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Drives and motors catalogue 2013

1. O 800 31 O 800 37 Enclosure class IP00 G frame 800 04 R7 R8 800 14 IP20 e e O A E frame O 800 04 R2 R6 IP21 or near equivalent x O Nema 1 ACS150 O Nema 1 x O Nema 1 e 3 O G1 G2 frame 0 800 01 O 19591 p22 x x x x x x x x x O ize x x x x x x x o l IP54 IP54R IP55 O IP54 O IP54 i O 800 01 11 31 IP55 O O _IP66 69K x x x x x x x x x Mechanical construction Module panel mountable IP20 minimum DIN mount screw DIN mount screw DIN mount screw u o i e E x O 300 04 u Wall mounted IP21 or equiv minimum e O Nema 1 ACS150 E O Nema 1 kit O Nema 1 kit E e E e x 01 Free standing floor standing O 550 02 x 550 02 O 800 02 Cabinet built by ABB 07 Cooling method Direct air cooling x x E e x e x e E e Water cooling i E O LC range Through panel flange mount E O IP54 drive O IP54 drive j E O 800 04 Dynamic braking chopper Range of resistors available from ABB ACS55 O ACS150 to 11 0 kW E thereafter O to 11 0 kW M thereafter O O O Switching frequency 4 to 16 kHz 4 to 12 kHz 2 4 to 16 kHz 4 to 12 kHz
2. 25 RO3C Not fault 26 RO3A jq 27 RO3B H1 Height with cable connection box H2 Height without cable connection box Width Depth W H2 H1 D Chopper dimensions 270 600 450 20 5 ACS BRK D Other available options ACS550 and ACH550 IP54 protection class frames R1 R6a Encoder feedback option available For other options please see the user interfaces on page 28 macro section for more detailed Typical I O connections ACH550 SCR Signal cable shield screen 1 10 kohm AM External reference 1 0 2 10 V or 0 4 20 mA Start Stop Activation starts the drive Not used Constant speed 1 par 1202 Relay output 1 par 1401 Default operation Ready gt 19 connected to 21 Relay output 2 par 1402 Default operation Running gt 22 connected to 24 Relay output 3 par 1403 Default operation Fault 1 gt 25 connected to 27 ABB general purpose drive and HVAC drive ABB drives and motors catalogue 2013 27 ABB general purpose drive and ABB HVAC drive ACS550 and ACH550 User interfaces Assistant control panel For easy drive programming a detachable multilingual alohanumeric Assistant control panel is offered as standard The control panel has various assistants and a built in help function to guide the user It includes a real time clock which can be used during fault logging and in controlli
3. 200 480 V 3 phase supply 0 37 kW 500 kW What is an ABB industry specific drive for water and wastewater The ABB industry specific drive is designed for all of the applications commonly used in the water and wastewater industry The specifically designed modules feature tailor made pump control functions for single and multi pump systems These functions ensure smooth disturbance free operation of water and wastewater processes maximising energy efficiency while reducing unnecessary downtime The drives pump specific functions decrease the lifecycle cost of the pumping system helping to save time and money The power range has now been expanded with the introduction of the G1 and G2 frame sizes Where can it be used The ABB industry specific drive module can be used for most of the variable speed applications contained within the water and wastewater industry to optimise the system and to save energy The modules are designed for cabinet assembly and are easily mounted side by side Intelligent start up assistants ensure that drive commissioning is straightforward The functions needed for most pumping systems can be easily implemented with the pre programmed macros Starting up a pumping system and optimising its performance is extremely easy Highlights Optimal pump control for various applications Main features Direct torque control Premium motor control platform Used in wastewater pumping stati
4. 3614 oo C NRI M3BP 400LB 58718 59081 22 MBR 225SMB Dn ONE NE M dM M3BP 400LC i 65 135 65448 i ES M3BP 250 SMA l 5 088 ie ACO OA M3BP 400LKC i 65 135 65 448 mee Sans M3BP 280SMA 7 348 _ 7 598 450 1 MSBP 450LA TSO UM 45 MSBP 280SMB i 7 801 8 089 500 i s M3BP 4500B 76 108 794158 55 MBR 2808MC s 8 900 9 243 HO 560 M3BP 450LC 82 680 85 988 55 x M3BP 3I5SMA 9493 9869 630 M3BP 450LD 91 160 94 807 HO High output design 70 Process performance cast iron motors ABB drives and motors catalogue 2013 Process performance aluminium motors 63 280 IE2 2 4 6 amp 8 poles TEFC low voltage motors aluminium IP 55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products 90 3 M3AA 280SMB Dou 8 290 75 M3AA 280SMA 6 466 90 3 M3AA 280 SMB SR am eu BS 2 M3AA 280SMB 7 068 7 458 Process performance aluminium motors ABB drives and motors catalogue 2013 71 Premium efficiency process performance motors Innovative thinking highest efficiency and reliability with off the shelf availability ABB s new generation process performance premium efficiency motors deliver maximum value over their entire life cycle Their IES efficiency rating makes them an ideal environmental choice
5. 35 0 55 kW 160 kW 230 690 V 55 percent size reduction at 160 kW P21 as standard IP55 as option Wide range of built in options Optional cable box for SWA cables Coated boards and internal I O options Built in brake chopper EMC filter for 1st environment restricted distribution according to EN 61800 3 optional EMC filter for 2nd environment unrestricted distribution according to EN 61800 3 standard Internal fieldbus options ACS800 01 is type tested for marine applications Blanket certification with ABB ATEX motors ORY 1 iff SOS MMMM For further information see Technical Catalogue 3AFE 68375126 EN 380 400 or 415 V 3 phase supply voltage The power ratings are valid at nominal voltage 400 V ACS800 01 0004 3 1 132 1 322 A COD 4 We 8 Go 188 a os ACS800 01 0006 3 1 373 1 563 24 I8 20 x 9 POSO SESS s n O UJ 2 260 2 514 3 ACS800 01 0030 3 3 070 3 407 ACS800 01 0050 3 4 057 24 419 H E 160 1440 405 ACS800 01 0075 3 5 116 5 478 405 ACS800 01 0120 3 7 691 8 281 9260 05 ACS800 01 0165 3 9 582 10 172 T For fuse selection refer to the hardware manual weak networks may require aR fuses Prices include 2nd environment EMC filter and control panel Other ratings and voltages are available 230 V 500 V 690 V Price on application R6a frame denotes a slight
6. 87680 Herc MSBP 280SMB i o 8 592 8 874 M3BP_280SMC 9 349 9650 e anal MBBP 315SMC l Se 11 976 DO MSBP S15SMD _ 13 522 814 248 TONS aa ares M3BP SISMLB _ l o me 17 154 o M3BP SISLKA l RON 21560 160 MBBP 315LKC 22910 28448 Him MBBP 3559MB 23 6017 24 921 een ceni MBBP 355 SMC l 29 558 o 30 DEM DOR MSBP S5SMLB ii 36 368 i 37 527 DIM NN M3BP 3551KA ii DID oe 44 916 355 M3BP 355 LKB 52 046 53 175 Premium efficiency process performance cast iron motors ABB drives and motors catalogue 2013 73 Motors for hazardous areas Reliability and safety The flameproof enclosure design has the following features and benefits Prevents an explosion which takes place inside the enclosure from propagating through gaps to the ambient Withstands the explosion pressure created inside the enclosures All surface temperatures are selected to comply with the temperature class Benefits when dealing with special operating modes such as heavy starts switching operations or converter powered operation Suitability for use in temperature clsses T5 and T6 Can be used both in Zone 1 and Zone 2 Zone 2 22 Maintainability Only specified workshops are allowed to make changes and services to motors for hazardous areas ABB worldwide service network offers you service and maintenance for flameproof motors
7. u 880 220 s Ivory Coast sss c PE 880 220 RR Bangladesh i D 880 220 cnc Kenya de R 419 240 380 220 s Bhutan aaa OMM NOR 400 280 ccoo Lesotho de c E EE 380 220 Cambodia is D 880 220 aaa Libya d re 400 280 sss China de 880 220 s Malawi ii S NM AK 400 230 880 220 s HongKong ii D 880 220 cc Morocco Loa c M ES 400 230 380 220 India sd D E 419 240 400 280 ss Mozambique i I E 880 220 RR Indonesia ii O E 880 220 se Namibia de A 22D na A E RE 400 230 880 220 ss rr DP S 419 240 880 220 ss lo SOON RET 440 220 400 200 ss Rwanda E E OE E 400 230 A Kazakhstan isse A SEN 880 220 sse L1 o M T D c Noc eee eee ae 980 220 uuu Sierra LEONE ii Pe e d 400 290 sspe Korea South ii o 440 880 220 s South Africa it I 500 400 230 380 220 4 E uu mend c 380 220 aaa Sudan 400 290 Ic c 415240 Tanzania usia aedi cotum Myanmar Burma I o O MOAN so eee 400 290 as M Oe eee sd 400290 aaa O E lI t 419 240 E c E I 419 240 400 280 ss creer 2 415 980 220 s d uo 440 220 110 aaa Zambia R ss 400 230 5 mm 415240 NDING
8. A MBBM 400 LB I ccm 3GBM 401520 ARA ce 61 219 ii Loewe HN Xe dto oM MR See O 5 7 AEE 800 s MBBM 400 LKA s 3GBM 401810 ARA cues 67 322 560 u M3BM 400 LKB 3GBM 401820 ARA 71 083 3 kV 6 kV 6 6 kV and 10 kV options available on request fc MSBM S15 LKA 3GBM 312810 ARA 38 216 SGBM 312810 BRA c 39 362 B RU E AMOI OS LNB do SGBM S12820 ADVA L RN E SGBM 312820 BHA eme 40 093 am RUNE NEUE Jess SGBM S12881 ARA Lu eae en DD SGBM 312891 BRA ici alk e O Oe area NU CO Oe FRU UERSUM S SER CSS TOARE ERA OO qua A SCI a U Ee Sao Com u RR SGBM SILLA L ua O e DD SGBM 352820 BRA AA O E A han usares ee SGBM O A non ED T ci o se id poo A mmmmmm RR RA BGBM 352841 ARA I T 3GBM 352841 BRA amm O OA SUN IA ll OCA Shen Grote o are SCOM SOTO s ERR SGBM 402510 BRA amemus o u O NINE IBM 402920 ARA caca OT AT SGBM 402920 BBA OT BET Rr E ACEI el O LA E O TOA a ici Bom p SS t S eo E T E A ee A liam E SCE T A O IU Oda s ISO n TE SOBI A ee nnd TO M3BM 450 LB x 3GBM 452520 ARA x 81 631 8GBM 452520 BRA 83 585 3 KV 6 kV 6 6 kV and 10 kV options available on request HV process performance cast iron motors ABB drives and motors catalogue 2013 81 HV process performance cast iron motors 315 450 6 amp 8 poles TEFC high voltage motors cast iron frame IP 55 IC411 single speed ambient temperature 40 C See product catalogues or www abb com motors amp generators for m
9. Pm PP PT100 resistance element 445 2 No E i U i x one per phase 445 BH N H j Ro HR 5 598 587 587 869 869 869 819 819 819 819 A N x X U PTC thermistors 3 in series 436 cons ni EE IP CD INE 123 128 as j 160 oo 02920 2620 oco 282 De 200 200 200 12989 A s E S E B E S S E F E 5 s 78 Optional extras for low voltage AC motors ABB drives and motors catalogue 2013 Optional extras for low voltage AC motors Please note general performance motors have limited optional extras see extras marked with Select motor from our process performance range when additional extras are required R On request S Standard N Not available Rain canopy for VI mounting mandatory on Ex motors gt neo Restamping voltage frequency and output continuous duty Roller bearing at DE not available on IIC motors Separate Fixed speed motor cooling fan Test Type test report from test of an identical motor where available Alloy o Cast Iron 3 Flameproof A Optional extras for low voltage AC motors ABB drives and motors catalogue 2013 79 High voltage process performance motors ABB has developed a high voltage induction motor that can be offered with a short delivery time The motor is ideal for the serial OEM who requires a standard product the electrical and mecha
10. scalar 200 240 V 1 phase supply 3 phase output 0 18 kW 2 2 kW 100 120 V 1 phase supply 3 phase output 0 18 kW 0 37 kW What is an ABB micro drive ACS55 z ISR The ABB micro drive meets the requirements of OEMs SS E machinery builders and panel builders It is a component that is bought together with other components from a logistical distributor The aim is for the ABB micro drive to be so small and simple that users of contactors and softstarters are encouraged to move to the benefits of variable speed control The ACS55 is a simple drive programmed by switches Extended programming is possible via a PC if required as is programming without power E ET 5 o NNI NOS N s PA f ZX Where can it be used Washing machines Mixers Boring machines Pizza ovens Vacuum cleaners Sliding doors Dryers Dishwashers Treadmills Car washing machines Rotating billboards Electric gates For more details please refer to Technical Catalogue 3AFE68899842 Highlights Quick and easy installation less than 5 minutes No programming easy and descriptive interface Can be programmed via DriveConfig if needed to access extended functions useful to OEMs Compact size and narrow shape Ideal drive for DIN rail mounting 110 V single phase input gives 240 V 3 phase output Two mountin
11. sine filter fitted to output for older motors Top or bottom cable entry for either motor or power cables UK gland plates for SWA cables 110 V control inside the cabinet Different levels of EMC compliance Extended warranty Additionally ABB can accommodate any specialised option or feature by using its in house application design team ACS800 07 also comes with options that are fitted to the drive module which is inside the cabinet SIL2 safe torque off interface Coated boards 38 ABB industrial drive ABB drives and motors catalogue 2013 Larger powers are built with D4 and R i modules Ratings and dimensions available on request User Interfaces All ACS800s use the same common options and user interfaces These are detailed on page 43 The drive has two slots for I O and fieldbus expansion and one slot for an optical interface an additional mother board can also be added giving three more slots I O modules can be chosen from analogue expansion digital expansion encoder and resolver feedback options Fieldbus modules are always fixed to slot 1 and all of the major industrial fieldbus modules are available he drive can also be ordered with specially designed application specific software variants There are 11 variants available for example crane master follower winder control etc The advantage of selecting these pre written software variants is that they have been written to cover
12. 202 239 70 161 187 1 2 257 280 70 169 187 1 6 305 195 281 7 7 W Width Et D1 Standard depth D2 Depth with MREL or MTAC option H1 H2 H3 H4 H5 STO connections Typical control connections The ACS355 has a dual channel STO safe torque off l X1 input as standard certified to BS EN 62061 and BS EN 13849 1 1 SCR DIP switch RIOKO 2 Al lanalogue inputs X1C STO Safety switch NT de y To Mia 0 4 20 mA I OUTI c O 20 mA Ground cable screen at sourcing end I our2 t N16 N26 Options available Input and output chokes pair sel Brake chopper resistors all drives in the ACS355 range have integral chopper 1st environment EMC filters footprint style DI configuration Low leakage EMC filters lt 30 mA leakage NPN connected sink PNP also possible FlashDrop programming in the box Fieldbus modules bes FE NEMA kit allows installations to be neater and provides presta 331 BOSRE mechanical support for glanded cables For connections to relay and DOOUT refer to user manual An extensive range of user interfaces is available please see following pages P66 pressure relief valves ABB machinery drive ABB drives and motors catalogue 2013 17 ABB machinery drive ACS355 User interfaces Assistant control panel J400 The Assistant control panel features a multilingual alohanumeric display for easy drive pro
13. 3 3 e O i O e 24V live control panel comms External 24V supply can be connected O MPOW o e E o e Fieldbuses Modbus E E O i e o E e O O e Fieldbus interface popular networks l O O O O O l O O Drive to drive link x E E x O O e BACnet x x x x x x x x x Remote monitoring Report info and status remotely x E SREA E E SREA E E SREA E E SREA E SREA E RETA E RETA I RETA or SREA Safety options Emergency stop CAT O CAT 1 i E E E E O j O TUV certified hardware Safe torque off SIL2 PL d x E E E x O O Safe torque off SIL3 PL e E e E U i U o 3 x amp ATEX ATEX certified for use with ABB motors Ex tD and DIP only Ex nA Ex d de Ex tD DIP only x lt 9 x x PC tools DriveConfig tool programme in box i E ACS55 ACS150 E l x E E 3 DriveWindow Light E E El E E il NPCU reg EH NPCU reg DriveWindow i x i E RDCO req E RDCO req DriveAP x i E E il RDCO reg E RDCO req DriveStudio IEC 61131 E E m 3 U Drive Composer Entry or Pro x E 3 x x x Ej Industry specific products HVAC specific u u u Food and beverage E O e O O E O O O Machinery OEM x E O O O
14. 9 360 10 282 HO SOS meen M3JP KP 250SMB 14 318 214815 HO 75 Cd M3JP KP 280 SMA I ibd ei t em EET 90 M9JP KP 2808MB 20 043 20 685 75 2 M3JP KP 250SMB 10 729 11225 HO conet M3JP KP 250SMC 16 018 17 041 HO 86 M3JP KP 250SMC i 12 875 13 470 HO HO M3JP KP SIS SMA i 24 210 RO RE 90 E M3JP KP 280SMB 15 714 i R16195 110 MBJP KP 280SMC 22 766 28249 HO 110 MBJP KP 815 SMA 17 959 18 599 182 M8UP KP _ 315 SMB 28 699 20178 i Vm I MSJP KP 280 SMC 17 799 18 279 HO sc s M3JP KP 815 SMC 32545 833 025 o T M3JP KP 315SMB 0 I P22445 i l 200 MBJP KP 815 MLA i P4079 941361 160 M8JP KP 815SMC 24210 24 690 DO Spa MSJP KP 355 SMA 944 580 45 823 quidcm MSJP KP 315 MLA i 31 904 32 383 ene td M3JP KP 355SMB 54 188 55 431 0 250 s M3JP KP 355SMA i 39 919 41 041 l Coon MNT M3JP KP 355 SMC 58 202 i 059494 dM M3JP KP 355SMB 560 888 251459 400 MBJP KP 355 MLA i 64482 865 776 355 MSJP KP 355 SMC 56 749 57 871 o El M3JP KP 355MLB 72 057 73 351 A ol M3JP KP 355 MLA 03 802 65 246 5 S M3JP KP 355 KA 83 883 85 176 0 250 iss M3JP KP 355 MLB 70 948 72241 560 MSUP KP 400LA 115256 118 623 _ 500 MSUP KP S
15. AE 230 460 220 Ireland 5 A 400 230 380 220 Belize 60 iss 480 440 240 220 HAY sede 5 l a 400 230 380 220 Bermuda 60 x 480 460 440 230 Latvia tits 50 380 220 ss NNNM HMM A 230 460 220 5 Liechtenstein BO d 400 280 ss Bolivia i 50 E 480 440 220 3880 Lithuania 50 A 880 200 sss Brazil x 60 690 480 460 440 380 660 Luxembourg i BO ce 400 230 380 220 asl sss 220 380 440 280 380 Macedonia AM ee 200 Chile u 50 690 575 460 Malta iii 50 n MEME 415 240 aaa mM ae ee MM 380 660 380 220 Monaco O cc boc 400 230 380 220 Colombia x 60 230 480 230 460 220 440 Montenegro l a DO MEE 400 690 sss A A MEME 110 220 u Netherlands 50 a 500 400 230 i Costa Rica ii A 480 440 240 220 Noway s 50 sss 690 500 400 280 Cuba x 6 oo 480 460 440 230 Poland 50 cc cme 400 230 390220 A A MEM 230 460 220 s Portugal BO MN 400 280 380 220 Ecuador ii 60 s 660 480 460 220 440 Romania iii CE NE 400 280 380 220 El Salvador 60 iss 480 440 240 220 O DO E 880 200 sss Guatemala 6 E 480 440 240 220 Serbia BO 380 ii Guyana 60 480 460 440 230 Slovakia cee 50 u 400 230 380 220 A AX a LA A 400 230 380 220 Haiti x 6 480 460 440 230 Spain DO T 400 280 380 220 s THEMEN MEME A 50 NNNM 690 500 400 280 Honduras 60 ee 480 440 240 220 Switzerland 50 s 690 500 400 280 Jamaica iii NE 480 4
16. Among the data available includes an estimation of present energy usage whether the application would benefit from variable speed control payback time if an investment is made in new motors carbon dioxide emission reductions along with many other key facts and analysis An action plan is prepared usually comprising an Executive Summary and a detailed Engineer s Report highlighting applications that can save the most The figures will normally be translated into monthly savings and there will be detailed recommendations for implementation Benefits In just half a day an ABB engineer can quickly assess up to five installed motors that could benefit from a motor management plan Assesses the end users current policy in the event of a motor failure and the financial impact on the company Identifies improvements to be made with regards to maintenance and stockholding Determines the energy use of the current installation Avoids damage to a customers brand or image caused through loss of production Avoids overly ambitious motor management plans that try to assess every single motor on a plant MotorAdvantage ABB drives and motors catalogue 2013 63 General performance motors What is a general performance motor General performance motors combine convenience and easy handling seamlessly with ABB s engineering expertise while at the same time providing standard variants and modifications The motors c
17. Availability Low voltage motors up to about 100 kW are available from central stocks Abnormal condition Presence of explosive atmosphere only by accident but not during normal duty lt 10 h per year CE II 2 G Ex d Ex de CE Qll 2 G Exe CE E 112 G Ex p CE II 2 D Ex tD A21 CE ll 3 G Ex nA CE lI 3 D Ex tD A22 Explosive atmospheres worldwide are classified by zone according to the risk posed by explosive gas or dust in the atmosphere Classification of explosive atmospheres according to CENELEC and IEC The definition of areas according to the presence of atmosphere are set up in the following standards IEC EN 60079 10 1 Gas IEC EN 60079 10 2 Dust 74 Motors for hazardous areas ABB drives and motors catalogue 2013 Gas G Zone O Zone 1 Zone 2 Dust D7 DIP EX tD Zone 20 Zone 21 Zone 22 Note In certain countries Ex d and Ex e motors are also used in Zone 2 Motors for hazardous areas Marking of equipment according to ATEX CE Conformity marking s 0091 I G Identification of the notified body responsible for the approval 0081 is the identification number of LCIE The European Commission mark for Ex products Motor grouping Il for surface industry I for mines Equipment category 2 allowed for Zone 1 or Zone 21 1 for Zone O or 20 3 for Zone 2 or 22 Atmosphere surrounding the motor G for explosive gas D for dust
18. M3BP SISSMA i 9 524 9917 Ore OO M3BP GOB i 348 382 So M3BP 315SMB i See Sc M ML bete E MD E a SLE aon eed O es M3BP 315SMG j j 2 aa 1 5 LL I NM MSBP 100 s amo E e 182 ic MSBP S1BMLA io 16 759 217 854 posui pe DOCE 5 Sco ee oo o MSBP SISLKA io uoc 219 418 HO M M M3BP 132MA Cpl ee UMEN fam M3BP S55SMA 19 106 ELLOS EN Lum n M BP AS2MA O 996 180 MSBP SISLKB 20 985 21 611 HO DD 1 M8BP 132MC A 81077 29 ae M3BP 915LKC 23 982 23 960 HO Eie REY MSBP 160MLA PE oM 290 d M3BP 3558MB eS n 24898 DM M M3BP 160MLB io O eo 250 ti MSBP 355 SMC o 29 439 30 536 pre rae NES lol po a BETO M3BP 355MLB 85 389 36 485 i M M3BP 180MLA 1 990 ie o M BP 355LKA i 42 123 43 218 ESSE E M3BP 180MLB io M 20 2 o Lo ea 44 313 45 263 o ma M3BP 200MLA BT 2588 400 iii M3BP 400LA in 46 973 50 261 i 22 MSBP 200MLB 5 EC EE DM S M3BP 400LKA 46 973 i al EUER M3BP 200 MLC io SES 3973 iHO 450 i M3BP 400LKB 53 082 56 889 EUM ata M3BP 2258MA ii Egas n 4 344 _ _ 289 Eo MSBP 4001B 5 i AN 2 387 1 M8BP 225SMB 24 655 4808 HO 500 M3BP 400LC 68 875 63 100 Lum MN M3BP 2508MA j SOME 500 MSBP 400 LKG
19. Me 250 480 800 560 GT 8800 5602 1200 ACQ810 04 480A 4 J410 381 8 ES 315 570 580 680 G1 21000 6409 1200 ACQ810 04 570A 4 J410 H881 E a H881 E 400 2 700 710 850 G2 51250 8764 1200 ACQB810 04 700A 4 J410 H881 E 450 PBB BOT ci 1020 G28 n 9862 1200 ACQB10 04 785A 4 JM0 H881 500 857 875 5 1400 10572 1420 ACO810 04 857A 4 J410 H381 Ly Nominal output current 110 overload 1 min 5 min l L Continuous rms output current with no overload capacity UL UL NEMA rated motor no IEC motor equivalent however the current rating may be useful t For fuse selection refer to the hardware manual weak networks may require aR fuses These fuses are aR type gG fuses not recommended for this frame size 30 ABB indusrty specific drive for water and wastewater ABB drives and motors catalogue 2013 ABB industry specific drive for water and wastewater ACQ810 Dimensions I O and options Dimensions and weights E 380 997 101 5 4 s gt Notes All dimensions and weights are without options Height is the maximum measure without clamping plates In A and B frames the external C3 EMC filter adds 160mm to the height The EMC filter does not have to be H E 2 plugged in it can be sited nearby EMC filter D u 567 298 U 22 21 3 o a is internal in frames C D EO and G gt 2 Total depth with control panel 10mm less with
20. available through ABB s distributors The drive has a common user and process interface common software tools for sizing commissioning and maintenance and common spare parts A 1 wide range of fieldbus options gives excellent connectivity and new energy monitoring allows energy management IP21 and IP54 variants mean it can be installed in almost any environment Where can it be used is The ABB general purpose drive can be used in a wide range of industries Typical applications are many and varied The vector motor control means the drive can be used to fulfil the needs of reasonably demanding applications of all kinds For highly demanding torque applications the ABB industrial drive with DTC should be chosen The ABB general purpose drive is ideal in those situations where there is a need for simplicity to install commission and use and where reasonable amounts For more details please refer to Technical Catalogue 3AFE64792857 Easy interfacing Wide power range in wall mounted IP21 and IP54 variants Assistant control panel for intuitive use Patent pending swinging choke for superior harmonic reduction even at reduced motor load Sensorless vector and scalar control Integral EMC filter for 1st and 2nd environment as standard Flexible fieldbus system with built in Modbus and numerous internally mountable fieldbus adapters New energy monitoring features record energy CO and money saved com
21. 01709 522 175 9 H G Rewinds Ltd Staffordshire Tel 01782 262525 10 Halcyon West Yorkshire Tel 0113 236 1509 11 Heasell Electromechanical Services Ltd Hertfordshire Tel 0871 222 7896 12 JJ Loughran Northern Ireland Tel 026 8070 2205 13 MKE Engineering Kent Tel 01795 438 436 14 Quantum Controls North East Tel 01661 835 566 ABB Authorized Value Providers ABB drives and motors catalogue 2013 7 What s new in 2013 Next generation ABB industrial drives ACS880 Available initially from 0 55 to 250 kW at 208 to 690 V the drive range is designed to tackle any challenge in any motor driven application across any industry The range is the first low voltage AC drive to use ABB s new common architecture that features the same control panel harmonised parameters and functions universal accessories and engineering tools The architecture brings faster commissioning minimal operator training and a familiarity across all ABB drives to be launched in the future The ACS880 family can be obtained as a cabinet solution up to 250 kW with many factory approved factory fitted options Control panel supports easiest commissioning yet ABB s new high contrast high resolution control panel is clearly visible in all conditions and features a flashing backlight for warning fault output views signals and progress views helping the user to identify and analyse variations and faults in the process The control
