SPIROVENT SUPERIOR S3
Contents
1. The float valve T is defective Replace the float valve Err 13 Refill freq too high There is a leak in the installation Refilling takes place too frequently Repair the leak Check the setting Max refill freq Err 14 Refill too long There is a leak in the installation Repair the leak Refilling takes too long Check the setting Alarm refill after The refilling function remains active type S3A R only 7 3 1 Resetting the unit 1 Press MENU Select User menu gt Manual operation using A and V Press ENTER 2 Select Manual operation reset using A and V Press ENTER 34 English User manual version 1 1 SPIR lt O TECH FOR BETTER PERFORMANCE 8 MAINTENANCE 8 1 Periodic maintenance 1 Inspect and clean the filter P regularly 2 Replace the automatic air vent B every two years 8 2 Replacement parts The letter indications comply with the main figure in 2 1 Article number Description 16 340 Pump type 8851 2J03 V323 16 341 DQ Cover 16 342 E Solenoid valve excluding coil 16 343 OE Coil for solenoid valve 16 344 Pressure gauge 16 345 B O Automatic air vent 16 346 Pressure switch 16 347 O0 Control unit S3A 16 348 EE Control unit S3A R 16 349 SmartSwitch 16 350 ON Pressure sensor S3A R 16 355 aa Filter interior 16 351 Float valve 16 352 Float switch User manual version 1 1 English SPIROVENT SUPERIOR 35 SPIR lt O TECH FOR BETTER PERF2. A Deaeration vessel O Control unit B Automatic air vent P Filter C SmartSwitch Q Cover D Inlet line R Aeration nipple E Solenoid valve S Refill connection type S3A R F Outlet line T Float valve type S3A R G Screws U Overflow type S3A R H Valve behind pressure gauge V Refill reservoir type S3A R Pressure gauge J Pressure switch K Float switch type S3A R L Drain connection M Pump N Pressure sensor type S3A R 22 English User manual version 1 1 SPIR lt O TECH FOR BETTER PERFORMANCE 2 2 Operation The figure below schematically shows the operation of the unit The letter indications comply with the main figure on the previous page SPIROVENT SUPERIOR 2 2 1 General The Superior is a fully automatic vacuum degasser for installations filled with fluid The fluid contains dissolved and undissolved gases The function of the unit is to remove these gases from the installation until the concentration of undissolved gases has reached an absolute minimum Problems caused by gases in the installation are thus eliminated Type S3A R has an integrated refill automat The refill automat maintains continuous pressure in the installation For this the unit adds degassed fluid if necessary 2 2 2 Degassing The unit starts up daily with the degassing process at a time indicated by the user The process knows two phases 1 The rinsing phase The fluid flows from the installation
3. version 1 1 SPIR lt O TECH FOR BETTER 5 4 5 4 1 5 4 2 ZmaTm m onw gt PERFORMANCE Commissioning Preparation Open valve A behind the manometer B Open the valves C and D in the inlet and outlet lines Open the valve E in the refill line Start up ON OFF On off Display Status report in operation OK Up Confirm Enter Menu Down Cancel Exit Status report failure CAUTION time Press EXIT to go back one step in the menu while programming User manual version 1 1 The start up routine starts automatically when the unit is switched on for the first SPIROVENT SUPERIOR Follow the procedures given below for entering the required parameters Set date en time 1 Press ON OFF 2 Select a language using A and VW Press ENTER 3 Set the date using A and V Press ENTER 4 Set the day using A and V Press ENTER 5 Set the time using A and Press ENTER Filling the unit 1 Press ENTER The unit starts filling 2 Wait for 50 seconds until Initial filling in process disappears 3 Press EXIT two times G NOTE The green LED OK indicates that the unit is ready for use The degassing starts by default daily at 08 00 hours Check function G English Manually start the unit see 5 5 2 Check the indication of the pressure gauge B This should alternately display overpressure and underpressure Close
