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OL32 User Manual

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1. WIRELESS features and functions that require a Handheld Controller Available with custom units only PUSH BUTTON features and functions that require interaction with the push button on the light e wb 1 Viewing Precautions Do not view an actively emitting infrared or visible light from the side of the light close to or on beam from a range of less than 4 ft 1 2 m Q A safe limit for near infrared viewing established by the American Conference of Governmental and Industrial Hygienists ACGIH is 65 mW in 10 mW cm as the maximum exposure limit for viewing for up to 16 minutes This power density can be produced at the lens surface when actively emitting infrared light 1 2 Battery Precautions Use extreme caution when handling the light This product is capable of generating enormous short circuit currents Remove all jewelry bracelets metal strap watches rings before attempting to handle or remove the batteries Charge your battery periodically Permanent damage and reduced capacity will result if the battery is not correctly maintained gt Q 2013 Carmanah Technologies Corporation 3 OL10A amp OL32 OBSTRUCTION LIGHT Carmanah USER MANUAL The rate of battery self discharge is very dependent upon temperature The warmer the temperature the faster the batteries will discharge Lights that have been stored will usually require a top up charge before they are put into service The most accura
2. Green indicator LED is Daylight ambient Darken the entire light and wait flashing brightness is above 500 lux 20 sec for the light to turn on Nearby lights are Increase distance between lights illuminating the ambient turn off unneeded lights or shield Use push button visible output 3 2 brightness sensor lights 2013 Carmanah Technologies Corporation 29 h OL10A amp OL32 OBSTRUCTION LIGHT carmana USER MANUAL 7 0 Warranty This product is covered by the Carmanah warranty Visit carmanah com for additional information or to register your product online Before contacting Carmanah s customer service department please have the serial number of your light available a brief description of the problem as well as all details of the installation and recharging efforts To contact Customer Service Mail Carmanah Technologies Corp 250 Bay Street Victoria BC Canada V9A 3K5 Phone 1 250 380 0052 worldwide 1 877 722 8877 toll free U S and Canada Fax 1 250 380 0062 Email customerservice carmanah com Website carmanah com 2013 Carmanah Technologies Corporation 30 o OL10A 6 OL32 OBSTRUCTION LIGHT carmanan eee MARAE 8 0 Appendices 8 1 Glossary CN O 2013 Carmanah Technologies Corporation 31 o OL10A 6 OL32 OBSTRUCTION LIGHT carmanan eee ARCA 8 2 Specifications Physical Mounting 7 87 in 200 mm 3 or 4 hole bolting circle 0 5 in 12 mm hardware Chassis Pow
3. carmanan OLIOA amp OL32 Obstruction Light USER MANUAL F NN AN NN Technical Support Email customerservice carmanah com Toll Free 1 877 722 8877 US amp Canada Worldwide 1 250 380 0052 Fax 1 250 380 0062 Web carmanah com we put solar to work 2013 Carmanah Technologies Corporation OL10A amp OL32 OBSTRUCTION LIGHT carmanan USER MANUAL Contents WO RE A tt haaa ag agal aa a ana D anaa anaa kaandaraken Ta aaa a aaa aa a aga an AK 3 CE WIG WIG IPreCAUllONS saa aana a ai ag aa Tg aa a D SING Sa Ga Gia a NA Ga NG Ga nadine aa NG PE aa TA 3 a Baten Preca ia aa aaa naa a a a naba a a aaa an ag aan a i ka a a Ba a aan a a aa 3 1 3 Wireless Precaullons asas enena eaaa anana AA A AA ARAN EA DARA A IAEA 4 14 TAOGE ADI NV asana aba traia atestado 4 Ae Warranty DISC IM ida dears Veveriaclivisanethiocaceleyiansnblarntediviancale aa aa aa a a ana dis 4 20 INTFOdUCHION sasaka E anaa lid 5 NHS UM OS aana adan a aa Sa a aa ai Sst aan cue kana a aa punta a a a a a ati Gaile tte Sate na care a a aa KG a aa a a E a a 5 Ze ADDICANONGS ia aaa aka a a ag ana ag TE NGA a anga aaa d GN A BN E cian 5 2 TICS 0 y RIO 6 24 MEIG AU ENG SIN VE aaa asia aan kaine ata naa an ani nah A iodo 6 S505 INSTala ON ir iio 7 Oak MEOCA ION aaa 8 e AGRING rre oir ao err ter rere were 9 AQ Opera abasa anga a ag a A a aan aaa a a DG a NG aa aia anaa Na AD La Ba NGA anaa aa Aan Daja aa na a a E a aa anakane 10 dh T
