9483-26M9A-711
Contents
1. ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual VIBROSYSTM 4 ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual V IBROSYST M 1 ZOOM CONFIGURATION FOR ZPU 5000 STANDALONE 1 1 Overview This manual is intended as a guide to the use of ZOOM Configuration for ZPU 5000 Standalone and ZOOM Configuration for ZPU 5000 Standalone with Modbus ZOOM Configuration is a graphic user interface tool used to create and customize configuration profile stored in local configuration files These files can be exported to a USB key and from there loaded into a ZPU 5000 by an import command Title bar Euren Menu bar JH Toolbar Module AGM 4V20 v2 a P 0 Configuration panel SE Catalog panel Display panel F1M 40 100 immo ij KPSS 00 cajo rim Status bar The title bar contains ZOOM Configuration icon and window name followed by the name of the configuration file Available commands are presented in menus and are sorted by category Some categories are available only when a particular type of node is selected in the configuration tree Station Machine Acquisition Unit Processing Unit Sensor Shortcuts to the most commonly invoked commands are available as icons placed in the toolbar Some icons are displayed and available only when a particular type of node is selected in the configuratio2. ICPM 28 IM 2 18 IM O 10 VIM 5 5V VIM 10 10V CIM 4 20 ICPM 1 13 ICPM 5 65 100 AGM 4 20 FIM 40 100 ICPM 5 65 500 CIM 4 20 ICPM 5 65 500 4 4 20 40 100 Collapse Expand Export 2 Data file connection Module Configuration 2 In the Module Configuration window set the General location The Module drop down box shows TE the empty locations in the acquisition unit and allows choosing a physical location Monitored Module Module 1 Channel 1 2 DI Model 2 Channel 3 4 3 Channel 5 5 4 Channel 7 8 5 Channel 9 10 B Channel 11 12 Channel 13 14 Up 3 If needed change the module version General Modules offered in the Catalog panel are by TE default of the latest version available The configuration may include an earlier version of Memes some modules If this is the case an earlier Module Module 1 Channel 1 2 Model CIM 4 20 version 2 CIM 4 20 version 1 k Processing CIM 4 20 version 2 Virtual input name version can be selected from a list Version 1 modules have a part number ending with 100 while Version 2 modules have a part number ending with 101 or higher ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual 13 V IBROSYST M 1 5 4 Add the Sensors Once a module has been configured in the ZPU 5000 two acquisition channels are created for this module to which sen
3. Hysteresis values used for air gap detection A percentage representing the upper detection limit saturation Both values act as thresholds for pole detection The minimum hysteresis level is the air gap value when pole detection starts The maximum hysteresis level corresponds to the air gap value marking the end of pole detection 1 5 3 Add the Modules Each acquisition module physically installed in the ZPU 5000 unit must be described in the correct location TEE 1 To add a module drag the corresponding icon File Edit Configuration Acquisition channel Analysis Tools View Help from the Catalog panel to the ZPU5000 acqu Cil 238 X 74Ww 2 X0m sition unit node Configuration Overview 2PU5000 Modbus lege YourStationName dicen ea a RG uni c v am 41 ZPU 5000 standalone EB 2PU 5000 standalone ls 2 zPu m FIM 4 100 1 mi Ep ICPM 28 12 ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual IBROSYST WM You may also select Acquisition channel gt File Edit Configuration Acquisition channel Analysis Tools View Help Add module in the menu bar to select a C se d module to be added Xe Cut Tn 2 z iy 200M Configuration YourStationName Configuration Overview 2 05000 Copy 5 YourStationN jg Paste R Enable all alarms 4 A Disable all alarms Delete Properties es Print
