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GilAir Plus Operation Manual Software Version 2 4 0

1. C Warranty on Service and Repairs 1 Goods which have been repaired or replaced during the warranty period are warranted only for the remainder of the unexpired portion of the original warranty period 2 Repairs or service provided not pursuant to warranty 180 days from date of shipment by Sensidyne THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT BEING LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE FOR A PARTICULAR PURPOSE WHICH ARE EXPRESSLY DISCLAIMED AND CONSTITUTES THE ONLY WARRANTY OF SENSIDYNE WITH RESPECT TO GOODS SOLD OR DELIVERED O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 Gilian Gilian GilAir Plus Air Sampling Pump Operation Manual Page V Table of Contents GUAT PIOS e Et II Quality Policy Statement est rekkekprrkvb rere a rxM DEVE PERDP kledd PR C HEP VIE I lg E IV ETON NE PE GE 1 VENNS ae 3 Certifications Approvals and Compliances nennnoannnennnnnnnounnnsnnnnernnnnnnsnrnennrennrenn 5 SEINE N RVE 6 2 F DES re 6 22 FP MN re 7 ETNE AUG 8 3 1 Preparation EEE ENE 8 PN TV 8 EEE OE E ON AAT 8 32 2 SAN EEE 8 923 Sale ee 9 PU PONG DNG 9 FEN RG ERES 10 3 4 Power Option 10 SECTION FOUR General Operation racerene naaa 11 EL DENN 11 22 Men 11 for NNN 12 4 4 Menus 12 2 5 DN 14 4 5 1 Display Details Luuasuumnassammmsuymamvvmaiuvidtdsaeikdadvam
2. GilAir gt us Charge Status Hepeated analysis cycles indicating deeply discharged or damaged battery pack Dock is attempting to solve the problem Battery Identification error and or contact problem detected Battery has very low voltage Dock is attempting to recondition pack Problem detected Dock will attempt to correct problem Battery did not charge normally during standard charge Capacity may be impaired Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 99 The Battery Charge error indication happens when the battery type NIMH AA DC cannot be identified or the connection to the battery is not good This can often be resolved by removing and remounting the pump battery to the Dock and cleaning the contacts on the pump with a rubber pencil eraser never use a blade or metal tool to clean contacts contacts may be damaged It may signal a damaged battery pack If the battery is deeply discharged or damaged a reconditioning step is performed that charges the battery at low current for one hour This will reform a deeply discharged pack and may help an aging pack After the reconditioning the battery is tested again and will reenter the charge sequence on completion If the battery remains out of specification charging will continue but the message NiMH analysis will display during fast charge top off and trickle to
3. Use the ZY and amp A buttons to move the cursor gt back up to Prog Step Use the amp 3 and Ga buttons to set the program step to 3 Use the and a2 buttons to move the cursor gt to Function Use the Cc and e buttons to set the function to Off Interval Press and release the button Use the and amp 2 buttons to move the cursor to Value Use the Cc and buttons to set the Off Interval to 01 Press and release the vo button Use the ZY and amp A buttons to move the cursor gt back up to Prog Step Use the and buttons to set the program step to 4 Use the ZY and amp U buttons to move the cursor k to Function Use the ba and buttons to set the function to Cycle Press and release the amp button Use the ZY and amp U buttons to move the cursor gt to Value Use the and buttons to set the Cycle to 2 Press and release the amp button 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 GilAir PLUS ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 75 21 Use the and a2 buttons to move the cursor to Save Press and release the amp button 22 Press the ec button 3 times to exit to the Main Menu Use the O and a2 buttons to move the cursor to Run Mode Use the ok and buttons to set the Run Mode to PROGO1 Press and release the amp button If PROGO1 is not available in the Run Mode the programs have not bee
4. 4 5 7 Program Display 1 2 Program Program name of selected program Steps Number of active steps Total number of steps Type of the active step Next Next step function Date and time of next step start 4 5 8 STP Display 1 e GU Ye 9 JI Ta Average ambient temperature during active or last event Pa Average measured barometric pressure during active or last event Fa Ambient conditions flow rate Va Ambient conditions sample volume Ts Standard conditions temperature Ps Standard barometric pressure Fs Standard conditions flow rate O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilian Gilian GilAir Plus Air Sampling Pump Operation Manual Page 19 8 Vs Standard conditions sample volume 4 5 9 Barometric Compensation Display 1 Pa Ambient barometric pressure Pc Calibration barometric pressure Ta Ambient temperature Tc Calibration ambient temperature mom p I Correction factor Adjustment to flow setpoint Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 O 2015 Sensidyne LP 8 9 Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 4 6 Sensor Calibration The GilAir Plus pump has a built in automatic sensor calibration feature which allows the pump to maintain an accurate stable flow rate by intermittently calibrating the pump s flow sensor to establish the zero flow point This routine occurs
