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Alspa CE80–20 FIP Bus Interface Unit User`s Manual

1. Switch Positions Switch positions are numbered 0 through 7 on the circuit board HHHE 7 6 5 4 2 1 0 lt Switch Positions Switch 7 selects FIP or World protocol as shown in the table below Switches 0 through 6 represent a Station ID from 0 to 127 decimal Switch 7 Switches 6 to 0 7 6 5 4 3 2 1 0 Address Represented FIP 1 tds sb ud 0 1 World FIP 0 F cho ce 1 p Cb co bo dE wp d 127 ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 2 7 Installation 8 INSTALLING THE BUS INTERFACE UNIT ON THE TERMINAL BLOCK 46455 End View Cable Slot i XIME 3 4 e cross section E 1 Before installing a new Bus Interface Unit remove the cable slot knockout on the end of the module that will cover the connecting cable It can be removed with pliers or by pressing out from inside the module housing 2 Toinstall Bus Interface Unit on the terminal block position the module so that the cable slot in the module housing 15 over the connecting cable Press the module down firmly Do not exert excessive force it may damage the equipment 3 If unusual resistance is met remove the Bus Interface Unit If power is applied DO NOT TOUCH THE CONNECTOR PINS Inspect the T
2. The top 2 LEDs indicate module health The bottom 4 LEDs indicate communications activity on the FIP bus Two LEDs are dedicated to each of the two FIP channels MODULE OK Shows the status of the BIU This LED blinks during power up diagnostics and should remain on as long as power is applied to the BIU RUN Shows whether the BIU is actively receiving outputs from the network CARRIER DETECT Carrier Detect LED is ON when the BIU is detecting a carrier signal on the FIP bus attached to that channel TRANSMIT ENABLE A Transmit Enable LED is ON when the BIU transmits data on the FIP bus attached to that channel ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 2 13 Installation 14 REMOVING REPLACING THE BUS INTERFACE UNIT FUSE If all the Bus Interface Unit LEDs go off it mav be necessarv to replace its fuse The fuse can be removed without disturbing anv other parts of the station or wiring To check the fuse remove power from the station Fully loosen the retaining screws in the Bus Interface Unit and carefully remove it from the Terminal Block Do not tilt the module during removal Caution Avoid touching the exposed wiring on the Terminal Block when removing the Bus Interface Unit Caution Electrostatic discharge can damage the module when it is not installed on a Terminal Block Always observe normal ESD protection practices for example use a grounding strap when
3. Specifications for the Bus Interface Unit terminal block are listed on Wiring information is in chapter 2 Page 1 10 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Introduction 7 BUS INTERFACE UNIT FUNCTIONAL SPECIFICATIONS Bus Interface Unit Reliability Power supplv Power Supplv Input Nominal Rated Voltage Voltage Range Power Inrush Current Power Supplv Output To CPU and communications To Hand Held Programmer To I O modules Holdup Time FIP Network Datarate Protocol Bus Address Bus Interface Unit Terminal Block Power Requirements Reliability More than 200000 hours operation MTBF calculated 24 VDC 18 VDC to 30 VDC 16 8 Watts maximum at full load nominal voltage 15 50 Amps peak 3 ms maximum see note 5 0 VDC 3 5 Current required 0 to 0 42 Amp 0 40 Amp typical 6 5 VDC 5 Current required 0 to 0 193 Amp maximum with Hand Held Programmer 0 013 Amp typical 85 mWatt typical 1 25 Watt maximum 6 5 VDC 5 1 0 Amp maximum 10 ms maximum 1 or 2 5 Mbit sec according to board reference number FBIO01 or FBIO02 FIP or World FIP set by built in dipswitch 0 to 127 decimal set by built in dipswitch 16 mA maximum More than 600 000 hours operation MTBF calculated For information about I O modules please see the ALS 52308 Alspa CE80 20 Modules User s Manual Inrush current is installation dependent See pagq 1 8
4. PY 23 5 Dfm m bu 2 why 2 d e de gsfooj fjo loo 126 LEDs es The Bus Interface Unit requires an external source of 24 VDC power The BIU s internal power supply provides power for the operation of the BIU itself and logic power for the I O modules connected to it It mounts on a separate terminal block to which it and all field wiring are attached The configuration is stored in non volatile memory located in the terminal block The Bus Interface Unit has a replaceable 1A 5x20 mm 250 VAC slow blow fuse on the input power lines The fuse can be changed without disturbing the wiring of any other modules 5 1 BusInterface Unit Power Supply The 24 VDC power supply in the Bus Interface Unit provides power for the Bus Interface Unit itself and logic power for all I O modules that may potentially be installed at that station External power must be supplied for input and output devices The BIU power supply is not damaged by either of the following Reversing input voltage on terminals 1 and 2 Temporary overcurrent conditions on the 6 5 VDC output ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 1 7 Introduction 5 2 Timing The Bus Interface Unit provides power to all I O modules that are installed at the station I O module operation Is governed by a System Reset signal to ensure controlled operation during the power up and shut down processe
5. INS eee aah onan 4 1 4 5 4 Input Current Voltage Ranges seseeeeeeee eee 4 1 45 5 InputScaling seso ox ure IRE wa E EET ERG WE CERT EE 4 1 45 6 Alarm Thresholds ses seals Ry rp eee RE ET peed bo ene 4 1 4 6 Configuring an Analog Output Module 4 1 4 6 1 Default Outputs or Hold Last Values L 4 1 462 Fault Reporting eec te ba ex eter e awe ark E Parker ra 4 1 4 6 3 ChannelActive sc entro Ra RR REV PRECIO ie deed E 4 1 4 6 4 Output Current Voltage Ranges 4 1 4 7 Output Scaling Seen pem Re RE gana eee 4 1 5 MONITORING AND FORCING I O DATA 4 187 5 1 Looking at VO Data a en Ghee verbe Re ae al 5 2 Changing the Data Display Format Binary Hex Decimal 4 137 5 3 Forcing and Unforcing Data Ser 6 DISPLAYING AND CLEARING FAULTS eeeeeee ee 4 20 6 1 Displaying Faults 00 4 20 6 2 Clearing Faults zoe E ee whee da 4 20 7 ERASING FLASH MEMORY 2 e EA ene EA 4 21 ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 11 Chapter Introduction 1 This chapter introduces Alspa CE80 20 modules the FIP Bus Interfac
6. 2 SMHz board ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 4 5 Hand Held Programmer Functions 4 CONFIGURING I O MODULES When you press the 2 key from the Configuration menu the first module configuration screen appears At first the module configuration screen looks like this Rack Slot Module type and number number number of points RO S1 I 16 100001 100016 Assigned references 8 BIU 0 7 bra 1 6 Fo Lo 2 5 pe 3 4 4 3 LLI URI 5 2 6 1 7 BIU LLL 0 8 Rack Number 15 always 0 The Slot Number refers to the location of the module in the station relative the Bus Interface Unit See the illustration below Page 4 6 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Hand Held Programmer Functions From this screen you can e Display other modules using the Right Arrow and Left Arrow key Delete the currently displayed module by pressing the DEL key Configure the currently displayed module by pressing the ENT key To edit the module s configuration press F4 zoom Refer to the module configuration instructions on the following pages for more information 4 1 Reading a Module Configuratio
7. Removing the Bus Interface Unit Terminal Block from the DIN Rail ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 2 1 Installation 1 PRE INSTALLATION CHECK Carefully inspect all shipping containers for damage during shipping If any part of the system is damaged notify the carrier immediately The damaged shipping container should be saved as evidence for inspection by the carrier As the consignee it is your responsibility to register a claim with the carrier for damage incurred during shipment However Cegelec will fully cooperate with you should such action be necessary After unpacking the Alspa CE80 20 modules and other equipment record all serial numbers Serial numbers are required if you should need to contact Product Service during the warranty period of the equipment All shipping containers and all packing material should be saved should it be necessary to transport or ship any part of the system 2 STATIC PROTECTION The Bus Interface Unit has CMOS components that are susceptible to static damage Use proper static handling techniques when handling this module Page 2 2 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Installation 3 REMOVING THE BUS INTERFACE UNIT FROM THE TERMINAL BLOCK The Bus Interface Unit is shipped pre installed on the BIU Terminal Block Remove it to set the DIP switches and to install the connector cable to the first I O Term
8. using with Remote I O Scanner 1 Hex data 4 13 Humidity specification 1 T T O data analog inputs 3 1 analog outputs 3 discrete inputs 3 Mel discrete outputs 3 tvpes and quantities I O modules configure tvpe 4 T introduction 1 P locations for 1 T O Scanning in Idle mode 3 in Ready mode 3 Alspa CE80 20 FIP Bus Interface Unit User s Manual I O Terminal Blocks introduction 1 Input data 3 10 Input module analog configuration steps 4 7 pit 1fid 1A Input module discrete configuration steps t Input power requirements 1 37 Inputs default or hold last state configuring for analog input module 4 1 configuring for discrete input module 4 L LEDs 2 13 Locations for modules 1 Logic power 1 T M Modules I O modules 1 odd I O Terminal Blocks 1 types of 1 1 Mounting clearances 2 t Mounting positions 1 T Mounting screws 2 1 N Noise preventing 2 providing transient protection 2 1T specifications 1 1 O Operating modes 3 27 idle 3 ready tea m run 3 Output defaults C for discrete output module 4 107 Output module discrete configuration steps 4 19 ALS 52311 b en Outputs default or hold last state configuring for analog output module 4 1 configuring for discrete output module 4 1 off in idle mode 3 1 P Panel mounting 2 4 Pin as
9. 0 2 Configuration 46564 1 FIP Config 2 Module Config 1 Monitor 1 0 2 Faults 1 First 16 Flts 2 Last 16 Flts RO S1 1 16 FIP ID 100001 100016 9 100001 1 RO S2 EMPTY FIP Protocol Q00001 B Slot 1 Fault 01 WORLD FIP 0 CONFIG MISMATCH FIP Transf rate 1 FORCE 1MHz 2 UNFORCE FIP Time Slot Enter value 250 kazi Config Version ESI i Config Error Firmware Rev 2 0 FIP FDM Lib Rev 4 3 Board Number FBIOO1 i Moving from Screen to Screen To move between displavs use the following kevs press the Right Arrow key to go down 4 press the Left Arrow key to go up press the Up Arrow key to go up one branch Advancing past the last screen in a set returns you to the top ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 4 3 Hand Held Programmer Functions 2 DISPLAYING AND EDITING CONFIGURATION DATA From the main menu press the 2 key Configuration This menu appears 1 FIP Config 2 Module Config e Press the 1 key to display but not change the FIP Bus Interface Unit configuration From this menu you can Press the 2 key to enter display and edit I O module configurations Page 4 4 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Hand Held Programmer Functions 3 DISPLAYING THE BUS INTERFACE UNIT CONFIGURATION When you press the number 1 key from the Configuration menu th
