Manual: L-858 Signs with LED Light Bars
Contents
1. 2 1 1 4 5 Operation of Overloaded 2 2 0 Introduction are HER OR dans t RO REESE 3 2 1 Compliance with Standards 2 3 VANUS 3 2 122 Electrical 5 inerte tt 3 2 1 3 Sign Load amp Transformer Requirements 4 2 2 ADIIMENSIONS mete tete 5 2271 rozes 15 253 and 5 aziende LR e 5 3 0 Installation oiii iere che tie e dne etd ere dee eden 9 3 4 Unpacking rer d redi ede ite o te ers 9 3 2 Cord Set Installation cesi ite ao os ER 10 3 2 1 Cord Set Installation Reference Number 10 3 2 1 1 Cord Set Exit Location 1 10 3 2 1 2 Cord set Exit Location 2 11 3 2 1 3 Cord set Exit Location 83 sss 12 3 2 1 4 Cord set Exit Location 34 13 3 2 2 Cord set and Extension Cords 13 3 3 General Guidelines 000 00000000 enne nennen 15 3 3 1 Overall Mounting 15 3 9 2 Sign Orientation 22 5 5 o cedere cce a a A a 15 3 3 3 Sign Distance from Pavement Edge 15 3 3 4 Sign Installation on a Con2. LIGHT ENGINE 8 MODULE RESISTOR ASSY PART PER SIGN SIZE 44 7341 10 GND LEAD ASSY PASS WIRES TWICE THRU FERRITE 5 61A0477 P SEE NOTE 2 L 823 Connection SIGN SIDE PANEL DC OUTPUT B 2 TERMINATE GND WIRE UNDERSIDE PANEL GND LUG NUT WHT 7 16AWG WIRE 89A0183 9 2 PLACES IF SWITCH IS NOT USED WIRE CABLE LEADS TO PCB AS SHOWN SIGN LIGHT 1 MODULE 2 MODULE 3 MODULE 4 MODULE SIZE ENGINE RESISTORASSY RESISTOR ASSY RESISTOR ASSY RESISTORASSY 1 48 0442 16 44 6921 5 44 6921 5 44 6921 5 SHORT LEADS 2 48A0442 24 44A 6921 5 44A6921 5 SHORT LEADS SHORT LEADS 3 48A0442 32 44A6921 5 SHORT LEADS SHORT LEADS SHORT LEADS 4 48A0442 16 44A6921 5 NA NA NA 5 48A0442 32 44A6921 5 FOR 4 MODULE SIZES 1 3 SHORT LIGHT ENGINE LEADS TOGETHER 43A4143 Maintenance 2013 ADB Airfield Solutions All Rights Reserved 24 9640455 Rev 3 7 13 4 3 Troubleshooting LED L 858Y R L B Light Bar Signs Troubleshooting This section provides troubleshooting information for the L 858 taxiway and runway signs The information covers only the most common problems If you cannot solve the problem with the information given here contact your local ADB Airfield Solutions representative for help Table 16 Problem LED Signs Standard LED Signs Possible Ca
3. 7 ADB Airfield Solutions 2124 B C L 867B base NS Gasket ADB Airfield Solutions 2052 B D NOTE A Shown for reference only Part supplied with sign B Requires a separate line item on purchase order C Refer to Cord sets and Extension Cords in this section for extension cords available if different extension cord length is required D Gasket is sold separately 12 2013 ADB Airfield Solutions All Rights Reserved 9640455 Rev LED L 858Y R L B Light Bar Signs 3 7 13 Cord Set Installation 3 2 1 4 Cord set Exit Location Figure 10 shows cord set location 4 Refer to Table 11 for cord set location 4 parts and part 4 numbers Figure 10 Cord set Location 4 Standard Table 11 set Location 4 Parts Item Description Supplier Part Number Note 4 _ 12 inch heavy base plate 2 Airfield Solutions 1832 BSPLT B 1 2 NPT Cord set 16 2 SOW 600V ADB Airfield Solutions 73A0107 72 A Base flange ADB Airfield Solutions 62A2142 or 62A2146 A 4 12 24 in 304x610 mm L ADB Airfield Solutions 2124 B 867B base NOTE A Shown for reference only Part supplied with sign B Requires a separate line item on the purchase order C Remove the base flange shipped with the sign when the leg is screwed into the base plate 3 2 2 Cord set and See Figure 11 Refer to Table 12 for cord set and extension cord types Refer to Table 13 for Extension Cords cord set and
4. Protect components from damage wear and harsh environment conditions Allow ample room for maintenance panel accessibility and cover removal Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit C22 1 Canadian Electrical Code latest rev NFPA 70B Electrical Equipment Maintenance NFPA 70E Electrical Safety Requirements for Employee Workplaces ANSI NFPA 79 Electrical Standards for Metalworking Machine Tools OSHA 29 CFR Part 1910 Occupational Health and Safety Standards National and local electrical codes and standards The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe operation maintenance and repair Qualified personnel are physically capable of performing the required tasks familiar with all relevant safety rules and regulations and have been trained to safely install operate maintain and repair the equipment It is the responsibility of the company operating this equipment to ensure that its personnel meet these requirements Always use required personal protective equipment PPE and follow safe electrical work practices WARNING AN Using this equipment in ways other than described in this manual may result in personal
5. standard 31 inch 787 4 mm L 823 cord set D Receptacle must be connected to plug on Plug Type Class and Style 1 supplied with the sign 14 2013 ADB Airfield Solutions All Rights Reserved 9640455 3 7 13 3 3 General Guidelines 3 3 1 Overall Mounting Height 3 3 2 Sign Orientation 3 3 3 Sign Distance from Pavement Edge 3 3 4 Sign Installation ona Concrete Pad 3 3 4 1 Concrete Pouring LED L 858Y R L B Light Bar Signs General Guidelines WARNING Signs must be grounded to a true earth ground Failure to observe this warning may result in personal injury death or equipment damage When installing signs follow the guidelines covered in FAA AC 150 5340 30 for mounting pad design Also see the following subsections for detailed information on sign pad and leveling of the sign FAILURE TO INSTALL AND LEVEL THE SIGN AS DESCRIBED IN THE VARIOUS SUBSECTIONS BELOW WILL VOID THE WARRANTY Mountthe signs on a concrete slab or concrete pedestals Donotallow concrete edges to protrude above grade Provide power to the signs through breakaway cable connectors installed within the frangible coupling portion of the sign s mounting legs e Install auxiliary equipment such as isolation transformers in a light base embedded in the ground Install signs so that the overall height above the surrounding ground of the sign assembly including mounting supports does not exceed heights given
6. 5 5A FAA Style 5 Transformer VA PF Transformer VA PF Transformer VA PF 150 95 0 83 100 95 0 83 65 85 0 92 2013 ADB Airfield Solutions All Rights Reserved 9640455 Rev 3 7 13 2 2 Dimensions LED L 858Y R L B Light Bar Signs See Figures 2 1 through 2 4 for Size 1 2 3 and 5 sign dimensions Dimensions 2 2 1 Sizes 1 2 3 and 5 Figure 1 L 858 Sign Dimensions One Module gt 9 39 238 506 uua 1 32 6 828 mm Size3 26 6 676 Size2 lt 20 6 523 mm Size1 LI 21 o es Y I 3 bi 9 6 60 167 64 LI Y Y B gt Table 2 L 858 Size 1 Sign Dimensions Sian Siz A B C D E Number of 9 in mm in mm in mm in mm in mm Lamps Modules Size 1 25 23 29 34 _ _ 1 Module 640 8 745 23 Size 1 u 58 62 27 26 E 2 Module 27 24 1489 00 692 4 i 691 9 1 Size 1 691 87 90 27 26 29 28 3 Module 2232 7 692 4 743 7 Size 1 117 17 27 26 29 28 4 Module 2976 1 692 4 743 7 Table 3 L 858 Size 2 Sign Dimensions Sian Siz A B D E Number of 9 s in mm in mm in mm in mm in mm Lamps Modules Size 2 31 73 35 84 i 1 Module 805 9 910 3 Size 2 71 62 33 76 2 Module 33 24 1819 2 857 5