22. 3 2 2 detection Ooo css IP20 21 55 ABB industrial drives wall mounted unit ACS800 01 11 31 Drives are order based expert drives for highly demanding Standard rectifier low harmonic or full regeneration can be 83 34 x E O L 0 Chi 160 01 6 12 pulse diode industrial applications DTC motor control ensures peak chosen then select from a wide range of I O and feedback E 35 39 x E e O 15 200 11 active 4Q regenerative performance Wall mounted variants are available with differing options To complete the selection drives can be ordered with P y adi f 40 e 55 160 31 active low harmonic rectifier technologies and built in options ore loaded industry specific software versions which allow quick Vis 4 int ti to wind hoi i ills Suitabl 3 E E U e 200 IPOO 21 ABB industrial drives module ACS800 02 04 14 Modules are drives that are optimised for cabinet installation by Mr cud M ee Gee ui Pon f uM i j certification also available 90 1450 02 floor standing system integrators The routing of cables from top in to bottom SOMOS x u 110 1850 04 module for cabinets out and the position of options and DC feeding have all been Modules are fully supported with CAD databases EPLAN ER u O 90 1900 14 active low harmonic kits considered for optimal cost effective cabinet integration libraries with Rittal and generic kits and parts for quick cabinet i i x installation x
23. 4 to 12 kHz DTC DTC DTC DTC Motor control DTC open closed loop E e e E o e Sensorless vector E e e o Scalar VVVF o e o Programmability Parameter programming uses dip ACS55 ACS150 e U O e e e Adaptable programming sequencer i e e e Drive AP Drive AP future IEC61131 programmability x E e future Start up assistance and help Aids to commissioning and diagnostics assistant panel assistant panel assistant panel assistant panel e e O o Cold configure Program the drive whilst still in its box O O 3 O Removable memory module No recommissioning time needed E u 3 3 x x e Real time clock With assistant control panel u i o o 3 e x U e E E e I O built in Analogue input output 170 e Pu afi E QU 272 2 3 2 1 x 3 2 2 2 E 3 2 2 2 x 2 3 2 1 Digital input output ovdi ACS55 57 ir ACS150 5 1r 1t 3r 5 1r 1t 3r 6 3r 3r 6 3r 3r E 6 20 4 2r 2r 7 6 3 6r 7 6 3 6r 7 4 3r 2r Speed feedback encoder E z O E E O x O x O i O O via add on expansion module Motor thermal protection E O configurable O configurable O configurable O configurable E O configurable O configurable O configurable O configurable STO safe torque off e 3
24. AC motors Please note general performance motors have limited optional extras see extras marked with Select motor from our process performance range when additional extras are required R On request S Standard N Not available Auxilliary terminal box 418 e N N N N N N N 343 343 343 343 343 343 343 343 343 for accessories 418 E N 348 343 343 us 343 sas sas 343 sas 45 343 343 5343 343 343 418 A N N N N N N N N N 457 457 497 457 457 457 457 Degree of Protection IP56 403 e Dos LS AS SM MS GG E J SI 331 oo So CSS So Ses Cos 441 403 E Poet 292 262 262 SS x 29097 331 Sol ool Sol Sol wool DO co j 2 BOB LLL NL N 292 282 292 289 289 881 931 881 881 391 381 308 989 441 Degree of Protection IP65 158 e RU EID CE CV Ce o Der OS Sms emo WS lc euis OI 0 ess 1559 E N asp Do as x S D aom asc c ucc ie SOO SD Soo 22 E ra nn e a c C M O Exd motor for Gas Group IIC 461 A N N 86 108 184 168 217 341 591 842 1095 1346 1961 3266 6528 9791_ External earth bolt 67 e 66 66 66 66 66 66 66 105 iS 115 Mo IB 2 T2 A S E N 100 3 100 100 100 100 100 115 lls Te doc wd quee 2 02 67 A N N S S S x S S S S S S S Foot and flange mounting 9 a pa i oo j Coal GS j 402 Gago j ess guide 1472 9 NW N 8 88 88 88 128 128 268 268 358 358 390 379 656 1146 1472 THEORIES cA M Mp UO EM c E ORE COMMO M sacar Frequency converter rating 108 e i 6
25. COBO AO Rn A 97 154 CRI pp i dog DA 5 AOSSIO O3E OGAT 4 PABO s se BB T A REUS NK Mc E I 1 2 9 7 een 5 Wes DEMNM CMT e 5 AM NE LeS Bad 1 548 B4 BO i 408 i 96 ACSSIO 03E34A1 4 P1401 e 185 448 685 00 RA n l 4980 96 ACS 810 03E 41A8 4 1 284 25 48 4 Emos DSR 100 x DOCE 96 ACS310 03E 48A4 4 1 569 Ensure enough space around the unit refer to the User s Manual for details Drives require a control panel for parameter alteration For 50 C ratings contact ABB Control panel for ACS310 Assistant control panel 3 ACS CP A EGO Basic keypad e ACS CEE U C24 Price of control panel only when purchased with drive Panel mounting kit and user interface descriptions see page 22 20 ABB general purpose drives for fans and pumps ABB drives and motors catalogue 2013 ABB general purpose drives for fans and pumps ACS310 Dimensions I O and options Dimensions and weights ES li ys Y UL M me Me H1 H2 H3 Cabinet mounted drives IP20 UL open Wall mounted drives NEMA 1 H1 Height without fastenings and clamping plate H2 Height with fastenings but without clamping plate H3 Height with fastenings and clamping plate H4 Height with fastenings and NEMA 1 connection box H5 Height with fastenings NEMA 1 connection box and hood W Width D Depth Options available Typical control connections Input and output chokes
26. Marking of equipment according to IECEx Complementary marking for Ex Ex d IIB 14 ATT Motor grouping Il for surface industry Protection type Ex d flameproof Gas group Temperature class T4 max permitted 135 C Complementary marking for Ex tD EX tD A21 1125 IP65 Protecion by enclosure Installation in zone 21 Temperature class IP protection Complementary marking for Ex Ex q IIB 14 Protection type Ex d flameproof x Motor grouping Il for surface industry Gas group Temperature class 4 max permitted 135 C Complementary marking for Ex tD Ex tD A21 11259 IP65 Protecion by enclosure Installation in zone 21 Temperature class IP protection Motors for hazardous areas ABB drives and motors catalogue 2013 75 Flameproof motors 80 400 2 amp 4 poles ATEX Ex d e IIB T4 Certified TEFC low voltage motors IP 55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products 048 i1 MSJP KP 80MA RRA 055 MSJP KP SOMA s e665 S727 l SEM NUN ME MN M Pa S M3JP KP 80MB l EE Ga L NM MM MSJP KP 90 SLA 842 914 je ee MBJP KP 90 SLA l E740 i 805 oo Oo ee M3JP KP 90SLC 999 1062 MEE M3JP KP 90 SLC l ab essa MM MM M3JP KP TOO LA 1 058 1129 DO ii MBJP KP OLA 5s 887 959 A MSUP KP 112MB C BA T AE M3JP K
27. O manually to any function required The ACS880 control card showing the colour coded terminal strips XPOW External power input 10 V DC R 1 to 10 kohm 10 V DC R 1 to 10 kohm Speed reference 0 2 to 10 V R gt 200 kohm By default not in use Al2 0O 4 to 20 mA R gt 100 ohm J1 Al1 current voltage selection jumper J2 Al2 current voltage selection jumper XAO Analogue outputs Motor speed rpm O to 20 mA R 500 ohm AGND peed rp L AO2 A02 Motor current 0 to 20 mA R lt 500 ohm AGND XD2D Drive to drive link 2 A Drve to drive link or built in Modbus 3 BGND J3 J3 Drive to drive link termination switch XRO1 XRO2 XRO3 Relay outputs NC Ready COM L250 V AC 30 V DO 2A Running 250 V AC 30 V DC 2A NW cw Faulted 1 250 V AC 30 V DC 2A XD24 Digital interlock DIIL By default not in use 24VD 24 V DC 200 mA Ground selection switch XDIO Digital input outputs DIO1 Output Ready DIO2 Output Running Digital inputs Stop 0 Start 1 DI2 Forward 0 Reverse 1 DI3 Reset DIA Acceleration and deceleration select DI5 Constant speed 1 1 On By default not in use XSTO Safe torque off OUT1 SGND Safe torque off Both circuits must be closed IN1 for the drive to start IN2 X12 Safety functions module connection X13 Control p
28. and has all x the software features needed for the application Is the drive offered in the correct kW amp rating x The drive you choose must be able to supply the necessary current to the motor to produce the torque required This includes normal and overload conditions Select x current from the tables within this catalogue Is the drive offered in the correct enclosure and environmental ratings x The drive you choose must be available in an enclosure style that will withstand the application s environment It also must produce the required current at the application s altitude and ambient temperature Does this drive have the features needed to meet the application s demands x The drive you choose must have a feature set that matches the application It also must have sufficient hardware inputs and outputs feedback communications etc to perform the application Does this drive have the motor control performance to meet the application s demands x The drive you choose must be able to produce the needed torque at the necessary x speeds It must also be able to control speed and torque depending on the application requirements Does the drive have the right user interface x The drive you choose must interface with the customer correctly do you need a simple x keypad no keypad or a lull text assistant keypad Does the drive have the right level of safety x The drive you choose could be responsible
29. ctc omes R 400 230 S Lanka n o 400 230 880 220 Taiwan O pese Domum nce 440 980 220 sse A s 380 020 ss Vietnam 50 380 220 Quick guide to supply voltages worldwide ABB drives and motors catalogue 2013 85 A quick guide to supply voltages and frequencies worldwide Country Frequency x Industrial Voltage Country x Frequency Industrial Voltage x Hz x in common use V x Hz x in common use V OCEANIA ce SD EUROPE s G Australia ii 50 415 240 u A NM NE 400 280 380 220 sn ME O s 415 240 Austria DO clone 690 400 230 New Zealand NA RENE 415 240 400 230 Belarus ii ON NE 880 200 sss Belgium _ 50 Css 400 280 sss NORTH AMERICA s Bosnia Herzegovina CN NE 380 220 sss Canada s IN 600 575 460 280 Bulgaria iii 50 ds 380 220 sss USA s A A 0 a DO it 415 240 400 230 x Croatia DO ce 400 280 380 220 CENTRAL amp SOUTH AMERICA Czech Rep U a 690 400 280 380 220 Antigua l 60 480 460 440 230 Denmark s 50 NEN 400230 u i sss 80 460 220 ss Estoniat BO 880 220 Argentina BO 880 220 00 Finland sss 50 sl 690 500 400 280 Aruba x 6 480 460 440 230 Frane BO uns 400 230 380 220 MM VEMM E 280 460 220 Germany BO 690 400 230 Bahamas x o o 480 460 440 230 Grece BO MEM 400 280 380 220 PEE NE NM 230 460 220 Hungary ee Se NE 400 280 380 220 Barbados x 50 480 460 440 230 A DO 400 230 380 220 E A
30. groups of two digits e g IC0141 The following forms are used in this catalogue IC410 Typical examples are roller table motors IC411 Standard motors IC416 Standard motors normally bigger frame sizes only equipped with auxilliary fan IC418 Fan application motors without a cooling fan cooled by the air stream of the driven machine ICO1 Open drip proof motors IC31W Water cooled motors Mounting forms The arrangements are defined by IEC 34 7 BS 4999 pt 107 code Il and DIN 42950 The following forms are used in this catalogue and are for motors with two bearings housed in end shields When flange mounting they have access to the back of the flange IM1001 B3 Horizontal foot mounted IM1011 V5 Vertical foot mounted IM3001 B5 Horizontal flange mounted IM3011 V1 Vertical flange mounted IM2001 B35 Horizontal foot flange mounted IM1071 B8 Horizontal foot ceiling mounted Note for gearbox users service factor The geared motors covered by this catalogue are rated for driven machines with a uniform load for continuous duty or occasional moderate shock loading on single shift operation being known as a Unity Service Factor For applications with short time duty high inertia or heavy shock loads advice should be sought on calculating the correct service factor and selecting the most suitable gearbox type Abbreviations Electrical data Kilowatt kW Volts mM Armature Volts Va Field Vo
31. high power density allows the software functions and macros Real time clock Energy P c AS e e 200 255 IP20 drive to fit most standard variable speed drive applications monitoring and energy optimising with everything inside i ys x x x x 0 75 75 223954 ABB HVAC drives for the HVAC industry ACHES Dedicated industry drive for HVAC applications Industry specific Familiar HVAC assistant keypad matches industry expectations irs DE e E e x 1 1 180 lP21 54 HVAC functionality such as fireman s override are included Dedicated HVAC functionality and HVAC harmonic specifications E i 200 355 IP20 as well as HVAC set up macros and HVAC keypad controls make it ideal for the industry Everything inside concept makes ie Ali BACnet is also embedded as standard in the drive as a BMS it easy to install and Energy monitoring counters allows energy i r qm E x communications protocol usage to be passed back over the BACnet link 3 x x O x x 1 1 160 IP20 ABB industry specific drives for water and ACQ810 Dedicated industry drive for water and wastewater using DTC Expert control of pumping applications Multi pump and multi Le a em E i e wastewater motor control to optimise control and energy use Safe torque off E master control Automatic duty standby and pump cleaning and E e u 200 400 IPOO to SIL3 means no contactors level control built in Drives also measure flow for built in leak
32. io SOTO os on oe ee M3BP 250SMB i 6 824 7041 HO 560 M3BP 400LKD i 65294 69991 45 1 M8BP 280SMA o E7414 5 7 048 sep oe M3BP 4001D l 65 204 Segen ci CONNU M3BP 2508MC ii 7 791 HO 630 M3BP 450LA 6627 71 020 55 o MBBP_ 280SMB_ 7 741 7 991 fols cen e con 800 M3BP 4501C 79 500 84 270 DIB i M8BP DD DD T BBDO ii TB coco MSBP 815SMB 11 527 i 12104 ps DE am CO imate Mes fig S ENSIS ENDS oer d M3BP 9OL ii 296 A E o M3BP SISMLA 17 228 17 854 055 M3BP 90LB i 368 8395 O 7 E M3BP SISLKA i 18 444 18 974 HO M3BP 100LA ii O DUE D 132 i MSBP 855 SMA p 20070 i 21 454 i di MSBP 100LB U O go M3BP SISLKB 20 670 21 454 HO Hsec M3BP 112M ii 70 EM Ls 2 LN M3BP SISLKC l 21 886 22 578 HO nui ee M3BP 1828 5 e860 P925 o EN M3BP 355SMB i 28488 24 585 5 82 88P 182M S RE 200 M3BP 355SMC 32571 33 511 COEM Ley M3BP 160MLA io SENE TORUM 200 T M3BP C 855MLB 40 554 41 498 EE M3BP 160MLB i 1 208 OMM Sus d d M3BP S5SLKB l 49 012 49 792 KR A M3BP 160MLO i 1454 O Sc 315 M3BP_ 400 LKA O 51 987 52 767 i oe MSBP 180MLA 2 204 2 299 ME MSBP 400LA io 51 987 EBRO LEN MSBP 200MLA _ mee seno sg U M3BP 400 LKB l 58 718 59081 es M3BP 225SMA 89 400
33. panel s menus and messages can be customised to use terminology appropriate to the application The panel s text editor lets the user add information and customise text such as O labelling fault names and contact information for service Accurate control of any motor type Induction motors synchronous motors and induction servo motors are all supported as standard by the drive without any additional software The latest revolutionary SynRM synchronous reluctance motor is also supported by the ACS880 platform The next generation ABB industrial drive will control motors in either open loop or closed loop through its high precision motor control platform direct torque control DTC Since its launch in 1996 ABB has actively developed DTC to maximise productivity with highly accurate motor control 8 What s new in 2013 ABB drives and motors catalogue 2013 Robust and safe The drive s robust design makes it suitable for many types of challenging industrial environments with an IP21 enclosure as standard It is also offered with an optional IP55 rating with the same physical footprint The drive offers integrated safety features reducing the need for external safety components Safe torque off STO comes as standard while options such as safe brake control SBC safe stop 1 SS1 safe stop emergency SSE and safe maximum speed SMS are available when the dedicated safety module is installed Pr
34. possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB Copyright 2013 ABB All rights reserved Printed in UK 04 2013 for a better world Drives amp Motors catalogue 2013 v1 Apr 2013
35. pulse rectifier Active rectifier A AE va Eje A HHI Transformer and cabling Transformer and cabling Transformer and cabling Transformer and cabling simple complicated complicated i 1 Current very distorted gt THDI 30 Current distorted gt THDI 12 Current wave form good gt THDI 6 Current wave form best lt THDI 4 Alternatives in reducing line harmonics 380 400 or 415 V 3 phase supply voltage The power ratings are valid at nominal voltage 400 V 655 850 ACS800 31 0020 3 24 481 1000 350 ACS800 31 0030 3 5 836 1450 850 ACS800 31 0050 3 8 159 ACS800 31 0070 3 10 871 Other ratings and voltage ranges available 230 V 500 V 690 V Price on application Price includes 2nd environment EMC filter and control panel Prices for low harmonic cabinet drives ACS800 3 also available on application T For fuse selection refer to the hardware manual Weak networks may require aR fuses ABB industrial drive ABB drives and motors catalogue 2013 39 ABB industrial drive ACS800 31 Dimensions and options and ACS800 37 options Dimensions and weights ACS800 31 Ratings and dimensions for larger variants REC s NE 300 440 x 100 available on Height includes cable box one enclosure no external items request Options for ACS800 31 wall mounted UK gland box to accommodate SWA cable Different levels of EMC compliance SIL2 safe torque off interface unit m
36. refer to page 41 for details catered for 380 400 or 415 V 3 phase supply voltage The power ratings are valid at nominal voltage 400 V ACS800 07 0100 3 ACS800 07 0135 3 ACS800 07 0205 3 250 821 250 516 200 370 588 R8 o 7150 ACS800 07 0320 3 So OS 55 er cis 500 od 7 ACS800 07 0440 3 Other ratings and voltage ranges available 230 V 500 V 690 V Price on application Includes 2nd environment EMC filter and control panel and can include many other factory fitted options T For fuse selection refer to the hardware manual ABB industrial drive ABB drives and motors catalogue 2013 37 ABB industrial drive ACS800 07 Dimensions and options Dimensions and weights cabinet built air cooled R8 830 2130 2815 646 646 500 ACS800 07 can be supplied with an extensive range of standard cabinet options Contact your ABB representative for details some of these options alter the cabinet dimensions Higher power standard and bespoke cabinets can be quoted on request Options for ACS800 07 ACS800 0 is a cabinet drive so its options fit inside the cabinet The cabinet drive can be fitted with P21 22 42 54 54H variants no IP55 Emergency stop variants T V approved Motor thermistor relays ATEX approved motor protection Marine construction UL approved components Various types of cable markings cabinet heaters door furniture and lighting etc
37. the market requirements they are tested and certified by the factory and come complete with a user manual and cabling instructions ABB industrial drive ACS800 Variants ratings types voltages and prices Low harmonic active rectifier drives Wall mounted and cabinet built A dedicated range of low harmonic drives based on active rectifier technology No regenerative capability ensures no mistakes on generator supplies still retaining a low 2 4 percent total harmonic distortion THD signature Series ACS800 31 wall mounted 5 5 kW 110 kW 230 690 V P21 as standard Single package for easy cabinet installation reducing installation time and cabinet space Series ACS800 37 cabinet built Power range from 37 kW to 2700 kW 230 to 690 V P21 as standard IP22 IP42 IP54 and IP54 R available as options Wheel out power modules for improved manual handling Plug in power connectors for easy maintenance and redundancy Power module redundanoy for improved availability Factory built cabinets ensure good installation The R5 and R6 modules are detailed below Please contact ABB if you require higher powers Also fully regenerative products are available called ACS800 11 and ACS800 17 Please refer to page 41 for more information Low harmonic wall mounted drives ACS800 31 For further information see Technical Catalogue 3AFE68375126 6 pulse rectifier 12 pulse rectifier 18
38. the next generation ABB drive cont The drive contains energy saving features like speed controlled cooling fans energy optimising and monitoring software features making the drive compatible with the environment as well New innovations include built in machinery safety functionality with functions like safe torque off STO to SIL 3 PL e as standard Other more complicated solutions can be realised with the plug in safety functions module see page 51 for more details As with the existing ABB industrial drive range the next generation drives can be built in a number of differing formats wall mounted cabinets industrial kits or multidrives The range is growing as ABB increase this product offering so please ask which variants are available to ensure the range covers your requirements Meanwhile the existing ABB Industrial drive will remain fully available and current remaining in production for some years ahead Where can it be used The next generation ABB industrial drive is equipped with the 4th generation premium motor control platform DTC and as such is ideally suited for the most demanding industrial applications Constant torque and torque at zero speed is perfect from the DTC core Suitable applications include cranes winders hoists extruders and heavy conveyors Applications with high breakaway torque like rubber mixers and highly precise applications like paper machines and engine dynamometers will be easily
39. various processes This gives ABB a clearer understanding of how the process is meant to operate and its critical design operating points thereby ensuring that a properly dimensioned motor is selected should a replacement be deemed necessary 2 The Appraisal An ABB engineer or one of ABB s authorised channel partners visits the end user to inspect the selected motors get an understanding of the plant the inventory of spare motors energy and maintenance plans It is not unusual to find that an old motor can be 1 5 percent lower in efficiency compared to a new premium efficiency variant If that motor is running continuously then you can achieve a typical payback of between two to three years should you wish to take the decision to scrap the motor prior to failure If the motor is replaced at the point of failure then taking the rewind cost into the payback calculation the new motor cost can be recovered in less than 12 months Bear in mind that n y oo i i many rewound motors will only have a six month warranty of the repaired components whilst a new premium efficiency motor from ABB will come with a full three year warranty 3 Proving the savings report and recommendations Following the collection of the data the findings are analysed and potential savings identified using dedicated software The findings are methodically presented with tables being created to help identify where savings are likely to arise
40. without going Easy set up of parameters your own language on line information system always available Programme parameter edits motor calibrations and fault 3 Zero re commissioning in case of drive failure x just move the memory unit very short MTTR x Minimise installation time and space Shorter design times using T V approved module Drive specific safety x functions save time and money as they are built in and do not require additional speed monitoring devices to operate 3 tools to optimise the application 2 Easy addition of extra I O to allow the drive to control the 3 application properly Energy monitoring and optimising features Drive to drive link A large array or high performance speed feedback devices bt macae can be interfaced to the drive via these modules positioncontro can be undertaken Drive controls the motor voltage dependant on the load Drive monitors the saved energy compared to equivalent x DOL operation Built in industrial control link Higher performances can be achieved or x position control can be undertaken u Consumed energy optimised across the speed and load range Energy savings presented in local currency DOREM EECC a 3 Built in ability to undertake master follower applications with no extra hardware 44 ABB next generation industrial drive ABB drives and motors catalogue 2013 Next generation of ABB industrial drive coming soon What is
41. 21 905 22445 STR MSJP KP 315 SMC 26 455 27095 EM M M3JP KP 315 SMC 25382 _ E MO P M3JP KP 315 MLA l 980 782 ij 91422 mu BR MSJP KP 315 MLA 29019 29 662 deg WERKE eg eem ase O 460 1 MSJP KP 355 SMA 35 752 36 392 160 MBJP KP 355 SMB P48 104 44 246 p M3JP KP 355SMB P44 500 45308 0 2 EE M3JP KP 355 SMC i 54 024 254988 ior uen MSJP KP 355 SMC 55 466 56 430 250 bs MSJP KP 355 MLB l 73 903 75198 l IR ask M3JP KP 355 MLB 69 896 70 606 315 MBJP KP 400 LA 85 123 88 328 esa M3JP KP 355 LKA l 81478 5 82 772 A A M3JP KP 400 LKA i 85 123 88328 200 NE M3JP KP 400LA 88 480 02 176 _ SB EL M3JP KP 400LB i 96 023 99 548 400 MSJP KP 400LKA 88489 92 176 o 355 MSJP KP 400LKB 96 028 99 548 o M3JP KP 400LB 99 548 103 874 QUE I M3JP KP 400LC I 99 507 108408 450 MSJP KP 400 LKB 99 548 103 874 400 MSJP KP 400 LKC 99 507 103 408 Ec ORT M3JP KP 400 LC 110700 115400 EU mi M3JP KP 400LKO 110 700 115400 Ico a M3JP KP 400 LD 117 400 122 000 560 M3JP KP 400 LKD 117 400 122 000 JP Exd KP Exde HO High output design Flameproof motors ABB drives and motors catalogue 2013 77 Optional extras for low voltage
