10 compound sliding saw
Contents
1. 45 x 45 ACCESSORIES Blade guard Work piece support x 2 Work piece clamp Repeat cut stop Dust collection bag User manual Batteries for laser x 2 Spare motor brushes x 2 1 set Box spanner IF ANY OF THE ABOVE ITEMS ARE MISSING CONTACT YOUR DISTRIBUTOR IMMEDIATELY MAINTENANCE cont NOTE ALWAYS ENSURE THAT THE SAW IS TURNED OFF AND THE PLUG IS REMOVED FROM THE MAINS GETTING TO KNOW YOUR SAW eS on W wW St Sliding rail lock SUPPLY BEFORE ANY REPAIRS OR MAINTENANCE ARE CARRIED OUT Saw head lock Arbor lock Removing the carbon brushes Blade guard release lever On off trigger switch Take a flat blade screwdriver not supplied and locate it in the slot on the motor brush Motor cap Turn anti clockwise until the cap can be re moved take care when removing the cap as there is a spring under compression holding Blade guard 7 the brush in place Repeat cut stop Dust collection bag Angle guide Sliding rail Remove the brush and check the length If the brush needs changing fit the new brush and tighten the cap to retain it Workpiece clamp If the brush is not worn but is sticking inside the holder there may be a carbon build up that needs removing The best way to re move the carbon is by blowing dry air into the holder but a small stiff brush or pipe ANgis lock cleaner could be used to do the same job The brush will2. brush or dry air could be used to clear the motor erator or any bystanders gt 00 Empty the bag after each use there is a zip on the bag to allow for easy disposal of wood chippings Ensure the blade guard is kept clean with a damp cloth do not clean the guard or any part of the saw with a corrosive solvent to reduce the risk of injury Periodically oil all the moving parts on the saw to extend the life of the saw Inspect the carbon brushes in the motor at frequent intervals depending on the amount of use and change them if the wear reaches the worn limit line or is below 10mm they should also be checked to en sure that the brushes move in and out easily See over page 18 for instructions on removing the carbon brushes Caution As when using the saw cleaning can cause dust and debris to be thrown into the air Always wear eye protection and a dust mask to prevent any injury 20 9 ELECTRICAL CONNECTION This mitre saw is double insulated This means you are separated from the tool s electrical system by two complete sets of electrical insulation This extra layer of insulation is intended to protect the user from electrical shock due to a break in the wiring insulation All exposed metal parts are isolated from the internal metal motor components with pro tecting insulation Double insulated tools do not need to be grounded earthed Servicing of a tool with double insula tion requires extreme care and kno
3. nut 1 against the re taining bracket 3 to lock the depth stop and ensure there is no move ment due to vibration etc Function Once the depth stop is set the blade will not cut all the way through the work piece depending on the depth that it is set to This will allow the operator to easily cut slots out of the work piece if used in conjunction with the sliding function of the saw it is advisable to check the cut depth on a scrap piece of wood Make a cut as explained in the main instruction manual then raise the main saw head above the work piece Move the work piece left or right slightly and make another cut until the desired amount of wood is re moved and the slot is complete Note It may be necessary to clean the slot with a sharp chisel or by sanding 19 OPERATING INSTRUCTIONS cont Fitting the work piece clamp Clamp retaining holes To fit the clamp locate the clamp into one of the retaining holes there are 2 on each side of the saw it depends what sort of cut is required as to which one is used 1 Tighten the retaining thumbscrew on the saw 2 Put the work piece onto the saw bed 3 Lower the clamp towards the wood and tighten the thumbscrew that is on the clamp 4 Turn the clamp lock knob on the clamp until it is tight and has secured the work piece Note A small piece of scrap wood can be used between the clamp and the work piece to spread the load this will reduce the risk of ma
