User`s Manual - CSI Controls
Contents
1. Pago 27 RK Series Field Wiring Connections Terminal Strip With All Avallable Options ME BEEN EEF EP ho mismas Sample RKDFZ30ACB Terminal Stip LI L2 amp N 115 230 VAC Pump Power 1 115 VAC alarm power 2 115 VAC control power 344 Pump 1 Mt N For 115 Volt Pump Connection 5 amp 6 Pump 2 Mt 7 amp 8 Redundant OT 9410 OT 1812 Load On 13414 LagOn 15816 Alam 17818 Aux Alarm Contact Note Termian strips difer between RK models and options Your panel may may be missing some of these terminal strip numbers However ths example shows all possible eld wiring connections Determining Your RK Model Number OOOO I Specifications Fost Pressure Systems Systeme VERE SRG Ner Dae Tae aT i ag pump dam HemPam aba Tuch to Sana rey Feu Ste Up Saaana WA etm mm rv ven Day cose 23 amp OP ny Day Deis Pose Racer Gora Rag Sane 0 VAC Non Corde Wecten Med Sub Dat M oM mme 220 Ohio Stet Ashland OH 44805 Phone 4182815767 Far 419 280 2596 enigzooninrmet net winchandlrsystemsine com2. Aa Do level in he baan comes up h EAD Pun wal um on 12 and LAG PUN rn a th ja TO second delay and as me gud el nthe basin le being pumped own he pumpe wai sho atthe PUMPS OFF kwel of for some reason a pmo fis orte gt eel coming to e basin quar rte png can remove e iu leri D bash wi etu resi te HH LEVEL seting of 96 and at Pia pont a yc vi Sand he eve and e alam ight wi Rash two hashes por second Kamamberi Al soting are rite to he topo the largo rca nut n ine pressure bei a basin Te Pressure Systema dep cnt an intemal low eel loss of pres sure alam T enr cones Ton e fco ted f can bo bie ha DOC Bs page 18 DOC Use Sos Tha aarm Socr Fe Ka val ata below 3 or ie oy a pressure i isa The PUMP OFF seting can noe set below so hte ivel I he banin i never e blow te 3 level dar nama operating cond Tana Shaad ttn ccr test has v pine ow hey woud a be od of he problem Page 10 RK Series Pressure System Special Features Tha Saa tas er gsm mala mig Stine te Ponce pon edt Note 2 epe worthy mess wa t meant eg bor e TUN a ines prom ei tn mote mzaa yee analy pote drm Seu wang waana ma tt ig me pmo a Those evel stings are designed wok dira fest system On tha simplex system fhe PUMP ON seting la set below ha PUMP OFF sting the cota wi tum the PUMP RUN ight amp a pump run con act both on and off at the PUMP OFF level seting Sentar the dupla Controler wi tum on and oft at e PUMPS OFF seing the LEAD PUMP ON seting i bel
3. Lead Pump On LED remains on Even though he error indication s he same tere could be to causes for e emor Tho irst cause being a hung up fos and the second cause bang a ost fare These ihi ha to asst in woubloshootng fat ers and station probleme Thats how easy ts to instal and operate the RK Fs System fom CSI If you need any aditona help lese cal the factory for technical ssetance 1 800 363 5842 T e RK Series RK Series Features Features Common to Both Pressure amp Float Systems Alternation and Lag Delay on the Duplex Controllers On the duplex controller he float Indications are labeled LEAD and LAG Because tere ea alt in atemstrin te contrat The amator yes which pump ste ead pump atier each PUMP RUN cycle The noreadustable delay causes he lg pump to wal ten seconds before turing on aftr te lead pump has tumad on This use during a Power outage when to qud level may reach the lag pump seting Tre lead pump wil tum on when powers restored and te lag pump ilum on ten seconds iater Hand Run Buttons Ri panels include pus sun HAND pushbutions for the motor Starters output and a push totos TEST pustbutoe fore alarm out put access onthe sub door The pshio tun HAND pushuttons oggl trer respecte outputa of and on cach tme pushed under nor mal operan However to protect tho pumpe shouid the sump go Below Pumps OT level the HAND pustbuton rotto momenta contact end must be held down to maintain s respective