10. 4 22 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Address selection switches 2 1 Alarm thresholds configuring for analog input module 4 11 Alspa C80 75 PLC CPU version required for ALSPA CE80 20 1 137 Alspa P8 75 software version required 1 13 Analog Input Module configuration steps 4 1F Analog inputs 3 1 q transmitted on bus 3 117 Analog Output Module configuration steps 4 Im 4 Fy Analog outputs 3 Ta transmitted on bus 3 137 Auxiliary I O Terminal Block 1 FI B Binarv data d 1 4 Bus connecting to Bus Interface Unit 2 17 Bus Interface Unit description 1 dimensions 1 functional specifications 1 1T fuse 1 installing on terminal block 2 0 introduction 1 power supply 1 removing from terminal block 2 1 terminal block 1 f 1 107 C Cables between terminal blocks 1 107 installing 2 Channel active configuring for analog input module 4 115 4 10 Clearances required 2 0 Communications effect on operating mode 3 7 in Run mode 3 T Communications Variables 3 t 3 T 3 12 LH ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Index Compatibility among devices 1 13 COMVs 3 33 17 3 127 3 137 3 1T Configuration changes not permitted in Run mode 3 T selectable features 1 Control wiring 2 T Current vo
11. C Ifa FIP network is present but communications between the Bus Interface Unit and the network controller have been lost the Bus Interface Unit returns from Run mode back to Ready mode Page 3 2 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en 3 IDLE Idle Operation In Idle Mode the Bus Interface Unit can indicate its presence on the FIP bus but it cannot exchange I O data The Bus Interface Unit is in Idle Mode after it is powered up but when no configuration or mode change commands have been received from the network During normal operation the Bus Interface Unit is only in Idle mode during the first few seconds after powerup If a FIP network controller is not present the Bus Interface Unit remains in Idle mode In Idle mode the Bus Interface Unit scans I O modules for identification information input data and output data With a CE80 20 release 1 outputs remain at their programmed default states or hold their last states as configured unless forced Any previously forced data is applied at powerup or if the equipment was previously in Ready Mode With a later release of the CE80 20 outputs remain off or set to 0 However I O data may be temporarily forced using the HHP in order for a local user to verify the wiring Any forced data is therefore lost if the equipment is power cycled or goes to Ready Mode If the equipment comes from Ready Mode f
12. The format of the status IOSTAT sent by the Bus Interface Unit is shown below Offset Content Byte No 0 2 constant 1 0 constant 2 3 0 to 65535 4 00 Non operational fault 01 Operational Idle 02 Operational Ready 03 Operational Running Locked 04 Operational Running Unlocked 5 Bit Status Bits 0 Loss of FIP Status bits 1 Slow scanning mode 2 T O are currently forced 3 6 reserved Ready mode disconnected 6 Bit Fault Type 0 Blocking fatal fault 1 Non blocking fault 2 Scanner blocking fault 3 Scanner non blocking fault 4 T O module fault 5 7 reserved 7 0 ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Description FIP Bus Interface Unit Identification Network configuration Version number Current Operating mode of the FIP BIU This field is updated as long as the FIP BIU is Operational Set when status bits refreshment and promptness associated with anv consumed COMVs are invalid Cleared when all status bits are valid Set when BIU is in slow scanning mode because at least one analog I O module has been scheduled to have its inputs or outputs scanned over several cycles Set when anv points are forced whatever using the HHP ora network message Setif the I O nest is in READY mode following on a network fault or disconnection Cleared as soon as a command is received regardless of whether or not the command is valid Loss more than three co
13. analog outputs AQVF force applied analog output validators The Bus Interface Unit processes analog output data as described below 1 The Bus Interface Unit periodically receives Communications Variables COMVs containing analog output data The content of these COMVs may depend on the system host In an Alspa 8000 PLC system analog output COMVs consist of AQ data application variables and AQV data validity qualifiers 46513 Application FIP Network eo Alspa 20 Application Output Modules Application Variable Output Communications Output Variable Output Validity Module zz Validity Validity Qualifiers 2 The Bus Interface Unit places the output data into its Analog Output table Example The Bus Interface Unit receives output data from the host including outputs AQ005 through AQO008 It places those outputs into its AQ data table as illustrated below 005 114 AQ006 72 AQ007 106 AQ008 93 3 The Bus Interface Unit checks the corresponding validity data to determine whether or not the output data received from the host is valid The specific way output validators are set may depend on the system host In an Alspa C80 75 PLC system for example the PLC bus controller sets the output validators to invalid if it doesn t receive output communications from the CPU
14. 1 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 4 11 Hand Held Programmer Functions 4 5 2 Fault Reporting The Bus Interface Unit can report faults for each channel to the host If fault reporting is enabled for a channel the Bus Interface Unit sends a message to the host CPU if any fault occurs on that channel If fault reporting is disabled the Bus Interface Unit does not send fault reports for the channel to the host CPU Regardless of whether fault reporting is enabled the Bus Interface Unit detects faults on the circuit and takes appropriate action If a fault occurs the fault condition must be corrected for proper operation of the I O module Number of the channel S3 Faults Ch 01 at the cursor location NNYYYYYY 1 For each channel select Y if the Bus Interface Unit should report module faults to the host for that channel Select N if it should not Use the key if you want to change the selection 2 Use the Left Arrow and Right Arrow keys to select channels 3 Use the ENT key to save the selections on this screen and go on to the next item 4 5 3 Channel Active If a channel is not wired or if a channel is wired but should not report diagnostics that channel can be configured as inactive l Number of the channel 53 Active 01 at the cursor location NNNNNNXX 1 For each channel select Y if the channel should be active Select N if it should not 2 Use the Left Arrow and Right Arr
15. 139 For information about installing I O modules see the ALS 52308 Alspa CE80 20 Modules User s Manual ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 1 11 Introduction 8 HAND HELD PROGRAMMER The Hand Held Programmer provides a convenient portable operator interface to the Bus Interface Unit and I O modules Hand Held 46553 Programmer FIP Bus The Hand Held Programmer can be used to monitor force and unforce I O and to display diagnostics For more information please see Chapter 4 Hand Held Programmer Functions The ALS 52202 Hand Held Programmer for Alspa C80 35 C80 25 and C80 05 PLCs User s Manual for basic HHP operating instructions Page 1 12 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Introduction 9 ALSPA 80 75 PLC REQUIREMENTS For a FIP Bus Interface Unit used in an Alspa C80 75 PLC system the following are required Alspa C80 75 CPU version or later Alspa P8 75 programming and configuration software release 6 or later Alspa C80 75 FIP Bus Controller ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page l 13 Introduction 10 CONFIGURATION The FIP Alspa CE80 20 I O Station may be configured in two ways temporarily with a Hand Held Programmer over the FIP network 10 1 Hand Held Programme
16. 2 10 12 CONNECTING THE COMMUNICATIONS BUS 2 14 13 OBSERVING THE LEDS aaa 2 194 14 REMOVING REPLACING THE BUS INTERFACE UNIT FUSE 2 17 15 REMOVING THE BUS INTERFACE UNIT TERMINAL BLOCK FROM THE DIN RAIL 2 1 CHAPTER 3 OPERATION esse 3 1 1 OPERATION i te 3 17 2 OPERATING MODES OF THE BUS INTERFACE UNIT 3 2 3 IDEE MODE est aed aeu ee a eti 3 1 4 READY MODE RE E 3 SEG qr ep a pa ced dg 3 4 5 RUN A VR ee e 3 1 6 I O DATA t b ee IL 3 4 6 1 Duscr te Inputs sous b coe Od ae eh dae daw a bes 3 6 2 Discrete Outputs esos idR ep At ad os UE berg esd tb end 3 97 6 3 Analog Inputs sonics cian hod tiga nic a ERE dE DE E a qued died 3 10 6 4 Analog Outputs iii ss e eae wees 3 11 7 DIAGNOSTICS odore 3 13 7 1 Status Data Transmitted by the Bus Interface Unit 3 1 7 2 J O module validators ecri lu ecce a Lehren RR Reda 3 1 7 2 1 Discreteand analog modules 3 1 7 2 2 Smartmodul s 2 siens ae he ERR eR OR ed beris 3 1 7 2 3 Bus Interface Unit Status Data Format see 3 1 Page 10 Alspa CE80 20 FIP Bus Int
17. 2 its input validator is also forced Analog Input Data before forcing 1001 57143 1002 16385 AI003 36884 1004 1141 Analog Input Data Sent on the Bus The Bus Interface Unit combines analog input data into or more Communications Variables 5 It periodicallv transmits these COMVs on the Network FIP Network Validator Status 80h 84h 82h 81h Application Variable Communications Application Analog Input Data after forcing 57143 500 36884 1141 Validator Status after forcing 80h 0 82h 81h 46512 Application Variable The Bus Interface Unit honors requests for input data even when the data is invalid e g the corresponding input module has been removed By monitoring the validity data the host can know whether the data it receives from Validitv Validitv Validity Qualifiers the Bus Interface Unit is real or defaulted input data Page 3 12 Alspa 80 20 Input Modules Input Input Input Modules Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Operation 64 Analog Outputs The Bus Interface Unit has the following analog output tables AQ analog output values AQV analog output validators AQF force applied
18. 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Hand Held Programmer Functions Number of the point 51 Out Def Pt 01 at the cursor location 0010000010010101 3 On this screen select a default state 1 or 0 for each output 4 Use the ENT key to save the entries 4 4 2 Report Faults On the next screen configure whether or not the Bus Interface Unit will report faults from this module to the host S2 Report Faults NO 1 If you want to change the current selection press the key 2 Use the ENT key to save the selection and go on to the next item 4 5 Configuring an Analog Input Module An analog input module has these configurable parameters Default inputs or hold inputs in their last values Fault Reporting Channel active Input current voltage range Input scaling Alarm thresholds 4 5 1 Default Inputs or Hold Last Values First configure what type of data the Bus Interface Unit should provide to the host if it stops receiving actual input data from the module S3 Hld Lst State NO 1 Use the key if you want to change the selection Select YES if the Bus Interface Unit should hold inputs in their last states and supply that data to the host Select NO if the Bus Interface Unit should default all the module s inputs to 0 and supply that data to the host instead 2 Use the ENT key to save the entry and go on to the next configuration step ALS 5231
19. 9 cm 5 90 in gt 46458 10 80 cm 4 25 in gt l N A so ow E E o o DUE A Clamp Screw li j J Y 4 45 1 75 in gt 10 95 cm 4 31 in gt Installation 5 INSTALLING THE BUS INTERFACE UNIT TERMINAL BLOCK ON THE DIN RAIL 1 Tilt the Bus Interface Unit Terminal Block and position it over the rail as shown below left catching the rail behind the tabs in the terminal block 2 Pivot the terminal block downward until the spring loaded DIN rail latches in the terminal block click into place 1 2 46412 TP Y DIN tabs rail 3 Tighten the DIN rail clamp screw see below Maximum recommended torque is 0 90 Nm to 1 13 Nm 8 in lbs to 10 in Ibs 0 40459 WH ss 00000000 0000000000 0000000000 000000 000000 Tighten 000000000 000000000 U 11471 0 4 Secure the terminal block to the panel with 9 525 mm 3 8 inch No 6 screws not supplied through the mounting ears ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 2 5 Installation 6 INSTALLING THE CABLES BETWEEN TERMINAL BLOCKS Before installing modules on their terminal blocks install the connecting cable s between terminal blocks A short connecting cable as illustrated below is supplied with each I O Terminal Block A set of three connectin