4. Bar holder 145 Wing nut Hexagon nut M8 146 Cross pan head screw M5x14 Locking nut M8x16 147 locating base Side pull rod 148 plastic plate Main pull rod 149 seal plate Knob 150 seal ring O ring 151 spring Limiting screw 152 self lock holder Latch 153 screw Front base 154 extended foot Pole Connecting plate Screw for connecting plate Locking screw M5x10 Cross pan head screw M3x8 Battery Box Spring A Copper chip Swith HS G5 Battery Spring B Battery Box Cover Lining plate for guard Spring ring 25 GENERAL SAFETY INSTRUCTIONS cont PARTS LIST cont Part No Description Part No Description i 17 USE RECOMMENDED ACCESSORIES Consult the owner s manual 57 Laser holder 85 Capacitor 0 33Uf for recommended accessories the use of improper accessories may cause 58 Pan tapping screw 86 Right handle risk of injury to persons 18 NEVER STAND ON TOOL Serious injury could occur if the tool is ee aser Be SS tipped or if the cutting tool is accidentally contacted 60 Bearing 6002 88 Square shaped inductor 19 CHECK DAMAGED PARTS Before use of the tool a guard or other Bt Bearingidampine plate 89 Connecting Pillar part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment 62 Armature 90 Cable clamping plate of moving parts binding of moving parts its operation A guard or other 63 Bearing 6000 91 Cable Sleeve p
5. Please dispose of packaging for the product in a responsible manner It is suitable for recycling Help to protect the environment take the packaging to the local amenity tip and place into the appropriate recycling bin 10 Compound Sliding Never dispose of electrical equipment or batteries M it S in with your domestic waste If your supplier of l re aw fers a disposal facility please use it or alternatively use your local amenity tip and dispose in the cor rect manner This will allow the recycling of raw materials and help protect the environment FOR HELP OR ADVISE ON THIS PRODUCT PLEASE CALL OUR CUSTOMER SERVICE HELP LINE 01509 500359 Please read and fully understand the instructions in REF 051101 this manual before operation Keep this manual safe for future reference 28 DECLARATION OF CONFORMITY WE SIP LTD GELDERS HALL ROAD SHEPSHED LOUGHBOROUGH LEICESTERSHIRE LE12 9NH Declare that the Sliding Compound Mitre Saw SIP Pt No 01314 01324 Complies with the following EEC Directives their supporting Statutory Instruments and the relevant standard where applicable 98 37 EC Machinery Directive 93 68 EEC Low Voltage Directive EN 61029 2 9 N 61029 1 N 60825 1 1994 MC Directive N 55014 1 2000 N 55014 2 1997 N 61000 3 2 3 11 2000 esien 89 336 EEC eses ies Signed Sean Mr Marco Ippaso Joint Managing Director Date 28th April 2003 27 NOTES CON
6. TENTS PAGE 3 CONTENTS PAGE 4 GENERAL SAFETY INSTRUCTIONS PAGE 5 SPECIFIC SAFETY INSTRUCTIONS PAGE 7 TECHNICAL SPECIFICATIONS PAGE 7 ACCESSORIES PAGE 8 GETTING TO KNOW YOUR SAW PAGE 9 SAFETY SYMBOLS PAGE 9 ELECTRICAL CONNECTION PAGE 10 WARRANTY PAGE 10 INSTALLATION ASSEMBLY PAGE 13 ADJUSTMENTS PAGE 15 OPERATING INSTRUCTIONS PAGE 19 MAINTENANCE PAGE 21 EXPLODED DIAGRAM PAGE 22 PARTS LIST PAGE 27 DECLARATION OF CONFORMITY 26 3 GENERAL SAFETY INSTRUCTIONS 1 KNOW YOUR POWER TOOL Read the owner s manual carefully Learn the tool s applications and limitations as well as the specific poten tial hazards particular to it 2 KEEP GUARDS IN PLACE and working order 3 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of check ing to see that keys and adjusting wrenches are removed from tool before turning it on 4 KEEP WORK AREA CLEAN Cluttered areas and benches invite acci dents 5 DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted Don t use tool in presence of flammable liquids or gases 6 KEEP CHILDREN AWAY All visitors should be kept safe distance from work area 7 MAKE WORKSHOP CHILD PROOF with padlocks master switches or by removing starter keys 8 DON T FORCE TOOL It will do the job better and safer at the rate for which it was designed 9 USE RIGHT TOOL Don t force tool or attachment to do a job for which i
7. also need cleaning as some of the build up may be stuck to it Angle pointer Angle guide Angle set lever Workpiece support Caution When removing or cleaning the brushes eye protection and a dust mask should be worn particu larly if using dry air Angle lock Clean or change the brushes in a well ventilated area and ensure everyone in that area also wear the ap propriate protection SAFETY SYMBOLS MAINTENANCE When using the saw always ensure the operator as well as NOTE ALWAYS ENSURE THAT THE SAW IS TURNED ihesen the area wear ear protection OFF AND THE PLUG IS REMOVED FROM THE MAINS SUPPLY BEFORE ANY REPAIRS OR MAINTENANCE ARE CARRIED OUT When using the saw always ensure the operator as well as Cleaning and maintenance of this saw is mainly common sense some those in the area wear eye protection points for guidance are as follows After each use brush off any wood chippings with a soft brush Pay special attention to the inside of the dust extraction port where the dust bag fits to the saw as this is where there will be a large build up if left for ex tended periods Some wood and wood composites have the potential to be highly toxic always wear a face mask when operating saw The motor of the saw should be cleared of any wood chippings as there would be a risk of fire if they are allowed to build up over time a soft This saw is fitted with a laser never shine directly at the op
