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Reverse Osmosis User`s Manual

1. 32 REVERSE OSMOSIS TROUBLESHOOTING it eo uiu t n 34 TEMPERATURE CORRECTION FACTORS FOR MEMBRANE 36 OPERATION Ro WR ta eot 38 Beni com 39 3 CT Series User s Manual MKTF 207 06 12 INTRODUCTION Your CT Series system is a durable piece of equipment which with proper care will last for many years This User s Manual outlines installation operation maintenance and troubleshooting details vital to the sustained performance of your system The test results which are included with this User s Manual indicate your system s permeate product and concentrate waste test results If your system is altered at the site of operation or if the feed water conditions change please contact your local dealer or distributor to determine the proper recovery for your application CAUTION NOTE IN ORDER TO MAINTAIN THE MANUFACTURER S WARRANTY AN OPERATING LOG MUST BE MAINTAINED AND COPIES WILL NEED TO BE SENT TO YOUR LOCAL DEALER OR DISTRIBUTOR FOR REVIEW CAUTION NOTE PRIOR TO OPERATING OR SERVICING THE REVERSE OSMOSIS SYSTEM THIS USER S MANUAL MUST BE READ AND FULLY UNDERSTOOD KEEP THIS AND OTHER ASSOCIATED INFORMATION FOR FUTURE REFERENCE AND FOR NEW OPERATORS OR QUALIFIED PERSONNEL NEAR THE SYSTEM SAFETY The Safety section of this User s Manual outlines the various safety headings used throughout thi
2. TABLE 1 POSITION B POSITION A RETRIES DISABLED X RETRIES ENABLED X 2 SEC RESTART 15 MIN RESTART NL SWITCHS SVITCHS TANK FULL FLUSH HOUR FLUSH SELECTED JUMPERS NOTES ALL SWITCHS MUST BE DRY CONTACT DNLY IF VOLTAGE IS APPLIED THESES INPUTS DAMAGE CONTROLLER WILL RESULT FOR POWER WITH NEUTRAL AND HDT LEADS L1 IS HOT AND L2 IS NEUTRAL 52 CT Series User s Manual MKTF 207 06 12 208 220V 50 60 Hz 3 PHASE ELECTRICAL SCHEMATIC Minitrol IF N C PRESSURE TANK SWITCH SWITCH SELECTABLE JUMPERS MDA 10 X2 CAUTIUN DISCONNECT AND BRANCH PROTECTION IS REQUIRED ON THE POWER FEEDING THIS PANEL 220V 3PH POWER IN L1 Li La INLET VALVE FLUSH VALVE 1HP 2 1A 15 2 5 53 CT Series User s Manual MKTF 207 06 12 CT Series User s Manual MKTF 207 54 06 12
3. Reverse Osmosis User s Manual Model CT 4000 CT 5000 CT 7000 CT 7000 Pictured CT Series User s Manual This Page Left Blank Table of Contents INTRODUCNHONEZ ca a P ce aca 4 SAFEWK ct OSO R A R p RC enea 4 FEED WATER AND OPERATION SPECIFICATIONS 5 REJECTION RECOVERY AND FLOW irent nece tarte denon 5 SYSTEM REQUIREMENTS AND OPERATION GUIDELINES 6 MEMBRANE ELEMENTS tat S Eae 9 4000 CT 5000 CT 7000 SYSTEM IDENTIFICATION 15 CT 4000 MEMBRANE FLOW DIAGRAM eene enn 20 CT 5000 MEMBRANE FLOW DIAGRAM 21 CT 7000 MEMBRANE FLOW DIAGRAM 22 SYSTEM PURGING itat e iet n ai caet ter Certe 23 INITIAL 6 DA DOO 24 DESIGN BASIS FOR CT 4000 CT 5000 CT 7000 25 OPERATING DO s AND 5 WA edi n omes 26 OPERATIONZISID 26 MEMBRANE REMOVAL AND REPLACEMENT 29 FLUSHING 1 7 aS oo KO A EO l 32 PREPARING UNIT FOR STORAGE OR
4. Rejection and Flow Rates Nominal Salt Rejection 98 5 98 5 98 5 Vessel Array 1 1 1 1 1 Permeate 2 78 10 52 3 47 13 14 4 86 18 40 Minimum Feed Flow gpm 5 78 21 00 6 47 24 50 7 86 29 80 Maximum Feed Flow lpm 14 00 53 00 14 00 53 00 14 00 53 00 Minimum Concentrate Flow 3 00 11 36 3 00 11 36 3 00 11 36 Feed inch 1 FNPT 1 FNPT 1 FNPT Permeate inch 1 FNPT 1 FNPT 1 FNPT Concentrate inch 1 FNPT 1 FNPT 1 FNPT Membrane s Per Vessel 1 1 1 Membrane Quantity 2 3 4 Membrane Size 4040 4040 4040 1 1 1 1 Standard Voltage 220V 60HZ 1PH 8 3A 220V 60HZ 1PH 8 3A Vessel Quantity 2 3 4 Pump Type Multi Stage Multi Stage Multi Stage Motor HP 1 5 1 5 1 5 RPM 60 50 Hz 3450 2900 3450 2900 3450 2900 220V 60HZ 1PH 8 3A Voltage Options Systems Dimensions Lx W xH inch 220V 50HZ 1PH 8 9A 220V 60HZ 3PH 5 1A 220V 50HZ 3PH 6 1A 380V 50HZ 3PH 4 5A 460V 60HZ 3PH 3 5A 30x38x47 76 96 119 220 50HZ 8 9A 220V 60HZ 3PH 5 1A 220V 50HZ 3PH 6 1A 380V 50HZ 3PH 4 5A 460V 60HZ 3PH 3 5A 30x38 x47 76x 96x 119 220V 50HZ 1PH 8 9A 220V 60HZ 3PH 5 1A 220V 50HZ 3PH 6 1A 380V 50HZ 3PH 4 5A 460V 60HZ 3PH 3 5A 30x38x47 76x 96x 119 Weight Ib kg 235 106 6 250 113 4 265 120 2
5. Controls flow of the pump 14 Flow Meter Measures flow of permeate water 15 Flow Meter Measures flow of concentrate waste water 16 Flow Meter Measures flow of concentrate recycle water if applicable 17 Pressure Switch Turns the pump off at 15 PSI feed pressure 18 Permeate Check Valve Protects membranes from back pressure 19 Pressure Vessels Houses Membrane Elements 20 TDS Meter Reads the quality of the permeate water 195255 16 CT Series User s Manual MKTF 207 06 12 CONCENTRATE QORECYCLE VALVE FLOW METER PERMEATE 62 FLOW FLOW METER PUMP PRESSURE GAUGE 0 300 PSI CONCENTRATE PRESSURE 8 GAUGE 0 300 PSI CONTROL CONCENTRATE FILTER IN PRESSURE GAUGE GD 0 100 PSI 5 TDS METER 69 EDAXLEUAXLEUALIN FILTER DUT PRESSURE GAUGE 0 100 PSI O SOLENOID VALVE 51 7 kr O THROTTLE VALVE 2 0 D R 5_MICRON 10 MICRON 1 MICRON SEDIMENT CARBON BLOCK SEDIMENT 45 20 45 20 45 20 G FRONT VIEW FIGURE 1B 1 2 PERMEATE LINE FLDW METER BACK VIEW FIGURE 1C 17 CT Series User s Manual MKTF 207 06 12 LOW PRESSURE SWITCH PUMP amp MOTOR LEFT VIEW FIGURE 1D PRESSURE VESSELS 484
6. Test Parameters 550 TDS Filtered 5 Micron De Chlorinated Municipal Feed Water 77 Degrees F 15 Permeate Recovery 6 5 7 0 pH Range at the Specified Operating Pressure Data Taken After 30 Minutes of Operation Maximum Pressure drop for each element is 13 psi Minimum salt rejection is 96 Permeate flow for individual elements may vary 20 Dimensions inch mm Description HF5 4014 14 355 6 1 1 27 94 0 75 19 05 3 95 100 3 HF5 4021 21 533 4 1 1 27 94 0 75 19 05 3 95 100 3 rabo 1 1 2754 07511965 3951463 Under certain conditions the presence of free chlorine and other oxidizing agents will cause premature membrane failure Since oxidation damage is not covered under warranty the manufacturer recommends removing residual free chlorine by pretreatment prior to membrane exposure Wet tested membrane elements must be kept sealed and moist when in storage Drying out may occur and damage the membrane permanently Prevent elements from freezing or being exposed to direct sunlight Wet tested elements are vacuum sealed in a polyethylene bag containing 1 0 sodium melo bisulfite and then packaged in a cardboard box Discard the permeate for the first twenty four hours of operation The permeate flow product water flow varies with feed water temperature For membrane warranty information please contact the manufacturer The manufacturer believes the information and data contained herein to be acc