4. AYIR S 2i ZOOM CONFIGURATION FOR ZPU 5000 STANDALONE WITH MODBUS User s Manual VIBROSYSTM M Copyright VibroSystM Inc 2013 VIBROSYSTM 2 ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual P N 9483 26M9A 711 IBROSYST WM TABLE OF CONTENTS 1 ZOOM CONFIGURATION FOR ZPU 5000 STANDALONE e EE 12 Greate EELER 1 3 Create a Station E PAG eA Mm PAN Machine le General Tab E ZPU OOO Eecher TAD EE A Al E e eee ne eee eee eee PUSO C ONC de MERE ERR 1 5 1 ZOOM ZPU5000 Configuration Overview cccccceeeccceesseeceeeeeeeeeseeeeeeesaeeeeessaeeeeessaaeeess 1 5 2 FOG AA gr Ree Ee AUN EE Add the Modules ccm 1 5 4 Add the Ee 1 5 5 Settings for Smax BEE LO DIOdDUS CG OM MOURA Weed EE 1 6 1 ZOOM Modbus Configuration Overview nennen nnne nnns 1 6 2 Add a Modbus Acquisition e EE Modbus Acquisition Unit Properties General Modbus Acquisition Unit Properties RTU or ASCII Protocol Modbus Acquisition Unit Properties Protocol COS ele e EC FP UDICAUON E Modbus Publication Configuration Window nnn Modbus Publication e Let Saw ete Configuratio TE 2 EXPORT A ZOOM CONFIGURATION FILE TO A USB KEY EOR OC SMS Emme 3 IMPORT A LOCAL CONFIGURATION FILE sw IMPO Geer mmm 4 MODIFY A CONFIGURATION FILE M
5. calculate trending IF na synchro 1000 m Time used to calculate trending if no synchro By default most signal processes except RMS calculate trend values over one machine rotation For example Peak to Peak is the result of the maximum value on one turn minus the minimum value on the same turn With some sensors the number of rotations used to calculate trend values can be adjusted to more than one machine rotation Whether calculations are based on one or more than one machine rotations the system relies on the synchronization signal to distinguish one rotation from the next If the synchronization signal is not available a length of time is used to set the frequency at which trend values are to be calculated A value is proposed by the system based on the time for a rotation at nominal speed This value can be adjusted to modify the frequency at which trend values are to be calculated 1 4 1 3 Rotation Tab bOFILOTGO 1 Genera ZPU5000 Rotation Stator Hotation Direction Angle Numbering Pole Mumbering Clockwise Ce Clockwise Ce Clockwise C Counterclockwise C Counterclockwise Counterclockwise Automatic Direction Detection ZFUSDDO Detection Control Input Contact closed when Clockwise Ce Contact closed when Counterclockwise Rotation Direction If the machine rotate only in single direction rotor movement is either Clockwise or Counterclockwise lf the machine can rotate i
6. documentation to enter the proper range Processing a signal processing for trending analysis Peak to Peak on a displacement sensor Display and module trending output range of the ZPU 5000 bar graph display and of the analog module trending output 4 Select the Alarm tab if needed to adjust the Sensor Configuration M 6 5 50 Monitored V alarm thresholds Alarm thresholds can be General Range Alam settings Modbus monitored to trigger a relay when an alarm deen L 889 occurs When an alarm is associated to an Masimum monitored input the input name appears in bold in the Danger gt Configuration panel Alert 35 60 B Threshold values can be monitored at both IM Minimum monitored ends of the measuring range If the parameter bs 2660 D value needs to remain between the two Danger fizso P threshold limits for safe operation then both Measurement z _ J thresholds must be selected for monitoring Advanced Cancel Maximum monitored select this level if the parameter value must remain below this threshold Minimum monitored select this level if the parameter value must remain above this threshold For each threshold limit two levels of alarm are provided Alert a value equal to the limit of safe operation at which a first alarm is triggered Danger a value equal to the limit considered critical and an alarm requiring immediate action is trigger
7. Modbus Master ME Al acquisition channel 3 MJ 9 tubus Slave Copy i E Tj Paste arameters jt Enable all alarms Disable all alarms Air gap Delete gt Displacement d Properties 4 e vibration Gs Print Rel vibration Export all Collapse Expand USB drive 5 Verify that the USB key now contains a file named as follows E Configurations ZPU5000S Import ZPU5000SLocalConfig XML 22 ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual V IBROSYST WM 3 IMPORT A LOCAL CONFIGURATION FILE A ZOOM configuration previously exported to a USB key can be loaded into a standalone ZPU 5000 unit by using the buttons and USB port located on the front panel of the ZPU 5000 unit 3 1 Import Procedure Main Menu gt Configuration Information Settings Maintenance Press CANCEL to exit 1 Press MENU on the front panel of the ZPU 5000 unit 2 Select Configuration and press ENTER 3 Select Import all Configurations and press ENTER 4 Insert the USB key in the front panel USB port and press ENTER 5 Messages will appear wait for the message Reboot is needed menu Maintenance to appear and then remove the USB key 6 Press Cancel twice to return to the main menu 7 Select Maintenance and press ENTER 8 Select Restart Unit and press ENTER 9 When the ZPU 5000 unit has finished rebooting verify in the
