CLA-VAL e-Drive-33 - Cla
Contents
1. GENOO1 If you are connected to one or more e Drive 33 s or another e Line product click on View All then select the e Drive 33 you would like to communicate with from the list See picture below then click once on left mouse button The name of product Firmware version and serial number are displayed View All LINO39U 01 If your e Line product isn t updated with the Multi connection version the e Line list stays empty Click on View All the e Line product appears with name Generic e Line see picture below then click once on left mouse button on this line to communicate with the product For the name and serial number of this product to appear a Firmware update is necessary see chapter 3 6 CJ e line list ja ml x Generic e Line 03 15 GEN002 gt CLA VAL Europe cla val cla val ch 13 LINO39UE D 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations V AV CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA gt HOW TO CALIBRATE THE E DRIVE 33 4 1 DISPLAY 7CLA AL e Drive CPC lO Parameters Connect iN r Information 7 English v Fetare Version 6 1 97 Selected Language gt English F i Serial N 90603001 NN Bis c Display a Read parameters Last Modification 10 09 2009 To Q Continuous Reading gt No Exit Number of starts2. Wiring Connection terminal Black Red Dutput 24 Internal wiring LINOS9UE 09 gt CLA VAL Europe cla val cla val ch 8 LINO39UE D 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations VV CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA CLA VAL 3 4 INSTALLATION INSTRUCTIONS 1 All installation adjustment and maintenance should be carried out by a competent electrician 2 Do not exceed the maximum ratings given in the specifications and printed on the label 3 The electrical connections should be made as described in the user s manual 4 Before any maintenance operation the main power should be turned off A Do not attempt to open the product as this will invalidate the warranty 3 5 SOFTWARE FIRMWARE UPDATE For Software updates please visit our web site www cla val ch CLA VAL locations in Europe A skilled CLA VAL Team supports you in Sv Select download e Line you will find all the latest Software PC amp Firmware internal software updates Just click on the logo to download automatically All the software is multi language only the install Software is in French or English r z 2 e ET CLA VAL on ETT oft Contact Us i Log_V2 098 hex iz Simarth i V3onexe i gt e Smanli V3 17hex i Smam V3 00 axe amp Smartt VS 17 tex e Dh ive _V2 23 6xK8 i Enive_V152dex gt CLA
3. Y Ya CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA CLA VAL gt User Manual gt CLA VAL Europe cla val cla val ch 1 LINOS9QUE D 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA C CLA VAL Table of Contents TO O AE EEE E E 3 1 1 Precautions Before Starting cccccccccsseeccecseseceecseeeeeeseeeeeeeeseeeeeseeeeeeseeseeeessueeeeessegeeeessageeeees 3 ke TrouDleShootng aaa tsereceyepereteeceta EAR EE EDE E E EDA ARE DEN ODEA EENE 3 to anera DECE aiii a E A a r R 3 1 4 Environmental ProtecUON saisai aE RETAN E 3 Te PO aD e E A dime elu lnnen kaeueesinen tin Suemtseanieaond ielinancetanininticinie 4 2 DP e Drive 33 Characteristics scsecccciccicsscrecsiscatesasccetecerecstesacnsermcewecsvecavecsswcenncatwcaresencorurstwicns 5 3 P ROW lo Use the SD BS 7 sosa 6 Sk WN CONOCIO S aeran EEE EE E emer eecestarenereece 6 32 Diive 33 Technical Dala asssciersonni aa ana Aa RAEN E Naai 7 23 LONN CIO ee one ae enn en ae E A ene ene ee 8 3 4 Installation Instructions ccccccccecccceeceeecece cece cece eeceeeecaeeceeeseeeseueesaeeseueeseeesaueeseeesseeeseeesaeeesaees 9 3 5 Software Firmware Update cccccccsssecccceeseeceeeeeeeeeseeeeeeeeseeeceeeseaueeeeseaeeeeeseeaeeeeseageeeeseaeeees 9 3 6 Firmware Update Internal SOftware cccccccccceceeseeceeeeeeeeeeeseeeeeeseeeeees