4. cong he Boga spate nal operon uti be Mot tow ck e ha COC Main Menu etit Serou Sonat Rison dEPH Display Menu Fields sevchange auton Pros MenulEnter Button to change between menu fielde dEPH eps Pose pe panele oniy ats wa kaa el inna wakue 40997 ELH Cpe Tine ie Pump number 1 22 Rede alama isi cape in re ai Ba urespendmg pune Pres SelChango buton to trate between CE Cycle Counter i Pump number 1 ar 2 Reeds at me amber ccs te conesponding puro hue an Max Vaun 959 ir Red 3 Tne Tine Dose DOCE oj Reads cate rari ima io he cant tine cycle Ita pono a ring ten I ates ine ume emai rt De Bi she the pret we of ent ets tine amaning und he pumpis e enatied ki run apa Page 18 RK Series Pros and hold Manton fer 3 second wil nh Display Menu to Sterno tie menu Prec De Mensa Buono change be me es LCOP oe Carel Opto Mer Pres SeuChange button to entar into he submenu DOP ine Dona Options Menu Time Dos DOCE ony Pres SeuChange button to entar into he submenu Level Control Options Menu L55 Lod Stn Seting Dupe Pande Or ty i arate Sing L33 and e cent a Pres SeuChange button to change this tea Possible Sting Meri Benes Pumps Pap Awaye la Lead Pump 25 Pump 02 Awaye le Lead Pump LAL Low Let Alam Sen Pese Paneis On ly wi aerae swing TAAL dt curet va Pres SaUChange button to change this tea Ban nwe Aarm or 12 oh Alarm Ugha oniy f
5. output on This ia safety feature that hoops ne pumps rom ranning dy Redundant Off Float Option The redundant off fost option reassures that he pompis wi not run ay your panel has Ns opton o Terminal atip wil nde numbers 714 8 To use be redundant off opton connect a normaly open fost ich to these terminals otherwise naa a jumper across terminais 7 aif you do not wish to use tie feature When te stan me open Boston the pumps wi not be able to run except by using ha hand run Bush buttons in momentary contact mode Not Hand Run Buttons above deectbes momentary contact mode Audible Alarm Circuitry RK panels come standard win an audible plezo m 95 db L and he exclusive side mounted Touch fo Sience pad patents pending it te feature the user able to slence he aude by simply touch ing to decal on he aide of ihe encosure Blown Fuso Indicators Those lights are located above the uses on the subdonr Ifa tuse le tiown he Indicator above the blown fuse wil Ut up nd the power ligt on ine sub door conto center for hat creut wi be oft However ihe power ight ie off and the Blown fuse ight not then that out is not geting any power Ei 3 3 H Page 17 RK Series ee mela more leres To maai put dtp ku de to olor on Da ss Eaa orn ot DD you wo paa i ene DG mete a be act be te pomer ot ach on to DOC hse onal tcn Mr ug Readme pover ens nay wp 10 mo Son toca rr coon d ppm fle Once ino dicio ve
6. the pressure bel Hand ofthe pressure bel n Tarien Onh ite esas bel IMPORTANTI Terien Oniy TEBAL tbe must be pushed into the tting Sa ore unt wl not work corecti Step 3 Connect the Tubing to the Control Pane Win he conr pane mounted in a convenient ocn to me basin afiach ihe ather and ofthe 1 4 ply tubing to he conto panel To ha insure Dat you system doas nat leak ar lo best To nat out or spico the tubing Leave enough anra tubing cold up atio mounting bracket alow e pressure al to be removed for maintenance It you instalation requires citing the IMPORTANT The mbe must be pushed inio tuting to sita clon box make sure he fing Se ni wil that you use he RXCF coupler eng i twat comet insure a proper a seal Page 6 RK Series Pressure System Installation Instructions Contd Stop 4 installing the Pressure Boll th ate 14 tubing comnected you wili need to remove the Do Not Push or Put a Divan steker from the bottom af me pressure bel Do na push me bottom af te pres sre bel but tasi to make sure ine futter is ht against the cup ite Po refer tthe secton ented Sestng me Roling Daphram Ater ue URE step 7 before continuing Also make sure that al tubing s connected between te pressure bal and the conto panel bere submersing the ben ui Noe Shou the bg become diconnecid wie io pressure bol la In te Ii you need to pump te station down manualy before reconnecting the pressure ing