20. Alspa 80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en First issue 08 96 This edition 02 98 Meaning of terms that be used this document Notice to readers WARNING Warning notices are used to emphasize that hazardous voltages currents temperatures or other conditions that could cause personal injurv exist or may be associated with use of a particular equipment In situations where inattention could cause either personal injury or damage to equipment a Warning notice is used Warning notices are used to emphasize that hazardous voltages currents temperatures or other conditions that could cause personal injurv exist or may be associated with use of a particular equipment In situations where inattention could cause either personal injury or damage to equipment a Warning notice is used Caution notices are used where there is a risk of damage to equipment for example Notes merely call attention to information that is especially significant to understanding and operating the equipment This document is based on information available at the time of its publication While efforts have been made to be accurate the information contained herein does not purport to cover all details or variations in hardware or software nor to provide for every possible contingency in connection with installation operation or maintenance Features may be described herein which are not present in all systems C
21. Data To force data with the Hand Held Programmer 1 Place HHP in the correct display format 2 Binary for discrete data 3 Hex or decimal for analog data Select the data to be forced or unforced For example 100001 0 B Press the ENT key The screen displays 1 Force 2 Unforce To force the point press the 1 key A cursor appears on the screen indicating that the HHP is ready for you to enter the intended force value from the keypad 100001 0 B Enter the force value and press the ENT key An asterisk before the value indicates that it is forced 100001 xl B The HHP screen also blinks when displaving validators that correspond to a selected range of forced data To remove the force press the ENT kev to displav the Force menu Press the 2 kev ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 4 19 Hand Held Programmer Functions 6 DISPLAYING AND CLEARING FAULTS The Bus Interface Unit reads faults from I O modules It can store up to 32 uncleared faults both BIU and module faults in its internal fault table As faults occur the first 16 are saved in the internal table They stay there until the faults are cleared none of these 16 faults is lost if the table overflows However for faults 17 through 32 the internal fault table operates as a First In First Out stack When fault 33 occurs fault 17 is dropped from the table Fault 1 Fault 16 Fault 17 Faults overflow her
22. Forcing and Unforcing Data Displaying and Clearing Faults e Displaying Faults e Clearing Faults For Additional Information Also See For additional information on basic Hand Held Programmer functions please refer to the ALS 52202 Hand Held Programmer for Alspa C80 35 C80 25 and C80 05 PLCs User s Manual ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 4 1 Hand Held Programmer Functions 1 USING THE HAND HELD PROGRAMMER Attach the Hand Held Programmer to the MONITOR connector on the BIU 46565 Hand Held Programmer 9 B Bus Interface Unit e IE IE 1 1 HHP Displays The content of the HHP display screens varies according to the type of device it is connected to for example the screens for a FIP BIU are different from the screens for a Remote I O Scanner This is the HHP s main menu when it is connected to a FIP Bus Interface Unit 1 Monitor I O 2 Configuration Page 4 2 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Hand Held Programmer Functions 1 2 Menu Overview The illustration below shows the primary Hand Held Programmer menus that are accessed from the FIP BIU main menu 1 Monitor 1
23. NT OF THIS MANUAL This manual describes the Alspa CE80 20 FIP Bus Interface Unit It explains operation of the Bus Interface Unit as a FIP bus device CE670FBI001 FB1002 Chapter 1 Introduction Chapter 1 introduces Alspa CE80 20 systems the FIP Bus Interface Unit the Bus Interface Unit Power Supply and the Bus Interface Unit Terminal Block and lists their specifications Chapter 2 Installation Chapter 2 describes Bus Interface Unit installation and gives system installation guidelines Chapter 3 Operation Chapter 3 explains how a Bus Interface Unit interacts with the modules in its station how it stores data and how it exchanges data with a PLC or other type of system host Chapter 4 Hand held Programmer Functions Chapter 4 explains how to use a Hand held Programmer with a FIP Bus Interface Unit 2 RELATED PUBLICATIONS For more information refer to these publications ALS 52308 Alspa CE80 20 I O Modules User s Manual This book describes Alspa CE80 20 I O Modules and Terminal Blocks and explains how to install them ALS 52310 FIP Bus Controller FBC for Alspa C80 75 PLC User s Manual Reference manual for the Bus Controller which interfaces a FIP bus to an Alspa C80 75 PLC This book describes the installation and operation of the Bus Controller It also contains the programming information needed to interface FIP devices to an Alspa 80 75 PLC ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Man
24. Page 3 8 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Operation 6 2 Discrete Outputs The Bus Interface Unit has the following discrete output tables Q discrete output states QV discrete output validators QF force applied discrete outputs QVF force applied discrete output validators The Bus Interface Unit processes output data as described below 1 The Bus Interface Unit periodically receives Communications Variables COMVs containing discrete output data The content of these COMVs may depend on the system host In an Alspa 8000 PLC system discrete output COMVs consist of Q data application variables and QV data validity qualifiers 46513 FIP Network Application Alspa CE80 20 Application Output Modules Application Variable eu Communications Output Variable Output Validity Module Validity Validity Qualifiers 2 The Bus Interface Unit places the output data into its discrete output table Example The Bus Interface Unit receives output data from the host including outputs Q0009 to Q0016 It places those outputs into its discrete output table as illustrated below Q0009 Q0016 0 0 1 4 0 15 1 3 The Bus Interface Unit checks the corresponding validity data to determine whether or not the output data received from the host is va
25. Requirements for a Bus Interface Unit 1 9 6 BUS INTERFACE UNIT TERMINAL BLOCK 1 107 7 BUS INTERFACE UNIT FUNCTIONAL SPECIFICATIONS l 1 8 HAND HELD PROGRAMMER 000eeeeeee e l 174 9 ALSPA 80 75 PLC REQUIREMENTS 1 0 0 0 1 135 10 CONFIGURATION resa ar hb ene EG ede bb vc a PERO v 1 14 10 1 Hand Held Programmer Configuration 1 1 10 2 Network Configuration 0 eee cence eee enn ees 1 14 CHAPTER 2 INSTALLATION 2 14 1 PRE INSTALLATION CHECK 2 60 snanar 2 1 2 STATIC PROTECTION 4 3 deg ite d bb Eae RES e E dotes oC atas 2 REMOVING THE BUS INTERFACE UNIT FROM THE TERMINAL BLOCK 2 1 4 INSTALLING T E DIN RAID po eme ka Rer res 2 5 INSTALLING THE BUS INTERFACE UNIT TERMINAL BLOCK ON THE DIN RAIL e a j ebb 2 1 ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 9 Contents 6 INSTALLING THE CABLES BETWEEN TERMINAL BLOCKS 2 7 SETTING THE BIU DIP SWITCHES 2 8 INSTALLING THE BUS INTERFACE UNIT ON THE TERMINAL BLOCK 2 87 9 SYSTEM WIRING GUIDELINES LLL m 2 47 10 SYSTEM GROUNDING eee n 2 104 POWER WIRING TO THE BUS INTERFACE UNIT
26. The Bus Interface Unit also sets output validators if it doesn t receive output data from the FIP bus during a specified period of time ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 3 13 Operation 4 If output validators are set to invalid the Bus Interface Unit defaults the output data to a configured value or holds its last state as configured Example If the host stopped sending outputs the Bus Interface Unit would default or hold all analog outputs at their last values and also set the corresponding output validator data Analog Output Data AQ005 AQ006 AQ007 AQ008 Page 3 14 114 72 106 93 Alspa CE80 20 FIP Bus Interface Unit User s Manual Validator Status AQV005 AQV006 AQV007 AQV008 80h 80h 80h 80h 80h invalid ALS 52311 b en Operation 7 DIAGNOSTICS The Bus Interface Unit provides status information for each I O module in the I O Nest If a fault occurs the fault is logged and the corresponding fault contact is activated It remains activated only while the fault is in effect After the condition that caused the fault is corrected the Bus Interface Unit deactivates the corresponding fault contact and resumes normal operation of the affected circuit s 7 1 Status Data Transmitted by the Bus Interface Unit The Bus Interface Unit periodically transmits status information as a separate Communications Variab
27. annel can have two Alarm Thresholds one for a low engineering units scaled value and one for a high value Maximum values are 32 767 The high threshold should be greater than the low threshold Threshold limits are based on circuit scaling If scaling is changed review and readjust the Alarm Thresholds if necessary Alarm Thresholds can be set anywhere over the dynamic range of the signal Typically they are set at levels beyond which the input should not operate or levels beyond which alternate processing is required They can also be set beyond the dynamic range of the signal ensuring that they will never be activated See the examples below 1 For EACH channel in turn first enter a low alarm value Number of the channel you are 00000 low now configuring S3 Alarm Ch 01 2 Press the ENT key 3 Then enter a high alarm value 53 Alarm Ch 01 00000 high 4 Use the Arrow keys to select channels 5 Press the ENT key to save the selection Press the Right Arrow key to return to the original slot configuration screen Example 1 Example 2 Page 4 14 A circuit is expected to report engineering unit values of 6 m sec 20 ft sec to 55 m sec 180 ft sec The high alarm is set at 40 m sec 150 ft sec and the low alarm at 7 5 m sec 25 ft sec If an input reached its high alarm a new threshold could be set This could generate a high high alarm or an alarm cleared threshold An Alarm Thres
28. by setting to 8Xh the AIV locations associated with those inputs 80h invalid X specific fault involving the invalidity Example If the module supplying inputs Al001 to Al004 were removed and the module were configured for Hold Last State the Bus Interface Unit would hold the inputs for that module to their last values and set the corresponding validators to invalid 8Xh Analog Input Data Validator Status 1001 57143 AIV001 80h 8Xh invalid AI002 16385 AIVOO2 80h Al003 36884 AIVOO3 80h 1004 1141 AIV004 80h 3 Analog inputs may be forced The Bus Interface Unit sets the corresponding inputs in the analog input table which also contains the current states of unforced inputs When a force 15 removed the input table displays the normal data following the next 1 scan ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 3 11 Operation Example The HHP is used to force analog input Al002 to a different value The forced value replaces the actual value in the analog input table 1001 1002 AI003 1004 4 When you force the value of a channel Bus Interface Unit also forces the corresponding validator to 0 Analog Input Data before forcing 57143 16385 36884 1141 Example Analog Input Data after forcing 57143 500 36884 1141 When the HHP forces input 100
