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Solar LED L-858Y/R/L/B Signs (SSS)

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1. 2 2 0 Introduction EE 3 2 1 Compliance with Standards a enne nnns 3 2121 0965 de E 3 2 2 General Information 3 22 0148 e D EN 3 2 2 2 Operating Conditions 4 2 25 CONSUMIGUOMN a u pa he aS des ues uL uut Lr 4 2 2 4 Installation WEE 4 2 2 5 909lar Panel Orienialigii aku mui sd s 4 e Se len ge RE NEE 5 2 3 1 Solar Engine Power Supply SEPS 5 2 ele E RTE Cen 6 2 9 9 Dale E 6 2 4 Wireless Hand Held Controller a 7 Aw FEAOG Eed 7 25 EE 8 2 5 1 Solar Panel Orientation a 8 252 cTheory Ol or edu eget rote eee acetone 9 299 ANGLES ass 11 3 0 1a UE den DE 13 UNPACKING 13 E e Ee E Ee EE 14 3 2 1 Cord Set Installation Reference Number 14 9 2 1 1 Cord Set Exit Location 1 d etu D ies 14 3 2 1 2 Cord set Exit Location 2 15 EE EE EE 16 3 2 1 4 Cord set Exit Location 4
2. 17 3 2 2 set and Extension Ou aon eal ae 17 3 3 General Guidelines 2 ee eecccceeececeeeeeceeeeeeceeeeseeeeseecesseeeesseeesseeeeeseueeeseneeeeas 19 3 3 1 Mounting Height 19 3352 5 OnNentatiO DEE 19 3 3 3 Sign Distance from Pavement Edge 19 3 3 4 Sign Installation on a Concrete Pad 19 3 9 4 T eer FOUNO S E 19 EE N MOUNINO u us 22 Sg SEPS ET de uu umu a C 23 9d SEENEN 23 SS E Le EE 23 9 4 9 ASS een 25 E EE Le e a uuu ee 25 2011 Airfield Solutions All Rights Reserved lii Solar LED L 858Y R L B Signs TOC 96A0431 Rev A 4 10 12 94 5 ContecL D EE 26 SE MSA BIUS RENTRER TOP E M 26 SE Mai iig mec T 29 34 Earth Ground Eg i uuu rh ten iternm tert etx kaka uhaq dau Bids 29 3 4 9 Sign Fastener Installation 29 34 10 Optional EE 29 4 0 Maintenance and Repair 31 4 1 ilkeplacing an LED Light Ri EE 31 7 2 tana MI M EM I Uf 31 4 2 1 Energy Management System EMS Recycling
3. 32 zou Mee ele de em RP 35 5 0 Parts Ordering Codes a 37 5 1 Spare Components dee Eege ae 37 Document Date 12 2010 42 2011 ADB Airfield Solutions All Rights Reserved 96A0431 Rev A 1 0 Safety 1 1 Introduction 1 2 To use this equipment safely 1 3 Additional Reference Materials 1 4 Qualified Personnel 1 5 Intended Use 2011 ADB Airfield Solutions All Rights Reserved 1 Safety This section contains general safety instructions for installing and using ADB Airfield Solutions equipment Some safety instructions may not apply to the equipment in this manual Task and equipment specific warnings are included in other sections of this manual where appropriate Carefully read and observe all safety instructions in this manual which alert you to safety hazards and conditions that may result in personal injury death or property and equipment damage and are accompanied by the symbol shown below WARNING Failure to observe a warning may result in personal injury death or equipment damage CAUTION Failure to observe a caution may result in equipment damage WARNING A Read installation instructions in their entirety before starting installation Refer to the FAA Advisory Circular AC 150 5340 26 Maintenance of Airport Visual Aids Facilities for instructions
4. Solar LED L 858Y R L B Signs SSS Size 1 2 3 4 and 5 Internally Illuminated User Manual 96A0431 Retain for future use Rev A 4 10 12 ETL Certified to FAA Specification L 858Y L 858R L 858L 150 5345 44 Current Edition FAA Engineering Brief No 67 ETL Certified pending 10L 28R Airfield Solutions Solar LED L 858Y R L B Signs 96A0431 Rev A History of Change 4 10 12 Disclaimer This manual could contain technical inaccuracies or typographical errors ADB Airfield Solutions reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB Airfield Solutions to notify any person of such revision or change Details and values given in this manual have been compiled with care They are not binding however and ADB Airfield Solutions disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products processes or equipment to which this manual refers No warranty is made that the use of the information or of the products processes or equipment to which this manual refers will not infringe any third party s patents or rights Warranties Products of ADB Airfield Solutions manufacturer are guaranteed against mechanical electrical and physical defects excluding lamps for a period of one year from the date of installation or a maximum of 18 months from date of shipment and are guaran
5. SEPS should be grounded as follows 1 Install a 14 2 AWG stranded grounding wire not included into the grounding lug under the bottom lip of the chassis 2 Connect the grounding wire to an appropriate grounding stake and install the stake in the ground 3 Note that the load cable does not provide any grounding for the load The load should also be properly grounded to prevent damage to it and SEPS Grounding techniques vary depending on site specifics and local electrical authorities Consultation with a local grounding expert is recommended Le G a m 5 Solar LED L 858Y R L B Signs SEPS Installation 3 4 5 Connect Load 3 4 6 Install Battery 26 96A0431 Rev 4 10 12 Connect the load to SEPS as follows 1 Uncoil the load cable The cable is stiff and should be routed above where the battery will be installed 2 For installations with cabling going into the ground feed the load cable down either mounting post For a more finished look the black liquid tight cable fitting exiting the SEPS unit may be replaced with the included 7 8 in hole plug 3 For installations with cabling lying on the surface of the ground feed the load cable out through the liquid tight cable fitting Tighten fitting Note cable routing Note cable routing 4 Pull the loose 6 conductor end of the load cable into the appropriate junction box to connect to the load 5 Connect
6. 4 1 Replacing an LED Light Tube 4 2 Batteries Solar LED L 858Y R L B Signs Maintenance and Repair This section provides preventive maintenance for L 858 signs To keep the L 858 taxiway and runway signs operating efficiently follow a preventive maintenance schedule Refer to Table 17 Table 17 L 858 Taxiway and Runway Sign Maintenance ena Maitoance Man OO Semi Annually Check for panels yellowing nn with Formula 409 or similar cleaning Check for deteriorated gaskets Replace gaskets Turn off the power to the sign Remove the top cover Remove the sign face Disconnect the power connector from the LED light tube being replaced Remove cable ties or clips from the light tube being replaced Note the orientation of light tube to be replaced in reference to male female connectors Install the new light tube and replace the clips provided CAUTION This equipment contains electrostatic sensitive devices Protect the LED Light tube from electrostatic discharge LX d 0e oue DU Failure to secure light tube may result in equipment damage 8 Check that all connections are tight and correct 9 Replace the panels top cover and restore the power to the sign See the LED light tube schematic diagram Figure 12 and Figure 13 NOTE Exercise caution when handling batteries They are capable of generating enormous short circuit currents Remove all jewelry bracelets metal strap watches rings before
7. NOTE Follow site plans and specifications for concrete dimensions See FAA AC 150 5340 30 Figure 126 for concrete base design To pour a concrete pad perform the following procedure 1 Determine the sign size and number of modules 2 Pour your concrete pad according to the following requirements minimum of 30 inches 762 mm wide extending a minimum of 6 inches 152 4 mm beyond the end of the supports The sign pad needs to be flat and level in the area where 2011 ADB Airfield Solutions All Rights Reserved 19 Solar LED L 858Y R L B Signs 96A0431 Rev A General Guidelines 4 10 12 the sign mounting flanges are located See FAA AC 150 5345 30 Figure 126 The mounting floor flange is nominally 5 0 wide x 7 50 long and the area beyond the flange can be tapered to the outside edge of the concrete pad to provide for pad drainage A minimum of 4 inches 101 6 mm depth extending below the frost line to prevent frost heave Reinforce according to site plans and specifications 3 Installa minimum of one 12 inch 304 8 mm L 867B power base 1 according to the following guidelines Install the base close to the sign in or near the concrete pad to provide easy access to the isolation transformer NOTE When installing the base in the concrete pad hold the L 867 base firmly in place during construction of the pad so that the upper surface of the base flange is level within 2 degrees and not more than 3 8 inch