7. Product Flow rates and recovery are based on equipment test parameters Does not include operating space requirements Treatment ability of the RO system is dependent on feed water quality Performance projections must be run for each installation WARNING NEVER EXCEED THE MAXIMUM PRESSURE RATING OF YOUR SYSTEM CT Series User s Manual MKTF 207 25 06 12 OPERATING DO s AND DO e Change the cartridge filters regularly e Monitor the system and keep a daily log Run the system as much as possible on a continuous basis e Adjust the system recovery to the recommended value Always feed the pump with filtered water DON T e Permit chlorine to enter or be present in the feed water Shut down the system for extended periods e Close the throttle valve completely e Operate the system with insufficient feed flow e Operate the pump dry OPERATION AND MAINTENANCE The reverse osmosis process causes the concentration of impurities The impurities may precipitate come out of solution when their concentration reaches saturation levels 4 NOTE PRECIPITATION CAN SCALE OR FOUL MEMBRANES AND MUST BE PREVENTED Check your feed water chemistry and pre treat the water and or reduce the system s recovery as required If necessary consult with your local dealer or distributor 26 CT Series User s Manual MKTF 207 06 12 PRE FILTER PRESSURE GAUGES These gauges measure the f
8. zi a m c 2 gt 42 a U Note Black arrows represent concentrate water and white arrows represent permeate water CT Series User s Manual MKTF 207 22 06 12 SYSTEM PURGING Carefully inspect your system before initial start up Check that all plumbing and electrical connections are not loose or have not come undone during shipment A user s manual test results and filter housing wrench will accompany your CT Series reverse osmosis system 4 NOTE LEAVE THE POWER TO THE SYSTEM OFF FOR THIS PROCEDURE Redirect permeate water to the drain for this procedure Fully open the concentrate valve 11 counter clockwise Figure 1B Page 17 Fully close the recycle valve 10 clockwise if applicable Figure 1B Page 17 Offset the position of the bypass white lever on the solenoid valve 1 Figure 2 Page 23 5 Turn the feed water on and let the system purge until no visible bubbles appear from concentrate flow meter 15 Figure 1B Page 17 6 Fully open the throttle valve 13 counter clockwise Figure 1B Page 17 PR Lever Inline Lever Offset Operating Position Bypass Position FIGURE 2 23 CT Series User s Manual MKTF 207 06 12 INITIAL START UP Keep the permeate water line to drain for this procedure Fully open the concentrate valve 11 counter clockwise Figure 1B Page 17 Fully close the recycle valve 10 clockwise if
9. PRACY 204914 VALVE SOLENOID N C UL 220V 1 FNPT JESC 200640 CART SEDIMENT POLYPRO 4 5 x 20 5 MIC deret 1 55 22 20 200668 CARTRIDGE CARBON BLOCK 4 5 x 20 10 MIC 200639 CART SEDIMENT POLYPRO 4 5 x 20 1 MIC B 203649 HOUSING FILTER BLK BLU 4 5 x 20 1 FNPT rM 200906 SWITCH PRESSURE LOW N O 15 30 1 4 FNPT ts PRACA 200789 PUMP MULTI STAGE 1 5HP 110 220V 1PH O odas seruis 200994 VALVE GLOBE SS 3 4 ENPT 200379 MEM 4040 SYSTEMS 4 20045297 MHS PVC 4040 1 2 x 1 2 SP FNPT SYSTEMS dorsa 2 8 200899 METER FLOW PM 0 10GPM 1 x 1 MNPT 2B 200904 GAUGE BKM FILL 0 300 PSI BAR 2 5 DIA SERERE 200877 CONTROLLER TDS PANEL MNT PS 100 HM DIG 201006 VALVE NEEDLE SS 316L 1 2 FNPT 200967 VALVE CHECK PVC 1 x 1 FNPT 200857 CONT COMPUTER MINITROL 110 220 1 200598 SNAP RING DELRIN 4 e 200597 END PLUG CLOSED GTX 4 1 2 WOS 200596 END PLUG OPEN GTX 4 1 2 FNPT ZO oco GAR 200588 CLAMP SADDLE NYLON BLK 4 PVC FRP 46 CT Series User s Manual MKTF 207 06 12 CT 4000 FLOW DIAGRAM I 4
10. applicable Figure 1B Page 17 Fully open the throttle valve 13 counter clockwise Figure 1B Page 17 Return position of the bypass white lever inline on the solenoid valve 1 Figure 2 Page 23 6 Turn the RO system on 9 and adjust the concentrate waste valve 11 recycle valve 10 if applicable and the throttle valve to the designed flow and pressure Figure 3 Page 28 7 Inspect the system for leaks 8 Allow the system to run for one hour to flush the preservative solution from the system 9 After one hour shut down the system 10 Re direct the permeate water back to the tank and then turn the system back on 11 Record the readings daily for a week and after a week record the readings once a week 4 Adjust the pump throttle valve and concentrate valve until the correct flow is achieved For example CT 4000 should be adjusted until it produces about 4000 GPD or 2 77 GPM of permeate product water at 77 F Design flow might be achieved below 150 PSI GPM GPD 1440 Example 2 77 4000 1440 24 CT Series User s Manual MKTF 207 06 12 DESIGN BASIS FOR CT 4000 CT 5000 CT 7000 Specifications Models 4000 5000 CT 7000 Design Configuration Single Pass Single Pass Single Pass Feed Water Source TDS lt 2000 ppm TDS lt 2000 ppm TDS lt 2000 ppm Standard Recovery Ratet 48 53 62 Recovery with Concentrate Recycle Up to 75 Up to 75 Up to 75
11. non petroleum based lubricant Silicone DC 111 3 Install the brine seal side of the membrane element first Figure 4 Page 31 When the housings have a direction of flow from bottom to top the brine seal should be located at the bottom of the housing 4 Ata slight angle insert the membrane while slightly rotating the element being careful not to tear or flip the brine seal A slow twisting motion should be used to insert the membrane element to ensure the brine seal stays in place Re lube the brine seal if necessary 5 With a smooth and constant motion push the membrane element into the housing so the brine seal enters the housing without coming out of the brine seal groove 6 Re install the end caps by gently twisting the end cap while pushing it onto the housing Ensure that you do not pinch or fatigue any O rings while re installing the end plug Push the end plug on until the outer diameter of the plug is flush with the outer diameter of the membrane housing 7 Insert the snap ring until it is fully seated Install the locking clip if available 8 Reconnect any fittings that may have been disconnected when the membrane element housings were disassembled 9 To Start Up the system please refer to the Initial Start Up section of this manual See Page 24 4 CAUTION WET MEMBRANES ARE SHIPPED IN A PRESERVATIVE SOLUTION THE MEMBRANES MUST BE FLUSHED FOR AT LEAST 1 HOUR TO REMOVE THE PRESERVATIVE FROM THE MEMBRANE DISCARD
