Xtreme/PSU Isolated User Manual
Contents
1. 0 00 2012 10 09 Initial Manual Revision Created 0 01 2012 12 10 Additional Rise Time and Switching Freguency data added 0 03 2013 08 07 Updated Ripple and Noise Details 0 04 2015 04 09 Added jumper note 2013 05 02 Updated Pinout Diagrams and Tables Revision 0 04 3 Connect Tech Xtreme PSU Isolated User Manual Customer Support Overview If you experience difficulties after reading the manual and or using the product contact the Connect Tech Inc reseller from which you purchased the product In most cases the reseller can help you with product installation and difficulties In the event that the reseller is unable to resolve your problem our highly qualified support staff can assist you Our support section is available 24 hours a day 7 days a week on our website at www connecttech com sub support support asp See the contact information section below for more information on how to contact us directly Our technical support 1s always free Contact Information We offer three ways for you to contact us Mail Courier You may contact us by letter at Connect Tech Inc Technical Support 42 Arrow Road Guelph ON Canada NIK 1S6 Email Internet You may contact us through the Internet Our email and URL addresses on the Internet are sales Oconnecttech com support connecttech com www connecttech com Note Please go to the Download Zone or the Knowledge Database in the Support Center on the Connect Tech Inc website2. Power Enable pin is an isolated active high input pin that can be used to turn the Xtreme PSU Isolated s output rails ON or OFF This can be useful for a connection to an outside external logic source or vehicle ignition sense line Driving the PE pin to a voltage greater than 9V and less than 36V will turn ON the isolated voltage outputs Driving the PE pin to 0V will disable and turn OFF all of the isolated output voltages It is important to note that the PE pin is on the NON Isolated side of the power supply and should not be driven or connected to any isolated clean sources Enable Always On Jumper When remote ON OFF functionality is NOT needed simply install the J2 jumper and the Xtreme PSU Isolated will always turn ON it s isolated output rails whenever power is applied to the VIN VIN terminals WU Connectt ch C CTIB 659916 REV 14 Revision 0 04 Connect Tech Xtreme Xtreme PSU Isolated User Manual Output Power The Xtreme PSU is meant to use any DC input power source in the rage of 6V to 36V DC which is ideal for many vehicle or mobile application but also many industrial power solutions as well Technical Specifications The Xtreme PSU Isolated outputs 3 main voltage rails e 5V C up to 10A e 12V O up to 10A e 3 3V O up to 20A All outputs provide e Current Limiting Protection e Overvoltage Protection e Remote ON OFF control Detailed graphs charts on output power be found in the Detailed Specifi
3. designed for use in a broad range of rugged applications including military industrial and air and ground vehicles Xtreme PSU Isolated power supply can be used in combination with Connect Tech s stackable CPU and expansion boards for a total design solution Detailed Technical Specifications 3 550 x 3 775 90mm x 96 PC 104 Compliant Download 3D Model Files Click Here step model files Input Voltage Range 9V to 36V DC Advanced input protection from spikes surges noise over voltage and over current Isolation Up to 2 25kV of galvanic isolation Output power and GND completely isolated from input power All PC 104 rail power 1s also isolated from input power 5V Output Up to 15A maximum 1 Output regulation accuracy PXG10X 20X lt 125mV p p ripple noise at full load PXG30X lt 150mV Output Current Limiting Protection Output Overvoltage Protection Remote ON OFF control Switching Frequency 235kHz 12V Output Up to 10A maximum 1 Output regulation accuracy PXGIOX 125mV p p ripple noise at full load PXG30X 150mV Output Current Limiting Protection Output Overvoltage Protection Remote ON OFF control Switching Frequency 275kHz 3 3V Up to 20A maximum 1 Output regulation accuracy lt 80mV p p ripple noise at full load all series Output Current Limiting Protection Output Overvoltage Protection Remote ON OFF control Switching Frequency 250kHz Operating 40 to 85 Degrees Celsius Temperature See derating
