WEU WEU PKS 16 Multi - Tooled
Contents
1. OBJ_DOKU 32902 003 fm Page 1 Wednesday September 11 2013 4 42 PM WZ gp WEU WEU Robert Bosch GmbH Power Tools Division 70745 Leinfelden Echterdingen Germany PKS 16 Multi www bosch pt com 1 609 92A 0GB 2013 09 O 119 WEU 1609 92A 0GB BOSCH de Originalbetriebsanleitung el TIpwTotuno o ny wv Xpnionc en Original instructions tr Orijinal i letme talimat fr Notice originale es Manual original pt Manual original it Istruzioni originali nl Oorspronkelijke gebruiksaanwijzing da Original brugsanvisning sv Bruksanvisning i original no Original driftsinstruks fi Alkuper iset ohjeet ole e OBJ_BUCH 1837 003 book Page 3 Wednesday September 11 2013 4 24 PM 9 PKS 16 Multi Bosch Power Tools 9 T S N SI 160992A0GB 11 9 13 s d P gt e OBJ_BUCH 1837 003 book Page 4 Wednesday September 11 2013 4 24 PM 4 1 609 92A 0GB 11 9 13 Bosch Power Tools Lips e ac OBJ_BUCH 1837 003 book Page 5 Wednesday September 11 2013 4 24 PM I is Ae b Bosch Power Tools 1 609 92A OGB 11 9 13 MD SS e SS b 4 gt Nur fiir EU Lander Gem der Europ ischen Richtlinie 2012 19 EU ber Elektro und Elektronik Altger te und ihrer2. Toavoid damage provide for sufficient clearance between power tool and workpiece 1 609 92A OGB 11 9 13 Hold the power tool by the handle 11 Press release lever 4 for base plate 3 down The base plate 3 opens Press the spindle lock button 12 and keep it pressed gt Actuate the spindle lock button only when the grinder spindle is at a standstill Otherwise the machine may be come damaged Using Allen key 16 unscrew the clamping bolt with clamp ing flange 15 by turning in rotation direction Remove the diamond cutting disc 21 and the mounting flange 13 from the saw spindle Mounting the Diamond Cutting Disc see figure A Toavoid damage provide for sufficient clearance between power tool and workpiece Hold the power tool by the handle 11 Press release lever 4 for base plate 3 down The base plate 3 opens Clean the diamond cutting disc 21 and all clamping parts to be mounted Insert the mounting flange 13 Mountthe diamond cutting disc 21 to mounting flange 13 The direction arrow on the diamond cutting disc and the di rection of rotation arrow on the power tool must corre spond Press the spindle lock button 12 and keep it pressed Using Allen key 16 screw in the clamping bolt with clamp ing flange 15 by turning in rotation direction The tight ening torque is 6 9 Nm which corresponds with hand tight plus turn Close the base plate 3 again It can be heard
3. Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock gt Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges and moving parts Damaged or entangled cords increase the risk of electric shock gt When operating a power tool outdoors use an exten sion cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock Bosch Power Tools 2 OBJ_BUCH 1837 003 book Page 15 Wednesday September 11 2013 4 24 PM English 15 gt If operating a power tool in a damp location is unavoid able use aresidual current device RCD protected supply Use of an RCD reduces the risk of electric shock Personal safety gt Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while op erating power tools may result in serious personal injury gt Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries gt Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pac
4. Umsetzung in nationales Recht m ssen nicht mehr gebrauchsf hige Elektrowerkzeuge getrennt gesammelt und einer umweltgerechten Wiederverwertung zugef hrt werden nderungen vorbehalten English Safety Notes General Power Tool Safety Warnings A WARNING Read all safety warnings and all in structions Failure to follow the warnings and instructions may result in electric shock fire and or seri ous injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool Work area safety gt Keep work area clean and well lit Cluttered or dark areas invite accidents gt Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes gt Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Electrical safety gt Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock gt Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded gt
5. actions to eliminate the cause of blade binding gt When restarting a saw in the workpiece centre the saw blade in the kerf and check that saw teeth are not en gaged into the material If saw blade is binding it may walk up or kickback from the workpiece as the saw is re started gt Support large panels to minimise the risk of blade pinching and kickback Large panels tend to sag under their own weight Supports must be placed under the pan el on both sides near the line of cut and near the edge of the panel gt Do not use dull or damaged blades Unsharpened or im properly set blades produce narrow kerf causing excessive friction blade binding and kickback gt Blade depth and bevel adjusting locking levers must be tight and secure before making cut If blade adjustment shifts while cutting it may cause binding and kickback gt Use extra caution when sawing into existing walls or other blind areas The protruding blade may cut objects that can cause kickback Guard function gt Check guard for proper closing before each use Do not operate the saw if guard does not move freely and en close the blade instantly Never clamp or tie the guard so that the blade is exposed If saw is accidentally dropped guard may be bent Check to make sure that guard moves freely and does not touch the blade or any other part in all angles and depths of cut gt Check the operation and condition of the guard return spring If the