12. opened ports quit dripping 11 After draining is complete reconnect all of the plumbing 33 CT Series User s Manual MKTF 207 06 12 REVERSE OSMOSIS TROUBLESHOOTING SYMPTOMS POSSIBLE CAUSES CORRECTIVE ACTION Low Inlet Pressure Low supply pressure Increase inlet pressure Cartridge filters plugged Change filters Solenoid valve malfunction Replace sol valve and or coil Motor may not be drawing correct current Use clamp on amp meter to check the motor amp draw Concentrate valve might be damaged Replace needle valve Leaks Fix any visible leaks Low Permeate Flow Low inlet flow Adjust concentrate valve Cold feed water See temperature correction sheet Low operating pressure See low inlet pressure Defective membrane brine seal Inspect and or replace brine seal Fouled or scaled membrane Clean membranes High permeate flow Damaged product tube o rings Inspect and or replace Damaged or oxidized membrane Replace membrane Exceeding maximum feed water temperature See temperature correction sheet Poor permeate quality Low operating pressure See low inlet pressure Damage product tube o rings Inspect and or replace Damaged or oxidized membrane Replace membrane Membrane fouling Metal Oxide Fouling Improve pretreatment to remove metals Clean with acid cleaners Colloida
13. 0 1 2 CONCENTRATE LINE VALVE 1 FEED WATER TU INLET PUMP PUMP amp MOTOR RIGHT VIEW FIGURE 1E 18 CT Series User s Manual MKTF 207 06 12 1 PERMEATE LINE OUT TD USE 1 CONCENTRATE LINE DUT TO DRAIN czem jj 1 PERMEATE CHECK VALVE TEM D ____ 1111 mam BACK CUTAWAY VIEW FIGURE 1F Note A portion of the frame has been removed to expose components 19 CT Series User s Manual MKTF 207 06 12 FIGURE 1G CT 4000 MEMBRANE FLOW DIAGRAM A m ae c ul TL JA cp 11 c j Lu Y 1 CZA lt lt 2 1 1 4 n ___________ 2 Note Black arrows represent concentrate water and white arrows represent permeate water CT Series User s Manual MKTF 207 20 06 12 CT 5000 MEMBRANE FLOW DIAGRAM 1 Z NE gt LE d 3 A a H Note Black arrows represent concentrate water and white arrows represent permeate FIGURE 1H water 06 12 21 CT Series User s Manual MKTF 207 FIGURE 1 CT 7000 MEMBRANE FLOW DIAGRAM m mi M LOD 3 AR c y x 11145 a
14. 0 10 MIC 200639 CART SEDIMENT POLYPRO 4 5 x 20 1 MIC B 203649 HOUSING FILTER BLK BLU 4 5 x 20 1 FNPT rM 200906 SWITCH PRESSURE LOW N O 15 30 1 4 FNPT ts PRACA 200789 PUMP MULTI STAGE 1 5HP 110 220V 1PH O odas seruis 200994 VALVE GLOBE SS 3 4 ENPT outs a soda 200379 MEM HF1 4040 SYSTEMS 4 20045297 MHS PVC 4040 1 2 x 1 2 FNPT SYSTEMS OOO 2 200899 METER FLOW PM 0 10GPM 1 x 1 MNPT 2B 200904 GAUGE BKM FILL 0 300 PSI BAR 2 5 DIA SERERE 200877 CONTROLLER TDS PANEL MNT PS 100 HM DIG 201006 VALVE NEEDLE SS 316L 1 2 FNPT 200967 VALVE CHECK PVC 1 x 1 FNPT 200857 CONT COMPUTER MINITROL 110 220 1 D NE 200598 SNAP RING DELRIN 4 200597 END PLUG CLOSED GTX 4 1 2 FNPT e 200596 END PLUG OPEN GTX 4 1 2 FNPT 200588 CLAMP SADDLE NYLON BLK 4 PVC FRP 44 CT Series User s Manual MKTF 207 06 12 CT 5000 SYSTEM PART LIST Item No Qty PartNo Description dal etus 200901 GAUGE BTM NO FILL 0 100PSI BAR 2 DIA d itr PRACY 204914 VALVE SOLENOID N C UL 220V 1 FNPT JESC 200640 CART SEDIMENT POL
15. 03 57 13 67 5 19 7 1201 747037 1045 819277 0924 532 11 8 1 600 60 4 15 8 1 381 67 6 19 8 1197 7480904 1042 820078 0921 534 1 9 159427 60 6 15 9 1376 678199 1 193 750039 1038 822079 0918 53 6 120 1 588 060 8 16 0 137 680000 1 189 752040 1 035 824080 0915 53 8 12 1 1 582 610161 1366 68 2001 1 185 75 4041 1031 82608 0913 54012 15 612 62 1 361 68 4 20 1 1180 75 6 242 1 028 82 8082 0910 5411233 1570 61 3 163 1 356 68503 1176 757043 1024 829083 0 908 543124 154 5615064 14351 68 7 204 1172 75 9 244 1 021 83 1 284 0905 54 5 12 588 1 5588 617 165 1 347 689005 1168 7610045 1017 933088 0902 547124 153 61 9166 1342 691 06 1164 763 246 1014 83 5 0868 0 900 549270 1 547 621 167 1337 693007 1160 76504 100 837087 0 897 550 128 1541 622 168 192 694008 1156 7660438 1 007 83 8 28 0 0 894 55 2 12 9 1 536 624 169 1327 696009 1152 768 249 1003 840089 0 892 554 13 0 150 626070 1328 698010 1148 770080 1000 842090 0 889 55 6 13 1 1524 62 8 171 1318 700011 1444 772051 0997 844091 0487 55 8 13 2 189 6301172 1313 70201 114 774052 0994 846092 0484 559 133 1513 63 1 73 1308 703013 1136 775053 0991 847 29 3 0 882 56 1 13 4 1500 63 3 174 13044 705014 1432 777054 0988 849094 0 879 56 3 13 5 1 500 63 5175 1299 70718 1128 779 055 0985 851095 0 877 56 5 13 6 14 637 76 1294 709014 1124 781054 0982 853094 0 874 567 3 7 1 491 639 77 1290 711017 1120 78305 0979 855097 0 871 56 8 13
16. 6 Rejection Feed TDS Product TDS Feed TDS x 100 Example 98 5 550 8 25 550 x 100 4 NOTE ALL TDS FIGURES MUST BE EXPRESSED IN THE SAME UNITS TYPICALLY PARTS PER MILLION PPM OR MILLIGRAMS PER LITER MG L CT Series reverse osmosis systems are designed to reject up to 98 5 NaCl unless computer projections have been provided or stated otherwise The amount of permeate water recovered for use is expressed as a percentage To calculate 96 recovery use the following formula Recovery Product Water Flow Rate Feed Water Flow Rate x 100 Example 40 2 78 7 0 x 100 4 NOTE ALL FLOW RATES MUST BE EXPRESSED IN THE SAME UNITS TYPICALLY GALLONS PER MINUTE GPM SYSTEM REQUIREMENTS AND OPERATION GUIDELINES PLUMBING The membranes and high pressure pumps used on CT Series systems require a continuous flow of water with a minimum feed pressure of 45 psi not to exceed 85 FEED WATER CONNECTION 1 Locate the 1 FNPT solenoid valve feed water inlet Figure 1A Page 15 2 Attach the inlet piping to the 1 FNPT solenoid valve feed water inlet Be certain that all of the components of the feed water are soluble at the concentrations attained in the system 6 CT Series User s Manual MKTF 207 06 12 4 NOTE FEED LINE MUST BE MINIMUM 3 4 INCH PERMEATE PRODUCT WATER CONNECTION Locate the 1 connection labeled permeate and attach to storage tank Ensure that the permeate water ca