4. Helmond The Netherlands Article number 3 Type of the unit 4 Absorbed power Supply voltage Protection class System pressure System temperature Serial number Year of construction Zrmanmm monwa gt The type plate has been applied on the inside of the unit Remove the cover to read the data on the type plate 26 English Remove the packaging Loosen the screws A Remove the cover B from the unit Move the unit to the place where it is to be installed User manual version 1 1 SPIR lt O TECH FOR BETTER PERFORMANCE SPIROVENT SUPERIOR 5 3 Installation and mounting 5 3 2 Installation Mechanical CAUTION A Install the unit in accordance with the local guidelines and rules Install the unit as bypass on the main transport line of the installation P NOTE Preferably install the unit at the point in the installation with the lowest temperature Here the most dissolved gases are found in the fluid Make sure when installing that the operating panel is always easily accessible 5 3 1 Mountin 9 1 Make two branch lines 12 A on the side of the main transport line The distance between them should be at least 500 mm 2 Insert a valve B in each branch With this the unit can be depressurised CAUTION Make sure that the valves are opened before putting the unit into operation Wall mounting Mount the unit to a flat closed wall using t
5. the valve A behind the pressure gauge Place cover C back onto the unit Slide the bottom of the cover in the recess E Fasten the cover with the screws D NOTE The SmartSwitch will automatically turn off the unit when the concentration of dissolved gases has reached the minimum level 29 SPIR lt O TECH FOR BETTER PERFORMANCE 5 5 Install and operate 5 5 1 Install Set the user parameters 1 Press MENU Select Settings using A and V Press ENTER 2 Select the parameter to be changed using A and V Press ENTER Change the setting using A and Press ENTER Repeat steps 2 and 3 if necessary ye 5 Repeatedly press EXIT to return to the status report Parameter Description Language Language for the display texts Date The current date Weekday The current weekday Time The current time Auto start Time for starting the degassing process Time for stopping the degassing process Block time day Days of the week on which the unit is not working Selected days are marked with an After having changed this parameter select Store using A or V Press ENTER Block time week Period per year during which the unit is not working Block time year 1 Block time year 2 See Block time year 1 3 Max Psystem 5 Pressure at which the unit stops Pressure at which the refilling stops Psystem desired Refill on at Pressure at which the refilling starts Refi
6. through the solenoid valve E into the vessel A The pump M continuously pumps the User manual version 1 1 degassed fluid from the vessel into the installation Here the degassed fluid absorbs gases again 2 The vacuum phase The solenoid valve E regularly closes starting the vacuum phase The continuously running pump M provides underpressure in the vessel A The underpressure causes the release of the gases dissolved in the fluid which are collected at the top of the vessel The solenoid valve E opens again starting a new rinsing phase The gases collected in the vessel are removed from the installation through the automatic air vent B The SmartSwitch C ensures that degassing is stopped as soon as the amount of dissolved gases has reached the minimum level 2 2 3 Re fill Type S3A R continuously checks the system pressure The refill process starts and stops automatically at the set values English 23 SPIR lt O TECH FOR BETTER PERFORMANCE 2 3 Operating conditions The unit is suitable for use in systems filled with clean water or mixtures of water with a maximum of 40 glycol Use in combination with other fluids may result in irreparable damage The unit should be used within the limits of the technical specifications as given in chapter 3 WARNING In case of doubt always contact the supplier In case of a heavily contaminated system fluid a dirt separator i
7. unit Unit type Software version Installation date The general data can be read in the following way 1 Press MENU Select User menu gt General data using A and V Press ENTER 2 Select an item using A and V Press ENTER 3 Repeatedly press EXIT to return to the status report User manual version 1 1 SPIR lt O TECH FOR BETTER PERFORMANCE SPIROVENT SUPERIOR 6 USE 6 1 General The display lighting automatically dims after no key has been pressed for 5 minutes Press a key to activate the lighting While stopping the process a stop procedure is started making sure that the unit stops in a safe situation overpressure When the pump has not run for 96 hours an automatic pump test is run at the first next Auto start Press ON OFF to switch off the unit Press ON OFF again to switch on the unit again At low fluid temperatures condensation may occur at certain parts The condensation is drained through the openings in the frame For type S3A R The amount of fluid that is refilled B depends on the system pressure A A System pressure bar B Flow l hour 6 2 Status reports Report Description LED indication Auto pump test The unit runs a pump test Green End of degassing The stop procedure is in process Green End of refilling Degassing The degassing process is in process Green Process stopped The unit has been stopped manually None Standb
