly setup your system for the maximum safety and performance Included is Information on customer support and servies iit Is required if you experiences problem with the UPS please afer to the Troubleshooting section In this manual to correct the problem If the problem eno corrected please collec information so that the Technical Support personnel can mere eflectively assist you Treme Power Conversion Corporation Pages G90 User s Manual Uninterruptible Hower supov Important Safety Instructions Save These Instructions CAUTION UPS having Internal Batteries Risk of electrica shock H
13. G90 Online UPS 1000VA 2000VA 3000VA Models User amp Installation Manual wwapeecom 2015 Xtreme Power Conversion Corporation Al righs reserved Rev 2 5 15 620 User s Manual Uninterruptible Hower sunoiy Table of Contents Introduction ProductDescriptior Double Conversion Online Technology 7 Diagnostic Tests System Configuration CommunicaionConnections 10 Emergency Power Of 0 Port a Hardware Installation Guide Safety information 2 Storage and Transportation P 2 Environment UPS Installation Connecting the UPSinterna Batteries 3 Connecting Extended Battery Packs EBPs a5 Rackmountinstalstion 7 Tower Installation 29 UpSinputConnection a UPS Output Connection a Starting the UPS a Operations Front Panel Control Functions z Indicator Descriptions 2 Button Descriptions 2a Working Status of indicators 24 Display Functions 25 Parameters Inquiring z UserSettngs 29 Operating Mode Description Fier Power Conversion Corparon Fase 620 User s Manual Uninterruptible Power supov Startup Operation p ShutdownOperation 3 UPS Self Test Mute Test Operation 35 Configuring Battery Settings 35 Using UPS with Generator Communication Instaling Communication Options and Control Terminals 7 36 Troubleshooting Fault Codes s 40 UPS Maintenance 40 UPS and Battery Care 40 Storing the UPS and Batteries a Maintenance a Replacing
14. NT WILL XPC Corporation BE IABLE FOR DIRECT INDIRECT SPECIAL INCL DENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF Xtreme Power Conversion EQUIPMENT including but not limited to any costs last profits ar revenue loss of equipment loss of use of equipment loss of software loss of data cost of substitutes or claims by third parties Purchaser s sole and exclusive remedy for breach of any warranty expressed or implied concerning Xtreme Power Conversion equipment and the oniy slgaton of XPC Corporanon under ths warranty shall be the repair or replacement of delecve equipment komponents or parts or at XPE Corporatians sale discrenon refund af the purchase price or substitution of an quivalent replacement product Treme Power Conversion Corparon 620 User s Manual LUninteruptble Hower sunoiy Appendix A G90 EBP1 G90 EBP2 User Guide Introduction he extended battery pack can be added t0 UPS to extend the available battery time Up to four ERPs can bein stalled withthe UPS Samer Estimated huntimes annuo eme rattan oy mah maths rata anamo oa priae aaya was Terja saae iana esman os re was asya aa nays Bast sas emamaa rriad 2 bs pra zsa safes emaon jnre ian a27 am saer ale aaar Runtimes are shown in minutes and wil vary based on battery age and ate conditons Important Safety Instructions Save These Instructions This manual contains important instruction that you shouid foll
15. ON REFER TO OPERATOR S MANUAL Rafer to the operator s manual for addtional information such as important operating and maintenance instructions SAFE GROUNDING TERMINAL Indcates primary safe ground LOAD ON OFF Pressing the button turns on off the output receptacles and the neato light RAS RECEPTACLE The receptacle provides network Interface connections and telephone or telecommu nications equipment shouid not be plugged into It Please do not discard of the UPS or the UPS batteries as the UPS may have valve regulated lead acid bat teres Please recycle battenes appropriately HMC ORD Treme Power Conversion Corporation Panes G90 User s Manual Uninterrupnibie Hower sunoiy Introduction The information provided in this manual covers single phase 1000 3000 VA uninterruptible power system their basic funcnons operating procedures options avallable and emergency situations t ako Includes Information on how to ship store handle and install the equipment Oniy detailed requirements of the UPS units are described herein and installation must be cared out in accordance With this manual Electrical installation must also care fully fellow local legislation and regulations Only qualified personnel should conduet these Installations as flue to acknowledge elecrical hazarde could prave to be fatal Product Description Many different kind ot sensitive electrical equipment can be protected byan Uninterruptle Power Supply
16. Pack the UPS in ts original packaging f the original packaging s no longer available ask the Technical sup port Technician about obtaining a replacement set of packaging material Itis Important to pack the UPS Properly in order to avoid damage In ans Never use Styrofoam beads for a packing material 2 include a letter with your name address daytime phone number RMA number a copy of your original Sales receipt anda brief description of the problem 3 Mark the RMA number on the outside of al packages Xtreme Power cannot accept any package without the RMA number marked on the outside of the boxes 4 Return the UPS by insured prepaid carrier to the address provided by the Technician 5 Refer to the Warranty statements i this manual for additional details on what is covered Treme Power Conversion Corporation Page a G90 User s Manual Uninterruptible Hower sunoiy Xtreme Power Conversion Limited Warranty weme Power Conversion XPC Corporation warrants Xtreme Power Conversion equipment when property ap plied and operated within specified condinions against faulty mater or workmanship excluding batteries for 5 period of two years for G90 Serles product from the date of purchase XPC Corporation warrants internal bat teries for a period af two years from the date of purchase For warranty units an RMA must be requested for al ame XPC wll honor warrannes at the sole decetion of XPC Corporation after units have been evaluated