29. creen and go to the next item Range Selection is a setup parameter it is not ordinarily changed while the module is operating ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 4 17 Hand Held Programmer Functions 5 MONITORING AND FORCING I O DATA From the main menu press the 1 key Monitor I O This menu appears 1 Monitor I O 2 Faults From this menu you can Press the 1 key to display and force I O data e Press the 2 key to display fault information 5 1 Looking at I O Data When you press 1 from the Monitor I O menu the HHP displays I O data starting with the first configured discrete input I data Press the Right Arrow key to display more data in this sequence All discrete inputs 1 All discrete outputs Q All analog inputs All analog outputs AQ The illustration below shows the format of the data display screens O Type Offset discrete input data bits for discrete I O data discrete output data Al analog input data I O Data AQ analog output data P ds format B binary D decimal EA E H hexadecimal 5 2 Changing the Data Display Format Binary Hex Decimal To change the data format press the DEC HEX key I00001 0 B Binary format I00001 007E H Hexadecimal format I00001 00216D Decimalformat Page 4 18 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Hand Held Programmer Functions 5 3 Forcing and Unforcing
30. e t Fault 33 amp New faults are added here 6 1 Displaying Faults 1 From the main menu press the 1 key Monitor I O This menu appears 1 Monitor I O 2 Faults 2 From this menu press the 2 key to display the Faults menu 1 First 16 Flts 2 Last 16 Fits 3 Press the 1 key or the 2 key to display a set of 16 faults one fault at a time For example Slot 1 Fault 01 CONFIG MISMATCH 6 2 Clearing Faults Pressing the CLR key from the Hand Held Programmer clears all the faults that are presently in the BIU s internal fault tables Any faults that still exist are reported again Clearing faults from the Hand Held Programmer does not clear faults at the host PLC To keep the entire system in step and up to date fault clearing should be performed from the host PLC Page 4 20 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Hand Held Programmer Functions 7 ERASING FLASH MEMORY The Bus Interface Unit stores the network configuration and forcing conditions into a FLASH memory chip One way to erase the forcing conditions and the configuration stored in the chip is to download a new network configuration Another way to erase the day from the non volatile memory is to depress simultaneously the HHP keys lt CLR gt and lt M T gt during the powerup diagnostics ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 4 21 Hand Held Programmer Functions Page
31. e Unit and other equipment that may be used with the Bus Interface Unit It will help you locate more information in other Alspa CE80 20 and FIP documents 1 OVERVIEW l Bus nterface Unit i TE g Alspa CE80 20 is a family of highly modular distributed I O and control products They are suitable for use in a wide range of host architectures The heart of the Alspa CE80 20 system is the Bus Interface Unit The Bus Interface Unit provides intelligent processing I O scanning and feature 10 configuration for a group of up to eight I O modules Together the Bus Interface Unit and its modules make up an Alspa CE80 20 station see the illustration left The Bus Interface Unit I O modules are enclosed in sturdy compact aluminum housings The Bus Interface Unit and I O modules bolt securely to separate Terminal Blocks which provide all field wiring terminals The I O Jo Terminal blocks are generic and allow different I O module types to be mounted on the same base I O Terminal Blocks are available with either box type or barrier type terminals All Terminal Blocks must be mounted on a DIN rail The DIN which serves as an integral part of the grounding system can also be mounted on a panel O p O Alspa CE80 20 Station ALS 52311 b en Alspa CE80 20 FIP B
32. e first BIU configuration display screen appears The first screen shows the FIP Station ID 14 in this example FIP ID 14 Press the RIGHT ARROW key to display other Remote I O Scanner parameters Parameters appear in this order DISPLAY VALUES DESCRIPTION p ID s a s Remote I O Scanner FIP subscriber number Selected by built in dipswitch FIP Protocol Protocol FIP FIP or WORLD FIP FIP or WORLD FIP FIP Current FIP network protocol selected by built in dipswitch FIP network Current FIP network protocol selected by built in dipswitch selected by built in dipswitch Em Transf rate 1 MHz or 2 5 MHz FIP data transfert rate Depends on board used FIP Time Slot 250 or 200 FIP network Time Slot Depends on board used and data trans fert rate Config Version 0000 FFFFh Version number of the current configuration installed A null value means no configuration installed or invalid configuration Config Error 0000 60000 Error code corresponding to a list of identified errors listed in a specific release document Firmware Rev Rev 2 200 lt vvv lt xyz lt lt x 200 lt vvv lt xyz Remote Remote I O Scanner firmware revision number Scanner firmware revision number FDM Lib Rev 4 3 lt w w lt a b Device Manager library revision number Board Number FBIOO1 or FBI002 Remote I O Scanner board revision number 1 MHz
33. e validator to show specific user faults or alarms b0 Low alarm e bi High alarm e b2 Under range e b3 Over range b4 Open wire with alarm bits the validity bit b7 is not affected 7 2 2 Smart modules b7 b6 b5 b4 b3 b2 bi bo V x Xx X X X X X Smart analog input or output validator 0 valid 1 invalid Smart I O modules may report extra diagnostic data The FIP BIU may be configured to decode this module s data to set up specific bits in the module s validators The Network configuration provides the following parameters the number of user faults to report corresponding to one bit of the validator e the validator bit rank which is the position of the bit to set clear in the validator the fault bit value which indicates if the validator bit has to be set or cleared and for each channel e the byte offset within the diagnostic bytes returned by the I O module the bit position of the fault in the byte previously selected The Network Configuration provides also parameters meant to report Alarm bits in the validators In that case the validity bit b7 is not affected gt Refer to ALS 52308 CE amp 0 20 I O Modules User s Manual for explanations regarding the diagnostic bits reported by the smart modules Page 3 16 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Operation 7 2 3 Bus Interface Unit Status Data Format
34. ed areas inside motor control centers and on control panels In general it is acceptable to mix the communications bus cable with the I O wiring from the blocks as well as associated control level wiring All noise pickup is cumulative depending on both the spacing between wires and the distance span they run together I O wires and communications bus cable can be placed randomly in a wiring trough for lengths of up to 15 meters 50 feet If wiring is cord tied harnessed do not include the bus cable in the harness since binding wires tightly together increases the coupling and mechanical stress that can damage the relatively soft insulation of some serial cable types Wiring which is external to equipment and in cable trays should be separated following NEC practices Installing Additional Suppression It is possible some installations might exceed the surge immunity capabilities of the Bus Interface Unit This is most likely in outdoor installations or where the power source is from another building or ground system It is prudent to provide local transient protection ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 2 9 Installation 10 SYSTEM GROUNDING All components of a control system and the devices it controls must be properly grounded Ground conductors should be connected in a star fashion with all branches routed to a central earth ground point as shown below This ensures that no ground conductor ca
35. egelec assumes no obligation of notice to holders of this document with respect to changes subsequently made Cegelec makes no representation or warranty expressed implied or statutory with respect to and assumes no responsibility for the accuracy completeness sufficiency or usefulness of the information contained herein Cegelec gives no warranties of merchantability or fitness for purpose shall apply In this publication no mention is made of rights with respect to trademarks or tradenames that may attach to certain words or signs The absence of such mention however in no way implies there is no protection Partial reproduction of this document is authorized but limited to internal use for information only and for no commercial purpose However such authorization is granted only on the express condition that any partial copy of the document bears a mention of its property including the copyright statement All rights reserved Copyright 1997 Cegelec Levallois Perret France Page 2 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Date Index letter b 02 98 Availability of V2 of BIU changes to functional specifica tions operation and I O modules available Nature of revision Revisions ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 3 Revisions Page 4 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Preface 1 CONTE
36. ent levels are a function of source impedance and therefore are installation dependent Startup surge currents can vary between 25A and 50A for approximately 3 ms Allow margins 10 to 20 for variations ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page l 9 Introduction 6 BUS INTERFACE UNIT TERMINAL BLOCK The Bus Interface Unit provides terminals for power and ground connections Maximum wire size is 2 10 mm2 AWG No 14 The Bus Interface Unit Terminal Block also has two connectors for attachment to a single or dual FIP bus A connecting cable is provided with each I O Terminal Block It is used to connect the Bus Interface Unit Terminal Block to the first I O Terminal Block The same type of cable interconnects subsequent I O Terminal Blocks The cable has molded connectors that are keyed to assure proper orientation The Bus Interface Unit Terminal Block stores the configuration parameters for the station The Bus Interface Unit can be removed without removing the wiring or reconfiguring the station 46457 L T 00000000 00000000 000000 000000 FIP Bus Connectors I O Terminal Block Connectors Connecting Cable 0000000000 0000000000 000000 000000 Terminals for power wiring eee c 000000000 000000000 um 000000000
37. er of the channel S4 Active Ch 01 at the cursor location NNYY 1 For each channel select Y if the channel should be active Select N if it should not 2 Use the Left Arrow and Right Arrow keys to select channels 3 Use the ENT key to save the selections on this screen and go on to the next item 4 6 4 Output Current Voltage Ranges Select the voltage or current range for each channel to correspond to the signal level of the output device Note that Current Source Analog Output Module IC670ALG320 can only be set for 0 to 20 mA 4 to 20 mA 0 to 20 mA 4 to 20 mA 0 to 10 volts DC 10 volts DC to 10 volts DC Number of the channel S4 Range Ch 01 you are now configuring 20ma 1 For each channel use the key to select a range 2 Repeat this step for each of the eight channels using the Left Arrow and Right Arrow keys to select channels 3 Use the ENT key to save the selections on this screen and go on to the next item Range Selection is a setup parameter it is not ordinarily changed while the module is operating Page 4 16 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Hand Held Programmer Functions 4 7 Output Scaling While the actual values received from the application program may represent various types of engineering units the Bus Interface Unit reports values from decimal 0 to 4095 to an analog output module The BIU converts the application data into internal un
