Manual Belt conveyor T50/T51/T52
Contents
1. 78 Ny NW 70504 1 Version 2 f 5 2 to NU 0 t T50 T51 T52 Contents 2 Mod 4 EU Declaration of conformity SEERE 5 EE NE EN M 6 ekke us OPERERE 7 BE Ea EN 7 Se 7 Noise level measuring nennen nemen ne eese eese eese isse isse sse isse isse ea se sai rens 7 TN 7 Fre 8 GS EEE N AO 8 EE Eege 9 DIN 9 Technical specifications power 1 1 9 Drive station tension sechon ar sese esse sire ssa se aa serai sens 10 PN 11 FE EEE 11 MENT 11 Scale drowing T20 T51 T 52 MEE 12 Used EEE EEE 13 VNR 13 FO HII ele EEE 14 LEINE NN eebe 14 15 Weight table individual components TBOTBUTb A a 16 Weight table 0 19 25 51 14 eege 20 Drive section amp Eee RE oT m 20 Pe EE EEE EEE EEE 21 MENN ae ee 22 MTU 23 Conveyor belt reset rollers amp 5 24 eo ihe spe n SS SSS SS A 25 MN 26 2 www jema as Track rollers T51 T52 ss 272. Parts list T50 T51 T52 Movable discharge unit Pos 19 21 31 ES 33 34 25 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 When ordering parts please state conveyor type T50 T51 T52 plus model A or B and spare Description Roller PVC short Sliding profile PEHD Roller for side guide Side guide roller for discharge unit Welded bracket for discharge unit side guide roller Clamping iron for discharge unit Drum for discharge unit Ball bearing 6205 2RS Trunnion Driving rail for discharge unit Ball bearing Bracket small for adjustment of discharge unit drum Bracket large for adjustment of discharge unit drum Rubber belt for scraper Shroud for discharge unit Side plate for outlet LHS Flap for two way branch for discharge unit Side plate for outlet RHS Flange for two way branch for discharge unit Rocker arm for discharge unit kpl Bracket for Belimo motor Belimo damper motor 230V Belimo damper motor 24V Switch set for Belimo Discharge unit Discharge unit 230 V Discharge unit 24 V Shroud for two way branch for discharge unit part number 48 www jema as T50 50514 50126 1 50356 5055672 50512 13 50506 85104 53257 5035333 95130 50351 2 50512 j 50512 14 50512 9 50512 16 50515 50512 15 50294 50359 56147 51021 51052 21035 50512 50555 50559 50512 7 Kg 0 05 0 4 AE 0 4 11 8 0 02 0 12 3 2 1 06 0 08 OFS 0 08 225 25 2 5 1 4 o7 0 5 1 1 0 2 100
3. 10125 101 5 T51 8 375 50126 1 50356 503502 50354 50295 85104 83257 50353 3 83135 505512 50351 1 50282 50257 50286 50290 50288 50294 50359 S1021 51052 91033 50196 50201 50202 50289 Kg 0 4 0 05 0 4 Ore 0 3 27 0 02 DIE 22 1 4 0 08 0885 0 12 4 91 2 4 4 91 1 4 0 7 0 5 02 160 IS So T52 57 77 50126 1 50356 50356 2 50354 50328 85104 83257 5055353 85135 50551 2 50351 1 50555 50517 50316 50320 50318 50527 50359 56147 81021 31032 81033 50252 50203 50204 50319 Kg 0 5 0 05 0 4 0 3 0 3 34 0 02 8012 3 2 1 4 0 08 0 35 0 15 6 6 3 5 15 05 0 2 192 155 1955 www jema as 49 50 www jema as www jema as 51 JEMA AGRO A S Kl servejen 2 Sahl DK 8850 Bjerringbro Denmark Tel 45 8668 1655 Fax 45 8668 0074 WWW Jema as 22 Cd 4 BW
4. BER eee 28 ee 29 Potential equalization 30 SE 31 NN 32 Belt conveyor stops fault 32 ii A E 33 EE ES VM 33 De EEE NE 33 INN 34 BSE ON ERE 34 Tension EEE 34 Movable discharge unit 34 h 34 lee ee 35 eege 35 Noise and lee ee e 55 BIE O TI 56 36 0168 Senie Do 5 MT 37 Top cover cover plates EEE 38 EE REH 39 Diagram relay control for speed monitor 40 Electric cable pull for movable discharge unit 41 Proximity sensor bracket for electric cable pull 42 icd 43 PAS KR nena nee ON 44 Parts ist ee 45 Parts T51 52 movable discharge unit 46 Parts T50 movable discharge unit 47 Parts list T50 T51 T52 movable discharge unit 48 www jema as 3 Introduction JEMA AGRO A S is a modern factory which specializes in producing and delivering equipment for transpor
