2103673 Reuseable Roof Anchor Instruction File
Contents
1. LA r r S Saal a a rs A Ne 4 a a 3 a i E y one ai t TIGHTENER oo O RING ROPE ol ESS L Copyright 2005 DB Industries Inc 1 0 APPLICATIONS 1 1 PURPOSE DBI SALA s 2103673 roof anchor is designed to be used as a temporarily installed not for permanent installation anchorage connector on wood frame structures This anchorage connector may be used as part of a personal fall arrest or restraint system The 2103673 roof anchor may be used as an anchorage connector to the DBI SALA Sayfline Synthetic Horizontal Lifeline System one person capacity See Figure 2 for application illustration Do not hang lift or support tools or equipment from this roof anchor or attach guy lines for antennas phone lines etc A FALL ARREST APPLICATION In this application the roof anchor is used as part of a complete fall arrest system Such systems typically include a full body harness and some form of connecting subsystem such as an energy absorbing lanyard Maximum permissible free fall is 6 feet This type of system is used where a free fall is possible before the fall is arrested B RESTRAINT APPLICATION In this application the roof anchor is used as part of a complete restraint system Such systems typically include a full body harness and a lanyard or restraint line used to restrain or tether the user from reaching a hazard example leading edge roof work This type of system is used where no vertical free fall is p2. 900 Ibs maximum arresting force where used with a Sayfline Synthetic Horizontal Lifeline System and limit the free fall distance to 6 feet or less The deceleration distance for a PFAS must be 42 inches 1 1m or less Reference ANSI 2359 1 and OSHA requirements D RESTRAINT SYSTEMS Restraint systems must meet applicable state and federal requirements E FALL CLEARANCE Should a fall occur there must be sufficient clearance in the fall area to arrest the fall before striking the ground or other object The actual clearance required is dependent upon the type of fall arrester connecting subsystem used energy absorbing lanyard self retracting lifeline horizontal lifeline system etc Refer to manufacturer s instructions for fall clearance information F SWING FALLS Swing falls occur when the anchor location is not directly above the point where a fall occurs The force of striking an object while swinging can be great and may cause serious injury Swing falls can be minimized by working as directly below the anchorage as possible It is acceptable to captivate a lifeline i e rope grab system to an anchorage close to the work area with a carabiner see Figure 5 Do not captivate the lifeline of a self retracting lifeline as this may affect the performance of its internal braking 5 3 3 G SHARP EDGES Avoid working where the connecting subsystem i e shock absorbing lanyard self retracting lifeline full body harness etc or
3. hooks should not be connected to standard size D rings or similar objects which will result in a load on the gate if the hook or D ring twists or rotates Large throat snap hooks are designed for use on fixed structural elements such as rebar or cross members that are not shaped in a way that can capture the gate of the hook C Ina false engagement where features that protrude from the snap hook or carabiner catch on the anchor and without visual confirmation seems to be fully engaged to the anchor point Figure 4 Inappropriate Connections D Toeach other E Directly to webbing or rope lanyard or tie back unless the manufacturer s instructions for both the lanyard and connector specifically allow sucha connection F To any object which is shaped or dimensioned such that the snap hook or carabiner will not close and lock or that roll out could occur 2 4 ANCHORAGE STRENGTH Depending on the application the anchorage to which the roof anchor is installed must meet minimum strengths as follows 3 0 FALL ARREST Roof anchors installed for fall arrest applications must be attached to a roof member capable of sustaining static loads in the direction s permitted by the PFAS when in use of at least A 3 600 Ibs 16KN when certification exists Reference ANSI 2359 1 for certification definition or B 5 000 Ibs 22 2kN in the absence of certification When more than one roof anchor is installed to a roof stru