7. 3 on he facapiate The Inches on the as are measured trom the top of the union mut surface on ine pressure bell ward You can eo um he pumps on manualy by pushing the hand run bution nce to run and again to stop This bunan swtehes o momentary con ac atar low level sting s passed See Hand Run Buttons p 17 Wen the pumpe are running in nommas rn mode thay wi un ur they reach the PUMP S OFF mark fhe pumpa need to be run further ho hand batons can De eld in unti he deared depth reached Remember Al settings re eave tothe top of te large union nut on Bo presure ball be basin Ses trement Using a dtl vlt meter set on DC Vo seting and plac th negate laad to the screw on the upper ight comer ofthe label and he postive led to e metal sip onthe side ofthe diis the volt meter wl ge a reading in inches by moving the decimal to tho ight ne number Soa reading of 1514 la me equivalent of 18 14 neha Trae how easy in io sial he RK Pressure System fom CSI Wyo nead any additonal heip please cal the factory for technical assistance 1 800 363 5842 eS EN RK Series ting the Rolling Diaphragm The proper operation af he ling dphragn assembly i key forthe proper aparaton of o pressure system For e daphragm 1o be seat it must be snug around the push cup inside of the pressure ba osomoh The daphragm i seated and protected when sent fom the factory However the rong diaphragm assembly has been pushed up by some method other ha
8. Series By CSI Carole Serious Products for Serious Contractors User s Manual RK Series Table of Contents Pressure Systems About RK Serle Pressure Systeme Pressure System instalan rstuciona Addteral Pars the Instale wil need Pressure Gel Mount Optone Ded Presse Sytem baton Graving Stop By Sep Instaliton Seating te Rat Diaphragm Aajusing Pressure Systeme Level Sings Pressure System Special Feature Float Systems About RK Seres Float Systems oat Mounting Optone Post System intalaton Instuchon peal Float System hata Ding indisling the lat Instaling me Control m Hm Alematon amp Lag Delay on Duplex Contes Hand Run Buttons Redundant Of Fest Option Adie Alam Chey Blow Fuse Indicators Diota Display Center id Inatalabon Display Menu Fes User Settags Main hon Love Contr Options Menu Time Dosing Opsons Menu Menu Fow Chart Enclosure Dimensions nnn Fi Wing Connections Specticauns Page 2 RK Series Pressure Systems Tha RK Solos pressure systema we an novae and economi al scuto tor todays level cartel equremets Using our proprietary Pressure bol oe ground breaking Iqui level systems alow tho user 1o Change a senings and adustmonte outside of confned space ih no Seca level som components wt areas no corde 1o tangle or adus no mercury no mechanical ces to Tal o probes 1o corda nd no vetro required Tho RK Soros pressure systems combine ine features afa pr
9. e at he Sproat levels using a heavy duy te wrap ra amp designed for hat use Floats can also be installed using a toat mounting bracket woord snubbers and tat weights aa shown on pe previous page Finaly the installar can purchase a pressure bell mounting bracket t suspend a length of 2 PVC pipo fom This allows Phe instaler to mount the osts te same as hey wouid to tne pump discharge pipe Warning 1 Do not instal a toat uch in drect Ine of meong lau 2 Make sure you leave at least 5 inches of tatar length between ihe actual fot and he clamping deve o alow he eat to tp propery Installing the Controller Determine a mounting location for the panel Determine he locaton af i conduits coming in to the pan rt holes in tne panel or conduit entry Mount he panei using B provided mounting feet Bring te fost and power wires nto me