8. ed Levels can be adjusted by either entering a new value or using the scrollbar control on the right The Measurement box allows selecting the type of measurement to be taken when an alarm event occurs For alarm notifications that do not require a measurement select the empty item in the Measurement box ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual 15 V IBROSYST WM Sensor Configuration M 6 5 50 9 Select the Alarm Settings tab if needed to Monitored IV adjust various alarm parameters Auto reset Select this option to allow any alarm condition triggered from this sensor to disappear without intervention once the BEE signal that has triggered the condition Delay before alam 22 returns to normal When the Auto reset Delay after alarm 34 option is not selected any alarm triggered from this sensor will remain active until it has been acknowledged through the keypad located on the front panel of the ZPU 5000 General Range Alarm Alarm settings Modbus Auto reset Advanced unit For more information refer to the User s Manual supplied with the ZPU 5000 unit Delay mode Select the terms of the delay to be added in either time or number of rotations before triggering and releasing the alarm relay to prevent false triggering on transient noise or other singular out of range readings Delay before alarm Enter a value in either time or number of rotati
9. ed in a configu ration for operation in standalone mode Network Frequency 25 50 or 60 Hz cycle Nominal Air Gap as per manufacturer specifications optional Nominal Power as per manufacturer specifications optional Nominal Speed value calculated by ZOOM Configuration from values provided for Network Frequency and Number of Poles c Gearless mill SAG or ball type Features Number of Poles as per manufacturer specifica Number of Poles tions Nominal Speed d Nominal Speed as per manufacturer specifica Nominal tions Nominal Air Gap as per manufacturer specifica tions optional Features d Gear drive mill SAG or ball type Number of Teeth as per manufacturer specifica tions Mominal Speed Nominal Speed as per manufacturer specifica tions Features e Turbo Number of Poles as per manufacturer specifica Number of Pales tions Nominal Power as per manufacturer specifica Network Frequency eo Hz tions optional Nominal Speed 2500 RPM Network frequency 25 50 or 60 Hz cycle Nominal Speed value calculated by ZOOM Configuration from values provided for Network Frequency and Number of Poles ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual 9 V IBROSYST M 1 4 1 2 ZPU5000 Tab v General ZPUSUDU Fiotation Stator Monitored Time used to
10. ion Machine ZPU5000 Processing Unit ZPU5000 Acquisition Unit Control and Acquisition Modules Sensors TA 700M Configuration fourStationName File Edit Configuration Machine Analysis Tools View Hein Ch Eet Configuration 27577 Overview 2PUS000 Modbus E raurStationM ame Processing units Machine E ke Ai 2PU 5000 standalone 2 5000 standalone PU5000 Processing Unit ZPU1 050008 l Module AGM 4 20 vel PU5000 Acquisition Unit 1 AG_TOP_O oe 2 as TOP o Acquisition Module GC RI Module AGM 4 20 v2 00M 180 4 TOP 270 cm s Sensor GC RI Module CIM 4 20 r E IZ 5 UGB_O Control Module I UGB_90 xmas Control module ke m VIM 2 18V vIM D 10 station a bai Adding a ZPU 5000 unit to a machine in the arborescence creates a ZPU5000 Processing Unit node and its ZPU5000 Acquisition Unit child node to which is attached a Control module Up to eight acquisition modules may be added to each ZPU5000 Acquisition Unit node Each acquisition module contains two acquisition channels Sensors are attached to these acquisition channels 1 5 2 Add a ZPU 5000 Acquisition Unit To create a ZPU 5000 standalone processing unit 1 To create a ZPU 5000 standalone processing File Edit Configuration Machine Analysis Tools view unit first select the ZPU5000 tab i