42. 2SMC II ME SERA Ba ee MSJP KP 132 SMD 1 881 l ANNE NERONE MSJP KP 132 SMD 1992 2 054 UN E M3JP KP 160 MLA ee Derr M3JP KP 160 MLA io De 2 347 RR M3JP KP 160MLB O ONERE DUM CREER M3JP KP 160MLB 2 607 O HE x M3JP KP 160MLC 83 656 HO 75 MSUP KP AGO MIO 83 098 3209 Eco M3JP KP 180 MLB 3 980 NNNM M3JP KP 180 MLB o 4 080 4158 os m M3JP KP 180 MLC U 4 407 2 uem o LEE M3JP KP 200 MLA A aes MEN h s M3JP KP 200 MLA 4766 4 959 TC M MSJP KP 225 SMA 86 177 6 384 ee or C NE OMM M eee M3JP KP 200 MLB 5 985 6 129 HO o M3JP KP 200 MLC 6 658 io 6 802 HO 22 ii M3JP KP 225SMB io een 7 589 ASES NEN M3JP KP 225 SMB UI NE va SEEMS M3JP KP 2508MA SET I Son 31 99P KP 2508MA 9 078 8 319 BO M3JP KP 225SMC 8 678 8 885 HO UA ARE M3JP KP 225 SMC o 000 PELO EAS M3JP KP 280 SMA Sige dc muero Pc a M3JP KP 280 SMA 11404 iol 20 M3JP KP 250 SMB 10 425 10 682 HO 45 co MBJP KP 250SMB_ 10 280 10 520 HO 45 MSUP KP 280SMB 15940 16 514 3 cc a M3JP KP 28008MB 15841 LR MSJP KP 315 SMA 18 118 18 599 l gu M3JP KP 315 SMA 18 118 18599 Ea M3JP KP 280SMC 16 514 16 838 HO ME M3JP KP 280 SMG 16 008 16356 HO 75 MSJP KP 315SMB_ 22 700 23400 AS Su M3JP KP 315 SMB
43. 4 i WW h A se 1 2 q y a y Power and productivity Ah ED LD for a better world PA LL EB Pages ABB drives and motors quickfinder Drives featurefinder all the features in one table 4 5 Select a drive or motor using the quick criteria below An overview of the catalogue and ABB Authorized Value Providers 6 7 What s new in 2013 8 9 AC motors overview 61 European MEPS for low voltage motors 62 Useful engineering information and how to select an AC drive 87 88 Supply voltag Motor power kW IP rating Drive family Drive type Brief description Why choose this product Pages gt A a i gt See eo O O LO E Q QE N Sod usd 00 D n eo S dep B uM OU UM um uM ae S fa OU tee Rey cio cio Ro O O ola le ole oo CFO OF e O ee ey eet d XE MN ee O x x 0 18 to 0 37 ACS55 IP20 ACS55 ABB micro drives ACS55 and ACS150 ACS55 Simplest variable speed controller No programming ACS55 Allows users of direct on line DOL starting methods to THG T0844 O o Ro 59 18 92 21ACS55 set up via DIP switches swap to variable speed control b a Na K E E e 0 37 2 2 ACS150 IP20 ACS150 ACS150 Greater capability than ACS55 with simple keypad and ACS150 More capable parameter set allows many applications pi jos U gt E E 099222 NEMA1 ACS150 built in potentiometer Simple parameter set that includes PID to be tackled including PID Built in k
44. 538 588 538 Heating element 200 240V 1ph 3 Seaworthy packing 3 907 007 285055907 238 907 Special paint colour customer specified RAL grade 1 146 1 146 x 1 146 1 146 005 x Metal protective roof Rain Conopy vertical motor shaft down x 1 977 1 977 3 1 977 1 977 Restamping output and voltage continuous duty RTD Pt 100 6 pcs inside stator slots 3 wire Star point terminal box not available for V1 21 734 x A EA 91 734 Routine test report n du wc c Type test with report for motor from specific delivery batch m ee Ne pm desde ar rra eon ONIS ps M NE Type test with report for motor from specific delivery batch customer witnessed 8 864 ii 8 864 i 8 864 1 8 860 Noise level test 2 688 x 2 688 E 2 688 E 2 688 EN TM 2 392 2 392 ep cp 2 392 Optional extras for high voltage motors ABB drives and motors catalogue 2013 83 NEMA motors General purpose industrial motors Three phase totally enclosed foot mounted 1 8 400 hp NEMA 42 449T Severe duty motors Three phase totally enclosed foot mounted 1 400 hp NEMA 148T 4491 Explosion proof motors Single and three phase foot mounted 1 4 300 hp NEMA 48 449T 84 NEMA low voltage AC motors ABB drives and motors catalogue 2013 Applications Pumps compressors fans conveyors machine tools an
45. 55LKA 78 524 79817 560 si M3JP KP 400LKA i 115 256 P118028 560 iii M3JP KP OO LA ii 89 425 91 086 ote eA M3JP KP 400 LKB 126 000 130 485 a O l 500 du M3JP KP 400 LKA i 89 425 91 086 680 MBJP KP 400LB 126 000 130 485 630 MSJP KP 400LB P100071 104 357 ACs Rei M3JP KP 400LC io 142 000 147 000 l O O M3JP KP 400LKB 100 671 104 357 MO i MSJP KP 400 LKC_ i 142 000 147 000 710 _l MBJP KP 400LC 104 698 i 108 531 JP Exd 710 x M3JP KP 400 LKC 104 608 108 531 KP Exde HO High output design 76 Flameproof motors ABB drives and motors catalogue 2013 Flameproof motors 80 400 6 amp 8 poles ATEX Ex d e IIB T4 Certified TEFC low voltage motors IP 55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products 0 37 02 MSJP KP 80MA O 8805 5 0 18 MBIP KP B0MA 74 8805 O Lots M3JP KP BOMB ETTA o U O25 E ne M3JP KP 80MB l XM EE EN oe ma M3JP KP 90 SLA E807 859 B 0 37 M3JP KP 90 SLA 799 E867 Er ata M3JP KP 90 SLC i 819 aa cee M3JP KP 90 SLC l NUS I e048 WI ae ee M3JP KP 100 LA l IN 959 0 78 i M3JP KP 100LA i 968 1 086 i ERR re a e GUN A ape do MM MM MSJP KP 132 SMB 1 657 UN EN M3JP KP 112 MC i 1 328 PRAE uM M3JP KP 132SMC etre NE MEM 20m eh MSJP KP 13
46. 60 440 230 230 460 220 Turkey s 280 400 sss Mexico i o rr 440 220 ss Ukraine ii OE NE 880 200 sss Nicaragua i jo ANE 480 440 240 220 United Kingdom ii 50 _ 690 415 240 400 230 380 220 Panama it E E 480 440 240 220 Paraguay ii O na 660 380 220 Manufacturing sites Peru x 60 690 480 460 440 380 ED A A 220 220 440 Uruguay ee 50 io 500 380 690 220 380 Venezuela 60 480 460 440 230 230 460 220 86 Quick guide to supply voltages worldwide ABB drives and motors catalogue 2013 Useful engineering information Reference information and explanation of abbreviations Degrees of protection As defined by IEC 34 5 and BS 4999 pt 105 the code generally consists of IP followed by two digits the first describing the protection against solid bodies or protection to persons against contact with live or moving parts inside the enclosure the second describing the protection against ingress of water 50mm dia body Vertical drips x 2 5mm dia body Drips up to 60 from vertical 2 Dust protected Water jets from any direction m x Effects of immersion Cooling forms As defined by IEC 34 6 and BS 4999 pt 106 the code generally consists of IC followed by two digits the first describing the cooling circuit arrangement the second describing the method of supplying power to circulate the coolant Where more than one cooling circuit is in use these may be expressed as IC followed by
47. 7 67 67 or 67 67 57 E 67 67 x 67 67 67 67 67 67 K paie Ratingidataaccording es DS 6 67 67 0529 1629 Gr aaa aca a a E ae GUN Heating element specify 450 451 220 220 220 220 220 246 246 297 329 366 418 502 447 447 500 500 120V or 240V 460 451 Wi N 220 220 220 220 246 246 297 329 366 418 502 447 447 800 500 URN aga at ra 450 451 ANN 220 220 220 246 246 297 320 366 418 502 447 447 500 500 _ Insulated bearing at NDE 3 7403 e H H H H H H H H LE UE M R i 1063 1063 1472 1472 Frame 280 and above on 070 W R R R OR ER RR R R R R R 103 1063 1472 1472 variable speed drives EU m we cte Leere RR RR RR nom dE 1472 1422 Metal fan tied uu Nass E M oo A ous t qu nal eoo ond oos COE ool 68 m N 186 196 136 136 106 196 253 258 270 285 285 518 555 591 591 kN ON 194 1597 150 168 108 253 253 970 285 285 518 555 591 501 Metal fan cover 53 94 94 94 94 94 lsi 429 ES S S S S S S S 53 Paint colour to standard RAL 114 e 202 ano 02020 0202502020 os esa 02400 00128 j 242 AD 00008 pas es 235 specify RAL no 114 M N 202509022 07020 ooo 7008 0908 00200 02020 Jj oc j ROOM Ross Bocal es AN cr A N N 2007 opor Fogo Com 52009 papi 50408 1012 1040 0400 Men NOSE 08 235 moveeeveevrTPMTTPPTP
48. 850 Goo 550 aos d E 160 203 160 278 132 246 418 i R8 400 3 3900 550 i ACS880 01 98 amp 8 ss E 200 303 200 345 100 203 498 R9 2550 4800 1150 G a 250 480 250 428 200 363 545 R9 4630 6000 1150 ACS880 01 430A 3 13096 overload 125 overload t For fuse selection refer to the hardware manual Weak networks may require aR fuses These fuses are aR fuses ABB does not recommend oG fuses on these larger drives 46 ABB next generation industrial drive ABB drives and motors catalogue 2013 Next generation of ABB industrial drive ACS880 01 Dimensions and options Drive dimensions and weights wall mounted drives H2 405 s 9 155 249 8 vi SE 490 203 274 ID H6 726 Sio 201 oor 45 R8 i 963 U 681 300 386 70 H1 Height with cable entry box H2 Height without cable entry box Width and depth with cable entry box E E 5 H a q 5 s 5 H E 3 H a S a E 5 G uu Options for ACS880 01 ACS880 01 is a wall mounted drive so all of the options fit inside IP55 variant Extensive range of expansion I O options Extensive range of motor feedback devices Extensive range of fieldbus options Built in safety option module TUV approved UK gland box to accommodate SWA cable Different levels of EMC compliance Extended warranty All ABB industrial drives use the same common options and user interfaces These ar
49. ABB industrial drive ACS800 Common user interfaces Control panel NN Typical I O and control connections The control panel features c The ABB industrial drive family uses the same control card a full text multilingual 4 keypad and software structure throughout its entire range display Dedicated keys J Analogue and digital l O channels are used for different allow fast access to actual functions such as control monitoring and measurement signals parameters purposes e g motor temperature In addition optional I O assistant functions and extension modules are available providing additional analogue drive information The panel or digital I O connections can be used for parameter copying and for configuring Below are the standard drive control I O of the ABB industrial adaptive programmes F drive with factory macro For other ACS800 application working as a PLC inside the o macros the functions may be different Please refer to the drive Local motor control firmware manual for details and parameter copying is x20 also possible 11 VREF Reference voltage 10 VDC 2 AGND R gt 1 kohm Panel mounting kits a X21 VREF Kits are available that allow UN r1 VREF Reference voltage 10 VDC 2 AGND R 1 kohm TT oA mounting on the cabinet door 202 A JA Speed reference 0 2 10 V Rn gt or in a holder inside the cabinet L 4 AM 200kohm The panel can be screwed to 5 Al2 By
50. All I O are programmable for other configurations ACS310 has no braking options 1st environment EMC filters footprint style x SCR z A E TW Low leakage EMC filters lt 30mA leakage acido 2 A FlashDrop a o tp GND NEMA kit allows installations to be neater and provides AAA mechanical support tor glanded cables Ca TATE al m AO An extensive range of user interfaces is available please 0 20 mA e GND DIP switch analogue inputs Ground cable see following pages screen at sourcing end en E ee N S y Ne e 1 PCM pair sel rev 12 Dn Const speed 2 15 D4 DI configuration NPN connected sink PNP also possible 17 ROCOM No faut 18 RONC Configurable to For connections to relay and E DOOUT B DOOUT refer to usar manual L 22 DOGND ABB general purpose drives for fans and pumps ABB drives and motors catalogue 2013 21 ABB general purpose drives for fans and pumps ACS310 User interfaces Assistant control panel J400 The Assistant control panel features a multilingual alphanumeric display for easy drive programming The control panel has various assistants and a built in help function to guide the user It includes a real time clock which is used during fault logging and in controlling the drive such as start stop The control panel can be used for copying parameters for backup or for downloading to another drive A
51. BB 380 480 V 3 phase supply voltage ACS550 01 04A1 4 J ACS550 01 06A94 ACS550 01 012A 4 1 ACS550 01 0283A 4 134 ACS550 01 088A 4 1 936 2 078 280 ACS550 01 059A 4 9 755 9 963 280 ACS550 01 087A 4 3 947 24 219 i ACSB50 01 1574 4 5017 25 340 EM cc 27 708 8 234 160 290 R6a 8315 3850 405 ACS550 01 290A 4 11184 11 712 Includes EMC Filter Control panel is required for programming and set up see below t Heavy duty ratings available when higher overload requirements are needed contact ABB R6a is not an official frame size it just designates slightly different dimensions 208 240 V 3 phase supply voltage 3 phase 240 V is also available for customers supplying the North American market Please enquire for details Control panel for ACS550 Price of control panel only when purchased with drive 24 ABB general purpose drive ABB drives and motors catalogue 2013 ABB HVAC drive for heating ventilation amp alr conditioning industry 0 75 kW to 355 kW ACH550 Motor control method Scalar vector soeed and torque open and closed loop 208 240 V 3 phase supply 0 75 kW 75 kW 380 480 V 3 phase supply 0 75 kW 355 kW What is an ABB HVAC drive The ABB HVAC drive ACH550 is a complete dedicated low voltage AC drive especially for heating ventilation amp air conditioning HVAC applications
52. BP 225SMC 6 837 7 049 HO 800 5 M3BP 450LA l 78 010 80 400 SNE a a Sol TIN EU Lee ce HO High output design 1000 M3BP 450LC 04 888 95 530 68 Process performance cast iron motors ABB drives and motors catalogue 2013 Process performance cast iron motors 80 450 4 poles IE2 TEFC low voltage motors cast iron frame IP 55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products 055 MSBP BOA E810 848 90 1 MSBP 250SMC 7 867 7 526 HO uM MSBP 80D LC 888 e NE M3BP 280SMB_ 7 504 7 896 dA MSBP 90LB 5 946 o o E TOME NET M3BP 280SMC 8 556 8 946 HO ome ee M3BP SOLD A 454 0 Woo M M3BP 315SMA i 9 259 9 607 Ee MBBP AOOLC oo 478 882 fee I M3BP 315SMB_ 10985 11310 Lot em M3BP 100LD ooo esa 602 160 MSBP 315SMO 12 781 13 156 Por M3BP 112MB ooo 668 720 200 1 M3BP SIS MIA i 18 167 18 637 A MSBP 132M A HHO E M3BP 315LKA 19 887 20 515 HO 75 MBBP132MB o 1 047 1 oo 250 s M3BP S5SSMA i 21 454 22 081 m Mr M EM iad T MN ee M3BP 315LKB j 24 585 25210 HO o M3BP 160MLB 1 892 i 1 530 5 B15 is M3BP S15LKC 26 933 27 559 HO Hamm MBBP 160MLG 1586 1 710 HO 35 MSBP 355SMB i 28 500 2204390 _ LO T M3BP 180MLA o 1660 355 5 M3BP 355SMC i 30 380 31 317 m MBBP 160MLD 1 046 2 014
53. DC drives Series DCS400 Range from 20 to 820 A DC DCS400 is a digital DC drive targeted at OEMs such as machine builders An integrated IGBT based field supply results in less motor stress and better soeed accuracy From 20 to 1 000 A at voltages up to 500 V AC max DC voltage 600 V ABB industrial DC drives Series DCS800 From 25 to 5 200 A Commissioning wizard gives easy start up Easy to use standard macros or user programmability Intuitive control panel with Help key consistent with many of the AC drives Adaptive programming for additional flexibility Modules can be connected in parallel up to 20 000 A Uses ACS800 I O option modules and fieldbus modules O is backward compatible with DCS500 and DCS600 Field converters built in up to 25 A Medium voltage AC drives and low voltage DC drives ABB drives and motors catalogue 2013 55 Power quality filters PQF Overview Actively eliminates harmonics in a controlled way Filters up to 50th harmonic in accordance with G5 4 requirements Each harmonic individually programmable Redundancy feature allows units to continue when others have shut down Active filters only work when harmonics are present thereby reducing unwanted losses resulting in greater overall efficiency Close loop for better measurement of harmonics thereby more accurately eliminating the potentially damaging harmo
54. E ONCE 67 4 pay ac TEMOVSQ Ru ele one i MM OT E T A D del hesenotes de notappiyio tha Grand Ge A frames G1 I d seo SS dou t 0 s O2 E Mod OD W Dimensions with optional cable boxes Typical I O connections Typical STO and drive to drive link connections XPO 1 z External power input 24VI 24 V DC 1 6 A 2avi 1 gt A O J gt j O N XD2D Drive to drive link termination jumper Drive to drive link Relay output RO1 Ready NO Q 250 V AC 30 V DC COM 2 2A EA E O pe rane E BS oe Ea Safe torque off Both circuits must be closed for the 2A nc ES S drive to start XD24 24 V DC Digital input ground f DE EE 3 a STO stands for safe torque off and is certified by TUV to Digital input output ground DIOGND Ground selection jumper Al SIL3 to IEC61 508 XDI Digital input Di2 Constant speed e f 2 Digital input Dis Reel 1 EZE STO can be useq to guarantee no mechanical rotation no Digital input DI5 EXT 1 EXT2 selection DI5 5 a torque at the shaft of the motor and thus allows MCC panels XDIO i it T to be built without the need for the traditional contactor Digital input output DIO2 Output Running DIO2 g where maintenance of the rotating machinery is a requirement Reference voltage O ae 7 Electrical isolation will only be required for working on the ora drive or the electrical connections of the motor so the Anal
55. HO 400 M3BP 365MLA 94449 35 075 O nn MSBP 180MLB 1 000 2066 450 MSBP S55MLB _ 38 989 30 308 30 MSBP I 5 2 929 Co 2 469 HO 500 i M3BP 355LKA l 43 218 43 590 OMM M3BP 200MLA_ 2 609 i 2749 5 560 MSBP 355LKB 47 132 f47444 HE M3BP 200MLB n a o coh e M3BP 4001KA l 49 480 50406 BT MBBP 225SMA lt 3 508 3 694 860 M3BP 400LA l 49 480 lt 50 106 o M3BP 200MLG 3 922 2 4 092 HO 630 i l M3BP 400LB l 54 960 55 585 AS il MSBP 225SMB BAI 4813 680 MSBP 4001KB 57 072 50 210 ERR m M3BP 225SMC 4 825 2 5 059 iHO 710 MBBP 4OOLC i 65 029 866 568 ss d M3BP 250SMA 4 962 25198 TNO A MBBP 400LKG jo 66 552 68090 E T M3BP 225 SMD 5777 6 106 HO 800 MSBP 4SOLA 74540 76 260 45 1 M8BP 2508MB 5969 6 359 HO 900 5 MBBP 450LB l 81 904 2823886 75 u M3BP 280 SMA 6 251 6 627 1000 M3BP X 450LC 90 193 92 275 HO High output design Process performance cast iron motors ABB drives and motors catalogue 2013 69 Process performance cast iron motors 80 450 6 amp 8 poles IE2 TEFC low voltage motors cast iron frame IP 55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products 0 370000 BB BA 8812 890 175 1 MSBP 280SMC 8 900 9 259 HO forc NI aU ONU 2 op wed Gss 222
56. K x SIS OO IP21 22 42 54 ABB industrial drives cabinet built ACS800 07 17 37 Cabinet drives are designed built and tested at the factory and can o 1650 54R Pia iS be ordered with a large range of standard options Door furniture Cabinets are fully tested and certified EMC with thermal ISI so active regenerative u x x u x s 2600 ona motor protection and various cooling variants are possible solutions Extensive options available 39 40 x 3 e 3 e 3 e e u l 1 5600 Various Other ABB industrial drives variants ACS800 the rest of the family The ABB drive family contains liquid cooled modules multidrives and multidrive modules and many more AJ AD 3 oo IRS PSS ABB next generation industrial drives ACS880 01 Next generation version of the popular ACS800 range New x Order based drives built to order in the factory The ACS880 is AA o x Qo e E 0 552950 wall mounted keypad PC tools and innovations in usablity and hardware design E the next generation Industrial drive ACS800 is still available a i 0 55 3250 01 6 pulse diode New PC tools and enhanced motor control complete the package as the ACS880 only brings some of the variants available with i o 4 250 the ACS800 o 45 250 Ipod ABB next generation industrial drives ACS880 07 Next generation of the ABB industrial drives cabinet drive Cabinet 44 45 45 250 cabinet drive drives are designed built and tested a
57. L ii 348 m e E M2BA T 280 SMA 25 840 0 Bjo oM NN M2BA 112MB e469 i o2 N ES M2BA T 280 SMB EIA emo rm D M2BA 1828MB BOIG E 609 pe M2BAT 315 SMA 9 572 10 179 m Ae ee MOBA X192 8MB 5 O 5 CI So El M2BAM 3158MB 47 500 212108 ES M2BA 1828MF 892 eo mo M2BA T 315 SMC 13 988 14590 55 i M2BA 160MIA 1 028 S 482 M2BAM 315MLA 216 07 17 304 160 M2BA T 355 S 20 043 21 715 General performance cast iron motors ABB drives and motors catalogue 2013 65 General performance aluminium motors IE2 63 250 2 4 amp 6 poles TEFC low voltage motors aluminium IP 55 IC 411 single speed 400 V 3 phase 50 Hz oee product catalogues or www abb com motors amp generators for more information on products 55 3 M2AA 250 SMA 3 5 319 5 531 45 M2AA 225 SMB ca 886 24 112 55 M2AA 250 SMA 4 643 4 835 37 3 M2AA 250 SMA 4 692 4 900 66 General performance aluminium motors ABB drives and motors catalogue 2013 Process performance cast iron motors IE2 TEFC low voltage motors cast iron frame IP 55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products What is a process performance motor Process performance motors are the flagship of ABB s standard low voltage motors This range provides the most comprehensive versatile
58. M3BP 100LB o E532 A 8590 s n jen A M3BP 315SMB 12 156 12 529 i am m M3BP 112MB o e684 CLAN 160 MSBP S15SMO 18 808 14 269 i E MSBP 18288 5 828 o o seem 200 ii MSBP SIMA i 19 341 as NI UE UR M3BP 1828BB l 999 Socom 2 0 NE Ne M3BP SISLKA I 22 935 23 619 iHO He M3BP 160MLA 126 1240 250 MBBP 855SMA 24474 25 672 1600 MSBP A60MLB i 1 388 2 Je S M3BP SISLKC l 28 754 29 488 HO 188 MSBP 160MLC 1 683 ao JI MSBP 355SMB i 30 805 32 004 L Ca ee MSBP i N S 1913 1 990 HO 855 MSBP 355 SMC 34 044 35 944 22 io MBR 180MLA o o 1 990 o 2 082 B00 iss M3BP 385MLA i 38 849 40 047 EUREN M3BP 160MLE 20 0 0 EE 2 547 HO IA MSBP 365MLB i 44 924 45528 30 iss M3BP 180MLB E 2 547 iHO 500 M3BP S5SLKA l 47 234 48431 30 MSBP 200MLA 2577 P2685 560 MSBP 355LKB 53 052 254250 o e MBBP 200MLB 5 3 753 A B60 iss M3BP 400LA l 55 619 P67 189 HN M3BP 200MLO 4313 o 4 471 HO 560 i M3BP 400LKA l 57 140 58 679 la ane M3BP 225SMA 4 794 4 062 J 630 M3BP 400LKB i 63 299 64 839 i C DNE MSBP 200MLD 5 401 eo jo OON M M3BP 400LB l BE S o 55 iss M3BP 225SMB 5 491 5 709 HO 710 O M3BP 40000 69 651 71 189 E eee M3BP 250SMA 5 738 i 85 927 O MO o MSBP 400LKC SEMAD 2 Eros A MB
59. O 10 40 NatVent ACS355 03E 01A9 4 199 402 ps 0 75 24 Ae Mee 18 ACS355 03E 02A4 4 218 EMT PON MES ME qe ae ee es 10 60 0 13 ACS355 03E 03A3 4 J 463 IEEE A ION Eu uM E q S s 13 E 300 526 a 22 66 ABL 16 9019 ACS855 08E 05A6 4 348 8600 s ANNUM A AOS RR ac AO NM 2 es uc ue o pM Eccc IM see ME O IC b j rer ne RP P lt 0N NE 75 1880 27800 RB 80 204 52 ACS365 08E 15A6 4 777 E1297 oa Woe OE nm fe a a PN 18 5 38 0 665 RA 100 lp M 96 ACS B55 03E 38A0 4 1448 ma 20 440 UO mm 588 96 ACS355 03E 4440 4 1 764 n a Ensure enough space around the unit refer to the User s Manual for details Note IP20 drives require a keypad for parameter alteration Note IP66 drives are always delivered with the Assistant keypad Control panel for ACS355 Panel mounting kit and user interface descriptions see page 18 Basic keypad ACS CP C 24 16 ABB machinery drive ABB drives and motors catalogue 2013 ABB machinery drive ACS355 Dimensions I O and options Dimensions and weights H Height H1 Height without fastenings and clamping plate H2 Height with fastenings but without clamping plate H3 Height with fastenings and clamping plate U i i i H4 Height with fastenings and NEMA 1 R3 ico 202 286 dos eo dos 25 260 209 169 177 195 F In doc 246 277 as connection box H5 Height with fastenings NEMA 1 connection box and hood Ri 169
60. P 100LB io pin comes E SEA ET BB es MSJP KP 132SMB 1 527 1 605 M NW MSJP KP 112 MG l See 1 324 i HZ anes anal M3JP KP 132 SMD 1945 2009 DK M3JP KP 132 SMB e10682 4 728 LM a MSJP KP 160 MLA peso ae EN M3JP KP 132 SMD l Selo ee 1 913 i poseen em M3JP KP 1600MLB P2000 g2779 i i LS M3JP KP 160 MLC 2 264 DRC RA aS d M3JP KP 160MLC DM NEUEM LR MSJP KP 160MLE 2 808 i o 2 908 22 MBUP KP 180MLA 83 757 P3884 i ig cm M3JP KP 180 MLA 93 815 8 069 d M3JP KP 160 MLD O 3 644 HO MB MBJP KP 160 MLF i 3 307 5 3 403 HO EE ole iei M3JP KP 200 MLA i eee Zane nen M3JP KP 180MLB i P3901 o 200 M nn A M3JP KP 180MLB i P4476 1 P4600 HO 22 M3JP KP 160 MLG i o Ses 3 836 HO IS se M3JP KP 200MLC i Ross Do E M3JP KP 200 MLB i A 5 056 ue ee MBJP KP 180MLC io 6 266 96 506 HO 830 j M3JP KP 180 MLC l 4 573 _ 4 701 HO 45 aa MBJP KP 225 SMB 8590 8 916 37 MBJP KP 225 SMB 6002 6 926 Ze n M3JP KP 200 MLE l 8 099 o 8 457 HO Mim M3JP KP 200MLC l e5567 5 761 HO ps LO M3JP KP 250 SMA i 11 306 11728 0 prede AN M3JP KP 225SMO i o 7 091 5 27 000 NUI eo M M3JP KP 225 MG i 10617 11018 j M3JP KP 250SMA f8694 9 109 inge c ET M3JP KP 225 SMD 12 009 212749 HO 5 M3JP KP 225 SMD 290 ee 8 611 HO Dia M3JP KP 280 SMA l 15 329 E1584 62 M3JP KP 225 SME io
61. SBP 200 MDA coc 9 964 i 4248 0 o o MSBP ZOO MLB Oasis oo a 10a O O M3BP 225 SMA 5 RS Maren Sa 5 199 ous D ee MSBP 229 SMA l sss 6 081 ii 6 893 oe ee MSBP 220 9MB cs 9 822 aa 26144 oleae enel MSBP 290 SMA C 1 E7820 1 UTE ES MSBP 290 SMA isse PAOLO ess D EN E MSBP 280SMB i1 86 895 l u 9 962 o M MSBP 280 SMB i ae 8 004 Hon ieee tance MSBP 280 SMO sss 10 082 A O dis MSBP 280 SMO isse 9 062 i 9 936 MIU TUR MSBP OSM ii 19279 ISIS a a E MSBP SIS SMO tics I eee eee 11 674 E ra a cra MSBP 919 SMG sss EIA 679 O 5 _ ire aa MSBP 319 SMD isse 19 205 Ls 19 098 Bo e MSBP SMA _ sss MOMO disse EAE sse JOE MSBP SIS MLB oss 15 434 P5887 200 Stowe MSBP IO MUB l 29 996 AO 200 iss MSBP SIS EKB 5 e 20 176 dieses 21 998 eN a MSBP SIB au P2620 ss EROASO 280 uu MSBP SMS LKO Oise P2402 isse 24 612 sss LAU Nee cone MSBP SOS SMA _ l 28 350 AO 200 isse MSBP 399 SMA obese P2110 ii B22 988 sss 290 tn MSBP SO SMB 29 994 A ZOO iss MSBP 3999 SMB sss 25 901 isse 26 064 RSS IIS MSBP S99 SMO i 37 198 A BIO C MSBP 999 SMO osse oe ee so 95 548 855 M3BP 355 MLA u 41 954 43 400 655 M3BP 355 MLA E 36 684 37 816 Tb cc MBBP AGO M A _ 81880 2 080 Sh ese lo A eme p s M3BP 180MLA 3 186 9 395 ECN fea MSBP 200MLA C c aes 22 MBBP 200MLB 57 SATA pom M3BP 225SMA ZONE RU M M3BP 250SMA erae i
62. The drives are designed to meet the HVAC market requirements including harmonics and EMC standards and for easy integration with building management systems straight out of the box They feature built in control programmes specifically designed for HVAC applications like cooling tower fans Supply and return fans and booster pumps and condensers With built in PID control native BACnet communication timers real time clock and a calendar ABB drives provide flexible solutions for a wide range of HVAC needs Where can it be used ABB HVAC drives make maintaining a buildings comfort zone easy quick and energy efficient The drives control the speed of pump fan and compressor motors used in air handling units cooling towers chillers and other HVAC applications They helo reduce the HVAC system s energy consumption by up to 70 percent and quite often have payback times of less than a year With more than 500 000 drives for HVAC installed globally these highly reliable drives with built in BACnet easily integrate into building management systems The drives are stocked globally for quick delivery Main features u Patented by ABB Reduces the drives harmonic signature Swinging choke EMC manufacturer s Integrated category C2 statement available 1st environment filters to BS EN 61800 3 HVAC protocols built in as standard BACnet Modbus RTU FLN Apogee N2 Metasys RS 485 Additional serial commun