7. LED Light Bars Figure 19 NOTES 1 THE L823 CONNECTION TO THE PCB DOES NOT REQUIRE POLARIZATION 2 P1 SHUNT IS ON PINS 1 AND 2 3 THE LAST LIGHT ENGINE OF THE CHAIN ENDS WITH A RESISTOR ASSY OR THE ENDS ARE SHORTED TOGETHER FOR FASTON TAB CONNECTIONS AT THESE THREE LOCATIONS USE TERMINAL 70A0329 N K AC INPUT gt 44A7260 010 PS ASSY A RED 5g RED BLK LED ENGINE LIGHT BAR 1 BLK LONG LEADS 4 5 SHORT LIGHT ENGINE LEADS TOGETHER WHEN RESISTOR ASSEMBLY IS NOT USED FOR 1 MODULE SIZES 1 3 amp 5 PER TABLE BELOW USE RESISTOR ASSEMBLY 44A6921 5 HERE AS REQUIRED RED ag gio RED LED ENGINE LIGHT BAR 2 cg SHORT LIGHT ENGINE LEADS TOGETHER m RESISTOR ASSEMBLY IS NOT USED 1 MODULE SIZE 4 PER TABLE BELOW USE RESISTOR ASSEMBLY 44A6921 5 HERE AS REQUIRED LED ENGINE LIGHT BAR SHORT LIGHT ENGINE LEADS TOGETHER Wien RESISTOR ASSEMBLY IS NOT USED FOR 3 MODULE SIZES 1 3 PER TABLE BELOW USE RESISTOR ASSEMBLY 44A6921 5 HERE AS REQUIRED Ea LED ENGINE LIGHT BAR 4 BLK
8. a part of a series lighting system The signs are connected into the series circuit by means of an isolation transformer see Electrical Supply on page 3 A Signs must be properly grounded to true earth ground Failure to observe this warning may result in personal injury death or equipment damage Attach the earth ground lug if not present The earth ground lug is located on the outside frame of the sign to permit easy connection of an AWG 12 minimum earth ground wire to the sign If necessary you may remove the ground lug from the outside and place it on the inside anchored to the frame 3 3 7 Earth Ground Lug WARNING 3 3 8 Sign Fastener Installation TOP RAIL END amp INTERMEDIATE FITTING SIZE 4 SIZE 5 AND HIGH WIND SIGNS INSTALL WITH LOCTITE TORQUE TO 115 x 10 IN LB SIDE PANEL ATTACHMENT TOP AND BOTTOM SIZE 4 SIZE 5 AND HIGH WIND SIGNS Q USE EXISTING HARDWARE AND LOCTITE TORQUE TO 115 10 IN LB SIZE 1 SIZE 2 amp SIZE 3 SIGNS USE EXISTING HARDWARE 7 ee TORQUE TO 115 10 IN LB o 6 2 BOTTOM PANEL END amp INTERMEDIATE FITTING SIZE 4 SIZE 5 AND HIGH WIND SIGNS INSTALL WITH LOCTITE t 4 TORQUE TO 115 10 IN LB SIZE 1 SIZE 2 amp SIZE 3 SIGNS USE EXISTING HARDWARE TORQUE TO 115 10 IN LB SIGN FASTENER INSTALLATION 2013 ADB Airfield Solutions All Rights Reserved SIZ
9. cord parts Figure 11 1 823 Cord set and Extension Cords t 2 2 E 2013 ADB Airfield Solutions All Rights Reserved 13 LED L 858Y R L B Light Bar Signs 96A0455 Rev C Cord Set Installation 3 7 13 Table 12 set and Extension Cord Length Type Part Number Receptacle Style Plug Style Wire ength 4 ft 1 22 mm 1 73 0107 Not applicable TYP Il Class A Style 46m 1 6 ft 1 83 mm 2 73A0108 X Type Il eT A Style Type Il 22 A Style 8 ft 2 44 mm 46 2 3 73A0109 X Type Il pi A Style Type Il ES A Style 8 ft 2 44 mm 46 2 Table 13 set and Extension Cord Parts Item Description Part Number Note L 823 cord set 16 2 wire 1 Cord set standard size 4 ft 1 22 mm 73A0107 48 Cord set standard size 6 ft 1 83 73A0107 72 L 823 cord set extension cord 16 2 wire standard size 8 ft 2 73 0108 8 A C 2 44 mm L 823 cord set extension cord 16 2 wire standard size 8 ft 3 73 0109 8 A D 2 44 mm NOTE A Other sizes require special order B A minimum of thirty inches 762 mm of cord set length is required for internal sign connections Usable exterior cord set length is equal to the cord set length minus a minimum of 30 inches varies with sign size and cord set exit location C Receptacle may be connected to plug on 73A0107 X 73A0109 8 cord set or
10. flammable or explosive environments unless it has been rated for safe operation in these environments Never touch exposed electrical connections on equipment while the power is ON CAUTION This equipment may contain electrostatic sensitive devices Protect from electrostatic discharge Electronic modules and components should be touched only when this is unavoidable e g soldering replacement Before touching any component of the cabinet you should bring your body to the same potential as the cabinet by touching a conductive earthed part of the cabinet Electronic modules or components must not be brought in contact with highly insulating materials such as plastic sheets synthetic fiber clothing They must be laid down on conductive surfaces The tip of the soldering iron must be grounded Electronic modules and components must be stored and transported in conductive packing WARNING Donotoperate a system that contains malfunctioning components If a component malfunctions turn the system OFF immediately Disconnect and lock out electrical power Allow only qualified personnel to make repairs Repair or replace the malfunctioning component according to instructions provided in its manual A WARNING Allow only qualified personnel to perform maintenance troubleshooting and repair tasks Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are
11. for mounting AC input from L 830 output female m 5 5 D 5 o output male Output to the LED panels NOTE See Figure 19 22 2013 ADB Airfield Solutions All Rights Reserved 9640455 Rev LED L 858Y R L B Light Bar Signs 3 713 Replacing an LED Light Bar 4 2 Replacing an LED Light Bar Turn off the power to the sign Remove the top cover Remove the sign face Disconnect the power connector from the LED light bar being replaced Drill out the the pop rivets from light bar being replaced Note the orientation of light bar to be replaced in reference to the connectors NOOR WN ZS Install the new light bar and replace the pop rivets CAUTION This equipment contains electrostatic sensitive devices Protect the LED light bar kit from electrostatic discharge Failure to secure light bar may result in equipment damage 8 Check that all connections are tight and correct See the LED light bar schematic diagram Figure 19 9 Replace the panels top cover and restore the power to the sign Figure 17 Three Sizes of Light Bars Figure 18 Led Light Bar Circuit Resistor Assembly 50 W 100 Ohm 196 Resistor Mounted on the top of the top rail connected to the last light bar in the assembly if used 2013 ADB Airfield Solutions All Rights Reserved 23 9640455 Rev LED L 858Y R L B Light Bar Signs Replacing an LED Light Bar 3 7 13 Wiring Diagram for the