5. At the Main Menu screen use the CH and a2 buttons to move the cursor gt to Setup gt Press and release the amp button The pump will now display the Setup submenu screen 2 Atthe Setup submenu screen use the ER and amp buttons to move the cursor gt to Clock Set gt Press and release the amp button 3 Press and release the amp button to move the cursor to Time format Use the Cc and e buttons to select either the 12h or the 24h format When the desired time format is selected press and release the amp button to complete The time will now be displayed in the selected format in the top status line O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 45 5 14 4 Date Format Select between MM DD YY and DD MM YY date formats To set the Date Format 1 At the Main Menu screen use the CH and a2 buttons to move the cursor gt to Setup Press and release the amp button The pump will now display the Setup submenu screen 2 At the Setup submenu screen use the ER and amp buttons to move the cursor to Clock Set gt Press and release the amp button 3 Press and release the a2 button to move the cursor to Date format Use the GD and G buttons to select either the mm dd yy or the dd mm yy format When the desired date format is selected press and release the button to complete The da
6. FIRM ENTITY CORPORATION OR PARTY NOT ADHERING TO THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL OR OTHERWISE PROVIDED BY THE SELLER OR FROM NOT ADHERING TO ALL FEDERAL STATE AND LOCAL ENVIRONMENTAL AND OCCUPATIONAL HEALTH AND SAFETY LAWS AND REGULATIONS THE SELLER SHALL NOT BE LIABLE FOR DIRECT INDIRECT CONSEQUENTIAL INCIDENTAL OR OTHER DAMAGES RESULTING FROM THE SALE AND USE OF ANY GOODS AND SELLER S LIABILITY HEREUNDER SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF ANY GOODS FOUND DEFECTIVE 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 3 WARNINGS READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Failure to read understand and comply with ALL accompanying literature instructions product labels and warnings could result in property damage severe personal injury or death Read and understand ALL applicable environmental health and safety laws and regulations before operating this product Ensure complete compliance with ALL applicable laws and regulations before and during the use of this product DO NOT remove cover or alter any label or tag on this product its accessories or related products UNDER NO CIRCUMSTANCES should this product be used except by qualified trained and technically competent personnel The GilAir Plus portable air sampling pump is intended for both indoor an
7. O 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 5 If the program step you are entering changing has the Date function assigned use the and Q9 buttons to set the date to the desired day 6 If the program step you are entering changing has the Weekday function assigned use the and buttons to specify the desired day of the week Press the amp button to complete 7 If the t step you are entering changing has the Vol function assigned use the and buttons to specify the desired volume Press the amp button to complete 8 Ifthe t step you are entering changing has the RT function assigned use the and buttons to specify the minutes of runtime desired Press the amp button to complete 6 9 Save a Program Save is used to store the edited program to the nonvolatile memory If the program has been changed the word Changed will be shown at the Save menu item IMPORTANT All changes will be lost unless the program is saved The program will remind to save if a change has been made and exit is attempted To Save a program after it has been entered or edited Use the ZY and B buttons to move the cursor gt to Save To the right of Save you will see the message Changed displayed Press and release the amp button The Changed message disappears from the screen The program has now been saved to non volatile memory 6 10 Review Events Review allows the pump to dis