8. 16 729 01 SPIRO T ECH FOR BETTER PERFORMANCE Gebruikershandleiding gt 03 PP _ User manual gt 21 SPIROVENT SUPERIOR S3 SPIR lt O TECH FOR BETTER PERFORMANCE TABLE OF CONTENT 1 Preface 21 2 Introduction 22 3 Technical specifications 24 4 Safety 26 5 Installation and commissioning 26 6 Use 31 7 Failures 32 8 Maintenance 35 9 Guarantee 37 10 CE statement 37 All rights reserved No part of this manual may be duplicated and or made public through the Internet by means of printing photocopying microfilm or in any other way without prior written permission from Spirotech bv This manual has been composed with the utmost care Should however this manual contain any inaccuracies Spirotech bv cannot be held responsible for this SPIROVENT SUPERIOR 1 PREFACE This user manual deals with the installation commissioning and operation of the SpiroVent Superior types S3A and S3A R Always carefully read the instructions before installation commissioning and operation Keep the instructions for future reference 1 1 Symbols Throughout the instructions the following symbols are used Warning or important note Advice Risk of electric shock Risk of burning gt e 9e User manual version 1 1 English 21 SPIR lt O TECH pt AE SPIROVENT SUPERIOR 2 INTRODUCTION 2 1 Overview of the unit Superior S3A R
9. ORMANCE 8 3 Maintenance card Type Serial number Installation date Installed by firm Installed by technician Inspection date Technician Initials Nature of the maintenance Inspection date Nature of the maintenance Inspection date Nature of the maintenance Inspection date Nature of the maintenance Inspection date Nature of the maintenance Inspection date Nature of the maintenance 36 Technician Technician Technician Technician Technician English SPIROVENT SUPERIOR Initials Initials Initials Initials Initials User manual version 1 1 SPIR lt O TECH FOR BETTER PERFORMANCE SPIROVENT SUPERIOR 9 GUARANTEE e The guarantee lapses in cases of faulty installation incompetent use and or non authorised personnel trying to make repairs Consequential damage is not covered by the The guarantee for Spirotech products is valid until 2 guarantee years following the purchasing date 9 1 Terms of guarantee 10 CE STATEMENT 10 1 Declaration of conformity EU declaration of conformity We Spirotech bv Churchilllaan 52 Helmond NL declare entirely on our own responsibility that the products SpiroVent Superior S3A S3A R to which this declaration applies comply with the standards EN 292 1 EN 292 2 EN 809 EN 60204 1 EN60335 1 EN 55014 1 and EN 55014 2 EN 61000 3 2 EN 61000 3 3 EN 61000 6 2 and EN 61000 6 4 in
10. R lt O TECH FOR BETTER PERFORMANCE 4 SAFETY 5 WARNING 2 1 A e Installation and maintenance of the unit should only be carried out by qualified personnel Remove the voltage and pressure from the unit before starting the activities WARNING j AN There are hot parts below the cover Let the unit cool down before starting the activities 52 4 1 The unit has a CE marking This means that the unit has been designed constructed and tested in compliance with the current safety and health regulations Provided that the user manual is adhered to the unit can be safely used and maintained CE marking A SPIROVENT SUPERIOR INSTALLATION AND COMMISSIONING Installation conditions Install the unit on a frost free well ventilated place Electrically connect the unit to a 230 V 50 60 Hz socket Make sure the expansion system has the proper dimensions The water displacement in the unit can cause pressure variations in the installation There must be overpressure in the installation This prevents spontaneous deaeration Unpack WARNING Do not hoist this equipment after the packaging has been removed The use of hoisting belts chains and hooks may cause irreparable damage The unit is supplied in a box 1 4 2 Type plate SpiROVENT SUPERIOR Article number D Type NU Power input Voltage E LelP class Pressure e Temperature F lj Serial number Year of manufacture SPIROTECH bv