11. mation na Name unique designation used to identify Parameter Displacement Angular Position 0 sensor displayed in a list Location Uppergidebeaing zl Parameter enter the physical phenomenon to be monitored Location the sensor position on the Advanced generator Angular position the sensor position according to the angle numbering defined for the generator 14 ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual V IBROSYST WM Sensor Configuration VM 5 5 amp 50 3 The Range tab displays sensor properties Monitored V such as the unit of measurement and measu General Range Alarm Alarm settings Modbus ring range Access this tab to configure the Unit mm sensor associated with the parameter Raw output range selected in the General tab aximum a i Unit displays the units of measurement inimum 5 i available for the parameter selected in the m and A output 1 General tab Processing Minimum Raw output range when configuring a Maximum 53 6 VibroSystM sensor the analog module raw Minimum 86 output range is automatically preset with the Advanced correct values However when configuring a capacitive sensor or a sensor supplied by a third party the range must be entered This range is the input as well as the output For capacitive sensors refer to your hardware
12. n both directions Automatic Direction Detection must be selected as movement direction is determined by the state of an external contact When Automatic Direction Detection option is selected the next item ZPU5000 Detection Control Input becomes active ZPU5000 Detection Control Input f Automatic Direction Detection is selected select the rotation direction to which corresponds a closed contact signal sent to the control module of the ZPU 5000 unit Angle Numbering One of two options indicates the angle numbering scheme around the axis of rotation describing the placement of all sensors in the machine The angle numbering starts at the reference position 0 upstream Pole Numbering One of two options indicates the pole numbering scheme for pole identification if there is an alarm on an air gap sensor 1 4 1 4 Stator Tab The Stator tab is present for Motor Hydro Turbo and Gearless mill SAG or ball type machines Depending on the selected machine category a varying number of features may be specified All properties are optional 10 ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual IBROSYST WM 1 5 ZPU 5000 Configuration 1 5 4 ZOOM ZPU5000 Configuration Overview Select the ZPU5000 tab to configure the ZPU 5000 unit and all sensors connected to the ZPU 5000 unit When the ZPU5000 tab is selected the tree in the Configuration panel obeys to the following hierarchy Stat
13. n the Con CR SR a EE figuration panel RS 2 Drag a ZPU 5000 standalone item from the v T Catalog panel to the Machine node in the aiat inaa litis Configuration panel FIM 4 100 CIM 4 20 if TT DM 1 12 ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual 11 V IBROSYST WM mme Or you may also select the Machine menu and gs onfiguration YourStationName File Edit Configuration Machine Analysis Tools View Help select Add processing unit 2 ZPU5000 Ae e standalone in the menu bar Add processing unit Configuration Overview ZPUS0O0 3 Copy The Acquisition unit configuration window E a YourStationN Paste Processing units a will then appear Unit 1 Enable all alarms EB 2PU 5000 standalone Disable all alarms Delete Properties Print J FIM 4 100 CIM 4 20 Collapse Expand j 1 13 3 Enter the following information Acquisition unit configuration Information e Name a designation for this particular v Name 2207 idi processing unit max 32 characters Description i ue Monitored enables disables acquisition Address D Hysteresis Description comments that provide more Minimum 87 H details on the acquisition unit max 64 hd asimum ap characters Address a two digit address assigned to the acquisition unit generally a factory setting
14. n tree Panels in the ZOOM Configuration window remain empty until a configuration file is opened Once a confi guration has been selected content appears Configuration panel The Configuration panel shows the various elements that make up the configuration in an arborescent structure The first tab Overview displays all the configured equipment from the station to individual sensors Only the first two equipment levels Station and Machine can be added and edited from the Overview tab A ZPU 5000 tab and optionally a Modbus tab are also present Each tab is associated to its own Catalog panel to allow adding equipment Equipment can be added and edited only from the corresponding view ZPU 5000 units associated acquisition modules and sensors can only be added and edited from the ZPU5000 tab Similarly Modbus items can only be added and edited from the Modbus tab ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual 5 IBROSYST WM Catalog panel The Catalog panel contains icons representing the items available for building the configu ration grouped in various categories processing units firmware modules sensors The contents of the Catalog panel varies depending on which tab and node is currently selected in the Configuration panel Display panel This panel shows a representation of the machine but serves no purpose in standalone operation 1 2 Create a Configuration A config config