4. has not passed Windows Logo testing to verify its compatibility with Windows XP Tell me why this testing is important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing Continue Anyway STOP Installation Windows 3 Installation of the USB driver is now finished Hardware Update Wirard Completing the Hardware Update Wizard Fha worned ban Enighed inyisimg the sabane for CLA WAL Ado LSE hi nac Lok Finish ie chosa ha wand e a Windows 5 gt CLA VAL Europe cla val cla val ch 10 LINO39UE D 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations VY aY CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA 3 8 UPDATE USB DRIVER OR INSTALL ON ANOTHER PORT To update your USB driver please follow procedure below Install the software Multi USB Driver Setup download from our web site www cla val ch Connect your USB cable to your PC a Select Install from a list or specific location Hardware Update Wizard nw Welcome to the Hardware Update SY Wizard This wizard helps you install software for USB Device if your hardware came with an installation CD or floppy dis
5. 20 D Override Setpoint Activated m gt No Complete working time s 273 gt c E l Average working time s 14 B O CLA VAL E RER E Selected Units gt PSl bar i e ER 24 75 4 m Output in PSI gt 14 5 Oo i i i eadban 0 10 4 m Output in bar gt 1 00 T a Activated continuous reading Activated override set point EoC LH o 0 20 m Output in PSI gt 76 9 Display Set Range Zonfiguration Alarms z 20 mA Output in bar gt 5 30 O Warning Improper use oF override setpoint may cause damage to your system Configuration vertide Setpoint mA i Ps Rotation speed On Time s gt 1 e Continuous Reading nput utput bar Rotation speed Off Time s gt 5 O Aavat S i Deadband m gt 0 10 a Loss of signal mode gt Last position PSI bar PSI oe Adin 76 9 5 30 High Alarm Active Above gt 90 5 sete 497 Display Set poi nt and High Alarm Hysteresys gt 2 O Low Alarm Active Below gt 10 feedback positio n Low Alarm Hysteresys gt 2 E Low alarm span BE High alarm span E Hysteresis span Display pressure values 18 08 18 40 m Message LINO39UE 01 Connect your PC to the e Drive 33 with the USB cable 1 Start the e Drive CPC CLA VAL software 2 Selected the e Drive in the e Line list 3 Selected your language and click Read parameters 4 On the right side the configuration information is displayed On the top general information including the
6. 4 m Output in bar gt 1 00 Nb EoC L H o 0 20 m Output in PSI gt 76 9 Display Set Range Configuration Alarms 20 mA Output in bar gt 5 30 Spring Chart Configuration PSI change per turn Rotation speed On Time s gt 1 CRD 33 15 75 pertum 10 2 Rotation speed Off Time s gt 5 C Calibrati CRD 33 20 105 per turn 13 Deadband m4 gt 0 10 Cancel Calibration CRD 33 30 300 per turm 29 Lass of signal mode gt Last position mhd change per turn CRD 33 10 53 pertumn 6 Alarms Static ON si CRD 33 14 72 pertum 10 High Alarm Active Above gt 90 Meee Static Calibration CPC Motor CRD 33 21 210 pertum 19 High Alarm Hysteresys gt 2 1 bar change per turn Low Alarm Active Below gt 10 2 Units PSI bar x CRD 331 5 3 per turn 0 7 Low Alarm Hysteresys gt 2 CRD 33 1 4 7 2 per tum 0 9 CRD 33 2 1 21 per tum 2 PSI bar 3 Value at 4 m fi 45 fi 00 4 Enter Turns to Low Point 0 3 Valueat20m4 769 530 5 Enter Tums to High Point fo 2 GUIDANCE NOTES Low Point setting Adjust the number of turn to reach 4m4 value setting corresponding to your 7 Write Set Range igh Point setti 7 witeSetRerge J Adjust the number of turn to reach 20m4 value setting corresponding to your spring m Message LINO39UE 05 gt CLA VAL Europe cla val cla val ch 15 LINO39UE D 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contrac