8. Verify that you are at the correct program step and change it if necessary per Section 6 6 and that the correct program function Section 6 7 has been entered for that step before selecting or changing the function value to be performed at that program step To set the Value 1 While in the Program Edit menu section 6 2 2 After verifying that you have entered the correct program step Section 6 6 and the correct program function Section 6 7 that you wish to enter or change the function value use the and buttons to move the cursor to Value If the program step you are entering changing has the Time function assigned then use the and buttons to select first the hour in 24 hour format press and release the VO button then use the and buttons to select the minute then press and release the O button to complete 3 Ifthe program step you are entering changing has the On Interval or Off Interval function assigned use the Ga and Ga buttons to select the number of minutes for the duration of that interval then press and release the amp button to complete 4 lf the program step you are entering changing has the Cycle function assigned use the and buttons to specify the total number of cycles for the number of times you want the pump to loop back and repeat the entire program then press and release the button to complete Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0
9. projected run time Pump will not turn on Connect a sample train to the message only appears during high flow sampling 450 cc min and higher is informative and does not affect the sampling Battery Pack not fully Charge battery Sec 3 1 charged Appendix G Recondition battery pack Sec 9 1 Store pumps on energized docking stations pump inlet Batteries have deeply discharged Battery pack may need to be reconditioned version 3 2 and higher when not in use If dock does not have a revision sticker on bottom Return dock for service Battery pack capacity too iow at endo life Replace battery Sec 9 2 Battery contacts dn Clean charging contacts App H Bent battery belt clip Replace battery Sec 9 2 preventing effective charging on docking Replace belt clip for batteries station with replaceable belt clips Low battery charge Charge battery Sec 3 1 Blown fuse in battery Replace battery Sec 9 2 Dead Cell in battery Replace battery Sec 9 2 Recondition battery pack Sec 9 1 Disconnect battery and reconnect Sec 9 2 If battery pack has manufacture date after 2815 made after July 15 2015 the processor can be Processor Lock up due to deep discharge Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 O 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS Symptom Possible Cause Correct
10. 0 cc m Take readings on the Gilibrator After each reading the flow will change and after several bubbles will be at the setpoint Refer to the Gilibrator user manual to locate instructions for taking a reading After the flow rate is within 196 of the setpoint additional bubbles are processed to evaluate the stability of operation When the stability criterion is met the calibration is complete Calibration Complete is displayed and the pump stops Confirm with the 29 button to save the calibration If desired the calibration can be aborted with the amp button Before removing the pump from the Dock press and release the amp button The Main Menu screen is displayed Remove the pump from Dock If desired go to Run Press and release the amp button The pump begins to run at the selected flow rate Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 O 2015 Sensidyne LP Gilian GilAir Plus Air Sampling Pump Operation Manual Page 35 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 5 10 2 Challenger Verify the desired calibration flow rate is within the Challenger range Select the appropriate range if necessary The Challenger reads flow continuously and reports it for display on the GilAir Plus When flow stability is reached the calibration will be calculated and stored in the pump Calibration Complete will be displayed The button can be used to return to the main men
11. 4 3 Shown when the pump is not conducting an event or in the main menu ldle displays Flow Set Point Total Sample Volume Run Time and the number of events stored and the percentage of the datalog memory used Displays Actual Flow rate cc min Backpressure BP inches water mmHg KPa or mbar Total Sample Volume V Liters Run Time RT minutes and Projected Run Time PRT hours based on battery charge status and backpressure Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 Gilian Constant Pressure Jun 21 2011 1 37PM Nee Hi CPH ZMAN 12 37PM RT 1m FT 21s Jun 21 2011 Fault FC O Current FC OP Last FC Ne lo CF MAN Program Status Jun 21 2011 12 31PM Program PROGO07 oteps 1 3 On Next Off interval Jun 21 2011 1 27 35 Ne Hi CF PROG interval Jun 21 2011 1 47PM Ta 29 C Fa 4000cc Va Ts 25 C Ps Fs 4038cc Vs Na H CF MAN Gilian GilAir Plus Air Sampling Pump Operation Manual Page 15 Displays Backpressure BP inches water mmHg KPa mbar Run Time RT minutes and Projected Run Time PRT hours based on battery charge status and backpressure Displays Run Time RT min Fault Count FC Fault Run Time FT sec Current Fault s and Last Fault s when a fault condition is detected or when the pump has stopped due to a fault condition Displays the status of a programmed run Number of steps in the total program and the current and next ste
12. LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 67 SECTION NINE User Maintenance 9 1 NiMH Battery Maintenance and Reconditioning The NiMH battery pack provides service for 300 to 500 cycles depending on the conditions of use and storage The most common cause of battery life and charging issues is the battery contacts on the back of the pump becoming contaminated preventing a clean contact with the charging Dock contacts If there is poor contact charging may be reduced or not possible The battery contacts can be cleaned with a pencil eraser Never use a hard tool like a screwdriver or knife because the contacts may be damaged All rechargeable batteries lose charge over time even if not in use This is called self discharge The self discharge rate of the NiMH cells used in the GilAir Plus battery pack is about 1 per day It is important to have the pack fully charged when starting a sample To guarantee full charge leave the pack or pump on the charging Dock until ready to use Once the pump has charged completely the charging Dock will change to a trickle charge mode that maintains the battery at maximum capacity If a battery pack goes unused and or uncharged for more than three 3 weeks it should be reconditioned by putting it on the charging Dock for 12 hours The Dock will fast charge the battery and the additional trickle charg
13. Maintenance submenu screen The cursor will now be at Factory Defaults gt Press and release the amp button 3 The cursor will now be at Global reset Use the and a2 buttons to move the cursor to Reset save programs Press and release the button 4 The following message box will appear Limited reset P Cancel Note To cancel out of Reset save programs press and release the vo button at this time 5 Press and release the amp 3 or button The message box now displays Limited reset OK 6 Press and release the amp button Limited reset is now complete Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 O 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 8 2 2 Clear Datalog Clear Datalog erases all datalog entries When the datalog is full any data saved in subsequent events will be lost The datalog should be cleared after the data is extracted to allow space for new events The Datalog has the capacity to store up to 16 events The number of slots consumed in the datalog is shown on the Idle screen Starting an event without space in the datalog will cause a warning screen The datalog must be cleared to before initiating an event is possible Transfer any required data to written records or use the PC app to transfer to the computer database To clear the datalog IMPORTANT Verify that all desired data has been archive
14. No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS Date format 3 m dd yy dd mm yy Password 0 Control Mode CF CPL CPH Run Mode Manual Timed Vol RT PROGO1 PROG16 Run Setup T V RT start 08 00 00 Timed Duration 1 Vol Set 1 RT 1 Press set H20 18 0 Program Edit Prog Name PROGO01 PROG16 Control Mode n CPL CPH Setpoint 2000 Prog Step 1 Function End On Interval Off Interval Cycle Time Date Weekday Vol RT Value options in section 6 9 Save Changed Review Maintenance Factory Defaults Global reset gt Reset save programs gt Clear Datalog T ambient Cal Barometric P Cal Pressure gt Power Source NiMH AA DC Contrast 10 O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 73 Appendix B Example Program Setup amp Edit This example program operates the pump as follows e he pump must be calibrated per Section 4 9 2 and 4 9 3 to run at a flow rate of 3000 cc min Control mode is set to CF Constant Flow Mode Flow rate is set to 3000 cc min The program starts with an On Interval at 4 00 PM 16 00 Hrs The On Interval lasts for 1 minute then an Off Interval begins and the pump stops runn
15. Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS To perform Global Reset Note To preserve user programs go to the Reset menu item instead of Global reset See Section 8 2 1 1 From the Main Menu screen use the and a2 buttons to move the cursor gt to Maintenance Press and release the Gesi button 2 The pump will now display the Maintenance submenu screen The cursor gt will be at Factory Defaults Press and release the button 3 he cursor will now be at Global reset Press and release the VO button 4 The following message box will appear Global reset Cancel 5 Note To cancel out of Global Reset press and release the amp button or the amp button at this time 6 Press and release the G or button The message box now displays Global reset OK 7 Press and release the amp button Global reset is now complete O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilian Gilian GilAir Plus Air Sampling Pump Operation Manual Page 61 8 2 1 Reset Save programs Resets all user control parameters to factory ship values while preserving users programs To perform Reset Save programs 1 At the Main Menu screen use the CH and a2 buttons to move the cursor to Maintenance gt Press and release the vO button 2 The pump will now display the
16. Station Basic Dock 100 240Vac 50 60 Hz US Cord includes Power Supply Single Station Basic Dock 100 240Vac 50 60 Hz Euro Cord includes Power Supply oingle Station Basic Dock 100 240Vac 50 60 Hz UK Cord includes Power Supply Three Station Basic Dock 100 240Vac 50 60 Hz US Cord includes Power Supply Three Station Basic Dock 100 240Vac 50 60 Hz Euro Cord includes Power Supply Three Station Basic Dock 100 240Vac 50 60 Hz UK Cord includes Power Supply Five Station Basic Dock 100 240Vac 50 60 Hz US Cord includes Power Supply Five Station Basic Dock 100 240Vac 50 60 Hz Euro Cord includes Power Supply Five Station Basic Dock 100 240Vac 50 60 Hz UK Cord includes Power Supply Single Station Dock w Comms 100 240Vac 50 60 Hz US Cord includes Power Supply Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 Gilian Part Number 811 0903 EU R 811 0903 UK R 811 0912 US R 811 0912 EU R 811 0912 UK R 811 0904 US R 811 0904 EU R 811 0904 UK R 811 0908 US R 811 0908 EU R 811 0908 UK R 811 0909 US R 811 0909 EU R 811 0909 UK R 780 0015 01 R 780 0015 02 R 780 0015 03 R 780 0015 04 R 783 0012 01 R 783 0013 01 R Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 Gilian GilAir Plus Air Sampling Pump Operation Manual Page 89 Description single Station Dock w Comms 100 240Vac 50 60 Hz Euro Cord includes Power Supply Single S
17. TOSI Gall NN 30 Dd ENN 32 5 5 Power on Hun 32 bo PN aena 32 db ENN 32 de PARENT 33 OG Vvs 33 5 10 SmartCal M Automatic Calibration ceeeeeeeeeenn s 33 NIU NECI Le EE E 34 5 10 2 Challenger 36 5 10 3 TSI Model 4146 and Sensidyne Goal 37 5 10 4 Bios Defender 510 520 LL 38 hl Ger Ba O ME eee UU MM 39 oe a LIU SEG SP 40 5 12 1 Standard Temperature STP Models onhy 40 5 12 2 Standard Pressure mmHg STP models only 40 MP MEC i em sU m uU T 41 O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page VII 5 12 4 Pala compensation STP models only in high flow 41 5 13 Display OPDUONS P ua 42 5 13 1 Language nennen nnne nahen nne nnne ranas asas e rana ann 42 5 13 2 Temperature E UC 42 9 19 9 FEE E 43 atA COCK OT ant ee dua 43 BEL OC EE 43 5 14 2 DI ICH 44 sm PC deci ETOILE 44 9 1454 Dale FOT sees i UE UA SEE UEM EINEIEpNRRM ERR RI NEM ERE ERE EE 45 SM d PENN 45 519 HE 46 5 17 Run Mode Manual Timed Vol RT and Program name 47 Sek RUN OMD P eo oS 48 5 18 1 Timed Start T V R start 48 d 49 NU 49 EL 49 5 22 Pressure Set H2O mmHg KPa or mbar 50 SECTION SIX Programmi
18. The amp D and keys can be used to accelerate the adjustment rate see Section 4 4 Note A single press and release of either of these buttons will increment or decrement the ID number by 1 Press and hold down either button to scroll through the full range of numbers When the ID number is selected press and release the button to complete 5 Upon pressing and releasing the vo button the pump will begin to run at the flow rate selected at Flow Set see Section 4 8 To stop the run press and release the amp button again 6 The following message box will appear Pause Stop 7 Press and release the button to move the cursor to Stop Press and release the G9 button The pump stops running 8 At the Main Menu use the a2 button to go to Review Press and release the amp button The run data for the event is displayed Flow control mode setting flow rate or backpressure setting volume sampled start time and date Pre Cal and Post Cal flow rate and event ID number 5 3 Pre Post Calibration Pre Post Calibration allows the user to record both a Pre Cal and Post Cal rate of flow for a sample The default setting for this function is disable When enabled Pre and Post Cal flow readings will be taken in Manual Timed and Program operating modes To enable the Pre Post Cal function 1 At the Main Menu screen use the and a2 buttons to move the cursor to Setup Press and release the amp button Th