38. erface Unit User s Manual ALS 52311 b en Contents CHAPTER 4 HAND HELD PROGRAMMER FUNCTIONS 4 7 1 USING THE HAND HELD PROGRAMMER 0 0 0 0 cee ee eee 4 1 1 1 HHP Displays sues Ee Eine q ae 4 7 1 2 Menu Overview eet E E eee E ae 4 3 2 DISPLAYING AND EDITING CONFIGURATION DATA 4 4 3 DISPLAYING THE BUS INTERFACE UNIT CONFIGURATION 4 1 4 CONFIGURING I O MODULES mm 4 07 4 1 Reading a Module Configuration 4 1 4 2 Configuring an Empty Slot 0 0 I 4 1 4 3 Configuring a Discrete Input Module 4 431 RR ESE paqaq DLE EET d 4 3 2 Default Inputs or Hold Last State 00 4 1 4 4 Configuring a Discrete Output 4 1 44 1 Default Outputs or Hold Last State 5 4 1 442 Report Faults cc cise gies pea glows B Op hr e bebes edd 4 1 4 5 Configuring an Analog Input Module 4 137 4 5 1 Default Inputs or Hold Last Values ssseeeeeeee IA 4 1 45 2 Fault Reportng oes be peace e nonne ocio eoe recae pa c RC s 4 1 4 5 3 Channel Active so iss euro
39. erminal Block and the connectors on the Terminal Block and on the Bus Interface Unit Remove any obstacles and reinsert the Bus Interface Unit 4 After placing the Bus Interface Unit onto the terminal block tighten its screws to secure it Maximum recommended torque is 1 20 Nm 9 in Ibs Page 2 8 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Installation 9 SYSTEM WIRING GUIDELINES Four types of wiring may be encountered in a typical factory installation 1 Power wiring the plant power distribution and high power loads such as high horsepower motors These circuits may be rated from tens to thousands of kVA at 220 VAC or higher 2 Control wiring usually either low voltage DC or 120 VAC of limited energy rating Examples are wiring to start stop switches contactor coils and machine limit switches This is generally the interface level of the CE80 15 discrete I O 3 Analog wiring transducer outputs and analog control voltages This is the interface level to CE80 15 I O analog blocks 4 Communications and signal wiring the communications network that ties everything together including computer LANs MAP and FIP and N80 busses These four types of wiring should be separated as much as possible to reduce the hazards from insulation failure miswiring and interaction noise between signals A typical PLC system may require some mixing of the latter three types of wiring particularly in cramp
40. es are configured high and low internal values and the actual high and low engineering unit values they represent Based on these two pairs of values the Bus Interface Unit will be able to scale values for all other input levels See the Bus Controller User s Manual for information on finding appropriate scaling values for your application If you don t have scaling values ready you can continue to the next screen now and configure scaling at another time The Bus Interface Unit will use default scaling values of 1 1 if no scaling values are entered Indicates which of the 4 scaling values you are currently S3 Scale 1 Ch 01 configuring 00000 Number of the channel you are Scaling or digital value now configuring 1 For EACH channel in turn enter scaling values in this order Low scaling value eng lo High scaling value eng hi Low digital value int lo High digital value int hi 2 Ifyou press the Right Arrow key the display goes from value to value in sequence If you press the Left Arrow key the display goes to the first value for the previous channel 3 Use the HHP keypad to enter values To enter a negative value first enter the numbers then press the key 4 Use the ENT key to save the selections on this screen and go to the next item ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 4 13 Hand Held Programmer Functions 4 5 6 Alarm Thresholds Each input ch
41. fer to the ALS 52310 FIP Bus Controller FBC for Alspa C80 75 PLC User s Manual Attach FIP bus cable s to the connectors on the front of the Bus Interface Unit When installed in a single media or simplex configuration either connector may be used 46508 Wy Connector for Channel 1 00000000 00000000 for Channel 2 p oooooooooo lote Jote 000000000 000000000 114 Note If only FIP bus is used it isrecommended that you cover the unused FIP bus connector with an anti static cap Pin Assignments for the Bus Connectors The diagram below shows pin assignments for both FIP bus connectors on the front of the BIU 5 o T NN rene es 1 o J6 p Page 2 12 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Installation 13 OBSERVING THE LEDS When power is applied the LEDs on the BIU indicate operating and communications status 46510 FOX rae Module OK Run Transmit Enable Ch 1 MONITOR Transmit Enable Ch 2 So Carrier Detect Ch 1 Carrier Detect Ch 2 CD1 CD2 w BUS INTERFACE UNIT FIP BUS 1 0 MHZ
42. figuration as described on the following pages configure a Discrete Input Module see page 4 8 4 3 configure a Discrete Output Module see pagq 31 10 144 configure an Analog Input Module see page 1 11 135 configure an Analog Output Module see pagq 1 15 116 4 3 Configuring a Discrete Input Module A discrete input module has two configurable parameters Fault Reporting Selection of either Hold Last State or Default to Zero for all the module s inputs 4 3 1 Report Faults If you press the ENT key from a discrete module screen the following configuration screen appears S1 Report Faults NO Page 4 8 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Hand Held Programmer Functions The first line shows the module s slot number Slot 1 above and the first configuration parameter Fault Reporting This parameter determines whether or not the Bus Interface Unit will report faults from the module to the host 1 Select Y if the Bus Interface Unit should report module faults to the host Select N if it should not Use the key if you want to change the selection 2 Use the ENT key to save the selection and go on to the next item ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 4 9 Hand Held Programmer Functions 4 3 2 Default Inputs or Hold Last State If you press the ENT key from the Report Faults screen the followi
43. g cables is available as renewal part number IC670CBLO01 Optional 0 53 meter 21 inch cable is also available only one longer cable can be used per I O station The illustration below shows cable connection between a Bus Interface Unit terminal block and an I O Terminal Block Make connections between I O Terminal Blocks in the same manner The connectors are keyed to assure proper installation After installing the cable be sure it is firmly seated on both connectors 46498 oooooooo ETA U 000000 J Bus Interface Unit Terminal Block oooooooooo 0000000000 000000 000000 e 000000000 000000000 Terminal Block Connection Cable loooooooo 00000000 1 Terminal Block for Cable lt Next Device s g 0000000 0000000 Page 2 6 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Installation 7 SETTING THE BIU DIP SWITCHES The DIP switches on the Bus Interface Unit select FIP or World FIP protocol and establish the BIU s Station ID network address There are two DIP switch packs located inside the main portion of the BIU A unn DIP Switches 46506
44. handling an un installed module The fuse location is shown below Visually inspect the fuse to see whether it has blown ____ Fuse 46464 remove fuse from the holder carefully it upward to damage components the module Place the new fuse in position and press it into the holder The fuse should be 1 5x20 mm 250 VAC slow blow type Reinstall the Bus Interface Unit on the BIU Terminal Block Page 2 14 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Installation 15 REMOVING THE BUS INTERFACE UNIT TERMINAL BLOCK FROM THE DIN RAIL 1 Loosen the clamp screw 2 Remove the panel mounting screws 3 Insert a small flat blade screwdriver into the upper latch and pry it outward Then pull up gently on the top of the terminal block to disengage the upper latch from the rail 0 46511 1 90000000 0000000000 0000000000 000000 000000 Loosen 000000000 000000000 Pry Lower 0 latch 4 Keep gently pulling the top of the terminal block away from the rail Insert the screwdriver into the lower latch and pry it outward to free the terminal block ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 2 15 Insta
45. he module Select NO if the Bus Interface Unit should default all the module s outputs and supply that data to the module instead 2 Press ENT to save the selection 4 6 2 Fault Reporting The Bus Interface Unit can report faults for each channel to the host If fault reporting is enabled for a channel the Bus Interface Unit sends a message to the host CPU if any fault occurs on that channel If fault reporting is disabled the Bus Interface Unit does not send fault reports for the channel to the host CPU Regardless of whether fault reporting is enabled the Bus Interface Unit detects faults on the circuit and takes appropriate action If a fault occurs the fault condition must be corrected for proper operation of the I O module Number of the channel S4 Faults Ch 01 at the cursor location Selections for all 4 NNYY channels 1 Usethe key to select Y orN for each channel Select Y if the Bus Interface Unit should report module faults to the host for that channel Select N if it should not 2 Usethe Arrow keys to select channels If Hold Last State is set to NO pressing the Left Arrow key from the first channel displays the Output Default screen ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 4 15 Hand Held Programmer Functions 4 6 3 Channel Active If a channel is not wired or if a channel is wired but should not report diagnostics that channel can be configured as inactive Numb
46. hold is set at 40 m sec 150 ft sec Upon receiving an alarm message the CPU changes the Alarm Threshold to 50 m sec 165 ft sec by using a Write Configuration command and sends the appropriate Clear Circuit Fault command No alarm message is sent upon changing the threshold unless the speed is greater than 50 m sec 165 ft sec If the speed is only 48 m sec 157 ft sec but increasing a second message would be sent at 50 m sec 165 ft sec Since these two diagnostic messages are the same it would be necessary for the program to keep track of the level of the Alarm Thresholds and recognize this as a higher alarm than that received initially At the same time it could move the low alarm to 42 m sec 140 ft sec and use this level to detect the end of the high alarm conditions Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Hand Held Programmer Functions 4 6 Configuring an Analog Output Module An analog output module has these configurable parameters e Default outputs or hold outputs in their last values e Fault Reporting Channel active Output current voltage range Output scaling 4 6 1 Default Outputs or Hold Last Values First configure what type of data the Bus Interface Unit should provide to the module if it stops receiving actual output data from the host S4 Hld Lst State NO 1 Select YES if the Bus Interface Unit should hold outputs in their last states and supply that data to t
47. if the FIP BIU was previously in Idle Mode or in a Run Mode before receiving a Stop Cmd message from the network Outputs are frozen if the FIP BIU was previously in a Run Mode and output data has never been received from the network Outputs are defaulted according to the configuration default values or frozen if the output data has been received at least once when in a Run Mode before a network loss occured the Bus Interface Unit accepts forcing information from the network The Bus Interface Unit can be commanded from the network to go to Idle mode for reconfiguration or it mav be commanded to go to Run mode Page 3 4 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en 5 RUN MODE Operation In Ready mode when the Bus Interface Unit receives a command to do so it goes to Run mode Idle Ready v Run Run Unlocked Mode In Run Locked Mode all configured modules are operational data is communicated to and from the FIP network the Bus Interface Unit scans 1 in accordance with the configuration it received from the FIP network the Bus Interface Unit generates and observes validators the Bus Interface Unit can communicate fully on the FIP network configuration changes are not permitted HHP use is not permitted in Run Locked Mode The mode changes back to Ready upon command from the network or if the Bus Interface Unit loses communicati