12. in Table 2 thru Table 6 and the clearances of aircraft wings as specified in AC 150 5340 18 The sign must provide 12 inches 304 8 mm of clearance between the top of the sign and any part of the most critical aircraft using or expected to use the airport when the aircraft s wheels are at the pavement edge For overall mounting height refer to AC 150 5345 44 When orienting signs follow the guidelines below Orient the sign so that the face is perpendicular to the centerline of the taxiway or runway NOTE Check site plans and specifications for the location of the power leg leg where the L 823 cord set is located in reference to the L 867 light base Typically the L 867 light base is immediately under the power leg or is at the same end but not under the power leg ADB Airfield Solutions signs are shipped with the sign product label attached to the sign end where the power leg is located In addition verify that the sign legend is orientated correctly to the taxiway or runway per the site plans when the sign is installed on the pad If the sign legend location is not correct then the panels must be removed and reinstalled in the sign in the correct location For special situations refer to FAA AC 150 5340 18 for the correct orientation Refer to Table 14 for the distance of signs from the pavement edge Refer to AC 150 5340 18 for more information on the location of different types of taxiway signs Table 14 Recommended Sig
13. load imposed by the 5 step 2 8 6 6A Style 3 3 step 4 8 6 6A Style 2 Single step 5 5A Style 5 5 5A FAA Style 5 Transformer VA PF Transformer VA PF Transformer VA PF 1 Module 150 95 0 88 100 95 0 83 65 85 0 84 2 Module 150 100 0 90 100 95 0 91 100 95 0 88 3 Module 150 100 0 83 100 100 0 91 100 100 0 92 4 Module 200 115 0 85 150 115 0 88 100 110 0 92 Size 2 Single step 5 5A Style 5 5 5A 5 step 2 8 6 6A Style 3 3 step 4 8 6 6A Style 2 FAA Style 5 Transformer VA PF Transformer VA PF Transformer VA PF 1 Module 150 90 0 88 65 90 0 88 65 75 0 92 2 Module 150 95 0 90 100 95 0 88 100 85 0 89 3 Module 150 100 0 83 100 100 0 91 100 100 0 90 4 Module 150 100 0 85 100 100 0 91 100 100 0 90 Size 1 Single step 5 5A Style 5 5 5A 5 step 2 8 6 6A Style 3 3 step 4 8 6 6A Style 2 FAA Style 5 Transformer VA PF Transformer VA PF Transformer VA PF 1 Module 100 75 0 88 65 85 0 83 65 75 0 84 2 Module 150 95 0 88 100 95 0 83 65 85 0 84 3 Module 150 95 0 88 100 95 0 88 100 85 0 88 4 Module 150 100 0 90 100 95 0 91 100 95 0 88 Size 4 5 step 2 8 6 6A Style 3 3 step 4 8 6 6A Style 2 Single step 5 5A Style 5 5 5A FAA Style 5 Transformer VA PF Transformer VA PF Transformer VA PF 150 95 0 88 100 95 0 84 65 85 0 83 Size 5 5 step 2 8 6 6A Style 3 3 step 4 8 6 6A Style 2 Single step 5 5A Style 5
14. permitted to service this equipment Disconnect and lock out electrical power Always use safety devices when working on this equipment Follow the recommended maintenance procedures in the product manuals Do not service or adjust any equipment unless another person trained in first aid and CPR is present Connect all disconnected equipment ground cables and wires after servicing equipment Ground all conductive equipment Use only approved ADB Airfield Solutions replacement parts Using unapproved parts or making unapproved modifications to equipment may void agency approvals and create safety hazards Check interlock systems periodically to ensure their effectiveness Donotattempt to service electrical equipment if standing water is present Use caution when servicing electrical equipment in a high humidity environment Use tools with insulated handles when working with electrical equipment A WARNING Operation of a Regulator while overloaded at any step may result in equipment failure or equipment damage 2013 ADB Airfield Solutions All Rights Reserved 9640455 Rev 3 7 13 2 0 Introduction 2 1 Compliance with Standards 2 1 1 Uses 2 1 2 Electrical Supply 2013 ADB Airfield Solutions All Rights Reserved LED L 858Y R L B Light Bar Signs Introduction The Light Bar signs are designed to guide pilots to a particular point on the field identify holding positions identify ta
15. properly The jumper should be at P1 terminals 1 to 2 See Figure 19 Next the power supply can be checked for operation by performing the following Remove input power disconnect the output LED load at E6 and E5 Connect a DC volt meter from E8 to E5 Look for a rising voltage to approximately 195 VDC within the first few seconds of powering on the board This voltage will then drop to less than 50 VDC and the onboard LED D4 will flash within a few seconds If the voltage was between 50 195 VDC during the first few seconds of applying power then the power supply is likely good Note the voltage at E8 E5 will cycle again about 40 seconds after dropping to less than 50 VDC and repeat five times and will stabilize The input power must be cycled off for about 1 minute to get the output to cycle on again Follow the correct polarity when reconnecting the LED light bar assemblies All LEDs are out or not functioning correctly 2013 ADB Airfield Solutions All Rights Reserved Open in the LED light bar If the power supply checks out as good then there is an open in the output LED light bar circuit Swap out a known good LED light bar until the bad LED light bar is found Follow correct polarity when connecting CAUTION Never connect a single LED light bar directly to the power supply The power supply is designed to have a minimum load connected to it See Figure 19 Connecting only one LED light bar to a power supply
16. will result in LED current being too high and will cause the LED light bar to fail 25 LED L 858Y R L B Light Bar Signs 96A0455 Rev C 3 713 Troubleshooting d 5 zi E D E o e 26 2013 ADB Airfield Solutions All Rights Reserved 9640455 Rev LED L 858Y R L B Light Bar Signs 3 7 13 Parts 5 0 Parts Ordering Codes SXXX XXX3XX0 S L 858 SIGN LAMPS OUT INDICATOR Le TYPE 0 WITHOUT LAMPS OUT INDICATOR _ L TETHER S LED HIGH WIND NOTETHER 2 2 TETHER 2 SIZE2 3 1 TETHER PER LEG 3 SIZE3 4 50 4 L POWER 5 50 5 1 POWER THRU LEG WITHOUT ON OFF SWITCH 2 POWER THRU LEG WITH ON OFF SWITCH MODULE 3 POWER THRU SIDE WITHOUT ON OFF SWITCH 1 1 MODULE 4 POWER THRU SIDE WITH ON OFF SWITCH 2 2MODULE 5 CUSTOMER PROVIDED ENTRY WITHOUT ON OFF SWITCH 3 3MODULE 6 CUSTOMER PROVIDED ENTRY WITH ON OFF SWITCH 4 4MODULE 7 POWER THRU SIDE POWER BY OTHERS 8 SOLAR POWER THRU LEG POWER THRU SIDE LED BACKUP LAMPS 3 LED WITHOUT BACKUP LAMPS PANELS 2 2 PANEL SIGN 3 3 PANEL SIGN 4 4 PANEL SIGN 5 5 PANEL SIGN 6 6 PANEL SIGN 7 7 PANEL SIGN 8 8 PANEL SIGN FACE 1 SINGLE FACE 2 DOUBLE FACE LL STYLE 7 STYLE 2 amp 3 amp 5 STEP LED Figure 20 Size 1 Single Module Sign Parts LED LIGHT BAR RESISTOR 44A6921 X SWITCH PB NO 10A 600VAC MO FL 45A0456 SEE NOTE 18 SIGN SIDE PNL ASSY SZ1 W PWR LED 44A6120 112 Ma
17. Airfield Solutions Ltd 2nd Floor 3 Rivonia Village Cnr Mutual Road and Rivonia Boulevard South Rivonia 2128 South Africa Phone 27 11 234 6768 Fax 27 11 234 6739 ADB Unit 44 Business Innovation Centre Binley Business Park Harry Weston Road Coventry CV3 2TX United kingdom Phone 44 0 1455 883130 Fax 44 0 1455 883179 ADB Airfield Solutions Leuvensesteenweg 585 B 1930 Zaventem Belgium Phone 32 2 722 17 11 Fax 32 2 722 17 64 info adb adb air com www adb air com ADB Airfield Solutions USA 977 Gahanna Pkwy Columbus Ohio 43230 USA Telephone 1 614 861 1304 Fax 1 614 864 2069 www adb airfieldsolutions com The information contained in this document is subject to change without notice ADB reserves the right to make changes and improvements to its products and assumes no responsibility for making these modifications on any equipment previously sold 96A0455 2013 ADB Airfield Solutions All Rights Reserved