7. No ee er Complete working time s 273 Seif mers et Range I on working time s fh a3 CPC Motor gt No CLA VAL tae 2 Selected Units gt PSl bar CAF Min 24 75 4 m Output in PSI gt 14 5 Deadband m4 0 10 4 m Output in bar gt 1 00 Nb EoC L H o 0 20 m Output in PSI gt 76 9 20 m Output in bar gt 5 30 Configuration Rotation speed On Time s gt 1 p Rotation speed The rotation speed affects the response time of the valve between On time s fi 0 3600 secs set points Rotation speed Off Time s gt 5 y Deadband m gt 0 10 Off time s 5 0 3600 secs The default condition is 1 second on time 5 seconds off time achieving at Loss of signal mode gt Last position Be rotation speed of 1 2 RPM Deadband m 0 10 0 1 20 m Alarms High Alarm Active Above gt 90 High Alarm Hysteresys gt 2 Low Alarm Active Below gt 10 Low Alarm Hysteresys gt 2 Warning Make sure that the values entered are appropriate to your system to minimise potential for surge Loss of signal mode C Goto4d mA Entering a O zero ON TIME and O zero OFF TIME will achieve a continuous rotation speed of 6 RPM The maximum speed Last position Deadband The default value is 0 1 m which may need to be increased Goto 20 m4 depending on the stability of the electrical signal Write Configuration f Message LINOS9UE 06 gt CLA VAL Europe cla val cla val c
8. cla val cla val ch 3 LINO39UE D 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations Y Na CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA CLA VAL 1 5 TYPOGRAPHY Throughout this manual the following typographical conventions and symbols have been adopted to help readability Bold Menu command tab and button BOLD ITALIC Important information 1 Number of the reference marks on image 20o www cla val ch Internet address yA at e ADO d f RASA e we Some tips f A Warning gt CLA VAL Europe cla val cla val ch 4 LINO39UE D 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations F NYa CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA CLA VAL 2 gt E DRIVE 33 CHARACTERISTICS Thank you for purchasing a CLA VAL e Drive 33 With appropriate care this e Drive 33 will provide accurate and reliable control of your valve for many years The e Drive 33 is built with the latest technology together with very high quality components The e Drive 33 is a 4 20 mA standalone actuated control which is PC calibrated and able to remotely control any CLA VAL valve The pilot setting can be adjusted with a standard 4 20 mA signal and a 4 20 mA position feedback signal is available to cross check if the requested position is reached e Drive 33 with pilot
9. date of the latest calibration the average amp total working time since the first power up the number of starts the serial number the Firmware version and the maximum and minimum recorded temperature is displayed 5 Click on continuous reading if you would like see the position of e Drive set point mA and feedback position mA and units 6 If you would like to manually change the setting write your setting and click on Override Setpoint A Improper use of Override Setpoint may cause damage to your system o TAO OAR i _ 4 we a Display configuration text colour is blue by default If you amend any parameters the text colour will change to black To restore text to blue select Read parameters LS gt CLA VAL Europe cla val cla val ch 14 LINO39UE D 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations V AV CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA CLA VAL 4 2 STATIC CALIBRATION MODE During this process system pressures will not change or change slightly depending on the rounded number entered when entering set point values in order to complete the process If you prefer to change the system pressures use Dynamic Calibration mode The Set Range window allows either Static or Dynamic calibration When you click on Set Range you will see the message below If you would like to continue