17. 680257 80 90 20042 NF4 4040 70883 200076 80 90 Test Parameters 550 TDS Filtered 5 Micron De Chlorinated Municipal Feed Water 77 Degrees 15 Permeate Recovery 6 5 7 0 pH Range at the Specified Operating Pressure Data Taken After 30 Minutes of Operation Maximum Pressure drop for each element is 13 psi Minimum salt rejection is 96 Permeate flow for individual elements may vary 20 inch mm Description Description 110794 0750908 aa faza Wig Usos ak w E 110798 sms 40 1016 0 11 12754 0 75 aa 24 46056 2 40 1016 0 1 1 2794 0 75 19 05 3 95 100 3 Under certain conditions the presence of free chlorine and other oxidizing agents will cause premature membrane failure Since oxidation damage is not covered under warranty the manufacturer recommends removing residual free chlorine by pretreatment prior to membrane exposure Wet tested membrane elements must be kept sealed and moist when in storage Drying out may occur and damage the membrane permanently Prevent elements from freezing or being exposed to direct sunlight Wet tested elements are vacuum sealed in a polyethylene bag containing 1 0 sodium meta bisulfite and then packaged in a cardboard box Discard the permeate for the first twenty four hours of operation The permeate flow product water flow varies with feed water temperature For membrane warranty infor
18. 8 1468 64 0 17 8 1285 71201 1 16 784 25 8 0977 856098 0869 57 0 13 9 140 64279 1281 1 12 786059 0974 858099 0 866 F x 9 5 32 Corrected Flow Rate Measured Flow Rate TCF Feed Water Temp 36 CT Series User s Manual MKTF 207 06 12 If a system is rated to produce 5 gpm of permeate water 77 the same system will produce more water at a higher temperature It will also produce less water at a lower temperature Use the temperature correction table to obtain the correct flow Example 5 gpm Q 59 F 5 1 42 3 52 gpm 5 Q 77 F 5 1 5 5 84 F 5 0 89 5 62 SERVICE ASSISTANCE If service assistance is required please complete the following process Contact your local dealer or distributor Prior to making the call have the following information available system installation date serial number daily log sheets current operating parameters e g flow operating pressures pH etc and a detailed description of the problem 37 CT Series User s Manual MKTF 207 06 12 OPERATION Company Date of Start Up Location Date of Last Cleaning Week Of System Serial Date Time Hour of Operation Filter inlet pressure psi Filter outlet Pressure psi Concentrate Pressure psi Pump Discharge Pressure psi Feed Flow gpm Permeate Flow gpm Concentrate
19. ALL OF THE PERMEATE AND CONCENTRATE WHICH IS PRODUCED DURING THE FLUSH PERIOD 30 CT Series User s Manual MKTF 207 06 12 et gt gt Cd LA 8 185 M 8 FIGURE 4 View from the back of 4000 5000 and 7000 reverse osmosis system 31 CT Series User s Manual MKTF 207 06 12 FLUSHING THE SYSTEM The system should be flushed weekly to remove sediment from the surface of the membranes To manually flush the system follow the preceding steps 1 The system must be operating during the flush procedure 2 Fully open the concentrate valve Figure 1B Page 17 3 Allow the system to run for 10 to 20 minutes 4 After 10 to 20 minutes close the concentrate valve to its previous setting Ensure the proper concentrate flow rate is going to the drain 5 The system is now ready to operate PREPARING UNIT FOR STORAGE OR SHIPMENT 4 Prior to shipping or storing your system the system should be cleaned with an appropriate cleaner flushed with water and protected from biological attack with an appropriate solution for membrane elements The membrane housing s and plumbing lines of the system must be completely drained Any water remaining in the plumbing of a system may freeze causing serious damage Preparing s
20. Flow gpm Recovery Feed Temperature Feed TDS ppm Permeate TDS ppm Rejection 96 Feed PH Permeate PH Scale Inhibitor Feed ppm Iron mg L Free Chlorine mg L Hardness gpg CaCO3 CT Series User s Manual MKTF 207 38 06 12 DRAWINGS PA E Br 3 FIGURE 5 39 06 12 CT Series User s Manual MKTF 207 FIGURE 6 40 CT Series User s Manual MKTF 207 06 12 M S Zw 10 w al na 2 1 1 N i 11 FIGURE 7 41 CT Series User s Manual MKTF 207 06 12 18 19 10 20 dB 5 Te 7 11 FIGURE 8 42 06 12 CT Series User s Manual MKTF 207 17 12 12 13 13 16 t 14 15 Note A portion of the frame has been removed to expose components FIGURE 9 43 CT Series User s Manual MKTF 207 06 12 No Qty CT 4000 SYSTEM PART LIST Part No Description dal etus 200901 GAUGE BTM NO FILL 0 100PSI BAR 2 DIA d itr PRACY 204914 VALVE SOLENOID N C UL 220V 1 FNPT JESC 200640 CART SEDIMENT POLYPRO 4 5 x 20 5 MIC deret 1 55 22 20 200668 CARTRIDGE CARBON BLOCK 4 5 x 2
21. IS NEUTRAL 50 CT Series User s Manual MKTF 207 06 12 208 220V 50 60 Hz 3 PHASE ELECTRICAL SCHEMATIC Minitrol PRETREAT PRESSURE LEVEL N C SWITCH SWITCH h CAUTION DISCONNECT AND BRANCH PROTECTION IS REQUIRED ON THE POWER FEEDING THIS PANEL 220V 3PH POWER IN GND L1 Le L3 GROUND LUG NVA 1HP 2 1A 15 2 5 Li L2 INLET Li La FLUSH VALVE VALVE L229 vac 06 12 51 CT Series User s Manual MKTF 207 110 220V 50 60 Hz 1 PHASE ELECTRICAL SCHEMATIC Minitrol IF CONNECT LEVEL SWITCH HERE PRETREAT PRESSURE TANK THIS IS A PAIRED WIRE RED AND BLK N C SWITCH SWITCH YOU MUST CUT OFF PLUG FROM LEVEL SWITCH AND CUNNECT THIS PAIRED WIRE JUMPER zaa a m jm RP Vv vivi v R amp D SPECIALTIES A LONG TE RESTANT 040900 DY sera 5 JUMPERS s eQ K1 RO PUMP 0 RELAY 5 208 COTL 2 CAUTION REPLACE FUSES WITH SAFE OR ERULVALENT BGO 4 48869 AZ V1 L1 1211 6 FLUSH PUMP POWER IN SUL n PERMEATE INLET TDS SOL a LJ 9 FOR 240 VAC OPERATION JUMP P3 TD PS
22. See example on the next page Temperature Correction Factor Temperature Correction Factor Temperature Correction Factor Temperature 1 Correction rado Temperature Temperature C Temperature C 50 0 10 0 57 2 14 0 64 4 18 0 71 6 22 0 1 109 788060 0971 50 2 10 1 1705 574 4 1469 64608 1 272 718 21 1105 790061 0968 504 102 1 698 576 42 1464 648082 1267 720022 1101 792062 0965 50 5 10 3 1 692 577043 1 459 649083 1 262 721023 1097 793063 0962 507004 166 579 144 1453 651084 1258 723224 1093 795064 0959 50 9 10 5 1 679 581 4 1 448 653 185 1254 725225 1090 79 7 26 5 0 957 51 1 10 6 1603 58 3 146 1443 655184 1249 727024 10 799064 0954 51300 167 585 4 1437 652708 1245 729027 1082 80 1 26 7 0951 51 4 10 8 160 58 6 148 1 432 6580884 1240 730228 1078 802068 0948 516 109 1 654 58 8 149 1427 660189 1 236 732 229 1075 804069 0945 518 11 0 1 648 590 50 1422 662 190 1232 7340300 1071 80 6 27 0 0943 52 0 11 1 142 592 51 16417 664091 1227 73 6 23 1 1067 808071 0940 522 1 2 16 594 52 66 6 19 21 1223 38030 104 810072 0937 52 3 11 3 1 630 595 53 1406 667 193 129 739033 1060 9811073 0934 525 1 4 1 624 597 54 1401 66 9 19 4 1214 7410034 1 056 813074 0932 5271154 1 618 599 55 1396 67 1 195 1210 743035 1053 815075 0929 529 11 6 161 60 1 15 6 1 391 67 3 09 6 126 745036 104 0 926 53 1 11 7 1 605 6