11. accordance with the stipulations of the Machine Directive 89 392 EEC amended by directives 91 368 EEC 93 44 EEC and 93 68 EEC the Low Voltage Directive 2006 95 EEC The EMC Directive 89 336 EEC amended by directives 92 31 EEC and 93 68 EEC Helmond January 2009 Daphne Scholten General Manager User manual version 1 1 English 37 SPIRG TECH FOR BETTER PERFORMANCE The manufacturer reserves the right to make changes without prior notification Copyright Spirotech bv Information given in this brochure may not be reproduced complete or in part without the prior written consent of Spirotech bv Spirotech bv The Netherlands www spirotech com
12. f not switch off automatically not reached the minimum yet gases entering ane SOE THOPSECIETO The SmartSwitch C is defect Replace the SmartSwitch work The valve has been blocked Check whether gas is released through the valve Replace the automatic air vent when no gas is released The unit runs maximally 10 min per The SmartSwitch C is defect Check whether gas is released through the valve Replace the SmartSwitch if the valve does not work degassing period Gases remain in the installation The SmartSwitch does not seem to work The automatic air vent B is defect Replace the automatic air vent User manual version 1 1 English 33 SPIR lt O TECH Neb EO ANCE SPIROVENT SUPERIOR Applies specifically to type S3A R Problem Correction Err 1 Psystem too low Provide a system pressure of gt 1 bar The system pressure is below 1 bar Repair the leak Replace the pressure sensor Err 2 Psystem too high A failure in the installation Provide a system pressure that is The system pressure exceeds the set below the set value ene The set value is too low Increase the set value The pressure sensor N is defect Replace the pressure sensor Err 10 Refill flow too low A valve in the refill line is partly Open the valve There is no or little supply of refill closed Huida The refill line has been obstructed Remove the obstruction The float switch K is defective Replace the float switch
13. he holes A Make sure that the mounting can carry the filled unit empty weight 2 ko Floor mounting Place the unit on a flat surface against a flat closed wall NOTE As seen from the direction of the volume flow the first branch is the inlet into the unit 3 Connect the line B to the flexible outlet line C 4 Connect the line A to the flexible inlet line D User manual version 1 1 English 27 SPIR lt O TECH FOR BETTER PERFORMANCE For type S3A R 1 Insert a cut off valve E in the supply line of the refill fluid 2 Connect the supply line to the refill connection F of the unit w Connect the overflow G to a drainpipe connected to the sewage system CAUTION Make sure that the lines leave the unit at the rear Electrical CAUTION Preferably use a wall socket for the power supply to the unit This should always be accessible Mount an all pole main switch contact opening gt 3mm if the unit is directly connected to the power supply Use supply cables with the correct dimensions Always replace a defect fuse by a fuse of the same value See 3 3 1 Feed a 3 core supply cable through swivel A and connect this to connector J16 SPIROVENT SUPERIOR connector contact connection J20 2 28 English If a BMS is used connect a BMS cable to connector J20 User manual
14. ll alarm after Continuous refilling time O 255 min 0 switched off Max refill freq Maximum number of times per day that refilling is allowed 0 10 times O switched off applies to type S3A R 30 English SPIROVENT SUPERIOR 5 5 2 Manual operation P NOTE If manually switched off the process must be manually switched on again 1 Press MENU Select User menu gt Manual operation using A and V Press ENTER 2 Select Manual operation start Or Manual operation stop using A and V Press ENTER 5 5 3 Switch on again Follow the procedure described below after the unit has been switched off 1 Press ON OFF 2 Press ENTER two times The unit starts filling 3 Wait for 50 seconds until Initial filling in process disappears 4 Press EXIT two times P NOTE The green LED OK indicates that the unit is ready for use 5 5 4 Reading the memory During operation the following data are stored in the memory Accumulative running hours Degassing history Fault history Refill history only on type S3A R The memory can be read in the following way 1 Press MENU Select User menu gt History using A and VW Press ENTER 2 Select Fault history orAction history using A and V Press ENTER 3 Select an item using A and V Press ENTER 4 Repeatedly press EXIT to return to the status report 5 5 5 Reading data The following general data have been stored in the memory of the