48. inal Block Do Not Tilt 46420 Aaa c N 1 Loosen the Bus Interface Unit retaining screws Caution Be sure screws are fully disengaged Attempting to remove the module with screw s partially engaged may damage it 2 Pull the Bus Interface Unit module straight away from the Terminal Block Caution Do not tilt the Bus Interface Unit to remove it Attempting to remove the Bus Interface Unit at an angle may damage it ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 2 3 Wireway Installation 4 INSTALLING THE DIN RAIL All Alspa CE80 20 Terminal Blocks must be mounted on a 7 5mm x 35mm DIN rail The rail must have a conductive unpainted finish for proper grounding For best vibration resistance the DIN rail should be installed on a panel using screws spaced approximately 15 24 cm 6 inches apart When using multiple rail sections be sure they are properly aligned Mount the DIN rail at least 10 80 cm 4 25 inches from any wireway or other obstruction on the wiring side of the Bus Interface Unit Allow more space if the wiring for I O modules is very stiff Drill mounting holes for the BIU Terminal Block as shown below Allow a small tolerance between the top and bottom of adjacent terminal blocks Page 2 4 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en 14 9
49. inal Block and up to four I O Terminal Blocks are grouped together using the connection cables provided All of the I O Terminal Blocks in a group must be connected either before or after the Bus Interface Unit A Bus Interface Unit may not be connected between I O Terminal Blocks 46405 220 BIU Lb fe F U bil Terminal Blocks can be mounted in anv orientation without derating the modules temperature specification ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page l 5 Introduction 4 ALSPA CE80 20 ENVIRONMENTAL SPECIFICATIONS Vibration Noise Temperature Humidity Modules perform well where vibration is a factor Modules are installed on a panel mounted DIN rail using the clamp supplied and with the panel mounting feet secured For information about vibration standards please see the ALS 52612 Installation Requirements for Conformance to Standards Modules are resistant to noise levels found in most industrial applications when installed according to accepted practices including proper separation of wiring by voltage and power level Module
50. its using scaling values These internal values are then converted to counts and sent to the output channels For each channel two sets of values are configured high and low internal values and the actual high and low engineering units values they represent Based on these two pairs of values the Bus Interface Unit will be able to scale values for all other output levels See the ALS 52310 FIP Bus Controller FBC for Alspa C80 75 PLC User s Manual for information on finding appropriate scaling values for your application If you don t have scaling values ready you can continue to the next screen now and configure scaling at another time The Bus Interface Unit will use default scaling values of 1 1 if no scaling values are entered Indicates which of the 4 scaling values you are currently S3 Scale 1 Ch 01 configuring 00000 Number of the channel you are Scaling or digital value now configuring 1 For EACH channel in turn enter scaling values in this order Low scaling value eng lo High scaling value eng hi Low digital value int lo High digital value int hi 2 Ifyoupress the Right Arrow key the display goes from value to value in sequence If you press the Left Arrow key the display goes to the first value for the previous channel 3 Use the HHP keypad to enter values To enter a negative value first enter the numbers then press the key 4 Use the ENT key to save the selections on this s
51. le 46514 Alspa 80 20 O Modules Output FIP Network Output Module Status Communication Modules Variable Status Input Input Module If a problem occurs or is corrected with any module or circuit it is Included in this status information Such module problems do not affect the operation of the Bus Interface Unit or its communications on the network 7 2 VO module validators The FIP Bus Interface Unit handles the processing of the I O modules validators Validators are set when a slot is configured for a specific module but no module is present when the module present does not match the one defined in the configuration when the module is faulted when the module or the FIP BIU reports a user fault for that slot Dumb and smart I O modules provide diagnostic data to the FIP BIU The validators always have the same format which is one bit per point for discrete I O and one byte per channel for analog and smart modules ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 3 15 Operation 7 2 1 Discrete and analog modules V000 V 0 valid 1 invalid V Discrete input or output validator b7 b6 b5 b4 b3 b2 bi bo Analog input output validator In the special case of the 8 analog input module additional data may be reported in th
52. lid The specific way output validators are set may depend on the system host In an Alspa C80 75 PLC system the PLC bus controller sets the output validators to invalid if it doesn t receive output communications from the CPU The Bus Interface Unit also sets output validators if it doesn t receive output data from the FIP bus during a specified period of time If an output validator is set to invalid the Bus Interface Unit discards the actual output data and sets the corresponding output to the configured default states or holds their last state as configured ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 3 9 Operation Example Ifthe host stopped sending outputs the Bus Interface Unit could set all discrete outputs to off as shown here or to their last state and also set the corresponding output validator data 00009 00016 0 Outputs set to OFF QV0009 QV0016 11 111 1 1 1 1 Output validators setto invalid 4 The Bus Interface Unit passes outputs either actual outputs or outputs that are defaulted to the output modules The output scan occurs after the input scan 5 Ifthe Bus Interface Unit is in any Idle or Ready mode outputs may forced from the HHP The Bus Interface Unit sets the corresponding outputs in the output force QF table The forced state becomes the state of the output circuit Example The HHP is used to f
53. llation Page 2 16 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Chapter Operation 3 This chapter explains how a Bus Interface Unit interacts with the modules in its Station how it stores data and how it exchanges data with the system host 1 OPERATION The primary runtime operations of the Bus Interface Unit are to accept data from the FIP bus and pass this to the corresponding output modules and to acquire updated input data for transmission onto the FIP bus If a problem occurs or is corrected with any module or circuit it is Included in the status information regularly transmitted by the Bus Interface Unit Such module problems do not affect operation of the Bus Interface Unit or its communications on the network ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 3 1 Operation 2 OPERATING MODES OF THE BUS INTERFACE UNIT The Bus Interface Unit can operate in the following modes Idle Idle Mode Ready Mode Ready Run Mode Run How Communications Affect Operating Mode The operating mode of the Bus Interface Unit depends on whether or not it is communicating with the FIP network A If it is communicating with the FIP network the Bus Interface Unit may be commanded by the network controller to operate in Idle Ready or Run mode B Ifa FIP network is not present the Bus Interface Unit remains in Idle mode at powerup
54. ltage range configuring for analog input module 4 1 configuring for analog output module 4 D Decimal data 4 187 Diagnostics 3 11 DIN rail installing Terminal Block 2 1 mounting 2 removing Terminal Block 2 11 DIP switches board address selection 2 FIP protocol selection 2 1 Discrete Input Module configuration steps SE Discrete inputs transmitted on bus 3 9 Discrete Output Module configuration steps 4 19 Discrete outputs transmitted on bus 3 1 E Enclosures 1 T Equipment required with Alspa CE80 20 1 137 ESD protection 2 3 F Fault Reporting configuring for analog input module 4 1 configuring for analog output module 4 4 1 configuring for discrete input module 4 configuring for discrete output module 4 U Faults displaving and clearing 4 205 4 20 Index 23 Index 24 Index Features 1 T FIP protocol selecting type with DIP switches Lg Forcing data 4 1 analog inputs 3 discrete inputs 3 discrete outputs 3 Fuse Bus Interface Unit 1 Tj 2 11 G Grounding Bus Interface Unit 2 1T system 2 107 H Hand held Programmer change data format binary hex decimal 4 1 connection to Bus Interface Unit 4 connector on Bus Interface Unit 1 T Menus 4 screen format for displaying forcing data 4 1 use not permitted in Run mode 3 1 using to display data 3
55. m directly to your sales representative or to this address Cegelec Technical Documentation Department TDD 5 avenue Newton BP 215 92142 Clamart Cedex Erance Fax 33 0 1 46 29 12 44 All comments will be considered by qualified personnel REMARKS Continue on back if necessary ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 7 Reader 5 comments Page 8 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Contents CHAPTER 1 INTRODUCTION 1 1 1 OVERVIEW hive es ua hc addet be e dubbi qe 1 17 2 ALSPA CE80 20 MODULES eee m ms 1 2 1 FIP Bus Interface 1 2 2 Bus Interface Unit Terminal Block 14 2 3 L OModules eek hie eee etr eri ee PY ee spa ER es 1 2 4 TO Terminal Blocks and Auxiliary I O Terminal Blocks 1 2 5 Further information cocco e hh qe l 1 47 3 LOCATIONS FOR ALSPA CE80 20 LLLL 1 1 4 ALSPA CE80 20 ENVIRONMENTAL SPECIFICATIONS 1 0 4 1 Installing Alspa CE80 20 l 4 2 FIP BUS INTERFACE UNIT a a a l I 5 1 Bus Interface Unit Power Supply 1 3 2 MIMS unus ata vee RAM we ag ow RU iv 1 5 3 Calculating Input Power
56. n If there is an unconfigured module present in the slot press the READ key to read its configuration You can edit this configuration as described on the following pages 4 2 Configuring an Empty Slot If there is no module present in the slot the screen displays RO S1 EMPTX If you want to enter a configuration press the INS key This screen will appear RO S1 I O Tvpe 2 Generic I O 1 Press the key to select either Generic I O Special I O or Smart I O see the list below Then press the ENT key RO S1 I O Type RO S1 I O Type Special 1 0 Smart I O 2 The screen prompts RO S1 Mod Type 7 Use the key to go through the module names listed below ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 4 7 Hand Held Programmer Functions Generic I O Modules Discrete Input 8 IC670 MDL233 Discrete Input 16 IC670 MDL240 MDL241 MDL640 MDL641 MDL642 MDL643 MDL644 Discrete Output 8 IC670 MDL331 MDL730 MDL930 Discrete Output 16 IC670 MDL330 MDL740 MDL742 Special Modules Analog 8 Current Input IC670 ALG230 Analog 4 Current Output IC670 ALG320 Smart I O Modules Analog 16 Current Input IC670 ALG240 Analog 4 RTD Input IC670 ALG620 Analog 8 THM Input IC670 ALG630 Analog 8 Current Output IC670 ALG330 3 When the correct module name appears press the ENT key Complete the module con
