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Operators Manual

1. Industrial amp Commercial EI Cleaning Equipment Minds In USA by RPS Recino Wieconzin H 800 694 080 E m O FI JP EXPLOSION RISK MEER s A NEN FLAMMABLE MATERIALS CAN CAUSE AN m EXPLOSION OR FIRE DO NOT USE FLAM AE AR S MABLE MATERIALS IN TANK OR PICK UP ANIYE E SENGENE EEE AD TO AVOID DAMAGE TO THIS MACHINE e USE APPROVED DETERGENTS ONLY Lm 5 WATER TEMPERATURE MUST NOT EXCEED 130 F 54 C es a 9 DO NOT USE HIGH PERCENTAGE BLEACH MIXTURE O NELS i REFER TO MANUAL OR CALL 011 262 681 3583 A TANK
2. 25 On Board Charger 26 On Board Battery Charging Optional 26 Battery Maintenance Guide 27 27 Inspection 27 gt 27 A ee 27 Maintenance 28 Daily 28 Weekly Maintenance 28 Monthly 1 28 Yearly 28 Storing Machine 28 Checking Battery Specific Gravity 28 A T 29 Trouble shooting s 31 Trouble Shooting Central Command 33 Machine 5 35 Common Wear Parts 36 Round Disk Brushes 1 se 36 Round DISKT 30S 36 EDGE Pads and Screens 36 New Style Cylindrical Brushes 37 Old Style Cylindrical Brushes 37 Soap 38 Standard Warranty Policy 40 Machine Install Warranty Registration 41 SAFETY MESSAGES You will see four kinds of safety remind
3. 17 Leveling Cylindrical Decks 17 Side Broom System 18 Machine Operation 19 Pre Cleaning _ 19 Operating 19 One Pass 20 Scrub Only iii 20 Vacuum 20 Adjust Solution Flow 21 Adjust 21 Adjust Wipers etes 21 Draining Solution Tank 21 Draining Recovery 21 Open Recovery Lid 22 Flush Recovery 22 Clean Drain 22 Clean Vacuum 22 23 Macnum OP EN Squeegee Up nn 23 Squeegee Down 23 Deck Height 24 Vacuum MOTO 24 Solution Filter 24 Cleaning Solution Filter 24 Battery Charging 25 External Battery
4. 9 MACHINE COMPONENTS 12 11 1 CONTROL PANEL Machine controls and access to electrical components 2 ON BOARD BATTERY CHARGER Recharges Batteries 3 SQUEEGEE BLADE Recovers dirty water from the floor to be recovered by Vacuum Hose 4 VACUUM HOSE Creates vacuum for Squeegee NOTE Keep free and clear of blockage 5 SQUEEGEE PITCH ADJUSTMENT Adjusts pitch of Squeegee Deflection should be even across entire Blade 6 RECOVERY DRAIN HOSE Allows for controlled draining of the Recovery Tank 7 SOLUTION SIGHT GAUGE amp DRAIN TUBE Shows precise level of cleaning solution in Tank while also used as a Solution Tank drain hose 8 REAR CASTERS Twin rear casters for stability 9 MAINTIRE Drive tire 10 TANK LATCH Secures tank to frame 11 JAWS Protects Scrubdeck from collision damage 12 WALL ROLLERS Helps protect machine when scrubbing near walls 10 MAGNUM OP EN LCD SCREEN MENU DISPLAYS SCREEN 1 OPERATOR SCREEN 2 MAINTENANCE 00895 2 0 00 44 E ea v n VE 4 00804 USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS 1 BATTERY LEVEL INDICATOR Indicates the energy level remaining in the batteries Shown on all menu displays 2 SCRUBDECK DOWN PRESSURE GAUGE Sets the down pressure on the brushes 3 VACUUM ON Indicates the vacuum is 4 SCRUB MOTORS ON Indicates the brush motors are running
5. E n SERIAL NUMBER AS OUR POLICY IS ONE OF CONSTANT IMPROVEMENT ALL INFORMATION AND SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE 2 TABLE OF CONTENTS Introduction 2 About This 2 Table of Contents 9 Safety Messages 4 Safety Label Locations 6 Operation Controls 7 Operation Controls 8 Machine Components 9 Machine Components 10 LCD Screen Menu Displays 11 Machine Setup 12 Un Crating 12 Connecting Batteries 12 Adjusting 13 Removing 13 Replacing or Rotating Squeegee Blades 13 Installing Disk Pad Driver or Brush 14 Installing Driver 14 Installing Cylindrical Brush 15 Installing EDGE 5 16 Leveling EDGE 16 Leveling ProPouisH Disk Decks
6. www rpscorporation com www factorycat com www tomcatequip com o 2014 RPS Corporation MAGNUM Operating Instructions EN MODELS 26 DISK 28 DISK 30 DISK 34 DISK 24 CYLINDRICAL 27 CYLINDRICAL 30 CYLINDRICAL 34 CYLINDRICAL 28 EDGE 32 EDGE Read these Instructions before using the machine Head these Safety Messages before using the machine VERSION 14 0117 Macnum OP EN INTRODUCTION This manual is furnished with each new machine This manual will allow the Operator to get the best performance out of your RPS manufactured Scrubber Drier Sweeper Burnisher or Orbital Scrubber Read this manual thoroughly before operating or servicing the machine This machine will provide excellent performance but the best results will be obtained at the most minimum costs if e The machine is regularly maintained per the machine Preventative Maintenance instructions provided The machine is operated with reasonable care and caution machine is maintained with manufacturer supplied parts ABOUT THIS MANUAL TABLE OF CONTENTS Tells you where to look in the manual SAFETY MESSAGES Section contains important information regarding hazard or unsafe practices of the machine Lev els of hazards are identified that could result in product or personal injury or severe injury resulting in dea
7. A Jet R ye mr no i i m ph 3 ES ll WE K My 5 Tip Tank Back carefully until supported by strap SEE BELOW eon gt P T i FER E SED am _ LISE jf il i PY he B RM ES zu m E Fi sb ECM hh gt NSA SQUEEGEE UP 1 raise the Squeegee off the floor rotate Squeegee Lift Lever C counter clockwise all the way to the left SEE BELOW SQUEEGEE DOWN 1 To Lower the Squeegee to the floor rotate Squeegee Lift Lever C clockwise all the way to the right SEE BELOW Vacuum motor will turn on automatically Use with remote Vacuum Wand ad ir gt h de SR Wu had D 4 E 2 E x nca ENS WN um Jj N Maem gt i erc UN UPS j MC y k 724 DA Ap 23 DECK HEIGHT ADJUSTMENT 1 To adjust deck height for Brush clearance loosen jam nut on adjustment bolt turn adjustment bolt clockwise to raise Scrubdeck counterclockwise to lower Scrubdeck Retighten jam nut SEE BELOW Po pr VACUUM MOTOR 1 The machine is equipped with a 24 volt 75HP Vacuum Motor B SEE BELOW 2 If foam or water gets past the Recovery Tank s Vac Screen Ball system the Unloader Valve will drain it from the Vac Box D
8. The Heavy Duty concentrate is Super alkaline detergent formulated for heavy soil grease and thick buildup Popular in machine shops auto and truck repair and other facilities with oil hydraulic fluids and cutting oils e Below Sold in bulk concentrate only Not available as SuperCon PowerDose or SUDS product 727 Pretreat Designed to quickly remove tire marks oil stains and buildup that has accumulated This pretreat uses the powerful cleaning of natural citrus extract and is intended to be used directly on the floor at 10096 concentrate 744 Tough Stuff Ideal for applications with Hard Water problems It is safe to use in pressure washers and automatic scrubbers The formulation enhances soil suspension digests oil and grease while supporting extra water conditioner Distributed by PowerCat P O Box 503 Racine WI 53404 0503 Phone 414 745 9337 Fax 262 632 1630 www powercatsolutions com PowerCat LLC 2008 39 STANDARD WARRANTY POLICY RPS Corporation warrants its machines parts and accessories to be free of manufacturer s defects for the periods specified below Warranty will be granted at the sole discretion of RPS Corporation and is subject to final claim and parts review by R P S Corporation and its vendors This policy is effective January 1 2014 and is subject to change on production units at a future date COVERAGE EXCLUSIONS AND LIMITATIONS Coverag