8. art that is damaged should be properly repaired or replaced 20 NEVER LEAVE TOOL RUNNING UNATTENDED Turn the power 64 Beallng Sleeve 92 7 Cable plug off and Don t leave tool until it comes to a complete stop oo te oe ee SPECIFIC SAFETY INSTRUCTIONS 67 Push pin 95 Hexagon Nut M6 68 Wind guard ring 96 Hexagon screw M6x35 AN WARNING LASER 69 Pan tapping screw ST5x72 97 Elastic round Latch g Warning The laser beam can potentially cause severe eye damage 70 Spring washer 5 98 Connecting shaft Never look or stare directly into the laser beam 71 Flat washer 5 99 Indicator During use do not point the laser beam at people directly or indirectly through reflecting surfaces 72 Stato 100 Cover plate i r RNE This laser complies with class 2 according to EN 60825 1 1994 73 Housing 101 Seal The unit includes no servicing components Do not open the housing for 74 Label 102 Scale label any reason If the unit is faulty damaged have it repaired replaced by an authorized repair agent 75 Soft start box 103 Spring 76 Cross pan head screw M5x27 104 Locking wheel Battery an Pan tapping screw ST3x12 103 PatwasherLG When replacing batteries Always replace both batteries Do not mix old 78 Rear cover 106 Waved shape washer16 batteries with new ones 79 Pan tapping screw ST4x16 107 Locking nut M16 Prevent all batteries from short circuiting f Do not store batteries where the temperature may rise above 50 C 80 Carbon brush h
9. ever reach around saw blade 11 Make sure the blade is clear of the work piece before the switch is turned on 12 Before making the first cut using the saw let it run for a while Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade Adjust or replace as necessary 13 Allow the blade to run up to full speed before cutting 14 Stop operation immediately if you notice anything abnormal 15 Do not attempt to lock the trigger in the on position 16 Wait for saw blade to stop completely and remove from mains supply before servicing or adjusting tool 17 Be alert at all times especially during repetitive monotonous opera tions Don t be lulled into a false sense of security Blades are extremely unforgiving 18 Use of improper accessories such as abrasive wheels may cause dam age to the saw and surrounding area as well as increasing the risk of in jury 19 Turn off the saw and wait for it to complete stop before moving work piece or changing settings 20 To reduce the risk of injury return carriage to the full rear position after each crosscut operation 21 Do not modify the saw to do tasks other than those intended Part No Description 1 Sr OMe O ON ey oN NN N NN NN N N FS FP Ff FS SF FSF SF SF FE Ff NAR WNP SO HBN AH PWN BO Extension support Rubber feet Screw M5x20 Self Locking nut M12 Flat washer M12 Waved shape washer Base Cross pan head screw M4x10 S
10. he work piece 3 Start the saw and allow it to reach its full speed slowly push the saw down wards and away from you to make the cut Sliding rail locking knob Making a mitre cut A mitred angle of 55 left or right can be obtained using the following method 1 Loosen the angle lock knob 2 Pull up the angle adjustment lever 3 Turn the table until the desired angle is indicated by the angle pointer see page 8 4 Tighten the angle lock knob to hold the desired angle Start the saw and allow it to reach its full speed before commencing cut Angle lock knob Angle adjustment lever Always allow the saw to do the cutting never force the saw as this could result in damage to the saw and or injury to the operator or those in the area 16 INSTALLATION ASSEMBLY cont Press the blade guard release lever and pull the blade guard above the saw head Press the arbor lock and turn the blade by hand until the arbor lock locates and the blade cannot be turned blade locked use the spanner supplied to loosen turn clockwise and remove the blade retaining bolt and the outer blade flange The blade can now be removed Follow these instructions in reverse to re fit the new blade NOTE Ensure all screws bolts are completely tight and that the blade guard works correctly before re using the saw All screws bolts should be checked and tightened prior to every use of the saw failure to do