57. nfiguration is installed but the module in the slot does not match the configuration 04 operational Configuration installed correct module is present in slot and itis fullv functional 05 user fault The configuration is installed module is operational but the module reports a user fault ff fault 255 decimal Configuration is installed correct module is present in slot but it is not operating If the watchdog timer expires the Bus Interface Unit goes to Idle mode and sets the Watchdog Expired bit in lt Scanning Module Fault gt This bit remains set until the next time the FIP Bus Interface Unit is commanded to go to Readv or Run mode Page 3 18 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Chapter Hand Held Programmer Functions 4 This chapter explains how to use a Hand Held Programmer with a FIP Bus Interface Unit Using the Hand Held Programmer e HHP Displays e Menu Overview Moving from Screen to Screen Displaying and Editing Configuration Data e Displaying the Bus Interface Unit Configuration e Configuring I O Modules e Reading a Module Configuration e Configuring an Empty Slot e Configuring a Discrete Input Module e Configuring a Discrete Output Module e Configuring an Analog Input Module e Configuring an Analog Output Module e Monitoring and Forcing I O Data e Looking at I O Data e Changing the Data Display Format Binary Hex Decimal e
58. ng configuration screen appears S1 Hld Lst State NO This parameter determines what type of data the Bus Interface Unit should provide to the host if it stops receiving actual input data from the module 1 Select YES if the Bus Interface Unit should hold inputs in their last states and supply that data to the host Select NO if the Bus Interface Unit should default all the module s inputs to 0 and supply that data to the host instead 2 Use the ENT key to save the selection 4 4 Configuring a Discrete Output Module A discrete output module has three configurable parameters Selection of either Hold Last State or Default for all the module s outputs Selection of either or 1 as the default state for each output used only if Hold Last State is set to NO e Fault Reporting 4 4 1 Default Outputs or Hold Last State The selection determines what type of data the Bus Interface Unit will provide to the module if it stops receiving actual output data from the host S2 Hld Lst State NO 1 Use the key if you want to change the selection Select YES if the Bus Interface Unit should hold outputs in their last states and supply that data to the module Select NO if the Bus Interface Unit should default all the module s outputs and supply that data to the module instead 2 Use the ENT key to save the selection If Hold Last State is set to NO the following screen appears Page 4 10 Alspa CE80
59. nsecutive EOC in svnchronous mode or failure to consume at least one are treated as network failures Always 0 Set when any Scanner or I O faults are detected Cleared otherwise Always 0 Set when the Scanning Module Fault byte 8 is not 0 Set when any I O modules have the status empty discordant user fault or fault Unused Page 3 17 Operation Offset Content Description Byte No 8 Bits Scanning module faults 0 1 reserved 2 Store operation failure Set when an error occurs during a non volatile memory store operation Cleared by a successful store operation 3 Watchdog expired ki Set when a watchdog fault occurs after a transition to Idle mode Cleared when a CONFIG_ENABLE command is received This bit remains set until the next time the FIP BIU is commanded to go to Ready or Run mode 4 Timing Fault Set when an RTC interrupt has taken more than 10 ms to execute Once it is set it stays set until a new valid command is received 5 reserved 6 Loss of FIP media redundancy Setwhen redundancy error has been detected Cleared when the redundancy is restored 7 reserved 9 8 constant Number of T O slots 10 18 I O Slot status repeated for each module May have the following values for FIP BIU application 01 empty The configuration is installed but there is nothing present in the slot even though that slot has been configured 02 discordant The co
60. o I O modules e Auxiliary Terminal Blocks These optional terminal strips can be connected to the side of an I O Terminal Block if extra common terminals are needed 46563 A 998 MV HOLINOW ee 888888 8888838888 sng PEREDE R 02 0830 29 7 FIP Bus Interface Unit Terminal Block O00000000 U 8 ze 2 00 4 0 FIP Bus Interface Unit 916 00000000 ATI S T 2 x zs A oHe BE c o gt A I rm S 5 rali MN elle Tanon vuos A 2 ten 8 From air o g m 4 2 s ate x S H S r 1 s I O Terminal
61. ons Run Unlocked mode is the same as described above except that the Bus Interface Unit does not check refreshment and promptness status in Run Unlocked mode HHP is usable in Run Unlocked Mode it was in Ready Mode ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 3 5 Operation 6 I O DATA The Bus Interface Unit stores I O data as well as additional data representing forced conditions and validator status in separate memory areas Data Description Data Type Displayed on Alspa 80 75 PLC Data HHP discreteinput states I discrete output states Q PQ analog input values AI AI analog output values AQ AQ discrete input validators output validators Fault No Fault Contacts analog input validators analog output validators In the Bus Interface Unit the I O state and validator tables contain the input and output data Ifthe Bus Interface Unit detects a problem while reading a module s inputs it sets to invalid all Input Validators for that module e If output validators for outputs received from the network are invalid those outputs will be defaulted or hold last state Displaying Data with a Hand Held Programmer The Hand Held Programmer can read data directly from the Bus Interface Unit If the Bus Interface Unit is in Idle Ready mode or Run Unlocked mode the Hand Held Programmer can also force the states of data Page 3 6 Alspa CE80 20 FIP B
62. orce conditions are not applied even though they have been stored in FLASH memory all I O validator data is set to invalid a Hand Held Programmer can be used to monitor I O and input module configurations if no configuration is available from the network The Bus Interface Unit can receive a system configuration from the FIP network No forcing via FIP messages is permitted After receiving a system level configuration the Bus Interface Unit can be commanded from the network to go to Ready mode ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 3 3 Operation 4 READY MODE The Bus Interface Unit goes to Ready mode when a system level configuration has been received and enabled Idle Ready li 1 Ready mode the Bus Interface Unit waits for permission to enter Run mode from the FIP network controller a Hand Held Programmer can be used to monitor I O and module configurations and to force I O data configuration can NOT be changed by a Hand Held Programmer the Bus Interface Unit scans I O in accordance with the configuration it received from the FIP network If it was previously in Idle Mode forced conditions previously stored in FLASH memory are restored and applied Input data is representative of the values scanned from the modules except if thev have been defaulted or forced Outputs are off or set to 0
63. orce output Q0012 to 0 Q0009 Q0016 0 0 1 1 0 1 1 1 Output Data before forcing 1 11 110 0 1 0 1 Output Data after forcing When a force is removed the data in the corresponding I O table displays the normal data following the next VO scan Outputs retain an up to date processed value which is used whenever the forced value is removed Page 3 10 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Operation 63 Analog Inputs The Bus Interface Unit has the following analog input tables Al analog input values AIV analog input validators AIF force applied analog inputs AIVF force applied analog input validators The Bus Interface Unit processes analog input data as described below analog input modules filter data locally so the data is already filtered when the Bus Interface Unit reads it 1 The Bus Interface Unit scans analog input modules in the I O Nest and places analog input data in its analog input table Example During the analog input scan the Bus Interface Unit reads the inputs configured to use 1001 through Al004 It places the inputs into its analog input table 1001 57143 1002 16385 AI003 36884 1004 1141 2 If the Bus Interface Unit detects a module fault while reading the input data it defaults all inputs associated with that module to their default hold last state values and marks them as invalid
64. ow keys to select channels 3 Use the ENT key to save the selections on this screen and go on to the next item 4 5 4 Input Current Voltage Ranges Select a voltage or current range for each channel to correspond to the signal level of the input device Note that Current Source Analog Input Module IC670ALG230 and Current Source Analog Output Module IC670ALG320 can only be set for 0 to 20 mA or 4 to 20 mA 0 to 20 mA 4 to 20 mA 0 to 10 volts DC 10 volts DC to 10 volts DC Number of the channel S3 Range Ch 01 you are now configuring Oma 20ma Page 4 12 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Hand Held Programmer Functions 1 For each channel use the key to select a range 2 Repeat this step for each of the eight channels using the Left Arrow and Right Arrow keys to select channels 3 Use the ENT key to save the selections on this screen and go on to the next item Range Selection is a setup parameter it is not ordinarily changed while the module is operating 4 5 5 Input Scaling Based on the actual analog input signal level for a channel the analog input module reports a value from decimal 0 to 4095 to the Bus Interface Unit This value is then converted to internal units The Bus Interface Unit can convert this internal value to a value that is more meaningful to the application by using the scaling values configured on this screen For each channel two sets of valu
65. r Configuration A Hand Held Programmer can be used to temporarily configure I O modules so I O data can be monitored forced and unforced before the Bus Interface Unit is operational on the FIP network For more information about this type of configuration see Chapter 4 Hand Held Programmer Functions 10 2 Network Configuration A Network Configuration must be received before the Bus Interface Unit can exchange I O data on the network Until it has a valid configuration the Bus Interface Unit is only capable of identifying itself on the network then accepting the configuration supplied For more information about this type of configuration see the ALS 52310 FIP Bus Controller FBC for Alspa C80 75 PLC User s Manual Page 1 14 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Chapter Installation 2 This chapter describes installation procedures for the Bus Interface Unit Preinstallation Check e Static Protection Removing the Bus Interface Unit from the Terminal Block e Installing the DIN Rail e Installing the Bus Interface Unit Terminal Block on the DIN Rail e Installing the Cables Between Terminal Blocks e Setting the BIU DIP Switches e Installing the Bus Interface Unit on the Terminal Block System Wiring Guidelines System Grounding Power Wiring to the Bus Interface Unit Connecting the Communications Bus Observing the LEDs Removing Replacing the Bus Interface Unit Fuse
66. rries current from any other branch Programming Device FI Each Terminal Block Motor Drives and Other Electrical Control Equipment Central Signal and power connections not shown Ground Ground Point Each Alspa CE80 20 Terminal Block has a chassis ground terminal for safety and noise protection This terminal should be connected to the conductive mounting panel with a 10 cm 4 inch maximum length of 2 1 mm AWG No 14 wire Use hardware such as star washers to ensure ground integrity The control panel and enclosure should also be bonded to the plant system ground per code Inadequate grounding may compromise system integrity in the presence of power switching transients and surges Page 2 10 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Installation 1 POWER WIRING TO THE BUS INTERFACE UNIT 1 Connect an appropriate source of 24 VDC nominal to the Bus Interface Unit Terminal Block as shown below Do not apply power yet 46460 Z 24 VDC ia 27 2 Connect the ground terminal to chassis ground using 2 1 mm AWG No 14 stranded wire ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 2 11 Installation 12 CONNECTING THE COMMUNICATIONS BUS For information about cable type termination grounding and connections between devices please re