4. i pq AAA p p Revision 0 04 9 Connect Tech Xtreme PSU Isolated User Manual Hardware Installation The Xtreme PSU Isolated can be installed into a PC 104 type stack to provide power to the stack through its bus connectors or external power connector The Xtreme PSU can also be used as a stand alone embedded power supply to provide power to any other piece of equipment of embedded SBC To install the Xtreme PSU in your system please follow these steps 1 Ensure your DC input power is OFF 9V to 36V 2 Install standoffs into system 3 Insert Xtreme PSU onto stack bottom middle or top connecting its bus connectors to PC 104 PCI 104 or PCIe 104 4 Ensure board is bolted screwed into stack 5 Install the appropriate Jumpers on the Xtreme PSU If the PE input pin is NOT used ensure that the Enable Always On Jumper IS installed 6 Connect any external power connections to the Xtreme PSU s External Power Connector Connect input power connection to the Xtreme PSU s Input Power Connector 8 Power on input power to power up the system 10 Revision 0 04 Connect Tech Xtreme Xtreme PSU Isolated User Manual Input Power The Xtreme PSU Isolated is meant to use any DC input power source in the rage of 9V to 36V DC which is ideal for many vehicle or mobile application but also many industrial power solutions as well This input power source will be galvanically isolated from the output rails and free from
5. o O esiet as s ds apm 2 Trade mark Ncknowlede metuo a ede Uomo EA AA AA A ADE AA A EA A EE 2 Table OF COMEN ausain g jis nbd a verde dit ta aina 3 ReVision EHSIO TTT 3 Coto mero PONES ns ce s as as SES tt Ante las 4 Contact TINT ORATION LT E ata 4 FSS es m c AA A M 3 Detailed RS TT R RT BTT TTT TTT gt BAND ASA A SS E A A EA A E 6 Functional Block Diagram SP HP Model oda 7 Functional Block Diagram LPE Maida 7 Exaniple Uscase Block Diari dd tabs 8 Part Number tor MATO AAAH 9 Hardware stand id lo an 10 put A v NE A R AAS 11 Tipul BOWEI PDIGO Mensona iu si AAA AAA VARIA 11 Active Input Power Protectton E Ui as s na 12 Input Power Connector PIQUE Aua 13 Power Enable PE Pin Functionality Remote ON OFF s 14 Output WA sed AAS on e ML 15 Output Power Connector Pinout SP PXG10 amp HP PXG304 models only eese 16 Output Power Connector Pinout LP PXG20 models only esse 17 EC 104 Bus Connectors InfOTFHAbIOT TTT sai dt ova der E Aenea rh oe iu dt oett need AER uo Du uius 18 CE OA C OnNOCLOISPIROlPuss iios ie RPM M IDA aaa UI c MM EUR II D LAM 18 PC 104 PINOUT aie a a a ea mui i ee mpm ene 19 PCIeHTOZXPOITOT EXDEOSSUCPIHOUL ss erect ee a a lin 20 PGA y Graph sos taad E A A a ass ds aida is M 21 SPS CICS A 6 0 STR one des 21 HP SEES SEA GION QR 25 dead ati D T a a du adi a a S Ei a ZI Dimensioned DA Sis 28 Revision History Revision Date Change s