5. Parts list T50 T51 T52 in this manual The total weight of the machine is stated in the section Weight table belt conveyor T50 T51 T52 NB Always make sure that nobody is standing under a suspended load 14 www jema as Lifting Instructions The drawing below shows how to lift the belt con between 2 fixation points 15 7 5 m allowed distance Max Lifting point Weight table individual components T50 T51 T52 Description part ne N Drive station 1 0 m 105 5 Extension 0 5 m without belt 50515 10 5 50178 50374 l4 Extension 1 0 m without belt 50516 50175 24 5 50372 25 5 Extension 2 0 m without belt 50517 37 5 50176 47 5 50373 49 Tension station 1 0 m UT UT NJ UT UT IN UT UT O UJ Belt 500 650 mm NK 250 2 3 0 1 0 Oil resistant belt 500 650 mm 250 2 3 0 1 0 GOR Oil resistant belt 400 mm EP 315 3 2 0 GOR SKS l 50522 15 5 50189 50247 50523 16 3 50190 17 5 50248 Belt 500 650 mm NK 250 2 3 0 1 0 with V slats VW16 Belt 500 650 mm 250 2 3 0 1 0 with V slats VML15 310 Oil resistant Belt 400 mm EP 315 3 2 0 VMLS 15 310 with V slats Oil resistant N Inlet trough for model e Inlet trough for model B C 5 16 www jema as T50 T51 T52 Description part part part no no no Baffle plate for outlet 50526 11 12 13 3 1 50530 11 3 12 5 14 5 Side
6. lift rolls sliding profiles the last 3 m to the discharge unit Fit guards and inlet trough Threaded rod Tighten the belt and adjust it so it runs centrally on the rollers sliding profiles Tighten the belts with the threaded rods on the sides of respectively the drive and the tension section 24 www jema as Motor Fit the gear and motor on the drive shaft and connect it to the torque arm see below drawing The engine can be fitted in parallel or traversely on the machine Important The ventilation screw on the gear must always be fitted in the top position For maintenance of motor and gear please see the attached supplier documentation T50 Torque arm 51 152 www jema as 25 Outlet skirts It is possible to fit outlet skirts at the end of the drive or tension section Outlet skirt without top part Collecting hopper for outlet skirt Raised edge for outlet skirt Top guard for outlet skirt Baffle plate 26 www jema as Track rollers T51 T52 For one way transport the top track rollers are fitted in an inclined position which keeps the belt automatically centered on the rollers Please note that extensions with non level track rollers are marked with indicator arrows to indicate the travel direction t x One way transport For two way transport the upper track rollers are fitted in straight parallel lines and as a result the belt does not automat
7. the end of the belt in the opposite direction Discharge unit T50 Discharge unit T51 T52 www jema as 11 Scale drawing T50 T51 T52 Min 5000 1000 1000 1000 T51 Min 5000 1000 1150 300 635 1400 1000 750 Min 5000 1150 11225 1330 1150 215 1541 215 300 70 750 200 540 415 780 215 900 200 540 415 780 240 x 240 240 x 240 151 240 x 240 400 240 x 240 T52 300 x 300 400 300 x 300 12 www jema as Upon receipt Please check that all parts and components are included in the shipment and check for possible transport damages NB Make sure that the relevant supplier documentation Is attached In case of missing documentation please contact JEMA AGRO A S remember to state the order no Remember all necessary safety equipment before installation Please read this manual carefully before assembly or installation work begins Warning labels The belt conveyor Is fitted with warning labels Warning The covers and shields must not be opened or re moved when the machine is working www jema as 13 Foundation The belt conveyor should be placed on a level surface and that the attachment support are of sufficient capacity Lifting equipment Make sure to have the required SWL approved lifting equipment crane required for the actual job The lifting equipment must be approved to carry the load in question The load capacity for the individual components can be seen under