11. lippery washer Screw M5x10 Clamping spring Clamping plate Locking nut M6 Locking Pillar Location handle Stop for lock handle Lock handle Screw M5x10 Lock handle supporter Screw for lock handle Lining plate left Lining plate right Scale pointer Round base Screw for round base Location ruler Flat washer 8 Hexagon screw M8x35 23 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 PARTS LIST Part No Description Locking Knob Clamping pole Clamping ring Clamping plate Clamping knob Hexagon screw M8x20 left washer Upper clamping plate saw blade Bottom clamping plate Cross pan head screw M4x16 Spring washer 4 Flat washer 4 Clamping plate Flat washer Transmission shaft Bearing Bearing housing Elastic Collar D20 Gear Elastic Collar D17 Needle bearing HK1210 Cross pan head screw M4x55 Frame Locking shaft Latch D3x16 Spring Cross pan head screw M4x12 EXPLODED DIAGRAM ony st A r gt E 5 O 22 TECHNICAL SPECIFICATIONS Part number Input voltage 230v 50hz 110v 50hz 1600 watts Maximum speed no load 4200rpm Blade size 255mm x 16mm 255mm x 16mm Mitre range 55 to 55 Cross cut capacity mm 90 x 90 h x 300 d Mitre cut oe mm 90 x 90 h x 200 d Bevel cut capacity mm 45 x 55 h x 300 d Compound mitre cut capacity 55 h x 200 d mm
12. locate the screw correctly s a Changing the blade NOTE ALWAYS ENSURE THAT THE SAW IS TURNED OFF AND THE PLUG IS REMOVED FROM THE MAINS SUPPLY BEFORE ANY REPAIRS OR MAINTENANCE ARE CARRIED OUT Release the saw head lock and allow the saw head to raise to its highest point Loosen there is no need to completely J remove screw B 12 OPERATING INSTRUCTIONS cont Making a bevel cut Angle lock knob A bevel cut of up to 45 to the left can be achieved by using the follow ing method 1 Loosen the angle lock knob turn anticlockwise which is situated at the back of the saw 2 Pull the saw head to the left 3 Use the angle guide and pointer to set the desired angle 4 Tighten the angle lock knob turn clockwise Fitting the work piece support Workpiece support retaining holes 1 Loosen the support retaining screw 2 Locate the work piece support into the retaining holes 3 Tighten the retaining screw Note The support can be fitted to either or both sides of the saw de pending on which type of cut and work piece is being used 17 OPERATING INSTRUCTIONS NOTE Always ensure that the blade is not touching the work piece before the trigger is pressed Making a sliding cut A work piece up to 300mm depth x 90mm high can be cut using the sliding cut func tion 1 Loosen the sliding rail locking knob 2 pull the saw handle towards you and hold the blade above t
13. n the lock nut on the right hand an gle setting bolt and proceed to move the bolt up down until an angle of 90 is achieved tighten the lock nut ensuring an angle of 90 is main tained The angle pointer should now be pointing at 0 if it is not loosen the screw and turn the pointer until it points at 0 Pull the handle to the left 45 and make sure the pointer is indicating an angle of 45 if not follow the previous instructions but with the left hand bolt until the pointer is set to 45
14. older 108 Locking pole Dispose of batteries in the correct manner never burn the batteries 81 Carbon brush 109 Locking Knob Never attempt to open batteries l In case of battery leakage carefully remove the liquid using a cloth Avoid 82 Brush cap 110 Spring skin or eye contact Do not swallow In case of skin or eye contact rinse 83 Pan tapping screw ST4x20 111 Screw with clean water and seek medical advice 84 Left handle 112 Support pin 24 SPECIFIC SAFETY INSTRUCTIONS cont 1 Use only the blade flange specified for this tool 2 Be careful not to damage the arbor flange especially the installing sur face or bolt Damage to these parts could result in blade breakage 3 Make sure that the table base is properly secured so it will not move during operation 4 For your safety remove the chippings and work debris etc from the table top and from inside the extraction port before each operation 5 Avoid cutting nails Remove all nails from the work piece before cut ting 6 Make sure the shaft lock is released before switching on the saw 7 Be sure that the blade does not come into contact with the base when the blade is in the lowest position 8 Hold the handle firmly 9 Do not perform any operation freehand The work piece must be se cured firmly against the base and guide fence with the vice during all op erations Using your hand may cause severe injury 10 Keep hands out of path of saw blade n