17. The internal batteries charge to 80 capacity in less than Shouts However ts recommended that the bat teries should be charged for 48 hours after installation ar long term storage If optional EBPs are stalled see the recharge times listed inthis manual Treme Power Conversion Corporation TaT Operations including the front pa a modes and configu formation on how to use the UP hutdown transferring the UPS bet Front Panel Control Functions useful information about the UPS laad The UPS has a three button segmental LCD with backlighting provid status measurements and stings Indicator Descriptions naieator Bescon A JON The uPs has an active alarm Red a ON The UPS sin pats Mode Yellow The UPS i operating normaly on bypass during igh Eficiency operation m JON The UPS isin Battery Mode Yellow a a ow JON tre usis operating normally Note When power an or during startup these Indicators will turn on and af sequentially Note in different operation modes these indicators wil indicate diferent See Operating Modes Table for adasona information Frere Power Conran Corpartion G90 User s Manual Uninterruptible power sunoiy Button Descriptions Buon Description Startup combination Press and hoia these butions fr more than Y second to tum on the UPS orto tum off the PS Pres and old these buttone for mare than z seconds ta rotate the
18. alis Emergency Power Off EPO Port A customer supplied switch located remotely can be used to clase the EPO connection and allows the UPS output receptacles to be switched of Since the EPO shuts down the equipment immediately orderly shutdown prace dares are not followed by any power management software The UPS will have to be manually restarted In order to regain power to the outlets on the UPS Keep Pin 1 and Pin 2 closed for UPS narmal operation To activate EPO funchon cut the wire between Pin 1 and i ENEE etna Note For Europe the emergency switch requirements are detailed in Harmonized document HD 384 48 51 Elec trical Installation of the Buildings Part 4 Protecnon far Safety Chapter 46 Isolation and Switching Treme Power Conversion Corparon TaT G90 User s Manual Uninterruptible Hower sunoiy Hardware Installation Guide Inspect the UPS upon receipt The packaging is recyclable keep It for reuse or dispose of properly Safety Information Information presented here s ital to ali personnel Please read ali safety Information Storage and Transportation Please handle the UPS and associated equipment with extreme caution since a high amount of energy is contained in the bateris Always keep the unit in an upright postion as marked on the packaging and never drop the unit Please adhere to the folowing instructions if the UPS is not installed immediately Store rhe equipment as nite original packing and shippi
19. art buttans on the UPS front cover for at least Ya second The UPS will start and the LEDs wil turn on and off sequently 8 checi the UPS front panel display for active alarms or notices Resolve any active alarms before continu ing Se Troubleshooting section in this manual Tor additional information on resolving alarm conditions Ifthe BLED is luminated do nat proceed until al alarms are clear Check the UPS status fram the front panel to view active alarms Correct the alarms and reset f necessary Frere Power Convaraon Corporation Page G90 User s Manual Uninterruptible Hower sunoiy 9 Venty rhat te BLED is uminatea sona indicating thatthe UPS is operating normally and any loads are powered 10 optional EBPs are installed see Configuring Battery Senge section in this manual to set the number of installed EBPs 11 Te change any other actor st defauts see User Settings section in this manual Mote At inital startup the UPS sets systern frequency according to the Input ine quency input frequency auta sensing is enabled by default Note At intial startup please set the output voltage needed before startup of the UPS After the subsequent startup the UPS wil output the seing voltage 12 f you installed an optional EPO test the EPO function Activate the external EPO switch Verify the status change on the UPS frant panel display Deactivate the external EPO switch and restart the UPS Note
20. azardous Ive parts inside this unit are ener sized from the batter supply even when the input AC power i disconnected CAUTION No User serviceable Parts tisk of electrical shock de not remove cover No user serviceable parts inside Refer servicing to qualified service personne CAUTION Non isolated Battery supply Risk of electric shock battery crcl Is not Isolated from AC Input haz ardous voltage may ont between battery terminals and ground Test before touching WARNING Fuses To reduce the risk of fire replace oniy wlth he same type and sizs of fuse WARNING Unit intended for installation in a controlled environment CAUTION Do not dispose of batteries in a fre the battery may explode CAUTION Do not open or mulate the battery released electrolyte is harrnfut to the skin and eyes CAUTION A battery can present a risk af electrie shock and high short cireuit current The following precaution should be observed when working on batterles Remave watches rings or other metal objects Use tools with insulated handles Ta reduce the risk of electrie shock disconnect he UPS from the main supply before Installing a computer inter face signal cable Reconnect the power cord oniy after signaling interconnections have been made Servicing of batteries shouid be performed ar supervised by personnel with knowledge af batteries and the re quired precaution Keep unauthorized personnel away trom Bates These UPS units are ex
21. battery Ife can be attained with a recommended temperature range of 15 C ta 25 C Provide protector the equipment from moisture Space and ventilation requirements must be met Ensure there is 100mm behind and 50mm on the sides Bf the UPS for proper venslaton Ensure that he front of the UPS remains clear far user operation UPS Installation Installation and wiring must be performed in accordance with the local electrical laws and regulations and per formed hy appropriate personnel Far safety considerations the UPS is shipped from the factory without connecting the battery wires Before instal ing the UPS please follow these steps for connection of the battery wires Connecting the UPS Internal Batteries step Remove the front cover of the UPS by holding in the cover side with the LCD display then un snap the other side of the tront panel from the LPS The front pane shauld now easily be remaved trom the LED side Note A ribbon cable connects the LCD to the cover of the UPS Do not pull on the cable or disconnect it Do not try toremove the lt lt emeve the hont pane by get mom panew putingon palegon pnt EE the metai handle the La kaving the metal hana in ples d tothe ups tame x a Fiver Power Convarion Corparton TaT 920 User s Manual LUninterupoble Hower sunoiy step Caution A small amount of arcing may occur when connecting the Internal batteries This is normal and wil nt harm personnel Connec