8. 0 1285 0 30 1427 0 28 0 4 0 1066 0 3 0 1320 0 3 0 1465 0 29 0 4 0 1094 5 3 0 1355 0 4 0 1503 0 30 0 4 0 1123 0 3 0 1390 0 4 0 1541 0 350 4 0 12655 3 0 1565 0 4 0 1731 0 40 0 2x22 1448 0 4 0 4 0 1966 0 45 0 2503 0 1590 0 4 0 19220 2x2 2 2156 0 50 0 28 0 1733 0 4 0 2097 0 251 2346 0 55 0 2X30 1876 0 2x22 2272 0 2 x 3 0 2536 0 60 0 280 20190 22050 2492 0 2x3 0 27200 65 0 2 x 4 0 2162 0 2 x 3 0 2667 0 2x5 0 2916 0 70 0 2 x 4 0 2305 0 2X30 2842 0 2 x 3 0 3120 0 75 0 2 x 4 0 2448 0 2 x 3 0 3017 0 2 4 0 3310 0 80 0 2 4 0 2591 0 2x3 0 3192 0 2x40 3500 0 85 0 2X30 3367 0 2x40 3690 0 90 0 2x40 515 422 0 2 4 0 3880 0 95 0 2 4 0 57170 2x4 0 4070 0 100 0 2 x 4 0 3892 0 2 4 0 4260 0 www jema as 19 Assembly Please check the foundation and the travel direction location of inlet and outlet before starting the assembly It is important to read these instructions carefully before starting the assembly Check that there is sufficient space Attention Before starting the assembly work check that the required safety equipment is available e g work gloves safety footwear helmet safety glasses and a lifeline if necessary These parts are not included as standard Drive station Er Tension station Assemble the drive station and tension section with extension by means of the connecting plates and the enclosed fasteners Notice that the bolt head must be placed on the front with the nut on the back T51 T52 Connect
9. 220 1000 0 www jema as 9 Drive station Er tension station The conveyor belt is equipped with a drive station and a tension station The drive station is fitted with a motor available in various sizes see section Technical specifications The drive station and tension station are fitted with two threaded rods for belt tensioning adjustment Drive station T50 Drive station T51 T52 gt Threaded rod Tension section T50 Tension section T51 T52 10 www jema as Extensions The extensions for the belt conveyor are available in different lengths 0 5 m 1 0 m 2 0 m By combining these elements it will be possible to obtain any length with intervals of 0 5 m up to a total length of 100 m Extension T50 S i Conveyor belt Belts up to 12 0 m can be ordered pre vulcanised Conveyor belts above 12 0 m must be vulcanised by trained staff at the customer premises Standard quality NK 250 23 0 Tl O Oil resistant GOR 315 3 2 0 GOR 250 2 3 0 1 0 With carriers NK 250 2 3 0 1 0 slats VM 16 With carriers ee EIE B GOR 250 2 3 0 1 0 Oil resistant Movable discharge unit The discharge unit can constantly unload material to the left or right hand side of the belt starting 5 0 m from the inlet shown on the drawing page 12 and up to 1 0 m before the opposite end of the belt The discharge unit must be attached with electric cable pull or connected to a cable pull to stop it from travelling to
10. 50516 50517 50520 50527 50530 50529 50531 50525 50524 505252 50194 50526 50491 50492 85128 50504 50215 49538 50514 87374 gt 01 26 1 50118 50505 50263 50264 50522 50523 50310 50307 50308 Kg 89 10 5 19 5 37 5 83 5 17 4 11 3 0 97 1 48 0 4 11 3 5 0 5 34 2 3 0 8 O 127 0 05 0 3 31 6 0 5 172 133 16 3 07 0 6 0 4 T51 50177 50178 50175 50176 50174 50110 50112 50525 50192 50191 50117 50194 50103 50491 50492 85128 50252 50215 49538 57375 87376 50126 1 50118 50275 50263 50264 50189 50190 50310 50307 50308 Kg 99 13 24 5 47 5 95 18 5 12 5 2 5 1 4 1 6 0 2 0 4 12 3 3 0 5 40 235 0 8 0 4 12 0 05 0 3 37 5 5 1 2 14 5 175 1 1 0 5 When ordering parts please state conveyor type T50 T51 T52 plus model A or B and spare part number T52 50375 50374 50372 50373 50571 50475 50477 50476 50332 50250 50249 50417 50194 50303 50491 50492 85128 50262 50215 49538 87377 87378 50126 1 50118 50276 50263 50264 50247 50248 50334 50337 50555 www jema as 45 Kg 110 14 25 5 49 105 5 19 5 14 5 19 12 0 4 i E 5 0 5 50 273 0 8 0 5 D 0 05 47 5 0 5 12 17 20 1 2 1 2 0 6 Parts T51 T52 Movable discharge unit 50 49 46 www Jema as Parts T50 Movable discharge un O www jema as 47