6. Connect Tech Inc Embedded Computing Experts Xtreme PSU Isolated User Manual Connect Tech Inc 42 Arrow Road Guelph Ontario NIK 1S6 Tel 519 836 1291 Toll 800 426 8979 North America only Fax 519 836 4878 Email sales 9 connecttech com support connecttech com Web www connecttech com CTIM 00111 Revision 0 04 2015 4 09 Connect Tech Xtreme PSU Isolated User Manual Copyright Notice The information contained in this document is subject to change without notice Connect Tech Inc shall not be liable for errors contained herein or for incidental consequential damages in connection with the furnishing performance or use of this material This document contains proprietary information that is protected by copyright All rights are reserved No part of this document may be photocopied reproduced or translated to another language without the prior written consent of Connect Tech Inc Copyright O 2015 by Connect Tech Inc Trademark Acknowledgment Connect Tech Inc acknowledges all trademarks registered trademarks and or copyrights referred to in this document as the property of their respective owners Not listing all possible trademarks or copyright acknowledgments does not constitute a lack of acknowledgment to the rightful owners of the trademarks and copyrights mentioned in this document 7 Revision 0 04 Connect Tech Xtreme Xtreme PSU Isolated User Manual Table of Contents WODI DIE NOBCe x
7. Orientation Pinout Table 19 Revision 0 04 Connect Tech Xtreme PSU Isolated User Manual PCle 104 PCI 104 Express Pinout Connector Location and Pin Orientation mmc44 ad N HELLE IH c a i as E Lo to iy TITI Sip SPARE AREER EE seeisvadsavadasuncan iev P AAA A s wy SUC eee eee eee eee ee ewer g PIN 105 PIN 53 PIN 1 Pinout Table N ON T OJ OO NM TFTP SJ O oiN t oj o N G lr vd led lead led NH NINININI N MM MY MYM st uuu J RS KS ojo ojo ojo SJES UJUI ojo ojo ZIZ z z z z z z zz z z zz z z Oo mjojo ojo ojo ojo OlO olol jojojolojo j o zZ ZIZ z z z z z z zz z z Z 2 2 2 2 2 vd l en l un l r HIMNIN lm led lmm SO HA MO SO O d A mM mM mM mjeljej ejej ejevmjele eje srisristrIstr in o a AN olw s wloo AN oo AN Oo a s vco oljoje sr ieojojoje sr ejoljojej sriuejo jolje sri uvoljeljoljej sriuo inu lu wo RINT RINISN 00 O m ojojo Oojoja m m mMiImMjeje e ejeje jej eovlaeje srisrisrE srIsr uo iun un un ajaja vd AAA AAA AA AAA AAA AAA AAA AAA Q O O ojo O O ojo O O ojo O O ojo Q ojo O O ojo ojo ojo ojo ojo ojo Q O O ojo UU ojo O O ojo O O ojo Q ojo O O ojo ojo ojo ojo ojo ojo Him AfBOJH MO lr lm led lmm r L Gn led MO DOS lon led MS O r ij m LW lr l On lei loll D vd lmm lr lom led lmm r L La Ua l ojo O OJO AH HAHAHAHA N N AN N Nn mo m mm MM SPST ISTP SF lum um in 0 04 IS10n Rev 20 Connect Tech Xtreme
8. TEMPERATURE C 30107414 Revision 0 04 23 Connect Tech Xtreme PSU Isolated User Manual LP Series PXG20X 3 3V Output 24 Output Current Amps Efficiency vs Line Voltage and Load Current 25 C 2 4 6 5 10 12 14 16 18 20 Load Current Amps Maximum Current Temperature Derating Osea level Vin 12V transverse airflow with baseplate D o L A VAL Y AVAL At N 30 35 40 6 Ambient Temperature C VEL ZV jj ll LO o d d d A Revision 0 04 Connect Tech Xtreme Xtreme PSU Isolated User Manual HP Series PXG30X 5V Output Efficiency vs Line Voltage and Load Current 25 C Efficiency Vin 24V Vin 18V 1 2 3 B 5 6 7 8 9 10 11 12 13 14 15 Load Current Amps Maximum Current Temperature Derating Osea level Vin 24V transverse airflow with baseplate Output Current Amps Ambient Temperature C Revision 0 04 25 Connect Tech Xtreme PSU Isolated User Manual 12V Output Efficiency vs Line Voltage and Load Current 25 C Efficiency Load Current Amps Maximum Current Temperature Derating Osea level Vin 24V transverse airflow with baseplate em ii a NEN LL MEL AVIS V L d d VIVI N co 0 33 m s Mi m 0 5 m s 100 LFM 1 0 m s 200 LFM 1 5 m s 300 LFM 2 0 m s 400 LFM o Output Current Amps N Cc LL MEL TIE LL oo 0 35 40 Ambient Temperat