9. SEE BELOW 3 The Vacuum Motor has an Optional Foam Muffler E available to quiet machine operation 2 Rinse any debris SOLUTION FILTER The solution system has an Inline Filter F to filter out cleaning solution prior to scrubbing SEE BELOW S a th 5 F j I Hi J 1 E BN A 4 Al A N 1 2 1 ET e HA ime e E T E er get b os s Ma e x ee oa a 4 PL m 09 7 1 al pen M r I N NDS NES CC o NP lw EN ME N AS D iia AO rn j N CLEANING SOLUTION FILTER 1 To clean the Solution Filter first unscrew the clear cap G from house I and remove the stainless steel screen H SEE BELOW from the screen G with clean water RA 3 Reinstall screen jen and screw cap H back on tightly E TU jw Al B PS 24 BATTERY CHARGING Charger Specifications is connected plug the c
10. 5 KEY SWITCH HOUR METER Indicates the total number of hours that the machine has been ON 6 SCRUB BRUSH HOUR METER Indicates the total number of hours that the brush motors have been used 7 TRANSPORT HOUR METER Indicates the total number of hours the drive system has been used 8 ERRORWARNING SYMBOL Indicates when there has been a diagnostic code error 9 DIAGNOSTIC CODE When the machine has detected an error it will display the warning symbol and a diagnostic code which tells you what s wrong 10 WATER ON Indicates the solution flow is ON 11 SOLUTION LEVEL Indicates the gallons per minute GPM O 1 0 11 MACHINE SETUP UN CRATING MACHINE Carefully check the crate for any signs of damage and that the batteries are in the unit To un crate the machine remove banding strips from around the crate Take off the top and sides and dispose properly Remove brackets from machine wheels Remove bolts from pallet then remove board Carefully roll the machine off of the base Notify the carrier immediately if concealed damage is discovered dl Fil Y Emm H N S Q p U a e I E MT LAS nu 27 Fw A 21s CONNECTING BATTERIES Your machine is equipped with 4x 6 Volt 245 AH 4x 6 Volt 325 AH 4x 6 Volt 360 AH or 4x 6 Volt 360 AH Wet Lead Acid AGM or Deep Cycle Batteries which form a 24 Volt system SEE PICTURE BELOW OR BATTERY
11. flush the area immediately with cold water and seek medical attention CAUTION Always use the automatic battery charger provided by the manufacturer of this machine to charge the Batter ies of this machine It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller EXTERNAL BATTERY CHARGING 1 Transport machine to well ventilated area for 22 T charging I Turn the machine off Tip Tank back S 772 5 ae a Check the water in each Battery A Do not charge 2 Mit ES the machine unless the water is slightly higher than VE RJ the plates If needed add enough distilled water to m CMS just slightly cover the plates Be careful not to over fill NG Batteries can overflow during charging Replace caps EC B before charging 4 First plug the red 50 Charger plug into the machine s Charger Port B While the Charger plug 25 ON BOARD CHARGER Charger Specifications wall outlet B e Output voltage of 24 Volts 5 The green Indicator Light will come on and the Charger will automatically begin charging When e Output current of 12 amps max finished the Charger will automatically shut off as well e Input voltage of 110 Volts 60 Hz as the green indicator light check Battery gauge 220V 50 Hz available 6 After the
12. Adjustable Deck Arms Turn the Hexagonal Arm B on each side of the Scrubdeck to level it Use the levels built into the deck SEE BELOW X 2 IN o N Nue NM H EH FS 6 Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck After Scrubdeck has been leveled retighten Locking Nuts S173 SIDE BROOM SYSTEM 5 Brooms adjusted too low SEE BELOW 1 Your machine may come equipped with the Optional Side Broom System SEE BELOW 6 Brooms adjusted too high SEE BELOW 2 Flip Side Broom switch Yellow Toggle on the left side of the Control Panel to engage broom To adjust the Side Broom height turn adjustment screws A clockwise to raise and counterclockwise to lower the Side Brooms SEE BELOW SJ 4 To move Side B
13. Charger has turned off unplug the Charger e Automatic shut off circuit from the wall outlet 7 Recheck the cell level after charging If needed add distilled water up to the correct level Be certain to replace the caps securely and to wipe off the top of the ADAN G E R Batteries with a clean cloth Explosive hydrogen gas forms when Batteries are e Made for Deep Cycle Batteries charging An open flame or spark can cause this gas to explode Serious personal injury or property damage could occur Only charge the Batteries in this machine in a well ventilated area C MB ABOVEPLATES Before you service a Battery always wear face protec tion protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries AWARNING The Batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and seek medical attention mM d SOS ACAUTION Always use the automatic battery charger provided by the manufacturer of this machine to charge the Batter ies of this machine It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic
14. LABEL EN 1 PART ft 5 728 E Y gl E PI pi MIL TER N HIF ban D N gt lt Q gt e i 1220 ____3 am OPERATION CONTROLS 6 78 9 10 11 12 13 14 1 err N SUDS SPRAY 1 SPRAY JET BLUE OPTIONAL Activates Water Pump for remote Spray Wand 2 ON BOARD SOAP SYSTEM GRAY OPTIONAL Dispenses soap directly to the Scrubdeck level 3 ECON TOGGLE SW
15. Squeegee Retainer Strap 5 Fasten and lock knobs starting in the center and moving outwards 4 This Squeegee is adjusted just right with good deflection across the entire rear blade SEE BELOW 13 INSTALLING DISK PAD DRIVER OR BRUSH 1 Turn on machine power 2 Raise the Scrubdeck by depressing the Brush switch to the up and OFF position and turn the machine power back OFF Remove Key If the machine is equipped with Jaws remove pin and undo latch B on front of Jaws to open them SEE BELOW 00 4 fthe machine is equipped with Shroud unscrew Shroud Star Knobs C and pull Shroud forwards Away from the front of the Scrubdeck SEE BELOW 5 Attach Brushes or Pads to Motor Drives Squeeze the scissor locking device and lift brush up on to the motor drive hub Make sure the scissors close and lock on the brushes SEE BELOW a INSTALLING DRIVER PADS 1 Select the correct Pads that best meet your cleaning application needs Consult your local dealer for assistance 2 Pad Installation Attach Pads to Pad Drivers before connecting drivers to motor hub Screw center clip E into place SEE BELOW SCRUB BRUSHES PADS There are many different types of brushes available to cover applications from cleaning heavily soiled floors to polishing A Pad Driver is also available to take advantage of the many cleaning pads on the market Please
16. on the bottom of the tank foul odors as well as clogging of the Drain Hose SEE BELOW VG 2 Remove Drain Noss C and open to allow for of the ains Tank dne BELOW 3 Flush Recovery Tank with water hose 4 After rinsing reattach the Drain Hose C on hook SEE ABOVE 22 Keep water off of Control Panel CLEAN DRAIN SAVER With Recovery Lid open and Tank fully drained 1 Remove 2 Squeegee Intake Hose D from Drain Saver strainer E SEE BELOW 2 Remove stainless screen and dispose of debris 3 Rinse screen with fresh water from the outside while holding the screen upside down This will allow for better cleaning 4 Replace the screen into the bracket 5 Replace 2 Squeegee Intake Hose CLEAN VACUUM SCREEN With Recovery Lid open and Tank fully drained 1 Remove Vacuum Screen retaining clip F SEE BELOW 2 Pull Vacuum Screen and float ball assembly G off of the Vacuum Box Rinse with hot water Dry thoroughly Heplace the Vacuum Screen onto box Replace and tighten retaining clip TIP TANK 1 Fully drain Solution Tank and the Recovery Tank 2 Remove Squeegee 3 Unlatch Tank Latch on each side of the machine SEE BELOW C q L in a met beth tum CAUTION Casters need to be swiveled back B as shown other wise machine will tip 4 Open Jaws SEE BELOW