4. 5 32 in hex driver 2 Pull on the handle to slowly separate the chassis from the base plate Use extreme caution with the metal chassis near the exposed battery terminals O 2013 Carmanah Technologies Corporation 21 lo OL10A 6 OL32 OBSTRUCTION LIGHT carmanan Ena 3 Disconnect the battery harness and remove the chassis 4 Hold the top of the tie wrap securely and cut the tie wrap Thread the new cable ties supplied through the metal holder at the bottom of the base plate Each battery pack requires two cable ties O 2013 Carmanah Technologies Corporation 22 OL10A amp OL32 OBSTRUCTION LIGHT USER MANUAL carmanah 5 Place the battery pack on top of the foam pads on the base plate with the circuit board facing up The battery pack can be in any rotational position Bring the cable tie ends through the PCB holes Ensure cable tie heads are located as shown Fully tighten the first cable tie using a cable tie tool Trim the excess Tighten the second cable tie to fully secure the battery pack Follow the same routing as the first cable tie Trim the excess ARNING _ Do not short ar A 4 Use approve N S Short circu Battery post contain lead lo the State Feprodu tr Chemica WASH HAN 6 Carefully reconnect the battery harness and replace the light chassis 23 2013 Carmanah Technologies Corporation h OL10A amp OL32 OBSTRUCTION LIGHT carmana USER MANUAL 5 4 Battery
5. on the battery state of charge This ensures the light will continue to operate through periods of poor sunlight ALC is enabled in all Autonomous Modes ALC is disabled in all Temporary Modes 4 4 3 External Power Operation In custom orders an optional connector may be added to the light s base plate If continuous high intensity output or backup power is required external power can be provided to this connector 2013 Carmanah Technologies Corporation 16 OL10A amp OL32 OBSTRUCTION LIGHT Carmanah USER MANUAL Remove the connector cap and attach a power cable terminated with the correct mating connector and pinout PING NOT USED PIN A INPUT GROUND PIN B 9 0 to 13 5 VDC INPUT e MS3116 connector detailed in MIL DTL 26482 approved vendor Amphenol PT0O6 E 8 3P SR 025 e Connector accepts 24 20 AWG stranded wire e 9 0 to 13 5 VDC input O 2 2 A max When connected external power is used to power up the light and charge its battery External power is not a control signal and cannot configure the light The push button or Handheld Controller is still used for normal operations When external power is provided to the connector on the base plate the light will not exit Temporary Mode after a preset time It will remain in Temporary Mode until commanded otherwise or until the light detects that external power is no longer available 4 4 4 Battery Check p Push button sequence 4 1 checks the batte
6. A ICAO Type A 10 cd min red ICAO Type B Auto High 32 cd min red Carmanah lights arrive in Ship Mode to conserve battery state of charge Refer to the detailed user interface instructions in Section 4 to change or verify the intensity of your light prior to installation New OL10A or OL32 lights may be factory pre set to activate in a specific setting If you have requested FAA L 810 or ICAO Type B presets on your purchase order place the lights in Standby Mode From Standby mode your new light will automatically transition to your requested setting at dusk provided the light has not been manually adjusted to another setting at your facility 2013 Carmanah Technologies Corporation 6 h OL10A amp OL32 OBSTRUCTION LIGHT Carmana USER MANUAL 3 0 Installation Each shipment includes e OL10A or OL32 Solar Light e Manual Custom orders may also include an antenna for wireless operation This document is available for download from www carmanah com 2013 Carmanah Technologies Corporation 7 h OL10A amp OL32 OBSTRUCTION LIGHT carmana USER MANUAL 3 1 Location Year round unrestricted solar exposure is critical to long term performance Shade dramatically reduces the ability of the light to charge its battery Year round sun During the winter the sun is lower on the horizon Because the angle of the sun changes with the seasons be aware that obstructions such as trees buildings and mountains that do no