4. must be stored in a clean dry location 7 0 SPECIFICATIONS Material Forged alloy O ring 9 32 inch alloy chain 3 inch wide rubber conveyor belt and carbon steel side plate Strength of installed roof anchor in directions shown lt 45 000 Ibs Weight 4 4 Ibs Size 1 4 in x 3in x 25 in Capacity 310 lbs one person 8 0 LABELING 8 1 These labels must be securely attached to the Sayfline HLL and be fully legible See Figure 1 a WARNING er ee INSTAL T105 TURER SUPPL IED WITH THIS T AT TIE ao SHI PHENT FOLLOWEO FOR USE INSPECTION 2 ORRE HORIZONTAL LIFELINE 1S LOCATED al ont evar ion WHICH i VILL a a ae TO A MAXIMUM OF 6 WHEN USING SHOCK AND LOCATED OER EAD W en USING SELF TRACTING LIF LIFE ELIES SOCK ABSORBING LANYARDS AO SELF RETRACT ING LIFELINES USED 10 en bus TO THIS SYSTEM ST LIMIT MAXIMUM ryti FORCES TO 900 LBS THIS EQUIPMENT PST BE INSTALLED ae GAY ee Ce saree PERSON MAKE ONLY COMPATIOLE CONECT IONS CAUTION USING THIS EQUIPMENT KEAR SOURCES TERATION OR MISUSE OF ELECTR ICAL OR a THIS PRODUCT OR EET w FOLLOW INSTRUCTIONS MAY RESULT im SERIOUS INJURY OR s l 4 dag S96 Q Q anuaay u Synthetic HLL Sysytem INSPECT ON BEFORE EACH USE INSPECT SYSTEM 10 DETERMINE IF IT 1S IN C000 CONDITION WITH ALL CONNECTIONS PROPERLY SECURED AT LEAST MONTHLY SYSTEM SHOULD BE INSPECTED BY A COMPETENT PERSON IN ACCOROANCE WITH T
5. object Do not use non locking hooks Always follow the manufacturer s instructions Z4 x2 172 supplied with each system LAG SCREWS component See Figure 9 Figure 8 Roof Anchor Fastners SHEATHING 3 5 CONNECTING TO ROOF ANCHOR Connection to the installed roof anchor may be made using a self locking snap hook or self locking and self closing carabiner only Do not use a knot to connect a lifeline to the roof anchor Do not pass a lanyard or lifeline through the roof anchor ring and hook back into lanyard or lifeline When connecting make sure connections are fully closed and locked Figure 9 illustrates proper connection of typical fall arrest or restraint equipment to the roof anchor When using an energy absorbing lanyard connect the energy absorber pack end to the harness When using a Self retracting lifeline make sure the device is properly positioned so that retraction is not hindered Always protect the lifeline lanyard from abrading against sharp or abrasive surfaces on the root Make sure all connections are compatible is size shape and strength Never connect more than one personal protective system to any single roof anchor at a time Figure 9 Connections rA SELF RETRACTING LIFELINE FULL BODY eo HARNESS ROPE GRAB LIFEL INE ROOF ANCHOR ROOF ANCHOR LANYARD ENERGY ABSORBER SYNTHETIC HLL SYSTEM hy ROOF ANCHOR a mana a i CE G y oA y i ROOF ANCHOR A A f i LANYARD Y y ENERGY ABSORBER
6. parts see Figure 1 The steel side plates should be flat and free of corrosion Rivets should be tight and securely clinched Check for installation of lag screws 6 or nails 12 Check for damage to the chain and O Ring Refer to section 5 0 for further inspection details Do not use if inspection reveals an unsafe condition NOTE The 2103673 is designed as a removable anchor It is intended to be installed used and removed for future installation and use PLAN your fall arrest or restraint system before starting your work Take into consideration factors affecting your safety at any time during use The following list gives some important points you must consider when planning your system A ANCHORAGE Select an anchorage point that is rigid and capable of supporting the required loads See section 2 4 and Figure 2 Locate roof anchor in accordance with section 3 3 B FREE FALL Personal fall arrest systems must be rigged to limit any free fall to a maximum of 6 feet OSHA and ANSI 2359 1 restraint systems must be rigged such that no vertical free fall is possible Avoid working above your anchorage level since an increased free fall distance will result C PERSONAL FALL ARREST SYSTEM REQUIREMENTS PFAS s used with this roof anchor must meet applicable OSHA state federal and ANSI requirements PFAS s incorporating a full body harness must be capable of arresting a workers fall with a maximum arresting force of no greater than 1 800 lbs