11. T51 T52 is fitted with track rollers on the front side with 0 5 m intervals and the return side is fitted with track rollers with 2 0 m intervals The belt conveyor can transport material in both travel directions and it is capable of an incline up to 30 by the use of carriers however at a reduced capacity The belt conveyor can be fitted stationary or mounted on rails Outlets can be placed above one or both ends or a movable discharge unit which can discharge the material in the full length of the belt The belt conveyor consists of e Drive station e Tension section e Conveyor belt e Extensions from 0 5 m to 2 0 m Movable discharge unit e inlet trough e Worm geared motor Capacity The table below shows the various density capacities Density T50 80 m h T51 140 m ih T52 200 m h 650 Br m 52 t h 91 t h 130 t h 700 kg pr m 56 t h 98 t h 140 t h 750 kg pr m wheat 60 t h 105 t h 15074 Measured in cleaned storable material at a power supply of 50 Hz The capacity varies according to the nature of the material Technical specifications power consumption Belt conveyor T50 T51 T52 power consumption in kW 2 2 kW 3 0 kW 4 0 kW 2 x 2 2 kW 2x3 0kW 2 4 0 T50 20 EO 17 10 20 11 2202 ACh Oa Om 4440 0501 940 600 151 20 22 0 235 0 mn 36 0 52 0 m 55 0 reto rq 59 0 850 86 0 100 0 m T52 240 O ii ed gt im 29 0 42 0 m 43 0 48 0 m 2 0222 s 7
12. ation The potential equalization must be carried out according to current regulations A label on the T50 T51 T52 drive station indicates the point of the belt conveyor potential equalization The label indicates the potential equalization point for the belt conveyor Potential equalization 30 www jema as Fitting In order to obtain the maximum stability it Is important to attach the belt conveyor There must be a distance of max 6 0 m between the fixation points Regarding the attachment of the belt conveyor there are various possibilities see drawings below Belt with discharge unit Belt without discharge unit Belt with discharge unit Belt B on PEIUS travelling rails catwalk UU support gt www jema as 31 Starting up Before starting to work with the belt conveyor please check the following Nobody 15 working on or near the machine e The motor rotation direction is correct All conveyor bolts are correctly fitted and tightened e The belt is correctly fitted and adjusted e The attachment and stability of the belt conveyor is correct Check the belt conveyor attachment stability Belt conveyor stops fault finding If the belt looses speed and the speed monitor disconnects the entire system check whether the belt is sufficiently tightened and adjust if necessary The belt tension is correct If the belt starts up immediately at
13. cted for transport of grain granular materials and seed mix e The belt conveyors T50 T51 T52 must only be used for the product s specified in the contract e The electrical connections must be done by a qualified electrician e The belt conveyors T50 T51 T52 must be potential adjusted in accordance with the current local regulations e belt conveyor has been thoroughly controlled regarding maintenance and a checklist has been drawn up containing regular cleaning and maintenance intervals If these intervals are not observed the JEMA AGRO conditions for a trouble free operation cease to exist and the warranty will be invalid Please read the attached maintenance summary e During installation maintenance or repair the electric supply to the belt conveyors must be disconnected and secured against accidental reconnection e user manual must be kept be available in close proximity to the belt conveyor T50 T51 T52 6 www jema as General information a Delivery The belt conveyor is disassembled for shipment Standard packing pallet wooden boxes grid boxes etc Regarding the actual transport there are no specific requirements apart from normal consideration The shipment includes the parts stated in the order confirmation Before installation and use this manual must be read carefully Storage There are no precautions regarding long time storage After delivery the components must be kept in a suitab