7. Independence Nearby installations of lights can be operated independently by different Handheld Controllers without interference Security It is not possible for another Handheld Controller to interrupt airfield operation The Handheld Controller cannot control UCS configured and non UCS configured lights at the same time For security the user has to manually interact with the light for UCS configuration 1 Light must be on for at least 10 sec and not in Storage Mode 2 Press the push button 1x This instructs the light to receive UCS configurations from the Handheld Controller for 5 min 3 UCS configuration is sent from Handheld Controller 4 After successfully receiving a UCS configuration the light flashes for 5 sec Push button sequence 4 2 requests the UCS status from the indicator LEDs Factory default is UCS disabled f 4 4 11 Factory Reset Push button sequence 5 5 performs a Factory Reset that sets the light back to a known state e AUTO LOW visible LED steady on e Group 1 e UCS off Green amber and red indicator LEDs momentarily turn on then turn off once the reset is complete Unique Code Sequence is available with custom orders only Requires wireless model and Handheld Controller 2013 Carmanah Technologies Corporation 19 P OL10A amp OL32 OBSTRUCTION LIGHT carmanah USER MANUAL 5 0 Maintenance 5 1 Inspection Although the light is maintenance free significant performance gains can be ma
8. Replacement OL10A High Performance and OL32 Battery pack size will vary between models Contact your distributor for your specific replacement battery pack The OL10A High Performance and OL32 Standard battery pack includes only two batteries The OL32 High Performance battery pack includes four batteries If the battery is permanently damaged and needs to be replaced 1 Remove the 4 base plate screws using a 5 32 in hex driver 2 Pullon the handle to slowly separate the chassis from the base plate Use extreme caution with the metal chassis near the exposed battery terminals 2013 Carmanah Technologies Corporation 24 LO OL10A amp OL32 OBSTRUCTION LIGHT carmanan wan 3 Disconnect the battery harness and remove the chassis 4 Disconnect the external power harness and remove from routing features 2013 Carmanah Technologies Corporation 25 h OL10A amp OL32 OBSTRUCTION LIGHT 7 calmana USER MANUAL 5 Using a Y in hex socket remove only the central bolt and its hardware Use extreme caution near the exposed battery terminals with metal tools Remove all jewelry before attempting to handle or remove the batteries O 2013 Carmanah Technologies Corporation 26 LO OL10A 6 OL32 OBSTRUCTION LIGHT carmanan eee MARAE Installing a battery is similar to the above steps 1 Carefully slide the battery over the mounting post noting the correct orientation of the battery to the ex
9. ation Yes optional 9 0 to 13 5 VDC input 2 2 A max Radio 902 928 MHz FHSS with encryption Up to 2 5 miles 4 km range Replaceable antenna Light Control Visible infrared steady on and flashing settings Autonomous Temporary Standby Lights Off and Emergency Modes 2013 Carmanah Technologies Corporation 33 OL10A 6 OL32 OBSTRUCTION LIGHT carmanan ea ana Standards and Testing ICAO Photometrics See carmanah com for Letters of Attestation compliance and certifications Ingress EN 60529 IP 67 MIL STD 202G Method 104A Test Condition B Electrostatic Discharge ESD EN 61000 4 2 upto 8 kV air and 4 kV contact discharge FAA STD 019E compliant for ESD Electromagnetic Interference EMI FCC Part 15 emissions amp immunity amp Electromagnetic Compatibility i ath l EMC ICES 003 emissions amp immunity EN 61000 6 3 emissions EN 61000 6 2 immunity US 5 782 552 6 013 985 6 573 659 and other US and international patents apply 2013 Carmanah Technologies Corporation 34 2013 Carmanah Technologies Corporation carmanah O 2013 Carmanah Technologies Corporation Technical Support Email customerservice carmanah com Toll Free 1 877 722 8877 US Canada Worldwide 1 250 380 0052 Fax 1 250 380 0062 Web carmanah com we put solar to work 70367 OL10 32 UserManual_RevA