17. speed controller ON BOARD BATTERY CHARGING OPTIONAL 1 Transport machine to a well ventilated area for charging 2 Turn the machine off Tip Tank back Check the water in each Battery A Do not charge the machine unless the water is slightly higher than the plates If needed add enough distilled water to just slightly cover the plates Be careful not to over fill Batteries can overflow during charging Replace caps before charging 4 Plug the Charger power cord into a grounded standard 26 MAGNUM OP EN BATTERY MAINTENANCE GUIDE SAFETY WATERING e Add water NEVER ACID to cells distilled water DA N G R recommended Explosive hydrogen gas forms when Batteries are e Do not over water charging An open flame or spark can cause this gas to explode Serious personal injury or property damage Before charging the Batteries only add water if the could occur Only charge the Batteries in this machine plates are exposed Add just enough water to cover in a well ventilated area the plates then charge the batteries Once fully charged add water to the proper level as indicated AWARNING 260 Bef B e For full charge plus series Batteries add water to the 3efore you service a Battery ways wear face protec maximum water level indicator A tion protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries e Waiter watering secure ve
18. use or direct contact with the floor ALL MACHINES Checking for proper battery electrolyte level electrolyte condition monthly and check that battery terminals are properly torqued to 10ft Ibs Parking Brake works and Park Brake Override functions if installed Always park on a solid and level surface NEVER on a movable or inclinded surface Charging operation and customer understands batteries have limited cycles and recharging 1 cycle Seat and steering wheel adjustment Customer has read and understands the list of WARNINGS CAUTIONS in the Operator manual Battery and Machine Maintenance Guide posters hung up and reviewed Manufacturer s website is a good source of information Videos PM Sheets and sign up for quarterly newsletters Operators and Parts manuals were delivered reviewed understood and confirmation preventive maintenance is done every 100 hours of use and recorded on PM Sheets provided online or in manuals Installed By print Signature Buyers Representative print 1l Buyer agrees to pay for any repairs adjustments or secondary training that manufacturer determines is excluded from the warranty Complete and Fax form to 1 866 632 6961 or Online at www rpscorporation com 41 CORPORATION 1711 South Street Racine WI 53404 www rpscorporation com www factorycat com www tomcatequip com Tel US 800 634 40
19. 60 Tel Int 011 262 681 3583 Fax 866 901 3335 O RPS Corporation 2014
20. AULTY SCRUBDECK MOTOR OR WIRES FAULTY VACUUM SWITCH CIRCUIT BREAKER TRIPPED FAULTY VACUUM MOTOR CARBON BRUSHES WORN SOLUTION TANK LOW FLOW LEVER TURNED DOWN SOLUTION FILTER CLOGGED SOLUTION LINE CLOGGED SOLUTION VALVE CLOGGED NO SOLUTION IN TANK SOLUTION SWITCH IS OFF SOLUTION SCREEN CLOGGED FAULTY SOLUTION SOLENOID FAULTY SOLUTION SWITCH RECOVERY TANK IS FULL BALL SCREEN IS CLOGGED VACUUM HOSE IS CLOGGED SQUEEGEE IS CLOGGED SQUEEGE BLADE IS WORN FAULTY VACUUM HOSE VACUUM MOTOR GASKET TORN TANK GASKET FAULTY DRAIN PLUG LOOSE VACUUM MOTOR FAULTY BATTERY CHARGE LOW CONTACT LOCAL SERVICING DEALER SEE CHARGING BATTERIES REPLACE BATTERY TIGHTEN LOOSE CABLE WAIT 5 MINUTES FOR AUTO RESET DETERMINE CAUSE AND CORRECT DEPRESS BUTTON ON HANDLE BAR RESET amp REDUCE PRESSURE CONTACT LOCAL SERVICING DEALER REPLACE SWITCH RESET amp CHECK HOSE DETERMINE CAUSE AND CORRECT CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER REFILL SOLUTION TANK TURN LEVER MORE OPEN REMOVE COVER AND CLEAN REMOVE AND BLOW OUT WITH COM PRESSED AIR REMOVE COVER AND CLEAN FILL SOLUTION TANK TURN SOLUTION SWITCH ON REMOVE AND CLEAN SCREEN CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER EMPTY RECOVERY TANK REMOVE SCREEN AND CLEAN REMOVE DEBRIS REMOVE DEBRIS ROTATE OR REPLACE BLADES CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER TIGHTEN PLU
21. Batter ies at the appropriate rate If you must use a different A CAUTION charger disconnect the Batteries before charging to avoid damage to the electronic speed controller Do not operate this machine if any parts have been damaged or removed A CAUTI O N To avoid damage to the electronic control components of this machine Do not store this machine outdoors Do not pressure wash this machine 5 SAFETY LABEL LOCATIONS Read and obey all Safety Labels on your Macnum Floor Scrubber If you have questions about these labels ask your supervisor These images indicate where the Macnum Safety Labels are located If ever the labels become illegible worn off or torn promptly report it to your supervisor and replace it DA EXPLOSION RISK EXPLOSIVE HYDROGEN GAS FORMS WHEN BATTERIES ARE CHARGING AN OPEN FLAME OR SPARK CAN CAUSE THIS GAS TO EXPLODE we a ONLY CHARGE THE BATTERIES IN THIS MA CHINE IN A WELL VENTILATED AREA USE ONLY DISTILLED WATER IN THE BATTERIES USE ONLY THE OEM CHARGER PROVIDED WITH THE MA CHINE ALWAYS DISCONNECT THE BATTERY BEFORE ERVICING THE MACHINE REFER TO MANUAL OR CALL 011 262 681 3583 BATTERY CHARGING LABEL PART 253 7280
22. Batteries ADANGER ADANGER Explosive hydrogen gas forms when Batteries are Flammable materials can cause an explosion or fire Do charging An open flame or spark can cause this gas not use flammable materials in Tank or pick up to explode Serious personal injury or property damage could occur Only charge the Batteries in this machine in a well ventilated area 4 AWARNING AWARNING The Batteries in this machine produce hazardous Dress safely Do not wear rings or metal wrist watches voltage which can cause electrical shock burns and when servicing this machine as they can cause an or electrocution Always disconnect Batteries before electrical short circuit which can cause serious burns servicing this machine AWARNING A WARNING Do not remove paint over or destroy warning decals If When climbing or descending ramps always drive warning decals become damaged call 1 262 681 3583 machine forward To avoid overturning the machine Do for free replacements not back down ramps Do not drive across inclines Do not turn while ascending or descending ramps Over AWARNING turning the machine can cause serious injury or death Dress safely Do not wear a neck tie scarf or any AWARN loose or dangling clothing while operating this machine Loose or dangling clothing or neck wear can tangle in Do not use water that exceeds 135 F 57 C If wa rotating parts causing serious injury or death ter i
23. DISCONNECT LABEL FOR CORRECT CABLE CONNECTIONS 1 Turn all switches to the OFF position and remove Key if machine is equipped with Optional Key Switch 2 Attach all Battery Cables to Terminals as shown below 3 Turn ON main power switch and check the battery condition meter to ensure correct installation Charge Batteries if needed SEE BATTERY CHARGING Batteries possible environmental hazard Consult your Battery supplier for safe disposal methods Orientation of Batteries is critical for cables to reach 24 VOLTS 12 ATTACHING SQUEEGEE 1 Lower the Squeegee Mounting Plate by rotating the Squeegee Lift Lever A in a clockwise motion SEE a MA A pure TE A T A men hd EN T CA zit En MER p hl Rud i CE Rs _ AAA a FA 2 piri IT FY Pu roy EEE gr ER HART gt Pr gs Fiy A es m Ja Af x i o Jl e E Lr me nm Ta ep LP DE b a H er 2j _ pem zi j 2 Loosen the two knobs B on the Squeegee and slide them into the slots in the Squeegee Mounting Plate SEE BELOW EHF i TA s B i f h Fi a weet 7 3 the two knobs connec