15. onfiguration YourStationName File Edit Configuration Station Analysis Tools er KR GR EE E ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual 1 Drag the Machine icon from the Catalog panel and drop it on the Station node Or you may also select Station gt Add machine from the menu bar or click Add Machine Di in the toolbar A Machine Configuration dialog win dow will be presented 2 Edit the machine properties in the Machine Configuration dialog window see Section 1 4 1 Machine Properties V IBROSYST WM 1 4 1 Machine Properties Monitored to enable disable data acquisition It can be left unchecked at any time to temporarily suspend acquisition from this particular machine Depending on the selected type of machine the number and contents of tabs in the Machine Configuration window varies Seven types of machine can be defined by their properties through the Machine Configuration window Hydroelectric generator with bulb Francis Kaplan or Pelton turbine Turboelectric generator e Motor Gearless SAG mill Gear drive SAG mill Gearless ball mill Gear drive ball mill 1 4 4 1 General Tab EES Monitored Iv or Tu rbo Type depending on selected machine category General ZPUS000 Rotation Stator Machine l l a m B if the selected category is Motor one option Hame Machine Number only IS available Motor De
16. ons depending on selected delay mode during which the alarm condition must be present before triggering the alarm Delay after alarm Enter a value in time or number of rotations depending on selected delay mode as the minimal delay after the alarm condition has cleared before stopping the alarm 1 5 5 Settings for Smax Value Calculation When configuring two relative vibration sensors installed at a 90 angle from one another the module can be configured to calculate the Smax value Configure both sensors first then select the module and right click to select Properties from the contextual menu 1 Select Smax in the Processing box General Module Monitored Module Module 8 Channel 15 16 Model CIM 4 20 version 2 Processing Virtual input name 16 ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual IBROSYST WM Module Configuration General Vibration 15 16 Modbus fr Module Monitored Module Module 8 Channel 15 35 gt Model CIM 4 20 version2 zl Processing Ma e Virtual input UGB Smax Presets Vibration Only General Vibration 15 16 Modbus Alarm Alarm settings LE Maximum monitored Danger 1540 00 D B Alert 1080 00 D gt T Minimum monitored Alert 520 00 D Danger fi 60 00 D Measurement Alarm A General Vibration 15 16 Modbus Alam Alarm settings Auto
17. ontrol system or read data from a plant control system When operating in a network environment which includes a ZOOM Controller a Modbus acquisition unit can be either a Modbus Master or Modbus Slave However in a ZOOM configuration for operation of a ZPU 5000 in standalone mode only the Modbus Slave type applies Configuration of the Modbus gateway involves adding a Modbus Slave configuring ZOOM data which must be provided to the plant control system referred to as Publication in ZOOM 1 6 2 Add a Modbus Acquisition Unit To make ZOOM data available to a plant control system a Modbus Slave must first be created Proceed as follows to add a Modbus Slave to the configuration 1 In the Configuration panel select the Modbus tab 2 Drag the Modbus Slave icon from the Catalog panel to the ZPU5000 processing unit node in the Confi guration Panel Make sure you place the Modbus Slave on the ZPU5000 processing unit node and not on the machine node You may also select the ZPU5000 processing unit node in the Configuration panel and either click Add Acquisition channel on the toolbar or select Processing Unit gt Add acquisition channel on the menu bar 3 Edit the information in the Acquisition unit configuration window 18 ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual V IBROSYST M 1 6 2 1 Modbus Acquisition Unit Properties General Name enter a designation for this particular acqui