10. de with clean solar panels and lenses e Clean the solar panels monthly Use water and a soft sponge or cloth A mild non abrasive cleanser can be used for more stubborn residue Rinse well e Clean solar panels and lenses more frequently during drier months as they may become covered in dust more quickly A pressure washer is not recommended e Visual inspection check the exterior for cracks missing or broken hardware or other potential problems 5 2 Storage amp Battery Charging When storing the light it is important to maintain the battery e Put the light in Storage Mode or disconnect the battery e Store in a cool location e Check the battery state of charge every 1 month Do not use the Lights Off Mode for storing the light The radio is still active in this mode and may receive wireless commands If charging is required charge the battery fully using one of several methods Time to Charge from 10 to 100 State of Charge Incandescent light bulb 60 W 21000 hrs 12 in 30 cm from solar panels Halogen light bulb 500 W 24 in 60 cm from solar panels SUN Direct sunlight 150 hrs Available AC plug in charger attached to the optional 18 hrs external connector O 2013 Carmanah Technologies Corporation 20 OL10A amp OL32 OBSTRUCTION LIGHT USER MANUAL carmanah 5 3 Battery Replacement OL10A Standard If the battery is permanently damaged and needs to be replaced 1 Remove the 4 base plate screws using a
11. dercoated aluminum chassis available in aviation yellow or olive drab Polycarbonate lens Waterproof vented battery compartment 2210 122 F 300 50 4010 176 F 4010 80 Light Source High power visible LEDs Infrared LEDs NVG compatible Intensity See carmanah com for intensity plots compliance and certifications Chromaticity Visible ICAO and FAA SAE 25050 blue red white yellow and red Infrared 870 890 nm peak wavelength Flash Pattern 0 25 sec on 0 75 sec off Ambient Light Sensing 445 505 lux Automatic Light Control ALC Yes ALC will reduce output intensity in response to unusually low amounts of sunlight to ensure continued operation Color Indicator O 2013 Carmanah Technologies Corporation 32 h OL10A amp OL32 OBSTRUCTION LIGHT carmana USER MANUAL Energy Collection Control Intelligent microprocessor Energy Management System EMS Solar Panel High efficiency cells Blocking diode function Air Gap between No an air gap is undesirable because it refracts sunlight and decreases the Solar Panel and Sunlight amount of solar energy collected Battery Charger Maximum Power Point Tracking MPPT collects the most energy under all sunlight conditions Temperature compensated Reverse polarity protection Battery Pure lead valve regulated lead acid VRLA Absorbed glass mat AGM w metal case Recyclable Battery Charge Connector Yes optional External Power Oper
12. ence by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help This Class B digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe B est conforme a la norme NMB 003 du Canada 1 5 Warranty Disclaimer This manual will familiarize you with the features and operating standards of the product Failure to comply with the use storage maintenance or installation instructions detailed in this manual could void the user warranty Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment Installation work must be done by a qualified person s in accordance with all application local codes and standards O 2013 Carmanah Technologies Corporation 4 OL10A amp OL32 OBSTRUCTION LIGHT USER MANUAL carmanah 2 0 Introduction 2 1 Features The OL10A and OL32 Obstruction Lights have the following features Self contained high performance solar powered light source Scalable solar engines for cost effective coverage over a wide range of locations Easy to install and low maintenance with long life light emitting diodes LEDs e Indicator LEDs and push but