14. full speed In case of stops check first whether the conveyor is able to start again when the relay has gone cold If yes the fault is either caused by too low adjustment of the relay or lack of motor capacity If the conveyor is still not able to start without being emptied of material check whether the drain system has been blocked 32 www jema as Maintenance a Please see the maintenance summary and the attached supplier documentation for clea ning and maintenance intervals Warning During cleaning and maintenance work the electric supply for the belt conveyor must be disconnected and secured against accidental reconnection After repair and maintenance the inspection doors and shields must be refitted before the work is continued Always use original parts only In case that original parts are not used the warranty becomes void and JEMA AGRO A S can no longer be held liable for the EU Declaration of conformity Geared motor Check the gear as described in the attached supplier documentation Important Check that the ventilation screw is fitted in the top position on the gear Motor Bearing noise from the motor please see the attached supplier documentation Motor inspection please see the attached supplier documentation Retorque the motor as indicated in the maintenance summary Please see the assembly guidance for instructions Bearings Check the bearings for wear becoming loose and l
15. gulations Warning The electric supply to the motor must be disconnected during the disassembly Disassemble the conveyor on the floor if space allows following the reverse order of the assembly procedure If the belt conveyor is disassembled at the premises start by detaching the motor The belt may be removed by cutting through the vulcanisation which should then be removed and rolled up Remove the drive and tension section and the discharge unit Finally detach all extensions The belt conveyor contains various parts that can be reused All metal parts should be delivered to a recycle Industry 36 www jema as Options accessories A range of options accessories is available for the belt conveyor for instance Oil resistant belts Collector hopper for outlet skirt Top cover cover plates Speed monitor El cable pull Collector hopper Collector hopper for outlet skirt 240 x 240 300 x 300 www jema as 37 Top cover cover plates The top cover 15 available in following lengths 0 5 m 1 0 2 0 m Cover plates for bottom part is available in following lengths 0 5m 1 0 2 0 m 38 www jema as Speed monitor The speed monitor can be fitted in any location in the total length of the machine www jema as 39 Diagram for relay control speed monitor The inductive proximity sensor DJ 2G 2 terminals is used wi
16. ically stay centered on the rolls To keep the belt centered It is necessary to fit side guide rolls on each side 1 0 1 5 m from the drive and tension roll The guide rolls are fitted between these rolls in pairs with a distance of max 8 0 m www jema as 27 Scrapers Fit scrapers if required so they just touch the belt slightly see drawing 28 www jema as D Speed monitor Fit the roller sensor for speed control in any location between the belts on the lift rollers sliding profile cross member 0 5mm 2mm For relay control use inductive proximity sensor DJ2G 2 wires For PLC control use inductive proximity sensor JA 12 DSF 02 PO 3 wires Normally the speed monitor will be assembled and adjusted from the factory For later instalment there must be a distance between the sensor area on the wheel and the sensor of min 0 5 mm and max 2 mm Fit the roller sensor in any location between the belts on the lift rollers sliding profile cross member Upstart with relay control Start the system and carefully adjust the relay control switch down until the operating current Is disconnected and the belt stops Then adjust the switch approx 5 up to create a safety margin The lowest level corresponds to approx 2 6 m sec and the highest to approx 0 13 m sec For systems with PLC control the above setting is pre programmed in the PLC See diagram on page 39 www jema as 29 Potential equaliz