6. below gt Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces Al ways use auxiliary handle if provided for maximum control over kickback or torque reaction during start up The operator can control torque reactions or kickback forces if proper precautions are taken gt Never place your hand near the rotating accessory Ac cessory may kickback over your hand gt Do not position your body in line with and behind the ro tating wheel When the wheel at the point of operation is moving away from your body the possible kickback may propel the spinning wheel and the power tool directly at you gt Use special care when working corners sharp edges etc Avoid bouncing and snagging the accessory Cor ners sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback gt Do not attach a saw chain woodcarving blade seg mented diamond wheel with a peripheral gap greater 1 609 92A OGB 11 9 13 an WP 4 4 SS b GE 2 OBJ_BUCH 1837 003 book Page 18 Wednesday September 11 2013 4 24 PM 18 English than 10 mm or toothed saw blade Such blades create frequent kickback and loss of control gt Do not jam the cut off wheel or apply excessive pres sure Do not attempt to make an excessive depth of cut Overstressing the wheel i
7. different applications with different accessories or insertion tools or is poorly maintained the vibration emission may differ This may significantly increase the exposure level over the total working period An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job This may sig nificantly reduce the exposure level over the total working period Identify additional safety measures to protect the operator from the effects of vibration such as maintain the tool and the accessories keep the hands warm organisation of work pat terns Declaration of Conformity We declare under our sole responsibility that the product de scribed under Technical Data is in conformity with the fol lowing standards or standardization documents EN 60745 according to the provisions of the directives 2011 65 EU 2004 108 EC 2006 42 EC Technical file 2006 42 EC at v Robert Bosch GmbH PT ETM9 D 70745 Leinfelden Echterdingen Henk Becker Helmut Heinzelmann Executive Vice President Head of Product Certification Engineering PT ETM9 HS G HE Nef y Wu L Robert Bosch GmbH Power Tools Division D 70745 Leinfelden Echterdingen 12 04 2013 Assembly Mounting Replacing the Saw Blade for Sawing Applications gt Before any work on the machine itself pull the mains plug gt When mounting the saw blade w
8. guard and the spring are not operating properly they must be serviced before use Guard may operate sluggishly due to damaged parts gummy depos its or a build up of debris gt Assure that the base plate of the saw will not shift while performing the plunge cut when the blade bevel set ting is not at 90 Blade shifting sideways will cause bind ing and likely kick back gt Always observe that the guard is covering the blade be fore placing saw down on bench or floor An unprotect ed coasting blade will cause the saw to walk backwards cutting whatever is in its path Be aware of the time it takes for the blade to stop after switch is released Bosch Power Tools an WP 4 4 Gs b N 2 OBJ_BUCH 1837 003 book Page 17 Wednesday September 11 2013 4 24 PM Cut off machine safety warnings gt The guard provided with the tool must be securely at tached to the power tool and positioned for maximum safety so the least amount of wheel is exposed to wards the operator Position yourself and bystanders away from the plane of the rotating wheel The guard helps to protect operator from broken wheel fragments and accidental contact with wheel gt Use only diamond cut off wheels for your power tool Just because an accessory can be attached to your power tool it does not assure safe operation gt The rated speed of the accessory must
9. on auxiliary handle or motor housing If both hands are holding the saw they cannot be cut by the blade gt Donot reach underneath the workpiece The guard can not protect you from the blade below the workpiece gt Adjust the cutting depth to the thickness of the work piece Less than a full tooth of the blade teeth should be visible below the workpiece gt Never hold piece being cut in your hands or across your leg Secure the workpiece to a stable platform It is im portant to support the work properly to minimize body ex posure blade binding or loss of control gt Hold the power tool by the insulated gripping surfaces only when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will also make exposed metal parts of the power tool live and could give the operator an electric shock gt When ripping always use a rip fence or straight edge guide This improves the accuracy of cut and reduces the chance of blade binding gt Always use blades with correct size and shape dia mond versus round of arbour holes Blades that do not match the mounting hardware of the saw will run eccentri cally causing loss of control Never use damaged or incorrect blade washers or bolt The blade washers and bolt were specially designed for your saw for optimum performance and safety of opera tion Kickback causes and related warnings Kickba