23. WARNING TO REDUCE THE RISK OF ELECTRICAL SHOCK THE INCOMING POWER SUPPLY MUST INCLUDE A PROTECTIVE EARTH GROUND CT Series systems are typically controlled with a liquid level switch in a storage tank The liquid level switch turns the system on when the water level in the tank drops and off when the tank is full Liquid level switches can be obtained by your local dealer or distributor If a liquid level switch is to be used install it at this time PRE FILTRATION CT Series systems are supplied with a 5 micron sediment filter a 10 micron carbon block and a 1 micron sediment filter Change the cartridge once a month or when a 10 15 psi differential exists between the two pre filters Ask your local dealer or distributor about Pre Filtration systems if required 4 NOTE THE SYSTEM MUST BE OPERATED ON FILTERED WATER ONLY PUMP The pump type used on the CT Series systems is a multi stage centrifugal carbon steel pump These pumps are also available as an option in stainless steel Follow these guidelines to ensure proper operation of the pump The pump must NEVER be run dry Operating the pump without sufficient feed water will damage the pump ALWAYS feed the pump with filtered water The pump is susceptible to damage from sediment and debris f any damage occurs to your system s pump a re build kit may be available Contact your local dealer or distributor and inform them of your system s model and pump size CT Se
24. YPRO 4 5 x 20 5 MIC deret 1 55 22 20 200668 CARTRIDGE CARBON BLOCK 4 5 x 20 10 MIC 200639 CART SEDIMENT POLYPRO 4 5 x 20 1 MIC B 203649 HOUSING FILTER BLK BLU 4 5 x 20 1 FNPT rM 200906 SWITCH PRESSURE LOW N O 15 30 1 4 FNPT Doa ts PRACA 200789 PUMP MULTI STAGE 1 5HP 110 220V 1PH O odas seruis 200994 VALVE GLOBE SS 3 4 ENPT 200379 MEM 4040 SYSTEMS 4 20045297 MHS PVC 4040 1 2 x 1 2 SP FNPT SYSTEMS dorsa 2 8 200899 METER FLOW PM 0 10GPM 1 x 1 MNPT OE 2B 200904 GAUGE BKM FILL 0 300 PSI BAR 2 5 DIA 14 12 45 200877 CONTROLLER TDS PANEL MNT PS 100 HM DIG 201006 VALVE NEEDLE SS 3161 1 2 FNPT 200967 VALVE CHECK PVC 17 1 W 200857 CONT COMPUTER MINITROL 110 220 1 200598 SNAP RING DELRIN 4 200597 END PLUG CLOSED GTX 4 1 2 FNPT Le 200596 END PLUG OPEN GTX 4 1 2 FNPT A a 200588 CLAMP SADDLE NYLON BLK 4 PVC FRP 45 CT Series User s Manual MKTF 207 06 12 CT 7000 SYSTEM PART LIST Item No Qty PartNo Description dal etus 200901 GAUGE BTM NO FILL 0 100PSI BAR 2 DIA d itr
25. bag open as close as possible to the seal at the end of the bag so the bag may be re used if necessary 4 Make sure that all parts are clean and free from dirt Examine the brine seal and permeate tube for nicks or cuts Replace the O rings or brine seal if damaged 5 Flow directions should be observed for installation of each element into each housing Figure 4 Page 31 As time progresses the efficiency of the membrane will be reduced In general the salt rejection does not change significantly until two or three years after installation when operated on properly pretreated feed water The permeate flow rate will begin to decline slightly after one year of operation but can be extended with diligent flushing and cleaning of the system A high pH and or precipitation of hardness can cause premature loss in rejection REPLACING THE MEMBRANE ELEMENT CAUTION WARNING THE BRINE SEAL MUST BE IN THE SAME POSITION FOR EACH MEMBRANE ELEMENT HOUSING SO MARK EACH HOUSING PRIOR TO REMOVING THE MEMBRANE ELEMENTS THE BRINE SEAL IS A RUBBER SEAL THAT PROTRUDES ON ONE SIDE OF THE MEMBRANE AND IS ALWAYS ON THE FEED SIDE OF THE MEMBRANE ELEMENT 29 CT Series User s Manual MKTF 207 06 12 1 Remove one membrane element at a time from the membrane element housings from the top of the housing Long nose pliers may be necessary to pull the old membrane element out of the membrane element housing 2 Lubricate the brine seal with
26. duce the specified permeate flow A CT system installed in Florida may provide the specified permeate flow of 2 77 gpm at 100 psi however the same system installed in Maine 27 CT Series User s Manual MKTF 207 06 12 much colder feed water may require 150 psi to produce the same amount of permeate Never exceed 150 psi Example 98 5 550 8 25 550 x 100 Rejection Feed TDS Product TDS Feed TDS x 100 ADJUSTING THE THROTTLE VALVE To decrease the pressure turn the handle clockwise To increase the pressure turn the handle counter clockwise Figure 3 Page 28 DECREASE PRESSURE INCREASE PRESSURE FIGURE 3 28 CT Series User s Manual MKTF 207 06 12 MEMBRANE REMOVAL AND REPLACEMENT Replacing membranes in the pressure vessels is an easy process if you have the proper information and tools at hand Please refer to the following instructions when removing and replacing membrane elements CAUTION gt WARNING ALL PRESSURE GAUGES MUST READ ZERO BEFORE PROCEEDING BEFORE ATTEMPTING DISCONNECT THE POWER FROM THE SYSTEM AND BLEED ALL WATER PRESSURE FROM THE SYSTEM 1 Remove the end caps from the top of the membrane housings This is done by removing the white snap ring of the membrane housing 2 Remove the membrane bag containing the membrane element from the shipping box 4 WEAR GLOVES FOR THE FOLLOWING STEPS IN ORDER NOT TO CONTAMINATE THE MEMBRANE Cut the
27. e accurate and useful The information and data are offered in good faith but without guarantee as conditions and methods of use of products are beyond the manufacturer s control The manufacturer assumes no liability for results obtained or damages incurred through the application of the presented information and dato It is the user s responsibility to determine the appropriateness of these products for the user s specific end uses 10 CT Series User s Manual MKTF 207 06 12 HF4 OPTIONAL Membrane Type Polyamide Thin Film Composite Range Short Term Cleaning 30 Min 1 13 Maximum Operating Temperature 113 F 45 C Maximum Feed Silt Density Index 5 Maximum Operating Pressure 600 psi 41 bar Chlorine Tolerance ppm E pH Range Continuous Operation 2 11 Maximum temperature for continuous operations above pH10 is 95 35 c Product Specifications Applied Permeate Nominal Salt Applied Permeate Nominal Salt ATE Part Description Pressure Flow Rate Rejection Description Pressure Flow Rate Number psi bar gpd m3 d psi bar gpd m3 d LM HF4 2514 100 6 89 225 0 85 HF4 4014 100 6 89 600 2 27 4 2521 100 6 89 400 1 51 4 4021 100 6 89 1000 3 79 HF4 2540 100 6 89 850 3 22 HF4 4040 100 6 89 2500 9 46 99 Test Parameters 550 TDS Filtered 5 Micron De Chlorinated Municipal Feed Wa