22. d WHT vary based DANNY age nT tanadon Fier Power Conversion Corparaon Fae 620 User s Manual LUninterupoble Howe sunoiy Shipping List User Manual Rack mount brackets Tower stands Power cord Sotware cD Use cable R5232 cable Frema Power Conversion Corporation Page as G90 User s Manual Uninterrupnibie Hower sunoiy Obtaining Service Mf the UPS requires Service 1 Use the TROUBLESHOOTING section in this manual to eliminate obvious causes 2 verify there are no circuit breakers tripped 3 Callyourdealerforassistance Iyoucannotreachyourdealer oriftheycannotresaivetheproblem callttreme Power Conversion Corp Technical Support at 800 582 4524 Technical support Inquiries can also be made at support npcc com Please have the folowing information avallable BEFORE calling the Technical Support Department Your name and address The serial number of the unit Where and when the unit was purchased AI ofthe model information about your UPS Any information on the failure including LED s that may or may not be iuminated A description of the protected equipment incuding madel numbers I possible A technician wl ask yau for the above information and If possible help solve your problem over the phone In the event that the urit requires factory serie the technician wall sue you a Return Mate Tial Authorization number MA M you are returning the UPS to Xtreme Power for service please follow these procedures 1
23. e the battery No LED indicator displays are standby mode Startup Operation startup UPS in ine Mode 1 Once the uty power is connected to the UPS the UPS wil charge the battery The LCD shows that the output voltage is D which means the UPS has no output If itis desired to have Bypass output set the SPS to ON by LCD seming menu 2 Press and hold the ON Buron for more than Y second to start the UPS The UPS wl start the inverter 3 Onee started the UPS wil perform a self test function with the LEDs cycling on and off When the selt test is complete the UPS wil appear in tine Mode with the corresponding LED Wuminated Startup UPS in Batery Mode 1 When unity Input power is not vaabe press and hold the ON Button for more than second to start the UPS in Satery Mode 2 Aer finishing the sees the UPS wl operate in Satery Mode as long as power is avallable rom the Shutdown Operation Shutdown UPS in Une Mode 1 Press and hold the OFF Button for more than Y second to turn off the UPS and Inverter 2 Akter the UPS has shutdown the LEDS go out and there i no output power output pow BPS ON on the LCD seming menu Frere Power Conversion Corpartion Tasi G90 User s Manual Uninterrupnibie Hower sunoiy Shutdown UPS in Battery Mode Press and hol the OFF Button for mare than Y second to tum of the UPS When turning off the UPS I wil perfor a self test Rest with the LEDS cycl
24. ers and Is Inaccessible 7 Return to step 1 to continue the EBP installation Operation Configuring Battery setings Set the UPS far the number ot EBPs Installed To ensure manimum battery runtime configure the UPS for the cor ect number of EBPs refer ta Specifications section for the appropriate seming ot battery numbers and type Use the up and down buttons to select the number of battery strings according 1o your UPS configuration Battery Number Configuration A UPS and EBF Cabinets amber of Battery suine UPS oniy meral bates 7 default urs reer a UPS 268 UPS r EBPE 7 UPS AEB a Not The UPS contains one battery sing each ERP cotain twa banery Sng Maintenance Replacing Batteries NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode The EBP canbe replaced when UPS is ON but be aware that if the uty fails at that time the load of the UPS may NOT be protected If you prefer to remove input power to change the bartels WARNING servicing shouldbe performed by qualified personnel knowledgeable af batteries and required pre caunons Keep unauthorized personnel away from bates WARNING Batteries can present a risk af electrical shock or burn from high short circuit current Observe the fot lowing precautions Remave watches rings or other metal objects Use tools with insulated handles Da nat iay tools or metal parts on top of batteries Wear rubber glo
25. erser warning ond 3 Bypass mode Main AC normai vag Tn TD a eey Enmane shersa Bypass Mode moses ee UPS reme Power Conversion Corporation Page Ta 620 User s Manual Uninterruptible Hower sunoiy Tn AE E wa s Peer gin Bypass wode n Ti AC Tow lings wa yore eve Ietnayp wode on a ae comes a aaraa Bypass Mode o w oneeetery ithe banery sicn sched manaya eet anama ving Mode orca ions re rover unos stines fot came nil Eoin road econ Bread warning tne overt oa 2persecona ieme Serene a T imeem ero Orel warner ey e s laman ea Mode vt loads Goce T m ou fieree ana s lmn a Sorena Remove ret woe fon a Once check Tn 7 Fentauetanvontsng a a a o eaen oeer ns I data fault code dion lens frase bonebeens fea denter as tetra opr 1 ST TENS Tors TE He TROT aN TST Sap on ot TTT Display Functions As the default or after 5 minutes of inactivity the LCO displays the output parameters The backit LCD automati tally dims afer 5 minutes of inactivity Press any button to restore the sereen LCD display comprises numerical Value section capacity graphies section fan status graphics section and charger status graphics sect See the table below for detalls Treme Power Conversion Corporation Pages Section Deseripton Graphic al value of inquiring tems ou output voltage Is
26. es rower Configuration ak EBP 36 We 23 7 A 2k E8P 72 ve 26120 7 Any 3K E8P 72 v te 26129 Ah Fae 3007250 vac fuses per EBP Sealed maintenance free valve regulated lead acid With minimum 3year mee oat service Me at 25 C 77 F antaring Advanced monitoring fr earher falure detecion and Waring hecharge Time tto 90 merai batteries 3 hours 1 EBP 9hours 2 ERPs 1S hours 3 ERPS 2T haus eB 27 hours Treme Power Conversion Corporation Farsi