10. Maintenance port e Drive 33 cable moulded 10 meter standard execution Maintenance cable Adaptable side PC side Adaptable socket t lt 4 e Drive 33 side gt CLA VAL Europe cla val cla val ch 5 LINO39UE D 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations F NYa CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA CLA VAL 3 gt HOW TO USE THE E DRIVE 33 3 1 WIRING CONNECTIONS ia Cable OV Connect with ground back principal 24 VDC Power supply red 4 20 mA Position Feedback green c For position feedback amp ommon pink push button 4 20 mA Set point yellow 4 20 MA Set point grey Input low contact relay brown Output low contact relay blue Alarm 2 Input high contact relay orange o Alam2 Output high contact relay Decrease position by EPEE push button q Increase position by push Mamaia pene postion by push pupo gt CLA VAL Europe cla val cla val ch 6 LINO39UE D 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations Am CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA CLA VAL 3 2 E DRIVE 33 TECHNICAL DATA Electrical Power e 24 VDC 6 rpm rated speed e 12 VDC 3 rpm rated speed 300 mA max load draw 20 bar 30 mA stand by no load draw Power Protection Max 32 VDC over voltage Max 800 mA to
11. PSI gt 76 9 Display Set Range Configuration I Alarms 20 m Output in bar gt 5 30 Configuration Rotation speed On Time s gt 1 Rotation speed Off Time s gt 5 Deadband m4 gt 0 10 Loss of signal mode gt Last position PSI bar PSI bar 76 9 5 30 Alarms Hysteresis High Alarm Active Above gt 90 A a High Alarm Hysteresys gt 2 es fso ea v 2 4 Test Low Alarm Active Below gt 10 Low Alarm Hysteresys gt 2 fio r a f2 ea Ter 2 Adjustment of alarms high low level and hysteresis alarm level 1 43 14 5 1 00 fay rT Low Level alarm range LINO39UE 07 High Level alarm Low Level alarm value value High Level alarm range Low Level hysteresis alarm value High Level hysteresis alarm range gt CLA VAL Europe cla val cla val ch 19 LINO39UE D 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations V AV CLA VAL e Drive 33 4 Actuated Pilot Control 4 20 mA CLA VAL 5 gt SOME TIPS After calibration if you want to change the pilot position use the Override setpoint option b To generate a calibration report select Parameters and then Report e Enter a reference number e Click on Report The Software will automatically generate a TXT report file C Program Files CLA VAL e Drive Setup including all the calibration settings gt CLA VAL Europe cla val cl
12. VAL Europe cla val cla val ch 9 LINO39UE D 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations VV CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA Po 3 6 FIRMWARE UPDATE INTERNAL SOFTWARE A Before the Firmware update save your program on your PC 1 Connect the USB wire to the USB connection of your PC 2 Connect the e Drive 33 to the USB wire 3 Select Read Parameters to read e Drive 33 settings and record output parameters 4 Select Firmware update in Parameters 5 Open the corresponding hex file 6 Select Read Parameters to check that the Firmware is updated 3 7 USB DRIVER INSTALLATION When you connect the e Drive 33 cable for the first time your PC will detect it and request a driver Hardware Uplate Wian Welcome to the Hardware Update Wizard Thi ward halpa you natal tobanna bor LES Diti i H your hardware camo with an atiman OD of floppy diak nasri M now Wihio you wan Pe weweg io do i fnstad the sofware mioma ay Aer comenencded install bom a isor specs boraton Advanced Chek Hid jo Senate Windows 1 a Select Cancel b Install the Multi USB driver setup software on your PC you can download this software on internet www cla val ch c When you see this message below select Continue Anyway d The software you are installing for this hardware CLA VAL Multi USB Interface
13. a val ch 20 LINO39UE D 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations
14. e rotation speed and the deadband e Rotation speed affects the response time of the valve between set points The default condition is 1 second on time 5 seconds off time achieving at rotation speed of 1 2 rpm A Make sure that the values entered are appropriate to your system to minimise potential for surge Entering a 0 zero ON TIME and 0 zero OFF TIME will achieve a continuous rotation speed of 6 rom The maximum speed e Deadband The default value is 0 1 mA which may need to be increased depending on the stability of the electrical signal Choose the loss of signal mode Go to 4 mA e Drive 33 will default to the 4 mA position low set point Last position e Drive 33 will maintain the last position