7. 2101716 Additional model numbers may appear on the next printing of these instructions USA Canada 3965 Pepin Avenue 260 Export Boulevard Red Wing MN 55066 1837 Mississauga Ontario L5S 1Y9 Toll Free 800 328 6146 Toll Free 800 387 7484 Phone 651 388 8282 Phone 905 795 9333 Fax 651 388 5065 Fax 905 795 8777 www salagroup com This instruction manual is available for download at www salagroup com EJ Bal ANSI RAB N 9001 V y Form 5902138 R Certificate No FM 39709 ev 12
8. HE USER MANUAL 00 NOT USE IF INSPECTION REVEALS AN UNSAFE OR DEFECTIVE CONDITION NOT USER REPAIRABLE Clearance Label Synthetic HLL Syterm SPECIFICATIONS THIS HOR I ZONTAL LIFELINE MUM CAPACITY OF TWO WORKERS SYNTHETIC HORIZONTAL LIFELINE SYSTEM MODEL NO LENGTHerr MFRO iwr LOT ID Label Synthetic HLL Syterm EE ESE i Fe inspection Log Label Rope Tightener Label 10 8 2 This label must be attached to the Roof Anchor and be fully legile INSPECTION Before each use inspect onchor te determine if it is in good conditien Do net use il inspection reveols on unsele or defective cendilion USE 1 i Not user repairable astell over ree SHEET ING sg ade using twelve 164 nsils or sis 1 4 1 2 172 HERD imaarLOT NO MODEL NO Gat aa log screws inte reel truss or celters A WARNING Henslac Turer instructions sup sepglied with iis sell peer SPEC IF ICAT IONS i m a wal aloa ond PA aer l Cortes i Altay Steel Rubber Bel ling Alteration or misuse el this product or failure Neels MGI A Z359 1 1902 leliow instructions resell ia serious injury or death Meke saly compatible connections b ge lr Pepin Ave gra EN USA Roof Anchor Warning Lobel 9 0 INSPECTION AND MAINTENANCE LOG DATE OF MANUFACTURE MODEL NUMBER DATE PURCHASED INSPECTION DATE INSPECTION ITEMS CORRECTIVE ACTION MAINTENANCE ee PERFORMED This instruction applies to the following models 2101715
9. Instructions for the following series products Roof Anchor See back page for specific model numbers User Instruction Manual 2103673 Roof Anchor and 76002001 7600202 Sayfline Horizontal Lifeline System DESCRIPTION 2103673 Roof anchor consists of acadmium plated forged O ring 9 32 inch alloy chain and 3 inch wide rubber belt attached to a steel base In use the steel base is attached to the roof structure per these instructions The O ring is used for connection of the fall arrest or restraint system See Figure 1 7600202 Sayfline Synthetic Horizontal Lifeline 50 foot includes two 2103673 Roof Anchors No more than one user may be connected to the system at any time See Figure 1 WARNING This product is part of a personal fall arrest work positioning personnel riding or rescue system The user must read and follow the manufacturer s instructions for each component or part of the complete system These instructions must be provided to the user of this equipment The user must read and understand these instructions or have them explained to them before using this equipment Manufacturer s instructions must be followed for proper use and maintenance of this product Alterations or misuse of this product or failure to follow instructions may result in serious injury or death N TE N ae OC ya gt x F E E E oo AAASAAAARA ARR AA AAAS S PARRA AAR ALARA RARAL EES AL ALAA TARA ATARI a ye Oi i oN Ree i WJ AA gt
10. WARNING Read and follow manufacturer s instructions for associated equipment i e full body harness shock absorbing lanyard self retracting lifeline etc used in your personal fall arrest system IMPORTANT For special custom versions of this product follow the instructions herein If enclosed see attached supplement for additional instructions to be followed when using a customized product 4 0 TRAINING 4 1 Itis the responsibility of all users of this equipment to understand these instructions and to be trained in the correct installation use and maintenance of this equipment All users must be aware of the consequences of improper installation or use of this equipment This user manual is not a substitute for a comprehensive training program Training must be provided on a periodic basis to ensure proficiency of the users WARNING Consult your doctor if there is reason to doubt your fitness to safely absorb the shock from a fall arrest Age and fitness seriously affect a worker s ability to withstand falls Pregnant women or minors must not use this equipment IMPORTANT Training must be conducted without exposing the trainee to a fall hazard Training should be repeated on a periodic basis 5 0 INSPECTION 5 1 FREQUENCY Before use visually inspect per steps listed in section 5 2 and 5 3 IMPORTANT If this equioment has been subjected to forces resulting from the arrest of a fall it must be immediately removed from