27. he EBP connections are tight and there are adequate bend radhuses and strain relief exists for each abe sepa Replace the front covers on the UPS and EBPs verifying the EBP cables are routed through the EBP cover knock outs Clip the leftside of each EBP in place first before connecting the ight side Repeat foreach EBP This isthe Sare installation procedure as used ar the UPS earl Assure that the wires connected between the UPS and EBP are installed behind the front covers and not accessible tothe user Rack mount Installation Caution The UPS and Bs are heavy Removing the units froen its carton requires a minimum af two people Ifin sialing optional EBPs make sure ta instali the EBPs dec below the UPS so that ali wiring between the cabinets Is installed behind te front covers and inaccessible to users Note Rail Kits are reguired for each individual UPS and EAP te be installed step Assemble the left and right ralis to the rear rals as sown in the dagram below Do not tighten the screws et Ad Just each rali size for the depth of the rack ITO ENAN ee I Mitoon s om rat step2 Select the proper size in the rack for positioning the UPS The rail occupies four positions onthe frant and rear of the rack Treme Power Conversion Corporation Page G90 User s Manual Uninterruptible Hower sunoiy Tighten four MS Umbrella Nuts inthe side of rall assembly Fi one rali assembiy to the front ofthe rack
28. he batteries 2 start up the UPS by pressing the start up combination buton 4 press the battery test combination button to aetate the battery test The UPs starts a battery test if the batteries are fully charged the UPS Is In Normal mode with no active alarms and the bypass voltages acceptable During the battery test the UPS transfers to Satery mode and discharges the batteries far 10 seconds The LED Indicators af the front pane stop cycling when the test is completed Recycling the Used Battery Contact your local recycling or hazardous waste center for Infarmation on proper disposal af the used battery or ups WARNING Do not dispose of the battery or batteries in a fre Batteries may explode Proper disposal of batteries 1s required Refer to your lcal codes far disposal requirements Treme Power Conversion Corparton Faes 690 User s Manual Uninterrupnibie Hower sunoiy WARNING Do not open or mutilate the battery or batteries Released electrolyte ts harmful to the skin and eyes it may betae CAUTION 06 not discard the battery pack or the batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For mare Information contact your lacal recycling reuse or hazardous CAUTION Do nor card waste electrical or electronic equipment WEEE in the trash For proper disposal con tact your local recycling reuse or hazardous waste center Specifications eternal Bater
29. holding in the cover side with the LCD display then un theater side af the front panel rom the UPS The front panel should now easy be removed from the LCD side Note ritbon cable connects the LCD ta the cover of the UPS Do not pull on the cable or disconnect it Treme Power Conversion Corporation TETE 90 User s Manual Uninterruptible Hower Supply Do not uy toremove the Remove the ont panes erty wm pany putingon puling onthe font pane ony the metai hn levingthe metal handle in pce metai naneisconeea step On he bottom af the UPS fran cover remove the EBP Cable Knockout as shown inthe diagram below For the bortom EB remove the EBP Cable Knockout on the top of the EBP front cover If you are installing more than one EBP for each additonal EBP remove the EBP Cable Knockout on the top and boom of the EBP front sepa Caution A small amount of arcing may occur when connecting the Internal batteries This ls narmal and wil nt harm personnel Connect the cables quicky and fly Connect the EP cables Into the battery connectors connecting black to black press the connectors tightly together to ensure proper connecnon To connect the second EBP unclip the EBP connector on the frst EBP and pull get to extend the wiring to the 8 connector on the second EB Repeat for any addinonal EBPs Fier Power Conversion Corparon Ta TE G90 User s Manual Uninterrupnibie Hower sunoiy Verity that t
30. ing on and off eting automatically When the tet finished UPS Self Test Mute Test Operation When the UPS in in Line Mode press and hold the Selktest Mute Button for mare than 1 second the LEDS wil cele on and oft The UPS comes Slf test Mode and tests ts status It wil esit automatically alter finishing test ing and the LED Indication wl retum to previous status When the UPS is in Battery Mode press and hold the Selftest Mute Button for more than 1 second the buzzer stops beeping Ifyou press and hold the Self es Mute Button for 1 more second It wl restart the audible alarm Configuring Battery Settings Set the UPS for the number of EBPs Installed Tn ensure maximum battery runtime configure the UPS for the correct number of 8Ps per the table below Use the up and down scroll buttons to select the number of battery strings according to your UPS configuration C EEEN UP only eral Bares defo UPS LEBP z urs zear 5 urs ERP 7 A g Note The UPS contains 1 battery angr each EBP contains 2 banery sring Using UPS with Generator cawson The following process must be performed f the UPS is connected with a generator 1 Turn on the generator Afer i running stably connect output power of the generator to the UPS input power and then turn on the UPS After the UPS is tumed on connect the loads one ata time 2 it isrecommended that the generator capacky is 2x the LPS rated capacity
31. ity af the battery is an estimate based upon the battery 100 voltage Frere Power Convaraon Corpartion Page Ta User Settings The UPS has setting functions The user stings can be done under any of the US working modes take eflect under certain condone The table below describes the User Settings Setting Function ea number Satine Procedure Graphic 1 Enter the setting Interface Press and hold the Function Seming but ton IEE for more than 2 seconds the leners ECO ash 2 Enter the ECO setting Interface Press and hold the Function Set ting buton BE far mare than Second less than 2 seconds the leners ECO wil stap lashing The FON or OFF below the ECO wil fash Press and hola the scroll but ton BEB for more than Y second eas than seconds to eteran iether he ECO anon Meer abled 3 Conf CO selec it fc he sling ON a OF lind hela the ncn sting tnd earth secondi Now he 1 0 function sening Eco senna function completed End the ON or OFF below tne ECO wil gh thot Dashing 4 OF chosen goto sep 7 Btmerwse goto step 5 Serthe ECO tolerance ange Brey gress the serol bunion E or Bice mo re than y second ess han second tse the vaags range in erento Sirok ss 2 ea ey pres te uncon Sating mutton RE Ter more han sec ess wan 2 ean 0 lor manner 7 After the minus range ls confirmed the function sening buton