Go to 20 mA e Drive 33 will default to the 20 mA position high set point Note Loss of signal can occur on the SCADA system which generates the 4 20 mA command but at the same time the e Drive 33 can stay powered so it is important to select the right option When you have finished your configuration click on Write Configuration Your e Drive 33 is configured ACLA AL e Drive CPC p i 215 x Parameters Connect nformation English v Firmware Version 6 1 37 Selected Language gt English Serial N 90603001 Shee Display Read parameters Last Modification 10 09 2009 Continuous Reading gt No Exit Number of starts 20 Override Setpoint Activated m4 gt
15. eeeeeeeseeaeeeessaeeeeesaaees 10 Sel WIS B DIY Sr Stel AMON a tase ssastncoenesaeentaataannnaiend ic a a 10 3 8 Update USB Driver or Install on another Port cccccsccceseeseeeeeeesseeeseeseeeeeeaeeeessseeeeseages 11 Oo COn aon MOOG serana e cca sacs E A ede deed auiaressantaredoiandeaaneaeebengesetdene 13 4 gt How to calibrate the e Drive 33 ansnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn 14 aA DISD e S E 14 4 2 Static Calibration MOdeC ccccccccesecceceeseeceeeeeseeeeseeeceeeeeeeeeeeseeeeeesseeeeeesseeeeeessaeeeeessaeeeesseaeses 15 4 3 Dynamic Calibration MOde cccccccccccssecceceeeecceeseeeceeeseeeeeeeseeeeeeseeeeseeseeaeeeessaeeeeesseaeeeesaeeeeess 16 4 4 Extended Dynamic Calibration Mode High Point value ccccceeccceceeseeeeeeeeeeeeesaeeeeeesaeees 17 A SONU MOM aeea E EEE EEE EEE E EE EE EE 18 AO AA a E E E E E anes te 19 TPE US e E ate ce ae pac E E E E 20 gt CLA VAL Europe cla val cla val ch 2 LINO39UE D 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations Am CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA Po 1 gt INTRODUCTION 1 1 PRECAUTIONS BEFORE STARTING A Before commencing work on site connect to our internet address in order to update your e Drive 33 with the latest version of the software and firmware chapter 3 5 1 2 TROUBLESHOOTING e Diagnostic f
16. h 18 LINO39UE D 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations V AV CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA CLA VAL 4 6 ALARMS The e Drive 33 incorporates a LOW and HIGH Alarm with an adjustable hysteresis Note The LOW and HIGH alarm levels are activated within the range e Example 10 low alarm 4 10 x 16 5 6 mA 90 High alarm 4 90 x 16 18 4 mA e Hysteresis The calculation is 4 2 x 16 0 32 mA Low alarm hysteresis in this example 5 6 mA 0 32 mA 5 92 mA High alarm hysteresis in this example 18 4 mA 0 32 mA 18 08 mA 1 Enter the requested percentage for the alarms and hysteresis 2 Click on Test to close or open your contact relay 3 Click on Write Alarms 1 once your alarm settings are correct ACLA AL e Drive CPC Parameters Connect m Information rv English Firmware Version 6 1 37 Selected Language gt English Serial N 90603001 2 Displa c Read parameters Last Modification 10 09 2009 Eaa Reading gt No Exit Number of starts 20 Override Setpoint Activated m gt No Complete working time s 273 Average working time s 14 Set Range fea CPC Motor gt No CL A VAL CF Max 28 83 Selected Units gt PSI bar CHF Min 24 75 4 m Output in PSI gt 14 5 Deadband m4 0 10 4 m Output in bar gt 1 00 ee Nb EoC L H 020 20 m Output in
17. ibration mode 1 Select Dynamic Calibration mode and ensure that the CPC Motor check box is unchecked Disabled 2 Select Units 3 Enter the required setting Value at 4 mA point and Value at 20 mA point 4 Low point setting Look at the pressure flow on the gauge display and use the Increase actuator Decrease actuator button to decrease the pressure flow until it reaches the low pressure flow point When the low pressure flow point is reached then click on the button Low point setting 5 Look at the pressure flow on the gauge display and use the Increase actuator Decrease actuator button in order to increase the pressure flow until it reaches the high pressure flow point When the pressure does not increase any more then stop the actuator Decrease the pressure flow by a small amount as soon as you see the gauge flow changing stop again 6 High point setting Enter the indicated value in the projected calibration window Attainable high point value as described over then click on High point setting 7 When all values have been entered click on Write Set Range Extended calibration is done gt CLA VAL Europe wwweclavalch cla val cla val ch 17 LINO39UE D 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations VV CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA 4 5 CONFIGURATION The configuration tab sets th