19. and Displays When the GilAir Plus encounters operating conditions outside of the pump s operating specifications it will respond by activating the pump s fault system The fault system will indicate a fault condition by changing the flashing green LED to a flashing red LED After five seconds in a fault condition the pump will display the Fault screen detailing the cause of the fault If the fault condition persists continuously for 30 seconds the pump will shut the sample off to prevent sample collection under fault conditions There will be no LED illumination during the pause If fault retry is enabled See Section 5 8 the GilAir Plus will attempt an automatic re start after three minutes During that time if the fault cause was corrected e g user sat in a chair and pinched the connection tubing shut momentarily the pump will resume sampling When the condition remains after ten restart attempts the pump will end the event If fault retry is disabled the sampling event will end when the pump stops after 30 seconds of operation in fault and no retry will be attempted Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 9 Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS Several conditions can initiate a fault condition as described below Flow Control Fault fault code FC If the pump is running in the Constant Flow Control mode and the flow rate cannot be maintained wi
20. be displayed in the bottom status line Note The flow control valve must be set to the Lo position for running less than 450 cc min and it must be set in the Hi position for running 450 cc min and for both the constant flow and constant pressure control modes 5 17 Run Mode Manual Timed Vol RT and Program name The Run Mode selection determines how the timing of the event is managed In Manual mode the pump is switched on and off with the keypad Any run time is possible within the limits of the pump capacity In Timed mode the start time and stop time of a sample is specified in the Run Setup submenu The Vol RT and Program modes are offered only in the Datalog and STP models The Timed mode is a feature of all three models The following additional modes are available in DL and STP models In Vol mode the start time and total volume sampled is specified in the Run Setup submenu The specified volume in Liters will be taken In Vol mode the control mode must be in Constant Flow CF to allow measurement of the specified volume If an event has a Constant Pressure CPL or CPH mode specified an error will be shown when the event is run In RT mode the start time and the event sampling duration is specified in the Run Setup submenu The duration is independent of pauses sensor calibrations and fault off time In Program mode the flow rate and a series of clock times dates days of the week on periods and off periods can be pro
21. flow and low flow High flow is 450 cc min and higher low flow is less than 450 cc min Minimum flow in Constant Flow is 20cc min Constant Flow control should be chosen for single samples and Constant Pressure control should be chosen when splitting the flow into multiple samples In the Constant Flow mode both the flow rate and the backpressure are displayed In the Constant Pressure mode only the backpressure is displayed Constant pressure control requires sample media holders with needle valves to control the flow rate In the constant pressure mode the flow rate is read at the external calibrator only Constant Flow Control and Constant Pressure Control are fundamentally different modes of operation A description of the two modes follows Constant Flow Control holds the flow rate constant throughout the sample duration even in the presence of variations in the backpressure of the sample media often caused by backpressure buildup on the filter Constant Pressure Control maintains a constant pressure level at the inlet of the pump which provides a stable vacuum for drawing the sample A needle valve is required in the sample media holder to set the flow rate If the sample media resistance is constant the flow through the media will also remain constant This mode allows the sample to be split and it is also called the Multi Flow Mode This mode requires a sample media holder that incorporates a needle valve in each split segment