8. The SEPS is factory conf gured to work autonomously for dusk to dawn operation On autonomous mode the prod uct turns on at the intensity that is sustainable in that solar region See Table 2 3 Refer to solar map to determine solar region See the Wireless Hand Held Controller section for details on Maximum Time Out and 15 minute Time Out options Wireless Hand Held Controller Ordering Code Part SAWL HC Battery Replacement Kit for Wireless Hand held Controller T Part 48247 2011 ADB Airfield Solutions All Rights Reserved Part No 62A2142 60A2678 10 60A2678 20 60A2678 30 60A2678 40 94A0054 94A0537 20 94A0537 10 44A6920 44A6921 44A6922 18 Solar Sign Ordering Code SXXX SXX3XX0 Type R LED S LED High Wind Sign Size 1 Size 1 2 Size 2 3 Size 3 4 Size 4 5 Size 5 odule Module M 1 1 2 2 Modules Style S Solar Face 1 Single 2 Double Total Number of Panels 2 2 panel sign 3 3 panel sign 4 4 panel sign 3 Power 8 Solar power through leg power through side with ON OFF switch Tether 0 No tether 1 One tether on one end of sign Notes 1 Use high wind signs in locations where actual wind speed exceeds FAA specif cations Mode 3 High wind signs are tested to a minimum wind load of 327 mph as recom mended by FAA technical paper DOT FAA AR TNO00 32 Evaluation of Wind Loading on Airport Signs High wind signs require four anchor bol
9. NOTES 1 SOLAR SIGNS MAY BE POWERED THRU LEG OR THRU SIDE BOTH ARE SHOWN IN VIEWS SHOWN 77A0147 SHIPPED IN KIT AND REPLACES HOLE PLUG IF POWERING SIGN THRU SIDE 2 REF MRP BOM FOR HARNESSES REQUIRED 3 TERMINAL BLOCK ASSEMBLY IS TO MOUNT AT POWER ENTRY END OF SIGN MOUNTING OF TERMINAL STRIP ASSEMBLY IN SECOND MODULE MAY REQUIRE DRILL TWO HOLES FOR POP RIVET RETAINER SPRING TAB SHOULD BE BENT OVER AWAY FROM LIGHT ENGINE TO TIGHTEN LIGHT ENGINE TO Q eee IF APPLICABLE TOP COVER REMOVED FOR CLARITY BRKT TERM BLOCK MNTING ASSY SOLAR SIGN 44 7124 10 SEE NOTE 2 amp 3 SEE NOTE 1 SR11 S123X10 SHOWN Figure 5 Wiring Diagram INSTALL LIGHT ENGINE HARNESS THRU STRAIN RELIEF SEE TABLE AND WIRING DIAGRAM DETAIL SCALE 1 2 TERMINAL STRIP WIRING TABLE MOD 1 MOD 2 SIGNS 2011 ADB Airfield Solutions All Rights Reserved SOLAR ENGINE SOLAR ENGINE SOLAR ENGINE SOLAR ENGINE SOLAR ENGINE SOLAR ENGINE 5 RED BLACK BLUE GREEN ORANGE WHITE 1 2 3 4 5 6 SOLAR SIGN SOLAR SIGN SOLAR SIGN SOLAR SIGN NOT NOT MOD 1 MOD 1 MOD 2 MOD 2 USED USED HARNESS HARNESS HARNESS HARNESS 39 Safety 96A0431 Rev Figure6 Sign Parts Diagrams L858 LED SIGN LABEL SIGN FRANGIBLE FITTING SIZE 1 STANDARD 60A2678 10 GROUND LUG 72A0010 A MPRESSION FITTING 1
10. 1 4922 9250 Fax 33 1 4922 9255 ADB Airfield Solutions GmbH amp Co KG Von der Tannstr 31 90439 Nurnberg Germany Phone 49 911 9239 1287 Fax 49 911 2852 582 ADB N V Asia Pacific Regional HQ Unit C 9 3 1 Level 9 Block C Mines Waterfront Business Park No 3 Jalan Tasik The Mines Resort City 43300 Seri Kembangan Selangor Malaysia Phone 603 8941 4868 Fax 603 8942 4869 ADB Airfield Solutions Netherlands Prinses Beatrixlaan 614 Office D3 14 2595 BM Den Haag The Netherlands Phone 31 0 70 304 3611 Fax 31 0 70 333 8094 ADB Airfield Solutions Ltd 2nd Floor 3 Rivonia Village Cnr Mutual Road and Rivonia Boulevard South Rivonia 2128 South Africa Phone 27 11 234 6768 Fax 27 11 234 6739 The information contained in this document is subject to change without notice ADB reserves the right to make changes and improvements to its products and assumes no responsibility for making ADB Unit 44 Business Innovation Centre Binley Business Park Harry Weston Road Coventry CV3 2TX United kingdom Phone 44 0 1455 883130 Fax 44 0 1455 883179 ADB Airfield Solutions Leuvensesteenweg 585 B 1930 Zaventem Belgium Phone 32 2 722 17 11 Fax 32 2 722 17 64 info adb adb air com www adb air com these modifications on any equipment previously sold 96A0431 O 2011 ADB Airfield Solutions Rights Reserved Document Date 12 2010
11. 24 hrs yeas 22 hrs 2 Modules 24 hrs Table 7 Autonomous Settings by Solar Region SSS Autonomous Dusk to Dawn Intensity 22 Size 1 2 3 5 i SH 126 1 2 9 1 Module 0 64 Size 4 11 1 Module 15 Size 1 2 3 2 Modules 0 Note See catalog sheet 3036 in the Solar Product Center our website for solar region maps in full color If solar region is unclear please contact the ADB Sales Department 2 5 1 Solar Panel Full solar exposure is critical to the performance of the SWCS Ensure that the SEPS Orientation installation location has year round unrestricted sun exposure throughout the day The bottom edge of the solar panels should be installed at a minimum height to clear growing vegetation and snow at the site NOTE Shading even a small portion of the solar panel will significantly reduce the output of the SWCS 8 2011 ADB Airfield Solutions All Rights Reserved 96A0431 Rev 4 10 12 2 5 2 Theory of Operation 2011 ADB Airfield Solutions All Rights Reserved Solar LED L 858Y R L B Signs Solar Regions The ADB SEPS is factory configured to work autonomously for either dusk to dawn or for 24 hour period operation On autonomous mode product turns on at the intensity that is sustainable in that solar region See Table 8 and Figure 1 for intensity by solar region SEPS has the option to be controlled remotely with a Hand Held Radio Control The wireless handheld controller allows for intensi
12. 8 Battery terminals should be closest to you with the positive on the left and negative on the right 9 Loop the battery strap under the battery handle Connect the battery strap buckle Tighten the battery strap and fold loose end underneath itself 10 Loop the positive harness lead under the battery handle Apply anti corrosion compound not included to the terminal Connect the harness lead to the terminal and slide on the red positive battery terminal boot Loop the negative harness lead and its temperature sensor under the battery handle Apply anti corrosion compound not included to the terminal Connect the harness lead and then the temperature sensor to the terminal and slide on the black negative battery terminal boot 12 Install the battery fuse 1 4 2 1 Energy Management Production of the EMS required the extraction and use of natural resources The EMS may System EMS Recycling contain substances that could be harmful to the environment or human health if improperly handled at the product s end of life In order to avoid release of such substances into the environment and to reduce the use of natural resources we encourage you to recycle the EMS in an appropriate way that will ensure most of the materials are reused or recycled appropriately Check your local municipality for electronics recyclers The symbol indicates that this product complies with the European Union s requirements ac
13. 9 525 mm above the concrete surface Allother bearing surfaces on the pad for additional flange supports should be kept in the same horizontal plane as the L 867 base flange The pad area where the sign mounting flanges will be located is to be flat with no taper to ensure that the sign will set level to prevent uneven loading on the frangible couplings See FAA AC 150 5340 30 Figure 126 for pad design Forthe Mode 2 and 3 signs Before the concrete sets install two 1 2 13 anchor bolts into the concrete pad The bolt hole centerline is on a 6 inch diameter bolt circle 180 degrees apart as shown Bolt slots are 0 62 inches wide x 1 0 long Overall width of flange is 5 0 inches and overall length is 7 5 inches Bolts should be located perpendicular to the sign face NOTE A customer supplied template is recommended to hold the bolts in position while the concrete sets Anchor bolts customer supplied must be a minimum of 1 25 inches 31 75 mm above the top surface of the concrete pad to attach the mounting bases Hilti Quick Bolts wedge bolt or Red Head Trubolt Wedge Anchors are recommended for installing the flanges after the concrete sets customer supplied Check with the manufacturer for their recommendations as applied to your airport site Example Hilti Kwik Bolt 3 Standard Thread 304 Stainless Steel NOTE With either anchoring system the allowable load for any specific bolt is dependent upon several factors type
14. Rights Reserved 96A0431 Rev 4 10 12 3 3 General Guidelines 3 3 1 Overall Mounting Height 3 3 2 Sign Orientation 3 3 3 Sign Distance from Pavement Edge 3 3 4 Sign Installation on a Concrete Pad 3 3 4 1 Concrete Pouring Solar LED L 858Y R L B Signs General Guidelines WARNING A Signs must be grounded to true earth ground Failure to observe this warning may result in personal injury death or equipment damage e When installing signs follow the guidelines covered FAA AC 150 5340 30 Fig 126 for mounting pad design Also see the following subsections for detailed information on sign pad and leveling of the sign FAILURE TO INSTALL AND LEVEL THE SIGN AS DESCRIBED IN THE VARIOUS SUBSECTIONS BELOW WILL VOID THE WARRANTY Mount the signs on a concrete slab or concrete pedestals Do not allow concrete edges to protrude above grade Provide power to the signs through breakaway cable connectors installed within the frangible coupling portion of the sign s mounting legs Install auxiliary equipment such as isolation transformers in a light base embedded in the ground Install signs so that the overall height above the surrounding ground of the sign assembly including mounting supports does not exceed heights given in Table 3 and the clearances of aircraft wings as specified in AC 150 5340 18 The sign must provide 12 inches 304 8 mm of clearance between the top of the sign and any part of the