18. reset Delay mode ftum Delay before alarm 1024 Delay after alarm 10 ES Next enter a name in the Virtual input name dialog box This name will be used to identify alarms if thresholds are configured and an alarm is triggered After a Processing has been chosen a new tab called Vibration channel X channel Y appears This tab allows configuration of alarms on the Smax process The parameters under the Alarm settings tab of the Module Configuration window are simi lar to those under the Alarm settings tab of the Sensor Configuration window see Step 5 in Section 1 5 4 Add the Sensors ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual 17 IBROSYST WM 1 6 Modbus Configuration 1 6 1 ZOOM Modbus Configuration Overview Select the Modbus tab to configure the communication via the Modbus protocol When the Modbus is selected the tree in the Configuration panel obeys to the following hierarchy rn ig 200M Configuration YourStationName File Edit Configuration Station Analysis Tools View Help Chl Ln otation z Machi e ii r ourStationN ame Firmwares EM uniti 7PU 5000 E 1 ZPU 5000 standalone GP Modbus Master 2 8 SP 192 168 1 1 M51 Modbus Slave siave Modbus acquisition unit Parameters Air gap e Displacement gt Position a Abs vibration A Modbus acquisition unit can provide data to a plant c
19. scription if the selected category is Hydro four options o are available Bulb Francis Kaplan or Pelton ifthe selected category is Mill four options are available Gearless SAG mill Gear drive SAG mill Gearless ball mill or Gear drive ball mill if the selected category is Turbo one option only is available Turbo Name main designation for identification of this particular machine max 32 characters Description short description for further identification of the machine max 32 characters Machine Number unique numeral designation for this particular machine optional Features Depending on selected machine category a varying number of features must be specified a Motor Features Number of Poles as per manufacturer specifica Number of Poles en tions optional ER 00 men E Nominal Air Gap as per manufacturer specifica NominalSpeed oo 4 RPM tions optional Nominal Speed as per manufacturer specifica tions optional 8 ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual DV KO 8 Features b Hydro Number of Poles as per manufacturer specifica Number of Poles Nominal Air Gap mm T p p tions Number of Blades 3 NominslPower MW Number of Blades as per manufacturer specifi Blade offset angle E Nominal Speed 120 APM cations Network Frequency 60Hz Blade offset angle not requir
20. sition unit max 32 characters INT Monitored select to enable data exchange for this Modbus acquisition unit Description add a comment to provide more Acquisition unit configuration Description o detailed information about this acquisition unit mM optional max 64 characters rotacual Modbus ATU Mode Type select Modbus Slave to indicate that the Address Port RS ZOOM system responds to Modbus commands Pai Even 8 SE e Protocol select Modbus RTU or Modbus ASCII for RS 422 or RS 455 communication Select Modbus for TCP IP communication Depending on the selected protocol additional protocol dependent properties will need to be set 1 6 2 2 Modbus Acquisition Unit Properties RTU or ASCII Protocol Address communication port used for Modbus communication always Port A Parity select the parity value matching the plant control system parity Modbus id enter a unique Modbus identification number Mode the communication mode RS 485 or RS 422 used on the serial port must be specified Bauds Rate select the speed of the transmission link Stop Bits select the stop bits value matching the plant control system specifications 1 6 2 3 Modbus Acquisition Unit Properties TCP Protocol Address enter the IP address of the ZPU 5000 unit To view the IP address of the ZPU 5000 unit press MENU on the front panel keypad select Information and selec