13. eor OL ONEKANDN aa anea a rr ar A 10 AD USC NGNE aas an an paes aga a ga ad aan kas e Taha Aah 10 O o o E O GE Ka a E a Ga E a A Ba KK a NE A A Ba A ER KE ene arenes 13 AA TONG A A a a aa E ag a a GG aa Na GG a ka Aa Gan a Ga aa aba 16 5 07 Maml nante asas aaa ah aa aa iia pn ala aa a a aja an 20 S OO 20 5 2 Storage amp Battery Charging ccccccccoccnnncnnnncccnononnnnnnnnnononnnncnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnrnnnnnnnrnnnannnnnnnnnnnnnnnos 20 5 3 Battery Replacement OL10A Standard ii dados d 21 5 4 Battery Replacement OL10A High Performance and OL32 cooooncccncccncnnnocccnnncnnnonnnanccnnnnnnnonnnanccnnnnnnnnnnos 24 90 RECVCINO iaa 28 60 Troubleshooting ii ei eect eee alien aie eee ie aj a aa 29 O ANAKAN saa aaa a a aa ga a a aa ag ga AE D aa cs 30 90 APDEndICOS istiottaccco ii aja aaa Da E a 31 Gaul A ANY aana aaa Na aa bag eaaa IR Sk a aga a Bat D a a oe ee a kag ae a aaa pa a aa ee 31 2 Pediatr asias oido tido 32 O 2013 Carmanah Technologies Corporation 2 P OL10A amp OL32 OBSTRUCTION LIGHT carmanah USER MANUAL 1 0 Safety Usage The following symbols indicate important safety warnings and precautions throughout this manual WARNING indicates that serious bodily harm or death may result from failure to adhere to the precautions CAUTION indicates that damage to equipment may result if the instructions are not followed NOTE suggests optimal conditions and provides additional information
14. f Storage Mode 2 amber flashes 2 1 group of gt Infrared Output Visible Output Visible amp Infrared 3 amber flashes ONLY 3 1 ONLY 3 2 Outputs 3 3 group of O Battery Check UCS Status 4 amber flashes 4 1 4 2 group of Button Lock Toggle Factory Reset 5 amber flashes 5 2 5 5 For engineering purposes only use may result in unpredictable behavior of the light In custom orders including wireless control options toggling between Visible and Infrared Outputs is done with 3 1 OR by using the Handheld Controller 2013 Carmanah Technologies Corporation 12 OL10A 6 OL32 OBSTRUCTION LIGHT carmanah var 4 3 Modes 4 3 1 Autonomous Mode E Q In Autonomous Mode the output LEDs turn on during the night and turn off during the day The change from day to night or night to day is known as a transition A built in ambient brightness sensor detects transitions The Autonomous Mode setting is selected by push button sequence 0 2 0 3 0 4 or in the case of custom wireless orders with a Handheld Controller autorow LOW Visible Duskto dawn Duskto dawn dawn Factory default is AUTO LOW visible LED steady on 2013 Carmanah Technologies Corporation 13 h OL10A amp OL32 OBSTRUCTION LIGHT Carmana USER MANUAL 4 3 2 Temporary Mode e W A Temporary Mode activation interrupts other modes and ignores transitions This activation lasts for a preset time and then the light reverts to its previ
15. ights on an airfield e There are 8 groups numbered 1 through 8 e Each light can be assigned to only one group e Handheld controller can control multiple groups at a time e A light can be reassigned to another group as required e When adding a light to a group the Handheld Controller re sends the last mode to everyone in that group In order to configure the group of a light 1 Light must be powered for at least 10 sec and not in Storage Mode 2 Press the push button 1x This instructs the light to receive grouping configurations from the Handheld Controller for 5 min 3 Grouping configuration is sent from Handheld Controller 4 After successfully receiving a grouping configuration the light receives that group s last mode from the Handheld Controller 5 Light exits its 5 min window where it would receive grouping configurations Factory default is group 1 Diagnose and Grouping modes are available with custom orders only Requires wireless model and Handheld Controller 2013 Carmanah Technologies Corporation 18 h OL10A amp OL32 OBSTRUCTION LIGHT carmana USER MANUAL 4 4 10 Unique Code Sequence Unique Code Sequence UCS allows one or more Handheld Controllers to be uniquely associated to one or more lights When UCS is enabled the Handheld Controller sends a code with each radio transmission Only lights configured to accept that particular code will respond to the transmission The benefits are