15. SEPS and the SS can be above ground Both the SS and SEPS contain side conduits for cabling access Each sign is furnished complete with mounting flanges for installation on a concrete pad which is the recommended method of installation Contact the ADB Sales Department for more information on sign installation hardware L 823 Cord Set supplied with the sign Cable Clamp supplied with the sign Floor Flange supplied with the sign 2 inch Conduit Elbow contractor supplied L 867 Blank Cover Plate with Gasket purchased separately Cable from SEPS L 867 Base purchased separately pu iN a D Da L 867 Base Plate special purchased separately Figure 1 Direct Remote Mounting Direct Mounting Remote Mounting recommended 2 2 5 Solar Panel Orientation Full solar exposure is critical to the performance of the SSS Ensure that the SEPS installation location has year round unrestricted sun exposure throughout the day The bottom edge of the solar panels should be installed at a minimum height to clear growing vegetation and snow at the site NOTE Shading even a small portion of the solar panel will significantly reduce the output of the SSS 2011 ADB Airfield Solutions All Rights Reserved 96
16. attempting to handle or remove the battery packs Be careful not to short battery terminals with tools Batteries are heavy Ensure that you use proper lifting techniques when moving batteries Do not discard batteries in the garbage please recycle These batteries are rechargeable lead acid AGM batteries Consult your local municipal by laws for information on recycling the cells when replacing Battery 1 sits in the left hand cavity inside SEPS To replace battery 1 1 Remove the battery fuse from the battery harness 2 Slide back the black negative battery terminal boot Disconnect the negative harness lead and the temperature sensor 3 Slide back the red positive battery terminal boot Disconnect the positive harness lead 2011 ADB Airfield Solutions All Rights Reserved 31 Solar LED L 858Y R L B Signs 96A0431 Rev A Batteries 4 10 12 4 Release the battery strap buckle and loosen the buckle to the end of the strap 5 Loop the strap buckle harness leads and temperature sensor above the solar panel s gas shock and out of the way 6 Pull on the battery s handle to lever the battery up onto the front sill of the SEPS chassis and away from the electrical connections on the EMS Then lift the old battery clear 7 Balance the new battery on the bottom lip of the SEPS chassis and then slowly let it drop back into its cavity Do not let the battery fall backwards or crush any electrical connections
17. foot 2 44 m extension cord ADB Airfield Solutions 73A0109 8 C 12 x 24 in 304 8 x 609 6 mm 7 ADB Airfield Solutions 2124 C L 867B base NS ADB Airfield Solutions 2052 B NOTE A Shown for reference only Part supplied with sign B Requires a separate line item on purchase order C Refer to Cord sets and Extension Cords in this section for extension cords available if different extension cord length is required D Gasket is sold separately OO N gt 2011 ADB Airfield Solutions All Rights Reserved 96A0431 Rev A Solar LED L 858Y R L B Signs 4 10 12 Cord Set Installation 3 2 1 4 Cord set Exit Location Figure 6 shows cord set location 4 Refer to Table 13 for cord set location 4 parts and part 4 numbers Figure6 Cord set Location 4 Standard Table13 Cord set Location 4 Parts 12 inch heavy base plate 2 1 4 2 NPT ADB Airfield Solutions 1832 BSPLT 2 Cord set 16 2 SOW 600 V ADB Airfield Solutions 73A0107 72 3 Base flange ADB Airfield Solutions 62A2142 or 62A2146 4 12x 24 in 304 x 610 mm L ADB Airfield Solutions 2124 867B base NOTE A Shown for reference only Part supplied with sign B Requires a separate line item on the purchase order C Remove the base flange shipped with the sign when the leg is screwed into the base plate 3 2 2 Cord set and See Figure 7 Refer to Table 14 for cord set and extension cord types Refer to Table 15 for Extension Cords cord set and co
18. most critical aircraft using or expected to use the airport when the aircraft s wheels are at the pavement edge For overall mounting height refer to AC 150 5345 44 When orienting signs follow the guidelines below Orientthe sign so that the face is perpendicular to the centerline of the taxiway or runway NOTE Check site plans and specifications for the location of the power leg leg where the L 823 cord set is located in reference to the L 867 light base Typically the L 867 light base is immediately under the power leg or is at the same end but not under the power leg ADB Airfield Solutions signs are shipped with the sign product label attached to the sign end where the power leg is located In addition verify that the sign legend is orientated correctly to the taxiway or runway per the site plans when the sign is installed on the pad If the sign legend location is not correct then the panels must be removed and reinstalled in the sign in the correct location For special situations refer to FAA AC 150 5340 18 for the correct orientation Refer to Table 16 for the distance of signs from the pavement edge Refer to AC 150 5340 18 for more information on the location of different types of taxiway signs Table 16 Recommended Sign Distance from Pavement Edge Sign Size Distance from Pavement ft Distance from Pavement m 10 20 3 1 6 1 25 35 7 6 10 7 35 60 10 7 18 2 50 75 15 2 22 9 20 35 6 1 10 7 O OO N gt
19. on safety precautions Observe all safety regulations Become familiar with the general safety instructions in this section of the manual before installing operating maintaining or repairing this equipment e Read and carefully follow the instructions throughout this manual for performing specific tasks and working with specific equipment e Make this manual available to personnel installing operating maintaining or repairing this equipment Follow all applicable safety procedures required by your company industry standards and government or other regulatory agencies Protect equipment with safety devices as specified by applicable safety regulations NFPA 70B Electrical Equipment Maintenance NFPA 70E Electrical Safety Requirements for Employee Workplaces ANSI NFPA 79 Electrical Standards for Metalworking Machine Tools OSHA 29 CFR Part 1910 Occupational Health and Safety Standards National and local electrical codes and standards The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe operation maintenance and repair Qualified personnel are physically capable of performing the required tasks familiar with all relevant safety rules and regulations and have been trained to safely install operate maintain and repair the equipment It is the responsibility of the company operating this equipment to ensure that its personnel meet these requirements Always u
20. top bolt and nut Tighten both top and bottom fasteners Tilt angle is dependant on your location See Figure 2 Tilt Angle Mounting Post Top Bolt and Nut Mounting Post Bottom Bolt and Nut Repeat above steps for second mounting post Close the lid and finger tighten the thumb screws to better balance the unit Thread the frangible coupling into the floor flange until tight Install the frangible coupling s 3 bolts Repeat for second subassembly Slide the frangible coupling subassembly onto the mounting post Finger tighten 1 of the frangible coupling s screws to hold the subassembly onto the mounting post Repeat for second subassembly Tilt Angle Mounting Post Top Bolt and Nut Mounting Post Bottom Bolt and Nut Mounting Post Frangible Coupling Frangible Coupling Bolts Floor Flange 9 Pick up the SEPS and set down over the 4 anchor bolts installed above If required loosen frangible coupling bolts to adjust the rotation of frangible coupling Do not loosen the floor flange and frangible coupling thread 10 Tighten all frangible coupling bolts Tighten all anchor bolts 2011 ADB Airfield Solutions All Rights Reserved 96A0431 Rev 4 10 12 3 4 3 Antenna Assembly 3 4 4 Grounding 2011 ADB Airfield Solutions All Rights Reserved 25 Solar LED L 858Y R L B Signs SEPS Installation Ifyour SEPS has wireless control capability it will have a wireless antenna subassembly that needs t