10. Press release lever 4 for base plate 3 down The base plate 3 opens Clean the saw blade 14 and all clamping parts to be assem bled Insert the mounting flange 13 Mountthe saw blade 14 to mounting flange 13 The cutting direction of the teeth arrow direction on the saw blade and the direction of rotation arrow on the saw must corre spond Press the spindle lock button 12 and keep it pressed Using Allen key 16 screw in the clamping bolt with clamp ing flange 15 by turning in rotation direction The tight ening torque is 6 9 Nm which corresponds with hand tight plus turn Close the base plate 3 again It can be heard to engage Mounting Replacing the Diamond Cutting Disc for Cutting Applications e g Cutting Tiles gt Before any work on the machine itself pull the mains plug gt When mounting and replacing diamond cutting discs it is recommended to wear protective gloves gt Diamond cutting discs become very hot during opera tion do not touch them until they have cooled down gt Use only diamond tipped cutting discs Do not used segmented cutting discs and do not use bonded reinforced cutting discs gt Release and close the base plate 3 carefully in order to avoid injury and material damage Selecting a Diamond Cutting Disc An overview of recommended diamond cutting discs can be found at the end of these instructions Removing the Diamond Cutting Disc see figure A
11. as profiles can al so be sawn With appropriate diamond cutting discs tiles can be cut without the use of water Working ferrous metals is not permitted Product Features The numbering of the product features refers to the illustra tion of the machine on the graphics page 1 Lock off button for On Off switch 2 On Off switch 3 Base plate 4 Release lever for base plate 5 Slider for cutting depth preselection Bosch Power Tools 8 an Y o Ge Ae b Cutting guard CutControl Viewing window for cutting line Screw for depth of cut adjustment Extraction adapter Auxiliary gripping surface insulated Handle insulated gripping surface Spindle lock button Mounting flange Saw blade Clamping bolt with clamping flange Allen key Vacuum hose Set of screw clamps Cutting mark 20 Sawdust ejector 21 Diamond cutting disc Accessories shown or described are not part of the standard de livery scope of the product A complete overview of accessories can be found in our accessories program O ONO 10 11 12 13 14 15 16 17 18 19 Technical Data Circular Saw PKS 16 Multi Article number 3 603 CB3 0 Rated power input W 400 No load speed mint 6400 Base plate dimensions mm 68x233 Mounting bore mm 15 Weight according to EPTA Procedure 01 2003 kg 1 9 Protection class JI C
12. be at least equal to the maximum speed marked on the power tool Ac cessories running faster than their rated speed can break and fly apart gt Wheels must be used only for recommended applica tions For example do not grind with the side of cut off wheel Abrasive cut off wheels are intended for peripheral grinding side forces applied to these wheels may cause them to shatter gt Always use undamaged wheel flanges that are of cor rect diameter for your selected wheel Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage gt The outside diameter and the thickness of your acces sory must be within the capacity rating of your power tool Incorrectly sized accessories cannot be adequately guarded or controlled gt The arbour size of wheels and flanges must properly fit the spindle of the power tool Wheels and flanges with ar bour holes that do not match the mounting hardware of the power tool will run out of balance vibrate excessively and may cause loss of control gt Do not use damaged wheels Before each use inspect the wheels for chips and cracks If power tool or wheel is dropped inspect for damage or install an undam aged wheel After inspecting and installing the wheel position yourself and bystanders away from the plane of the rotating wheel and run the power tool at maxi mum no load speed for one minute Damaged wheels will normally break apart during this test time
13. ck is a sudden reaction to a pinched bound or misaligned saw blade causing an uncontrolled saw to lift up and out of the workpiece toward the operator When the blade is pinched or bound tightly by the kerf closing down the blade stalls and the motor reaction drives the unit rapidly back toward the operator f the blade becomes twisted or misaligned in the cut the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator A A 1 609 92A OGB 11 9 13 x OBJ_BUCH 1837 003 book Page 16 Wednesday September 11 2013 4 24 PM Kickback is the result of saw misuse and or incorrect oper ating procedures or conditions and can be avoided by tak ing proper precautions as given below gt Maintain a firm grip with both hands on the saw and po sition your arms to resist kickback forces Position your body to either side of the blade but not in line with the blade Kickback could cause the saw to jump back wards but kickback forces can be controlled by the opera tor if proper precautions are taken gt When blade is binding or when interrupting a cut for any reason release the trigger and hold the saw mo tionless in the material until the blade comes to a com plete stop Never attempt to remove the saw from the work or pull the saw backward while the blade is in mo tion or kickback may occur Investigate and take correc tive