15. rough the drain connection D operation again see 5 5 3 Sa as 32 English User manual version 1 1 SPIR lt O TECH FOR BETTER PERFORMANCE SPIROVENT SUPERIOR 7 3 Failure table General The letter indications comply with the main figure in 2 1 An overview of the replacement parts has been included in 8 2 Err 5 Inlet flow The solenoid valve E in the inlet line Replace a part of the solenoid valve The flow in the inlet line has been does not open blocked A valve in the inlet line is closed Open the valve The filter P is clogged Clean the filter The pressure switch J is defect Replace the pressure switch Err 6 Flow The solenoid valve E does not close Replace a part of the solenoid valve The flow in the outlet line has been inlet pipe blocked The valve in the outlet line is closed Open the valve The outlet line has been obstructed Remove the obstruction The pump M does not run Check the pump The unit sucks in air during the Replace the automatic air vent vacuum phase The pressure switch J is defect Replace the pressure switch Err 7 Fluid lack vessel The vessel has not been filled Fill the vessel see 5 5 3 There is a risk of ae dry the fluid The pressure switch J is defect Replace the pressure switch level in the vessel is at the minimum The unit runs continuously and does The content of dissolved gases has Check whether there is a possibility o
16. s to be installed in the main return line of the installation 2 4 Scope of delivery 1x SpiroVent Superior 1x User manual 3 TECHNICAL SPECIFICATIONS 3 1 Dimensions Height mm Width mm Depth mm 490 340 340 24 English SPIROVENT SUPERIOR User manual version 1 1 SPIR lt O TECH FOR BETTER PERFORMANCE 3 2 General specifications Max system volume Empty weight Volume of degassing vessel Inlet connection Outlet connection Noise level Refill connection Overflow connection 3 3 Electrical specifications Supply voltage Absorbed power Nominal power consumption Protection Protection class Max load of potential free contacts 3 4 Other specifications System pressure Ambient temperature Maximum compression pressure with closed valve behind pressure gauge Refill flow System fluid temperature Refill pressure Refill fluid temperature 3 5 BMS SPIROVENT SUPERIOR S3A S3A R J Swivel G12 Bi Swivel G2 Bi Swivel G1 2 Bi Swivel G12 Bi About 49 dB a About 49 dB a n a Swivel G3 4 Inside n a G1 Bu S3A S3A R 230 V 10 50 or 60 Hz sow 215 AH n a See graph in 6 1 n a min 0 5 bar n a 0 30 C Building Management System The unit has been provided with one auxiliary contact for communication with a BMS Signal Unit failure User manual version 1 1 Potential free Potential free English 25 SPI
17. y The unit is waiting for a starting signal Green Failure The unit has stopped because of a failure Remedy the failure Red before resetting the unit see 7 3 1 Refill only on S3A R The unit is refilling fluid Green User manual version 1 1 English 31 SPIR lt O TECH Neb EO ANCE SPIROVENT SUPERIOR 7 FAILURES 7 2 Putting out of operation 7 1 Remedy failures WARNING A e In case of failure always warn the installer Remove the voltage and pressure from the unit before starting the activities see 7 2 Pressing ON OFF does not remove the voltage from the unit WARNING AN There are hot parts below the cover Let the unit cool down before starting the activities 1 Take the plug out of the wall socket and switch off the main switch Make sure that switching on the voltage unintentionally is not possible 2 Close the valves B in the inlet pipe and A in the P NOTE In case of a failure the red LED is lit The failure report appears in the display 1 Localise the failure using the failure table outlet pipe see 7 3 3 Close if applicable the valve C in the refill supply 2 If necessary put the unit out of operation line as well En see 87 2 Connect a drain line E to the drain connection D 3 Remedy the failure Open the drain connection D Open the aeration nipple F 4 Reset the unit see 7 3 1 or put the unit into Drain the unit th
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