21. 101 6 cm 58 2 147 8 cm L 858B 30 76 2 cm 25 63 5 cm 41 7 106 cm Table 4 Sign Lengths SizeNo Moe 2 Module 1 29 4 75 cm 58 6 149 cm 2 35 9 91 cm 71 6 182 cm 3 42 4 108 cm 84 6 215 cm 4 47 9 122 cm N A 5 42 4 108 Note Sign depth is 9 39 in 23 85 Signs are shipped with L 823 cord set s frangible couplings and floor flanges ready for installation Table 5 Packaging Dimensions and Weights Gross Weight Carton Dimensions Size 1 Module 1 34 x 34 x 13 87 x 86 4 x 33 Size 1 Module 2 e BE Be 87 160 33 Size 2 Module 1 102 102 33 Size 2 Module 2 102 193 33 Size 3 1 117 x 117 x 33 Size3 Module2 131 60 46x89x13 117 x 226 x 33 Size 4 Module 1 158 x 132 x 33 Size 5 Module 1 117 x 117 x 33 Estimated weight 2011 ADB Airfield Solutions All Rights Reserved 96A0431 Rev Solar LED L 858Y R L B Signs 4 10 12 Wireless Hand Held Controller 2 4 Wireless Hand SEPS can be controlled using the Wireless Hand Held Controller in a similar manner to Held Controller ADB s wireless solar lights One or more wireless solar lights can be remotely operated from the ground or air with a hand held wire less controller using a secure radio transceiver with antenna and keypad The hand held remote control option allows the user to temporarily override the intensity set in the autonomous modes In temporary mode 10 30 and 100 intensities
22. 12 x 24 in 304 8 x 609 6 3 ADB Airfield Solutions 2124 C L 867B base 7 Flexible conduit Not applicable A 10 Frangible coupling ADB Airfield Solutions 62B0499 C 11 a mm 867 pase Solutions 1932 NOTE A Refer to Table 11 for flexible conduit connectors B Signs supplied with the following length external to the sign Size 1 47 in Size 2 41 in Size 3 35 in Size 4 18 in Size 5 35 in Any other external length requires a separate line on the purchase order specifying the external length required C Requires a separate line item on purchase order D Shown for reference only Part supplied with sign O Table 11 Flexible Conduit Connectors Item Description Supplier OO CO N 2011 ADB Airfield Solutions All Rights Reserved 15 Solar LED L 858Y R L B Signs Cord Set Installation 3 2 1 3 Cord set Exit Location 3 16 96A0431 Rev A 4 10 12 Figure 5 shows cord set location 3 Refer to Table 12 for cord set location 3 parts and part numbers Figure 5 Cord set Location 3 Standard ECH NA 891 p EE Ge 7 Table 12 set Location 3 Parts Cord set 16 2 SOW 600 V ADB Airfield Solutions Not applicable Cable clamp ADB Airfield Solutions 60A2851 B Base flange ADB Airfield Solutions 62A2142 or 62A2146 A 2 in 50 8 mm rigid conduit ADB Airfield Solutions Not applicable 5 9 53 mm thick base ADB Airfield Solutions 1000 6 6 8
23. 2 d 4446915 LED LIGHT ENGINE BOTTOM ASSEMBLY 16 W O DIF 94A0054 L858 TETHER 3 16 28 LG 44A6897 10 LED LIGHT ENGINE ASSEMBLY TOP SIZE 1 W O DIFFUSER TOP LID REMOVED FOR CLARITY LIQUID TIGHT KNOCKOUT SEAL ALIGN WITH EXISTING HOLES IN SIGN BOTTOM PANEL LED LIGHT ENGINE BOTTOM ASSEMBLY 16 W O DIF 44A6915 10 SIGN INTERMEDIATE PNL SUPPORT SIZE 1 60A2685 10 40 2011 ADB Airfield Solutions All Rights Reserved Solar LED L 858Y R L B Signs User Manual Registered office ADB Airfield Solutions LLC 977 Gahanna Parkway Columbus OH 43230 USA Phone 1 614 8611 304 Fax 1 614 8642 069 Other addresses ADB Airfield Solutions Ltd 5500 North Service Road Suite 1108 Burlington Ontario L7L 6W6 Canada Phone 1 905 331 6887 Fax 1 905 331 9389 ADB Airfield Technologies Ltd 01A Unit 9F LSH Plaza 8 Wangjing Jie Chaoyang District Beijing 100102 P R China Phone 86 10 8476 0106 Fax 86 10 8476 0090 ADBN V Dubai Silicon Oasis Wing D Office D 309 P O Box 341218 United Arab Emirates Phone 971 4372 4970 Fax 971 4372 4975 ADB N V S A 39 47 Boulevard Ornano 93200 Saint Denis ADB Airfield 977 Gahanna Pkwy Solutions USA Columbus Ohio 43230 USA Telephone 1 614 861 1304 Fax 1 614 864 2069 www adb airfieldsolutions com France Phone 33
24. 3 4 7 Wiring 3 4 8 Earth Ground Lug 3 4 9 Sign Fastener Installation SIDE PANEL TOP AND BOTTOM SIZE 4 SIZE 5 AND HIGH WIND SIGNS Solar LED L 858Y R L B Signs SEPS Installation Refer to the wiring diagrams When installing cable follow the guidelines below Install all cable for direct earth burial or for placement in conduit according to site plans Operate test the sign before closing up the enclosures WARNING A Signs must be properly grounded to true earth ground Failure to observe this warning may result in personal injury death or equipment damage Attach the earth ground lug The earth ground lug is located on the outside frame of the sign to permit easy connection of an AWG 12 minimum earth ground wire to the sign If necessary you may remove the ground lug from the outside and place it on the inside TOP RAIL END amp INTERMEDIATE FITTING SIZE 4 SIZE 5 AND HIGH WIND SIGNS INSTALL WITH LOCTITE TORQUE 115 10 IN LB 7 s Q e SS amp SIZE 1 SIZE 2 AND SIZE 3 SIGNS USE EXISTING HARDWARE iN USE EXISTING HARDWARE AND LOCTITE TORQUE TO 115 10 IN LB TORQUE TO 115 10 IN LB SIZE 1 SIZE 2 amp SIZE 3 SIGNS POST ATTACHMENT TOP AND BOTTOM USE EXISTING HARDWARE CORNER amp INTERMEDIATE FITTINGS TORQUE TO 115 10 IN LB ES ALL SINGS BOTTOM PANEL END amp INTERMEDIATE FITTING SIZE 4 SIZ
25. 45 40 c e rm em s um em m em Rm em re em e Rm Am um Sak e em em rm vm wan vm em pm E gt pm e em zm em pm em rm e 35 mm am em e en em GE e en en em en en em en pm en GR em pm em e en Lm en x e x en UM en x em GE RM ms GM am nm en G5 em en m o 25 5 Qa w Sa asa Sas st lt Wc EENEG Su Sa s ss m s m 20 mm mm rm mm mm bm mm mm mm mm pm mm rm mm mm mm rm mm mm Im mm pm mm mm rm mm bm rm mm mm dE mm vm LE Ces 15 25 ee o NEM 40 __ 1 45 55 oon es ee ee ee eee ee eee Cai dI T 45 pee PRUs GE 40 359 jen 5 159 EDawWwUt DW E SS Eh 509 ZA 0 DD ____ 8 C 3o 459 40 G a oc Ro 15 win gt 1 Oe be A 255 55 7 7 004 c ma E 20 qa E em d ___ W e asas CM IINE e 450 F NAN e 40 350 15 EN VUE 359 40 WD Farle gt 45 om ee 14 eee 50 289 sr 3 3 559 350 409 UUe eee rS r pM CEDE _ NOTE S
26. 67 Base purchased separately L 867 Base Plate special purchased separately Figure 2 Direct Remote Mounting po N UV s Ser DM Direct Mounting Remote Mounting recomn This section provides instructions for installing L 858 taxiway and runway signs Refer to the airport project plans and specifications for the specific installation instructions and FAA AC 150 5340 18 3 1 Unpacking The equipment is shipped ready for installation Handle equipment very carefully to prevent component damage Unpack the carton upon receipt and check the contents and their condition Note any exterior damage to the carton that might lead to detection of equipment damage If you note any damage to any equipment file a claim with the carrier immediately The carrier may need to inspect the equipment 2011 ADB Airfield Solutions All Rights Reserved 13 Solar LED L 858Y R L B Signs Cord Set Installation 3 2 Cord Set Installation 3 2 1 Cord Set Installation Reference Number 3 2 1 1 Cord Set Exit Location 1 14 96A0431 Rev 4 10 12 This subsection provides information for installing cord sets It includes sign installation kit reference numbers for three power leg cord set installation locations and mounting configurations This subsection provides
27. A0431 Rev 4 10 12 2 3 Equipment Data 2 3 1 Solar Engine Power Supply SEPS Table 2 Installed weight Shipping weight Installed dimensions Box 1 SEPS Box 2 battery Operating Storage Chassis Mounting Wind loading Tilt Diagnostics Certifications Power Type Lifetime Charger Channel A Channel B Automatic Light Control ALC Control Autonomous Mode Load Cabling Power Type Lifetime 2011 ADB Airfield Solutions All Rights Reserved Solar LED L 858Y R L B Signs Equipment Data Specifications 132 Ib 59 8 Box 1 SEPS 76 Ib 34 4 kg Box 2 battery 68 30 8 kg 29 9 H x 42 9 W x 17 4 D in 75 9 H x 108 9 W x 44 1 D with wireless antenna at 55 tilt Shipping dimensions 25 5 H x 46 9 W x 14 0 D in 64 7 H x 119 1 W x 35 56 D cm 8 3 H x 13 1 W x 7 4 Din 21 H x 33 2 W x 18 8 D cm Temperature 22 F to 122 F 30 C to 50 C 40 F to 176 F 40 C to 80 C Weather and corrosion resistant construction of stainless steel and powder coated aluminum ADB frangible couplings and floor flange mounts 300 mph min installed at 55 tilt 195 95 55 On board feedback indicators for Battery Status System Status Battery Reverse Polarity and Solar Panel Reverse Polarity RoHS WEEE CE FCC Battery 12 VDC 105 A hr at C 100 discharge rate Replaceable and recyclable absorbent glass mat AGM SLA Standard with one batt