24. G CONTACT LOCAL SERVICING DEALER CHARGE BATTERIES OVERNIGHT 31 PROBLEM POOR WATER RECOVER ON TURNS CAUSE WIPERS WORN WIPERS CHATTER SQUEEGEE SWING IS BINDING INCORRECT SQUEEGEE SIZE TIRES NOISY BEARING DRY FAULTY HUBS POOR TRACTION EXCESSIVE BRUSH PRESSURE WORN DRIVE TIRE HEAVY SOAP CONCENTRATION SHORT RUN TIME BATTERIES RUN DOWN BATTERIES STILL DOWN BATTERIES LOW ON WATER BATTERIES OVER CYCLED 32 SOLUTION REPLACE WIPER MATERIAL TIGHTEN PIVOT POINTS CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER GREASE BEARINGS CONTACT LOCAL SERVICING DEALER REDUCE PRESSURE WITH SWITCH REPLACE TIRES CONTACT LOCAL SERVICING DEALER CHARGE BATTERIES TWICE CONTACT LOCAL SERVICING DEALER FILL WITH DISTILLED WATER TO ABOVE THE LEAD PLATES CONTACT LOCAL SERVICING DEALER TROUBLE SHOOTING CENTRAL COMMAND NOTE This machine is operated by a sophisticated electronic controller that has many fail safes within it It self analyzes problems and flashes four digit alpha numeric code of what is wrong in the LCD window Most of these codes require a technician attention You should not attempt repairs you are unfamiliar with especially if you are not authorized to work on this equipment 1 7601 and 7602 ERROR Scrubdeck current over load This JH rem can occur when driving over a bump in the floor To restart turn OFF the Key and turn it on again To avo
25. ITCH GREEN OPTIONAL Reduces power to give machine longer run time 4 KEY SWITCH Turns power of the machine ON and OFF 5 LOAD TOGGLE SWITCH ORANGE OPTIONAL Engages different Scrubdeck parameters for increased RPM for Stripping and Polishing 6 SQUEEGEE LIFT LEVER Raises and lowers the Squeegee 7 MAIN POWER SWITCH Turns power of the machine ON and OFF 8 SPEED CONTROL KNOB Controls the speed of the Traction Drive Turn counter clockwise to reduce speed 9 REVERSE SWITCH Pull back for machine drive reverse 10 LCD SCREEN Lists functions and settings of the machine 11 SOLUTION FLOW CONTROL TOGGLE BLUE Push down to reduce and push up to increase the solution flow 12 SCRUBDECK SWITCH Raises and lowers the Scrubdeck 13 MENU CONTROL Scrolls through different options on the LCD display there are 3 different screens it will scroll through 14 DOWN PRESSURE TOGGLE SWITCH BLACK Controls the pressure to the Scrubdeck push up for higher down pressure down for lower pressure 15 CHARGER PORT Red 50 used to receive charger input for optional external charger 7 OPERATION CONTROLS 1 EMERGENCY SHUT OFF SWITCH OPTIONAL Shuts OFF the machine in case of an emergency 2 HOUR METER Hour meter to indicate complete time machine has been ON 3 RECHARGE CYCLE METER Shows the amount of charges on machine 4 MANAGER SOLUTION LOCKOUT OPTIONAL Allows ability to s
26. M STANDARD DRIVE FORWARD SPEED REVERSE SPEED PRODUCTIVITY SCRUBBING WIDTH SCRUBBING RATE HOUR MAGNUM POLY e 1 11 cm Ye STEEL 2 cm 2x 12 x 3 5 2x 30 5 x 8 9 cm 2x 5 x2 2x 12 7 x 5 cm 56 x 24 x 43 142 x 61 x 109 cm 494 LB 886 LB 26 D 2x 13 56 cm 30 D 2x 15 38 cm 34 D 2x 17 43 cm 1x 75 HP 559 watts 200 RPM 1x 1 HP 746 watts 350 RPM 24 C 2x 22 55 8 cm 27 C 2x 25 63 5 cm 30 C 2x 28 71 cm 34 C 2x 32 81 cm 750 RPM 2x 75 HP 559 watts 350 RPM 2x 1 0 HP 746 watts 350 RPM BOD 28 E 1x 28 x14 32 E 1x 32 x14 1x 1 0 HP 746 watts 2500 RPM 1x 1 2 HP 746 watts 2900 RPM 0 250 LB 0 113 kg 30 GAL 113 liters 0 0 75 GPM 0 4 Ipm STAINLESS INLINE 30 GAL 113 liters 0 8 HP 559 watts 1 5 DIAMETER 4 cm 68 72 cfm 172 cm 21 cmm 1 25 GAL 5 liters 60 in 152 cm 24 VOLTS 4x 245 AH UP TO 4x 420 AH UP TO 5 HRS 25 AMP 0 75 hp 559 watts ALL GEAR SEALED 0 230 FT MIN 4 mph 6 kph 0 125 FT MIN 2 mph 3 kph 24 26 27 28 30 32 34 26 400 37 400 FT HR 35 COMMON WEAR PARTS ROUND DISK BRUSHES BRUSHES MODEL 26 MODEL 28 MODEL 30 MODEL DISK DISK DISK 34 DISK SuperGrit 1542168 wies 11542168 1742198 174215 midier fredete 18421 lt 17426 17 421P 17 421N 17 421T 17 421D 17 421DD
27. ROUND DISK PADS The in Disk Column Denotes Desk Pad Size 13 15 or 17 DISK PADS DISK LEVEL COLOR Black 422B High Black Brown 422BR High Brown Green 4220 Medium Green Blue 422BL Moderate Blue Red 422R Moderate Red White 422W Light White EDGE PADS AND SCREENS DESCRIPTION 28 14 32 14 SCRUBDECK SCRUBDECK 36 MAGNUM OP EN Remover Burnishing Pad EDGE 4057 EDGE 5008 Porko Burnishing Pad EDGE 4047 Velcro Pad 300 4024 NEW STYLE CYLINDRICAL BRUSHES For Machine Serial 450000 amp Greater BRUSHES MODEL 24 MODEL 27 MODEL 30 MODEL 34 CYLINDRICAL CYLINDRICAL CYLINDRICAL CYLINDRICAL Super Grit N A Tough Grit 225 8218 Midi Grit 225 821C Light Grit 225 821PS OLD STYLE CYLINDRICAL BRUSHES For Machines Prior To Serial 450000 BRUSHES MODEL 24 MODEL 27 MODEL 30 MODEL 34 CYLINDRICAL CYLINDRICAL CYLINDRICAL CYLINDRICAL SQUEEGEE BLADE KITS amp COMPLETE SQUEEGEE ASSEMBLIES SQUEEGEE 24 28 30 34 GUM RUBBER LINATEX COMPLETE SIZE DECKS DECKS BLADE KIT BLADE KIT SQUEEGEE ASSEMBLIES 32 Squeegee 22 770G 22 770L 23 7180 35 Squeegee 25 770G 25 770L 25 7180 38 Squeegee 28 770G 28 770L 28 7180 NOTICE NOTICE Squeegee blade kits include 1 Rear Blade 1 Front Squeegee Assemblies complete listed above all come Blade and 2 Backup Wheels with hardware with Linatex blades NOTICE NOTICE Size i
28. TEM 2 SQUEEGEE ADJUSTMENT PITCH AND HEIGHT 2 2 SQUEEGEE BLADES DRAIN HOSE AND PLUG 2 SIDE BROOM OPERATION 2 SPRAY JET PUMP HOSE amp NOZZLE J BATTERY CHARGER CONNECTION amp FUNCTION o o o PITCH SCRUBDECK MUST BE LEVEL O PITCH OF EDGE DECK MUST BE LEVEL O HANDLEBAR SWITCHES pf PP CLEAN AND OR LUBRICATE INSPEC REPAIR PROBLEM SOLUTION TANK CONDITION SQUEEGEE PIVOT POINTS amp KNOBS 22 SOLUTION FILTER CLEANING J pp SCRUB DECK LINKAGE pp 1 VISUALLY INSPECT INSPEC REPAIR PROBLEM SOLUTION TANK CONDITION PP RECOVERY TANK 8 GASKET CONDITION J 2 DRAIN SAVER o VACUUM FLOATS 8 SCREENS VACUUMHOSES o SOLUTION HOSES BLADE RETAINERS 8 HARDWARE J PP SQUEEGEE WHEELS 2 BRUSH SKIRTS CASTER CONDITION DRIVE WHEELS CONDITION COMMENTS SERVICING DISTRIBUTOR TECHNICIANS NAME _W DATE SIGNATURE CUSTOMER S NAME DATE SIGNATURE 30 MAGNUM OP EN TROUBLE SHOOTING PROBLEM CAUSE SOLUTION NO POWER NOTHING OPERATES SCRUBMOTOR DOES NOT OPERATE VACUUM MOTOR DOES NOT OPERATE INSUFFICIENT SOLUTION FLOW NO SOLUTION FLOW POOR WATER RECOVERY FAULTY POWER SWITCH BATTERIES NEED CHARGING FAULTY BATTERIES LOOSE BATTERY CABLE MAIN CIRCUIT BREAKER TRIPPED GREEN DRIVE BUTTON IS NOT DEPRESSED CIRCUIT BREAKER TRIPPED F
29. achine off 2 Ensure that Scrubdeck is in full upright position Turn on machine and depress the Brush switch Just before the Scrubdeck s Brushes touch the ground turn machine OFF 4 Tip Machine Tank back to gain access to the Scrubdeck s Adjustable arms 5 Loosen the Locking Nut A on the Adjustable Deck Arms Turn the Hexagonal Arm B on each side of the Scrubdeck to level it Use the Scrubdeck Levels C built onto the deck SEE BELOW Il SS AR S h 7 UNA A CEA Um a OG 6 Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck After Scrubdeck has been leveled ensure correct pitch backward if you have retighten Locking Nuts Drive machine to a flat level surface and turn machine off Ensure that Scrubdeck is in full upright position Turn on machine and depress the Brush switch Just before the Scrubdeck s Brushes touch the ground turn machine OFF Tip Machine Tank back to gain access to the Scrubdeck s Adjustable arms Loosen the Locking Nut on the