32. laced when the UPS is ON but be aware that Ifthe uty faits at that time the load of the UPS may NOT be protected Replacing Battery Trays in UPS and EBPs Mf the bates fal and need to be replaced following these steps 1 Remave the ront cover af the UPS and or EBPs 2 Remove the connection cables between the EBP and the UPS Remove the screw on the baffe of the EBP 235 showin in figures below then remove the baffle from the left or right ue h wa a A on ae wees pontes SE red tes Sms 4 Grasp the handle in front af the battery tray pul the battery tray out of the UPS or EBP careful A Hold the middie af the new battery tay and insert It Into the slat in the UPS or EBP Once installed make sure ts completely inserted Into the chassis Treme Power Conversion Corporation Page a G90 User s Manual Uninterrupnibie Hower sunoiy Insert the thin wall Irto te siot ae Insert the thin wall TS tay wa Max 8 parchead Screws 2 places 5 ifthe fuse is blown replace before reassembling the UPS ar EBP UPS Remove and replace Remove and replace the tuse here the fuse here Testing New Batteries Ta test new batteries 1 Plug rhe UPS into a power outiet far As hours to completely charge the batteries 2 Sta up the UPS by pressing the startup combination buttons 3 Press the Battery Test combination buttons ta activate the battery test The UPS starts a battery test if the batteries are fuly charged
33. nd less than 2 seconds Now the load shielding battery voltage seing is confirmed tor more than 2 seconds to ton BE for more than 2 seconds tepping through using the serali bunion EB ut reaching the EPO flashing and hold the function setting but ton BEI for more than 2 seconds siepping through using the serol EPO Bashing Select the EPO Input polarty open circuit choc eireuit eacute EPO 3 Confirm the EPO Input polarity settings by pres and hold he more than Y second fless than 2 seming is confirmed 4 press the function setting button for more than 2 seconds to Frere Power Conversion Corporation LUninterupsble Hower sunoiy Operating Mode Description Mode pescipton A The inverter green LED ison ine ede When Input AC unity ls providing stable input power the UPS wll work in Une Made charging the battery and protecting the load ath the inverter green LED and Battery yellow LED are on the buzzer beeps once every seconds The Warning red LED Is on when beeping When the uty power is doum or unstable the UPS wil got Bary Mode Immediately Ifthe tty ower returns the UPS wil transfer back to ine Mose the Battery low alarm activates the indicator af E asnes ifthe Battery voltage reaches the low it the UPS wili turn offto protect the Battery The UPS wil auro restart when the Input uty Note Te backup time of Ba
34. nd hold the funtion setting button BEB for more than Yezee ond lees than 2 seconds At this time the OPU wil stop flashing Brey pre less than 2 seconde to the output voltage as 208V 220V default 230V 240 then briefly press the function sering button the scroll punon second 3 Output voltage set and bold the function setting but ton BEI tor more than 2 seconds Stepaing through using the serol button EB unti reaching the nt Nashr stepping through using the serol bAt flashing Press and hold th rol button BEM to select the numerical value in accordance wth pe seting connected bar Confirm the banery string senings boy press and hold the function ser ting burton EM fr mare than second k fered and the banery na below wil fash the battery type in the same Frere Power Conversion Corporation Pages ton Bl for more than 2 seconds stepping through using the scrol button EE ut reaching the eB 1 facing Enter the setting interface Pres snd hold the function setting but ton E for more than 2 seconds tepping through using the seral bunion EE ul reaching the seg 1 flashing Press and hold 5 Load segment seming the srl button BE to select the battery voltage of 10 5 defaut 3 Confirm the power shedding shielding battery voltage stings boy press and hola the function set ing bunton Bl tor more than seco
35. nded Banery Packs GO0 EBPI for use with the G90 1000 GO0 EBP2 for use with the 690 2000 and 690 3000 See the specication section of this manual for addinonal model information Treme Power Conversion Corparon Panes Communication Connections To allow for una cable to the US8 Software Installed tns ded UPS shutdown start up and status monitoring connect one end of the communication port and the other to the communications port on your PC or server With the monitoring an be scheduled for shutitown start up and manitoring ot the UPS status through the RS 232 port Intelligent siot eo jn Corporation Page ao G90 User s Manual Uninterruptible Hower sunoiy 15232 Communications The RS 232 Interface uses a 9 pin female D sub connector Information provided includes data about utility aad and the UPS The interface port pins and their Tuncpons are denned inthe folowing table CEEI PNT Fncnons rasas Reserved 5 Ground SNMP Communications Option The UPS provides an inteligent slot for internal or external network card This special intelligent network card ean be companie with popular software and hardware found on the web and in operating systems it can support op erating systems such as HP Open View IBM Netvew SUN Netmanager enc This enables the UPS to provide instant Ups and power information over the network Please contact yaur reseller for addimanal det