28. E 5 AND HIGH WIND SIGNS INSTALL WITH LOCTITE TORQUE 115 10 IN LB SIZE 1 SIZE 2 amp SIZE 3 SIGNS USE EXISTING HARDWARE TORQUE TO 115 x 10 IN LB SIGN FASTENER INSTALLATION 3 4 10 Optional Tethers INSTALL USING LOCTITE TORQUE 115 10 IN LB FRANGIBLE FITTING ATTACHMENT ALL SIGNS TORQUE TO 200 10 IN LB See Figure 11 Tethers installed the sign sales order Location quantity of the tether are determined when the sales order is placed NOTE In the tether installation procedure below the customer supplies the mounting hardware to attach one end of the tether to the concrete pad The customer also supplies the expansion anchor for the bolt 2011 ADB Airfield Solutions All Rights Reserved 29 96A0431 Rev Solar LED L 858Y R L B Signs 4 10 12 SEPS Installation Figure 11 Installing Optional Tether x 711 mm Existing 5 16 18 x in Bolt Tether Mounting Hardware Attached to Expansion Anchor Expansion Anchor for Bolt To attach a tether install the customer supplied mounting hardware 3 to attach the tether to the expansion anchor 4 on the concrete pad OU re e r m D 5 30 2011 ADB Airfield Solutions All Rights Reserved 96A0431 Rev 4 10 12 4 0 Maintenance and Repair
29. can be selected for a 15 minute Time Out or a Maximum Time Out The 15 minute Time Out option is for only momentary intensity brightness operations of the SSS for airports that actively manage their airfields After 15 minutes the SSS will be return to the autonomous configuration The Maximum Time Out option is for airports that require the most intensity for as long as possible The SEPS software prevents the battery from being ON indefinitely at the chosen intensity thereby preventing battery full discharge To determine the maximum activation time for each selected intensity and region see Table 1 2 4 1 Features Water resistant keypad and LED indicators Utilizes a secure wireless RF signal Control range of up to 2 5 miles Meets MIL SPEC 810E environmental requirements 24 hour operation on a single charge Rechargeable lithium ion battery included recharges via an AC DC wall plug included Compatible with stand alone aviation band VHF receiver Comes complete in a custom Pelican case 2011 ADB Airfield Solutions All Rights Reserved 7 Solar LED L 858Y R L B Signs 96A0431 Rev A Solar Regions 4 10 12 2 5 Solar Regions Table6 Maximum Activation Time for Selected Intensity and Region On Demand Activation Time per Day 100 On Demand Activation On Demand 555 Region Intensity Time per Day 30 Activation Time per meets FAA Intensity Day 10 Intensity photometrics NEEN
30. chaser of this product or third parties for damages losses costs or expenses incurred by purchaser or third parties as a result of accident misuse or abuse of this product or unauthorized modifications repairs or alterations to this product ADB Airfield Solutions shall not be liable against any damages arising from the use of any options or parts other than those designated as approved products Copyright 2010 by ADB Airfield Solutions All rights reserved a 1 History of Change PAGE DESCRIPTION ECNO CHECKED APPROVED DATE ii 2011 ADB Airfield Solutions All Rights Reserved 96A0431 Rev Solar LED L 858Y R L B Signs 4 10 12 TOC TABLE OF CONTENTS Solar LED S E i zm MSOV Or CHange ET IC ES 1 EN ES lait eelere ME EE 1 1 2 To use this equipment safely nennen 1 1 3 Additional Reference Materials a a 1 1 4 Qualified Personnel a a 1 15 u ee eee 1 EE eebe 2 Te m t DM 2 1 8 Material Handling Precautions 2 1 9 Action in the Event of a System or Component Malfunction 2 1 10 Maintenance and Repair
31. cording to Directive 2002 96 EC on waste electrical and electronic equipment WEEE 32 2011 ADB Airfield Solutions All Rights Reserved Solar LED L 858Y R L B Signs 96A0431 Rev A 4 10 12 Batteries for 2 Light Tubes iring Figure 12 UG VET 133HS WVYDVIC SNI3IAA NOIS G37 V OG 4 0 98 9 uoud l oluo snqwnjog Kemed euueueo 6 suonnios aav pazuoujnesajeotpui GY Polen payqiyoud s ed Ju tunoop ant Jo p zuoujneun ASSV 1269 ASSV 69 3871 ANISNA C371 3871 ANIONS 031401 SAOV1d 2 6 8000V68 SHIM 9MV91 19004 Eoo Ss SS A SSSS SS E Ee 41915 IVNIAS3 L NIVIN AINGOW L Od 9NIYIM 318VO HMd HV IOS 33 2011 ADB Airfield Solutions All Rights Reserved 4 10 12 96A0431 Rev Solar LED L 858Y R L B Signs Batteries WIRING FOR 2 MODULE MAIN TERMINAL STRIP TERMINAL STRIP 2 44A7135 1 or 4 NNI SE Ed d J J 3 Se SS 2011 ADB Airfield Solutions All Rights Reserved KE SSS E PS RED m et 44A6921 ASSY 44A6921 ASSY 70A0671 x S 2 PLC S e
32. d BLK 2 EK TOPLEDENGINELIGHTTUBE E x JOPLEDENGINELIGHTTUBE amp Oo 16AWG WIRE 89A0008 9 belles E z S 1 a 4 PLACES SS LLI s Q GO A H E d hil ele 44A6921 ASSY 44A6921 ASSY BOTTOMLED ENGINE LIGHT TUBE 202 BOTTOM LED ENGINE LIGHT TUBE E Figure 13 CONTROLLED COPY L 44 fi L T LL ADBairfild Solutions T 97 Gahanna Parkway Columbus Ohio 43230 E E Telephone 614 861 1304 Fax 614 864 2069 LL Fm corrects __ SOLAR LED SIGN WIRING DIAGRAM LA pro Jensen see SRO BE APR SHEET NUMBER N A DRAWING NUMBER 43A3850 34 96A0431 Rev Solar LED L 858Y R L B Signs 4 10 12 Troubleshooting 4 3 Troubleshooting This section provides troubleshooting information for the L 858 taxiway and runway signs The information covers only the most common problems If you cannot solve the problem with the information given here contact your local ADB Airfield Solutions representative for help Problem LED Signs Possible Cause Corrective Action Loose wires or Tighten or replace wires connections All LEDs are out or not Broken or disconnected Check for loose or broken wires functioning correctly wire at the Terminal Block 55 light at a time in
33. ee Solar Map to select your region 2011 ADB Airfield Solutions All Rights Reserved 11 Solar LED L 858Y R L B Signs 96A0431 Rev A 4 10 12 Solar Regions e _ gt 5 12 2011 ADB Airfield Solutions All Rights Reserved 96A0431 Rev A Solar LED L 858Y R L B Signs 4 10 12 Installation 3 0 Installation WARNING Read installation instructions in their entirety before starting installation Refer to the FAA Advisory Circular AC 150 5340 26 Maintenance of Airport Visual Aids Facilities for instructions on safety precautions Observe all safety regulations To avoid injuries always disconnect power before making any wiring connections or touching any parts Refer to FAA Advisory Circular AC 150 5340 26 e Sign installation requires a flat mounting surface and the sign to be level to prevent legend panels from becoming distorted Failure to install and level sign per the instruction manual will void the warranty Each sign is furnished complete with mounting flanges for installation on a concrete pad which is the recommended method of installation Contact the ADB Sales Department for more information on sign installation hardware L 823 Cord Set Supplied with the sign Cable Clamp supplied with the sign Floor Flange supplied with the sign 2 inch Conduit Elbow contractor supplied L 867 Blank Cover Plate with Gasket purchased separately L 823 Extension Cord purchased separately L 8
34. ents If a component malfunctions turn the system OFF immediately Allow only qualified personnel to make repairs Repair or replace the malfunctioning component according to instructions provided in its manual WARNING Allow only qualified personnel to perform maintenance troubleshooting and repair tasks Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted to service this equipment Always use safety devices when working on this equipment Follow the recommended maintenance procedures in your equipment manuals Use only approved ADB Airfield Solutions replacement parts Using unapproved parts or making unapproved modifications to equipment may void agency approvals and create safety hazards 2011 ADB Airfield Solutions All Rights Reserved 96A0431 Rev 4 10 12 2 0 Introduction 2 1 Compliance with Standards 2 1 1 Uses 2 2 General Information 2 2 1 Features Solar LED L 858Y R L B Signs Introduction These signs are designed to guide pilots to a particular point on the field identify holding positions identify taxiway and runway intersections and prohibit aircraft entry into designated areas FAA Designed to meet L 858Y L 858R L 858L and L 858B AC 150 5345 44 Current Edition and the FAA Engineering Brief No 67 Light Sources other than Incandescent and Xenon for Airport Light ing and Obstruction Lighting Fixtures CE Complies wit