11. cture the strengths given in A or B above must be met at each roof anchor installation point independently EXAMPLE If two roof anchors are installed onto a roof structure each anchor location must be independently capable of supporting 5 000 Ibs or 3 600 Ibs with certification See Figure 2 RESTRAINT Roof anchors installed for restraint applications must be attached to a roof member capable of sustaining a static load of at least 3 000 Ibs applied in any direction permitted by the restraint system when in use Each roof anchor installation must independently be capable of sustaining this load OPERATION AND USAGE WARNING Do not alter or intentionally misuse this equipment your safety may depend on it Consult DBI SALA when using this equipment in combination with components or subsystems other than those described in this manual Some subsystem and component combinations may interfere with the proper operation of this equipment Use caution when using this equipment around sharp edges chemical hazards moving machinery and electrical hazards WARNING Consult your doctor if there is any reason to doubt your fitness to safely absorb the shock from a fall arrest Age and fitness seriously affect a workers ability to withstand falls Pregnant women or minors must not use DBI SALA Roof Anchors 3 1 3 2 BEFORE USE of this equipment carefully inspect it to assure that it is in serviceable condition Check for missing or damaged
12. e 3 Connectors must be compatible in size shape and strength Self locking snap hooks and carabiners are required by ANSI 2359 1 and OSHA MAKING CONNECTIONS Only use self locking snap hooks and carabiners with this equipment Only use connectors that are suitable to each application Ensure all connections are compatible in size shape and strength Do not use equipment that is not compatible Ensure all connectors are fully closed and locked DBI SALA connectors Snap hooks and carabiners are designed to be used only as specified in each product s user s instructions See Figure 4 for inappropriate connections DBI SALA snap hooks and carabiners should not be connected Figure 3 Unintentional Disengagement Roll out If the connecting element that a snap hook shown or carabiner attaches to is undersized or irregular in shape a situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner This force may cause the gate of either a self locking or a non locking snap hook to open allowing the snap hook or carabiner to disengage from the connecting point Small ring or other non compatibly shaped element 1 Force is applied to the 2 The gate presses against 3 The gate opens allowing the snap hook the connecting ring snap hook to slip off A To a D ring to which another connector is attached B Ina manner that would result in a load on the gate NOTE Large throat opening snap
13. ng gable ends 6 feet from the edge to reduce swing fall hazards Figure 6 shows typical roof anchor locations for various roof configurations B ROOF FRAMING Roof framing members to which the roof anchors are attached must be in good condition Members must be free of splits cracks large knots or other defects that may weaken the member Do not attach the roof anchor to rotted or deteriorated wood WARNING Roof anchors installed onto a rafter or truss which previously had a roof anchor nailed or screwed in place must be positioned to assure the new nails will not use any of the existing holes Figure 5 Swing Falls mono oO m N1OOA SWING FALL HAZARD ROOF PEAK LIFELINE ROOF ANCHOR CARAB I NER ROPE GRAB ROOF EOGE CAPTIVATING A LIFELINE Figure 6 Roof Anchor Locations AT LEAST ONE ANCHOR ON HIP ROOF C ROOF ANCHOR INSTALLATION Roof anchors must be located on the roof in accordance with the previously discussed site plan Site work rules must be followed regarding when an installed anchor is ready for use i e properly braced etc ATTACHING THE ROOF ANCHOR Adjust the side plates to match the surface it will be mounted on either a roof peak or a flat surface Position the anchor on the roof so the 6 screw holes along the center of the side plates are over a roof framing member 2x4 minimum See Figure 7 Then push down to minimize any gap between the anchor and the sheathing and in