16. nergy is then available to power the output LEDs in one of several modes These modes are selected using the push button user interface on the light or a Handheld Controller Some custom orders may also include a transmitting radio that sends commands to a receiving radio inside a special wireless optimized light For Handheld Controller operation and button sequences see its manual 4 2 User Interface 4 2 1 Indicator LEDs Inside the lens near the push button are three indicator LEDs that illuminate green amber or red They e Guide push button operation e Indicate diagnostic feedback e Indicate normal operating state after the push button has not been used for 10 sec ON Green indicator Amber indicator o 7 Red indicator Push Button All indicators are off Autonomous or Temporary Mode Infrared LED output Storage Mode Green indicator flashes 1x every 2 sec Autonomous or Temporary Mode Visible LED output Amber indicator flashes 1x every 1 sec Battery is charging via the external connector Amber indicator flashes 1x every 2 sec Battery is charging via the solar panel O 2013 Carmanah Technologies Corporation 10 OL10A 6 OL32 OBSTRUCTION LIGHT carmanan SER MANUAL 4 2 2 Push Button A The push button is used for configuration and control It can be used in conjunction with or instead of a Handheld Controller for most modes and features The two types of push button inputs are Hold Pressi
17. ng and holding the push button down for several sec will cycle through the command levels The command level is indicated by the number of amber indicator LED flashes Once the desired command level has been reached release the push button Press Momentarily pressing the push button 1x 5x chooses a command within that command level Each momentary press must be quick and less than 1 sec You must select a command within 10 sec of entering a command level otherwise the light exits that command level The green indicator LED flashes the number of accepted momentary presses The red indicator LED flashes three times if the command has not been accepted Indicator LED and push button sequences will be referred to as hold push button for a group of amber flashes press push button For example 4 2 is 1 Hold the push button for a group of 4x amber flashes 2 Press the push button 2x green indicator LED flashes quickly 2x to confirm 2013 Carmanah Technologies Corporation 11 i OL10A amp OL32 OBSTRUCTION LIGHT carmanah USER MANUAL The following are all available push button commands Step 1 Hold for a Step 2 Press for command group of flashes 2presses 2presses 3 3 presses Apresses Apresses 5 5presses No hold gt Standby Mode Autonomous Low Autonomous Med Autonomous High Flash Toggle 0 1 0 2 0 3 0 4 0 5 Temporary Low Temporary Med Temporary High 1 amber flash gt 1 1 1 2 1 3 group o
18. ous Autonomous Mode TE Maximum number of Temporary Mode activations per day is recommended by a solar simulation Correct usage is important to ensure sustainable year round operation The Temporary Mode setting is selected by push button sequence 1 1 1 2 1 3 in the case of custom wireless orders with a Handheld Controller Activation Activation time push time Intensity Mir button Handheld command Controller command Custom orders only O 2013 Carmanah Technologies Corporation 14 h OL10A amp OL32 OBSTRUCTION LIGHT carmana USER MANUAL 4 3 3 Standby Mode AO Standby Mode turns off the output LEDs and waits for the next day to night transition After this transition the light enters its previous Autonomous Mode Standby Mode is enabled by push button sequence 0 1 or the Handheld Controller 4 3 4 Storage Mode Q Storage Mode is a low power state used for storing or shipping the light Lights are shipped from the factory in Storage Mode e Indicator LEDs are off e Stores the last mode before entering Storage Mode e Sunlight or external power will continue to charge the battery If the ambient light level is 30 lux or less for 24 hrs the light will automatically enable Storage Mode Storage Mode is enabled by push button sequence 2 1 or the Handheld Controller To disable Storage Mode press the push button 1x 4 3 5 Lights Off Mode 0 Lights Off Mode turns off the output LEDs indefinitel