18. k insert it now What do you want the wizard to do Install the software automatically Recommended Install from a list or specific location Advanced Click Next to continue Windows 1 Cancel b Browse to file C Program Files CLA VAL Multi USB Driver Setup Hardware Update Wizard i Please choose your search and installation options Na g Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed Search removable media floppy CD ROM Vv Include this location in the search C Program Files CLA VAL Multi USB Driver Setup x Browse Don tsearch will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware Windows 2 coe c Microsoft validation press Continue Anyway A The software you are installing for this hardware CLA VAL Multi USB Interface has not passed Windows Logo testing to verify its compatibility with Windows XP Tell me why this testing is important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware
19. ng High point setting PSI bar 3 Value at 4 m fi 4 5 fi 00 4 Adjust valve to 4 m value 3 Value at 20 m 76 9 5 30 5 Adjust valve to 20 m value 6 Attainable high point value 76 9 5 30 7 Write Set Range GUIDANCE NOTES Low Point setting Adjust the valve to 4m4 value setting using Decrease Increase Actuator buttons then select Low point setting High Point setting Adjust the valve to 20m value setting using Decrease Increase Actuator then select High point setting F Message Selected Language gt English Display Continuous Reading gt No Override Setpoint Activated m4 gt No Selected Units gt PSl bar 4 m Output in PSI gt 14 5 4 m Output in bar gt 1 00 20 m Output in PSI gt 76 9 20 m Output in bar gt 5 30 Configuration Rotation speed On Time s gt 1 Rotation speed Off Time s gt 5 Deadband m gt 0 10 Loss of signal mode gt Last position Alarms High Alarm Active Above gt 90 High Alarm Hysteresys gt 2 Low Alarm Active Below gt 10 Low Alarm Hysteresys gt 2 LINO39UE 03 1 Select Dynamic Calibration mode and ensure that the CPC Motor check box is unchecked Disabled 2 Select Units 3 Enter the required setting Value at 4 mA point and Value at 20 mA point 4 Low point setting Look at the pressure flow on the gauge display and use the Increase actuator Decrease actuat
20. or button to decrease the pressure flow until it reaches the low pressure flow point When the low pressure flow point is reached then click on the button Low point setting 5 High point setting Look at the pressure flow on the gauge display and use the Increase actuator Decrease actuator button to increase the pressure flow until it reaches the high pressure flow point When the high pressure flow point is reached then click on the button High point setting 7 When all values have been entered click on Write Set Range Dynamic calibration is done gt CLA VAL Europe Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations wwweclavalch cla val cla val ch 16 LINOSQUE D 02 10 V AV CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA Po 4 4 EXTENDED DYNAMIC CALIBRATION MODE HIGH POINT VALUE During this process system pressures will be changed from the minimum to the chosen maximum set point values in order to complete the process If it is not possible to change system pressures use Static Calibration Mode 7CLA AL e Drive CPC 15 x Parameters Connect Oman aa 6 1 97 Selected Language gt English Serial N ie 90603001 Display Last Modification 10 03 2003 Continuous Reading gt No Number of starts 20 Override Setpoint Activated m4 gt No Complete working time s 273 Per Py et Range Ave