14. e instruc tions The machine can be plugged directly into the receptacle of a Bosch all purpose vacuum cleaner with remote starting con trol The vacuum cleaner starts automatically when the ma chine is switched on The vacuum cleaner must be suitable for the material being worked When vacuuming dry dust that is especially detrimental to health or carcinogenic use a special vacuum cleaner Operation Operating Modes gt Before any work on the machine itself pull the mains plug Adjusting the Cutting Depth see figure B gt Adjust the cutting depth to the thickness of the work piece Less than a full tooth of the blade teeth should be visible below the workpiece Loosen the screw for depth of cut adjustment 8 by turning in rotation direction Using slider 5 adjust the desired cutting depth material thickness tooth height of the application tool at the cutting depth scale Tighten the screw for depth of cut adjustment 8 by turning in rotation direction Starting Operation gt Observe correct mains voltage The voltage of the pow er source must agree with the voltage specified on the nameplate of the machine Power tools marked with 230 V can also be operated with 220 V Switching On and Off To start the power tool firstly actuate the lock off button 1 toward the front and afterwards press and hold the On Off switch 2 see figure C Actuating lock off button 1 releases the plung
15. ear protective gloves Danger of injury when touching the saw blade gt Only use saw blades that correspond with the charac teristic data given in the operating instructions gt Do not under any circumstances use grinding discs as the cutting tool gt Release and close the base plate 3 carefully in order to avoid injury and material damage 1 609 92A OGB 11 9 13 e 7 Ki an Y Gp WY 4 2 OBJ_BUCH 1837 003 book Page 20 Wednesday September 11 2013 4 24 PM 20 English Selecting a Saw Blade An overview of recommended saw blades can be found atthe end of this manual Removal of the Saw Blade see figure A Toavoid damage provide for sufficient clearance between power tool and workpiece Hold the power tool by the handle 11 Press release lever 4 for base plate 3 down The base plate 3 opens Press the spindle lock button 12 and keep it pressed gt The spindle lock button 12 may be actuated only when the saw spindle is at a standstill Otherwise the power tool can be damaged Using Allen key 16 unscrew the clamping bolt with clamp ing flange 15 by turning in rotation direction Remove the saw blade 14 and mounting flange 13 from the saw spindle Mounting the Saw Blade see figure A Toavoid damage provide for sufficient clearance between power tool and workpiece Hold the power tool by the handle 11
16. gt Wear personal protective equipment Depending on application use face shield safety goggles or safety glasses As appropriate wear dust mask hearing pro tectors gloves and shop apron capable of stopping small abrasive or workpiece fragments The eye protec tion must be capable of stopping flying debris generated by various operations The dust mask or respirator must be capable of filtrating particles generated by your operation Prolonged exposure to high intensity noise may cause hearing loss gt Keep bystanders a safe distance away from work area Anyone entering the work area must wear personal protective equipment Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation gt Hold the power tool by insulated gripping surfaces on ly when performing an operation where the cutting Bosch Power Tools English 17 accessory may contact hidden wiring or its own cord Cutting accessory contacting a live wire may make ex posed metal parts of the power tool live and could give the operator an electric shock gt Position the cord clear of the spinning accessory If you lose control the cord may be cut or snagged and your hand or arm may be pulled into the spinning wheel gt Never lay the power tool down until the accessory has come to a complete stop The spinning wheel may grab the surface and pull the power tool out of your control gt Donotr
17. h Therefore work only with dust extraction Sawing Plastic Note When sawing plastic especially PVC long spiral shaped shavings develop which can be electrostatically charged These can clog the sawdust ejector 20 It is recom mended to work with dust extraction Guide the switched on power tool against the workpiece and carefully start the cut Continue the cut with low feed and without interruption so that the saw teeth do not gum up too quickly Sawing Non ferrous Metals Note Use only a sharp saw blade that is suitable for non fer rous metals This ensures aclean cut and prevents blade bind ing Guide the switched on power tool against the workpiece and carefully start the cut Continue the cut with low feed and without interruption When sawing profiles always begin the cut from the narrow side when sawing U profiles never start the cut from the open side Support long profiles in order to avoid blade bind ing and kickback of the power tool Cutting Tiles gt When cutting tiles observe the statutory provisions and the recommendations of the material manufacturers The diamond cutting disc must be approved for cutting tiles Suitable diamond cutting discs are available from Bosch gt Diamond cutting discs become very hot during opera tion do not touch them until they have cooled down The power tool can become very hot in the area of the dia mond cutting disc Therefore allow it to cool down betwee