30. bserve the amount of solution the machine is dispensing on the floor and adjust to the desired flow To increase the solution flow rate press the Solution Control Toggle up To shut the solution OFF completely just release the Drive button or use dash mounted switch Keep an eye on the clear Vacuum cover to make sure that there is not any foamy buildup in the Recovery Tank If excess foam begins to develop pour a recommended foam control solution into the Recovery Tank Foam is usually an indication of excessive soap Always operate at lower speeds when scrubbing around walls and objects You should reduce the speed to maintain control when turning If Squeegee starts to streak raise and wipe the Blades with a clean cloth if the problem continues check the Squeegee Blades for wear or damage and rotate if needed You may need to pre sweep before scrubbing Only Use OEM Parts Change or turn over Brushes Pads when dirty Stay clear of objects protruding from the floor such as sockets grates etc for they will damage the Brushes Pads and Squeegee Blades Always keep an eye on your gauges They let you know the status of a particular system at a glance If your battery gauge is reading low you much stop immediately and recharge Running the Batteries dead will result in damage to the Batteries When you run out of solution raise the Scrubdeck and continue to Vacuum the remaining water until it is all consumed The Solut
31. d spring tension 2 Check machine for water leaks and loose nuts and bolts Check to see if Battery cables are tightened Tighten 28 if needed 8 10 ft lb MAX 4 Grease caster swivel and Squeegee Pivot Point YEARLY MAINTENANCE Call your local dealer for yearly maintenance STORING MACHINE 1 Be sure to flush the Tanks out completely To thoroughly flush out any solution chemicals in solution line and valves refill Solution Tank with a few gallons of warm clean water and run machine until Tank is empty 2 Open the Recovery Tank lid to promote air circulation 3 Raise Scrubdeck and Squeegee CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the Battery specific gravity Checking Gravity e Hydrometer e Battery Do not take readings immediately after adding distilled water If water and acid are not thoroughly mixed the reading may not be accurate Check the hydrometer against this chart SPECIFIC GRAVITY 80F 27 C CONDITION 1 155 25 Charged 1 120 Discharged If the readings taken when the battery electrolyte is any temperature other than 80 F 27 C the reading must be temperature corrected To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80 F 27 C add to the specific gravity reading 0 004 4 points for each 10 F 6 C above 80 F 27 C Subtract from the speci
32. e All Models Except Floor Machines 1 Year Parts 2 Years 1 500 hrs Motor 90 Days Labor No Travel ZerO3 Wall Mount Units 6 Months Parts Parts 36 months 1 500 hours on Power On hour meter Labor 12 months Travel 3 months 150 mile maximum Poly Tanks 7 Years Water must not exceed 135 F 57 C 3 000 Hours OEM Parts 90 Day New Part Warranty Validity Fully completed Machine Delivery Form online or fax is on record at RPS and machine is serviced by Factory Authorized Personnel Limitation Warranty will begin on date of machine installation to end user or 6 months after shipment from HPS Corp to the distributor if unsold at that time This warranty includes all parts on the machine except normal wear parts Some examples of wear parts are e EDGE ORBITZ isolators with evidence of deck damage images required or gt 1 000 hours Squeegee Blades Wiper Blades Skirts and Curtains Caster Wheels Squeegee Wheels and Bumpers e Lights Strobe Headlights or Bulbs e Chains and Belts e Filters Screens and Vacuum Bags Motor Brushes and commutater wear Brooms Brushes Pads and Pad Retainers Hoses and Tubing Drive Tires Pneumatic Wheels and Tubes Rubber Floor Seals and Gaskets e Vacuum motors with evidence of moisture or debris intrusion or gt 400 hours e The Batteries see below NOT COVERED Routine maintenance adjustments or parts damaged from abuse neglect impr
33. edly or you could overheat the traction motor 9 All other ERROR codes Turn OFF the Key and disconnect the positive battery cable from the Batteries for more than one minute the time is needed to drain the controller on board capacitor Reconnect cables being sure that it is tight Too loose and you will burn Battery If you over tighten the cables you can damage the Battery lead terminal Try again 10 If the problems cannot be solved by any of this solution call your local dealer service department 34 MAGNUM OP EN MACHINE SPECS BODY CONSTRUCTION DIMENSIONS TANK MATERIAL CHASSIS CONSTRUCTION FRONT WHEELS REAR CASTERS SIZE Lx W x WEIGHT WITHOUT BATTERIES WEIGHT WITH BATTERIES SCRUBDECK SYSTEM DISK BRUSH SIZE DISK SCRUBDECK MOTOR OPTIONAL SCRUBDECK MOTOR CYLINDRICAL BRUSH SIZE CYLINDRICAL BRUSH SPEED CYLINDRICAL SCRUBDECK MOTOR HD CYLINDRICAL SCRUBDECK MOTOR NOTE HD Option is Standard on 30734 Cylindrical Decks EDGE PAD SIZE EDGE SCRUBDECK MOTOR OPTIONAL EDGE SCRUBDECK MOTOR SCRUBDECK DOWN PRESSURE SOLUTION SYSTEM SOL TANK CAPACITY SOLUTION FLOW RATE SOLUTION FILTER RECOVERY SYSTEM HEC TANK CAPACIT Y VACUUM POWER DRAIN HOSE VACUUM SPECS LIFT AIRFLOW DEMISTING CHAMBER DRAIN SAVER BATTERY SYSTEM SYSTEM VOLTAGE STANDARD BATTERY AH RATING OPTIONAL BATTERY AH RATING BATTERY RUN TIME STANDARD CHARGER AUTOMATIC DRIVE SYSTE
34. ers in this manual DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury or damage to this machine or nearby objects CAU TION also can be used to alert against unsafe practices NOTICE NOTICE indicates information considered important but not hazard related This safety message may be related to property damage or warranty warnings Your safety and that of others is very important Operating this machine safely is an important responsibility DO NOT OPERATE THIS MACHINE UNLESS You are trained and authorized to do so You have read and understood this Operators Manual On surfaces with greater than 2 grade unless this machine is equipped with a functional parking brake WHEN OPERATING THIS MACHINE Remove loose objects from the floor that could be projected from the rotating Brushes Keep your hands and feet away from the rotating Brushes Do not operate this machine where flammable liquids are present Use caution when maneuvering BEFORE LEAVING THE MACHINE e Park the machine on a level surface Turn the machine off BEFORE SERVICING THE MACHINE e Disconnect the
35. et Solution Flow and then remove Key to not allow changing of parameters 2 5 MANAGER DOWN PRESSURE LOCKOUT 3 OPTIONAL Allows ability to set Down Pressure and then remove Key to not allow changing of parameters 4 5 8 MAGNUM OP EN MACHINE COMPONENTS i DA xXx X j 4 B ns 4 pus 1 1 FALE X E alam um TRS in AM h HATH AO a 1 77 a ae nni 4 1 e aen AA ES uuum M L owe reg s 2 a i X Li Y D TOP NU eU I E Te he re OA AA AAA EA X C t AN pis x X IL 1 MH MM X AA rm mm T EL IEEE 1 LE ru NEIN NEN cen 1 TRACTION DRIVE Propels machine forward backward 2 SOLUTION FLOW VALVE Controls solution flow rate 3 SOLUTION FILTER Filters water solution prior to scrub bing 4 DRIVE BUTTON Depress to drive forward release to stop This starts and stops the Drive Motor 5 DRAIN SAVER STRAINER Helps prevent clogging of Drain Ports 6 CLEAR COVER For viewing inside Recovery Tank area 7 RECOVERY LID Used for flushing out Recovery Tank area with fresh water 8 VAC SCREEN Protects Vacuum Motor from debris 9 SOLUTION FILL LID Fill port for filling Solution Tank