17. ing plates Connecting plates 20 www jema as Extensions As shown in the drawing the extensions are assembled and fitted by using the connecting plates and the enclosed hardware The conveyor must constantly be secured during the assembly see section Attachment T51 T52 Extensions that are designed for one way transport have an indicator arrow which shows the travel direction the top track roller is fitted for one way transport Extensions designed for transport in both directions do not have this arrow the top track roller is fitted for transport in both directions ref page 26 151 152 Connecting plates Indicator arrow showing the transport direction for one way travel T51 T52 For transport in both directions the belt conveyor must be equipped with edge guide rollers Important The conveyor must be 10096 leveled on the width direction HH EBE p B Important The conveyor must be 100 aligned in the length direction www jema as 21 Movable discharge unit If the belt conveyor is required with discharge unit this must be fitted T51 T52 discharge unit T50 discharge unit Adjust the discharge unit lift rolls sliding profiles before starting the belt conveyor in order to support the belt by a light pressure When starting the conveyor adjust the discharge unit belt drums horizontally and vertically in order to centre the Fitting of discharge unit to c
18. le dry storage area before installation Noise level A noise level test was conducted for the belt conveyor The level has been measured distance of 1 m from the conveyor During the test the belt conveyor was without any load which is the operational state of maximum noise level The measured noise level is 70 dB Type Plate The type plate is fitted on the drive station www jema as 7 A C Belt svstem r Bo W A belt Stationary C belt Full width operational C belt Full width operational B C Belt system Manual Gantry B belt Full length operational iva fU 5 The conveyor T50 T51 T52 is made up of standard elements which can be combined and easily integrated into all Construction grain conveyor systems The belt conveyor is characterized by a large capacity with compact dimensions The conveyor operates efficiently both horizontally and at an inclination of up to 30 and offers in spite of the capacity low power consumption The conveyor is made of galvanized steel The transport function is a belt available in 3 sizes T50 has a belt width of 400 mm for 60 t h T51 has a belt width of 500 mm for 105 t h and T52 has a belt width of 650 mm for 150 t h The 150 is fitted with sliding profiles on the front side with 0 5 m intervals and the return side is fitted with track rollers with 2 0 m intervals
19. plate 1 0 m 50187 50187 50187 Side plate 2 0 m 50188 50188 50188 Outlet skirt with top part Raised edge for outlet skirt 50529 mE EN Top cover for outlet skirt www jema as 17 Movable discharge unit 100 50196 160 Side guide roller with bracket 0 5 0 5 Collection hopper for outlet skirt 240 x 240 300 x 300 13 14 18 www jema as D Weight table belt conveyor T50 T51 T52 Complete with drive station tension section extensions belt discharge unit and worm geared motor Important The weight with tripper carriage begins from 15 m T50 with tripper carriage max 50 m Length in T50 T51 T52 metres kW kg kW Kg kW Kg 5 0 22 304 5 22 349 0 22 392 0 6 0 2 2 333 0 2 2 384 0 22 430 