DRY BATH INCUBATOR (HEATING BLOCKS)
Contents
1. BLOCKS AVAILABLE Catalog No Tube size accepted No of openings Opening Diameter DB 0630 6mm 30 6 5mm DB 1020 10mm 20 10 5mm DB 1220 12 or 18mm 20 13 5mm DB 1612 15 or 16mm 12 16 6mm DB 1812 18mm 12 18 6mm DB 2012 20mm 12 20 7mm DB 2506 25mm 6 25 7mm DB 15E 20 1 5 Eppendorf 20 DB 05E 12 0 5ml Eppendorf 20 DB COM 3 25mm 3 Combination 12 or 13mm 5 6mm 6 DB 0000 Solid No holes use as Hot Plate NOTE Other sizes of blocks are available upon request Please specify your desired size when ordering Solid block no holes can be used as HOT PLATE Specifications are subject to change without advanced notice Definition Uniformity The difference in the temperature between any two points in the blocks when Temperature is stable The two points must be decided at least 1cm away from The walls of chamber upon which the blocks rest Uniformity can be determined placing The attached mercury thermometer into any two wells of the blocks so that the temperature difference can be measured Accuracy The temperature accuracy can be measured by its difference between the dial scale setting and temperature of the contents in test tubes when temperature is stabilized Stability The temperature stability is determined by the stability of test tubes contents after the temperature has stabilized It can be determined by placing the attached mercury thermometer into the test tubes Instal2. Diagram of components DB 005 006 Wiring diagram Standard ISO9001 ISO13485 CE marking GMP FDA Intended use This Dry Bath Incubator provides a controlled dry heat environment for test tubes containing In Vitro diagnostic specimens or samples for a gualitative or guantitative procedure Refer to the clinical Laboratory method specified by the manufacturer of your test reagent Or to methods established by medical technology Applications Incubating DNA specimens Cross matching and screens in blood banks Incubating melted agar Enzyme assays Digestions Residue tests for milk Specifications Code DB 005 DB 006 DB 006E Overall dimension 205 x 330 x 105mm 305 x 330 x 105 mm 370 X 270 X 140mm Power Consumption 200W 450W 450W Module blocks 1 3 3 Uniformity at 37 C 0 3 C 0 2 0 5 C 0 2 0 5 C Stability at 37 C 0 05 C 0 05 C 0 05 C Accuracy 0 2 C 0 2 C 0 1 C Operating range Ambient 5 C to 110 C Ambient 5 C to 110 C Ambient 5 C to 100 C Timer N A N A Digital 99 Hr 59 Min Overheating alarm N A N A Yes Temp control PID PID PID Tem sensor NTC NTC PT 100 Accessory Mercurial thermometer Mercurial thermometer Mercurial thermometer Net weight 2 5kg 5 6kg 6 5kg w 3 solid blocks NOTE Ambient operation range from 20 C to 30 C 37 C is the value to achi
3. Erratic temperature Defective circuit board Replace new one Can not heat Defective circuit board Burnout heater Defective triac Replace new one Replace new one Replace triac Can not switch ON Disconnected linkage Burnout heater Burnout power switch Connect linkage amp assembly Replace heater Replace switch Blocks temperature varies Failure transfer heat block to block Clean block amp chamber Temp keeps rising and can not stabilize DB 006E Malfunction of circuit board Replace new one with additional Relay Direction to Clean Disconnect from power supply prior to cleaning Use a moist cleaning cloth to clean the exterior case and interior chamber Dry the eguipment thoroughly Do not immerse the equipment in water Wear gloves when clean the eguipment Never use benzine or paint thinner for cleaning Transportation This eguipment is FRAGILE always handle with care Use no hook Do not drop the eguipment Do not place the eguipment upside down Do not vibrate and bump eguipment during transportation Storage Do not place equipment in a draft sunlight or near place of equipment which emits heat as well as electromagnetic conduction emission Switch power off after use of this equipment Do not place or store equipment where it can fall easily This equipment shall be stored under the condition of room temperature and
4. ensure an accurate lab result Maintenance amp Servicing 1 Always disconnect from power prior to maintenance amp Servicing 2 Refer servicing to gualified personnel or licensed engineers GEMMY will not assure any responsibility on persons who violate the concerned regulations established the manual 3 To avoid electrical shock this equipment must always use a properly grounded electrical receptacle of correct voltage and current handling 4 This equipment and linkage assemble does not need lubrication 5 Disassembly of this equipment is strictly limited to the qualified personnel and licensed engineers 6 This equipment contains glass fiber that can produce respirable fibers and dust when handled Always use mask and goggles when handling the glass fiber 7 In the event that fluid is accidentally spilled into the bath disconnect grounded plug and turn equipment upside down to avoid fluid contacting the internal components 8 Always clean the blocks and its holes after use Any scales or dust on the blocks will influence the temperature accuracy 9 The blocks have been anodized 10 Check and see if the temperature needs to be recalibrated monthly CAUTION This equipment contains ceramic fiber which can produce respirable fiber and dust when handled These fibers or dusts can cause irritation and can aggravate pre existing respiratory disease Tests performed by the manufacturer indicate that there is no significant risk