21. or the led At start up the led remains red for 5 seconds then switches to solid green e Green Status OK e No light Check power supply e Red Exceed the high torque limit Power down and power up again If problem persists contact CLA VAL Excess voltage above 32 Volts e Blinking red green Calibration was not completed correctly recalibrate e Changing a set point without a command signal with an e Drive USB cable connected 1 Calibrate your range 2 Select Last position in loss of signal mode 3 Go to Display tab select your milliamp value and tick the check box to activate e Changing a set point without a command signal without an e Drive USB cable To increase or decrease the actuator refer to wiring diagram in the user manual To increase actuator connect the purple wire with the pink To decrease actuator connect the turquoise wire with the pink Note If it returns to 4 mA or 20 mA then the loss of signal mode was not in Last position mode 1 3 GENERAL DISCLAIMER In accordance with our policy of continuous development and improvement CLA VAL Europe reserves the right to modify or improve these products at any time without prior notice CLA VAL Europe assumes no liability or responsibility for any errors or omissions in the content of this document 1 4 ENVIRONMENTAL PROTECTION Help to preserve and protect the environment Recycle used batteries and accessories gt CLA VAL Europe wwweclavalch
22. rage working time s 14 CPC Motor gt No Cif Max 28 7 83 Selected Units gt PSl bar CAF Min 24 75 4 m Output in PSI gt 14 5 Deadband m 0 10 4 m Output in bar gt 1 00 Nb EoC L H 00 20 m Output in PSI gt 76 9 Display Set Range Configuration Alarms 20 mA Output in bar gt 5 30 Configuration Rotation speed On Time s gt 1 Rotation speed Off Time s gt 5 Cancel Calibration Deadband m4 gt 0 10 z Loss of signal mode gt Last position Alarms High Alarm Active Above gt 90 High Alarm Hysteresys gt 2 1 Mode Dynamic Calibration gt CPC Motor Low Alarm Active Below gt 10 2 Units PSI bar 33 1 5 ie Low Alarm Hysteresys gt 2 CRD 33 2 1 21 per turn 2 PSI bar 3 Value at 4 m fi 4 5 fi 00 4 Adjust valve to 4 m value Low point setting 3 Value at 20 m 76 9 5 30 5 Adjust valve to 20 m value High point setting 6 Attainable high point value GUIDANCE NOTES 43 5 3 Low Point setting Adjust the valv to 4m4 value setting using Decrease Increase Actuator buttons then select Low point setting High Point setting Adjust the valve to 20m value setting using 7 Write Set Range Decrease Increase Actuator then select High point setting m Message RE z A Projected calibration LINO39UE 04 If you can not physically reach the requested High pressure point in this situation you have to follow the extended dynamic cal
23. rque load draw Reverse polarity amp short circuit 80 C stop high temperature Led display Green LED Electrical connection Moulded 10 m cables Input command e 4 20 mA 2 wires e 2 x dry contact manual positioning Input 4 20 mA Protection Max 32 VDC over voltage Optocoupler isolation CMR 1000 V CMR common mode rejection Insulated 2 wires Output feedback e 4 20 mA output charge lt 500 Q e 2 x programmable position alarms 24 VDC 240 VAC up to 1 A max Output 4 20 mA Protection Max 32 VDC over voltage The input dry contact and 4 20 mA output have the same common or earth but are not individually isolated Operating Pressure PN 16 bar standard Temperature range 10 C to 80 C Rating IP68 standard allowing full immersion Solenoid junction box sensor not included in IP68 Interface Plug amp Play NT 2000 XP Vista Win 7 O Default mode Troubleshooting Refer to user manual for LED diagnostics and codes red green blinking Remote command failure Options available maintain current position go to 4 mA position go to 20 mA position gt CLA VAL Europe wwwaclavalch cla val cla val ch 7 LINO39UE D 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations V AV j CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA CLA VAL 3 3 CONNECTION Output Powersupply 24VYDC 24V Passive User Display