67. s As shown in the timing diagram below momentary power losses of less than 10 milliseconds do not affect module operation however longer power losses generate a Reset for all system 1 modules Input Input 46456 Momentary Power On p Power Power Off L 24VDC ki Nominal Voltage Voltage Overshoot Overshoot 5 max 5 max 6 5V Output l 4 v 95 min Hold Hold lt Up Up gt Time Time 200ms 00ms 10ms min min min lt SMS lt L s 5 3 Calculating Input Power Requirements for Bus Interface Unit The chart below shows typical input power requirements for the 24 VDC power supply 12 12 3 Typical 10 Input 8 Power 7 7 Watts 6 5 5 4 4 3 4 2 0 25 0 5 0 7 1 0 Total Backplane urrent Amps Page 1 8 Alspa CE80 20 FIP Bus Interface Unit User s Manual 46422 ALS 52311 b en Introduction Start up surge at full load is 15 50 Amps for 3 milliseconds maximum To determine specific system requirements Determine total output load from typical specifications listed for individual modules Use the graph above to determine average input power Divide the input power by the operating source voltage to determine the input current requirements Use the lowest input voltage to determine the maximum input current Allow for startup surge current requirements Startup surge curr
68. s must be installed on a conductive unpainted DIN rail The DIN rail is an integral part of the grounding system Modules are tested to the specifications listed in the ALS 52612 Installation Requirements for Conformance to Standards Modules operate reliably in ambient air temperatures from 0 C 32 F up to 55 C 131 F Storage temperatures 40 C 40 to 85 C 185 F 5 to 95 non condensing 4 1 Installing Alspa CE80 20 modules For information about installing Alspa CE80 20 modules please see Chapter 2 of this manual It describes installation and wiring for the Bus Interface Unit module and terminal block Chapter 2 of the ALS 52308 Alspa CE80 20 Modules User s Manual It summarizes installation instructions for modules and terminal blocks Detailed installation instructions are also packed with individual Alspa 80 20 modules The individual module datasheets included in the ALS 52308 Alspa CE80 20 I O Modules User s Manual which provide specific module wiring information Page 1 6 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Introduction 5 FIP BUS INTERFACE UNIT The FIP Bus Interface Unit is a small rugged intelligent module with a sturdy aluminum housing The module has four status LEDs and connector for a Hand Held Programmer lt 8 2mm 3 25 W 46450 8 lt 3 Connector w 127mm 50
69. signments for the bus connectors 2 17 Power specifications 1 1 to Bus Interface Unit 2 wiring general information A Power Supply input power requirements l 4 specifications 1 1 H timing 1 1 Preinstallation check 2 T Product compatibility Index r R Rack number 4 0 Ready mode 3 entered after receiving system configuration g S Scaling values configuring for analog input module 4 13 Index configuring for analog output module 4 1T Signal wiring 2 77 Slot number configuration 4 0 Specifications 1 1 Voir aussi individual I O module datasheets electrical 1 1 LH environmental 4 noise 1 temperature 1 T1 vibration 1 q Standards 1 T Status data format 3 1T T Temperature specifications 1 Terminal Block installing on DIN rail CM removing from DIN rail 2 11 V Validator data 3 analog inputs 3 discrete inputs 3 discrete outputs 3 generated and observed in Run mode 3 T set to invalid in idle mode 3 3 Vibration specification 1 Wiring guidelines 2 7 ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Index 25 Index Chapter 9 3 page 11 7 Chapter2 9 pagq 2 9 Chapter3 Chapter 4 4 5 4 6 Index 26 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en
70. the corresponding inputs in the input table When a force is removed the input table displays the normal data following the next I O scan ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page 3 7 Operation Example The HHP is used to force input 10008 to 1 10001 10008 1 0 0 1 011 0 Input Data before forcing 1 0 01 1 0 110 1 Input Data after forcing 4 When you force the state of a point the Bus Interface Unit forces the corresponding validator IVF to 0 valid Input Data Sent on the Bus The Bus Interface Unit treats the data acquired from each Input or Input Output module as an application variable It combines these input application variables into one or more Communications Variables COMVs It periodically transmits these COMVSs on the FIP Network 46512 FIP Network Application A Alspa CE80 20 Application I O Modules Application Variable input Communications Variable TS Input Validity Module Validity ex Validity Qualifiers The Bus Interface Unit honors requests for input data even when the data is invalid e g the corresponding input module has been removed By monitoring the validity data the host can know whether the data it receives from the Bus Interface Unit is real or defaulted input data
71. u Auxiliary Block Terminal Blocks I O Modules ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Page l 3 Introduction 2 1 Interface Unit The FIP Bus Interface Unit interfaces Alspa 80 20 I O modules to a FIP bus The intelligent processing capabilities of the FIP Bus Interface Unit allow the configuration of features such as fault reporting selectable input and output defaults analog scaling and analog range selection for the modules in the station In addition the FIP Bus Interface Unit performs diagnostic checks on itself and its I O modules and relays diagnostic information to the host if configured for fault reporting and to a Hand Held Programmer The Bus Interface Unit mounts on a Bus Interface Unit Terminal Block The Bus Interface Unit can be removed and replaced if necessary without removing the wiring or reconfiguring the I O station 2 2 Interface Unit Terminal Block The Bus Interface Unit Terminal Block provides connections for power wiring and single or dual communications cables The Bus Interface Unit Terminal Block stores the configuration parameters selected for the station 2 3 10 Modules Alspa 80 20 I O Modules are available in many types to suit a wide range of application needs Modules can be installed and removed without disturbing field wiring two I O modules may be mounted on an I O Terminal Block 2 4 T O Terminal Blocks and Au
72. ual Page 5 Preface 3 MANUAL NUMBERS In some cases Alspa 8000 manuals may be issued with numbers that differ from the one given under Related Publications in the Preface of other manuals or in Important Product Information or data sheets The contents are similar The table below shows the correspondence between ALS and equivalent numbers for the manuals concerned ALS Number Other Number ALS Number Other Number ALS 52113 GFK 0600 ALS 52507 GFK 0074 ALS 52302 GEK 90486 2 15 525068 GFK 08688 ALS 52303 GFZ 0043 ALS 52514 GFK 0870 ALS 52404 GFK 015 Jl ALS52515 GFK 1026 ALS 52405 GFK 0819 ALS 52523 GFK 1063 ALS 52503 GFK 0585 ALS 52603 GFK 0450 4 WE WELCOME YOUR COMMENTS AND SUGGESTIONS Cegelec strives to produce qualitv technical documentation Please take the time to fill in and return the Reader s Comments page if vou have anv remarks or suggestions Page 6 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Reader 5 comments ALS 52311 b en Alspa CE80 20 FIP Bus Interface Unit User s Manual Your main job is System designer L Distributor Maintenance System integrator Operator m Installer If you would like a personal reply please fill in your name and address below Programmer Other specify below COMPANY epo ayaqa NAME aba haqa pw ADDRESS dicted Sau a Sua u eat susah uh ae tel Send this for
73. us Interface Unit User s Manual ALS 52311 b en Operation 6 1 Discrete Inputs The Bus Interface Unit has the following discrete input tables I discrete input states IV discrete input validators IF force applied discrete inputs IFV force applied discrete input validators The Bus Interface Unit processes input data as described below 1 The Bus Interface Unit scans input modules in the I O Nest and then places discrete input data in its discrete input table Example The Bus Interface Unit reads the inputs configured to use 10001 to 10008 during its input scan It places the data into its discrete input table 10001 10008 110 0 1 014 0 O 2 If the Bus Interface Unit detects a module fault while reading the input data it defaults all inputs for that module to the configured off or last state and marks them as invalid by setting the input validator IV locations associated with those inputs Example If the module supplying inputs 10001 to 10008 is configured to default inputs OFF and the module is subsequently removed the Bus Interface Unit sets its inputs OFF and also sets the corresponding input validator data 10001 10008 0 0 O Inputs set to OFF IV0001 IV0008 1 1111111 1 1 1 Input validators setto invalid 3 Ifthe Bus Interface Unit is in any Idle or Ready mode inputs may forced The Bus Interface Unit sets
74. us Interface Unit User s Manual Page 1 1 Introduction Alspa CE80 20 Features Features and benefits of Alspa CE80 20 include wiring savings better up time easy Installation and maintenance spare parts savings low cost e e e feature flexibility e distributed I O e e DIN rail mounted List of modules available with FIP bus open architecture adaptable to a varietv of networks small compact modules with generic terminal wiring bases Number FIP BIU VI FIP BIU V2 Discrete Input IC670MDL233 no no IC670MDL240 yes yes IC670MDL241 yes yes IC670MDL640 yes yes IC670MDL641 yes yes IC670MDL642 yes yes IC670MDL643 yes yes IC670MDL644 yes yes Discrete Output IC670MDL330 yes yes IC670MDL331 yes yes IC670MDL730 yes yes IC670MDL740 yes yes IC670MDL742 yes yes IC670MDL930 yes yes Analog Input IC670ALG230 yes yes IC670ALG240 no yes IC670ALG620 no yes IC670ALG630 no yes Analog Output IC670ALG320 yes yes IC670ALG330 no yes Page 1 2 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Introduction 2 ALSPA CE80 20 MODULES There are three basic types of Alspa CE80 20 modules Bus Interface Unit The illustration below shows FIP Bus Interface Unit e 1 O modules e Terminal Blocks Bus Interface Unit Terminal Block e Terminal Blocks each of which accommodates tw
75. xiliary I O Terminal Blocks An I O Terminal Block provides mounting electrical and field wiring connections Each half of the I O Terminal Block can be mechanically keyed to accept only an I O module of a specific type Auxiliary 1 Terminal Blocks can be easily attached to an I O Terminal Block They provide the extra connections needed for analog and high density discrete modules 2 5 Further information For more information please refer to Chapter 2 Installation which explains wiring to the Bus Interface Unit and explains how to install the Bus Interface Unit module on the Field Terminal Block Chapter 3 Operation which explains how the FIP Bus Interface Unit services I O The ALS 52308 Alspa CE80 20 I O Modules User s Manual which describes I O modules and I O Terminal Blocks This manual also explains module installation and field wiring Page 1 4 Alspa CE80 20 FIP Bus Interface Unit User s Manual ALS 52311 b en Introduction 3 LOCATIONS FOR ALSPA 80 20 The FIP Bus Interface Unit and Alspa 80 20 I O modules can be located on equipment in junction boxes inside panels behind operator stations and in other locations where space is limited The area should be clean free of airborne contaminants and provide adequate cooling Alspa 80 20 modules can be installed in NEMA enclosures The enclosure can be as little as 10 16 cm 4 inches deep A 35mm x 7 5mm DIN rail is required The Bus Interface Unit Term

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Alspa CE80–20 FIP Bus Interface Unit User`s Manual