18. ing device at the same time and allows for the power tool to be pushed down This makes the application tool plunge into the workpiece When pulling up the power tool retracts back to the starting position and the plunging device is locked again To switch off the machine release the On Off switch 2 Note For safety reasons the On Off switch 2 cannot be locked it must remain pressed during the entire operation To save energy only switch the power tool on when using it Working Advice Protect application tools against impact and shock Guide the power tool uniformly and with light feed in the cut ting direction Do not pull the machine toward the rear Exces sive feed considerably reduces the service life of the applica tion tools and can damage the power tool Bosch Power Tools x OBJ_BUCH 1837 003 book Page 21 Wednesday September 11 2013 4 24 PM e English 21 The cutting capacity and the cutting quality primarily depend on the condition and the tooth form of the application tool Therefore only use sharp application tools suitable for the material being worked Sawing Wood The correct selection of the saw blade depends on the type and quality of the wood and whether lengthway or crossway cuts are required When performing lengthway cuts in spruce long spiral shaped chips shavings develop These can clog the sawdust ejector 20 Beech and oak dusts are especially detrimental to healt
19. k picking up or carrying the tool Carrying power tools with your finger on the switch or en ergising power tools that have the switch on invites acci dents gt Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a ro tating part of the power tool may result in personal injury gt Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations gt Dress properly Do not wear loose clothing or jewel lery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts gt If devices are provided for the connection of dust ex traction and collection facilities ensure these are con nected and properly used Use of dust collection can re duce dust related hazards Power tool use and care gt Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed gt Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired gt Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the
20. n two cuts Tiles may only be cut dry and only using dust extraction The vacuum cleaner must be approved for the extraction of masonry dust Bosch provides suitable vacuum cleaners Working with an Auxiliary Stop see figure E For sawing large workpieces or straight edges a board or lath can be fastened to the workpiece as an auxiliary stop and the power tool can be guided by its base plate alongside the aux iliary stop 1 609 92A OGB 11 9 13 gt an Y 4 22 English Cutting Marks see figure E The CutControl viewing window 7 which folds out to the front is used for precise guiding of the power tool alongside the cutting line on the workpiece The cutting mark 19 indicates the position of the application tool for right angled cuts For a dimensionally accurate cut position the power tool against the workpiece as shown in the figure It is recom mended to carry out a test cut Plunge Cuts see figure D The marks on the base plate indicate the cutting edge on the workpiece at maximum cutting depth Place the base plate 3 on the working surface Make sure that the rear mark on base plate 3 corresponds with the beginning of the cutting line Switch the power tool on and wait until the saw blade 14 has reached its operating speed ing in too quickly can lead to kickback Guide the machine alongside the cutting line Do not pull the machine
21. ncreases the loading and suscep tibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage gt When wheel is binding or when interrupting a cut for any reason switch off the power tool and hold the pow er tool motionless until the wheel comes to a complete stop Never attempt to remove the cut off wheel from the cut while the wheel is in motion otherwise kickback may occur Investigate and take corrective action to elimi nate the cause of wheel binding gt Do not restart the cutting operation in the workpiece Let the wheel reach full speed and carefully re enter the cut The wheel may bind walk up or kickback if the power tool is restarted in the workpiece gt Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback Large work pieces tend to sag under their own weight Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel gt Use extra caution when making a pocket cut into ex isting walls or other blind areas The protruding wheel may cut gas or water pipes electrical wiring or objects that can cause kickback Wear safety goggles gt Use clamps or another practical way to secure and sup port the workpiece to a stable platform Holding the work by your hand or against the body leaves it unstable and may lead to loss of control gt Wear hea