panel trough the conduit Were a panel acoordina othe schemate Included nthe pane Check instalation by turing power on and manual tpping the oats or running up te watar leval lo tast far proper talon Tast he unt periodically 1o ensure proper operato Page 14 RK Series E Series Float System Settings al me features ot our standard feat panela Tha common features not walabio nthe E Sedes panes aro atematon simplex control on Hand Run Buttons Float Status ight Redundant O Float Option and ba Allan Alam Contact Option Hand Off Auto Switch Tha Hand Of Auto switch is located on the fron
10. er Low Lovet Aarm SRS Nam i d raan d e 8 3 3 E H KOC Resa Cl Coro Diis strae toni Y CO ande vae Prae Setchanye bution to change s teka Posse setings De Do Net Reed Gye Cute 1 1 Rael Gye Coun to Page 19 3 H H 8 RK Series Time Dosing Options Menu Fit ald 1 Tne 1 Pump Enable Tne Sting spins wat atarnata cog tenth current vakas Time shown arte Sos tama one sting 0620 Pres SaUChang button to change this tea Pa ald 1 Tne 2 Pump Dite Tre Set apis vat stris sowing TV and he cet vao Time shown Becr hata Mazimum ta seting S03 Pres SeuChange button to change this fei Akor am Overste Functor hy wi aerate wowing ALOT and the cument valan Pres SeuChange button to change thi tea m i a NM Eni ATTI EXIT p ESEE SEE ouate mama sme LEE Possis Stings Duplex at agi Se portu do venue Pump Oste Timor A waring wi sound an mdo Tha can bo shred Kwa bo cured o P 12 Ovo he Pump Diss Tee No wang wal soune AT Ovens nchani daed Lag kaliua opr Om Ltd gn Level Tune Delay Simplex Panel Oniy ia wi atarna shining PLA and creat a The High Level lr ty acer toe sene 1 e th Nd love ia hove te ave set bani kor the enge le iu rt ie slam bain tw sound Time show wi ides Secon Masi te sat 9850 Pres SalChange button to change this fei Pago 20 RK Series Digital Display Center Flow Chart TII RK Series Enclosure Dim
11. es aure vans ucer a pump controla wih remote leve sting and manual Bat run cutis as wali as batery backed up audbl alae The iplo systema also clade bul in atemalon tn second la pump in and separate lag pump on level seing Because he pressura Systeme use te propretary pressure bel to operate oy enosed ina hy safe Clas 1 Dison stander The pressure bl rante a reser oniy ina to te controler so no voltage fom fe level sensing Sco enters the wet wel Aste water level se In De basin press is crete in he pressure bel sending an air only signal the controler The higher the level in a bas ges he moro pressure Datis created n the pressure bel rough me use ol a control rout board convenient acid on he Sub Door fs sytem awe o user to adusta setings to precio levels In inches by imply tuming a kab 3 H important ES suggest at you read and understand Pis etre manual betore instalator Proper mstataton wil ensure nube fee aparaten of the syam Standard Pressure Systems Include The Patents en Presse Bel zi so Festo Aa Tunina RK Series Pressure System Installation Instructions The Installer Will Also Neod Fr Mounting Bracket esalaton ONLY K Alan anou AZ Male Adaptor io raneh ho botom of he basn Available Pressure Bell Mounting Options Mounting Bracket Tether Kit Wen using ne moaning acto When using tne tetter sine irad me pronao pet gari by es Weit Gani are Heep oe
12. n water pressure someone manual misi on 1 wil o necessary to rese he push cup Inthe aphragn Property Seated Diaphragm improperly Seated Diaphragm 7 H 3 Rubber Diptrabmietoht Ar Gap betwech Rubber against Push Cup Diaphragm amp Push Cup A diaphragm that is not seated propery must be reseated Resestng ine dapragm can be accompished by lunging the pressure bel nto a Kid dapin o about bree fost Ths must be done without me pres aure ube connoctad to he coli o remove a pressure tube fom he rng push oan on the small cente nq on e top of te conne or and pa te tube ou Once ne diaphragm i resestd