63. Water and wastewater E O O e O O Industry specific appilcations FW E O IP66 69 F amp B e e xx O xx O i standard O option internal E option external not available can be bookcase r relay output t transistor output All ABB drives are CE marked xx ACS800 can be loaded with industry specific code A wide range of encoder interfaces or fitted or flat mounted c configurable to be input or output Other global approvals such as UL CUL CSA like crane winder winch spinning etc to suit high performance applications C Tick GOST R also applicable 4 ABB drives featurefinder ABB drives and motors catalogue 2013 ABB drives featurefinder ABB drives and motors catalogue 2013 5 ABB drives and motors Welcome to the 2013 edition of the ABB drives and motors catalogue Here you will find the basic technical details and prices for our most commonly purchased drives and motors together with their most widely selected options However our range of products systems and services is far more extensive Extracts from this additional range are given on pages 42 60 Please do not hesitate to call us for any further information Our contact details are on the back cover Thank you ABB drives and ABB motors a matched combination ABB is one of the few companies in the world to make low voltage AC drives and motors As such ABB is able to offer the perfectly designed tested and approved motor dri
64. ach module can be used when on a DC link to distribute braking DTC motor control platform DriveStudio and DriveSPC PC tools for customising the parameter driven drive with IEC61131 application coding and software application blocks Memory module contains the complete firmware parameter and programme set up no re commissioning STO safe torque off to SIL3 PL e as standard Modules which compliment the full range of For further information see Technical Catalogue 3AUA0000041 481 multidrive modules ABB motion control drive Series ACSM1 For demanding machinery applications One drive for all motor types For synchronous and induction motors Adaptable design with modular compact hardware Memory unit for easy drive management and re commissioning Wide range of feedback interfaces Solution programming to extend drive functions DriveStudio IEC 61131 compatible Modular and compact design includes the functionality needed for the application Safe torque off SIL3 rated TUV approved For more details please refer to Technical Catalogue 3AFE68675073 ABB machinery drives and ABB motion control drives ABB drives and motors catalogue 2013 53 Medium voltage AC drives 315 kW to 35 MW What is a medium voltage AC drive ABB offers a complete range of medium voltage AC drives for speed and torque control and for the starting of large AC motors The drives which a
65. age ABB s new highly energy efficient synchronous reluctance motor and drive package SynRM is an innovative motor design that has no rotor windings unlike traditional synchronous designs The rotor therefore suffers virtually no power losses and the rotor temperature remains lower than in conventional rotors helping to achieve better power density and higher energy efficiency The package includes a matched motor and drive with dedicated software Optimised for variable speed operation it offers smooth efficient process control and optimal use of energy The SynRM package has a high output variant that produces the same power as traditional asynchronous AC motors but in mechanical frames which are two sizes smaller This high output variant also boasts IES efficiency figures The high output motor is Suitable for OEM and machine builders who have limited physical space The second high efficiency variant has the same physical dimensions as a standard asynchronous AC motor but is able to achieve lE4 efficiency which is ideal for minimising energy usage in fan and pump applications The SynRM package requires an ABB variable speed drive to control the speed of the shaft Depending on the required application ABB can choose from a number of drives that can control the SynRM motor BS EN 62061 new Machinery Directive ABB s approach features 1 Built in safe torque off STO to SIL 3 within the ABB machinery driv
66. al short or long parameter mode for standard or advanced users Unified height across the power range simplifies cabinet design Drive branding possible for large users x No need for high voltage safe programming areas Parameters can be hidden for clarity 2 Programme the drive during machine production build up Integrated control panel with clear LCD display backlight and buttons for editing and control x Integrated potentiometer Settings shown on the control panel 3 Take control of the motor and reduce cost in the installation 2nd environment built in filter Complying with IEC 61800 3 as standard Screw DIN rail sideways and side by side mounting Unified height and depth The drive protects itself when power is connected to the 3 motor terminals I O protected against short circuit Coated boards included as standard Environmentally friendly drives For details of FlashDrop see user interfaces in ABB machinery drive section page 18 12 ABB micro drive ABB drives and motors catalogue 2013 ABB micro drive ACS150 Ratings types voltages and prices 200 240 V 1 phase supply voltage Nat Vent ACS150 01E 02A4 2 Wasa apaspa Gea eae a eee OM OB Li n o EM O1E 06A7 2 147 x We 21 j F 198 Ensure sp space around the unit refer to the User s ye for details 200 240 V 3 phase supply voltage 3 phase 240 V is also available for
67. an be tailored according to the specific needs of OEMs The high modularity enables adding a wide variety of elements to the robust frame thus making the overall solution to fit the specific situation and customer need perfectly As the user only pays for the enhancements needed and used the motors are free from all unnecessary elements Where can it be used End users in industry Tailored serial project OEM s Pumps Fans Compressors Highlights Variant codes from production which OEM customers need One year warranty E2 efficiency 2 4 amp 6 pole designs 64 Low voltage AC motors ABB drives and motors catalogue 2013 General performance cast iron motors IE2 1 955 2 4 amp 6 poles TEFC low voltage motors cast iron IP 55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products 250 M2BA T 355 S E 23 072 224 143 200 M2BA T 315 MLA PIYA61 17 768 048 l M2BA TIMA Ls iia 122 MBBA A6OMLB l 1 379 21467 oce NN MEE al ELE s uc EE NM B nw c M2BA 180MLA I s 1 929 Oe M2BA 80MA l uuu s O D NM M2BA 200MLA EL Pocos oc NET M2BA BOMB 5 es po e oo M M poe on ae O75 MBA 90SLO 5s EN 200 S mn M2BA 22598MA em s Wb I ae r al Bens da a2 SON tuan M2BA 2508MA 20s come 4 448 oe E M2BA 100
68. anel connection X205 Memory unit connection 52 Other next generation industrial drives from ABB ABB drives and motors catalogue 2013 ABB machinery drives and ABB motion control drives ABB motion control solutions ABB offers an extensive range of machine control a solutions for diverse industrial applications Such as labelling packaging bottling pick and place laser cutting trimming stacking cut to length flying shear 2 web feeders and high speed rotary wrappers ABB s motion control solutions include human machine interfaces HMI programmable logic controllers PLC and safety For technical information see Technical Catalogue 3AKA0000068580 technology Solutions extend to multi axis motion controllers high performance servo drives rotary servo motors and linear motors All of which seamlessly interface to provide a complete machine control solution With global representation and established proven technology ABB helps manufacturers reduce energy consumption increase equipment up time minimise maintenance and increase productivity ABB machinery drive modules Series ACS850 04 New higher powered module Integral wheels and shrouding Optimal power frame sizes and side by side mounting Power in at top motor out at bottom for logical cable management within the cabinet DC bus connection common DC link schemes are possible Integrated brake chopper choppers in e
69. base MotorAdvantage aims to encourage industry to uncover the true cost of running electric motors Research by ABB reveals that UK industry is failing to efficiently manage its motor inventory thereby incurring millions of pounds of unnecessary downtime repair and energy costs MotorAdvantage is aimed at companies operating a continuous process such as those found in food amp beverage chemical oil amp gas and pharmaceuticals Such processes tend to have critical applications whereby if a motor fails the cost to a company can be hundreds of pounds per hour in lost revenue It is not just the loss of production but the potential loss of the company s customer How it works There are three stages to MotorAdvantage 1 Consultation During the consultation process ABB examines the installed motor asset register for the plant and working with the local engineers identifies up to five critical applications that are running either continuously or for more than 4 000 hours per annum They then determine some basic information about these motors such as How old are the installed motors How efficient are the installed motors How many hours do they run per annum Have they been rewound before What spares holding do you have for critical plant What is your repair rewind policy for failed motors ABB also engages with the plant s process engineers to determine the exact design criteria for the
70. binet configurations to the already extensive range For further information please refer to pages 54 and 55 ABB industry specific drive for water and wastewater ACQ810 The ACQ810 modules which are designed and manufactured for MCC integrators has a new addition to the power range The G frame replaces the higher powered module and extends the power rating up to 500 kW at 500 V The module is mounted on wheels for easy manual handling Input cables come in at the top and motor output connects to the bottom These areas are shrouded and the shrouds remain in place when the module is removed for maintenance This module makes it easier for MCC integrators to incorporate large powers into their cabinets for water and wastewater clients AC500 safety PLC AC500 S is the new safety PLC that fulfils the highest safety requirements and standards The PLC is TUV certified up to SIL3 IEC 62061 and PL e 15013849 Separate safety and non safety application programming provides flexibility and scaleability for customised solutions by using the complete AC500 CPU range ABB s new AC500 S safety PLC sets new standards in the field of safety engineering by bringing an incredibly powerful set of functions for trigonometric operations including COS SIN TAN ASIN ACOS and LOG Integrating AC500 with ACS880 and other safety hardware from Jokab Safety allows ABB to offer a full safety solution Synchronous reluctance motor and drive pack
71. binets and generic cabinets Separate controllers for galvanic isolation Requires a separate 24 V DC supply at 3 A Active supply unit can be configured for low harmonic mode 2 4 percent harmonic distortion or regenerative mode for better dynamic performance Comprehensive installation instructions and CAD drawings Liquid cooled modules Series ACS800 x04LC Extremely compact size compared to air cooled 98 percent of drive losses transferred to liquid removes the need for air conditioned control rooms Tested electrical mechanical kits available which make different solutions easy to build ACAD PDF and full 3D PLANO modelling support Pre designed mounting frames available to reduce design time Liquid liquid heat exchanger assemblies can be supplied by ABB Module features Diode supply modules include line side chokes Inverter modules include du at filters Easy structure fewer components Inverter units IGBT supply units and dynamic braking units are based on one common Rei module O Ps d n V n I n C T For further information see Technical Catalogue SAFE 68375126 6 pulse rectifier 12 pulse rectifier 18 pulse rectifier Active rectifier A ARE Xx 7 AA Transformer and cabling im Transformer and cabling simple simple Current very distorted gt THDI 30 Curre
72. box assembled to each motor 1 00 service factor EM Super E explosion proof motors have NEMA Premium efficiency and 3 years warranty A quick guide to supply voltages and frequencies worldwide Country Frequency Industrial Voltage Country Frequency Industrial Voltage Hz in common use V Hz in common use V 10r A SAS MIDDLE EAST A Algeria ii D 419 230 380 220 s Bahrain ii D NM RENE 400 230 880 220 s Angola sd M MCN 980 220 RR aQ d D CENE 400 280 cnc Botswana deese C NET A 400 280 aaa Israel d D EN E 415 400 230 280 220 Burkina Faso ii A CREE 880 220 s Jordan UL niian D 400 230 880 220 s Burundi ds OT EE 880 220 RR Kuwait s D EK 419 240 s Cameron luu E 980 220 RR Lebanon bs COMM IDEEN 880 220 aaa Central African Rep A 980 220 o OMAN it E E 419 240 e Chad d OD 880 220 ss Qar ds c T e 419 240 s Congo Rep it c 980 220 ess Saudi Arabia is SUL DD usi 440 220 400 230 880 220 an Congo Dem Rep i O A I PM ere 880 220 s eS ee OO et eet 880 220 RR United Arab Emirates amp D qu 419 220 s A I eae 880 220 aaa Gambia 00 OT t 400 280 aaa 2 A Ghana 0 I 419 240 400 280 Afghanistan ii E ree 880 220 aaa Guna ii ONE NE 440 220 880 220 s Armenia it c 880 220 aaa Guinea Bissau I 220 110 ccoo Azerbaijan sies
73. customers supplying the North American market Please enquire for details 380 480 V 3 phase supply voltage Nat Vent ACS150 03E 01A9 4 B B ACS150 O3E 03A3 4 201 ACS150 O3E 05A6 4 315 x IEEE Ro sos Ensure m space around the unit refer to the User s vmm for details The drive can be fitted with the NEMA 1 kit for easy wall mounting and convenient protection see user interfaces in ABB machinery drive section page 18 ABB micro drive ABB drives and motors catalogue 2013 13 ABB micro drive ACS150 Dimensions O and options Dimensions and weights Cabinet mounted drives UL open wall mounted drives NEMA 1 E Cpo 202 2 9 no quo a sm en mol p P H1 Height without fastenings and clamping plate H2 Height with fastenings but without clamping plate H3 Height with fastenings and clamping plate H4 Height with fastenings and NEMA 1 connection box H5 Height with fastenings NEMA 1 connection box and hood W Width D Depth Options available Input and output chokes Brake chopper resistors all drives in the ACS150 range have integral chopper 1st environment EMC filters footprint style Low leakage EMC filters lt 30mA leakage FlashDrop programming without power NEMA kit allows installations to be neater and provides mechanical support for glanded cables ACS150 user interfaces The ACS150 has a simple user interface consisting of I O conn
74. d other general purpose three phase applications Features Suitable for mounting in any position Ball bearings heavy gauge steel and cast iron frames and gasketed conduit boxes Class F insulation 1 15 service factor low loss electrical grade lamination steel EM Super E motors have NEMA Premium efficiency and 3 year warranty Motors with TR suffix have roller bearings for heavy belted loads Applications Petrochemical plants mines foundries pulp and paper plants waste management facilities chemical plants tropical climates and other processing industry applications requiring protection against corrosion caused by severe environmental operating conditions Features ECP motors are XEX designs 1 15 service factor corrosion resistant epoxy finish regreasable ball or roller bearings oversized rotatable cast iron conduit box cast iron frames V ring shaft seal moisture resistant copper windings Class F insulation stainless steel nameplate and corrosion resistant hardware ECP XEX Super E motors have NEMA Premium efficiency and 3 years warranty Positive lubrication system PLS on 360 frames and larger Applications Ideal for use where hazardous fumes or dust may be present Features U L and CSA approved for Division 1 Class Group D Class Group D Class Il Group F 4 G Class Group C amp D Class Il Group F amp G Corrosion resistant epoxy finish Shipped with U L and CSA approved cast conduit
75. d to set up and commission M volume manufacturing Programming with no power without powering up the drive patented U Sefetorque off sss Built in compliance to new machinery directive 1 SIL3 PL e certified dual channel input TUV approved Sequence programming Application specific 8 state programming with Logic programming included as standard sunt comprehensive triggering conditions us Reduces the need for extemal PELO Common DC link Connection to existing DC power sources patented Easy integration into high performance machines User interfaces Wide range including Assistant panel Cost efficient approach meets requirements of OEM cipio M M ME Extensive range of industrial fieldbus option modules available Connectability to all of the most popular fieldbuses 24 V live keypad 2 Connect 24 V to the drive via the MPOW option Keep fieldbus control card and I O healthy while able to Operation caca a _ remove the main supply safer maintenance I Built in EMC filter 7 2nd environment filter complying with IEC 61800 3 No extra space parts time or cost required Warma am 0400675005 rd t Ioco Trop adco toe oro eru mro Built in brake chopper 100 percent braking capability Reduces cost saves space and simplifies wiring Drive protection x Latest solutions to protect the drive and offer trouble free The drive protects itself when power is connected t
76. default not in use 0 4 20 mA the cabinet d ithout th 6 AI2 R 100ohm e cabinet door without the By default not in use O 4 20 mA need for an additional holder 8 AI3 Ri 100 ohm 9 AO1 Motor speed 0 4 20 mA 5 0 motor 10 AO1 nom speed R lt 700 ohm Fieldbus 3 05 El A s a Ome M AO2 Output current 0 4 20 mA 2 0 motor The ACS800 supports an muta ES his 112 AO2 nom current R lt 700 ohm I I E i extensive list of fieldbus E a E i P E LJ modules for connectivity to UE ME 1 DM stop start I eo ag E Forward Reverse industrial networks 3 ID By default not in use D4 Acceleration amp deceleration select I O expansion 5 DI5 Constant speed select ACS800 can be fitted with a 6 DI Constant speed select 24 V DC max 100 mA large range of analogue and a 8 24VD digital l O modules to expand its EE 1 gt 9 Digitalground I O capability E 10 Digital ground z p dM Start interlock 0 stop f r X23 Power supply DriveWindow PC Tool ss r EX Auxiliary power supply output non isola DriveWindow is a high za 2 ted 24 V DC 250 mA specification high speed asss 3 commissioning maintenance i ea and monitoring tool for the Q A ACS800 drive range It operates X26 over an optical fibre link Drive st output 2 running req
77. direct online 50 and 60 Hz Standard on efficiency measurement methods Introduces new rules concerning the testing methods to be used for determining losses and efficiency The resulting efficiency values differ from those obtained under the previous IEC testing standard IEC 60034 2 1996 Implementation timetable Phase 1 Motors must meet the IE2 efficiency level From 16 June 2012 Phase 2 Motors with a rated output of 7 5 KW 375 kW must meet From 1 January 2015 EITHER the IES efficiency level OR the IE2 level if fitted with variable speed drive Phase 3 Motors with a rated output of 0 75 kW 375 kW must meet From 1 January 2017 EITHER the IES efficiency level OR the IE2 level if fitted with variable speed drive Super premium efficiency IE4 Not yet defined 770 720 OO ee lees Q 4 1 t 1 0751115223 4 5575 11 15 165 22 30 37 45 55 75 90 110132 100 200 250 315 355 375 Output KW ABB calculates efficiency values according to the indirect method with additional losses determined from measurement This is the preferred low uncertainty method outlined in the standard For more information call 07000 MOTORS 07000 668677 62 European MEPS for low voltage motors ABB drives and motors catalogue 2013 MotorAdvantage A scheme to determine how best to save money reduce energy use and lower maintenance costs from a plants installed electric motor
78. e two versions are now available IP54 and IP66 The IP66 has an additional keypad membrane cover Note IP66 cover is not suitable for outdoor use 18 ABB machinery drive ABB drives and motors catalogue 2013 Relay extension module L511 Add an additional three relays to the ACS355 to allow greater use of the drives programme Fits behind the keypad Potentiometer J402 Potentiometer with two switches start stop and forward reverse direction No external power source is needed for the potentiometer Fits to the drive I O FlashDrop Programme the drive whilst still in the box with no power Perfect for OEMs and machine builders FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting It gives the possibility to hide selected parameters to protect the Q machine The tool stores 20 parameter sets which can be moved between a PC and a drive Safe programming during machine building production for unskilled staff Sin AB emo Z Fieldbus interfaces in fi Mu uuu Extensive range of plug in fieldbus one interfaces allowing connection to o Ls Profibus DeviceNet CanOpen Modbus RTU and Ethernet and many others 24V live kepad options There are two ways of powering the fieldbus modules so that they operate when the main power is removed FEPA maintains power to the fieldbus module only MPOW G406 Powers the fieldb
79. e busbars have left or right handed or flat or bookcase orientation 36 ABB industrial drive ABB drives and motors catalogue 2013 ABB industrial drive ACS800 Variants ratings types votages and prices Cabinet built drives air and liquid cooled Series ACS800 07 45 kW 2 800 kW 380 690 V P21 as standard IP22 IP42 IP54 and IP54R as options Up to 500 kW based on a single module including rectifier and inverter Above 500 kW separate rectifier and inverter modules that have plug in power connectors for easy maintenance and redundancy Modules wheel in and out of cabinet 6 or 12 pulse operation as standard 2500 kW Extremely compact internal swinging gate for control options Factory built cabinet with EMC and thermally type tested for trouble free operation Extensive range of standard options ATEX approved PTO interfaces and blanket certification with ABB motors T V approved emergency stopping options For further information see Technical Catalogue 3AFE68375126 The ACS800 07 cabinet drive range covers an extensive power and options range The drives shown in the table are for the basic IP21 build format and only up to 400 kW Please Liquid cooled option contact ABB to discuss the exact requirements of your factory ACS800 07 can also be supplied in a liquid cooled format built and certified cabinet to ensure all relevant options are ACS800 07LC please
80. e detailed on page 51 The IP55 variant has been designed to occupy the same physical space as the IP21 unit thus minimising wall space required to support this module The drive has three slots for I O and fieldbus expansion and one drive to drive serial communication link I O modules can be chosen from analogue expansion coming soon H2 H1 IP21 z IP55 digital expansion encoder and resolver feedback options Fieldbus modules can be connected to any slot and all of the major industrial fieldbus modules are available The drive also support two fieldbus modules at a time so can control via a traditional industrial fieldbus but data gather via an Ethernet based protocol Remote monitoring modules can be employed to monitor the drive over the web The safety module occupies a separate dedicated connection point ensuring safety integrity The drive is operated and commissioned either from a keypad or from a PC tool The PC tool used with ACS880 is Drive Composer User interfaces for ACS880 01 Please refer to page 51 for details of the ACS880 common user interfaces ABB next generation industrial drive ABB drives and motors catalogue 2013 47 Next generation of ABB industrial drive coming soon ACS880 Variants ratings types voltages and prices Cabinet built single drive Series ACS880 07 45 kW 250 kW 880 500 V P21 as standard IP42 and IP54 as option
81. e monitoring device MOXA is ideal as a point to point device over which commissioning tools can be connected to the drive from a remote location so diagnosis of faults and problems are possible High speed drive monitoring remote diagnotics Series DriveMonitor DriveMonitor is a service tool which can be fitted to any ABB industrial drive in case of site problems and issues It uses high speed optical connections to the drives power stages and monitors all of the switching signals sent In this way complicated system problems can be diagnosed DriveMonitor can also be used as a system optimisation and recording tool as its memory buffers can save up to one years worth of performance data Monitor drives on existing networks Series DriveBrowser PC tool DriveBrowser allows a user to monitor any ABB drive connected to an existing Ethernet network without having to connect another tools chain network on the site Connect DriveBrowser to a suitable hub location and view edit and tune all of the ABB drives on the Ethernet ring Remote monitoring options ABB drives and motors catalogue 2013 57 Software tools ABB offers several software tools to facilitate and enhance the use of ABB drives These tools provide a user friendly and easy to use approach for the selection commissioning and use of AC drives Integration and programming tools Drive Composer LITT NN The Drive Composer PC tool offers fas