0 7 0 22 361 5 2 2 419 0 212 468 0 8 0 2 2 390 0 22 454 0 22 506 0 9 0 22 418 5 22 489 0 2 2 544 0 10 0 22 447 0 22 524 0 22 582 0 11 0 2 2 207575 22 559 0 2 2 620 0 12 0 22 504 0 22 594 0 22 658 0 13 0 2 2 5525 22 629 0 2 2 696 0 14 0 22 56155 22 664 0 22 734 0 15 0 22 689 5 22 665 0 22 964 0 16 0 222 250 22 900 0 2 2 1002 0 17 0 3 0 746 5 2 2 935 0 2 2 1040 0 13 0 3 0 775 0 22 970 0 3 0 1078 0 19 0 3 0 803 5 22 1005 0 3 0 1116 0 20 0 30 838 0 2 2 1040 0 3 0 1154 0 SEKR 3 0 866 5 22 1075 0 3 0 1192 0 2200 3 0 895 0 3 0 1110 0 3 0 1230 0 230 5 0 9235 3 0 1145 0 3 0 1268 0 24 0 30 952 0 3 0 1180 0 50 18060 25 0 3 0 980 5 3 0 12150 3 0 1351 0 26 0 3 0 1009 0 3 0 1250 0 3 0 1389 0 27 0 4 0 1037 5 3
20. ring and hook 92106 0 457 92106 0 457 92106 0 457 18 Cable eve for 5 mm cable 92107 0 001 92107 0 001 92107 0 001 www jema as 41 Proximity sensor bracket for electric cable pull Sensor bracket for switch 19158 19158 19158 2 Bracket for switch for T51 T52 with discharge unit 19157 19157 19157 2 88001 88001 88001 Switch with whip 42 www jema as Parts T51 T52 www jema as 43 Parts T50 44 www jema as Parts list T50 T51 T52 Pos Description 1 Drive station 1 0 m w rollers d42 RHS 2 Extension 0 5 m w rollers Extension 1 0 m w rollers Extension 2 0 m w rollers Tension section 1 0 m Outlet skirt with top Top cover for outlet skirt 3 4 5 6 Raised edge for outlet skirt 7 Collector hopper for outlet skirt 8 Belt scraper internal 9 Belt scraper external 10 Vulkolan for scraper Side guide roller with bracket 12 Baffle plate for outlet model C 13 Guard for drive and tension section 14 Guard for drive station 15 Steel bearing UCP 209 d45 mm 16 Tension drum complete Motor support 18 Threaded rod 19 Roller PVC short Sliding profile PEHD 20 long 21 Roller for side guide ER Bracket for side guide roller 23 Idler roller 24 Connecting plate narrow 25 Connecting plate wide 26 Inlet trough for model A 27 Inlet trough model B C 28 Rubber for inlet trough model B C 29 Rubber for inlet trough model A ER Rubber for inlet trough T50 50515 50515
21. ross belts see drawing belt during travel 45 bend Connecting bracket cross belt discharge unit Extension 0 5 m 22 www jema as Inlet trough Two types of inlet hoppers can be fittet to the belt conveyor Model A One way transport Model B C Two way transport www jema as 23 Belts return rollers amp guards The belt can be ordered pre vulcanised from the factory for conveyor belts without movable discharge unit and at a max length of 12 m The threaded rods on the drive and tension sections can be used to place the drive and tension drums in the innermost position Dismantle the return rollers and fit the pre vulcanised belt by pushing it above the drums on the drive and tension sections Refit the return rollers when the belt is in place Start with the rollers in the drive and tesion sections and then fit the rollers on the extensions Fit the scrapers guards baffle plates and outlet skirt Conveyor belts with a length above 12 m or with movable discharge unit cannot be ordered with pre vulcanised belts In this case the belt must be vulcanised by trained staff at the premises Before the belt is vulcanised the threaded rods on the drive and tension sections must be adjusted so the rolls are in the inner position In order to obtain the correct belt length when the conveyor is equipped with discharge unit the belt must be tightened so that it does not come into contact with the extension