the rubber li be anug around te internal pus cup and when igh touching o achragn the pusrcup can be felt immediately behind me dophragn Thon make sure be pressure tube 1s connected to botn ha pressure bal nd me conor Before e bel ie sub merged in bul IMPORTANT The ube mos te pushed in te ings Teron tut wl a won rec Push here and puli tubing to remove tubing Pages RK Series Pressure System Adjustments Sub Door Control Center eu m ne eren Pura e ferum xum Feeds em dans Mum The Level Set Points The Pressure Systems are very simple to set and use For each level ating you tum the dl to te level you want th controlar to switch at For example using the duplex coner tum te PUMPS OFF dia to A Be LEAD PUMP ON dalto 12 he LAG PUMP ON dal o 20 and the HIGH LEVEL dalto 36
13. ow the PUMPS OFF seting Tha HIGH LEVEL Sating can be at oy depth above your PUMP S OFF seting so hat you can roger an dam below your LAG PUMP ON seting Battery Backed Up Alarm amp Aux Contact Tho botory provides power oniy othe aam cic when the normal 2OVAC power fas This wouid make an alarm condition avalatie en when he power is o The bate power is not used wale he normal 120 VAC powers avaliable 3 H 3 Tho battery back up maintains he alarm cruit so he alarm LED and dam aude wi work dung a power outage It does NOT power the lam beacon To test the battery use the folowing steps First remove the 120VAC power when the PUMP RUN lights not on Next press tha TEST Pushuton Look t see thatthe ALARM LED on ine sub door ie on nd he audio shouid alam Ifyou havea mutimeter handy you can Soo check for contnuy across the ulin aam contacts when the lam button pushed Ifthe LED does not coma on ar he ade oos not sound bon he batery shoul be replaced Note Autilary Alar contacts we opal and cs during Ngh level am fen open stn arm condon geo aney or wka pai RK Series Float Systems The RK Seres s an Iove approach todays pump con rl system regukements wi standard features unmatched by most ompettors Trough to use oa standard sub oor ana raised ecipenel the RKC Seres ofer a rvoutonan design for housing common conl panel feature such as ccu breaks start compo erts contactors and a terminal stp While others a
14. prer kome banata nyarat Petrus zwo bal and road ents ee iman he haa arte actors peuelci Then magit ete md om and th poe ye D ma ion to p e mpana P tap A he bann wh 7 POTER Pages RK Series Pressure System Installation Instructions Contd Typical Simplex Pressure System Installation Conduit 3 Note Care should be taken to insure 2 hat sewage gases are nat alowed to H ener the control panel by using an E approved gas sealing meane H Damage caused by sewage gas is E ot covered by warranty Hi Flange Junction Box J Pump Power Cord Pressure Tubing Stainless Steel Inlet Mounting Bracket Discharge Extension Tube RK Series Pressure System Installation Instructions Contd Stop Preparing tho Pressure Boll Once the mounting bracket is installed you wit ned to cut the PVC pipe tothe desired length The lengi ofthe PVC pipe Depth of Basin mins 14 inches ore pressure bal and minus an addional 6 to 12 es othe ese el of i ot o e basi Once ne s been deemed and the PVC has bean c each fe tae apri one one p Me Wan te wong Finaly wi me tubing yow factory instaled secuyatchedio securely fastened tthe Ube has boon te pressure Del fei pressure bal and ali Temovdyouw tough he PVC the tubing ed Trough meed to ily aach pipe rom th side wih the pipe Ihread tho the 1M poly ubing tothe maie adaptor adaptor io the top of ting at op aready tached