82. e over relays can be added to the ACx550 by requesting an B OREL module Panel mounting kit IP54 and IP66 The panel mounting kit enables mounting of control panels on cabinet doors These kits include a 3 m extension cable a gasket mounting screws and a mounting template two versions are now available IP54 and IP66 The IP66 has an additional keypad membrane cover FlashDrop A powerful palm sized tool for fast and easy parameter setting ideal for programming many drives Programming in the box unpowered Ideal for OEMs as programming can be left until the moment before commissioning or at the end of the production line making it a safe option Fieldbus modules and fieldbus E An extensive range of fieldbus modules are available to allow connection to all the major industrial protocols The drive has an RS485 Modbus interface built in a E ias ile a ar E E e E l El E k nag s DriveWindow Light PC tool DriveWindow Light is a parameterisation and commissioning tool used to set up and commission the drive Monitoring and diagnostic facilities are included as well as a local control panel Wizards are included to guide the user through the most commonly performed tasks 28 ABB general purpose drive and HVAC drive ABB drives and motors catalogue 2013 ABB industry specific drive for water and wastewater 0 37 kW to 500 kW ACQ810 Motor control method DIC
83. e range ACS355 ACS850 and ACSM1 the ABB industrial drive range ACS800 and the ABB industry specific drive for water and wastewater ACQ810 STO can replace emergency stop contactors in traditional safety circuits where power removal is not required Other products within the ABB industrial drive range have STO certified to SIL2 2 For more demanding safety solutions calculations and risk assessments ABB has a dedicated safety company that offer s a comprehensive consultancy service 3 ABB drives like the ACS880 also contain more complex integrated safety functionality Energy monitoring built in as standard ABB has been committed to saving energy for decades The company s Energy and Productivity Improvement Plan includes the first true energy appraisal To enhance the ability of ABB s products to save energy the ABB standard drive and the ABB industrial drive are enhanced to include a built in energy saving calculator Drive calculates energy being saved compared to application being controlled DOL direct on line Energy being saved is displayed on keypad in local currency in tonnes of CO saved and in kWh and MWh an ideal feature for energy managers and energy efficient customers ABB products are on the UK Government s Energy Technology List ETL 2 What s new in 2013 ABB drives and motors catalogue 2013 9 ABB micro drive 0 18 kW to 2 2 kW ACS55 Motor control method
84. ections and a fixed programming keypad An integrated speed control potentiometer is also provided 14 ABB micro drive ABB drives and motors catalogue 2013 H1 H2 H3 H4 H5 ACS150 typical I O connections ACS150 DIP switch analogue Input O 20 mA Ground cable screen at sourcing end O 10 V can be used by connecting pot to 10V GND and Al DIP switch to u DI configuration NPN PNP is possible All I O shown as default settings Can be configured to other set ups Removable clip for brand labelling EMC filter grounding screw EMC Integrated interface Varistor grounding screw VAR Analogue input signal selector U l NN FlashDrop connection Integrated potentiometer I O connections Input brake resistor and motor connections ABB machinery drive 0 37 kW to 22 kW ACS355 Motor control method scalar vector open and closed loop 200 240 V 1 phase supply 0 37 kW 2 2 kW 200 240 V 3 phase supply 0 37 kW 11 kW 380 480 V 3 phase supply 0 37 kW 22 kW What is an ABB machinery drive ABB machinery drives are designed for the machine building sector In serial type manufacturing the consumed time per unit is critical The drive is designed to be optimal in terms of installation setting parameters available machinery features and commissioning The basic product has been made as user friendly as possible yet providing high intel
85. ed programming area of the ACQ810 Application specific IEC 61131 solution programmes can be generated and stored inside the drive This way the drive can be tailored to the application and fully utilise the extended 1 0 32 ABB industry specific drive for water and wastewater ABB drives and motors catalogue 2013 ABB industrial drive 0 55 kW to 2 800 kW ACS800 Motor control method DTC 208 240 V 3 phase powers dependent on range 380 415 V 3 phase powers dependent on range 380 500 V 3 phase powers dependent on range 525 690 V 3 phase powers dependent on range What is an ABB industrial drive ABB industrial drives are highly flexible AC drives that can be customised to meet the precise needs of many industrial applications The drives cover a wide range of powers and voltages including voltages up to 690 V ABB industrial drives can be built in a number of differing formats wall mounted free standing cabinet industrial kits multidrives or liquid cooled This section describes the most popular styles Page 41 describes other variants Order based customisation is an integral part of the offering Where can it be used The ABB industrial drive is equipped with the premium motor control platform DTC and as such is ideally suited for the most demanding industrial applications like high performance centrifuges as well as constant torque applications such as cranes winders hoists extruders and heavy co
86. edback options Fieldbus modules can be connected to any slot and all of the major industrial fieldbus modules are available The drive also supports two fieldbus modules at a time so can control via a traditional industrial fieldbus but data gathers via an Ethernet based protocol H2 IP21 IP54 Remote monitoring modules can also be employed to monitor the drive over the web he safety module occupies a separate dedicated connection point ensuring safety integrity he drive is operated and commissioned either from a keypad or from a PC tool The PC tool used with ACS880 is Drive Composer User interfaces for ACS880 07 Please refer to page 51 for details of the ACS880 common user interfaces ABB next generation industrial drive ABB drives and motors catalogue 2013 49 Other next generation ABB industrial drives coming soon ABB multidrive A multidrive is a custom made cabinet to suit a larger application or a process line The cabinet contains multiple inverter stages of differing size supplied from a common DC bus ABB can provide a ready made cabinet or it can provide system integrators with a comprehensive range of power modules and mechanical kits to build bespoke cabinets for end clients Series ACS880 multidrive cabinets 1 5 kW 250 kW P21 as standard IP42 as option High packing density with 16 inverter units up to frame size R2i can be installed into one 1000 mm cabine
87. eed control from an ABB drive FanSave also provides financial and environmental figures concerning the control method retrofit project and recommends a suitable ABB drive type The ABB Energy Calculator App The App allows users to calculate the energy savings you can achieve on a typical pump or fan load by replacing direct on line control with a variable speed drive Simply select your industry and the operating duty profile the voltage phase and motor power rating running hours and electricity cost The App then estimates how much CO energy and money you can save by installing an ABB drive to control the application To download the ABB Energy Calculator App visit the Apple APP store To download a series of energy saving tools go to www abb co uk energy Software tools ABB drives and motors catalogue 2013 59 Drive life cycle services Service options for variable speed drives A proactive drives maintenance programme keeps you competitive by minimising disruption to your production The many drives used in industry have a high degree of reliance placed upon them Although drives are not normally the most expensive pieces of capital equipment they often perform critical duties and have a high in service value A drive failure can result in loss of production and revenues as well as having safety and environmental consequences To reduce the risk and consequences of failure the drive must be properly maintained at the ri
88. ely Limited Speed SLS Safe Maximum Speed SMS Safe Stop Emergency SSE Safe Stop 1 8S1 stop category 1 and Safe Brake Control SBC can be realised with no encoder feedback required patent pending Drive Composer PC tool Drive Composer is the new PC tool for the ACS880 family The PC tools come in 2 variants the Entry level is a free of charge point to point tool and allows simple parameter editing and storage as well as monitoring and commissioning support while the Pro level has all of this as well as animated control diagrams and extended commissioning monitoring and diagnostic support as well as the ability to program the safety functions The Pro tool also allows the user to connect to multiple drives either over oanel bus where the keypad port is used or over Ethernet Next generation ABB industrial drives ABB drives and motors catalogue 2013 51 Other next generation ABB industrial drives coming soon ACS880 Common user interfaces Typical I O and control connections The ABB industrial drive family uses the same control card keypad and software structure throughout its entire range All I Os are fully configurable to be whatever function is required The diagram shows a typical I O connection The ACS880 uses macros to configure its I O The macros pre define the I O functionality to comply with popular industrial configurations It is also possible to configure the I
89. emory unit The memory unit stores the complete parameter and firmware set for the drive Should a drive need to be replaced swapping the memory unit to the new drive will transfer a complete drive set up absolutely no recommissioning is required This reduces down time in the event of a problem 1 3 4 Expansion for analogue and digital I O Additional I O can be added to the ACQ810 This I O can be addressed by the fieldbus so that the ACQ810 can be used as an I O nest or of course the I O can be used to simply allow more connectability s from the process to the drive for example flow or level transducers l a EMC filters frames A and B Pluggable EMC filters for frame sizes A and B can be plugged directly into the drive or can be mounted next to the drive on the end of a plug and socket cable easy to install and mount Fieldbus interfaces A Extensive range of plug in fieldbus interfaces qa A allowing connection to Profibus DeviceNet LLL CanOpen Modbus RTU and Ethernet sve DriveStudio PC tool DriveStudio is a parameterisation and commissioning tool used to set up and commission the water and wastewater drive Monitoring and diagnostic facilities are included as well as a local control panel Wizards are included to guide the user through the most commonly performed tasks DriveSPC PC tool DriveSPC Solution Program Composer allows access to the extend
90. erformance motors aluminium cast iron Open drip proof motors Motors for additional applications 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 Open drip proof motors Water cooled motors Permanent magnet motors Wind turbine generators Servo motors For more information call 07000 MOTORS 07000 668677 ABB low voltage AC motors ABB drives and motors catalogue 2013 61 European MEPS for low voltage motors 2009 EuP Directive 2005 32 EC Eco design formally adopted 2009 2008 IEC 60034 30 2007 IEC 60034 2 1 Mandatory EuP Directive Applies to motors rated voltage up to 1000 V single speed three phase 50 Hz 2 4 and 6 pole rated output from 0 75 kW to 375 kW 1 Duty Does not apply to motors designed to operate in potentially explosive atmospheres as defined in ATEX directive 94 9 EC brake motors ambient air temperature outside the range 15 C 40 C altitudes exceeding 1000m asl maximum operating air temperature above 400 C Standard for LV motor efficiency classes Motors covered by standard include Single speed three phase 50 and 60 Hz 2 4 or 6 pole Rated output from 0 75 kW to 375 kW Rated voltage U up to 1000 V Duty type S1 continuous duty or S3 intermittent periodic duty with a rated cyclic duration factor of 80 percent or higher Capable of operating
91. erview screen Parameter setting and signal monitoring Data logger and on line signal monitoring for tuning Solution programme composer Function block programming with standard function block library 58 Software tools ABB drives and motors catalogue 2013 Professional programming environment hierarchy levels custom circuits user parameters copy protection etc DriveCAM tool Multiple methods for designing axis profile between reference axis and controlled drive axis Start up and maintenance tools DriveWindow A Windows application used for Ma commissioning and maintenance E E Functions include local control ES monitoring parameter edits fault logging trending backup and restore k UIT iii li i HHUH eee A Shows actual status of the connected drive Edit and show the drive parameters Save and load drive parameters Backup and restore drive parameters Offline configuration of drive parameters Read fault loggers and diagnostic data Used with ABB industrial drives equipped with high speed fibre optic communication or remotely via the Internet DriveWindow Light Available for ABB general purpose drives and ABB machinery drives has the same functions as DriveWindow but is designed for point to point communication via control panel port if ji EDI i Tis us i int DriveConfig Dedicated programming tool
92. eypad and programming in a im E O 0 37 4 0 ACS150 u control For OEMs and machine builders the box Unified height and depth for easy cabinet layout e Y b x x x x x Ost 2 2 IP20 ABB machinery drives ACS355 Machinery controller with safe torque off to SIL3 PL e Designed for machinery applications with assistant keypad and 8 o l8 x x E x O37 11 0 NEMA 1 capable parameter set includes eight step sequencer real time clock Feedback devices and fieldbus available IP66 i a LJ O37 220 IP66 69k For OEMs and machine builders especially F amp B industry drives meet hygiene standards for food amp beverage industry A BS mm a o E i e Ost 2 2 IP20 ABB general purpose drives for fans and pumps ACS310 Dedicated drive for fans and pumps with quadratic motor fluxing Assistant or simple keypad dedicated pump features d n a 19 22 j e u OS nO NEMA 1 and energy optimisers to optimise fan and pump loads For fan and Pump protection cleaning and pipe fill features Energy saving S Em i l E i 037 220 pump OEMs and water amp wastewater applications counters fan PID controllers with sleep functionality a F Pu 3 o 3 3 2 2 OTS rS IP21 54 ABB general purpose drives for general industry 2 ASSIS Drive equipped with EMC and harmonic filters he extensive Assistant keypad makes it user friendly numerous standard I E 2o 24 u K u u aie 160 IP21 54 parameter set vector control and
93. for the ABB micro drive Allows access to the extended parameter set of ACS55 and allows un powered programming Drive Analyser New PC tool to allow long term analysis of performance and diagnostics Data can be collected for up to one year To download software tools go to www abb com drives drive PC tools Software tools Engineering tools DriveSize For dimensioning drives and motors This PC programme helos select an optimal motor drive and transformer which is especially useful where a straightforward selection from a catalogue is not possible DriveSize is used to compute network harmonics and to create documents about dimensioning It contains current versions of ABB s motor and drive catalogues See E Hf YE at i iit Bad 1 a sag ok jeja faji a HIN i A l EE E m ho E K HT TT rae if Hir ng de i ibi It can also be used in conjunction with ABB machinery drives to specify the dimensions of different kinds of linear or rotary movement mechanisms such as lead screws rack and pinion combinations belts and pulleys conveyors feed rolls and rotating tables DriveSize software can be used in Win98 WinNT Win2000 and WinXP and Windows 7 operating systems DriveChopper For dimensioning a braking chopper and resistor rana eras me eser DPPM ss Ze denon I HEU EAT Version L DriveChopper is a web tool for braki
94. for motor users seeking to save energy and reduce their carbon footprint New levels of efficiency Rising energy costs and increasing concerns about the environment are focusing attention on ways to further reduce energy consumption Motor driven systems account for 65 percent of all the electricity used in industry giving motors a major role to play in efforts to reduce energy use Cutting edge design quality materials and advanced manufacturing techniques make ABB s process performance premium efficiency motors extremely reliable and energy efficient even under the most challenging conditions Future proof solution ABB motors comply with the latest efficiency standards and requirements ABB closely follows developments in the global regulatory environment and ensures that its products stay ahead Excellent all round performance Process performance premium efficiency motors offer enhanced operating performance low starting currents and an excellent torque curve They produce less noise are subject to lower mechanical stresses and run cooler than less efficient motors Cooler running is a big advantage Reducing the temperature of the bearings and windings extends the lubrication intervals and increases the useful life of the motor This translates into higher reliability easier maintenance and a longer life cycle factors which reduce the overall cost of ownership As a result ABB s process performance premium effic
95. for the safety in your system after changes in the machinery directive some ABB drives contain built in safety functionality Congratulations x The ABB AC drive you have chosen has the features and performance needed for a successful application x Continue to step 2 x Continue to step 3 If yes continue to step 6 If no go to step 4 7 oF If yes continue to step 7 If no go to step 4 y If yes continue to step 8 If no go to step 4 of If yes continue to step 9 If no go to step 4 If yes continue to step 10 If no go to step 4 If yes continue to step 11 If no go to step 4 Please do not hesitate to call ABB if you require assistance selecting your drive and motor 88 Choosing the right drive for your application ABB drives and motors catalogue 2013 Notes Notes ABB drives and motors catalogue 2013 89 Notes 90 Notes ABB drives and motors catalogue 2013 Notes Notes ABB drives and motors catalogue 2013 91 Contact us ABB Limited Daresbury Park Daresbury Warrington Cheshire WA4 ABT Tel 44 0 1925 741 111 Fax 44 0 1925 741 212 www abb co uk energy Power and productivity Notes We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or
96. frames The R7 and R8 modules are detailed below please contact ABB for information on the other frame sizes shown here R6 R4 R3 R2 R7 R8 R8i 380 400 or 415 V 3 phase BaD tae ml ibe aor ple ers L ua an ie par A a A AO SA me cl TTL voltage The power ratings are valid at nominal voltage 400 V ACS800 04 0170 3 BS so kasa gaa n AETERNE RM A ae ae 6600 1220 A 499 SO Cnr 04 0260 3 u SESS 8100 1220 ACS800 04 0400 3 15 711 635 1017 R8 800 9100 i220 ACS800 04 0490 3 20 299 Other a os and S available on MEER 230 V 500 V 690 v Price includes 2nd environment EMC filter control panel and door mounting kit Drive can be purchased pre assembled or as a disassembled kit Multiple control panel mounting options please ask where parts can be omitted for cost optimisation by panel builders Comes with keypad and a door mount kit J400 J410 R7 R8 frames T For fuse selection refer to the hardware manual Weak networks may require aR fuses Dimensions and weights RS o u 1564 562 568 205 1596 779 403 i E2058 HRZ module only 250mm wide R8 module only 350mm wide User interfaces Please refer to page 43 for details of the ACS800 common user interfaces Options for ACS800 04 When purchased as an ACS800 04 the kit always contains pedestal busbars power module control module and keypad If purchased as an ACS800 04 M then it is possible to tailor the offering remov
97. fter Wide range of built in options Optional UK cable box option for SWA cables EMC filter for C3 category according to EN 61800 3 2004 standard category C2 optional Internal fieldbus options Optional safety module Optional I O expansion ACS880 user interfaces described later For further information see Technical Catalogue 3AUA00000981 1 1 380 480 V 3 phase supply voltage The power ratings are valid at nominal voltage 400 V E MA con p M GU U ee 00 002 eee eee Des BECOME ao ea PAS M i e eee D D E 22 56 122 53 15 40 68 RI 10 73 ak ACSBBO Ol OBAD 9 he SOE ee OO et co re ee ce ee D SI Es 40 94 140 89 30 72 122 RI 16 192 ad ACS88001 004 8 5 is Sot po as o do 042 A Ie Ree dim ls a hee IR ae co A o RO o O IS DM MN A ELI AME e NS T M 1 se js O re SD N 22 45 2 48 19 380 064 R4 083 007 194 G ACSBBO 01 D4DA 3 ED Nu 30 ij 1 58 22 45 76 RA 80 Do 280 ACSBBOOI OGIAS 9 R Nn CER col ctr ie es A 5 j G 5 E MASCARA DY DE ESE 55 105 55 100 45 87 148 Ro 125 4205 435 ACSBBO 01 I08A 8 PE ie 75 145 76 188 856 105 178 RO 100 1440 495 ACS86001 45A8 8 M 90 169 90 1601 75 145 247 0 R7 5815 1940 450 ACS8800146943 B E lu 200 110 196 90 169 287 R7 815 2810 480 ACS88001 20080 0 7 us 192 0460 132 234 mo 206 350 HB
98. g orientations P20 as standard No control panel required User interface via three rotary switches and a further eight on off function DIP switches located on panel front Potentiometer option Integral EMC filter for 1st environment EN61800 3 unrestricted distribution C1 Optional first environment filter for extended cable runs Optimised switching frequency for low noise up to 16 KHz Silent motor Main features No programming if required Inverter parameter settings with DIP switches and potentiometers Extended programming is possible via DriveConfig if needed Faster set up Easier configuration Easy drive for new users Compact size and narrow shape Removable clip allows DIN rail and wall mounting from back and side of the unit DEE EE EEE EEE EEE E u Simple programming for high volume OEMs programming in the box no mains power needed Automatic switching frequency Increases switching frequency automatically when drive temperature is decreased 110 240 V AC single phase supplies Output always capable of full 240 V 3 phase regardless of supply voltage RoHS compliance Compliance achieved during 2007 3 Environmentally friendly drives 10 ABB micro drive ABB drives and motors catalogue 2013 ABB micro drive ACS55 Ratings types voltages prices and dimensions 200 240 V 1 phase supply 3 phase output W
99. ght times in its lifecycle ABB provides customised and standard levels of service for drives support The service levels mean your exact operational and financial needs can be met maximising the reliability of your plant over its entire lifecycle Service elements can be combined into a service contract help with planning and budgeting Life cycle services The services offered by ABB span the entire value chain from the moment a customer makes the first enquiry to disposal and recycling of the drive Thro ughout the value chain ABB provides training technical support and customised contracts All of this is supported by one of the most extensive global drive sales and service networks Pre purchase ABB provides a range of services that help guide the customers to the right products for their applications Order and delivery Orders can be placed directly to ABB or through ABB s Channel partners ABB s sales and service network offers timely deliveries including express delivery Installation and commissioning While many customers have the resource to undertake installation and commissioning on their own ABB and its Channel partners offer professional installation and start up services Operation and maintenance Through remote monitoring ABB can guide the customer through a fast and efficient fault finding procedure as well as analyse the operation of the drive and the customer s process From site surveys to preventi
100. gned application specific software variants There are 17 variants available For example crane master follower winder control etc The advantage of selecting these pre written software variants is that they have been written to cover the market requirements they are tested and certified by the factory and come complete with a user manual and cabling instructions User interfaces Please refer to page 43 for details of the ACS800 common user interfaces ABB industrial drive ABB drives and motors catalogue 2013 35 ABB industrial drive ACS800 Variants ratings types voltages and prices Single drive modules for cabinets Series ACS800 04 and ACS800 04M Specifically designed for system integration 0 55 kW 1 900 kW 230 V 690 V POO kits or IP20 modules depending on frame size R1 R6 frames are back sheet mounted R7 and R8 stands on cabinet floor R8i wheels into the cabinet Easy access to power terminals plug connections on wheeled D4 and R i units Side by side mounting excl versions with side exit Extensive programmable I O with galvanically isolated inputs Three I O and fieldbus extension slots inside ACS800 04M can be ordered as disassembled kit of parts to optimise the items purchased R7 and R8 frames Rittal assembly kits available for easy cabinet integration For further information see Technical Catalogue 3AFE68404592 Service skateboard for R7 R8