18. CLA TYPE II STYLE 1 TSAU107 72 18 Attach resistor as shown Connect resistor in series with last light bar 28 2013 ADB Airfield Solutions All Rights Reserved Registered office ADB Airfield Solutions LLC 977 Gahanna Parkway Columbus OH 43230 USA Phone 1 614 8611 304 Fax 1 614 8642 069 Other addresses ADB Airfield Solutions Ltd 5500 North Service Road Suite 1108 Burlington Ontario L7L 6W6 Canada Phone 1 905 331 6887 Fax 1 905 331 9389 ADB Airfield Technologies Ltd 01A Unit 9F LSH Plaza 8 Wangjing Jie Chaoyang District Beijing 100102 P R China Phone 86 10 8476 0106 Fax 86 10 8476 0090 ADB Dubai Silicon Oasis Wing D Office D 309 P O Box 341218 United Arab Emirates Phone 971 4372 4970 Fax 971 4372 4975 ADB N V S A 39 47 Boulevard Ornano 93200 Saint Denis France Phone 33 1 4922 9250 Fax 33 1 4922 9255 ADB Airfield Solutions GmbH amp Co KG Von der Tannstr 31 90439 N rnberg Germany Phone 49 911 9239 1287 Fax 49 911 2852 582 ADB N V Asia Pacific Regional HQ Unit C 9 3 1 Level 9 Block C Mines Waterfront Business Park No 3 Jalan Tasik The Mines Resort City 43300 Seri Kembangan Selangor Malaysia Phone 603 8941 4868 Fax 603 8942 4869 ADB Airfield Solutions Netherlands Prinses Beatrixlaan 614 Office D3 14 2595 BM Den Haag The Netherlands Phone 31 0 70 304 3611 Fax 31 0 70 333 8094 ADB
19. E 1 SIZE 2 AND SIZE 3 SIGNS USE EXISTING HARDWARE TORQUE TO 115 10 IN LB POST ATTACHMENT TOP AND BOTTOM CORNER amp INTERMEDIATE FITTINGS ALL SIGNS INSTALL USING LOCTITE TORQUE TO 115 10 IN LB FRANGIBLE FITTING ATTACHMENT ALL SIGNS TORQUE 200 10 INLB 19 LED L 858Y R L B Light Bar Signs General Guidelines 3 3 9 Tethers D a D D z 2 5 20 9640455 Rev 3 7 13 See Figure 15 Tethers are shipped installed on the sign Location and quantity of the tether are determined when the sales order is placed NOTE In the tether installation procedure below the customer supplies the mounting hardware to attach one end of the tether to the concrete pad The customer also supplies the expansion anchor for the bolt Figure 15 Installing Tether 28 in 711 mm Se Wa el Existing 5 16 18 x in Bolt Tether Mounting Hardware Attached to Expansion Anchor Expansion Anchor for Bolt To attach a tether install the customer supplied mounting hardware 3 to attach the tether to the expansion anchor 4 on the concrete pad ar wn gt 2013 ADB Airfield Solutions All Rights Reserved 9640455 Rev LED L 858Y R L B Light Bar Signs 3 713 Maintenance and Repair 4 0 Maintenance This section provides preventive maintenance for L 858 signs and Repair To keep the L 858 taxiway and runway signs operating efficiently follow a preventive maintenance schedule Refer to
20. Table 15 Table 15 1 858 Taxiway and Runway Sign Maintenance Interval Maintenance Task Action Daily Check for burned out LED assemblies Check circuit operation Monthly Check for dirty panels Clean with mild soap and water Check for vegetation covering panel vegetation Check for loose wire connections Tighten wires Annually Check for cracked or deteriorated Replace wire wires Check for paint flaking off Repaint Clean with Formula 409 or similar cleaning Annually Check for panels yellowing agent Replace panels if needed Check for deteriorated gaskets Replace gaskets CAUTION This equipment may contain electrostatic sensitive devices Protect from electrostatic discharge Electronic modules and components should be touched only when this is unavoidable e g soldering replacement Before touching any component of the cabinet you should bring your body to the same potential as the cabinet by touching a conductive earthed part of the cabinet Electronic modules or components must not be brought in contact with highly insulating materials such as plastic sheets or synthetic fiber clothing They must be laid down on conductive surfaces Electronic modules and components must be stored and transported in conductive packing 2013 ADB Airfield Solutions All Rights Reserved 21 LED L 858Y R L B Light Bar Signs 96A0455 Rev C Replacing the Pow
21. User Manual 96A0455 Retain for future use Rev C 3 7 13 ETL Certified to FAA Specification L 858Y L 858R L 858L A C 150 5345 44 Current Edition FAA Engineering Brief No 67 ETL Certified ADE Airfield Solutions LED L 858Y R L B Light Bar Signs Top ONLY Light Bar Size 1 2 3 4 and 5 Internally Illuminated 10L 28R LED L 858Y R L B Light Bar Signs History of Change 96A0455 Rev C 3 7 13 Disclaimer This manual could contain technical inaccuracies or typographical errors ADB Airfield Solutions reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB Airfield Solutions to notify any person of such revision or change Details and values given in this manual have been compiled with care They are not binding however and ADB Airfield Solutions disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products processes or equipment to which this manual refers No warranty is made that the use of the information or of the products processes or equipment to which this manual refers will not infringe any third party s patents or rights Warranties LED Products of ADB Airfield Solutions manufacture are guaranteed against mechanical electrical and physical defects for a period of four years after the date of installation and are guaranteed to be merchantable and fit for the or
22. a leg slide frangible coupling over male connector and insert into female connector in base plate and then screw frangible coupling into base plate To mount the sign onto the concrete pad to insure the assembly is flat perform the following procedure 1 When the sign is ready to be bolted to the concrete pad set the sign assembly on the concrete pad and position the sign over the anchor bolts Hand tighten the bolts or nuts to fasten the mounting flanges to the concrete pad 2 To insure that the sign assembly is mounted flat on the concrete pad first loosen all three hex set screws found on each frangible coupling that are installed on the sign See Figure 14 Once all the hex screws are loosened each of the sign legs will float free inside the frangible coupling that is screwed into the mounting flange Second use a bubble digital or laser level to verify that the assembly is flat and level Adjustments to make the assembly flat and level can be made by raising or lowering one end of the sign assembly to make the assembly flat and level NOTE Once the assembly is flat it may be necessary to block up or hold the assembly in the flat position until all of the hex set screws can be re tightened on each of the frangible couplings to secure the sign leg to the coupling Once the sign is flat and level finish tightening the mounting bolts to their correct torque value If the sign pad is tapered in the area when the mounting flanges are loc