22. ia IIC T4 Ta 0 C to 45 C I 0 AEx ia IIC T4 Ta 0 C to 45 C Class 3600 2011 CAN C22 2 No 157 2006 Class 3610 2010 CAN C22 2 No 213 2004 ANSI IEC 60529 2004 CSA C22 2 No 60529 2005 EC FM10ATEX0044X Il 1 G Ex ia IIC T4 Ta 0 C to 45 C Conforming to the following standards EN60079 0 2006 EN60079 11 2007 EN60079 26 2007 Report 3039791EC ATEX Quality Assurance Notification SIRA Certification Notified body Number 0518 EMC Emissions and Immunity Standards EN 61326 2006 EN 55011 Class A EN 61000 4 5 EN 61000 4 2 EN 61000 4 6 EN 61000 4 3 EN 61000 4 8 EN 61000 4 4 EN 61000 4 11 Reference Product Safety Engineering Report 10162 Safety Compliance Additional Standards TUV NRTL U8 11 03 71335 002 EN1232 Type P CSA CAN C22 2 No 61010 1 04 ISO 13137 2013 Type P and Type G with version 2 4 firmware and labelled per 13137 UL 61010 1 2001 2005 EN 61010 1 Report 090 1002842 000 Signed gned Date Nev 19 2014 Name Bob Madeiros Title Manager Quality Assurance Regulatory Affairs Sensidyne LP Who is the natural and legal person with responsibility for the design manufacture packaging and labeling before the device is placed on the market under his own name regardless of whether these operations are carried out by the Manufacturer or on his behalf by a third party NN KY A company of the SCHAUENBURG International Group Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidy
23. the amp button Go to Calibrate then press and release the amp button The pump will begin to run in the SmartCal mode 3 While running in the SmartCal mode the BIOS Defender displays the flow rate for each sample taken and the following is displayed on the pump SmartCal BIOS Dfndr flow rate cc m 4 When adequate samples are collected to guarantee flow stability the calibration will be calculated and stored Calibration complete will be displayed O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 39 5 Before removing the pump from the Dock press and release the amp button Then remove the pump from the Dock go to Run in the Main Menu and press and release the button The pump begins to run at the set flow rate 5 11 Clear Datalog Clear Datalog erases all datalog entries When the datalog is full any data saved in subsequent events will be lost The datalog should be cleared after the data is extracted to allow space for new events The Datalog has the capacity to store up to 16 events The number of slots consumed in the datalog is shown on the Idle screen Starting an event without space in the datalog will cause a warning screen and the datalog must be cleared to before initiating an event is possible Transfer any required data to written records or use the PC app to transfer to the computer datab
24. through the entire range by simply pressing and holding down either the and buttons In addition to this feature after pressing and holding the e CO button the O and buttons will accelerate the rate of scrolling The A button moderately and the button quickly accelerates the rate Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP SCENE Gilian GilAir Plus Air Sampling Pump Operation Manual 4 5 Displays GilAir gt us The display screens include the Menu display Idle display Constant Flow control operating display Constant Pressure control operating display Fault display and the Program Status display All displays include the top status line displaying the Date Time and lock status bottom status line displays the Battery type and charge status Operating range Hi or Lo Control Mode CF CPL or CPH and Run Mode Manual Timed or Program Menu Display Jun 21 2011 Run Flow set cc min Calibrate Setup NS Hi 1 37PM 5000 CF Z MAN 1 37PM 1500 286 401 Jun 21 2011 Flow set cc min Volume L Run time min Neen H CF MAN Constant Flow Jun 21 2011 1 37PM Flow cc min BP Q V 18 605L RT 7m PRT 48 3h CF Z MAN Nmmmi Hi O 2015 Sensidyne LP 190 Datalog Events 16 2 896 The main menu allows all of the parameters of the operation of the GilAir Plus to be set by scrolling to the appropriate menu item Section
25. to the correct detent position to operate the pump Control mode Displays the event control mode of the pump either constant flow CF or constant pressure CPH or CPL In constant flow mode the pump controls the flow rate regardless of changes in the filter load backpressure In constant pressure the pump controls the inlet pressure regardless of the flow The constant pressure modes CPH and CPL allow the user to select the range of expected flow for optimum control Run mode Displays the status of the Run mode which indicates how the pump s sampling schedule is set There are five modes manual the operator turns the pump on and off timed the pump turns on at a preset time and off at a specified number of minutes later Vol the pump turns on at a specified time and collects a specified volume RT the pump turns on at a specified time and runs for a specified number of minutes of run time and program indicated by the name of the program operating under the timing control of a user defined program which specifies on and off times and durations 4 5 2 Menu Details 1 Menu items See the Menu Outline in Appendix A for an outline of the pump menu structure 4 5 3 Idle Display Details Idle Display The idle display is visible when the pump is turned on and whenever the pump is not in the menu or a sample event Flow set cc min The flow rate always shown in cc min at ambient conditions O 2015 Sensidyne LP Sen