35. ery 4 000 cycles to 20 depth of discharge at 68 F Temperature compensated maximum power point tracking TC MPPT LED Driver Power 18 38 VDC from 0 3 1 4 A and 5 100 duty cycle constant current 18 38 VDC from 0 3 1 4 A and 5 100 duty cycle constant current ALC dynamically reduces brightness in response to unusually low amounts of sunlight to ensure continued autonomous operation Available on Channels A and B Dusk to dawn steady on 22 ft 6 7 m cable can exit onto the surface or down into a ground pot PV Panel 17 VDC 95 W High Efficiency Monocrystalline IEC 61215 10 years at 9096 output Solar LED L 858Y R L B Signs Equipment Data 2 3 2 Sign Dimensions 2 3 3 Packaging Data 96A0431 Rev A 4 10 12 Wireless Range 2 5 miles minimum with 1 W wireless hand held controller Frequency 900 MHz ISM Band 902 928 MHz 55 Encryption 256 bit AES Seamless integration with existing ADB wireless solar products Up to 8 independent groups Control On demand Mode Flash Mode Emergency Mode Autonomous Mode On demand Temporary Mode High Medium and Low Configuration Mode ARCAL Table 3 Sign Heights Type Sign Size No Sign Face Height Legend Height Overall Mounting Height L 858Y R L 18 45 7 cm 12 30 5 cm 29 7 75 5 cm L 858Y R L 24 61 cm 15 38 1 35 7 90 8 cm L 858Y R L 30 76 2 cm 18 45 7 cm 41 7 106 cm L 858B 48 122cm 40
36. h the requirements of the EMC Directive 2004 108 EC ADB s LED Solar Sign System SSS is an ideal choice for an airfield that requires improved safety measures but experiences difficulties with grid access ADB s SSS consists of an L 858Y L 858R L 858L L 858B solar powered sign SS and a Solar Engine Power Supply SEPS The SEPS incorporates the latest technology in solar technology hardware and software to provide power and control to the SS L 858Y SS Direction Destination and Boundary Informational Sign L 858R SS Mandatory Sign L 858L SS Runway Taxiway Location Sign These signs are designed to guide pilots to a particular point on the field identify holding positions identify taxiway and runway intersections and prohibit aircraft entry into designated areas 858B SS Runway Distance Remaining Sign The L 858B SS is used at 1 000 foot intervals adjacent to the runway edge in order to provide runway distance remaining information to pilots during takeoff and landing operations Table 1 Sign Legends Type Legend Color Background Color L 858Y Direction Destination amp Boundary Yellow L 858R Mandatory Sign n Outline L 858L Location Black L 858B Runway Distance Remaining Black Virtually eliminates runway shutdowns due to LED light source Direct replacement for existing sign Creates a highly uniform distribution of light eliminating hot spot
37. is sized for a minimum of 5 years of service WARNING Continuous selection of the temporary mode will exceed the maximum allocated time period of operation in table 2 and will cause the battery to drain r ct Solar LED L 858Y R L B Signs Solar Regions 10 Figure 1 s Solar Region Map Ke We a a a a a DIOC Dei SS ei wei a an LI Ce KS e t e saset taa ase ata ut ef nef From Cat Sheet 3036 5 a a a a n n atat sn s s s se mh b n i a a m alata a a a a e w mm D ee x LV a a a a am afa a ut e Se de de a BELLE m a Table 8 SH a Ki ww mmu m SE maa KE pos 96A0431 Rev A Percent 96 Intensity per era Ze KKK x 48 tet tes 1 e OR x x OG E Jd pr 236 4 w s Li xum e a vive 1 BOO T T T eere y KS 4 10 12 region in Autonomous mode 2011 ADB Airfield Solutions All Rights Reserved 96A0431 Rev Solar LED L 858Y R L B Signs 4 10 12 Solar Regions 2 5 3 TILT ANGLES Figure 2 Solar Tilt Angle Chart 55 50
38. leads and temperature sensor above the solar panel s gas shock and out of the way 4 Balance the battery on the bottom lip of the SEPS chassis and then slowly let it drop back into its cavity Do not let the battery fall backwards or crush any electrical connections w G amp G s E 5 Battery terminals should closest to you with the positive on the left and negative on the right 6 Loop the battery strap under the battery handle Connect the battery strap buckle Tighten the battery strap and fold loose end underneath itself 7 Loop the positive harness lead under the battery handle Apply anti corrosion compound not included to the terminal Connect the harness lead to the terminal and slide on the red positive battery terminal boot Use supplied 5 16 18 UNC nut and lock washer 2011 ADB Airfield Solutions All Rights Reserved 27 Solar LED L 858Y R L B Signs 96A0431 Rev 4 10 12 SEPS Installation 8 Loop the negative harness lead and its temperature sensor under the battery handle Apply anti corrosion compound not included to the terminal Connect the harness lead first and then the temperature sensor to the terminal and slide on the black negative battery terminal boot Use supplied 5 16 18 UNC nut and lock washer 9 Install the battery fuse e D 28 2011 ADB Airfield Solutions All Rights Reserved 96A0431 Rev 4 10 12
39. ng Figure 10 Sign Frangible Coupling Leg Set Screws CAUTION A Sign frangible couplings are uniquely designed for use on the sign size stamped on the coupling and can only be used for that particular size sign couplings must be replaced make sure the sign size on the couplings matches the size sign on which they are to be installed 3 Connect an AWG 12 minimum ground wire to the earth ground lug on the bottom of the sign 4 Install optional tether Refer to Optional Tethers in this section 5 Plug the SEPS cord set into the sign 6 Reinstall panels if removed and top lid if removed 22 2011 ADB Airfield Solutions All Rights Reserved 96A0431 Rev 4 10 12 3 4 SEPS Installation 3 4 1 Site Preparation 3 4 2 Assembly Solar LED L 858Y R L B Signs SEPS Installation Follow these steps to prepare the installation site 1 Ensure that the site has year round unrestricted sun exposure throughout the day NOTE Shading even a small portion of the solar panel will significantly reduce its ability to collect solar power 2 Any pad design should meet FAA AC 150 5340 30 a Above ground wiring install a level concrete pad within 20 ft of the load that SEPS will be powering Mounting to wood soil or asphalt may work but is not recommended since they will not have the strength required for high wind loads b Below ground wiring install a level concrete pad with L 867B base can and base plate o
40. o be installed During manufacturing the antenna is uninstalled and placed inside SEPS to protect it from shipping damage To install 1 Open lid slowly and carefully unpack antenna subassembly Remove 8 32 UNC thumb screw and its toothed washer Slide antenna cable back through hole to remove slack Ensure antenna and bracket are vertical and re install thumb screw and toothed washer pg X9 I Route cable as shown below Antenna Note cable routing Antenna Bracket Antenna Thumb Screw NOTE Failure to install an appropriate grounding system may cause a safety risk in the event of lightning strike electrostatic discharge ESD or damaged cabling Failure to install an appropriate grounding system will increase the risk of system damage in the event of lightning strike or ESD Surges resulting from lightning strikes in the proximity of the installation are one of the most common causes of solar system failure Installation of an appropriate grounding system allows the static electricity that accumulates in the solar panel and mounting structure to discharge In addition to preventing the attraction of lightning a properly grounded installation may divert the surge associated with lightning from electrical circuitry limiting the potential for damage SEPS is negatively grounded The solar panel frame solar panel negative terminal battery negative terminal chassis and grounding lug are all electrically connected together
41. of concrete depth of embedment edge distance anchor spacing etc ADB can advise the customer of various manufacturers of anchor bolts but ADB cannot approve their specific installation 20 2011 ADB Airfield Solutions All Rights Reserved Solar LED L 858Y R L B Signs 96A0431 Rev A General Guidelines 4 10 12 Figure8 Mode 2 and 3 Frangible Coupling for Size 1 Signs Mode 2 Frangible Coupling for Size 2 3 4 and 5 Signs Part number 62A2142 6 inch Diameter Bolt Circle 2 5 8 NPT tapered Flange Thickness 7 16 Length 7 1 2 Width 5 ie Figure 9 Mode 3 Frangible Coupling for Size 2 3 4 and 5 Hi Wind Part Number 62A2146 5 s inch Diameter Bolt Circle 2 5 8 NPT tapered Flange Thickness 2 8 Dimensions 7 3 4 x 7 3 4 2011 ADB Airfield Solutions All Rights Reserved 21 G S G s E F gt e o 5 Solar LED L 858Y R L B Signs 96A0431 Rev A General Guidelines 4 10 12 3 3 5 Sign Mounting NOTE Signs are totally assembled at the factory and are ready for direct installation Mounting flanges may be removed to lubricate the threads of the frangible coupling with anti seize compound before installing sign If male L 823 connector is routed through a leg slide frangible coupling over male connector and insert into female connector in base plate and then screw frangible coupling into base plate To mount the sign onto the concrete pad to insure