23. alling and using ADB Airfield Solutions equipment Some safety instructions may not apply to the equipment in this manual Task and equipment specific warnings are included in other sections of this manual where appropriate WARNING A Read installation instructions in their entirety before starting installation Refer to the FAA Advisory Circular AC 150 5340 26 Maintenance of Airport Visual Aids Facilities for instructions on safety precautions Observe all safety regulations To avoid injuries always disconnect power before making any wiring connections or touching any parts Refer to FAA Advisory Circular AC 150 5340 26 Become familiar with the general safety instructions in this section of the manual before installing operating maintaining or repairing this equipment Read and carefully follow the instructions throughout this manual for performing specific tasks and working with specific equipment Make this manual available to personnel installing operating maintaining or repairing this equipment Follow all applicable safety procedures required by your company industry standards and government or other regulatory agencies Install all electrical connections to local code Use only electrical wire of sufficient gauge and insulation to handle the rated current demand All wiring must meet local codes Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment
24. applied to your airport site Example Hilti Kwik Bolt 3 Standard Thread 304 Stainless Steel NOTE With either anchoring system the allowable load for any specific bolt is dependent upon several factors type of concrete depth of embedment edge distance anchor spacing etc ADB can advise the customer of various manufacturers of anchor bolts but ADB cannot approve their specific installation 16 2013 ADB Airfield Solutions All Rights Reserved 96A0455 Rev LED L 858Y R L B Light Bar Signs 3 7 13 General Guidelines Figure 12 Mode 2 and 3 Frangible Coupling for Size 1 Signs Mode 2 Frangible Coupling for Size 2 3 4 and 5 Signs Part number 62A2142 6 00 MG 152 4mm ut 3 00 76 2mm 1 2 13 ANCHOR BOLTS 2 PER MOUNTING FLANGE Figure 13 Mode 3 Frangible Coupling for Size 2 3 4 5 Hi Wind Part Number 62A2146 5 66 143 7mm 5 66 143 7 mm 1 2 13 ANCHOR BOLTS 4 PLACES 90 EA ONA 8 00 DBC 2 5 T 0 2013 ADB Airfield Solutions All Rights Reserved 5 a 2 5 LED L 858Y R L B Light Bar Signs 96A0455 Rev C General Guidelines 3 7 13 3 3 5 Sign Mounting NOTE Signs are totally assembled at the factory and are ready for direct installation Mounting flanges may be removed to lubricate the threads of the frangible coupling with anti seize compound before installing sign If male L 823 connector is routed through
25. arrier immediately The carrier may need to inspect the equipment 2013 ADB Airfield Solutions All Rights Reserved 9 LED L 858Y R L B Light Bar Signs Cord Set Installation 3 2 Cord Set Installation 3 2 1 Cord Set Installation Reference Number 3 2 1 1 Cord Set Exit Location 1 10 96A0455 Rev C 3 7 13 This subsection provides information for installing cord sets It includes sign installation kit reference numbers for three power leg cord set installation locations and mounting configurations This subsection provides special cord set locations with parts and part numbers See Figure 7 for the ordering code for the L 858 sign Special cords set installation reference numbers are located in the ordering code Figure 7 shows cord set location 1 Refer to Table 7 for cord set location 1 parts and part NOTE A Shown for reference only Part supplied with sign numbers Figure 7 set Location 1 Non typical LA CN LET LLL Table 7 Cord set Location 1 Parts Item Description Supplier Part Number Note 1 Strain relief ADB Airfield Solutions 77A0156 A 2 Cord set 16 2 SOW 600 V ADB Airfield Solutions Supplied with sign B 3 Base flange ADB Airfield Solutions 62A2142 or 62A2146 A 4 Connector plug ADB Airfield Solutions 63B0550 5 210 50 8 mm L 867 base ADB Airfield Solutions 1932 c plate 12 x 24 in 304 8 x 609 6 6 mm L 867B bas
26. ated shims may need to be placed under the mounting flanges to ensure that the coupling frangibility characteristics are the same for each coupling If in doubt contact ADB Airfield Solutions Engineering Figure 14 Sign Frangible Coupling Leg Set Screws CAUTION A Sign frangible couplings are uniquely designed for use on the sign size stamped on the coupling and can only be used for that particular size sign If couplings must be replaced make sure the sign size on the couplings matches the size sign on which they are to be installed 3 Connect an AWG 12 minimum ground wire to the earth ground lug on the bottom of the sign Refer to Figure 19 for electrical connections for series circuit installation CAUTION Lock out power before making any electrical connections Failure to observe this warning may result in personal injury death or equipment damage 18 2013 ADB Airfield Solutions All Rights Reserved 9640455 Rev LED L 858Y R L B Light Bar Signs 3 7 13 General Guidelines 4 Install tether Refer to Tethers in this section 5 Plug the cord set into the sign and the transformer 6 Reinstall panels if removed and top lid if removed 3 3 6 Wiring Refer to Figure 19 for wiring diagram When installing cable follow the guidelines below Install all cable for direct earth burial or for placement in duct according to Item 108 or Item 110 of AC 150 5370 10 as appropriate Operate the signs as
27. crete Pad 15 3 3 4 1 Concrete 22 2 eon de deren iege ete det 15 3 3 5 Sign Mounting sss Stent cal ges edle quce ea et eiae 18 333 65 Wiring eie Eee er Ple t ec A EE des 19 3 37 Barth Ground b g nci eite a eee adde ces 19 3 3 8 Sign Fastener Installation 19 9 9 9 t Tethiers sake et teen ee den pe n pent e bn 20 4 0 Maintenance and 21 4 1 Replacing the Power Supply seem eee enn 22 4 1 1 Wiring the Power Supply 22 4 2 Replacing an LED Light 23 4 3 Troubleshooting 25 5 eti 27 2013 ADB Airfield Solutions All Rights Reserved iii LED L 858Y R L B Light Bar Signs 96A0455 Rev C TOC 3 713 fe 5 e 5 e 7 2013 ADB Airfield Solutions All Rights Reserved 9640455 Rev 3 7 13 1 0 Safety 1 1 To use this equipment safely 1 1 1 Additional Reference Materials 1 1 2 Qualified Personnel 1 1 3 Intended Use 1 1 4 Storage LED L 858Y R L B Light Bar Signs Safety This section contains general safety instructions for inst