15. sk you for more otars to cover optonc he RK Sarias provides many af the most Pequostod tems as standard equipment Some ofthese standard fea ue include lockable latches a fasting red alam kahi whan lec roi hom and the innovative touch ta lence pad alin a NEMA 4X Enclosure In addon 1o unsurpassed standard features RK offers an Suave control creuit board Corvenleny located on the Sub Door ho fatinican tg alow B usar t see the status of sach toat and fases should a toat fal Avalable simplex and duplex single hase to tco prase oae innovative conralere are Catan Fool onie the idus Standard Float Systems include oats 3 or impr for pien Stop Available Float Mounting Options 27 PVC Mounting Bracket Float Mounting Bracket RK Series Float System Installation Instructions Typical Simplex Float System installation Using the Float Mounting Bracket Note Care should be taken to sure Bat sewage gases are ot alowed to Sic to cnt pend by ing an prova gas sadi meara Wamago Caused by samage gas la ot covered by wama conduit Fange Junction Pump 2 Powe A Cont ja Stainless Steel Mounting Bracket E EI High Level Alam Pump On Pump of Fs Page 13 RK Series Float System Installation Instructions Contd Installing the Floats 14 Ther are many diferent optons to mounting fots The installer can simply te wrap or sra Be fos tothe pump dlacharge pip
16. t of the sub door for contral o o pump state In ha Auto positon he lvl cont creuit ll conto the pump nth Hand position ha pump wil be tumed on and in the Of positon te pump willbe disabled om running Note When there is a fuse blown condon on a RK E Series cor roller he Bion fuse indicator wil ight and the power BGR wa con tine to bo dimiy It Thats how easy it ie to instali and aparate the RK E Series Float System from CSI f you need any addtional heb please cal the factory or technical assistance 1 800 163 5842 Page i5 RK Series Float System Settings S S S S 0 SubDoorContol Center po gh Lov Up m Ea r Punos OF i Float Indication Status Lights Fiat natn ight show the status of to oai in ha basin ita ost is ped closed he corresponding LED wil be It f ia ats tp out of sequence ti cause the Neat indication pts to show an eror ifa higher foat comes on betore he nex ow it oat the LED ofthe wer Roat wi fash ndeatng a problem For Sample ifthe Laad Pump Or Boat hangs up and he water level ames down one Pumps Of flat level e Pumps OT oat wl tp own The Pumps Of LED wil hen ash wale he Lead Pump On LED remains on However 1e eror ndcalon wll be sutomatosly deared next tme the fats sequence in the proper order Another example woud occ when ie Pumps Of Boat al to close when it ipe up When ha Lead Pump On fost tps up he Pumps OR LED li hen ach wh ta
17. there lean a leak cr ta diaphram le not seated Propet ba system wi not gve an accurato measurement Tho pres ire bl can be mounts at any height of of he bottom of he bain hat you desire Remember tat the lowest you wil be able 1o measure wili be at the top surface ne large union nut on the pressure bel Step s Installing the Controller Determine a mounting location forte panel Determine the locaton of th conduti coming no he pana Dat holes in the pane or conduit eny Mount he panei using the provided mounting feet Bring the pressure tubo and power wires imo ie panel tough the end Wire to panel acconng to the schemate Incued in the panel Check instalaton by tuming power en and manual unning up he water evel tast for proper alton Test 1e unit periodically o ensure proper operato Installing Battery Backup The alarm erty In he pressure systeme is Sit batery backed up The Swor power wil sound the audi alarm and ignit the red alarm lont on the font of the Su Door wil notte te Bashing red ight on the top ofthe patet o stal te ot battery open he Sub Door and inset tha banery to bo cip on the alt board 3 H 3 RK Series Pressure System Installation Instructions Contd Step 7 Adjusting the Settings Win ithe tubing connected and the Pressure bl ld inthe basin you re now ready to adjust your level et inge To adjust te ON and OFF setings jafihe pup and HIGH LEVEL alam urn the disis to he desired depth in Inch
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