19. ry state of charge The indicator LEDs then show the following for 10 sec Indicator Battery State of Charge Charge 50 75 Flashing Red LVD lt 5 4 4 5 Flash Toggle i Push button sequence 0 5 toggles between steady on and flashing output LEDs 4 4 6 Visible and Infrared Outputs i Push button sequence 3 1 turns on ONLY the infrared output Push button sequence 3 2 turns on ONLY the visible output 2013 Carmanah Technologies Corporation 17 OL10A amp OL32 OBSTRUCTION LIGHT Carmanah USER MANUAL Push button sequence 3 3 turns on BOTH the visible and infrared outputs at the same time However if the optional wireless control is ordered toggling between visible and infrared outputs is done with 3 1 OR using the Handheld Controller 4 4 7 Push Button Lock Toggle p Push button sequence 5 2 toggles between locking and unlocking the push button e Red indicator LED flashes 2x when the push button is first locked e When locked push button commands are ignored e f any other push button command is given other than unlocking the push button the red indicator LED flashes 3x e Green indicator LED flashes 2x when the push button is unlocked 4 4 8 Diagnose The battery state of charge and radio health can be queried via the Handheld Controller using its Diagnose function Diagnose is disabled when LVD is entered 4 4 9 Grouping D Grouping allows independent control of different subsets of l
20. t shade the solar panel during the summer may shade it during the winter Cooler is better The battery lasts longest if you can minimize its exposure to high temperatures Choose a location that is away from hot dark colored surfaces like asphalt or black steel plate Mounting kits are available that elevate the light and can help reduce the temperature of the battery Flat Ensure the mounting surface is flat and level 2013 Carmanah Technologies Corporation 8 h OL10A amp OL32 OBSTRUCTION LIGHT carmana USER MANUAL 3 2 Mounting The OL10A and OL32 can be mounted using 0 5 in 12 mm fasteners Fasteners are not included but are available as kits Mounting is common across all sizes of OL10A and OL32 lights 4 HOLE MOUNTING 7 87in 200mm BOLT CIRCLE l 15 1in 11 9in 383mm 303mm 7 8in en 0 38in spk 0 381n T z OL10A OL10A High Performance OL32 High Performance OL32 Standard O 2013 Carmanah Technologies Corporation 9 P OL10A amp OL32 OBSTRUCTION LIGHT carmanah USER MANUAL 4 0 Operation 4 1 Theory of Operation During daylight the solar panels charge the battery using the Energy Management System EMS The capacity of the battery ensures that even with poor levels of sunlight over an extended period the light has enough reserve power to continue to perform reliably Stored battery e
21. te battery health status reading is obtained when the unit has been in a dark location and in off mode for at least 24 hours 1 3 Wireless Precautions Custom orders may include a Handheld controller Keep the Handheld Controller at a distance of at least 3 ft 1 m from the antennas of lights or other Handheld Controllers It transmits a powerful radio signal that could damage sensitive receiver circuitry if operated at close range 1 4 Regulatory This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications however there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off or on the user is encouraged to try to correct the interfer
22. ternal power harness 2 Ensure the individual batteries are tight together and inside the base plate gasket Tighten the central bolt and its hardware to 200 in lbs Connect the external power harness and attach it to its routing features Ensure the base plate gasket is clean and seated in its groove Hold the chassis over the battery and connect the battery harness Align the handle with the connector on the base plate and slowly slide the chassis over the battery OF a Press base plate screw o rings into their counterbores Tighten 4 base plate screws to 105 in lbs 2013 Carmanah Technologies Corporation 27 h OL10A amp OL32 OBSTRUCTION LIGHT carmana USER MANUAL 5 6 Recycling This product required the extraction and use of natural resources It may contain substances that could be harmful to the environment or human health if improperly handled at the product s end of life In order to avoid release of such substances into the environment and to reduce the use of natural resources we encourage you to recycle the product in an appropriate way that will ensure most of the materials are reused or recycled appropriately Check your local municipality for electronics recyclers gt E La The symbol indicates that this product complies with the European Union s requirements according to Directive 2002 96 EC on waste electrical and electronic equipment WEEE amp The battery is a rechargeable lead acid ba