5. of exposure to dust or respirable fibers resulting from operation of this equipment under normal conditions However there may be a risk of exposure to respirable dusts or fibers when repairing or maintaining the insulating materials Through the use of proper handling procedures you can work safely with these insulating materials and minimize any exposure Use mask and goggles when handling the glass fiber is recommended Disassembly WARNING For safety purpose the disassembly to this eguipment is strictly limited to the gualified personnel or license engineers only Disconnect from power supply when disassembling or eguipment guality if user violate the regulation MRC will not assure any responsibility on personal injury 1 Remove the screws from sides of case to release the upper lower case 2 The rocket switch should be compressed on the sides for removal 3 The front control panel is held in position by drive rivets tap the drive rivets tip gently and remove it double face tape remove it carefully 4 Unscrew the control knob for removal 5 Disconnect wires from assembly and remove the linkage 6 Loosen screws form bottom to remove the spacers and the related heater bracket and chamber 7 This equipment contains the insulating material of fiberglass and goggles to remove it TROUBLESHOOTING PROBLEM POSSIBLE CAUSE While the control panel of DB 006E is glued by Wear mask CORRECTIVE ACTION
6. ch ON and turn the temperature control knob fully ON 4 Wait until temperature has stabilized then insert the attached mercury thermometer into one tube to verify that the thermometer reading is within 1 0 of your control knob setting 5 Repeat this process with the other tubes and adjust the control knob slightly right or left If necessary until the mercury level approaches the desire setting 6 Once you have completed the temperature calibration you can set your temperature for daily tests directly 7 Whenever the new thermometer is used the temperature should be checked prior to each in vitro diagnostic IVD test Calibration Procedure for DB 006E 1 Remove the control panel from the right hand carefully You will find 2 small HOLES marked 1 and 2 on it as figure depicted 2 HOLE 1 Calibrated when the working temperature exceeds 60 C 3 HOLE 2 Calibrated when the working temperature lower than 60 C 4 When the actual temperature PV exceeds the digital display on screen rotate RIGHT the corresponding HOLE to rise the figures of digital display on screen until the two values are matched exactly Vice Verse Example Thermometer 65 C actual temp Digital display 62 C Turn right HOLE 1 until the digital display rising to 65 C 5 Use double face tape to glue the control panel again CAUTION Hot Blocks Avoid direct contact during re calibration The blocks will become hot and remain hot witho
7. e product was altered or repaired by anyone other than the qualified service personnel The liability of Gemmy Industrial Corp is limited to repair or replacement and under no circumstances shall MRC be liable for any collateral consequential damages or losses This guarantee specifically excludes the expendables and consumables All warranty claims must be directed to the distributors or agents authorized by MRC Industrial Corp responsible for the sale of this equipment The users are responsible for shipping expenses User Name Address User s complaint Date of Purchase Product Model Serial No Distributor
8. eve the best temperature stability and uniformity whereas with the rising working temperatures the higher tolerance on stability and uniformity will be seen attributed to the dissipating heat by the open ended heating blocks NTC Negative Temperature Coefficient Specifications are subject to change without advanced notice This is Classification This eguipment is classified as Class 1 Medical Device Standard This eguipment complies with EC Electromagnetic Compatibility reguirement of EN60601 1 2 filter is designed in conformity with 89 336 EEC EMC Directive 1509001 15013485 GMP FDA CE marking The manufacturer also declares the conformity with the actual required safety standards in accordance with LVD 73 23 EEC Principles of operation This equipment is designed to accommodate the heating of thermally conducting Blocks fabricated to confirm to test tubes places in the block contact the walls of the wells to provide constant precise temperatures to the test tubes contents The output of the heater is Controlled by means of a precision temperature sensor and automatic electronic temperature controller Selection of variable temperatures throughout the operating range is accomplished by turning a knob to the desired setting Heat up time DB 005 10 min to 37 C 20 min to 56 C DB 006 6 5 to 37 C 17 5 min to 56 C DB 006E 8 0 min to 37 C 13 5 min to 56 C
9. humidity Conditions for Transportation amp Storage Temperature 10 C 40 C Humidity 40 90 Diagram of Components DB 006E Parts List Codes Ooi Co Po Description Aluminum Blocks Upper case Control panel Chamber Heat emitting plate Sensor Heating element Insulator fiber glass Plate attached to insulator 10 Description Circuit board Lower case Rubber feet Outlet for power source Handles Aluminum spacers Temperature switch LED digital display screen Diagram of Components DB 005 DB 006 Diagram of Components DB 005 DB 006 Parts list Code Description Code Description 1 Upper case 11 Circuit board 3 Control knob temperature 12 Plate attached to insulator 4 Pilot lamp 13 Insulator fiber glass 5 Rocket switch power 14 Temperature switch 6 Heating element 15 Heat emitting plate 7 Lower case 16 Chamber 8 Aluminum spacers 17 EMI filter 9 Rubber feet 4 reguired 18 Power cord 10 Handles 19 Blocks 11 Wiring diagram DB 005 DB 006 DB 006E THERMO S W AC SOURCE 12 ONE YEAR LIMITED WARRANTY Your MRC product is guaranteed be to free from defects in materials and workmanship for one 1 year under normal use from the date of purchase This WARRANTY does not apply to any product damaged by accident misuse abuse improper line voltage drop fire flood or if th