42. r conduit within 20 ft of the load that SEPS will be powering 3 Use the below template in inches to mark 4 mounting points for the 2 floor flanges Note that the centerline of SEPS should be parallel to the equator so that the installed solar panel will face south in northern latitudes and north in southern latitudes 38 1 4 At each of the 4 mounting points install 13 UNC anchor bolt or stud Follow these steps to assembly the SEPS 1 Open SEPS s solar panel lid by loosening the 2 black captive thumb screws under the bottom lip NOTE Slowly hold and open the lid since it has a gas shock that will push the lid open Lid is designed to best open and close once SEPS is fully installed and the lid can open quickly when SEPS is lying flat on the ground during preparation 2 Unpack two mounting posts and their fasteners from within SEPS Mounting Post inside SEPS 2011 ADB Airfield Solutions All Rights Reserved 23 NEIEN Solar LED L 858Y R L B Signs SEPS Installation 5 r D 24 96A0431 Rev A 4 10 12 Slide the mounting post down its oblong hole Align mounting post s bottom bolt hole with the bottom bolt hole in the chassis Loosely install the 5 16 18 UNC bolt from the outside and the nut on the inside Note that this bolt does not have extra length and when tightened will pull the chassis frame members together Tilt the mounting post to its desired tilt angle and install
43. r reaction times should operate this equipment Read all system component manuals before operating this equipment A thorough understanding of system components and their operation will help you operate the system safely and efficiently Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning Never operate equipment with a known malfunction Use this equipment only in the environments for which it is rated Do not operate this equipment in humid flammable or explosive environments unless it has been rated for safe operation in these environments Never touch exposed electrical connections on equipment while the power is ON CAUTION This equipment may contain electrostatic sensitive devices Protect from electrostatic discharge Electronic modules and components should be touched only when this is unavoidable e g soldering replacement Electronic modules or components must not be brought in contact with highly insulating materials such as plastic sheets synthetic fiber clothing They must be laid down on conductive surfaces The tip of the soldering iron must be grounded Electronic modules and components must be stored and transported in conductive packing WARNING Do not operate a system that contains malfunctioning compon
44. rd parts Figure 7 1 823 Cord set and Extension Cords 2011 ADB Airfield Solutions All Rights Reserved 17 Solar LED L 858Y R L B Signs 96A0431 Rev Cord Set Installation 4 10 12 Table 14 Cord set and Extension Cord Length Type Part Number Receptacle Style Plug Style SE Wire 4 ft 1 22 mm 1 73A0107 X Not applicable J P9 SBS ven 6 ft 1 83 mm 2 73A0108 X Type Il xx A Style Type ll z A Style 8 ft 2 44 mm 16 2 3 73A04109 X Type Il es A Style Type ll E A Style 8 ft 2 44 mm 16 2 Table 15 set and Extension Cord Parts L 823 cord set 16 2 wire 1 Cord set standard size 4 ft 1 22 mm 48 A B Cord set standard size 6 ft 1 83 mm T3A0107 72 72 L 823 cord set extension cord 16 2 wire standard size 8 ft 2 73A0108 8 A C 2 44 mm L 823 cord set extension cord 16 2 wire standard size 8 ft 3 73A0109 8 A D 2 44 mm NOTE A Other sizes require special order B A minimum of thirty inches 762 mm of cord set length is required for internal sign connections Usable exterior cord set length is equal to the cord set length minus a minimum of 30 inches varies with sign size and cord set exit location C Receptacle may be connected to plug on 73A0107 X 73A0109 8 cord set or standard 31 inch 787 4 mm L 823 cord set D Receptacle must be connected to plug on Plug Type II Class A and Style 1 supplied with the sign 18 2011 ADB Airfield Solutions All
45. s and shadows Operates on solar energy Eliminates re lamping expenses and reduces on going maintenance costs The SSS installs in minutes with no trenching cabling or external power and can be relocated just as quickly Battery daily depth of discharge is sized for a minimum of 5 years of service Unprecedented reliability microprocessor Energy Management System EMS monitors and adapts the brightness to environmental conditions for consistent operation and long life under the toughest conditions The minimum autonomy or operational period without charging is 7 days Protect personnel and assets Optional hand held wireless control allows for remote operation of a solar sign including mode changes for enhanced visibility in poor weather conditions Green solution a clean renewable and reliable energy source with the lightest environmental footprint 2011 ADB Airfield Solutions All Rights Reserved 3 Solar LED L 858Y R L B Signs General Information 2 2 2 Operating Conditions 2 2 3 Construction 2 2 4 Installation 96A0431 Rev 4 10 12 Temperature 40 F to 131 F 40 C to 55 C Humidity 0 to 100 Wind Mode 2 signs withstand wind velocities up to 225 mph Corrosion resistant sign construction requires minimal maintenance Aluminum housing Acrylic sign legend panels Stainless steel hardware Retroreflective sheeting For a temporary application the wiring between the
46. s under this guarantee are to be on a transportation charges prepaid basis For products not manufactured by but sold by ADB Airfield Solutions warranty is limited to that extended by the original manufacturer This is ADB Airfield Solutions sole guarantee and warranty with respect to the goods there are no express warranties or warranties of fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein All such warranties being expressly disclaimed Trademarks General notice other product names used here are for identification purposes only and may be trademarks of their respective companies Proprietary Information This information carrier contains proprietary information which shall not be used for other purposes than those for which it has been released nor be reproduced or disclosed to third parties without the prior written consent of ADB Airfield Solutions No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical photocopy recording or otherwise without the prior written permission of ADB Airfield Solutions No patent liability is assumed with respect to the use of the information contained herein Neither is any liability assumed for damages resulting from the use of the information contained herein ADB Airfield Solutions shall not be liable to the pur
47. se required personal protective equipment PPE and follow safe electrical work practices See 1 2 above WARNING Using this equipment in ways other than described in this manual may result in personal injury death or property and equipment damage Use this equipment only as described in this manual ADB Airfield Solutions cannot be responsible for injuries or damages resulting from nonstandard unintended applications of its equipment This equipment is designed and intended only for the purpose described in this manual Uses not described in this manual are considered unintended uses and may result in serious personal injury death or property and equipment damage Unintended uses may result from taking the following actions Safety Safety 1 6 Storage 1 7 Operation 1 8 Material Handling Precautions 1 9 Action in the Event of a System or Component Malfunction 1 10 Maintenance and Repair 96A0431 Rev A Using materials or auxiliary equipment that are inappropriate or incompatible with ADB Airfield Solutions equipment Allowing unqualified personnel to perform any task A A A A CAUTION If equipment is to be stored prior to installation it must be unboxed and set in a sunny area until needed Failure to follow this instruction can result in battery damage WARNING Only qualified personnel physically capable of operating the equipment and with no impairments in their judgment o
48. special cord set locations with parts and part numbers See Figure 3 for the ordering code for the L 858 sign Special cords set installation reference numbers are located in the ordering code Figure 3 shows cord set location 1 Refer to Table 9 for cord set location 1 parts and part numbers Figure 3 set Location 1 Non typical Table 9 Cord set Location 1 Parts 2 in 50 8 mm L 867 base ADB Airfield Solutions 1932 plate 12 x 24 in 304 8 x 609 6 n 6 mm L 867B base ADB Airfield Solutions 2124 NOTE A Shown for reference only Part supplied with sign B Signs supplied with the following length external to the sign Size 1 47 in Size 2 41 in Size 3 35 in Size 4 18 in Size 5 35 in Any other external length requires separate line on the purchase order specifying the external length required C Requires a separate line item on the purchase order O gt OD O 2011 ADB Airfield Solutions All Rights Reserved 96A0431 Rev A Solar LED L 858Y R L B Signs 4 10 12 Cord Set Installation 3 2 1 2 Cord set Exit Location Figure 4 shows cord set location 2 Refer to Table 10 for cord set location 2 parts and part 2 numbers Figure 4 Cord set Location 2 Non typical 34 Table 10 Cord set Location 2 Parts 1 Base flange ADB Airfield Solutions 62A2142 or 62A2146 D 2 PRESSE SOW EE App Supplied