9. XGHOS PCle 104 Bus Connector PCI 104 Express PN PXG 04 PXG 05 External Output Power Connector PN PXGR01 PXG 02 PXGX03 PXG 04 PXGR05 PXG 06 Revision 0 04 7 Connect Tech Xtreme PSU Isolated User Manual Example Useage Block Diagram External DC Voltage Input Source PE NOISY DIRTY GND 12V or 30 CLEAN ISOLATED GND OUTPUT 3 3V orno GND 5V ALTERNATE PINOUT ON PXG20X SERIES Revision 0 04 Connect Tech Xtreme Xtreme PSU Isolated User Manual Part Number Information Below is table with a listing of available parts numbers for Xtreme PSU Isolated family Partnumber Series s5VPower AIW Power 33V Power Bus Connectors a reposa A ea AO os A efi 5A raros bepress 3A None installed foetus A a o O eps raros bepress O noe installed A eft elas Pena oa pos 3 H oa 200 A A A A R A ome installed A eos os o p oa S O RA 5A 5A 5A 5A 5A 5A 20A 20A 20A 20A 20A 20A 5A 5A 5A 5A 5A 5A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A PXG311 LBA PCI 104 Express PXG312 BA None Installed To order any of these part numbers or to inguire about the other available ordering options please contact sales Oconnecttech com for further information
10. Xtreme PSU Isolated User Manual Deratings Graphs SP Series PXG10X 5V Output Efficiency vs Line Voltage and Load Current O 25 C Efficiency Load Current Amps Maximum Current Temperature Derating Osea level Vin 12V transverse airflow with baseplate Hu N N Si Output Current Amps gt I I NI Ambient Temperature C ar TT AVZ y AS Revision 0 04 21 Connect Tech Xtreme PSU Isolated User Manual 12V Output 94 7 92 90 88 86 Rue 9 82 o 80 1 78 76 3 74 72 4 70 7 68 1 nm a e E md e ec e 24 6 0 9 9 5 0 4 5 4 0 Efficiency vs Line Voltage and Load Current 25 C Vin 36 V Vin 30 V Vin 24 V Vin 12V Vin 10 V Vin 9 V U j U 2 3 4 5 6 Load Current Amps Maximum Current Temperature Derating Osea level Vin 12V transverse airflow with baseplate Natural Convection MS 100 LFM LL L N 200 LFM ANI 300 LFM 45 50 55 60 65 70 75 80 85 90 Ambient Temperature C Revision 0 04 Connect Tech Xtreme Xtreme PSU Isolated User Manual 3 3V Output Also used for HP series Current Derating Vin 5V Bi 20 C W Vout 3 3V MAX LOAD Vout 0 8V E ZIRE LOAD A Vout 0 8V Pic Loss for 0 8V lt Vour 3 3V N AMBIENT
11. any noise present on the input side Input Power Diagram Below is diagram of the flow of the input power on the Xtreme PSU Isolated The input power goes through many protection safety and isolation components before connecting to the output power supplies Revision 0 04 11 Connect Tech Xtreme PSU Isolated User Manual Active Input Power Protection Details The main benefit to using the Xtreme PSU Isolated protects loads from high voltage input transients It regulates the output during an overvoltage event such as load dump in vehicles by controlling the gate of an external N channel MOSFET The output is limited to a safe value allowing the loads to continue functioning The Xtreme PSU Isolated also monitors the voltage drop to protect against overcurrent faults In either fault condition a timer 1s started inversely proportional to MOSFET stress If a fault condition persists the supply 1s turned off Two precision comparators monitor the input supply for overvoltage OV and undervoltage UV conditions When the potential is below the UV threshold the external MOSFET is kept off If the input supply voltage is above the OV threshold the MOSFET is not allowed to turn back on Back to back MOSFETs are used for reverse input protection reducing voltage drop and power loss This input power protection is ideal for applications such as e Automotive Avionic Surge Protection e Hot Swap Live Insertion e Intrinsic Safety Applicati