36. fic reading 0 004 4 points for each 10 F 6 C below 80 F 27 C PM RECORDS CUSTOMER INFORMATION CUSTOMER EMAIL ADDRESS PHONE CITY STATE CONTACT MACHINE INFORMATION NOTE Isolators need to be replaced on Scrubber Machines at 250 Hours or Annually BATTERY CONDITION CELL 1 CELL 2 CELL 3 CELL 4 CELL 5 CELL 6 BATTERY 1 HYDROMETER BATTERY 1 WATER CONDITION BATTERY 2 HYDROMETER BATTERY 2 WATER CONDITION BATTERY 3 HYDROMETER BATTERY 3 WATER CONDITION BATTERY 4 HYDROMETER BATTERY 4 WATER CONDITION CLEAN BATTERY TOPS CHECK BATTERY CABLE AND TERMINAL CONDITION NOTES PAD BRUSH CONDITION SCRUB BRUSH FIBER LENGTH ROTATED BRUSHES BENE BROOM DRIVER SOCKETS 4 GOOD WORN NEEDS REPLACEMENT DRIVER IDLER HUBS GOOD WORN NEEDS REPLACEMENT SIDE BROOM CONDITION GOOD WORN NEEDS ROTATED SIDE TO REPLACEMENT SIDE DISK PAD DRIVER GOOD WORN NEEDS REPLACEMENT EDGE PAD GRIP FACE GOOD WORN NEEDS REPLACEMENT CHECK OPERATION AND CONDITION OF IN SPEC REPAIR PROBLEM MAIN POWER SWITCH OR KEY SWITCH PP LODDISPLA PP PAGE BUTTON PP BRUSH PRESSURE TOGGLE PP MANAGERS LOCKOUT REVERSE SWITCH PP BRUSH SWITCH SOLUTION SWTCH 2 SOLUTION SOLENOID PP LOWSOLUTIONLIGHT pp 29 BRUSH DECK LIFT SYSTEM BRUSH MOTORS VACUUM SWITCH 0 00 2 VACUUM MOTOR PERFORMANCE J 2 OFF BOARD VAC SWITCH 2 SQUEEGEE LIFT SYS
37. harger power cord into grounded 110 Volt standard wall outlet e Output voltage of 24 Volts 5 The Charger will automatically begin charging and e Output current of 18 amps max Optional automatically shut off when fully charged check Battery gauge e Input volt f 110 Volt H 220V 50 Hz arte 6 After the Charger has turned off First unplug the Charger from the wall outlet Second unplug the red e Automatic shut off circuit 50 Charger plug from the machine 7 Recheck the cell level after charging If needed add distilled water up to the correct level Be certain to replace the caps securely and to wipe off the top of the ADANG ER Batteries with a clean cloth Explosive hydrogen gas forms when Batteries are e Made for Deep Cycle Batteries charging An open flame or spark can cause this gas to explode Serious personal injury or property damage could occur Only charge the Batteries in this machine in a well ventilated area gt WATER LEVEL SHOULD BE 83 1 8 ABOVE PLATES AWARNING Vaa d Before you service a Battery always wear face protec tion protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries AAWARNING The Batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or in your eyes
38. he slits and tighten screws 4 Close Jaws reconnect the latch and reinsert the pin i i J ce 3 B er LE H2 _ Fe X LAM ie ee V pr 4 s Lr i HA ONDES cus ee 2 pr D ADJUST WIPERS 1 For Cylindrical side Wipers loosen Wiper band screws E SEE BELOW 2 adjust Wiper to the desired height just slide the Wiper up or down in the slots and tighten the screws DRAINING SOLUTION TANK To drain unwanted cleaning solution from the Solution Tank perform the following steps SEE BELOW 1 Pullthe clear Sight Tube Drain Hose F off barbed fitting 2 Rinse out Tank and solution flow ter v pr DRAINING RECOVERY TANK Always empty Recovery Tank when refilling the Solution Tank You can refill the Solution Tank while the Recovery Tank is draining 1 To drain the Recovery Tank remove Drain Hose G from hook at rear of Tank and pop off cap SEE BELOW NOTICE Leave Recovery Lid open while draining Tanks Rinse thoroughly NOTICE Get Supervisor APPROVAL first and drain at APPROVED locations only OPEN RECOVERY LID 1 Release both latches A on Recovery Tank lid SEE BELOW 2 Rotate lid fully open FLUSH RECOVERY TANK 1 Rinse the Recovery Tank after every use B This will prevent heavy build up
39. id this error either slow down on bumpy parts of the floor or reduce down pressure on the Scrubdeck 2 1500 ERROR There is an open in the parking brake circuit Check the parking brake wiring and the parking brake coil to find the open circuit P 1500 MA E 3 770 7701 7702 and 7703 ERROR The vacuum motor has exceeded their authorized power limits Turn OFF Key and turn ON again to clear 4 BOOST ON Allows front wheel drive to draw more power when needed to climb ramps for 30 seconds Macnum OP EN 33 5 7700 Vacuum Motor circuit is open 6 Throttle ERROR You pressed the foot pedal before turning on the key Turn OFF the key and try again leaving foot off of the pedal 7 2C00 and 2C01 ERROR Low voltage warning Voltage has dropped down below the minimum required to operate the ma chine If you wait a few minutes the Batteries may come up in voltage allowing you to drive very slowly to the recharge station If not you will have to release the parking brake on the front wheel pull lever toward the front of the machine to release and push the machine to recharging station You must disconnect the traction motor cable first 8 7802 ERROR The traction motor pulled excessive current perhaps running a ramp for more than the 60 seconds allow ing for this Turn OFF the Key turn on again and continue You should not use this machine to climb ramps so steep and so long that this code comes up repeat
40. installation 15 INSTALLING EDGE PADS LEVELING EDGE DECKS 1 Turn on machine power 2 Raise the Scrubdeck by depressing the Brush switch All Scrubdeck s should be level at time of machine to the UP and OFF position and turn machine power delivery If machine Scrubdeck is not level Contact your back off Servicing Dealer 3 Selectthe correct Pads that best meet your cleaning 1 Drive machine to a flat level surface and turn machine application Consult your local dealer for assistance OFF 4 Remove any Pad previously attached to the EDGE 2 Ensure that Scrubdeck is in full upright position Grip Face by pulling down from the corners SEE BELOW 3 Turn on machine and depress the brush switch Just before the Scrubdeck s EDGE Pad touches the ground turn machine OFF 4 Tip Machine Tank back to gain access to the Scrubdeck s Adjustable arms 5 Loosen the Locking Nut A on the Adjustable Deck Arms Turn the Hexagonal Arm B on each side of the Scrubdeck to level it Use the Scrubdeck Levels C built into the deck SEE BELOW Dd E i WP tur 5 Once Grip Face is clear of any Pads place pad want ed for application cen
41. ion Sight Tube is used to indicate the level of detergent remaining in the Tank When you are ready to stop raise the Scrubdeck turn OFF the solution switch raise the Squeegee and drive the machine back to the charging area Be sure to drain both Tanks before storing the machine 19 ONE PASS SCRUBBING 1 Turn on machine Power Switch A make sure the Speed Control Knob B is at a lower setting Lower the Squeegee by rotating the Squeegee Lift Lever C all the way to the right Vacuum Motor will turn on automatically Lower Scrubdeck head to the floor by pressing the Scrubdeck Switch on the Control Panel G Press up or down on the Solution Flow Toggle H to regulate the amount of solution flow Begin scrubbing by pressing one of the green Drive Buttons D on the handle bars Adjust the Speed Control Knob B to the desired setting Once the machine begins to move check the down pressure on the LCD screen F To adjust the down pressure push toggle switch I forward to increase pressure backward to decrease pressure Start scrubbing at the 1 or 2 marks Do not use the 4 or 5 marks without management s approval To operate the machine in reverse simply pull the Reverse switch E back towards the Handlebar The reverse speed is set to approximately 5096 of the forward speed To stop the machine let go of the Drive Buttons D 20 SCRUB ONLY 6 Turn on machine Power Switch A