36. ng cartan Da not store in temperatures outside the range ot 15 C ta 425 C 4 Ensure that the equipment is fuly protected rom wet or damp areas and from molt aic In order to maintain the bateries the UPS should be recharged every 6 months Tor at least 8 hours M Mammable substances such as gases or fumes are present or ifthe rooms is airtght a hazardous situation may feist n which no electrical equipment shouid be operated The Instructions in this manual explain how ta install the UPS safely Not acknowledging such electrical hazards may be fatal keep this manual for future reference A wanninct tis strongly recommended that the US cabinet nat be opened as components have very high voltage and touching those components may be fatal Oniy a qualified technician ar authorized agent may sence The unit The UPS unit s output receptacles carry ve voltage even when not connected to an input voltage source he UPS has Hts own internal energy source Treme Power Conversion Corporation Page G90 User s Manual Uninterrupnibie Hower sunoiy Environment Ensure that all environmental concerns and requirements are met according to specications Isted in this docu ment otherwise the safety of installation personnel cannet be guaranteed and the unit may malfunction Ensure that you remember the following when locating the UPS system and battery options Avoid extremes af temperature and humidity Maximum
37. on cords when connecting AC input to any UPS UPS Output Connection There are two types af output on the G90 models programmable outiets and general outlets Please connect notertical devices to the programmable outlets and etal devices to the general outlets During power falre You may extend the backup me to critical devices by setting shorter backup time for non critical devices Programmable outlets can alsa be used tare cycle the power to remate devices I required to re start a server due to lock up issues Starting the UPS Note Verity that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm 1 if optional EBPs are Installed verify that the EBPs are connected to the UPS 2 plug the equipment to be protected into the UPS but do not turn on the protected equipment 3 Make any necessary provisions for cord retention and strain rellet A Plug tne detachanie UPS power cord into the input connector on the UPS rear cover 5 plug the UPS power cord inta a power outlet The LPS tant cover display lumina The UPS wli o a self test when power on After the self test Is completed the charger wil charge the batteries If the output display onthe LCD ls 0 there ls no output H you need the UPS output fram the uty without starting the UPS when plugged into the tly then the BPS option needs to be set to ON see instructions for the BPS in this manual 7 Press the combinanon of st
38. ow during installation and maintenance af the 8 lease read al instructions before operating the equipment and save this manual for future reference CAUTION Batteries can prevent a risk of electrical shock or burn from high short cul current Observe proper precautions servicing should be perormed by qualihed service personnel knowledgeable of batteries and re quired precautions Keep unauthorized personnel away trom bateries CAUTION Proper disposal af batteries is required Refer to your lacal codes for disposal requirements CAUTION Never dispose of batteries In a fire Batteries may explode when exposed to flame Installation Inspecting the equipment Many equipment has been damaged during shipment keep the shipping cartons and packing materials for the car fier or place of purchase to fle a claim for shipping damage If you discover damage afer acceptance fle a claim for concealed damage Note Check the battery recharge date on the shipping carton label If the date has passed and the batteries were never charged do not use the EBP Contact your service representative install the optional EBPs for a UPS 1 Remove the front cover of each EBP Press the panel side with LCD display hold the other side and quickly extract then extract the other side with display Note A ribbon cable connects the LCD contral panel ta the UPS Do nat pull on the cable or disconnect it Treme Power Conversion Corporation Page as G90 User
39. priate communicanon cable not suppled When the communication cable Is installed power management software can exchange data with the UPS The software polis the UPS for detailed Information on the status of the power envionment f a power emergency occurs the software Initiates the saving of al data and an orderly shutdown af the equipment The cable pins and functions far the R5232 communiaton port are shown below eeco eeooo Fanchon Betton Brean fram the UPS No use a furaner ta extemal devs Out 3 TxD cee trom external deve in g ND sal comman j Connectivity Caras Connectivity Cards allow the UPS to communicate in a variety of networking environments and with different types of devices The UPS has one available communication bay for the following connectivity cards Web SNMP Card has SNMP and HTTP capablimes as well as monitoring through a Web browser Interface connecting to a twisted palr Ethernet 10 1008aseT network in adn an Environmental Monitoring Probe can be atached to obtain humidity temperature smoke alarm and security information Relay Interface Card has isolated dry contact relay outputs for UPS status Including uty failure low bat tery UPS alarmn OK or On bypass Note Before installing the connectivity card please remove the cover from the intelligent Card Slt Emergency Power ott EPO EPO e used to shut down the LPS from a distance Ths feature can be u
40. s Manual Uninterrupnibie Hower sunoiy Siacrate rons Sa ciecitetaton 3 Earran manas e overtone 22 On the bottom of the UPS front cover remove the EBP cable knockout S Wt mee ea 41 Plug the EBP cables Into the battery connector s A small amount of arcing may occur when connecting an EBP to the UPS This la narmal and wil not harm personnel insert the EB cabie Into the UPS battery connectar quicky and ml Up ta Tour EBPS may be connected to the UPS Connect red to red black ta black and yellow to yellow Press the two parts nightly together to ensure a proper connection To connect a second EBP unc the EBP connector on the first EBP and pull gentiy to extend the wiring to the EBP connector on the second EBP Repeat far any addtional EBPs 4 Verify that the EBP connections are tight and that adequate bend radhus and strain relet exist for each cable Fier Power Conver Corporation Tasi G90 User s Manual Uninterrupnibie Hower sunoiy 5 Replace the E8P front cover Ta replace the cover verly that the EBP cables are touted through the EBP cover knockouts cover connects with the cover hook near the left side of the EBP cabinet Repeat for each addimonal EBP Put the front panel side with display to the pane port put another side to the other two ports then press it unti the panel and the chass are combined tight 6 Verify that al wiring connecting the UPS and E8P s is installed behind the ftont cov