12. cations and Graphs section of this manual Below is a breakdown of the various output power series available please refer to the Part Number Information section to see a complete breakdown by orderable part number Power Series Options LP SP HP Input Voltage Range 9V to 36V DC 9Vto 36VDC 18V to 36V DC Isolation Rating 1 5kV 1 5kV 2 25kV 3 3V Output Current 20A 5A 5A 5V Output Current 15A 15A 15A 12V Output Current 6A 10A Total Power 141W 147W 195W SP amp HP 3 3V rail is derived from the 5V rail Output Connector The input power connector on the Xtreme PSU Isolated is a standard 3 pin 5mm pitch terminal block connector that mates to a shrouded 3mm screw terminal plug With your purchase of the Xtreme PSU you will have received a mating plug connector below is a list of plug part numbers that are compatible Input Power Connector Plug Compatible Part Numbers Part Number 20020003 G061B01LF Manufacturer FCI Part Number 796858 6 Manufacturer TE Connectivity Part Number 1835481 Manufacturer Phoenix Contact Part Number OSTVM067552 Manufacturer On Shore Technology Inc Revision 0 04 15 Connect Tech Xtreme PSU Isolated User Manual Output Power Connector Pinout SP PXG104 amp HP PXG30 models only Top View PE VIN VIN GND 12V GND 3 3V GND 5V Side View a y 23 E OO a za gt a 4 D 0 DZ ZN Z z Z A 0 gt gt Pin Descriptions 5V Output Pin 3 3V O
13. ch PN 28 Revision 0 04
14. for product manuals installation guides device driver software and technical tips Submit your technical support questions to our customer support engineers via the Support Center on the Connect Tech Inc website Telephone Facsimile Technical Support representatives are ready to answer your call Monday through Friday from 8 30 a m to 5 00 p m Eastern Standard Time Our numbers for calls are Telephone 800 426 8979 North America only Telephone 519 836 1291 Live assistance available 8 30 a m to 5 00 p m EST Monday to Friday Facsimile 519 836 4878 online 24 hours 4 Revision 0 04 Connect Tech Xtreme Xtreme PSU Isolated User Manual Introduction Connect Tech s Xtreme PSU Isolated power supply is a high efficiency high powered Isolated PC 104 form factor power supply with extended temperature capabilities Xtreme PSU Isolated provides isolated power to on board terminal block connectors and also directly powers all of the PC 104 family expansion buses such as PC 104 PC 104 Plus PCI 104 PCI 104 Express and PCIe 104 The Xtreme PSU Isolated is a highly reliable power supply which provides up to 195W of total output power with 3 3V 5V and 12V output voltages It can be used as a stand alone power supply to power any other embedded system or used directly to power any PC 104 stack or single board computer SBC The Xtreme PSU Isolated power supply has a wide input voltage range that accepts 9V to 36V DC and is specifically
15. ons 000000000000000000000006 50 0V CH2 50 0V M50 0ms 760mV 12 Revision 0 04 Connect Tech Xtreme Xtreme PSU Isolated User Manual Input Power Connector Pinout Top View a PE 2 50 ViN gu VIN 25 O C GND 12V O ER GND 20 3 3V Ez GND 035 5V O Side View 3 g st 9 _ E O O KK 22 27 9 zu LO e o O 2 gt QA Pin Descriptions 1 VIN Positive Input Terminal e Connect this pin to your main input power source 2 VIN Negative Input Terminal e Connect this pin to your input power source ground return connection 3 PE Power Enable e This pin can be used to remotely turn ON or OFF the Xtreme PSU Isolated Input Connector The input power connector on the Xtreme PSU Isolated is a standard 3 pin 5mm pitch terminal block connector that mates to a shrouded 5mm screw terminal plug With your purchase of the Xtreme PSU you will have received a mating plug connector below is a list of plug part numbers that are compatible with the PSG Input Power Connector Plug Compatible Part Numbers Part Number 20020003 G031B01LF Manufacturer FCI Part Number 796858 3 Manufacturer TE Connectivity Part Number 1835481 Manufacturer Phoenix Contact Part Number OSTVM037552 Manufacturer On Shore Technology Inc Revision 0 04 13 Connect Tech Xtreme PSU Isolated User Manual Power Enable PE Pin Functionality Remote ON OFF The PE