22. t systems for raw or cleaned grain seeds and granulates Our current product range Is the result of more than 50 years experience In machine development especially for the agriculture in close collaboration with our customers and our company IS highly regarded in the industry due to the quality and versatility of our products JEMA AGRO A S conveyors and transport systems are compatible with ALL types of dryer and silage systems Important Please read these instructions carefully before assembly and use 4 www jema as EU Declaration of conformit The manufacturer JEMA AGRO A S Kl servejen 2 Sahl DK 8850 Bjerringbro Tlf 45 86 68 16 55 Hereby declares that Product Belt conveyor Type 150 151 152 Year of production 2006 e Conforms to the Machine directive 2006 42 EF with special reference to the directive appendix 1 regarding major health and safety regulations regarding construction and Production of the machines The following standards have been applied EN ISO 12100 1 2005 Basic terminology and methodology EN ISO 12100 2 2005 Technical principles EN 1050 1997 Principles for risk assessment e is in accordance with EMC directive 04 108 EF of 15th December 2004 regarding electromagnetic compatibility Director Jens Peter Pedersen Title Name 28 09 2010 Signature www jema as 5 Conditions of use AGRO A S belt conveyors T50 T51 T52 have been constru
23. th the relay control EL DIAGRAM Ver Relay S114 166 230 Location of the buttons under the brown plastic cover of the Er relay 40 www jema as Electric cable pull for movable discharge unit The conveyor belt can be fitted with an electric cable pull see drawing itted on the tension station Fitted on the discharge unit Fitted on the drive station Pos Description T50 Kg T51 Kg T52 Kg 1 Drive wheel housing 50347 1 1 490 50347 1 1 490 50347 1 1 490 2 Worm gear motor RMI 63 20 rpm 81241 14 248 81241 14 248 S1241 14 248 3 Spring washer M8 FZB 87295 0 001 87295 0 001 87295 0 001 4 Steel set screw 8 x 20 FZB 86179 0 014 86179 0 014 86179 0 014 5 Shaft for electric cable pull 50350 0 648 50550 0 648 50350 0 648 6 Feather key 8x7x80 87066 0 034 87066 0 034 87066 0 034 7 Feather key 8x7x20 87056 0 008 87056 0 008 87056 0 008 8 Cable wheel for drive wheel d25 33109 2 310 33109 2 310 33109 2 310 9 Disc guard d xd30 FZB 87308 0 006 87308 0 006 87308 0 006 10 Casing for cable reverse wheel 503401 1223 50336 1 1223 50346 1 T223 11 Cable reverse wheel 83190 1 406 83190 1 406 83190 1 406 12 Spacer for housing 505406 2 0 590 503402 0 590 50346 2 0 590 13 Steel set screw M8x16 FZB 86177 0 012 86177 0 012 86177 0 012 14 Nut M8 FZB 86606 0 005 86606 0 005 86606 0 005 15 Cable support angle bar 50349 0 635 50349 0 635 50349 0 635 16 Cable clips for 5 mm cable 92105 0 044 92105 0 044 86179 0 044 17 Threaded rod with
24. ubricate as described in the mainte nance summary Check for wear becoming loose by lifting up the shaft and control manually www jema as 33 Lubrication of bearings important It is extremely important to use the correct amount of grease as too much will damage the sealing of the bearing which will result in leaks and subsequent overheating of the bearings Check the amount of grease per gun stroke Drive station Lubricate the drive station bearings with 4 0 g grease in accordance with the maintenance instructions Tension section Lubricate the tension station bearings with 4 0 g grease in accordance with the maintenance instructions Movable discharge unit Lubricate the discharge unit bearings with 4 0 g grease in accordance with the maintenance instructions Conveyor belt Check for belt cracks as described in the maintenance instructions If the belt looses speed check whether it is tightened correctly and adjust if necessary If the belt starts immediately at full speed the tension is correct The problem may then be caused by clogged material which should be removed 34 www jema as Speed monitor Check the speed monitor according to the maintenance summary Leaks All leaks must be repaired immediately Noise and vibrations Stop the belt conveyor immediately and identify the problem www jema as 35 Disposal The methods of disposal must comply with the current local re
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