101. gramming The control panel has various assistants and a built in help function to guide the user It includes a real time clock which is used during fault logging and in controlling the drive such as start stop The control panel can be used for we copying parameters for backup or for downloading to another drive A large graphical display and soft keys make it extremely easy to navigate For further information see ABB general purpose drive section on page 28 Basic control panel J404 The Basic control panel features a single line numeric display The panel can be used to control the drive set the parameter values or copy them from one drive to another or view changes Panel cover The panel cover protects the drive when no control panel is used The ABB gt ed kI r machinery drive is delivered with a panel cover as standard thereby providing a cost effective packaoe In addition l there are two alternative control panels available as options see above i q a NEMA 1 kit The NEMA 1 kit is a convenient cover which is added to the drive and enables easy wall mounting It includes a connection box for cable gland or conduit tube installation and a hood for protection against dirt and dust Panel mounting kit IP54 and IP66 The panel mounting kits enable mounting of control panels onto cabinet doors These kits include a 3m extension cable a gasket mounting screws and a mounting templat
102. gue 2013 3 ABB drives featurefinder The table highlights the differences between the various ABB drives families It also lists some of the key features of the different ABB drives However the table is not exhaustive and if you are seeking a feature which does not appear in the table please contact ABB for clarification Other rectifier options 12 pulse diode O gt 400 kW O gt 400 kW assume 6 pulse as standard Low harmonics regenerative 4Q e i E E x O 800 11 800 14 i O 800 17 Low harmonics non regenerative 2Q i u O 800 31 e 800 37 i Common DC link connectability e u E x x o x EMC compliance No EMC filter or remove EMC screen 0 remove EMC screw remove EMC screen remove EMC screw 0 remove EMC screw O O remove EMC screw remove EMC screw remove EMC screw EN 61800 3 2004 2nd unrestricted C3 e e e e e 1st restricted C2 E ACS150 E 1 u O O E 800 04 R7 8 O O 1st unrestricted C1 e O ACS150 E m 3 E E z Harmonic filter choke active Choke AC or DC E B al BB A B Frame e EN 61000 3 4 Swinging choke better harmonic performance E x o E O u x Low harmonic best performance
103. handled The new motor control platform also allows control of every major AC motor type including SynRM so many and varied applications are possible Highlights ACS880 Built to order product can be tailored for the needs of the application Highly intuitive high contrast and high resolution keypad suitable for gloved hands Built in safety functionality to satisfy the demands of IEC 62061 and ISO 13849 1 Removable memory unit Flexibility to programme more advanced applications Common user and process interface with fieldbus Common software tools for sizing and commissioning Innovative hardware variants DTC direct torque control superior motor performance Energy efficiency counters Energy optimiser optimises the motor control for the application Load analyser for optimised dimensioning of the drive motor and process ABB next generation industrial drive ABB drives and motors catalogue 2013 45 Next generation of ABB industrial drive coming soon ACS880 Variants ratings types voltages and prices Wall mounted single drive Series ACS880 01 0 55 kW 250 kW 208 690 V Largest power wall mounted drive on market Coated boards as standard T V approved safe torque off STO to SIL 3 PL e standard P21 as standard IP55 as option P55 variant same footprint as IP21 variant Brake chopper standard to R4 frame option therea
104. ications a E ze 7 i 1 z a amp 1 A i A A For more details please refer to Technical Catalogue 3AFE68295378 Highlights Easy ordering Quick installation Rapid start up trouble free use easy interfacing Built in BACnet Wide power range in wall mounted IP21 and IP54 variants Programmed with several HVAC applications including supply and return fans cooling tower fans booster pumps and condensers Intelligent HVAC control panel with clear text New energy monitoring features record energy CO and money saved compared to equivalent DOL Benefit x Reduces part load harmonics by up to 25 percent in comparison with traditional chokes Variable air volume VAV x systems run on partial loads at least 95 percent of the time EMC filters suitable for 400 V network connection built into the drive as standard will save panel space 3 avoid additional wiring earthing and assembly costs Can connect to any building management system BMS Fieldbus adapter allows connection of LonWorks Profibus DP 2 CANopen DeviceNet Modbus TCP ControlNet Ethernet 3 Easily set up at time of installation and protected by its own x battery back up when fault occurred covering voltage current DC link level etc Can be used together with timer functions of the drive to trigger x various events via relays or outputs within the applicat
105. ice x Product code Price 750 r min 8 poles 3300V 50Hz x x x E 55 M3BM 400 LA I 3GBM 404510 ARA 65 286 SGBM 404510 BRA 57 070 220 EN MSBM 400 LB ss e SGBM 404520 ARA eee 98 605 sisse SGBM 404920 BRA i 60 989 po eee eee MSBM 400 LC P SGBM 404580 ARA O 3GBM 404980 BRA is 64 126 ECL ERRARE UR Dic A00 ED te ate diee dt SGBM 404540 ARA iens P6602 scie 3GBM 404540 BRA ine 675 811 Doo HUM ET MSBM 400 LEE r SGBM 404550 ARA ELA e 3GBM 404550 BRA i 72 256 EIE OMM m MODO ira KE M ce ieee SGBM 404810 ARA C P72 987 scis SGBM 40481 0 BRA is Bodies ert ROSE MSBM 400 LKB r SGBM 404820 ARA a A i 3GBM 404820 BRA 78 912 s BO NM raft RSEN Eke ma eue SGBM 404830 ARA eee O 5 SGBM 404880 BRA iss 80 462 pre Saree MSBM 490 A SGBM 494510 ABA rss E i SGBM 454510 BRA bosses 89 269 Eo ey cec A MBM EE 3GBM 454520 ARA 85 698 und SGBM 454520 BRA 1 87 991 s po M3BM 450 EC re SGBM 454580 ARA ii 689918 i SGBM 454530 BRA i FOV 472 _ 530 a M3BM 450 LD u 3GBM 454540 ARA 2 91 937 2 3GBM 454540 BRA 2 93 890 3 kV 6 kV 6 6 kV and 10 kV options available on request 82 High voltage process performance motors ABB drives and motors catalogue 2013 Optional extras for high voltage motors Note certain variant codes cannot be used together Please see product catalogues for more variants R On request S Standard 107 RTD Pt 100 in each bearing 3 wire 598
106. iency motors have longer warranties than many other types of motor With an extensive range of accessories available ABB s orocess performance premium efficiency motors are particularly suitable for industrial and OEM use They are ideal for all applications demanding efficiency and reliability especially under challenging conditions Process performance premium efficiency motors with the Motor types M4BP o Sri ho Due m Q usss s EU o a a Rio nn a la EE s pa sinh TERM TON UN NNI ender a AA SPEM c o DONE TE E po venie qup O n5 MOREM rot q ORIS Gee Aen MEME s c up to 690 V 50 amp 60 Hz Motors for the super premium IE4 efficiency class are also available from 160 to 355 frame size 2 Premium efficiency process performance motors ABB drives and motors catalogue 2013 Premium efficiency process performance cast Iron motors IES 160 355 2 4 amp 6 poles TEFC low voltage motors cast iron frame IP 55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products A eee M3BP 160MLA BAGA im 1 880 Moi M8BP 160MLA mE STO ME ELIT AER Pa qat ASA DANCA l u ao a P2428 _ a Arad Os D 160 MLB C RUNI P2295 i E2447 ss ME MSBP FOO MEO sss PAM sisse P2864 Ue 5 MSBP 180 MEA ie 2 998 ee 2 807 e NUR l el OO C OA o P9262 s Es HUE Sl D eat GOO eee E3319 us EE eee eee MSBP ZOO MA iss 912 deese 4 096 O O u M
107. in the box with no power Perfect for OEMs and machine builders FlashDrop is a powerful palm sized tool for fast and easy parameter A selecting and setting It gives the possibility E to hide selected parameters to protect the f machine The tool stores 20 parameter sets which can be moved between a PC and a drive Safe programming during machine building production for unskilled staff Fieldbus communications ACS310 has no industrial fieldbus interfaces but it does have an R8485 Modbus communications link built in This link can be used to communicate to industrial HMIs or remote monitoring devices or to a fieldbus via a suitable gateway DriveWindow Light PC tool DriveWindow Light is a parameterisation and commissioning tool used to set up and commission the drive Monitoring and diagnostic facilities are included as well as a local control panel Wizards are included to guide the user through the most commonly performed tasks 22 ABB general purpose drives for fans and pumps ABB drives and motors catalogue 2013 ABB general purpose drive for general industry 0 75 kW to 355 kW ACS550 Motor control method Scalar vector soeed and torque open and closed loop 208 240 V 3 phase supply 0 75 kW 75 kW 380 480 V 3 phase supply 0 75 kW 355 kW What is an ABB general purpose drive The ABB general purpose drive is simple to buy install a configure and use saving considerable time It is widely
108. ion x software such as time speed profile allowino the drive to be a x stand alone unit without the need for BMS input i Diagnostic assistant on board fault history with real time of Instant fault tracking and date stamping gives status of drive to enable rapid drive diagnostics Energy efficiency counters u Works out energy savings of the application in kWh 3 Can assist with electricity billing in accordance with Part L2 and MWh the cost of the energy saved in a local Building Regulations Allows verification of energy savings x currency and the carbon dioxide CO2 emissions x before making investments in capital equipment equivalent of the energy saved For details of FlashDrop see user interfaces page 28 ABB HVAC drive ABB drives and motors catalogue 2013 25 ABB HVAC drive for heating ventilation amp air conditioning industry ACH550 Variants ratings types voltages and prices ABB HVAC drive variants Wall mounted 0 75 kW 160 kW 380 480 V Free standing 160 355 kW 380 480 V Wall mounted frame sizes R1 R6 Free standing frame size R8 2 variants IP21 and IP54 IP21 as standard very compact design 55 percent size reduction at 160 kW Built in EMC filter Built in EMC filter 1st amp 2nd environment Standard software easy to configure Standard software easy to configure Built in BACnet and Modbus interface Built in BACnet and Modbus i
109. ion THD i right load thereby suppressing and reducing harmonics emissions up to 25 percent even at reduced load Built in Modbus using RS 485 Optional plug in fieldbus modules ROHS compliance Compliance achieved during 2007 Environmentally friendly drives For details of FlashDrop see user interfaces page 28 ABB general purpose drive ABB drives and motors catalogue 2013 23 ABB general purpose drive for general industry ACS550 Variants ratings types voltages and prices ABB general purpose drive variants Wall mounted 0 75 kW 160 kW 380 480 V Free standing 160 kW 355 kW 380 480 V Wall mounted frame sizes R1 R6 Free standing frame size R8 P21 as standard IP54 as option IP21 as standard very compact design 55 percent size reduction at 160 kW Built in EMC filter Built in EMC filter Standard software easy to configure Standard software easy to configure Built in Modbus interface Built in Modbus interface Pedestal unit on wheels easy handling Cable connection box Assistant control panel Brake chopper in frame sizes R1 R2 Sensorless vector control Assistant control panel scalar control Built in patented swinging choke Free standing units are not Sensorless vector control scalar control FlashDrop compatible FlashDrop compatible Not RoHs compliant RoHS compliant For dimensions and prices please contact A
110. ith EMC filter NS TESTE E EEE EEE REET REET EERE EERE E RS e esse seen eee ette eet kawi 018 A 2 24 0 A i Nat 5 ACSS5 O1E 01A4 2 H M Ge Ce Be RS O a NN A he GR MEER UL CN CNN INNUIT TM 0 75 O 43 65 BS S NatVemt ACS55 01E 04A3 2 C 122 7 E SN ni E NA E INS OE K LC NS NN oM aD cU c uu couE EIN A met them NN 0 18 1 44 RA O 81 Nat Vent i ACSSS O1N O1A4 2 s M Doc a RC et Teo mu Ru oe Neal Venlo ee I N G C A wet Du Mc LU Ml Mid venu opo S S ENERO Ed NNI DE RR NUS Or o EE NE QE 26 ACSS55 01N 09A8 2 186 Ensure minimum installation space is provided see User s Manual for details 100 120 V 1 phase supply 3 phase output With EMC filter OE NN 0 LE MD MM eo j MM Em UNE AU ER SS ee NSU NEI EE Sau M NEM Without EMC Hiter ra ao PI Ar SI a I a U sN T PUNTO A nca O S 98 Oey Os ES Re EE ie 35 Nat Vent ACS55 01N 02A2 1 106 OM a ESA p P o ee 1 SS jog D 10009 206 O Bo ee H1 Height with mounting clip H2 Height without mounting clip W Width L D Depth Ti RGE fault or run Options and interfaces DriveConfig programming with no power Potentiometer To increase the number of applications possible Potentiometer with two switches start with the ACS55 the DriveConfig kit can be used stop and forward reverse direction No to access an extended parameter set It is still external power source is needed for the possible to programme in the usua
111. ive to the specific needs of the project Dedicated software loading packages 2 Industry specific software fully researched factory written 3 and fully supported e g crane winder winch etc Brake choppers where ordered Reduced costs high performance internal monitoring 3 No additional space or installation time needed 2nd environment RFI filters as standard 3 1st environment optional No need for additional external filtering additional space or additional cabling between drives and filter Extensive and flexible standard and expansion I O provides additional analogue or digital connections 3 Guides user through all essential settings without going to parameter list Easy set up of parameters your own language on line info system always available Huge range of hardware variants Special variants for wall cabinet mount 4Q low harmonic pre built cabinets drive kits water cooled There is always an ABB industrial drive variant that fits the specification and requirements Liquid cooled drives 3 Most compact fully enclosed drive on the market 3 Fully certified for marine use Low losses to control room low noise totally enclosed for harsh environments ABB industrial drive ABB drives and motors catalogue 2013 33 ABB industrial drive ACS800 Variants ratings types voltages and prices Wall mounted single drives Tovds w Register gt Series ACS800 01
112. l 0141 612 3222 6 Gibbons Engineering Group Ltd East Anglia Tel 01621 868 138 7 Halcyon Drives Yorkshire and Greater Manchester Tel 0113 236 1509 8 iDrives South East Tel 01483 766 555 9 Inverter Drive Systems East Midlands Tel 0115 944 1036 10 MKE Drive Systems South East Tel 01795 438 436 11 Quantum Controls North East Tel 01661 835 566 12 Sentridge Control Midlands Tel 024 7655 3303 Authorized value provider Motors Authorized Value Providers These are a network of 14 independent companies that have pooled their resources to offer national and local customer access to electric motors up to 500 kW The AVPs offer extensive technical knowledge and back up combined with the best equipped repair and maintenance facilities in Europe With AVPs users benefit from common service standards throughout the UK common pricing access to ABB s motor design and technical support along with standardised reporting functions Motors Authorized Value Providers 1 APDS Ltd South West Tel 0117 982 2049 2 Beta Power Engineering Cheshire Tel 0161 432 9995 3 Campbell Electric Motors Ltd Ireland Tel 353 0 1 4628 333 4 Central Electrical Merseyside Tel 0151 546 6000 5 CovElec Leics Ltd Leicestershire Tel 0116 269 8111 6 EDC Scotland Ltd Scotland Tel 0141 812 3222 7 EMR Silverthorn Ltd Middlesex Tel 020 8903 6590 8 Francis Chambers amp Co Ltd South Yorkshire Tel
113. l way if these potentiometer connects directly to extended features are not required DriveConfig drive I O also allows programming in the box without power ABB micro drive ABB drives and motors catalogue 2013 11 ABB micro drive 0 37 kW to 4 kW ACS150 Motor control method scalar 200 240 V 1 phase supply 0 37 kW 2 2 kW 200 240 V 3 phase supply 0 37 kW 2 2 kW 380 480 V 3 phase supply 0 37 kW 4 kW What is an ABB micro drive ACS150 The ABB micro drive meets the requirements of OEMs machinery builders and panel builders It is a component that is bought together with other components from a logistical distributor ABB micro drives are designed to encourage users of contactors and softstarters to move to the benefits of variable speed control The ACS150 extends the capability of the ACS55 see page 10 by adding an extended range of power frames and programmability The ACS150 can solve more difficult tasks like PID functionality To retain the simplicity of an ABB micro drive the ACS150 does not have a serial communications interface or extended options but does have a fixed keypad and speed control potentiometer Where can it be used ACS150 can be used to control less demanding components in any machine fans or pumps or anywhere where a fixed speed motor needs to go to variable speed control The functionality of the drive is designed to compliment the ABB machinery drives and ABB mo
114. large graphical display and softkeys make it extremely easy to navigate For further information see ABB general purpose drive section on page 28 Basic control panel J404 The Basic control panel features a single line numeric display The panel can be used to control the drive set the parameter values or copy them from one drive to another Panel cover The panel cover protects the drive s connection when no control panel is used The ABB general purpose drive is delivered with a panel cover as standard thereby pe providing a cost effective package In NA addition there are two alternative control a panels available as options see above NEMA 1 kit The NEMA 1 kitis a convenient cover which is added to the drive and enables easy wall mounting It includes a connection box for cable gland or conduit tube installation and a hood for protection against dirt and dust Panel mounting kit IP54 and IP66 The panel mounting kit enables mounting of control panels on cabinet doors These kits include a 3 m extension cable a gasket mounting screws and a mounting template two versions are now available IP54 and IP66 The IP66 has an additional keypad membrane cover Note IP66 cover is not suitable for outdoor use Relay extension module L511 Add an additional three relays to the ACS310 to allow greater use of the PFC program Fits behind the keypad FlashDrop Programme the drive whilst still
115. ligence The drive offers diverse functionality to cater for the most demanding needs The drive is also equipped with a dual channel safe torque off interface to SILS PL e Where can it be used ABB machinery drives are designed to meet the requirements of an extensive range of machinery applications The drive For more details please refer to Technical Catalogue 3AFE68596106 is ideal for food and beverage material handling textile printing rubber and plastics and woodworking applications Impressive software and compact hardware The higher IP66 class variant meets all of the relevant hygiene Unified height and depth across the power range requirements for the food and beverage industry simplifies cabinet design Optimised interfaces for users and machines The functionality of this ABB drive is designed to complement can select Basic or Assistant control panel the ABB motion control drives and the ABB micro drives Protected against wiring errors shows fault if power cable is inadvertently connected to motor terminals Highlights Automatic noise reduction FlashDrop parameter programming with drive still in Drive branding possible for large users its box excellent for OEMs Sequence programming designed for food and beverage and materials handling applications Eight steps included Main features FlashDrop x Faster and easier drive set up and commissioning for x Fast safe and trouble free metho
116. lting curve matches ABB s recommendations 48 ABB next generation industrial drive ABB drives and motors catalogue 2013 Next generation of ABB industrial drive coming soon ACS880 07 Dimensions and options Dimensions and weights cabinet built drives I NALE 2315 2915 698 3 5 830 Note these are the dimensions of the basic cabinet dimensions will change with the addition of some options R9 2145 Options for ACS880 07 ACS880 07 is a cabinet built drive so its options fit inside the cabinet The cabinet drive can be fitted with IP21 IP42 IP54 variants no IP55 Emergency stop variants TUV approved Motor thermistor relays Marine construction UL approved components Various types of cable markings cabinet heaters door furniture and lighting etc Top or bottom cable entry for either motor or power cables UK gland plates for SWA cables 110 V control inside the cabinet Different levels of EMC compliance Extended warranty Additionally ABB can accommodate any specialised option or feature by using its in house application design team ACS880 07 comes with options that are fitted to the drive module which is inside the cabinet The drive module has three slots for I O and fieldbus expansion and one drive to drive serial communication link I O modules can be chosen from analogue expansion digital expansion encoder and resolver fe
117. lts EM Amperes A Armature Current la Field Current If Power factor PE Useful conversion factors 1hp 746W 1Nm 8 65 1 IDA 1mm 0 03937inch 1m 10 7691 1kg m INms 0 739752 Ib ft Useful formulae 1 Watt Nm s Torque lb ft 5250 x hp speed rpm 9550 x kW speed rpm Torque Nm 3 phase S2 xV x a PF AC power kW 1000 1 phase YX Pr AC power kW 1000 Useful engineering information ABB drives and motors catalogue 2013 87 Choosing the right drive for your application PEETELI a sananpa de hehehe nnn nn nnn nnn nnn nn use e ei n nnn nhl nt nnn nnn nnn ninth nn th i nnn hn thn nth nth nth int hhh e rss h e resi tint mr RR e he s terete ttt errr etter eee ett reer enne S i s Identify the application Identify the type of application and the likely demands of the drive Gather the load data system inertia required acceleration and deceleration rates minimum and maximum speeds overload requirements etc x This information can often be determined by the performance of the existing motor Gather the motor data rated torque kW volts insulation class speed etc x Whether an existing motor or a new motor is being used the motor information is critical to choosing a drive Choose a drive Match the data gathered in steps 1 to 3 against the table of drive features in the x feature finder page xx Select a drive that meets the motor requirements
118. ly different physical dimension 34 ABB industrial drive ABB drives and motors catalogue 2013 ABB industrial drive ACS800 01 Dimensions and options Dimensions and weights R3 Mar 4200 ime 265 LR spa Des Dre R5 739 602 265 286 34 7751377 308 51 R6a 977 700 300 399 70 923 420 420 77 H1 Height with cable connection box H2 Height without cable connection box R6a shown to highlight different dimensions only 1 ACS800 01 without cable connection box does not fulfil IP21 requirements Options for ACS800 01 ACS800 01 is a wall mounted drive so the options fit inside IP55 variant UK gland box to accommodate SWA cable Different levels of EMC compliance SIL2 PL d safe torque off interface unit mounts outside the drive Coated boards Extended warranty Marine certification mounts and kits All ABB industrial drives use the same common options and user interfaces These are detailed on page 43 The drive has two slots for I O and fieldbus expansion and one optical interface slot an additional mother board can also be added giving three more slots I O modules can be chosen from analogue expansion digital expansion encoder and resolver feedback options Fieldbus modules are always fixed to slot 1 and all of the major industrial fieldbus modules are available IP55 The drive can be ordered with specially desi
119. mmissioning of the drive Where can it be used The ABB general purpose drive s software features are ideal for solving the challenges and issues Surrounding pumping in general and those of water and wastewater in particular The drive is designed to compliment the features offered by the Up Um A TO Highlights For more details please refer to Technical Catalogue 3AUA0000051082 Pump and soft pump and fan control PFC and SPFC for multi pump and soft fill control Pipe cleaning anti jam and pipe fill functions Multiple PID set points allowing for automatic duty assist standby schemes to be implemented Energy efficiency counters real time clock Energy optimiser optimises the motor control for the application to run with minimum energy requirements Load analyser for optimised dimensioning of the drive motor and process Embedded Modbus RS 485 fieldbus interface industry specific products for water and wastewater see page 29 Main features Pump and fan control PFC feature to control pumps and fans in parallel x One drive controls several pumps or fans and eliminates the need for an external programmable logic controller Interlock function enables one motor to be disengaged from u the mains supply while others continue operating in parallel Saves cost of additional drives and external PLC FlashDrop tool for fast parameter setting witho
120. n can be set to trigger against different commands e g on each pump start on monitoring if the pump is becoming blocked in response to a digital input or PLC command If the pump cleaning function runs too often an alarm is raised 2 Avoids the need for costly external flow meters and is x suitable for applications where the flow data is not needed for invoicing purposes Fast ramp starting creates a flush effect to keep pipes clear Users can define the efficiency speed based on the pumps best efficiency point 3 Maintains stable process conditions optimising the speed and number of the pumps needed Operate higher capacity pumps during daytime and smaller units at night This allows pumps to be operated closer to their best efficiency point Underload and overload functions are pre defined across the speed range at five distinct points Belt breaks or dry sumps can be detected 2 Remove contactor from MCC ABB industry specific drive for water and wastewater ABB drives and motors catalogue 2013 29 ABB industry specific drive for water and wastewater ACQ810 Variants ratings types voltages and prices ABB industry specific drive variants The ACQ810 is available in several frame sizes to optimise the packing density ensuring MCC cabinet line ups are as compact as possible Minimised MCC line ups mean that compliant bids to the water industry are as small as possible whilst still c