28. dinary purposes for which such products are made ADB Airfield Solutions will correct by repair or replacement at its option equipment or parts which fail because of mechanical electrical or physical defects provided that the goods have been properly handled and stored prior to installation properly installed and properly operated after installation and provided further that Buyer gives ADB Airfield Solutions written notice of such defects after delivery of the goods to Buyer Refer to the Safety section for more information on Material Handling Precautions and Storage precautions that must be followed ADB Airfield Solutions reserves the right to examine goods upon which a claim is made Said goods must be presented in the same condition as when the defect therein was discovered ADB Airfield Solutions further reserves the right to require the return of such goods to establish any claim ADB Airfield Solutions obligation under this guarantee is limited to making repair or replacement within a reasonable time after receipt of such written notice and does not include any other costs such as the cost of removal of defective part installation of repaired product labor or consequential damages of any kind the exclusive remedy being to require such new parts to be furnished ADB Airfield Solutions liability under no circumstances will exceed the contract price of goods claimed to be defective Any returns under this guarantee are to be on a transpo
29. e ADB Airfield Solutions 2124 B Signs supplied with the following length external to the sign Size 1 47 Size 2 41in Size 3 35 in Size 4 18 in Size 5 35 in Any other external length requires separate line on the purchase order specifying the external length required C Requires a separate line item on the purchase order 2013 ADB Airfield Solutions All Rights Reserved 9640455 3 7 13 3 2 1 2 Cord set Exit Location 2 numbers Figure 8 Cord set Location 2 Non typical LED L 858Y R L B Light Bar Signs Cord Set Installation Figure 8 shows cord set location 2 Refer to Table 8 for cord set location 2 parts and part Table 8 Cord set Location 2 Parts Item Description Supplier Part Number Note 1 Base flange ADB Airfield Solutions 62A2142 or 6242146 D 2 B cord set 16 2 SOW ADB Airfield Solutions Supplied with sign B 12 x 24 in 304 8 x 609 6 mm 3 ADB Airfield Solutions 2124 C L 867B base 7 Flexible conduit Contractor Not applicable A 10 Frangible coupling ADB Airfield Solutions 62B0499 11 21 60 8 mm L 867 base Airfield Solutions 1932 plate NOTE A Refer to Table 9 for flexible conduit connectors B Signs supplied with the following length external to the sign Size 1 7 47 in Size 2 41 in Size 3 35 in Size 4 18 in Size 5 35 in Any other external length requires a separate line on th
30. e and the sign to be level to prevent legend panels from becoming distorted Failure to install and level sign per the instruction manual will void the warranty Each sign is furnished complete with mounting flanges for installation on a concrete pad which is the recommended method of installation Contact the ADB Sales Department for more information on sign installation hardware L 823 Cord Set supplied with the sign Cable Clamp supplied with the sign Floor Flange supplied with the sign 2 inch Conduit Elbow contractor supplied L 867 Blank Cover Plate with Gasket purchased separately L 823 Extension Cord purchased separately L 867 Base purchased separately L 867 Base Plate special purchased separately Figure 6 Direct Remote Mounting Direct Mounting Remote Mounting recommended 3 1 Unpacking This section provides instructions for installing L 858 taxiway and runway signs Refer to the airport project plans and specifications for the specific installation instructions and FAA AC 150 5340 30 The equipment is shipped ready for installation Handle equipment very carefully to prevent component damage Unpack the carton upon receipt and check the contents and their condition Note any exterior damage to the carton that might lead to detection of equipment damage If you note any damage to any equipment file a claim with the c
31. e purchase order specifying the external length required C Requires a separate line item on purchase order D Shown for reference only Part supplied with sign Table 9 Flexible Conduit Connectors Item Description Supplier 4 3 4 inch 44 45 mm diameter hole ADB Airfield Solutions 6 1 1 4 inch 31 75 mm flexible conduit male connector Contractor 7 1 1 4 inch 31 75 mm flexible conduit Contractor 8 1 1 4 inch 31 75 mm flexible conduit male connector Contractor 9 1 1 2 x 1 1 4 in 38 1 x 31 75 mm hex reducer bushing Contractor 2013 ADB Airfield Solutions All Rights Reserved 11 5 n m D 5 LED L 858Y R L B Light Bar Signs Cord Set Installation 3 2 1 3 Cord set Exit Location 3 numbers Figure 9 Cord set Location 3 Standard LX 96A0455 Rev C Em 3 7 13 Figure 9 shows cord set location 3 Refer to Table 10 for cord set location 3 parts and part Table 10 set Location 3 Parts Item Description Supplier Part Number Note 1 Cord set 16 2 SOW 600 V ADB Airfield Solutions Not applicable 2 Cable clamp ADB Airfield Solutions 60A2851 B 3 Base flange ADB Airfield Solutions 62A2142 62A2146 A 4 2 in 50 8 mm rigid conduit Contractor Supplied Not applicable 5 Sis t 9 53 mm thick base ADB Airfield Solutions 1000 6 B 6 8 foot 2 44 m extension cord ADB Airfield Solutions 73A0109 8 B C 12 x 24 in 304 8 x 609 6 mm
32. er Supply 3 7 13 4 1 Replacing the Remove the four 8 32 screws with lock washers installed in the PEM nuts of the power Power Supply supply Retain for future use See Figure 16 2 Apply thermal compound to insure good heat transfer to the frame 3 Locate the four threaded PEM nuts installed in the mounting bracket of the Power Supply and align the PEM nuts with the mating holes in the end panel of the sign 4 Insert the four 8 32 screws with lock washers through the holes in the end panel and screw them into the PEM nuts When tightening the screws make sure the Power Supply is seated flat against the side of the sign CAUTION A Be careful that the screws do not bind as you are tightening This may give the impression that the power supply is firmly mounted when it is not 4 1 1 Wiring the Power See the Wiring Diagrams Figure 19 Supply 1 Locate the input power wires from the L 830 secondary Connect these wires to the Power Supply terminals labeled AC INPUT This is the isolated 6 6A input Polarity does not matter 2 Locate the wires that connected the DC Supply to the LED panels Connect these wires to the Power Supply terminals labeled OUTPUT NOTE This is a regulated 440mA DC current source and polarity does matter 3 Verify that the sign wiring matches the Wiring Diagram Figure 19 4 You are now ready to apply power to the sign Figure 16 The LED Power Supply Four threaded PEM inserts