28. eed water pressure when it enters and exits the pre filters A pressure differential of 10 15 psi or more on the two pressure gauges indicates that the pre filters require servicing For example if the inlet pressure is 40 psi the filter should be changed when the outlet pressure is 30 psi or below PERMEATE PRODUCT FLOW METER amp CONCENTRATE WASTE FLOW METER These flow meters indicate the flow rates of the permeate and concentrate water The measurements when added together also indicate the feed water flow rate or total flow rate if the system is not equipped with a concentrate recycle valve 4 CAUTION EXCESSIVE RECYCLING MAY CAUSE PREMATURE FOULING OR SCALING OF THE MEMBRANE ELEMENTS LOW PRESSURE SWITCH The low pressure switch shuts off the system when the feed water pressure drops below 15 PSI preventing damage to the pump The system restarts automatically when there is a constant pressure of 35 PSI or more 4 If you notice the pressure fluctuating and the system cycling off and on turn the system off and ensure that proper feed flow and pressure are available to the system PUMP THROTTLE VALVE This valve is installed as a standard feature on the CT Series reverse osmosis systems It provides an adjustment for pump pressure which will vary as the required system pressure changes As the feed water temperature decreases and or the feed water TDS increases the system will require a higher operating pressure to pro
29. ermeate Recovery 6 5 7 0 pH Range at the Specified Operating Pressure Data Taken After 30 Minutes of Operation Maximum Pressure drop for each element is 15 psi Minimum salt rejection is 96 Permeate flow for individual elements may vary 20 FLOW B A pz inch mm Description Description eed 11079 079090 5 0791908 uigz54 sto 40 1016 0 1 1 10754 075 24 416098 40 1016 0 1 1 27 94 0 75 19 05 3 95 100 3 Under certain conditions the presence of free chlorine and other oxidizing agents will cause premature membrane failure Since oxidation damage is not covered under warranty the manufacturer recommends removing residual free chlorine by pretreatment prior to membrane exposure Wet tested membrane elements must be kept sealed and moist when in storage Drying out may occur and damage the membrane permanently Prevent elements from freezing or being exposed to direct sunlight Wet tested elements are vacuum sealed in a polyethylene bag containing 1 0 sodium meto bisulfite and then packaged in a cardboard box Discard the permeate for the first twenty four hours of operation The permeate flow product water flow varies with feed water temperature For membrane warranty information please contact the manufacturer The manufacturer believes the information and data contained herein to b
30. inated Municipal Feed Water 77 Degrees F 15 Permeate Recovery 6 5 7 0 pH Range at the Specified Operating Pressure Data Taken Alter 30 Minutes of Operation Maximum Pressure drop for each element is 13 psi Minimum salt rejection is 96 Permeate flow for individual elements may vary 20 Dimensions inch Description Description A B c e Nr3 2514 14 556 1 10794 075 1905 2 4 60 96 NF3 4014 1408558 1100794 0 75 19 05 395 100 3 21 538 4 110794 075 19 05 2416058 NF3 4021 21 533 4 1 1 27 94 0 75 19 05 3 95 100 3 40 1016 0 1 1 27 94 0 75 19 05 2 4 60 96 NF3 4040 40 1016 0 1 1 27 94 0 75 19 05 3 95 100 3 Under certain conditions the presence of free chlorine and other oxidizing agents will cause premature membrane failure Since oxidation damage is not covered under warranty the manufacturer recommends removing residual free chlorine by pretreatment prior to membrane exposure Wet tested membrane elements must be kept sealed and moist when in storage Drying out may occur and damage the membrane permanently Prevent elements from freezing or being exposed to direct sunlight Wet tested elements are vacuum sealed in a polyethylene bag containing 1 0 sodium meta bisulfite and then packaged in a cardboard box Discard the permeate for the first twenty four hours of operation The permeate flow product water flow varies with feed water temperature For me
31. l Fouling Optimize pretreatment for colloid removal Clean with high pH anionic cleaners Scaling CaSO4 CaSO3 BaSO4 SiO2 Increase acid addition and antiscalant dosage for CaVO3 and CaCO4 Reduce recovery Clean with acid cleaners Biological Fouling Shock dosage of Sodium Bi Sulfate Continuous feed of Sodium Bi Sulfate at reduced pH Chlorination and de chlorination Replace cartridge filters Organic Fouling Activated Carbon or other pretreatment Clean with high pH cleaner Chlorine Oxidation Check Chlorine feed equipment and de chlorination system Abrasion of membrane by Crystalline Material Improve pretreatment Check all filters for media leakage CT Series User s Manual MKTF 207 34 06 12 ABNORMAL PERMEATE FLOW Permeate flow should be within 20 of the rated production after correcting the feed water temperatures above or below 77 F Check your permeate flow meter to determine the permeate flow rate 4 NOTE TO DETERMINE THE TEMPERATURE CORRECTION FACTOR LOCATE THE TEMPERATURE CORRECTION TABLE IN THIS USER S MANUAL AND FOLLOW THE DIRECTIONS 35 CT Series User s Manual MKTF 207 06 12 TEMPERATURE CORRECTION FACTORS FOR MEMBRANE Find the temperature correction factor TCF from the table below Divide the rated permeate flow at 77 F by the temperature correction factor The result is the permeate flow at the desired temperature
32. mation please contact the manufacturer The manufacturer believes the information and data contained herein to be accurate and useful The information and data are offered in good faith but without guarantee as conditions and methods of use of products are beyond the manufacturer s control The manufacturer assumes no liability for results obtained or damages incurred through the application of the presented information and data It is the user s responsibility to determine the appropriateness of these products for the user s specific end uses 14 CT Series User s Manual MKTF 207 06 12 amp o 9 9 e 3 LD SLL z 2121 0630 06 12 CT 4000 CT 5000 CT 7000 SYSTEM IDENTIFICATION FIGURE 1A 15 CT Series User s Manual MKTF 207 NUMBER IDENTIFICATION Solenoid Valve Turns On Off Feed Water 5 Micron Sediment Removes particulates 10 Micron Carbon Block Removes Chlorine 1 Micron Sediment Removes particulates Pressure Gauge Measures feed pressure Pressure Gauge Measures pressure after filters Pressure Gauge Measures pump pressure Pressure Gauge Measures concentrate pressure 9 Computer Control Controls RO system 10 Recycle Valve Recycles concentrate back to feed if applicable 11 Concentrate Valve Controls flow of concentrate waste water to the drain 12 RO Pump and Motor Pressurizes RO System 13 Throttle Valve