42. nt caps back on Batteries The Batteries in this machine produce hazardous voltage which can cause electrical shock burns and or electrocution Always disconnect Batteries before servicing this machine AWARNING The Batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and seek medical attention AWARNING Dress safely Do not wear rings or metal wrist watches when servicing this machine as they can cause an electrical short circuit which can cause serious burns INSPECTION AND CLEANING e Keep Batteries clean and dry from residue e Check that all vent caps are tight e Use a solution of baking soda and water to clean if acid residue on Batteries or corrosion on the terminals e Protective spray of petroleum jelly should be applied to terminals to reduce corrosion STORAGE e Batteries should be fully charged prior to and during storage e Never store discharged Batteries e Store Batteries in a cool dry place but never below freezing Recharge in storage a minimum of every 30 days e Recharge Batteries before putting them back into service 27 MAINTENANCE DAILY MAINTENANCE 1 Remove the clean Pads or Brushes Never use soiled Pads when cleaning Replace Pads when
43. oper use of the machine or lack of scheduled daily weekly monthly maintenance in accordance with our published PM Sheets POLY TANKS 7 Years Coverage against leakage due to manufacturer s defect in materials or workmanship Tank warranty void if water used exceeds 135 F 57 C NOTE Freight coverage for 3 Years under the parts section of warranty BATTERIES Warranted through battery manufacturer for One 1 Year pro rated from the date of delivery The battery manufacturer approves or denies the warranty coverage after analysis We rely solely on their review NOTE NOT COVERED Damage from lack of water failure to use OEM charger or non distilled water Battery terminals Battery terminals and cable connections are covered for 30 days from the shipment of the machine Battery terminals tightness should be inspected every 30 days and performed according to the manufacturer s recommendations 40 MAGNUM OP EN MACHINE INSTALL WARRANTY REGISTRATION Installing Dealer Installed By Location City State Install Date End User Company Name End User Contact Address City State Zip Phone Fax Email Model Serial Hour Meter BUYER S REPRESENTATIVE HAS RECEIVED INSTRUCTION IN PROPER OPERATION OF THE FOLLOWING CONTROLS AND FEATURES SCRUBBERS Filling solution tank Solution tank sight tube Solution drain hose or valve for flushing and freezing conditions Adjusting controls amp operation Do
44. refer to the Common Wear Parts page to assist in selecting the proper Brush Pad for the work at hand 14 INSTALLING CYLINDRICAL BRUSH 7 Brush drivers shown misaligned SEE BELOW 1 Turn on machine power 2 Raise the Scrubdeck by depressing the Brush switch to the up and OFF position and turn machine power back off Remove Key ACAUTION Disconnect the batteries OLD STYLE DRIVER NEW STYLE DRIVER 8 Brush driver shown properly aligned SEE BELOW 3 Remove side access door on each side of the Scrub deck by depressing latch and unscrewing the Thumb Screw B SEE BELOW u 9 To adjust the tension of the belts turn adjustment BUG Let 4 OLD STYLE DRIVER NEW STYLE DRIVER e screw D clockwise to tighten and counterclockwise to IN loosen SEE BELOW 4 Slide Brush C into brush area and engage onto the 10 To adjust the height of the Wipers loosen the 3 screws Brush Driver on the opposite side SEE BELOW E and slide Wiper Blades up or down in the slots SEE BELOW D EN AS 5 When Brushes are engaged replace the side access door 6 Liftup on the Wipers first to close the side door and then depress the latch until the door is secured If the Brushes are not fully engaged with the Drivers the Brushes will be damaged Do NOT force the access door back on This usually indicates improper Brush
45. room system out of the way when not in use just pull the pin B on each side of the Scrubdeck and rotate Side Broom System to the up position and reinsert pin SEE BELOW 18 MAGNUM OP EN MACHINE OPERATION PRE CLEANING CHECKLIST Read and understand the Safety Messages section on Pages 3 and 4 before operating the machine 1 Check Battery Condition Gauge on the Control Panel Make sure Batteries are fully charged before using 2 Check the condition of the Pads or Brushes Check the condition of the Squeegee Blades Raise the Scrubdeck and Squeegee before transporting then transport the machine to the filling station Turn the machine OFF Fill the Tank with up to 17 gallons of clean water either at the front fill port or rear fill port B SEE BELOW 7 Add APPROVED cleaning chemical to the Tank Use the proper dilution ratio indicated on the bottle Contact us at 1 800 634 4060 or 011 262 681 3583 if unsure NOTICE The clear tube Solution Sight Tube C at the rear of the machine indicates the amount of water in the Tank SEE ADANGER EXPLOSION RISK Flammable materials can cause an explosion or fire Do NOT use flammable materials in Tank or pick up ACAUTION TO AVOID DAMAGE TO THIS MACHINE e Use APPROVED detergents only e Water temperature must not exceed 130 F 54 C e Do NOT use high percentage Bleach mixture OPERATING HINTS 1 O
46. s above said temperature this will void the Tank Warranty AW ARNIN e T W ARNING Always turn off this machine before leaving it unat tended Do not allow untrained persons to operate this Do not park this machine on ramps or slopes Always machine park this machine on a level hard surface Do not oper ate this machine outdoors or on uneven surfaces AWARNING AWARNING NO RIDERS Do not carry passengers on this ma chine Do not use this machine as a stepladder or work The Batteries in this machine contain sulfuric acid platform which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water AWARNING immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and Understand the dynamic braking system before you seek medical attention operate the machine on ramps Machine may coast AWARNING AWARNING To avoid electrical shock do not operate this machine Before you service a Battery always wear face protec over electrical floor outlets tion protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries A CAUTION A CAUTION To avoid damage to this machine use only cleaning Always use the automatic battery charger provided by solutions and replacement parts recommended by the the manufacturer of this machine to charge the Batter manufacturer ies of this machine It is designed to charge the
47. s stamped into the top of the painted steel The 32 squeegee is designed for narrow aisles and may squeegee body on all squeegee s not have the same water control around tight turns as the large squeegees 97 38 SOAP CHOICES WALL MOUNTED SUPERCON ONBOARD AUTO DISPENSING TAL l gt 5 2 a CR n sec j p ES 7 qM gt 3 4 3 B FA 2 1 Le iA E 2 cmi s Availability FORMULAS 707 Citrus Green environmentally cleaner that works It is a solvent free c degreaser that works on oil carbon even rubber marks DA E E Incorporates the latest technology in Green Cleaning 733 Low pH Safe on most surfaces not harmed by water alone Low scale formula to prevent alkali buildup in cleaning equipment while offer detergent to emulsify oil 755 High Power Ideal solvent fortified degreaser This butyl based detergent is penetrating fast acting and deep cleaning with built in corrosion inhibitors It is our most effective degreaser 757 Gloss A high gloss detergent designed to dry to a bright shine It is ideal for use on finished surfaces epoxy or MESE enamel The special formula removes salt residue scuff E C marks dirt while leaving no residue behind The result is a clean non slip surface ready for immediate use oe a 2