41. sed for shutting down the load and the UPS by thermal relay or instance in the event of room over temperature When EPO is activated the UPS shuts down the output and l power converters immediately The UPS remains In alarm fault status Warning The EPO cut san IEC B0950 safety extra low voltage SELV cult This cireuit must be separated from any hazardous voltage circus by reinforced insulation Caution The EPO must not be connected to any uty connected circuits Reinforced Insulation to the utility is re quired The EPO switch must have a minimum rating of 24VDC and 20mA and be a dedicated latching type switch not ned ta another circuit The EPO signal must remain active far at leat 250ms for proper operation To ensure he UPS stops supplying power to the load during any mode of operation the Input power must be disconnected rom the UPS when the emergency power off funcnian is activated Note For Europe the emergency switch requirements are detailed in Harmonized document HD 384 4851 Elec ical Installation of the Bulldings Pare 4 Protection far Safety Chapter 46 Isolanon and Switching Treme Power Convenor Corporation Pages at 440 32 mm 1222 AWG 0 52 ma 8 AWG 1 croan 2 Pary eo Note Leave the EPO connector installed into the EPO port of t Seven ifthe EPO function isnot required The 70 polarity can be set see the EPO Input Polarity Note
42. t battery and or assis Battery aged Treme Power Conversion Corporation Taas Uninterruptible Hower sunoiy urs does nr startup afer pressing Dida press the correct combine tion af buttons for ON Press the 2 butions the same UPS has not battery connected ar battery voltage ls two low and too many leads connected connect UPS battery securely 1t batery wotage is low turn the UPS OFF and remove same loads then start rme UPS again Fault occurs inside UPS Contact desler or atabutor for econ a charger status on LED spay ashes and buzzer beeps once per second Charger doesnot work normally or battery aged Contact desler or distributor tor Fault Codes Fault cause Fault Code us aul oo 19 Inverter Fale E Output shor Great overland EEI Output nela Fa input NTC faui Alay Power Fou input Fase aul ties pppgggEEG UPS Maintenance Tris senon explains how ta Care for the UPS and batteries 1 Replace Extended Battery Packs EBPs Test new batteries Recycle used batteries or UPS UPS and Battery Care For the best preventative maintenance keep the area around the UPS cean and dust N the atmosphere is very dusty clean zhe outside of the UPS with a vacuum cleaner For full battery Me keep the UPS and EBPs at an ambient temperature of 25 C 77 F Note The batteries nthe UPS are rated for a 3
43. t the cables quickly and firmly Connect the internal battery connector connect red to red pressing the connectar righty together to ensure proper connectivity Mf instaling an Extended Samer Pack EBP see the section titled Connecting PAs before continuing with the UPS installanion Battery cable connection step3 Replace the UPS front cover verifying thatthe ribbon cable is protected and if EBPs are Installed that the ESP able routed through the knockout on the bottom of the cover Top EBP Cable Knockout Treme Power Conversion Corparon Pager 620 User s Manual Uninterruptible Hower sunoiy Attach the UPS front cover by reversing the process in Step 1 installing the LCD side fst and then gently snapping he ather side ino the ports on the UPS sepa It you are installing power management software connect your computer ta one of the communication ports or opnonal connect card using appropriate cable seps It your rack has conductors for grounding or bonding of ungrounded metal parts connect the ground cable not Supplied to the ground bonding sre on the rear of the UPS as shown in the example below steps If an emergency power off disconnect switch is required by local codes see Remote Emergency Power off IREPO seenon to instali the REPO switch before powering onthe UPS Continue to UPS Internal startup Connecting Extended Battery Packs EBPs step Remove the font cover of the UPS and each EBP by
44. tremely heavy Caution should be taken in moving and positioning equipment The instructions contained within this safety manual are deemed important and should be closely followed at al times during installation and follow up maintenance of the UPS and batteries Treme Power Conversion Corporation Taes G90 User s Manual Uninterrupnibie Hower sunoiy A aro The unit has a dangerous amount af voltage if the UPS Indicator ion the unit s outlets may have a dar geraus amount af voltage even when not plugged into the wall outlet because the battery may continue to supply power Care should be taken to undertake Installation indoors free from electriealy conductve particles which ae under temperature and humidity control in arder to reduce the risk af electric shock itis best to disconnect the device using the power supply cord Ensure that the equipment is placed in a poson near the outlet where easy accessible Except for replacing the batteries al servicing on this equipment must be carried out by qualified service personnel Selore conducting any maintenance repair or shipment frst ensure that everything s turned off com pletely and disconnected For addtional safety instructions please use the Safety Manual as a reference Special Symbols The following symbols used onthe UPS warn you of precautions FISK OF ELECTRIC SHOCK Please observe the waning that a risk of electric shock is present CAUTI