49. teed to be merchantable and fit for the ordinary purposes for which such products are made ADB Airfield Solutions will correct by repair or replacement at its option equipment or parts which fail because of mechanical electrical or physical defects provided that the goods have been properly handled and stored prior to installation properly installed and properly operated after installation and provided further that Buyer gives ADB Airfield Solutions written notice of such defects after delivery of the goods to Buyer Refer to the Safety section for more information on Material Handling Precautions and Storage precautions that must be followed ADB Airfield Solutions reserves the right to examine goods upon which a claim is made Said goods must be presented in the same condition as when the defect therein was discovered ADB Airfield Solutions furthers reserves the right to require the return of such goods to establish any claim ADB Airfield Solutions obligation under this guarantee is limited to making repair or replacement within a reasonable time after receipt of such written notice and does not include any other costs such as the cost of removal of defective part installation of repaired product labor or consequential damages of any kind the exclusive remedy being to require such new parts to be furnished ADB Airfield Solutions liability under no circumstances will exceed the contract price of goods claimed to be defective Any return
50. the 6 conductors to the load as per the electrical load connection diagrams NOTE Exercise caution when handling batteries They are capable of generating enormous short circuit currents Remove all jewelry bracelets metal strap watches rings before attempting to handle or remove the battery packs Be careful not to short battery terminals with tools Batteries are heavy Ensure that you use proper lifting techniques when moving batteries Do not discard batteries in the garbage please recycle These batteries are rechargeable lead acid AGM batteries Consult your local municipal by laws for information on recycling the cells when replacing SEPS has the capability to accept 1 battery The battery must always be installed last after site preparation assembly wireless assembly grounding and load connection There is no switch to power up the system Once the battery and its fuse are installed SEPS s EMS turns on The EMS will immediately attempt to charge the battery from the solar panel and perform a load scan to determine if any load is connected 2011 ADB Airfield Solutions All Rights Reserved Solar LED L 858Y R L B Signs 96A0431 Rev A SEPS Installation 4 10 12 Battery 1 sits in the left hand cavity inside SEPS To install battery 1 1 Remove the battery fuse from the battery harness 2 Release the battery strap buckle and loosen the buckle to the end of the strap 3 Loop the strap buckle battery harness
51. the assembly is flat perform the following procedure 1 When the sign is ready to be bolted to the concrete pad set the sign assembly on the concrete pad and position the sign over the anchor bolts Hand tighten the bolts or nuts to fasten the mounting flanges to the concrete pad 2 To insure that the sign assembly is mounted flat on the concrete pad first loosen all three hex set screws found on each frangible coupling that are installed on the sign See Figure 10 Once all the hex screws are loosened each of the sign legs will float free inside the frangible coupling that is screwed into the mounting flange Second use a bubble digital or laser level to verify that the assembly is flat and level Adjustments to make the assembly flat and level can be made by raising or lowering one end of the sign assembly to make the assembly flat and level NOTE Once the assembly is flat it may be necessary to block up or hold the assembly in the flat position until all of the hex set screws can be re tightened on each of the frangible couplings to secure the sign leg to the coupling Once the sign is flat and level finish tightening the mounting bolts to their correct torque value If the sign pad is tapered in the area when the mounting flanges are located shims may need to be placed under the mounting flanges to ensure that the coupling frangibility characteristics are the same for each coupling If in doubt contact ADB Airfield Solutions Engineeri
52. the circuit to find the faulty unit Replace the faulty unit 2011 ADB Airfield Solutions All Rights Reserved 35 Solar LED L 858Y R L B Signs 96A0431 Rev A Troubleshooting 4 10 12 m r 5 D 36 2011 ADB Airfield Solutions All Rights Reserved 96A0431 Rev A Safety 5 0 Parts Ordering To order parts call ADB Airfield Solutions Customer Service or your local ADB Airfield Codes Solutions representative 5 1 Spare Components Table 18 Parts Description Floor flange 2 bolt Frangible coupling size 1 Frangible coupling size 2 Frangible coupling size 3 or 5 Frangible coupling size 4 Tether LED light engine Size 2 3 and 5 LED light engine Size 1 and 4 LED tube sign power supply lead assy LED tube sign lead terminator assy LED tube sign lead jumper assy 18 Table 19 Solar Sign Ordering Codes SEPS Ordering Code SEPS 1XXXX XX11 Type 1 FAAL 858 sign Size 1 Size 1 2 Size 2 3 Size 3 4 Size 4 5 Size 5 Modules 1 1 module 2 2modules Autonomous Setting 1 Dusk to Dawn Solar Region 1 Region 1 blue 2 Region 2 green 3 Region 3 white 4 Region 4 yellow Remote Control 1 Non Wireless 2 Wireless max time out 3 Wireless 15 min time out 5 Region 5 red Note 1 The SEPS carries the CE mark The solar sign does not require a CE mark as it does not contain any active com ponents
53. ts perf oor f ange except Size 1 which uses the standard 2 bolt foot Customer to provide legend information and power con nection location It is important to match power cord exit location with legend side 37 Parts Ordering Codes Safety 96A0431 Rev Figure 3 Dual Modual Sign TERMINAL STRIP WIRING TABLE MOD 2 SIGNS SOLARENGINE SOLAR ENGINE NOT NOT USED USED MOD 2 MOD 2 USED USED HARNESS HARNESS 1 2 3 4 5 6 SOLAR SIGN SOLAR SIGN NOT NOT NOT NOT USED USED MOD 2 MOD 2 USED USED HARNESS HARNESS SEE NOTE2 E 59 TOP COVER REMOVED FOR CLARITY SEE NOTE 283 205 BRKT TERM BLOCK MNTING 55 EXTENTION 44A7124 20 p BRKT TERM BLOCK MNTING ASSY SOLAR SIGN SEE NOTE 2 amp 3 MAD _ 5 SR12 S123X20 SHOWN REF WIRING DIAGRAM FOR HARNESS CONNECTIONS REQUIRED FOR MOD 1 amp MOD 2 LIGHT ENGINES AND TERMINAL VLOCK INTERCONNECTIONS NOTES 1 SOLAR SIGNS MAY BE POWERED THRU LEG OR THRU SIDE BOTH ARE SHOWN IN VIEWS SHOWN 77A0147 SHIPPED IN KIT AND REPLACES HOLE PLUG IF POWERING SIGN THRU SIDE REF MRP BOM FOR HARNESSES REQUIRED TERMINAL BLOCK ASSEMBLY IS MOUNT AT POWER ENTRY END OF SIGN MOUNTING OF TERMINAL STRIP ASSEMBLY IN SECOND MODULE MAY REQUIRE DRILL TWO HOLES FOR POP RIVET 38 2011 ADB Airfield Solutions All Rights Reserved 96A0431 Rev A Safety Figure 4 Single Module Sign
54. ty adjustment some configuring and grouping of loads One of the benefits of radio controller is that the user can temporary override the autonomous intensity factory settings However there is a limitation on the amount of hours the SRGLS can operate at different intensities SEPS can be controlled using the Wireless Hand Held Controller in a similar manner to ADB s wireless solar lights One or more wireless solar lights can be remotely operated from the ground or air with a hand held wireless controller using a secure radio transceiver with antenna and keypad The hand held remote control option allows the user to temporarily override the intensity set in the autonomous modes In temporary mode 10 30 100 intensities can be selected for a 15 minute Time Out or a maximum Time Out The 15 minute Time Out option is for only momentary intensity brightness operations of the SRGLS for airports that actively manage their airfields After 15 minutes the SRGLS will be return to the autonomous configuration The maximum Time Out option is for airports that require the most intensity for as long as possible The SEPS software prevents the battery from being ON indefinitely at the chosen intensity thereby preventing battery full discharge To determine the maximum activation time for each selected intensity and region See Table 8 The minimum autonomy or operational days without charging is 7 days and the battery daily depth of discharge

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