15. rking the wood particularly softer woods with the clamp 18 WARRANTY Guarantee This saw is covered by a 24 month parts and labour warranty covering failure due to manufacturers defects This does not cover failure due to misuse or operating the machine outside the scope of this manual In the unlikely event of warranty claims contact your distributor or con tact our help line on the back page of this manual Proof of purchase will be required before any warranty can be honoured INSTALLATION ASSEMBLY Before operating this saw ensure all guards are in place and working correctly Fitting the blade guard Screw B Note Curve Screw A location Release the head lock see page 8 and allow the saw head to rise to its highest point Locate and loosen screw B and take note of where screw A supplied with the accessories should be located see pic Fit the guard around the blade and hook the guard bracket over screw B NOTE the curve on the bracket should follow the curve on the main saw body Fit screw A and tighten with a standard flat blade screwdriver then tighten screw B Note Once fitted screw A should only be removed by a suitably qualified person 11 I NSTALLATION ASSEMBLY cont j Now pull the connecting bar backwards and use the screw on the saws pivot point to fix the bar to the saw see pic NOTE the saw head may need to be lifted up and down slightly in order to
16. so could result in the guard contacting the blade 13 ADJUSTMENTS NOTE ALWAYS ENSURE THAT THE SAW IS TURNED OFF AND THE PLUG IS REMOVED FROM THE MAINS SUPPLY BEFORE ANY REPAIRS OR MAINTENANCE ARE CARRIED OUT Adjustment of the cutting angles This saw is set up at the factory and should need no adjustment however time and careless use can effect the angles and some adjustment may be required Mitre angle Sliding rail locking knob Loosen the sliding rail locking knob push the saw handle back as far as it will go and lock the handle again Angle lock knob Angle adjustment lever Now loosen the angle lock knob pull up the angle adjustment lever and turn the main table until the angle guide pointer is close to 0 ensure the table is locked in the groove and tighten the lock knob If the pointer is not set to 0 loosen the screw and turn the pointer until it is 14 ADJUSTMENTS cont Loosen the 4 2 on each side of the saw rear fence locking bolts and lower the blade to its lowest point lock the saw head down with the saw head lock knob see page 8 Place a square against the blade and rear fence and adjust until an angle of exactly 90 is achieved Proceed to tighten the rear fence locking bolts whilst ensuring that an angle of 90 is maintained Bevel angle With the blade at its lowest point place a square against the blade and the base If the blade is not at 90 Loose
17. t was not designed for example don t use circular saw for cutting tree limbs or logs 10 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewellery which may get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair 11 ALWAYS USE SAFETY GLASSES Also use face or dust mask if cut ting operation is dusty everyday eyeglasses only have impact resistant lenses they are NOT safety glasses 12 SECURE WORK Use clamps or a vice to hold work when practical It s safer than using your hand and it frees both hands to operate tool 13 DON T OVERREACH Keep proper footing and balance at all times 14 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 15 DISCONNECT TOOL FROM POWER SUPPLY before servicing when changing accessories such as blades bits cutters and the like 16 REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position before connecting to power source 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 PARTS LIST cont Part No Description Part No Description baffle chip 141 Transparent Guard Rear holder 142 Clamping ring Seal 143 Screw for guard Ball bearing 144 Limiting screw
18. wledge of the system and should be performed only by a suitably qualified person This tool is fitted with a standard 230v plug Before using the tool in spect the cable and plug to ensure that neither are damaged If any dam age is visible have the tool inspected repaired by a suitably qualified person If it is necessary to replace the plug a heavy duty impact resistant plug would be preferable The wires in the plug are coloured in the following way Blue Neutral Brown Live As the colours of the wires may not correspond with the markings in your plug proceed as follows The wire which is coloured blue must be con nected to the terminal marked with N or coloured black The wire which is coloured brown must be connected to the terminal which is marked L or coloured red Always secure the wires in the plug terminal carefully and tightly Secure the cable in the cord grip carefully WARNING Never connect live or neutral wires to the earth terminal of the plug Only fit an approved BS1363 A plug and correct rated fuse if in doubt consult a qualified electrician NOTE Always make sure the mains supply is of the correct voltage and the cor rect fuse protection is used In the event of replacing the fuse always use a 13A fuse 10 OPERATING INSTRUCTIONS cont Depth cut stop How to use 1 Loosen the wing nut 2 2 Adjust knob 1 to the required depth 3 Once set to the desired depth Tighten the wing
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