33. mbrane warranty information please contact the manufacturer The manufacturer believes the information and data contained herein to be accurate and useful The information and data are offered in good faith but without guarantee as conditions and methods of use of products are beyond the manufacturer s control The manufacturer assumes no liability for results obtained or damages incurred through the application of the presented information and da a It is the user s responsibility to determine the appropriateness of these products for the user s specific end uses 13 CT Series User s Manual MKTF 207 06 12 NF4 OPTIONAL Membrane Type Polyamide Thin Film Composite Range Short Term Cleaning 30 Min 1 12 Maximum Operating Temperature 113 F 45 C Maximum Feed Silt Density Index 5 Maximum Operating Pressure 600 psi 41 bar Chlorine Tolerance 0 ppm pH Range Continuous Operation 2 11 Maximum temperature for continuous operations above pH10 is 95 F 35 c Product Specifications Applied Permeate Nominal Salt Applied Permeate Nominal Salt Description Pressure Flow Rate psi bar gpd m3 d Part Number Part Description Pressure Flow Rate Rejection Number psi bar gpd m3 d 3040 NF4 2514 70483 00076 80 90 200408 NF4 252 704489 250095 80 90 200611 40 70883 9503 60 80 90 4009 NF4 2540 704483
34. n flow freely with no backpressure Backpressure can cause irreversible damage to the membrane elements The 1 permeate line can be run to the holding tank with PVC fittings or other FDA approved materials This is so the material being used does not dissolve into the permeate water 4 CAUTION THE PH OF THE REVERSE OSMOSIS PERMEATE WATER WILL TYPICALLY BE 1 2 POINTS LOWER THAN THE FEED WATER PH ALOWPH CAN BE VERY AGGRESSIVE TO SOME PLUMBING MATERIALS SUCH AS COPPER PIPING CONCENTRATE WASTE WATER CONNECTION Locate the 1 connection labeled concentrate and attach to a drain Run the concentrate line to an open drain in a free and unrestricted manner no backpressure CAUTION CAUTION ANY RESTRICTIONS OR BLOCKAGE IN THE DRAIN LINE CAN CAUSE BACKPRESSURE WHICH WILL INCREASE THE SYSTEM S OPERATING PRESSURE THIS CAN RESULT IN DAMAGE TO THE SYSTEM S MEMBRANES AND COMPONENTS ELECTRICAL The motor used on the CT Series systems are a pump and motor combination The motor is available in 220 380 460 Volt 50 60 Hertz 1 Phase 3 phase Each CT Series system is equipped with a 5 foot electrical cord Ensure that the electrical circuit supplying the system is compatible with the requirements of the specific CT model you are installing CT Series User s Manual MKTF 207 06 12 4 NOTE IT S RECOMMENDED THATA LICENSED ELECTRICIAN WIRE YOUR SYSTEM IN ACCORDANCE WITH LOCAL AND NATIONAL ELECTRICAL CODES NEC CAUTION
35. ng 30 Min m 12 Maximum Operating Pressure psi bar 150 10 34 Minimum pH Cleaning 30 2 Maximum SDI Rating SDI 3 Maximum Turbidity NTU 1 Test Parameters 550 TDS Filtered 5 Micron De Chlorinated Municipal Feed Water 65 psi 4 50 bar Feed Pressure 150 psi 10 34 bar Operating Pressure 77 Degrees F 25 Degrees C Recovery as stated 7 0 pH Data taken after 60 minutes of operation t Low temperatures and high feed water TDS levels will significantly affect systems production capabilities Computer projections should be run for individual applications which do not meet or exceed minimum and maximum operating limits tt Scale prevention measures must be taken to prolong membrane life HIGHER TDS AND OR LOWER TEMPERATURES WILL REDUCE THE SYSTEM S PRODUCTION REJECTION RECOVERY AND FLOW RATES CT Series reverse osmosis systems are designed to produce permeate water at the capacities indicated by the suffix in the system s name under the conditions listed above For example the CT 4000 produces 4000 gallons per day of permeate water at the listed operating test conditions The amount of total dissolved solids TDS rejected by the membrane is expressed as a percentage For example a 98 5 rejection rate means that 98 5 of total dissolved 5 CT Series User s Manual MKTF 207 06 12 solids do not pass through the membrane To calculate the rejection use the following formula 9
36. or membrane warranty information please contact the manufacturer The manufacturer believes the information and data contained herein to be accurate and useful The information and data are offered in good faith but without guarantee as conditions and methods of use of products are beyond the manufacturer s control The manufacturer assumes no liability for results obtained or damages incurred through the application of the presented information and data It is the user s responsibility to determine the appropriateness of these products for the user s specific end uses 11 CT Series User s Manual MKTF 207 06 12 HF5 OPTIONAL Membrane Type Polyamide Thin Film Composite Range Short Term Cleaning 30 Min 1 13 Maximum Operating Temperature 113 F 45 C Maximum Feed Silt Density Index 5 Maximum Operating Pressure 400 psi 27 58 bar Chlorine Tolerance 0 ppm E pH Range Continuous Operation 2 11 Maximum temperature for continuous operations above 10 is 95 35 c Product Specifications Part Applied Permeate Applied Permeate Nominal Salt N ef Description Pressure Flow Rate Pressure Flow Rate Rejection Mein psi bar psi gpd psi bar gpd m3 d 200392 5 4014 80 5 52 600 2 27 100 6 89 720 3 72 98 5 200394 5 4040 80 5 52 2500 9 46 100 6 89 3000 11 36 98 5 200393 HF5 4021 80 552 1000 3 79 100 6 89 E 4 54 98 5
37. ries User s Manual MKTF 207 06 12 MOUNTING The free standing system should be bolted down in compliance with local regulation standards or securely fastened MEMBRANE ELEMENTS CT Series reverse osmosis systems come pre loaded with Thin Film Composite TFC HF1 High Flow Low Energy membranes unless otherwise specified General membrane element performance characteristics are listed on the next page CT Series User s Manual MKTF 207 06 12 HF1 STANDARD Membrane Type Polyamide Thin Film Composite pH Range Short Term Cleaning 30 Min 1 13 Maximum Operating Temperature 113 F 45 Maximum Feed Silt Density Index SDI 5 Maximum Operating Pressure 600 psi 41 bar Chlorine Tolerance 0 ppm pH Range Continuous Operation 2 11 Maximum temperature for continuous operations above 10 is 95 35 Product Specifications Applied Permeate Nominal Salt Applied Nominal Salt Description Pressure Flow Rate Rejection Description Pressure Flow Rate gegen psi bar gpd m3 d 95 psi bar gpd m3 d 200374 2514 150 10 34 225 0 85 990 4014 150 10 34 600 2 27 2521 150 10 34 400 1 51 990 4021 150 10 34 1000 3 79 990 800034 1000079 990 200879 1800954 2500946 990 Test Parameters 550 TDS Filtered 5 Micron De Chlorinated Municipal Feed Water 77 Degrees F 15 P