48. t the Vacuum Hose C from the machine to the Squeegee SEE BELOW i dig i Le 1 a x Tl a a zoe A E E E per Y Ed dy LEA Kl fan t b m a oe hete p A EA 4 You may have to adjust the Squeegee Pitch SEE ADJUSTING SQUEEGEE ON THE NEXT PAGE ADJUSTING SQUEEGEE REMOVING SQUEEGEE 1 Turning adjustment knob A clockwise tightening will BELOW power OFF 2 Disconnect Vacuum Hose from Squeegee and Bea sp loosen both knobs B SEE BELOW LE TN nt Y lis 2 This Squeegee is adjusted too far back and will not Le ue n pick up on the corners SEE BELOW Iz NOTE Tips off of the floor 3 Pull Squeegee assembly backward from the lifting carrier 4 Inspect or repair as needed and reinstall REPLACING OR ROTATING SQUEEGEE BLADES NOTICE FOR SAFETY Before leaving or servicing the machine stop on level surface turn off machine and remove key 3 This Squeegee is adjusted too far forward and will not pick up in the center SEE BELOW NOTE Center spaced off the floor 1 Remove the Squeegee Assembly from the machine Remove Blade retainer strap and remove Squeegee Blade 2 Rotate the Squeegee to new edge position or replace as required 3 Install Blade on the locating pins of Squeegee Assembly 4 Install
49. tered on the Grip Face This will leave a overhang on all sides 6 Press upwards on the Pad to secure it in place SEE BELOW AAA A 6 Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck After Scrubdeck has been leveled tighten Locking Nuts A 7 With Pad attached securely to Grip Face of EDGE Deck the machine is ready to use NEVER place aggressive Pads Maroon Prep Dominator HD Strip etc directly onto the Grip Face Always use Red or Blue Spacer pad to prevent Grip Face damage 16 MAGNUM OP EN LEVELING DISK DECKS NOTICE LEVELING CYLINDRICAL DECKS NOTICE All Scrubdeck s should be level at time of machine delivery If machine Scrubdeck is not level Contact your Servicing Dealer All Scrubdeck s should be level at time of machine delivery If machine Scrubdeck is not level Contact your Servicing Dealer 1 Drive machine to a flat level surface and turn m
50. th OPERATION CONTROLS MACHINE COMPONENTS Shows you the different machine controls and features MACHINE SETUP Tells you how to setup machine from un crating to installing squeegee and brushes MACHINE OPERATION Section is to familiarize the operator with the operation and function of the machine BATTERY CHARGING Shows you how to charge the batteries on board and off board charging MAINTENANCE This section contains preventative maintenance to keep the machine and it s components in good work ing condition They are listed in this general order Batteries e Scrub Brushes e Adjusting Squeegee e Service Schedule Machine Trouble Shooting TROUBLE SHOOTING A list of common problems that may occur MACHINE SPECS Tells you Machine Specifications for the various parts of the machine MACHINE INSTALL FORM Should be filled out upon machine installation and faxed to 1 866 632 6961 or on line at WWW rpscorporation com WARRANTY POLICY Tells you coverage exclusions and limitations to warranty NOTE The serial number of your machine is located on the lower half of the control panel of the machine j Y i add A P s c q a UA Lu ta 3 E 7 Ae 9 la Lm E E Y aro n FT A LI J D EN FE r I
51. they become packed with residue 2 Remove and clean debris from the float shut off screen and Drain Saver located inside the Recovery Tank 3 Drain and rinse Tanks thoroughly and flush out Solution Feed to deck 4 Inspect Vacuum Hose for any objects obstructing the air flow 5 Raise Squeegee and wipe Blades with a clean cloth Store Squeegee in the raise position to prevent damage or setting of the Blades 6 Wipe down machine if needed Use a non abrasive non solvent cleaner or a clean damp cloth 7 Recharge the Batteries if needed WEEKLY MAINTENANCE 1 Check Battery water level in each cell of the Batteries and fill as needed Always use distilled water to refill Batteries Batteries should be filled approximately 5 to 1 above the plates Overfilling will cause the Batteries to leak during charging The charging process creates gas bubbles inside the Battery which effectively increases the volume of the electrolyte A yy a U ER WATER LEVEL SHOULD BE em 1 8 ABOVE PLATES 2 7 5 ee y SUN RA ee Eom tait Clean Battery tops to prevent corrosion Flip Scrubdeck Brushes Pads 4 Drain and rinse tanks thoroughly To thoroughly flush out any solution chemicals in solution line valves refill solution tank with a few gallons of warm clean water and run the machine until tank is empty MONTHLY MAINTENANCE 1 Check Scrubdeck and Squeegee lifting cables for wear an
52. uble scrubbing Squeegee lift delay High Recovery RED Light vacuum switch horn honking and vacuum timer 1 Recovery tank draining cleaning in APPROVED locations only Common Squeegee hose clog points vacuum screen removal and cleaning drain saver basket emptied Shroud and pad brush removal and installation Side Wiper and Curtain adjustment and maintenance for water control Solution valve and filter operation removal and cleaning 1 LCD display operation 4 hour meters key switch brush traction drive vacuum Tank tilt back feature only when both tanks are fully drained Squeegee hose removal and checking for clogs BURNISHERS Train and have customer demonstrate proper removal and replacement of burnishing pad Pad pressure gauge and proper operating range to avoid tripping the circuit breaker SWEEPERS Demonstrate proper removal and replacement of main broom and side brooms Method for cleaning the dust filter emptying out the debris hopper and correct installation Correct operation of the main broom and side broom levers and understands to park with brushes in UP position Trained on the Wet Sweep bypass door and not to operate through standing water EDGE ORBITZ MACHINES EDGE ORBITZ scrubbers must have their isolators amp deck hour meter replaced every 1 000 hours of use Customer understands the Grip Face is not warranted against damage from improper
53. while making sure the Speed Control Knob B is at a lower setting Lower Scrubdeck head to the floor by pressing the Scrubdeck Switch on the Control Panel G Press the Solution Flow Toggle button H up or down to regulate the amount of solution flow Begin scrubbing by pressing one of the green Drive Buttons D on the Handlebars Adjust the Speed Control Knob B to the desired setting To operate the machine in reverse simply pull the Reverse Switch E back towards the Handlebar The reverse speed is set to approximately 50 of the forward speed To stop the machine let go of the Drive Buttons D VACUUM ONLY HATHI URA 440002450052 Turn on machine Power Switch A while making sure the Speed Control Knob B is at a lower setting Lower the Squeegee by rotating the Squeegee Lift Lever C all the way to the right Vacuum Motor will turn on automatically Begin vacuuming by pressing one of the green Drive Buttons D on the Handlebars ADJUST SOLUTION FLOW 1 Push UP on the Solution Flow Toggle A to increase the solution flow and push DOWN on the toggle to decrease solution flow SEE BELOW ADJUST CURTAINS 1 For Jaw curtains release Jaw latch B and remove Jaw Pin on the front of the Jaws to open them SEE BELOW 2 Loosen curtain band screws D SEE BELOW 3 adjust curtain to the desired height just slide the curtain up or down in t

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