24. tual illustrations VY ov Po CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA Example program Valve is in control operating at 45 psi 3 bar The pressure at 4 mA is 30 psi 2 bar The pressure at 20 mA is 60 psi 4 bar From the spring chart the pressure per turn is 9 1 psi 0 6 bar The number of turns to Low set point is equal to 45 psi 3 bar minus 30 psi 2 bar Divided by 9 1 psi 0 6 bar 1 65 turns The number of turns to High set point is equal to 60 psi 4 bar minus 45 psi 3 bar Divided by 9 1 psi 0 6 bar 1 65 turns 4 3 DYNAMIC CALIBRATION MODE During this process system pressures will be changed from the minimum to maximum set point values in order to complete the process If it is not possible to change system pressures use Static Calibration mode Now you are in the calibration please follow the setting CACLA AL e Drive CPC Parameters Connect Information Firmware Version 6 1 97 Serial N 90603001 Last Modification 10 09 2009 Number of starts 20 Complete working time s 273 Average working time s 14 CZF Max 28 83 CF Min 24 775 Deadband m 0 10 Nb EoC L H 020 Display Set Range Configuration Alarms Cancel Calibration mhd change per turn CRD 33 10 53 pertum 1 Mode Dynamic Calibration CPC Motor pel die Se i i bar change per turn 2 Units PSI bar CRD 33 2 1 21 per turn 2 Low point setti
25. vendor for software that has passed Windows Logo testing Windows 3 Continue Anyway STOP Installation gt CLA VAL Europe cla val cla val ch 11 LINOS9UE D 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA VY ov CLA VAL d Installation Hardware Update Wizard j Please wait while the wizard installs the software SS Se CLA VAL Multi USB Interface Ly L Setting a system restore point and backing up old files in case your system needs to be restored in the future Windows 4 e Installation completed Hardware Update Wizard Completing the Hardware Update Wizard The wizard has finished installing the software for Kr CLA VAL Multi USB Interface Windows 5 Click Finish to close the wizard Visit our web site www cla val ch frequently in order to download freely the latest update and news gt CLA VAL Europe cla val cla val ch 12 LINOS9UE D 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations V AV CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA CLA VAL 3 9 CONFIGURATION MODE To launch e Drive 33 CPC software when not connected to your PC the e Line list which allows the multi connection of e Line products is empty see picture below click Cancel BEF Cancel
26. with calibration click OK if not click Cancel e Drive You are going to put the e Drive CPC in calibration mode Led Blinks Red green Determine the pilot spring range Check nameplate label on pilot Calculate the pressure change per turn of pilot from the spring chart Calculate the number of turns between the reference pressure and desired low and high pressures 1 Select Static Calibration Mode and ensure that the CPC Motor check box is unchecked Disabled 2 Select units 3 Enter these numbers into Value at 4 mA and to Value at 20 mA windows Numbers must be positive and can have up to 2 decimal places 4 From the values current pressure flow enter the number of turns to reach Low pressure flow set point 1 5 From the values current pressure flow enter the number of turns to reach High pressure flow set point 2 7 Click Write Set Range button to complete actuator setup Your e Drive 33 is calibrated F cLa vAL e Drive CPC Pall bs Parameters Connect Information Firmware Version 6 1 97 Selected Language gt English Serial N a 90603001 Digla Last Modification 10 09 2009 Continuous Reading gt No Number of starts 20 Override Setpoint Activated m4 gt No Complete working time s 273 gine ear et Range Puraga working time s 14 CPC Motor gt No CHF Max 28783 Selected Units gt PSl bar CHF Min 24 75 4 m Output in PSI gt 14 5 Deadband m 0 10
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