14. ossible Figure 2 Fall Arrest Applications and Load Requirments m 3 600 Ibs m 3 600 Ibs Load 3 600 Ibs Load gum Load or A or 5 000 Ibs Sayfline HLL or 5 000 Ibs 2103673 i 5 000 Ibs aN without certificate System without certificate Roof Anchor pE without ial tas Sey fo d DIATE TS Te ST a a 0 a e NE certificate b gA as wr 4 H A N ba x X S 2103673 5 Roof Anchor 3 600 Ibs Load or 5 000 Ibs i ithout certificate 3 600 Ibs Load 3 600 Ibs Load j i or 5 000 Ibs Nof or 5 000 Ibs without certificate without certificate The roof structure must be capable of A Personal Fall kar W supporting a minimum of 3 600 Ibs Arrest Sytem R in the load directions shown Counter Weight 1 2 LIMITATIONS The following application limitations must be recognized and considered before using this product A ROOF STRUCTURE This anchorage connector 2103673 is intended to be installed on wood framed roof structures capable of meeting the anchorage strength requirements as set forth in section 2 4 Consult DBI SALA before using these roof anchors on any other roof materials B CAPACITY This anchorage connector is designed for use by persons with a combined weight person clothing tools etc of no more than 310 Ibs Only one personal protective system may be connected to the roof anchor 2103673 at any time DBI SALA Sayfline Synthetic Horizontal Lifeline Systems connected to the 2103673 roof anchor are
15. other system components will be in contact with or abrade against unprotected sharp edges Do not loop lanyards around small diameter structural members If working with this equipment near sharp edges is unavoidable protection against cutting must be provided by using a heavy pad or other means over the exposed sharp edge RESCUE Should a fall occur the user employer must have a rescue plan and the means at hand to implement it AFTER A FALL Any equipment which has been subjected to the forces of arresting a fall must be removed from service immediately and destroyed or contact factory authorized service center for repair INSTALLATION REQUIREMENTS A ROOF ANCHOR SITE PLAN Before starting the roof construction a site plan should establish where the roof anchors will be installed and when during the construction process they may be used The following are guidelines on locating roof anchors The roof anchor should be located at the roof peak when possible and at least 6 feet from any exposed roof edge On very small roof areas locate the roof anchor as far from the roof edge as possible Do not install roof anchors on unsupported roof structure such as eve or gable overhangs Do not install roof anchors on facia boards Roof anchors should be installed at 8 foot spacing along the roof peak Hip roofs require a roof anchor on each hip face On long low pitched roofs multiple roof anchors should be installed alo
16. rated for one person only 1 3 2 0 2 1 2 2 2 3 C PERSONAL FALL ARREST SYSTEM PFAS PFAS s selected for use with this roof anchor must meet the system performance and other criteria as stated in section 3 2 D FREE FALL Personal fall arrest systems used with these roof anchors must be rigged in such a way as to limit the free fall to a maximum of 6 feet Reference ANSI Z359 1 See associated connecting subsystem manufacturer s instructions for further information E FALL CLEARANCE Make certain that enough clearance exists in your fall path to prevent striking an object The amount of clearance needed is dependent upon the type of connecting subsystem used energy absorbing lanyard self retracting lifeline etc and the anchorage location Refer to manufacturer s instructions of the connecting subsystem or component for more information on fall clearance F RESTRAINT SYSTEMS Restraint systems selected for use with this roof anchor must meet the requirements given in section 3 2 G CORROSION Use near sea water or other corrosive environments may require more frequent inspections or servicing replacement to assure corrosion damage is not affecting the performance of the product H CHEMICAL HAZARDS Solutions containing acids alkali or other caustic chemicals especially at elevated temperatures may cause damage to this equipment Consult DBI SALA if doubt exists concerning installing this equipment where chemical haza