21. sors can then be associated 1 To add a sensor drag the corresponding icon Edit Configuration Analysis Tools View Help from the Catalog panel to an available acqui e dn 2 hi DRE sition channel in the Configuration Panel Overview ZPU5000 Modbus VibroSystM sensors are identified by their 7 s YourStationName unn name and are associated to preset values a Ma A1 ZPU 5000 standalone Re zu PUSOO0S 7 Any third party sensor can be added by drag VR eine s oor ging the User item 7971 5 65G wi 797v DCS 400 LIN 240 O 2 if Control mequle Dean LIN 242 FOA 100 FIM 4 IDEM mM Or you may also select user defined sensors BEES ser Tod vem only the module in the Configuration Panel E 8 T ed mr m e and select Add sensor from the menu bar D J u E sri Ma kd we sae ees 2100 E hs 1cPm 5 65 500 The Sensor Configuration window will BEI unit 1 B paste 4 20 Fim 40 100 o a 1 ZPU 5000 appear owe ZPU Enable all alarms c Disable all alarms Sensors X Delete v 752412 Properties w 7804 Print 7971 1 130 mi 7971 5 650 2 Monitored to enable disable data acquisition Monitored Iv The General tab identifies several basic input General Range Alam Alam settings properties and settings Enter the following Channel 14 infor
22. t System TCP Port enter the TCP port used for Modbus communication 502 by default may be changed if needed 1 6 3 Modbus Publication To provide ZOOM data to a plant control system 1 Select the Modbus Slave in the configuration panel Select Configuration gt Publication gt Modbus from the menu bar 2 Edit the information in the Publication Configuration window to define the configuration of all the ZOOM data to be provided to the plant control system ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual 19 V IBROSYST M 1 6 3 1 Modbus Publication Configuration Window The Publication Configuration window allows the configuration of all the data to be provided to the plant control system Publication Configuration File ee Ll 7 Unit Modbus B Equipment Item Data Type Register LE v Unil ZPUT AG TOP 0 Processed signal Float 32 bit LowordHiword 0000 E Unt ZPUI AB TOP S0 Processed signal Float 32 bit LoWodHiWord lm zPUT AB 180 Processedsigna Flot 326k LoWordHiword 0004 KE Unit ZPU1 AG_TOP_270 Processed signal Float 32b LoWordHiword 006 KE Unit ZPU UBO Processed signal _ Float 32bit Lowodiod 008 The tree in the left panel displays the equipment in the ZOOM configuration The right panel displays the list of available items that may be provided to the plant control system The lis
23. t of available items in the right panel depends on the equipment selected in the left panel To provide a single item click the selection box at the left of the item Click the Check button in the toolbar to select all items click the Uncheck button in the toolbar to unselect all items Click the 4 Print button in the toolbar to print a list of all items selected for publication 1 6 3 2 Modbus Publication Panel The Modbus publication panel displays available data that may be provided to the plant control system The information is divided into five columns untitled select the checkbox in the first column to enable publication of this item Equipment display which equipment is taking the measurement Usually it is a sensor To clearly identify the equipment the sensor is prefixed with the machine name and the acquisition unit name Item data item provided Some sensors may have more than one available data item For example air gap sensors may provide the minimum maximum processed signal and average value over a turn Each of these values will have a distinct entry in the table Data type data provided is always of float value type Register enter the register address where to write the value Be aware that 32 bit float values require two consecutive registers To help you you may use the Automatically generate register functionality This functionality can be accessed in the Publication Configuration windo
24. upper left corner of the screen that the mode is LOCAL and that the configuration is present ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual 23 IBROSYST M 4 MODIFY A CONFIGURATION FILE lt is strongly recommended to retain a copy of the config file in case modifications are eventually needed 4 1 Modification Procedure From the ZOOM Configuration menu bar select File gt Open Select File and browse to select and open the config file In the Configuration panel select the tab corresponding to the item to be modified KR oO Pp To edit an item access the item properties window by a double click on the item name in the Configuration panel or right click on the item s name and select Properties from the contextual menu 5 When all modifications are completed export the configuration file again to an USB key refer to Section 2 1 Export Procedure and import the local configuration file in the ZPU 5000 unit refer to Section 3 1 Import Procedure 24 ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual
25. uration file is a temporary storage file used for creating a configuration Configuration files can be edited saved with the same name with the File gt Save command and saved under a new name with the File gt Export to command To create a new configuration file proceed as follows o 1 From the File menu select New config Edit Configuration Analysis Tools View Help New config Die standalone configuration Save Export En Import From Import File Ce PrinF 2 Enter a name for your configuration and select the location where it will be stored It is common practice to use the plant name Name Y aurStationN ame Cancel 6 ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual V IBROSYST WM 1 3 Create a Station 9 200M Configuration YourStationName File Edit Configuration Analysis Tools View Help Chl eu via week we Catalog Station Configuration E General Name Plant Monitored Description 1 4 Add a Machine 1 Drag the station icon from the Catalog panel to the configuration panel 2 Enter the station or plant name max 32 characters and enter a short description optional max 32 characters The second level node in the configuration tree is a machine Several machines may be associated to a station node To add a machine to the configuration tree proceed as follows rn iy 200M C
26. w by a right click on the grid view This will assign all registers to the selected items and ensure there is no conflict 20 ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual OV KO zu 1 7 Save the Configuration File To save a configuration select File gt Save from the menu bar or click Ed on the toolbar If the configuration contains no error or warning a successful completion message will be displayed Click OK to acknowledge the message and continue If the configuration contains warnings a message will be displayed and you will be asked to select whether you wish to continue saving the configuration or not It is recommended to select No and use the Configu ration gt Analysis tool to review the list of warnings For operation of a ZPU 5000 in standalone mode the configuration does not require definition of a user or automatic measurements If the analysis tool reports only the following message and warning then no further action is required ES cC el yr 2 confie de 1 warning s ao 1 Messages Description Plugin Item Canflicts 37 There must at least one user configured to acknowledge alarms rourstationM ame er There is automatic measurement configured Far the machine Uniti Overview Untl np Other messages and warnings may be present to signal other missing or conflicting information in the confi guration You may select Yes if you
27. wish to save the configuration but you have to remember that it is still incomplete and will need to be finalized If the configuration contains errors you will not be allowed to save the configuration Any error must be corrected immediately ZOOM Configuration for ZPU 5000 Standalone with Modbus User s Manual 21 IBROSYST WM 2 EXPORT A ZOOM CONFIGURATION FILE TO A USB KEY 2 1 Export Procedure A standalone configuration file is a unique file xml file extension containing description parameters used by ZPU 5000 acquisition units A standalone configuration file can be opened edited saved and later loaded into the memory of a ZPU 5000 standalone unit through its USB port To create a standalone configuration file proceed as follows 1 Place a USB key in a USB port on the computer 2 Right click on the ZP5000 Processing Unit node to access the contextual menu 3 Select Export All and USB drive E as the destination 4 Once the export process is complete a message Is displayed to confirm that the configuration has been exported Click OK In this example E is the drive letter assigned to the first available USB port The drive letter may differ on your system zoom Configuration fourStationName File Edit Configuration Processing unit Analysis Tools wiew Help Ch s 58 ae E Configuration 1 57777 E 5 Overview ZU Modbus Uniti Firmwares Uni 1 ge
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