10. lation Remove the DRY BATH Incubator from the packing material carefully Thermometer is fragile handle with care Check the specification label located on back of this eguipment Make sure the power specification must conform to your local electrical code Plug power cord into properly grounded receptacle When the power lamp is light up it indicates the eguipment is in normal conditions Turn the controlled knob clockwise to check if the heating lamp is on or not When the heating lamp is ON indicates the heating element is energized Place enclosed the mercury thermometer into the hole of the block the PV practical variable then can be read out directly DB 006E features the TEMP and TIME set and display in LED digital Keep the packing material for recycling or for future use Temperature Recalibration The temperature has been initially calibrated in house before shipment whereas user is reguested to inspect the accuracy whether or not the PV Block s temperature is egual to SV exactly when temperature is stabilized If not the recalibration is reguired Before making the recalibration please verify that your thermometer Mercury or Digital type reading is within 0 1 C of the control knob setting Procedure for DB 005 and DB 006 1 Place three blocks in the chamber of blocks 2 Fill three test tubes to the proper capacity and insert each test tube in the center of each block 3 Turn the control swit
11. mre DRY BATH INCUBATOR HEATING BLOCKS Model DB 005 DB 006 DB 006E User s Manual Operation Maintenance And Parts List Important Information This manual contains important operation amp safety information The user must carefully read amp understand the contents of this manual prior to use of this eguipment in conformance with your local electrical codes M R C 7o OFFICES HAHYSTADRUT 84 HOLON 58394 P O B 1684 TEL AVIV 61016 ISRAEL TEL 972 3 5593105 972 3 5595252 FAX 972 3 55 DRY BATH INCUBATOR HEATING BLOCKS Model DB 005 DB 006 DB 006E USER S MANUAL Operation Maintenance And Parts List CONTENT Intendeduse Rr nira AA Applications RA Specifications RU NA Classification Principles of operations an Heatuptime AAA NA E Definition aka seas EA Temperature recalibration Control panel Operation aer A ANA BAN AN EL NS EN Maintenance amp Servicing BRA Disassembly Troubleshooting Direction to transportation amp Storage Diagram of components DB 006E
12. nated at the same time Present your desired temperature by pressing button A or to rise or lower temp set Preset your desired time by pressing button of SELECTv to set your time for hour and minute then adjust up A and down Yio rise or lower the time set Press button START to energize the heating element while the corresponding lamp will emit at the same time Timer will start to work when the set temperature has been stabilized The alarm will function and shut off power when the over heating temperature is 2 C above the set point When the set time has elapsed the alarm will sound and the words END will be displayed on the screen The solid block DB 000 without holes can be used as Hot Plate Features Temperature control PID microprocessor Sensor PT 100 Built in shutoff temp 37 C Temperature Accuracy 0 2 C Over heating alarm 5 C to the set point CAUTION Solution should not exceed the block level Hot Surface Avoid direct contact The blocks will become hot and remain hot without visual indication for some time after use Always use the supplied handle to remove hot blocks to avoid injuring your hands In the event solution is accidentally spilled into the bath disconnect from power supply and turn incubator upside down to avoid solution contacting the internal components Select proper test tubes to match the holes of the blocks as close diameter as possible which can
13. ut visual indication for some time after use Direct contact may cause body injury Handle with care during the process of recalibration Figure Control Panel DB 006E Power v SET vSelectv Start Description Code Description Power Press keypad to switch on the power SET TEMP Press to rise the desired temperature Press V to decrease the desired temperature Start Press keypad to start operation Heat indicate the energizing heater PV Practical variables Actual temperature SV Setting variables It will display in the screen Alarm Function for over heating alarm and shutout Select Select Hour or Min for time setting Max 99 hour 59 minutes Set time Press to rise time set Press to decrease the time set Note Timer can start to work only when the set temp is stabilized OPERATION DB 005 DB 006 Check the electrical specifications located on back of the unit Make sure it must conform to your local electrical code Plug cord into a properly grounded outlet Choice of your three desired heating blocks and place in the chamber of blocks Turn switch to ON position preset your desired testing temperature by turning the control knob Insert test tubes in the wells of blocks to start operating this incubator DB 006E Press the button of POWER to switch the power on corresponding lamp of power will be illumi
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