33. field Solutions All Rights Reserved 9640455 Rev 3 7 13 LED L 858Y R L B Light Bar Signs Dimensions Figure 3 L 858 Size 1 2 3 and 5 Sign Dimensions Two module C P D D Figure 4 L 858 Size 1 2 5 Sign Dimensions Three module C T rj ET p ER 1 iL E H H H D E D 5 L 858 Size 1 2 3 5 Sign Dimensions Four module C T T L D E E D 2013 ADB Airfield Solutions All Rights Reserved LED L 858Y R L B Light Bar Signs 96A0455 Rev C Dimensions 3 7 13 en 5 2013 Airfield Solutions Rights Reserved 9640455 3 7 13 3 0 Installation LED L 858Y R L B Light Bar Signs Installation WARNING Read installation instructions in their entirety before starting installation Refer to the FAA Advisory Circular AC 150 5340 26 Maintenance of Airport Visual Aids Facilities for instructions on safety precautions Observe all safety regulations To avoid injuries always disconnect power before making any wiring connections or touching any parts Refer to FAA Advisory Circular AC 150 5340 26 Sign installation requires a flat mounting surfac
34. i Size 2 844 3 107 40 33 76 35 79 3 Module 2728 0 857 5 909 1 Size 2 143 17 33 76 35 79 4 Module 3636 5 857 5 909 1 2013 ADB Airfield Solutions All Rights Reserved LED L 858Y R L B Light Bar Signs Dimensions 96A0455 Rev C 3 7 13 Table 4 L 858 Size 3 Sign Dimensions Sign Size A B D E Number of 9 in mm in mm in mm in mm in mm Lamps Modules Size 3 5 38 23 42 34 1 Module 971 0 1075 4 Size 3 84 62 40 26 2 Module 39 24 2149 4 1022 6 Size 3 996 7 126 90 40 26 42 28 3 Module 3223 3 1022 6 1073 9 Size 3 169 17 40 26 42 28 4 Module 4296 9 1022 6 1073 9 Table 5 Size 1 2 and 3 Sian Tvpe Sign Sign Face 5 Style Class Overall Mounting gn Size Height in mm imm Numbers Numbers Height in mm L 858Y R L 1 18 460 12 300 2 3 5 1 2 24 30 610 760 L 858Y R L 24 610 15 380 2 3 5 1 2 30 36 760 910 L 858Y R L 30 760 18 460 2 3 5 1 2 36 42 910 1070 NOTE Sign depth is 9 39 in 23 85 cm Figure 2 L 858 Sign Dimensions Size 4 One Module C L h Bi z 3 e e Table 6 L 858 Size 4 Sign Dimensions Sign Size A B Number of 9 in cm in cm in cm Lamps Modules Size 4 55 69 21 87 47 84 3 1 Module 141 45 55 55 121 51 2013 ADB Air
35. injury death or property and equipment damage Use this equipment only as described in this manual ADB Airfield Solutions cannot be responsible for injuries or damages resulting from nonstandard unintended applications of its equipment This equipment is designed and intended only for the purpose described in this manual Uses not described in this manual are considered unintended uses and may result in serious personal injury death or property and equipment damage Unintended uses may result from taking the following actions Making changes to equipment that not recommended or described in this manual or using parts that not genuine ADB Airfield Solutions replacement parts Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards Using materials or auxiliary equipment that are inappropriate or incompatible with ADB Airfield Solutions equipment Allowing unqualified personnel to perform any task CAUTION A If equipment is to be stored prior to installation it must be protected from the weather and kept free of condensation and dust Failure to follow this instruction can result in injury or equipment damage 2013 ADB Airfield Solutions All Rights Reserved 1 LED L 858Y R L B Light Bar Signs To use this equipment safely 1 1 4 1 Operation 1 1 4 2 Material Handling Precautions 1 1 4 3 Action in the Event of a Syste
36. intenance SIGN FRANGIBLE FITTING SIZE 1 STANDARD 60A2678 10 SIGN BASE 62A2142 GROUND LUG 72A0010 L858 TETHER 3 16 28 LG NOTE 94A0054 18 Attach resitor assembly as shown Connect resistor in series with last light bar COMPRESSION FITTING 1 2 77A0147 2013 ADB Airfield Solutions All Rights Reserved 27 LED L 858Y R L B Light Bar Signs 96A0455 Rev C Parts 3 743 Figure 21 Sign Parts INSTALL GROUND 44A6938 10 CURRENT DRIVEN BOOST POWER SUPPLY W BRACKET 44A7260 010 ATHIN LAYER OF THERMAL COMPOUND 6740033 IS TO BE APPLIED BETWEEN POWER SUPPLIES OR POWER SUPPLY MOUNTING PLATE AND INNER SURFACE OF SIGN SIDE PANEL Figure 22 Sign Parts LED LIGHT BAR RESISTOR LED LIGHT T BAR 16 4446921 48A0442 16 SEE NOTE SEE NOTE 16 TOP LID amp PANEL REMOVED FOR CLARITY SEE NOTE 17 LIQUID TIGHT KNOCKOUT SEAL 63A1015 3 16 PUSH TYPE HOLE PLUG BLACK 2 63A1091 5 5 D 16 To center the light bar loosen the bracket center screw adjust location of light bar to be evenly located in module then tighten center screw 17 More than one light bar connect together by connecting male to female to ajoining light bars CORDSET 72 16 2 FAA
37. lling the base in the concrete pad hold the L 867 base firmly in place during construction of the pad so that the upper surface of the base flange is level within 2 degrees and not more than 3 8 inch 9 525 mm above the concrete surface All other bearing surfaces on the pad for additional flange supports should be kept in the same horizontal plane as the L 867 base flange The pad area where the sign mounting flanges will be located is to be flat with no taper to ensure that the sign will set level to prevent uneven loading on the frangible couplings See FAA AC 150 5340 30 for pad design For the Mode 2 and 3 signs Before the concrete sets install two 1 2 13 anchor bolts into the concrete pad The bolt hole centerline is on a 6 inch diameter bolt circle 180 degrees apart as shown Bolt slots are 0 62 inches wide x 1 0 long Overall width of flange is 5 0 inches and overall length is 7 5 inches 127mm x 190 5mm Bolts should be located perpendicular to the sign face NOTE A customer supplied template is recommended to hold the bolts in position while the concrete sets Anchor bolts customer supplied must be a minimum of 1 25 inches 31 75 mm above the top surface of the concrete pad to attach the mounting bases Hilti Quick Bolts wedge bolt or Red Head Trubolt Wedge Anchors are recommended for installing the flanges after the concrete sets customer supplied Check with the anchor bolt manufacturer for their recommendations as
38. m or Component Malfunction 1 1 4 4 Maintenance and Repair 1 1 4 5 Operation of Overloaded Regulators 96A0455 Rev C 3 713 WARNING Only qualified personnel physically capable of operating the equipment and with no impairments in their judgment or reaction times should operate this equipment Read all system component manuals before operating this equipment A thorough understanding of system components and their operation will help you operate the system safely and efficiently Before starting this equipment check all safety interlocks fire detection systems and protective devices such as panels and covers Make sure all devices are fully functional Do not operate the system if these devices are not working properly Do not deactivate or bypass automatic safety interlocks or locked out electrical disconnects or pneumatic valves Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Never operate equipment with a known malfunction Do not attempt to operate or service electrical equipment if standing water is present Use this equipment only in the environments for which it is rated Do not operate this equipment humid