22. nswer questions concerning our products and their accessories 1 609 92A OGB 11 9 13 Plunge the saw blade 14 slowly into the workpiece Plung x OBJ_BUCH 1837 003 book Page 22 Wednesday September 11 2013 4 24 PM In all correspondence and spare parts order please always in clude the 10 digit article number given on the type plate of the machine Great Britain Robert Bosch Ltd B S C P O Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5HJ Tel Service 0844 7360109 Fax 0844 7360146 E Mail boschservicecentre bosch com Ireland Origo Ltd Unit 23 Magna Drive Magna Business Park City West Dublin 24 Tel Service 01 4666700 Fax 01 4666888 Australia New Zealand and Pacific Islands Robert Bosch Australia Pty Ltd Power Tools Locked Bag 66 Clayton South VIC 3169 Customer Contact Center Inside Australia Phone 01300 307044 Fax 01300 307045 Inside New Zealand Phone 0800 543353 Fax 0800 428570 Outside AU and NZ Phone 61 3 95415555 www bosch com au Republic of South Africa Customer service Hotline 011 6519600 Gauteng BSC Service Centre 35 Roper Street New Centre Johannesburg Tel 011 4939375 Fax 011 4930126 E Mail bsctools icon co za KZN BSC Service Centre Unit E Almar Centre 143 Crompton Street Pinetown Tel 031 7012120 Fax 031 7012446 E Mail bsc dur za bosch com Bosch Power T
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24. ring protection safety goggles dust mask and gloves As dust mask use at least a particle filter ing half mask of filter class FFP 2 Additional safety warnings gt When working stone use dust extraction The vacuum cleaner must be approved for the extraction of stone dust Using this equipment reduces dust related hazards gt When working with the machine always hold it firmly with both hands and provide for a secure stance The power tool is guided more secure with both hands gt Secure the workpiece A workpiece clamped with clamp ing devices or ina vice is held more secure than by hand gt Never use the machine with a damaged cable Do not touch the damaged cable and pull the mains plug when the cable is damaged while working Damaged cables in crease the risk of an electric shock gt Donot reach into the saw dust ejector with your hands They could be injured by rotating parts 1 609 92A OGB 11 9 13 e gt Do not work overhead with the power tool Sufficient control of the power tool is not ensured in this working manner gt Use suitable detectors to determine if utility lines are hidden in the work area or call the local utility company for assistance Contact with electric lines can lead to fire and electric shock Damaging a gas line can lead to explo sion Penetrating a water line causes property damage or may cause an electric shock gt Do not operate the power tool s
25. risk of starting the power tool accidentally gt Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users gt Maintain power tools Check for misalignment or bind ing of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools 1 609 92A OGB 11 9 13 an Y e 4 e 7 SI ZU N 16 English gt Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control gt Use the power tool accessories and tool bits etc in ac cordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Service gt Have your power tool serviced by a qualified repair per son using only identical replacement parts This will en sure that the safety of the power tool is maintained Safety Warnings for Circular Saws Cutting procedures gt DANGER Keep hands away from cutting area and the blade Keep your second hand
26. tationary It is not de signed for operation with a saw table gt Do not use high speed steel HSS saw blades Such saw blades can easily break gt Do not saw ferrous metals Red hot chips can ignite the dust extraction gt Always wait until the machine has come to a complete stop before placing it down The tool insert can jam and lead to loss of control over the power tool Products sold in GB only Your product is fitted with an BS 1363 A approved electric plug with internal fuse ASTA approved to BS 1362 If the plug is not suitable for your socket outlets it should be cut off and an appropriate plug fitted in its place by an author ised customer service agent The replacement plug should have the same fuse rating as the original plug The severed plug must be disposed of to avoid a possible shock hazard and should never be inserted into a mains sock et elsewhere Products sold in AUS and NZ only Use a residual current de Z vice RCD with arated residual current of 30 mA or less Product Description and Specifica tions Read all safety warnings and all instruc tions Failure to follow the warnings and in structions may result in electric shock fire and or serious injury Intended Use The power tool is intended for making straight lengthways and crossways cuts in wood while resting firmly against the material being sawn With appropriate saw blades thin walled non ferrous metals or plastics such