38. s manual s text and are enhanced and defined below NOTE INDICATES STATEMENTS THAT PROVIDE FURTHER INFORMATION AND CLARIFICATION CAUTION gt CAUTION INDICATES STATEMENTS THAT ARE USED TO IDENTIFY CONDITIONS OR PRACTICES THAT COULD RESULT IN EQUIPMENT OR OTHER PROPERTY DAMAGE 4 WARNING INDICATES STATEMENTS THAT ARE USED TO IDENTIFY CONDITIONS OR PRACTICES THAT COULD RESULT IN INJURY OR LOSS OF LIFE FAILURE TO FOLLOW WARNINGS COULD RESULT IN SERIOUS INJURY OR EVEN DEATH CT Series User s Manual MKTF 207 06 12 CAUTION gt DO NOT UNDER ANY CIRCUMSTANCE REMOVE ANY CAUTION WARNING OR OTHER DESCRIPTIVE LABELS FROM THE SYSTEM FEED WATER AND OPERATION SPECIFICATIONS Nothing has a greater effect on a reverse osmosis system than the feed water quality 4 NOTE IT IS VERY IMPORTANT TO MEET THE MINIMUM FEED WATER REQUIREMENTS FAILURE TO DO SO WILL CAUSE THE MEMBRANES TO FOUL AND VOID THE MANUFACTURER S WARRANTY OPERATING LIMITS Operating Limits Maximum Feed Temperature F 85 29 00 I Maximum Free Chlorine ppm NSE 0 Minimum Feed Temperature 40 4 44 Maximum TDS ppm 2000 Maximum Ambient Temperature F 120 48 89 Maximum Hardness 0 Minimum Ambient Temperature F 40 4 44 Maximum pH Continuous 11 Maximum Feed Pressure psi bar 85 5 86 Minimum pH Continuous 5 Minimum Feed Pressure psi bar 45 3 10 Maximum pH Cleani
39. ter 77 Degrees F 15 Permeate Recovery 6 5 7 0 pH Range at the Specified Operating Pressure Data Taken After 30 Minutes of Operation Maximum Pressure drop for each element is 13 psi Minimum salt rejection is 96 Permeate flow for individual elements may vary 20 O FLOW A Dimensions inch mm M Description A B Description HF4 2514 14 355 6 1 1 27 94 0 75 19 05 2 4 60 96 HF4 4014 14 355 6 1 1 27 94 0 75 19 05 3 95 100 3 21 533 4 1 1 27 94 0 75 19 05 2 4 60 96 HF4 4021 21 533 4 1 1 27 94 0 75 19 05 3 95 100 3 C wa as 000160 140794 0751805 24054 11794 0751908 395100 Under certain conditions the presence of free chlorine and other oxidizing agents will cause premature membrane failure Since oxidation damage is not covered under warranty the manufacturer recommends removing residual free chlorine by pretreatment prior to membrane exposure Wet tested membrane elements must be kept sealed and moist when in storage Drying out may occur and damage the membrane permanently Prevent elements from freezing or being exposed to direct sunlight Wet tested elements are vacuum sealed in a polyethylene bag containing 1 0 sodium meta bisulfite and then packaged in a cardboard box Discard the permeate for the first twenty four hours of operation The permeate flow product water flow varies with feed water temperature F
40. tondoud QN3941 108NAS dAfid 2042 Nida I SINVUENAN 0707 LL La OL YOLON 1 dH 2 1 1 402 40 IN3AKHS NOEMVO INZNIG3S T3SS3A 01 HIV 47 CT Series User s Manual MKTF 207 06 12 CT 5000 FLOW DIAGRAM I 1910044 sl THSS3A 01 SOLON dH ARRN S3NVHGW3A 0705 NOMOIN OL NONIIN 6 02 02 02 IN3AKTJS INANIG3S QN3911 108 5 48 CT Series User s Manual MKTF 207 06 12 CT 7000 FLOW DIAGRAM Od I di SBE i PRAS mamm D emot 0 3931 108AAS 2082 006 0 13 SJNYMANAN 0907 L OL 6 MOION I dH 2 1 1 02 02 02 INAWIGSS 035 653 OL IN M31VM 001 0 001 0 ld ld 49 CT Series User s Manual MKTF 207 06 12 110 220V 50 60 Hz 1 PHASE ELECTRICAL SCHEMATIC Minitrol PRETREAT PRESSURE LEVEL N C SWITCH SWITCH FEE T AE INNA SELECTABLE JUMPERS SwITCHS x N C SWITCHS APPLIED TO THESE INPUTS DAMAGE TO CONTROLLER WILL RESULT FOR POWER WITH NEUTRAL AND HOT LEADS Li IS HOT AND L8
41. urate and useful The information and data are offered in good faith but without guarantee as conditions and methods of use of products are beyond the manufacturer s control The manufacturer assumes no liability for results obtained or damages incurred through the application of the presented information and da a It is the user s responsibility to determine the appropriateness of these products for the user s specific end uses 12 CT Series User s Manual MKTF 207 06 12 NF3 OPTIONAL Membrane Type Polyamide Thin Film Composite Range Short Term Cleaning 30 Min 1 12 Maximum Operating Temperature 113 F 45 C Maximum Feed Silt Density Index 5 Maximum Operating Pressure 600 psi 41 bar Chlorine Tolerance ppm E pH Range Continuous Operation 2 11 Maximum temperature for continuous operations above 10 is 95 35 c Product Specifications Applied Permeate Nominal Salt Applied Permeate Nominal Salt Description Pressure Flow Rate Rejection Description Pressure Flow Rate Rejection Number Number psi bar gpd m3 d psi bar gpd m3 d 79 NF3 2514 70 483 200 0 76 40 50 NF3 4014 70 483 400 1 51 NF3 2521 70 483 350 1 33 40 50 NF3 4021 70 483 1000 3 79 200403 NF3 2540 70 4 83 850 3 22 40 50 200406 NF3 4040 70 4 83 2500 9 46 40 50 Test Parameters 550 TDS Filtered 5 Micron De Chlor
42. ystem for storage 1 Totally immerse the elements in the membrane housing in a solution of 2 96 Memstor venting the air outside of the pressure vessels Use the overflow technique circulate the Memstor solution in such a way that the remaining air in the system is minimized after the recirculation is completed After the pressure vessel is filled the Memstor solution should be allowed to overflow through an opening located higher than the upper end of the highest pressure vessel being filled 2 Separate the preservation solution from the air outside by closing all valves Any contact with oxygen will oxidize the Memstor 3 Check the pH once a week When the pH becomes 3 or lower change the preservation solution 4 Repeat this process at least once a month During the shutdown period the plant must be kept frost free or the temperature must not exceed 113 F 45 C 32 CT Series User s Manual MKTF 207 06 12 Preparing unit for shipment 5 6 8 9 Disconnect the inlet concentrate pre filter and permeate plumbing Drain all water from the pre filter cartridge housings by unscrewing the housings removing the pre filter cartridges and drain the water from the housings Disconnect the tubing from the connectors on the permeate and concentrate inlets and outlets Fully open the concentrate valve Drain the flow meters 10 Allow the system to drain for a minimum of eight hours or until the

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