16. section for full details on current consumption vs input voltage Warranty and e Year Warranty Support e Free Technical Support Revision 0 04 5 Connect Tech Xtreme PSU Isolated User Manual Board Diagrams PCI 104 VIO Select Jumper Enable Always On Jumper Top View Board Photo PCI 104 Connector Input Power Connector EN ae US ON I LI EE External PEG 5 E BX Output E x Power GITE Connector sklz 04 Connector Also location of PCle 104 Connector PE VIN VIN GND 12V GND 3 3V GND 5V INPUT CONNECTOR OUTPUT CONNECTOR Side View 3 Z Z 3 3 ew E a a a ei d Bo 325282 zz O O O O gt gt Revision 0 04 Connect Tech Xtreme Xtreme PSU Isolated User Manual Functional Block Diagram SP 8 HP Models Part Numbers PXG10 and PXG30 Isolation Point PC 104 Bus Connector PN PXG 01 PXG 02 External Input Bus Connector PC 104 Plus Connector PN PXGRO1 PXG O3 PXGHOS PCle 104 Bus Connector PCI 104 Express PN PXG 04 PXG 05 External Output Power Connector PN PXG 01 PXG 02 PXG 03 PXG 04 PXGX05 PXG 06 Functional Block Diagram LP Model Part Numbers PXG20 Isolation Point PC 104 Bus Connector PN PXG 01 PXG 02 PCI 104 i Bus Connector PC 104 Plus External Input Power Connector 1 PN PXGRO1 PXG803 P
17. ure C 26 Revision 0 04 Connect Tech Xtreme Xtreme PSU Isolated User Manual Rise Time Details Below is a capture of the 3 output rails after once power has been applied or the power switch 1s toggled Notice that all power rails on the PXG will be stabilized at approximately 20ms after input power is applied T T ELI t LeCroy i Y mi nS y 4 ep sj i 5 00 Vidiv 5 00 Vidiv 0 00 V offset 0 00 V offset 210 mv 170 mv X1 35180ms AK 191205ms RS E 14 96 V X2 15 6025ms 1 4x 52 300 Hz 5 00 msidivi 100ks 2 0 MSisfEdge Positive Revision 0 04 27 Connect Tech Xtreme PSU Isolated User Manual Dimensioned Drawings Download 3D Step Model Files Here http www connecttech com ftp 3d_models PXGOOX 3D MODEL zi Dimensions in Millimeters UB Mi 12V DR 3 3V MODULE OD Boar L Co www Connecttech com O 9 CTIB 65991G REV fi go C 2012 9 g O CO i y m v5 n K Dv 5U MODULE ONLY 5 i LI LO go N N N Dimensions in Inches 3 550 PCI a UI0 y 54 4648 9 8 3v WE ciem De isaba Isolated y um ol 5 al am H e 8 H e em e Bl 12V DR 3 3U MODULE a zm J2 e e ENABLE N ALWAYS DN LO N o ww cannecttech com N CTIB 659916 REU O m C 2012 V gi CO e o C No NIB u5nm e Q N 5U MODULE ONLY iD N 8 mers HERE ON CN SEA N CO O 0 582 Connect Te
18. utput Pin 12V Output Pin 16 Revision 0 04 Connect Tech Xtreme Xtreme PSU Isolated User Manual Output Power Connector Pinout LP PXG20 models only Top View ra PE ka VIN 2 0 Z VIN Z 5 O O GND 3 3V O GND 5 T c E J GND 3 5V e Side View 3 wv E O O a a a 1 PEN ao G Z Z 5 Zz zz O 0 O 0 gt gt Pin Descriptions 5V Output Pin 3 3V Output Pin No Connect Pin No output here Revision 0 04 17 Connect Tech Xtreme PSU Isolated User Manual PC 104 Bus Connectors Information PCI 104 Connector Pinout Connector P6 is connects to the PCI 104 bus a full listing of the pinout of the connector 1s found in the table below All connected power rails are shown as well in the table below any listed NC pin will be just a straight pass through connection with no on board connection Jumper J1 can be installed to supply either 3 3V or 5V to the VIO pins on the PCI 104 bus NOTE The PC 104 Plus and PCI 104 specification states that the SBC should provide VIO This Jumper should only be installed if the SBC used is not providing that voltage Always check the SBC user manual before installing this jumper Connector Location and Pin Orientation GND GND i i e Can be set to 5V via on board jumper Revision 0 04 3 3V is NOT provided to the bus Connect Tech Xtreme Xtreme PSU Isolated User Manual PC 104 Pinout Connector Location and Pin
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