27. to engage Dust Chip Extraction gt Before any work on the machine itself pull the mains plug gt Dusts from materials such as lead containing coatings some wood types minerals and metal can be harmful to one s health Touching or breathing in the dusts can cause allergic reactions and or lead to respiratory infections of the user or bystanders Certain dusts such as oak or beech dust are considered as carcinogenic especially in connection with wood treat ment additives chromate wood preservative Materials containing asbestos may only be worked by specialists Useadust extraction system suitable for the material being worked Provide for good ventilation of the working place tis recommended to wear a P2 filter class respirator Observe the relevant regulations in your country for the materials to be worked gt Prevent dust accumulation at the workplace Dusts can easily ignite External Dust Extraction see figure E Insert the extraction adapter 9 into sawdust ejector 20 and turn the extraction adapter 9 in the direction of the arrow until it can be felt to engage Insert a vacuum hose 17 accessory into the extraction adapter 9 Connect the vacuum hose 17 with a vacuum Bosch Power Tools gt an WP 4 SS b cleaner accessory An overview for the connection of vari ous vacuum cleaners can be found at the end of thes
28. toward the rear When reaching the end of the cutting line lift the power tool from the workpiece and leave it switched on for a few seconds Maintenance and Service Maintenance and Cleaning gt Before any work on the machine itself pull the mains plug gt For safe and proper working always keep the machine and ventilation slots clean lf the replacement of the supply cord is necessary this has to be done by Bosch or an authorized Bosch service agent in or der to avoid a safety hazard The blade guard 6 must always move freely and retract auto matically Therefore always keep the area around the blade guard 6 clean Remove dust and chips shavings using a brush or by blowing out with compressed air Saw blades that are not coated can be protected against cor rosion witha thin coat of acid free oil Before use the oil must be removed again otherwise the wood will become soiled Resin and glue residue on the saw blade produces poor cuts Therefore clean the saw blade immediately after use After finishing work dismount the clamping fixtures and clean all clamping parts as well as the protective cover After sales Service and Application Service Our after sales service responds to your questions concern ing maintenance and repair of your product as well as spare parts Exploded views and information on spare parts can al so be found under www bosch pt com Bosch s application service team will gladly a
29. un the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your clothing pulling the accessory into your body gt Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housing and excessive accu mulation of powdered metal may cause electrical hazards gt Do not operate the power tool near flammable materi als Sparks could ignite these materials gt Donot use accessories that require liquid coolants Us ing water or other liquid coolants may result in electrocu tion or shock Kickback and related warnings gt Kickback is a sudden reaction to a pinched or snagged ro tating wheel Pinching or snagging causes rapid stalling of the rotating wheel which in turn causes the uncontrolled power tool to be forced in the direction opposite of the wheel s rotation at the point of the binding For example if an abrasive wheel is snagged or pinched by the workpiece the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out The wheel may either jump toward or away from the operator depending on direction of the wheel s movement at the point of pinch ing Abrasive wheels may also break under these condi tions Kickback is the result of power tool misuse and or incor rect operating procedures or conditions and can be avoid ed by taking proper precautions as given
30. utting depth max mm 16 Saw blade diameter max mm 65 Saw blade diameter min mm 65 Blade thickness max mm 1 2 Tooth thickness setting max mm 2 0 Tooth thickness setting min mm 0 8 Max diameter for diamond cutting discs mm 65 Working with one diamond cutting disc Cutting discs width min mm 0 6 Cutting discs width max mm 1 2 The values given are valid for a nominal voltage U of 230 V For differ ent voltages and models for specific countries these values can vary Noise Vibration Information Measured sound values determined according to EN 60745 Typically the A weighted noise levels of the product are Sound pressure level 97 dB A Sound power level 108 dB A Uncertainty K 3 dB Wear hearing protection Vibration total values a triax vector sum and uncertainty K determined according to EN 60745 Bosch Power Tools x OBJ_BUCH 1837 003 book Page 19 Wednesday September 11 2013 4 24 PM English 19 Sawing wood a lt 2 5 m s K 1 5 m s Sawing metal a lt 2 5 m s K 1 5 m s Cutting tiles a 2 5 m s K 1 5 m s The vibration level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with anoth er It may be used for a preliminary assessment of exposure The declared vibration emission level represents the main ap plications of the tool However if the tool is used for
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