39. mages losses costs or expenses incurred by purchaser or third parties as a result of accident misuse or abuse of this product or unauthorized modifications repairs or alterations to this product ADB Airfield Solutions shall not be liable against any damages arising from the use of any options or parts other than those designated as approved products Copyright 2013 by ADB Airfield Solutions All rights reserved a 1 History of Change PAGE REV DESCRIPTION EC NO CHECKED APPROVED DATE All A Released Manual 3754 3799 DM ER 1 11 13 B Updated VA Load Data JK ER 3 01 13 25 Updated troubleshooting info JK ER 3 10 13 2013 ADB Airfield Solutions All Rights Reserved 9640455 Rev LED L 858Y R L B Light Bar Signs 3 7 13 Toc TABLE OF CONTENTS gt wren ii 1 0 Safety ooo eed ete me hiat ceti a 1 1 1 To use this equipment safely 1 1 1 1 Additional Reference Materials 1 1 1 2 Qualified Personnel 1 1 1 3 Intended eere ee 1 MES ESSE c 1 1 1 4 1 OperatlOni nieht e ee 2 1 1 4 2 Material Handling 2 1 1 4 3 Action in the Event of a System or Component Malfunction 2 1 1 4 4 Maintenance and
40. n Distance from Pavement Edge Sign Size Distance from Pavement ft Distance from Pavement m 1 10 20 3 1 6 1 2 25 35 7 6 10 7 3 35 60 10 7 18 2 4 50 75 15 2 22 9 5 20 35 6 1 10 7 NOTE Follow site plans and specifications for concrete dimensions See FAA AC 150 5340 30 for concrete base design To pour a concrete pad perform the following procedure 1 Determine the sign size and number of modules 2 Pour your concrete pad according to the following requirements Aminimum of 30 inches 762 mm wide extending a minimum of 6 inches 152 4 mm beyond the end of the supports The sign pad needs to be flat and level in the area where 2013 ADB Airfield Solutions All Rights Reserved 15 LED L 858Y R L B Light Bar Signs 96A0455 Rev C General Guidelines 3 7 13 the sign mounting flanges are located See FAA AC 150 5345 30 The mounting floor flange is nominally 5 0 wide x 7 50 127mm x 190 5mm long and the area beyond the flange can be tapered to the outside edge of the concrete pad to provide for pad drainage Aminimum of 4 inches 101 6 mm depth extending below the frost line to prevent frost heave Reinforce according to site plans and specifications 3 Install a minimum of one 12 inch 304 8 mm L 867B power base 1 according to the following guidelines Install the base close to the sign in or near the concrete pad to provide easy access to the isolation transformer NOTE When insta
41. rtation charges prepaid basis For products not manufactured by but sold by ADB Airfield Solutions warranty is limited to that extended by the original manufacturer This is ADB Airfield Solutions sole guarantee and warranty with respect to the goods there are no express warranties or warranties of fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein All such warranties being expressly disclaimed Trademarks General notice other product names used here are for identification purposes only and may be trademarks of their respective companies Proprietary Information This information carrier contains proprietary information which shall not be used for other purposes than those for which it has been released nor be reproduced or disclosed to third parties without the prior written consent of ADB Airfield Solutions No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical photocopy recording or otherwise without the prior written permission of ADB Airfield Solutions No patent liability is assumed with respect to the use of the information contained herein Neither is any liability assumed for damages resulting from the use of the information contained herein ADB Airfield Solutions shall not be liable to the purchaser of this product or third parties for da
42. use Corrective Action NOTE A normal operating power supply will flash the PCB LED D4 at a 2 second rate when power is first applied If the power supply senses current flowing to the LEDs the PCB LED D4 will continue to flash at a 2 second rate If the power supply senses an open circuit on its output after about 5 seconds it will turn off the PCB LED D4 All LEDs are out or not functioning correctly Loose wires or connections Tighten or replace wires All LED are connected in series to a power supply If there are any loose or open wires all the LEDs connected to that power supply will go out An open on the output of the power supply will cause the PCB LED D4 to turn off No current or incorrect current coming into the sign Verify correct current is coming into the sign using a true RMS ammeter This would be 2 8 A to 6 6 A for a 5 step CCR 4 8 A to 6 6 A for a 3 step CCR 5 5 A for a dedicated sign circuit one step CCR Check the L 830 transformer wattage rating if it is too small a higher wattage transformer is needed Sign ON OFF switch is closed if present Check the Sign ON OFF switch for proper operation Replace if necessary Power Supply fault See Figure 19 With field current on measure the voltage at E7 with respect to E8 see Figure 19 E7 will be 10 VDC to 13 VDC on a properly operating power supply when powered Check to insure that the jumper on the power supply is set
43. xiway and runway intersections and prohibit aircraft entry into designated areas 4 L 858Y L 858R L 858L and L 858B 150 5345 44 Current Edition and the FAA Engineering Brief No 67 Light Sources other than Incandescent and Xenon for Airport Lighting and Obstruction Lighting Fixtures ETL Certified These signs are designed to guide pilots to a particular point on the field identify holding positions identify taxiway and runway intersections and prohibit aircraft entry into designated areas L 858Y Direction Destination and Boundary Informational Sign L 858R Mandatory Sign L 858L Runway Taxiway Location Sign e L 858B Runway Distance Remaining Sign is used at 1 000 foot intervals adjacent to the runway edge in order to provide runway distance remaining information to pilots during takeoff and landing operations The L 858 signs are internally lighted The signs are connected to a series circuit using the appropriately sized 60Hz L 830 isolation transformer s Table 1 Style No and Power Source 2 4 8 6 6A 3 Step CCR 3 2 8 6 6A 5 Step CCR 5 5 5A Dedicated sign circuit LED L 858Y R L B Light Bar Signs Compliance with Standards 2 1 3 Sign Load amp Transformer Requirements transformer Size 3 96A0455 Rev C 3 713 In the table below the number for the total VA load imposed on the CCR represents the actual load imposed on the regulator and accounts for power factor and
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