121. ng chopper and resistor dimensioning The programme is created especially for system designers who need a braking unit for a particular drive application we For finding an adequate drive Select from mem to replace an old one This d on line tool is ideal for finding Mrd ol ive a replacement to an existing ABB drive that may be coming to the end of its useful life Simply input some basic information and the modern equivalent drive will be revealed To download go to www abb com drives drive PC tools Energy saving tools For comparison of energy consumption between different flow control methods in pumps and fans ABB has developed calculation tools for estimating the energy savings that become available when applying electric speed control to certain flow machines PumpSave For comparing AC drive control against throttling on off and hydraulic coupling control in pumps Calculate how much energy and money you could be saving with ABB drives while also deriving other benefits such as soft starting and stopping an improved power factor and connection into process automation PumpSave also carries out a simple dimensioning and recommends an appropriate ABB drive type Medium voltage drives now included FanSave For comparing AC drive control against traditional flow control methods in fans Calculate the savings you can achieve by replacing outlet damper inlet vane or pitch control methods with electronic sp
122. ng the drive such as start stop at certain times of the day The control panel can be used for copying parameters for back up or for downloading to another drive A large graphical display and soft keys make it extremely easy to navigate ACS550 keypad Local Remote indication Motor rotation indicator ud Eg 200 RPM 1 E Speed reference 12 4 Actual value 1 Speed selectable Actual value 2 Output current 485 dm3 s selectable Actual value 3 Process value selectable 12 32 MENU Softkey 2 function Real time clock Softkey 1 function Off j Ceases operation of motor control yy Down Down x Changes parameters and their value n decreases reference amp HELP Built in Help button k Softkey 2 x Function changes according to state of panel ACH550 keypad Hand Auto indication Motor rotation indicator Example of a parameter name Example of a parameter selection Softkey 2 function Real time clock Softkey 1 function Overview of ACS550 and ACH550 interfaces Analogue I O Digital inputs Relay output extension option module 3 relays Encoder feedback option module fits behind relay extension Relay outputs Built in Modbus using RS 485 Built in BACnet on ACH550 Plug in fieldbus module DeviceNet LONWORKS PROFIBUS DP CANopen ControlNet Ethernet and others Relay extension L511 m An extra 3 V free chang
123. nic Auto detection of CT polarity ensures accurate current distortion readings on network resulting in easy commissioning Stores record trail Fault and event log any trip will have a record trail Series PQFM PQFI Available in IPOO back plane or IP21 IP42 cabinets New intuitive user interface Current ratings 70 A 100 A 130 A 150 A 250 A 450 A per module The modules can be connected in parallel to a maximum of eight modules of equal rating Series PQFs Small compact unit suitable for wall mounting Low ratings available from 30 A 45 A 60 A 70 A 80 A 90 A 100 A The modules can be connected in parallel to a maximum of four modules of equal ratino Same user interface as the larger units Available in IP30 56 Power quality filters ABB drives and motors catalogue 2013 Remote monitoring options Remote monitoring overview Remote monitoring is the reporting of information back to the user from a remote station or location Typical remote monitoring information can include Energy consumption and savings Motor condition Warnings predictive maintenance faults and alarms Diagnostics Monitoring actual values and parameters Parameter access is possible but is not the primary function of remote monitoring Ethernet adapter for ABB machinery drives and ABB standard drives Series SREA 01 Ethernet adapter provides remote sq m SN moni
124. nical properties of which do not need to be altered The high voltage process performance motor utilises a combination of ABB high voltage motor design expertise and the proven platform of ABB low voltage cast iron motors The result is a motor with a Straightforward design significantly lower price than that of an engineered motor a standardised ordering process that ensures a short delivery time Shaft heights IEC 315 to 450 110 kW to 750 kW at 50 Hz 3 kV to 10 kV NEMA frames 506AT to 728 150 hp to 950 hp SF 1 15 at 60 Hz 4 kV star connected stator 2 3 kV delta connected stator Rib cooled cast iron frame IP55 IC411 TEFC 2to 8 poles Horizontal foot mounted horizontal foot and flange mounted and vertical flange mounted IEC NEMA CSA 80 High voltage process performance motors ABB drives and motors catalogue 2013 HV process performance cast Iron motors 315 450 2 4 4 poles TEFC high voltage motors cast iron frame IP 55 IC411 single speed ambient temperature 40 C See product catalogues or www abb com motors amp generators for more information on products 460 M BM3SIKA ss 3GBM311811 ARA U ee 40 804 oo LI UTR cc 3GBM381811 ARA s 41 904 i Z s MBBM 885 UB 3GBM 351821 ARA I l a 44515 s pp eee MENS MEA L l cos oM MOM ee n SGBM 351831 ARA 5 5 OCS 85 MSBM355IKD I cs 3GBM 351841 ARA s 54 159 ii eet SE fae o MVE S alee Ee 3GBM 401510 ARA 1 l S 1
125. nt distorted gt THDI 12 Current wave form good gt THD 6 Current wave form best lt THDI 4 Alternatives in reducing line harmonics For further information see Technical Catalogue 3AFE 68404592 Inverter Diode For further information see Technical Catalogue 3AFE68404592 Other industrial drives from ABB ABB drives and motors catalogue 2013 41 Other industrial drives from ABB Multidrives A multidrive is a custom made cabinet to suit a larger application or a process line The cabinet contains multiple inverter stages of differing size supplied from a common DC bus The DC bus can be provided by a selection of supply units diode thyristor or IGBT active supply unit Series ACS800 multidrive cabinets 1 5 kW 5 600 kW 380 690 V IP21 as standard IP22 IP42 and IP54 as option Smaller power modules have high packing density using a patented mounting arrangement Power modules on wheels for easy manual handling Plug in power connectors for easy maintenance and redundancy Wide range of built in options including brake choppers EMC filters fuse switches contactors communication options etc ATEX approved PTC interfaces and blanket certification with ABB motors TUV approved emergency stops Series ACS800 multidrive modules A range of IP20 module and IP00 kits to generate bespoke multidrive systems built into system integrators own panels Modules have no rectifiers
126. nterfaces Pedestal unit on wheels easy handling Cable connection box HVAC assistant control panel Brake chopper in frame sizes R1 R2 Sensorless vector control scalar control HVAC assistant control panel Free standing units are not FlashDrop compatible Built in patented swinging choke Not RoHs compliant Sensorless vector control scalar control For dimensions and prices please contact ABB FlashDrop compatible ROHS compliant dali AAA E Types ratings and dimensions 380 480 V 3 phase supply voltage n or P UU PRE D E YV XD E SY yE A NUN ue dO S oM o I 44 ACHB50 01 08A3 4 5 5 m ANI RE jd ee M en 44 TE AN NE M a lc co em eee A AAA aoo G p 5 I 9 n AA 5 ae o a m o M s ME a SECUN NE 75 1 54 RB 1 18 232 Ci B8 ADHSSO O1 O15A A N nos MS Bi SST cc BB ACH550 01 028A 4 For prices on industry E BA 5 134 ACHBSO 01 031A 4 specific products D m 185 1 88 a AOHB50 01 088A 4 plasa contact sai DO LLL C7484 ACH550 01 045A 4 ABB sHVAC team Nb Lr RO CO is PE CT MN EUN ORNE O I LC E TM no MENACE p n o en BR 1 160 1940 350 1 ACHB50 01 125A 4 N ne CBE D o p o f s p O n A A ME 90 L RA 405 ACHSSOOIABOAM s ms iu 205 RO 280 0 8080 405 jp o NN 132 245 R6a 815 8260 405 E E e E 160 290 A Seo 405 ACH550 01 2904 4 Includes EMC Filter Control panel is required for programming and set up see below t Heavy d
127. nveyors Applications with high breakaway torque like rubber mixers and highly precise applications like paper machines and engine dynamometers are easily handled The drive has ATEX certification with ABB s Ex d Ex de Ex nA and Ex tD motors and has marine certification for Lloyds DNV and ABS TE DIRECT TORQUE CONTROL Highlights Build to order product can be tailored for the needs of the application Blanket ATEX certification Ex with ABB motors Specialised software variants for selected applications Adaptive programming like having a small PLC inside Common user and process interface with fieldbus Common software tools for sizing and commissioning 6 pulse 12 pulse low harmonic 4Q air cooled water cooled flange mounting Innovative hardware variants DTC direct torque control superior motor performance Main features Direct torque control Full torque at zero speed without encoder Flexibility to programme more advanced applications Accurate speed and torque control Consistently excellent performance ensures that drive is not the limiting factor in process 3 Customer can specify a wide range of options and 3 build variants Loaded with application specific software u Small PLC inside your drive as standard 15 programmable function blocks Up to 200 blocks by loading multiblock x Needs no additional hardware or PC tool Adapt the dr
128. o the use and the highest quality motor terminals I O protected against short circuit Coated boards included as standard 1P66 69k enclosure option Makes drive suitable for hose down applications AMOR as Meets food hygiene standards in a wall mounted enclosure Brand labelling x Drive logo control panel logo manuals and box can be Drives and packaging badged to your design printed with machine builders logo and name RoHS compliance Compliance achieved during 2007 3 Environmentally friendly drives For details of FlashDrop see user interfaces in ABB machinery drive section page 18 ABB machinery drive ABB drives and motors catalogue 2013 15 ABB machinery drive ACS355 Ratings types voltages and prices 200 240 V 1 phase supply voltage ne A AA RO DD 48 1 Nat Vent ACS355 01E 0244 2 D na NIE o EM M e ae ROREM en ni CO ML MORTC 24 ACS855 01E 06A7 2 9168 LN LA R200 25 101 ot ACSOBS DIE O7ABZ S179 i na e 9 8 wor BET 35 x eas o 2 ACS355 01E 09A8 2 219 ma Ensure enough space around the unit refer to the User s Manual for details Note IP20 drives require a keypad for parameter alteration Note IP66 drives are always delivered with the Assistant keypad 200 240 V 3 phase supply voltage 3 phase 240 V is also available for customers supplying the North American market Please enquire for details 380 480 V 3 phase supply voltage E A E A A e ES 055 AB 380 RO
129. ode style are currently available New style diode module DxD only contains diodes making it more competitively priced and more reliable Cabinet kits ensure easy integration Integrated safety including safe torque off STO as standard with several safety functions as options using the new safety module Coated boards as standard ACS880 user interfaces described later For further information see Technical Catalogue 3AUA00001 15038 50 Next generation ABB industrial drives ABB drives and motors catalogue 2013 Next generation ABB industrial drives coming soon ACS880 Common user interfaces New control panel State of the art high resolution keypad brings a new level of usability to the drives marketplace The keypad has been designed by industrial designers to ensure maximum usability and intuitive use The keypad display is extremely high definition and is visible in any control room Innovative views transitions and screen will be very familiar to users of smartphone technology The display supports graphics and icons to help the user navigate The keypad also supports text editing to allow users to re name fault messages to match plant specific actions Customer specific start up images and parameter favourite s lists make the keypad easily tailor able to customers and OEM s alike Removable memory unit The memory unit stores the complete parameter and firmware set for the drive Should a d
130. ogramming support The new ABB industrial drives support the CoDeSys programming environment the same software used for ABB s PLC the AC500 This commonality allows easy integration of the drive and the AC500 PLC since the control logic of the application can be designed using the same software while some control logic can even be transferred from the PLC to the drive Fieldbus support my The ABB industrial drive can interface with the E AMP rant most widel fieldbus protocols on the ost widely used fieldbus p au market and offers remote monitoring solutions Applications Among the challenging applications suited to this drive are compressors conveyors cranes winches mixers pumps fans winders and extruders The ABB industrial drive is suitable for many industries including marine mining cement oil and gas metals chemical material handling and pulp amp paper Built to order to meet customers needs the ABB industrial drive can tackle any technical challenge through its array of options that can include a wide selection of fieldbuses EMC filters resolvers encoders du dt filters sine wave filters chokes and brake resistors as well as application specific software What s new in 2013 MV drives increase power range and topologies The medium voltage MV drives range available from ABB has extended its power range up to 35 MW ABB has added active rectifier technology and offshore marine ca
131. ogue input Al1 Current or voltage selectable by jumper Al1 Current Speed reference 1 Analogue input Al2 Current or voltage selectable by jumper Al2 Current Process actual value 1 Al1 current voltage selection jumper Al2 current voltage selection jumper Analogue output AO1 Current Analogue output AO2 Speed rpm Options A number of control panel mounting options are available to optimise MCC design The drive is normally delivered with a control panel and holder fitted as standard Other options include No control panel at all Control panel door mounting kit No cover at all for the drive unit The new G1 and G2 frames can be ordered with cabling boxes providing surrounding which allow easier module removal Other options for the ACQ810 include Analogue O extension module Analogue and digital extension module Tit TE a umm mod tu pequenos ATA GF uu Relay I O extension module E me Extensive range of plug in fieldbus modules e External du dt filters if required ia traditional door isolator will suffice for that requirement ACQ810 main connections overview Mains connection 24 V DC input Relay outputs 2 x RO Analogue and digital extensions Digital inputs 6 x D Digital inputs outputs 2 x AO Analogue inputs 2 x A Analogue outputs 2 x AC Modbus Drive to Drive link Safe torque off STO User interface PC tools control panel Mo
132. omplying with EMC and thermal requirements DIRECT TORQUE CONTROL I Frame C to E EMC and harmonics choke built into the unit so most compact size with no extra items to fit or cable Frame G1 and G2 New high power design mounted on wheels for easy manual handling Removeable cabling boxes ensure power cables are fitted only once Frame A and B EMC external but plug in so no extra cabling required Drives can be horizontally mounted for smaller compartments 380 480 V 3 phase supply voltage t ip C A A A can pK OD mE S OG Tei A Sec 106 24 ACQ810 04 08A0 4 f 44410 ps A D I OOO O s M Mu s 2c BL ONES JR A p E S3 ER RENE ELE eo e Ce ACQ810 04 08A3 4 J410 O so d rp dd i U 55 OO et x TIENI MI ee s Mc LIEN 1M CR RS A SS pp OS LN D UM Mm ue c ee ee n 188 1 85 oM EL E BO P P n 1ACQ810 04 085A 4 410 1 E E s 50 i s s Cb So 646 5 200 ACQ810 04 040A 4 5 4J410 n OE MUCRONE LO M 37 BT io 78 100 81020 290 ACQ810 04 067A4 4J410 s 3 j E E E e RE RN D gt RR E A pP 5 P DE 98 108 0 18800 EO 125 11900 168 ACQBIO 04 O9BA 4 5 J410 E m Bou dB eso M i s 10 1440 K PY E 90 102 202 280 E 250 2810 405 ACB 10 04 162A 4 JA10 7 MINE ly ate Rei O ao IIA am OY DD ae 405 ACQ810 04 203A 4 J410 i 5 E MEME M M IM 3260 l ACQ810 04 240A 4 49410 9 ie Bs A SO MT 315 4200 405 N 1 3 E 200 BTT 887 OT 4630 4403 1200 ACQB10 04 377A 4 J410 H381 PO
133. ons to prevent pump and Pump cleaning or anti jam 3 The drive has a flow meter routine that very accurately determines the flow rate within a process Used to effectively control the filling or emptying of water or wastewater storage tanks Optimal control of applications where several parallel pumps are operated together and the required flow rate is variable x Optimal control of applications where the consumption rate varies based on demand x The protection functions indicate if the pre defined process Pump specific protection features conditions change Safe torque off TUV certified safely to SIL3 pipe clogging and expensive maintenance activities EA Y DIRECT TORQUE CONTROL For further information see Technical Catalogue 3AUAO0000055685 Intelligent solution for controlling pump performance Remote monitoring and diagnostics Pump auto change Full multipump software now available Flow measurement included in the product ideal for leak detection and a low cost Anti rag pump cleaning algorithms Easy and cost effective cabinet assembly Rapid and simple pumping system start up Advanced energy efficiency in pumping systems Maximised process uptime Lifecycle support Lower losses improved energy saving This avoids pressure peaks and reduces the stresses on weak or ageing water mains when demand changes The functio
134. ore information on products e MBBM SIS LKA ce 3GBM 813811 ARA 43 150 SGBMSISBII BRA 44 296 a Lu m E BGBM 313820 ARA BA 3GBM 313820 BRA 44 857 iO M3BM BIS LKC s 3GBM313881 ARA 44 246 3GBM313881 BRA 45 392 Econ M M3BM 355 LKA s 3GBM353810 ARA 45 176 3GBM353810 BRA 46 641 200 m M3BM 355 LKB U 3GBM 353820 ARA ESTAD 3GBM 353820 BRA 48 887 LEM I u Gs DD s 3GBM 353830 ARA 51110 SGBM353830 BRA 52 575 eo M3BM 400 Ls 3GBM 408500 ARA 60 885 5 3GBM 403500 BRA 62 169 LM EN MSBM 4OO LA 3GBM 403510 ARA SS pet 3GBM 403510 BRA 64 419 2590 A M3BM400LB chun 3GBM 403520 ABA 66 688 SGBM408520 BRA 68 472 e dL M3BM 400 LKA 3GBM 408811 ARA 70 472 3GBM 403811 BRA 72 250 SUO AN M3BM400lKB U 3GBM 408821 ARA 73 990 3GBM 403821 BRA 875 774 EEE de M3BM 400 LKG 5555 s P 3GBM 408881 ARA 76 382 3GBM 403831 BRA 78 166 860 M3BM 450 LA s 3GBM 453510 ARA f78774 SGBM453510 BRA 80 728 K Sal ae a M3BM 450 LB 5 5 3GBM 453520 ARA 83 804 io 3GBM 453520 BRA 85 757 710 e M3BM 450 LC j 3GBM 453530 ARA x 90 276 x 3GBM 453530 BRA 92 229 3 KV 6 kV 6 6 kV and 10 kV options available on request Output x Type x Foot mounted B3 Vertical V1 B35 kW x x Product code x Pr
135. ounts outside the drive Coated boards standard Extended warranty Marine certification mounts and kits Options for ACS800 37 cabinet built Being cabinet drive all of the options available for ACS800 31 are also valid as they fit inside the cabinet Additionally the cabinet drive can be fitted with P21 IP22 IP42 IP54 IP54R variants no IP55 Emergency stop variants User interfaces Motor thermistor relays All ACS800s use the same common options and user ATEX approved motor protection interfaces these are detailed on page 43 Marine construction The drive has two slots for I O and fieldbus expansion and UL approved components one slot for an optical interface an additional mother board Various types of cable markings cabinet heaters door can also be added giving three more slots furniture and lighting etc I O modules can be chosen from analogue expansion Sine filter fitted to output for older motors digital expansion encoder and resolver feedback options Top or bottom cable entry for either motor or power cables Fieldbus modules are always fixed to slot one and all of the UK gland plates for SWA cables major industrial fieldbus modules are available 110V control inside the cabinet The drive can also be ordered with specially designed Additionally ABB can accommodate any specialised option application specific software variants There are 11 variants or feature by using its in house application de
136. pared to equivalent DOL of flexibility and functionality are required Highlights Easy ordering Quick installation Rapid start up Trouble free use Main features Feature Advantage B FlashDrop x Faster and easier drive set up and commissioning for Fast safe and trouble free method of programming available volume manufacturing Programming with no power without powering up the drive patented Assistant control panel Two softkeys function of which changes according to the Easy commissioning Start up assistant state of the panel Built in Help button giving 2 User friendly maintenance Maintenance assistant programming hints Real time clock allows timed tracing Rapid fault diagnosis Diagnostic assistant of faults and setting of parameters to activate functions at u Quick access to all parameter changes separate list eae various times of day Changed parameters menu also included s 3 Copy parameters from drives of differing rating or Easy to copy parameters to other drives reducing ps e cf software versions commissioning times Programmable customer 8 point load curve set during commissioning with under Allows precise monitoring of changes in plant conditions load curve and overload regions as well as alarm conditions and early warning of potential problems 3 Swinging DC chokes matches the right inductance to the 3 Reduces total harmonic distort
137. re built with reliable IGCT power semiconductor technology are available as complete package solutions including transformers and motors Series ACS1000i Single drives 315 kW to 2000 kW Air cooled 24 pulse drive with integrated input transformer Retrofit ready for existing motors suitable for most MV applications Integrated output sine filter for pure sinusoidal voltage and current output Offshore cabinet versions available Series ACS1000 Single drives from 315 kW to 5 MW Air cooled 815 kW to 2 MW and water cooled 2 kW to 5 MW versions Retrofit ready for existing motors suitable for most MV applications Integrated output sine filter for pure sinusoidal voltage and current output Offshore cabinet versions available Series ACS2000 Single drives from 250 kW to 2 6 MW Active rectifier unit or 24 pulse diode front end for minimal line side harmonics Regeneration and power factor correction with active rectifier Direct to line versions for operation without an input transformer Multilevel topology allows the use of standard motors Simple drive system integration Modular power modules for reduced MTTR Sine filter output optional for retrofit and long cable run applications Series ACS5000 Single drives from 1 5 MW to 35 MW Air cooled 1 5 MW to 6 MW and water cooled 4 5 MW to 35 MW versions Air cooled version with integrated inpu
138. rive need to be replaced swapping the memory unit to the new drive will transfer a complete drive set up absolutely no recommissioning is required This reduces down time in the event of a oroblem Fieldbus The ACS800 supports an extensive list of fieldbus modules for connectivity to industrial networks These modules are common with other drives within the ABB drives range Expansion for analogue and digital I O Additional I O can be added to the ACQ810 This I O can be addressed by the fieldbus so that the ACQ810 can be used as an I O nest or of course the I O can be used to simply allow more connectability from the process to the drive for example flow or level transducers High resolution high contrast display Multiple display screens supporting graphs bar graphs and graphical meters oc ad ACS880 1400 OR 1700 90 Local ABB 1400 ORE By functions Assistants Complete list gt Energy efficiency y Event log gt SA History graphs b Backups b gt gt Example fault 126000 Brief matructona har to Foc the fauk arg ghar es thin space Call 173 4 5B 958 For genocel B System info Settings Real time clock lt iiidid mur FIO 24 ES ees tu rame QUID fi hie USB connection no special leads required Safety module FSO 11 SIL3 rated TUV approved safety module fits within the drive to offer drive specific safety functions Saf
139. s 250 kW based on a single module including rectifier and inverter Coated boards as standard TUV approved safe torque off STO to SIL 3 PL e standard TUV approved emergency stopping options Extremely compact internal swinging gate for control options minimises cabinet size but ensures easy access Internal customer wiring is redesigned to give easier access with plu ggable connectors included Drive module can be extracted using a set of maintenance rails Factory built cabinet with EMC and thermally type tested for trouble free operation Extensive range of standard options that are increased to incorporate the most popular engineered options ordered with the ACS800 range Optional UK cable option for SWA cables Optional motor thermistor and PTC connections Internal fieldbus options Optional safety module Optional I O modules ACS880 user interfaces described later For further information see Technical Catalogue 3AUA00000981 1 1 380 to 480 V 3 phase supply voltage The power ratings are valid at nominal voltage 400 V ACS880 07 0145A 3 ACS880 07 0206A 3 A400 ACS880 07 0293A 3 250 430 i250 428 200 363 545 R9 700 6500 1150 ACS880 07 04304 3 13096 overload 12596 overload t For fuse selection refer to the hardware manual ABB recommends the use of aH fuses for their cabinet drives other fuses could be used if their me