17. rds are present l ELECTRICAL HAZARDS Do not install roof anchors where they or the user may come into contact with electrical power lines J TRAINING This equipment is intended to be installed and used by persons who have been properly trained in its correct application and use Refer to national consensus including ANSI 2359 1 applicable local state and federal OSHA requirements governing this equipment for more information on anchorage connectors and associated system components SYSTEM REQUIREMENTS COMPATIBILITY OF COMPONENTS DBI SALA equipment is designed for use with DBI SALA approved components and subsystems only Substitutions or replacements made with non approved components or subsystems may jeopardize compatibility of equipment and may effect the safety and reliability of the complete system COMPATIBILITY OF CONNECTORS Connectors are considered to be compatible with connecting elements when they have been designed to work together in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently open regardless of how they become oriented Contact DBI SALA if you have any questions about compatibility Connectors hooks carabiners and D rings must be capable of supporting at least 5 000 Ibs 22 2kN Connectors must be compatible with the anchorage or other system components Do not use equipment that is not compatible Non compatible connectors may unintentionally disengage See Figur
18. service and destroyed See section 5 2 5 2 INSPECTION STEPS BEFORE USE Step 1 Inspect the Roof Anchor for physical damage Look carefully for any signs of cracks dents or deformities in the metal Check for bending the roof anchor side plates should be flat Rivets should be securely attached and fully clinched not pulling through hole Inspect chain and O Ring for damage Step 2 Inspect the Roof Anchor for signs of excessive corrosion Step 3 Ensure the condition of the roof will support the Roof Anchor loads see section 2 3 An anchor connected to rotted or deteriorated wood should not be used Step 4 Ensure the Roof Anchor is still securely attached If loose do not use Step 5 Inspect each system component or subsystem per associated manufacturer s instructions Step 6 Record the inspection date and results in the inspection log See section 9 0 5 3 If inspection reveals a defective condition remove unit from service immediately and destroy or contact factory authorized service center for repair 6 0 MAINTENANCE SERVICING STORAGE 6 1 No scheduled maintenance is required If you have any questions concerning the condition of your Roof Anchor or have any doubt about putting it into service contact DBI SALA immediately 6 2 Additional maintenance and servicing procedures i e replacement parts must be completed by a factory authorized service center Authorization must be in writing 6 3 Unused roof anchors
19. stall twelve 16d nails or 6 lag screws 3 16 inch or smaller pilot holes may be drilled for easier installation of lag screws Use only 1 4 inch x 2 1 2 inch or longer lag screws See Figure 8 See section 5 0 for pre use inspection WARNING The lag screws or nails Figure 7 Roof Anchor Installation must go through the sheathing and into the roof member If they do not the anchor will not hold the rated loads and serious injury or death could occur See Figure 8 WARNING Use only 16d nails or 1 4 inch x 2 1 2 inch or longer lag screws IMPORTANT If the 2103673 is installed over old shingles make sure it is nailed or screwed into the roof member rafter or truss D REMOVAL OF ROOF ANCHOR Remove the 2103673 roof anchor prior to shingling the area with the anchor To remove it unscrew the lag screws or pull the nails and remove The 2103673 is a removable roof anchor and is designed to be reinstalled following inspection per section 5 0 3 4 MAKING CONNECTIONS When using a hook to make a connection be certain accidental disengagement roll out cannot occur Roll out occur when interference between a hook and the mating connector causes the hook s gate or keeper to accidentally open and release Self locking snap hooks or self locking and self closing gate carabiner must be used to reduce the possibility of roll out when making connections Do not use hooks or connectors that will not completely close over the
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