23. ton user interface e Intelligent Energy Management System EMS N Visible LED and night vision goggle NVG compatible infrared IR LED outputs Cipa a b e Aviation yellow or olive drab chassis e Replaceable battery pack 2 2 Applications The OL10A and OL32 are low intensity obstruction lights and are designed for use in the following applications Towers A N Cranes Barricades General hazard marking on construction and industrial sites 2013 Carmanah Technologies Corporation h OL10A amp OL32 OBSTRUCTION LIGHT carmana USER MANUAL 2 3 Design The OL10A and OL32 are designed to meet the ICAO and FAA photometric requirements for obstruction lighting Units are available in varying solar engine sizes Carmanah recommends solar engine size based on the intensity requirements of the customer and the amount of solar energy available in the customer s installation location It is important to use the correct solar engine size to ensure reliable year round operation of the light OL10A Standard OL10A High Performance OL32 Standard OL32 High Performance Optimized for moderate to Optimized for moderate to Optimized for moderate to Optimized for moderate to high sun regions low sun regions high sun regions low sun regions 2 4 Light Intensity The OL10A red and OL32 red obstruction lights are designed to meet ICAO and FAA photometric requirements when placed in the following operating modes OL10
24. ttery Consult your local laws for information on recycling El O 2013 Carmanah Technologies Corporation 28 h OL10A amp OL32 OBSTRUCTION LIGHT carmana USER MANUAL 6 0 Troubleshooting Output LEDs are off All indicator LEDs are off Infrared output LEDs are on De select the IR button on the Handheld Controller and send a visible output command Unresponsive to wireless control Use push button visible output 3 2 Storage Mode is active De activate Storage Mode by pressing push button 1x Output LEDs flash LVD is entered Charge the battery once every 60 sec Red indicator LED is flashing Output LEDs are on Green indicator LED is Mismatched groups Ensure the Handheld Controllers or off flashing and light s group match wib UCS is enabled Ensure the Handheld Controller s and light s UCS match or turn off UCS Antenna not installed Ensure the light s antenna is properly installed Handheld Controller Check Handheld Controller problem battery PIN status and Passthrough Battery is bad Replace the battery Output LEDs are off All indicator LEDs are off Unresponsive to Wiless cont al Battery is not connected Check that the battery connector is fully inserted Unresponsive to push button Output LEDs are off All indicator LEDs are Infrared output LEDs are on De select the IR button on the in Autonomous off Handheld Controller and send a Mode visible output command
25. y until it receives a command to turn them on 4 3 6 Emergency Mode Emergency Mode sets all lights in all groups to emergency flash Emergency flash is TEMP HIGH FLASH After 15 min the lights revert to their previous Autonomous modes 4 3 7 ARCAL Mode The Aircraft Radio Control of Aerodrome Lighting ARCAL feature works in conjunction with an ARCAL VHF receiver to allow aircraft pilots to control the lights Lights Off Emergency and ARCAL modes are available with custom orders only Requires wireless model and Handheld Controller 2013 Carmanah Technologies Corporation 15 h OL10A amp OL32 OBSTRUCTION LIGHT carmana USER MANUAL 4 4 Features 4 4 1 Low Voltage Disconnect Low Voltage Disconnect LVD protects the battery from being discharged to levels low enough to cause permanent damage When LVD is entered e Radio and output LEDs are disabled e Output LEDs flashes 0 1 sec every 60 sec to let the user know the light needs attention e Red indicator LED is flashing e Battery continues charging e When the battery state of charge reaches an acceptable level LVD is exited LVD is enabled in all modes 4 4 2 Automatic Light Control Automatic Light Control ALC is a patented algorithm that matches the light s energy consumption to its energy storage As the battery state of charge diminishes ALC decreases the output LED intensity ALC has 4 intensity steps until finally entering LVD The ALC step depends

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