140. set of motors for the process industries and heavy duty applications which are dependent on continuous reliability lowest possible environmental impact and lifecycle costs Their superior ability to perform reliably and efficiently continuously and even under the most challenging circumstances ensures that they power their way through the toughest tasks and conditions As such they come with a three years warranty that can be extended to five years Where can it be used End users in continuous process industries Project OEMs EPCs Demanding industries pulp and paper metals minerals and mining Highlights All variant codes possible for process industry Application Knowledge and engineering With three years warranty and option to extend to five years E2 efficiency IE3 available as option Process performance cast iron motors ABB drives and motors catalogue 2013 6 7 Process performance cast iron motors 80 450 2 poles IE2 TEFC low voltage motors cast iron frame IP 55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products 075 MBBP 80B o l 929 906 5 90 o MSBP 250SMC 7 950 8141 HO Eidem SAT O Eso CONDE go MSBP 280SMB 8 348 8 601 o ica oe M3BP 9OL s 8964 is 40 O M3BP 280SMC 210 082 10 425 i HO ode M3BP 901B C 5 UR VEO dpud M3BP 315SMA i 10 996 611 357 i r
141. sign team available in all for example crane master follower winder control etc The advantage of selecting these pre written ACS800 37 also comes with options that are fitted to the software variants is that they have been written to cover drive module which is inside the cabinet the market requirements They are tested and certified by SIL2 PL d safe torque off interface the factory and come complete with a User Manual and Coated boards cabling instructions 40 ABB industrial drive ABB drives and motors catalogue 2013 Other industrial drives from ABB Regenerative active rectifier drives Series ACS 800 11 wall mounted 5 5 KW to 110 kW 230 690 V P21 as standard Active rectifier unit Single package for easy cabinet installation reducing installation time and cabinet space Series ACS800 17 cabinet built 45 kW 2 500 kW 230 690 V P21 as standard IP22 IP42 IP54 and IP54 R available as options Wheel out power modules for improved manual handling Plug in power connectors for easy maintenance and redundancy Power module redundanoy for improved availability Factory built cabinets ensure good installation and compliance with standards ATEX approved PTC interfaces and blanket certification with ABB motors Regenerative active rectifier drive modules low harmonic Series ACS800 14 75 kW 1700 kW 380 690 V IPOO kits Assembly kits for Rittal ca
142. t Diode bridge that is highly reliable with high power density Fast connectors for motor cables in the bottom part of the cabinet making installation easy Integrated safety including safe torque off STO as standard with several safety functions as options Coated boards as standard Braking options DC fuse disconnectors DC fuses or DC fuse switch including charging circuit for inverters Cabinet light and heater options Highly efficient thermal handling as heat loss of each inverter unit is guided to the back of the cabinet All cabinets are their own separate compartment Long lifetime capacitors and high efficiency cooling fan with speed or on off control me 1 TUV approved emergency stops ACS880 user interfaces described later Series ACS880 multidrive modules For further information see Technical Catalogue 3AUAO00001 15037 1 5 kW 250 kW A range of IP20 modules and IPOO kits to generate bespoke multidrive systems built into system integrators own panels Modules have no rectifiers they are inverters only and range in frames from R2i to R8i izinverter only nverter modules contain internal pre charge circuits making them easier to integrate Inverter modules are extremely compact making cabinet line ups extremely compact and competitive Selection of rectifiers available to generate DC link for the system Di
143. t and harmonised set up commissioning and monitoring for the new ABB industrial drive portfolio The tool has 2 variants a free version called Drive Composer Entry and a professional level tool which is licensed The free version of the tool provides start up and maintenance programming with monitoring and parameter editing while the professional version provides additional features such as custom parameter windows control diagrams for easy parameter editing of the drive s configuration and the ability to programme the built in safety module Drive Composer will have add ons for adaptive programming and CoDeSys programming for more complicated system designs eamm Dees mead ane E y arde ERI IIS DriveAP For adaptive programming of ABB industrial drives This PC tool is used to create document edit and download adaptive programs Adaptive programming can be done with the standard control panel or with DriveAP DriveAP offers a clear and easy way to develop test and document adaptive programmes with a PC It modifies function blocks and their connections and requires no special programming DriveStudio A user friendly PC environment for simple drive commissioning tasks as well as more demanding drive tuning and programming tasks DriveStudio is used with the ABB machinery drive and ABB motion control drives and water and wastewater drives Drive Studio contains Commissioning and tuning Drive ov
144. t the factory and can be E 07 6 12 pulse diode ordered with a large range of standard options Door furniture Ak 49 x E motor protection and various cooling variants are possible x O O e O x 0 55 250 Various ABB next generation Industrial drives ACS880 Other variants of this new family 50 53 Medium voltage AC apes 315 35 MW Various ABB medium voltage AC drives ACS1000 ACS6000 ABB is able to provide medium voltage drives and motors to suite many applications and industry requirements Air cooled and water 54 a5 2 MW 72 MW LCI megadrive cooled variants available as well as integrated transformer solutions Standard solutions up to 35 MW with modular power sections for lower mean time to repair MT TR LCI megadrives take the power offering to 72 MW Low voltage DC drives and ZO KA Various DC drives and power quality filters DCS400 DCS600 PQF ABB provides DC drive and motor packages via its dedicated DC partners ABB also provides power quality solutions to ensure that 55 56 power quality filters drive installations comply to the rigours of G5 4 and G5 5 Remote monitoring options and PC tools for drive commissioning and energy calculations lt SES N TILL Drive life cycle services and ABB University training centre 5 60 Motor power kW IP rating Motor family Motor type 2 ABB drives and motors quickfinder ABB drives and motors catalogue 2013 ABB drives and motors quickfinder ABB drives and motors catalo
145. t transformer 1 5 MW to 4 1 MW Multilevel topology allows the use of standard motors Multilevel fuseless topology results in a drive with unbeatable efficiency reliability and footprint Optimal network friendliness due to 36 pulse configuration 54 Medium voltage AC drives ABB drives and motors catalogue 2013 LU mal II TI w Il TIT lil I I Medium voltage AC drives and low voltage DC drives Medium voltage drives cont Series ACS6000 Single or multidrives 3 MW to 27 MW Active rectifier unit available for 4 quadrant operation reduced harmonics and adjustable power factor Line supply unit available for 2 quadrant operation and a constant power factor of 0 96 across entire speed range Modular design for optimum configurations including multidrive configurations Offshore cabinet versions available Series MEGADRIVE LCI 2 MW to 72 MW higher power on request High power with series connection of thyristors N 1 thyristor redundancy possible Fuseless design Water and air cooled converters available Line side harmonics 6 pulse 12 pulse or 24 pulse Motor side harmonics 6 pulse or 12 pulse High converter efficiency Proven technology and design Complete package solutions including transformers drives and motors ABB standard
146. tailor the open menu views to suite there customer needs Faster and easier drive set up and commissioning for volume manufacturing ROHS compliance Compliance achieved during 2007 3 Fast safe and trouble free method to set up and commission without powering up the drive patented Environmentally friendly drives For details of FlashDrop see user interfaces page 22 ABB general purpose drives for fans and pumps ABB drives and motors catalogue 2013 19 ABB general purpose drives for fans and pumps ACS310 Ratings types voltages and prices 200 240 V 1 phase supply voltage Unt 0 87 f S ALL LL o Nat Vent ACSB10 01E 0244 2 i EMO MM X md ee ue A j n 146 edet e i eec ete E y DUE PU gerant ACSS10 01E 07A5 2 102 2g 9 8 Pe Sa om ed 21 ACS310 01E 09A8 2 197 Ensure enough space around the unit refer to the User s Manual for details Drives require a control panel for parameter alteration For 50 C ratings contact ABB 200 240 V 3 phase supply voltage 3 phase 240 V is also available for customers supplying the North American market Please enquire for details 380 480 V 3 phase supply voltage p U E ee NE 055 24 SL LL LOL 40 NatVent ACSS10 08E 02A1 4 180 m A A RA SERE ADU NE NN LT MENXUSS CUM INE NE SIE E MM c 1 SN EA NEN C NS O LI ACS310 03E 04A5 4 285 ne 1 82 9B ij Hj i 5 QU 19 ACS310 03E06A2 4 EB eu Soles el E Mee
147. they are inverters only and range in frames from R2i to R8i i inverter only Selection of rectifiers available to generate DC link for system Diode thyristor or active rectifier are available Cabinet kits for Rittal and generic ensure easy integration ACAD PDF and full 3D EPLAN modelling support Liquid cooled drives Series ACS800 17LC and ACS800 37LC 37 kW 2 700 kW 880 690 V 1P42 as standard IP54 as option ACS800 17LC fully regenerative ACS800 37LC low harmonic Provides reliable operation in adverse conditions Silent and safe operation without the need for air ventilation or air conditioning fully enclosed cabinets smaller than previous generation Extensive range of cabinet options including water pumping and heat exchanger cabinets Marine enclosure available Parallel modules allow redundant configuration Ideal where space is limited in harsh environments or at sites that require quieter operation in applications where cooling water is freely available IEC UL CSA Lloyds DNV ABS approvals ATEX approved PTC interfaces and blanket certification with ABB motors 42 Other industrial drives from ABB ABB drives and motors catalogue 2013 For further information see ACS800 Technical Catalogue 3AFE 68248531 For further information see Technical Catalogue 3AFE68404592 For further information see Technical Catalogue 3AFE68375126
148. tion control drives Highlights PID controller built in DC hold stop ensures stationary motor shaft IR compensation improves starting torque for heavy loads Parameter lock prevents tampering by unauthorised staff DIN rail or screw mounting as standard Main features FlashDrop x volume manufacturing Programming in the box Simple drive with comfortable and robust interface 3 Easy to navigate parameter structure x Useful control functions like PID accelerating rates and u start stop modes included Latest solutions to protect the drive and offer trouble free use and the highest quality Drive logo control panel logo manuals and box can be x printed with machine builders logo and name ROHS compliance Compliance achieved during 2007 Faster and easier drive set up and commissioning for y e D es 72 aa ea gt a Y e gt d d zo lt o l l il 2 i 3 _ ce ce ce ce yd EA a Au O M 0 AY m M DE T For more details please refer to Technical Catalogue 3AFE685961 14 P20 enclosure Fixed basic control panel Dedicated control potentiometer Two year warranty Flashdrop parameter programming whilst still in its box excellent for OEMs Protected against wiring errors shows fault if power cable is inadvertently connected to motor terminals Automatic noise reduction Option
149. tor connection Communication options Removable memory unit ABB industriy specific drive for water and wastewater ABB drives and motors catalogue 2013 31 ABB industry specific drive for water and wastewater ACQ810 User interfaces Assistant keypad For easy drive programming a detachable multilingual alohanumeric Assistant control panel is preferred as standard The control panel has various assistants and a built in help function to guide the user It includes a real time clock which can be used during fault logging and in controlling the drive such as start stop The control panel can be used for copying parameters for back up or for downloading to another drive A large graphical display and softkeys make it extremely easy to navigate Local Remote indication Motor rotation indicator Speed reference Actual value 1 Speed selectable Actual value 2 Output current selectable Actual value 3 Process value selectable 1209 RPM 405 dms 12 32 MENU Softkey 2 function Real time clock Softkey 1 function Ceases operation of drive Changes parameters and their value decreases reference O HERR Built in Help button k Softkey 2 Function changes according to state of panel Keypad door mounting platform Designed to hold the keypad so that it can be attached to the MCC door An IP54 variant is also available for higher IP requirements Removable m
150. toring access for up to 10 drives P It connects to the drive s via an RS485 Te Ww modbus interface It can send process data data logs and event messages independently without a PLC or a dedicated on site computer The module can send either e mails or SMS text messages to inform the user of the status of the drive s connected to it It has an internal web server for easy configuration and drive access Web pages can be configured with site photos and site naming Ethernet adapater for ABB industrial drives ARB Series NETA 01 NETA 21 q NETA 01 module provides remote access to nine ABB industrial drives The module z connects to the drive via a high speed 4 optical connection that can be configured s gt in a ring or star configuration It can p a send process data data logs and event messages independently without a PLC or a dedicated on site computer The module can send either e mails or SMS Miti text messages to inform the user of the status of the drive s connected E to it It has an internal web server for E easy configuration and drive access Web pages can be configured with site naming Full parameter access is possible Ethernet adapater for local communiation Series MOXA MOXA module provides remote access to a single individual drive he module connects to the drive via an RS232 connection to the keypad panel port of the drive It is a low cost point to point remot
151. uires an RCDO module m _ 3 M 3 DriveAP PC Tool Q Relay output 3 fault 1 DriveAP allows access to the ACS800 adaptive block programming environment ABB Industrial drive ABB drives and motors catalogue 2013 43 Next generation of ABB industrial drive 0 55 kW to 250 kW ACS880 Motor control method DTC or Scalar 208 240 V 3 phase supply powers dependent on range 380 415 V 3 phase supply powers dependent on range 380 500 V 3 phase supply powers dependent on range 525 690 V 3 phase supply powers dependent on range What is the next generation ABB industrial drive The highly successful ACS800 range of drives have been completely redesigned and updated to form the next generation all compatible range The drive contains a new harmonised parameter set taking its features from all of the best functions within the existing ABB drive s family making it process compatible The drive is programmed by the most intuitive and user friendly keyoad ABB has produced to date and a new PC tool has been designed to incorporate all of the latest functionality that new operating systems bring including a free of charge entry level version making it compatible with all user tyoes The drive also contains the very latest 4th generation DTC motor control core making the drive all compatible with any motor available in the market today asynchronous permanent magnet and synchronous reluctance S
152. urrent range of products up to 400 kW Services include installation start up assistance upgrades hire services planned maintenance repairs energy surveys training The full portfolio of Drives Advantage services are described in a separate brochure that is available on request please call 07000 DRIVES 07000 374837 for a copy ABB University Professional drives training Factory certified courses delivered in a bespoke drives training facility by experienced applications and service personnel With ABB University you can enrol onto either e learning or classroom based courses Please call 01952 228024 or visit www abb com abbuniversity ABB low voltage AC motors 200 225 AA g LZ gt o General performance motors page 64 55 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 Aluminum motors Sizes 56 450 Cast iron motors Process performance motors page 67 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 Cast iron motors Premium efficiency motors Motors for hazardous areas page 74 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 Flameproof motors Increased safety motors Non sparking motors Dust ignition proof motors Marine motors 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 Process performance motors cast iron General p
153. us module the control card the drive I O and the drive keypad generating the functionality commonly known as live keypad operation DriveWindow Light PC tool DriveWindow Light is a parameterisation and commissioning tool used to set up and commission the drive Monitoring and diagnostic facilities are included as well as a local control panel Wizards are included to guide the user through the most commonly performed tasks ABB general purpose drive for fans and pumps 0 37 kW to 22 kW ACS310 Motor control method Scalar 200 240 V 1 phase supply 0 37 kW 2 2 kW 200 240 V 3 phase supply 0 37 kW 11 kW 380 480 V 3 phase supply 0 37 kW 22 kW What is an ABB general purpose drive for fans and pumps ABB general purpose drives include a dedicated fan and pump controller designed for squared torque applications such as booster pumps submersible pumps irrigation pumps and centrifugal fans The drive design includes a powerful set of features which benefit pump and fan applications including built in PID controllers and PFC pump and fan control The drives also have pre programmed protection functions such as pipe cleaning anti jam and duty standby functionality including soft pipe filling to reduce leaks These features combined with pre programmed application macros an intuitive user interface and several assistant screens speed up the installation parameter setting and co
154. ut mains power Longer life for pump or fan system while reducing maintenance time and costs Maintenance can be carried out safely without stopping the process Soft pump and fan control feature SPFC Reduces unwanted pressure peaks in pumps and pipelines when an auxiliary motor is started Reduces maintenance costs and leaks typically seen in DOL 2 starting Longer life for pump or fan system Pre programmed features like 3 Pipe cleaning anti jamming inlet outlet pressure 3 supervision and detection of under or overload for preventive maintenance Energy monitoring and optimising features 3 Drive monitors the saved energy compared to equivalent u DOL operation x Drive controls the motor voltage dependant on the load Full output current at 50 C ambient 2 Drive can be operated in ambient temperatures up to 50 C 3 without de rating the output current Reduces maintenance costs 2 Smoother processes improved and optimised system Longer life for pump and fan system reduced maintenance u Energy savings presented in local currency and CO Consumed energy optimised across the speed and load Optimum installation layout as all drive frames are the same height only the width changes Best in class user interfaces 2 Assistant and Basic keypads with intuitive operation Short and long menus Assistants and wizards for ease of use 3 Users are supported as they program the drive can
155. uty ratings available when higher overload requirements are needed contact ABB R6a is not an official frame size it just designates slightly different dimensions 208 240 V 3 phase supply voltage 3 phase 240 V is also available for customers supplying the North American market Please enquire for details Control panel for ACS550 Assistant control panel ACS CP A POA 26 ABB HVAC drive ABB drives and motors catalogue 2013 ABB general purpose drive and ABB HVAC drive ACS550 and ACH550 Dimensions I O and options Dimensions and weights NEN SE 430 125 689 R4 689 596 208 262 24 742 257 284 265 284 26 5 880 700 3 4 410 423 R6a not an official frame size shown here to highlight the slightly different dimensions of the largest rating Brake units and choppers technical data 380 480 V AC x 32 2000 12000 ACS BRK C 380 480 V AC OKO 7000 42000 ACS BRK D Typical control connections ACS550 and ACH550 These connections are shown as examples only Please refer to the User s Manual information and for different I O configurations Typical I O connections ACS550 DIP switch analogue o 10v i JS 0 4 20 mA Ground cable screen at sourcing end const fwa speed 1 ramp Pair sel DI configuration NPN or PNP possible other signals configurable 24 _RO1B 22 RO2C Running 23 RO2A RO2B
156. ve combination for any demanding process ABB s AC drives are able to control ABB s AC motors over a power range from 100 W to 100 MW ABB offers the lowest life cycle cost for each motor and drive generating higher productivity higher operating efficiency and minimal environmental impact 6 ABB drives and motors ABB drives and motors catalogue 2013 ABB Authorized Value Providers The members of the ABB Value Provider Program deliver an authorized offering of sales support service and engineering in seamless cooperation with ABB They bring ABB s products and services straight to your front door Drives Authorized Value Providers These are the foremost drives network for the UK and Ireland The 12 companies are strategically located around the UK and Ireland and have one of the largest stocks of AC drives from 0 18 kW to 400 kW available off the shelf Each AVP is able to access up to the minute central stock information using ABB s online service The members of the team have been handpicked by ABB to offer outstanding expertise in their local area Drives Authorized Value Providers 1 ACS Drives amp Control Systems Limited Ireland Tel 353 0 44 934 0242 sf 2 Advantage Control Northern Ireland ab Tel 02844 613 782 No os 3 APDS Ltd South West f Tel 0117 982 2049 db 4 Central Electrical Merseyside ad 9 Tel 0151 546 6000 fl 5 I D t 5 EDC Scotland Ltd Scotland 5 Te
157. ve maintenance and reconditioning of drives ABB has all the options covered to keep its customers processes operational 60 Drive life cycle services ABB drives and motors catalogue 2013 Upgrade and retrofit An existing ABB drive can often be upgraded to the latest software or hardware to improve the performance of the application Existing processes can be economically modernised by retrofitting the latest drive technology to cooling fans removing the need for mechanical control equipment such as inlet guide vanes or dampers and improving efficiency through energy savings Replacement and recycling ABB can advise on the best replacement drive while ensuring that the existing drive is disposed of in a way that meets all local environmental regulations Entire value chain services The main services available throughout the entire value chain include Training and learning ABB offers product and application training Technical support At each stage of the value chain an ABB expert is available to offer advice to keep the customer s process or plant operational Contracts Customised contracts can be devised between the customer and ABB The full portfolio of life cycle services are described in a separate brochure that is available on request please call 07002 SERVICE 07002 7378423 for a copy Drives Advantage ABB s certified partners provide Drives Advantage a series or services targeting the c
158. ynRM are all controllable by the same software platform Energy saving functions make it environmentally compatible as well Main features coming soon Feature Advantage Direct torque control Integrated patented T V approved safety module option u Full torque at zero speed without encoder INCUN eet ME Accurate speed and torque control cea the limiting factor in the process sss High contrast high definition display giving intuitive access to the drive parameters to parameter list CE histories stored in the removable memory unit just move the memory unit very short MTTR u No need to use external programmable safety hardware for drive specific functions The module carries out drive specific safety functionality more efficiently then external x programmable devices as they are designed to work directly with the drive Patented safety monitoring functions x allow the drive to undertake speed related safety functions with no additional speed feedback devices needed Entry level FOC and pro level PC tools are available for 3 Keep copies of the parameters for back up Use the PC u commissioning tuning parameter management x and monitoring x Consistently excellent performance ensures that drive is not the limiting factor in the process 3 Easy commissioning programming maintenance and fault finding Guides user through all essential settings

Drives and motors catalogue 2013

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