45. ttery Mode is subject 1o the oad connected and the EBPs installed Battery emalning te displayed on the LCD may not be completely accurate IFRTER BATTERY WARNING Mo 0 D aypa Mode Bypass yetow LED is on the buzzer beeps once y 2 minutes Te wating red LED iso when sping the LCD displays the load and battery capacity sypass tolerance can be set by the LCD Under the conditions listed below the UPS wil transfer to Bypass Moc BPS ON ser by user through LCD and the UPS is BPS ON set by user through LCD and the UPS is plugged into uslty but is not turned ON Overload on Line Mode or ECO Mode In bypass Mode the load is not pro ion Corporation Taas ah the verter areen LED and the Bypass yelow agrees eo UD When Eco is enabled and rhe unity is within ange Eco mode the Ups wil operate in ECO Mode the uty out of Eco range but stil in Line Mode range t UPS wli transfer ta Une Mode Unity tolerance of ECO Mode can beset When the UPS has a fault condition the Warni LED ion and the buzzer beeps The UPS wil tur to Faut Mode The UPS disconnects the output and the Len displays fault codes Press the Mute FautMode Buton to stent the buzzer temporary Press the Note information on Faut Codes can be found in he Fault Code table nth manual When the UPS is plugged into unity power and is not tumed on the UPS wil work in Standby Made o charg
46. ves and boots WARNING When replacing batteries replace with the same type and number of batteries ar battery pacis Con tact your service representatie to orders new bateries WARNING Proper disposal of batteries Is required Hefer to your codes for disposal requirements Treme Power Conversion Corparon Pages 690 User s Manual Uninterrupnibie Hower supov WARNING Never dispose of bateries in a fre Batteries may explode when exposed to fame Replacing eses CAUTION The eB is heavy iting the cabinet requires a minimum of two people 1 Ifthe battery fault the folowing steps are provided fr modula unit ta replace the new battery pack Z Remove the front panel ofthe batery box 4 Remove the connection cables between battery box and UPS Release the screw af the baffe of the bat tery pack as the figure below shows then remove the baffle from the left interno to Maxa Pon tieoa Serows 2oioced 4 Grasp the hand in front of the battery pack take out oft and hold then remove the battery pack Treme Power Conversion Corporation Pages G90 User s Manual Uninterruptible Hower sunoiy 5 Hold the middle af the new battery pack Insertit Make sure that the whol battery packs in position mara E e 6 tthe fuse melting replace i from the front Take Out Tho Fuse From Here Testing New Batteries To test new batteries 1 Plug the UPS int a power outlet for 48 hours to charge t
47. with one MS x 12 pan head screw and one MS cage nut Use two MS tage nuts and two MS x 12 pan had screws to fi the ral assembly to the rear of the rack Tighten all screws and nuts Aepeat steps for the other ral assembles sepa Piace the UPS or EBP on a Nat stable surface with the front ofthe UPS or ERP facing you Alen the mounting brackets with the screw holes on each side of the UPS or EBP and fin with supplied MA Nat head screws Mounting octet gt W Maxe Fiot Hood Serews zploces de the UPS or EBP into the rack Secure the front af the UPS to the rack using one MS x 12 par head screw and one MS cage nut on each side Instali the botam screw on each side through the battam hoes of the mounting bracket and the bortom hoe of mera Treme Power Conversion Corporation Pages G90 User s Manual Uninterrupnibie Howe supov Aepeat forall atonal UPS or EB for the installation Tower Installation step Two past base brackets intercross and fatten to make a single unit tower bracket Man EBP isto be placed inthe tower configuration with the UPS extension boards are added n the midde to make the tower bracket larger as shown below Treme Power Conversion Corporation TTS UPS Input Connection Connect the UPS to an approved electrical input source consistent with the input power cord connection provided with the LPS Da not replace the power cord or use a substtute Avold ung extensi
48. y replace batteries and supervise operations Unauthorized persons must be kept well away from the bateries Vert that no voltage between the battery terminals and the ground is present before maintenance or repai in this product the batery credit ls not isolated fram the Input votage Hazardous voltages may cur between the battery terminals and the ground Batteries may cause electric shock and have a high short circuit current Please temove ali wrist watches nings and other metal personal objects before maintenance or repair and aniy use taats with Insulated grips and handles for maintaining or repairing When replace the batteries install the same number and same type of batteries Do nat attempt to dispose af batteries by burning them This could cause battery explosion The bat tenes must be rightiy deposed according to local regulon Do nat apen or destroy bateries Escaping electrolyte can cause injury to the shin and eyes tt may be Please replace the fuse only with the same type and amperage in order to avoid fre hazards gt PPPBPBRBB BRE Do not disassemble the UPS system The UPS contains no user serviceable parts Replacing Batteries QUALIFIED SERVICE PERSONNEL ONLY CAUTION tead and follow the IMPORTANT SAFETY INSTRUCTIONS before servicing the battery Service the bat tery under the supervision of Qualified Service Personnel knowledgeable of batteries and their precautions CAUTION use only the specie t
49. ype af battery See your dealer for replacement batteries Treme Power Conversion Corparton Page a G90 User s Manual Uninterrupnibie Hower sunoiy CAUTION The battery may present risk of electrical shock Do not dlspose of batteries In a fire as it may explode Follow al local ordinances regarding proper disposal of batteries CAUTION Do not open or munlate the batteries Released electrolyte s harmful to skin and eyes and may be tonie CAUTION The battery can present a high isk of short cet current and electrical shock The short eeu current apabiity of the batery is sufficient to burn wire or tals very rapidly producing molten metal Observe these precautions when replacing the battery Remove all watches rings or ather metal objects Oniy use taos with insulated handles Do not lay tools or metal parts on top of battery or any terminals Wear protect eye wear aogsles rubber gloves and boots Disconnect the charging source before connecting or disconnecting the battery terminals Determine if the banery i inadvertently grounded if inadvertently grounded remove the source of the ground Contact with a grounded battery can result in electrical shock The kelihood af such shock v ll Be reduce If such grounds are removed during installation and maintenance applicable ta a UPS and a emate battery supply not having a grounded circuit Note DO NOT DISCONNECT the bateries while the UPS is in Battery Mode The EBPs can be rep
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