26. use the O and a2 buttons to move the cursor to Maintenance gt Press and release the amp button The pump will now display the Maintenance submenu screen The cursor will now be at Factory Defaults gt 3 Use the and a2 buttons to move the cursor to T ambient Cal Press and release the VO button 4 The following message box will appear Enter Ta C 27 1 Ta Sensor C 23 6 Note To cancel out of T ambient Cal press and release the amp button at this time 5 Press and release the amp 3 or G button to adjust the Enter Ta CY value to the current ambient temperature Press and release the amp button The Ta sensor C will change to show the current measured ambient temperature after calibration 6 Press and release the button Ambient temperature calibration is now complete Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 8 4 Barometric P Cal gt Calibrates the barometric pressure sensor available in STP version of the product The calibration should be checked periodically typically at the beginning of a sample run Do not exceed six 6 months between calibrations of the barometric pressure sensor To perform Barometric P Cal 1 At the Main Menu screen use the and a2 buttons to move the cursor to Maintenance gt Press and release the amp butto
27. warn that the pack may not meet runtime requirements lf a power interruption occurs with pumps in place the charge sequence will restart the Dock Note that NiMH battery packs may be charged separately on the Dock without being connected to a pump if desired The same cycle is used as described previously and the LED signals are provided by the LED on the Dock as described in the table above DOCK VERSION 3 2 3 4 3 5 DISPLAY FOR REPLACEABLE CELL AND DC PACKS LED Indication Charge Stage Dock Continuous green Pump Continuous green LCD Replaceable Cell Pack Dock has detected a Replaceable Cell pack and is not supplying power Dock Continuous green Pump Continuous green supplvina power LCD DC Power eat Dock has detected a DC back and is The USB connection can be used to interface the pumps held on the Dock to a PC for use with the optional GilAir Plus PC Application This application transfers event data to a PC database provides pump management capability including the ability to copy pump setups and allows sampling plans programs to be created to control the timing and setting of pump operation The PC Application is described more fully in the separate GilAir Plus PC Application Manual P N 360 0143 01 Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 8 Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS Appendix I Factory Calibration and Servic
28. 1 Rev T Software version 2 4 0 ege Gilian Gilian GilAir Plus Air Sampling Pump Operation Manual Page 13 General operation of the menu system Access the menu by pressing the VO button The menu is displayed in a vertical column Some menu items have ak sign after the menu item and lead to submenus When the selected menu has the gt pressing the amp button enters the submenu Pressing the QD button exits the submenu and returns to the higher level menu If a parameter is displayed at the right end of the line the and Ga buttons may be used to adjust the parameter up and down lf a parameter is changed it will be retained only if the amp button is pressed to confirm the change If a parameter has been changed an A symbol for an increase in the parameter or a WV symbol signifying a decrease is displayed to alert that the vo button is required to confirm the change If the menu selection is altered with the or a2 buttons without confirmation with the amp button the parameter will revert to its original value If the value is numeric the and buttons alter the numeric value If the parameter is a selection the buttons will select each option in sequence The option may require the and buttons to select For instance the enable selection is always made by the button and the disable option is selected with the button NOTE Several parameters have numeric values allowing the user to scroll
29. 800143 800149 297 0006 01 R 297 0007 01 R 297 0008 01 R 911 0902 01 R 911 0901 01 R 2015 Sensidyne LP GilAir gt us Description Battery Pack Bench Top DC Power Pack for area sampling only Belt Clip w screws GilAir Plus Dock to PC USB cable w inductor for Com version Dock only Inlet Filters Replacement Pack of 10 Operation Manual Quick Start Guide PC Application Manual Outlet Fitting Bag Fill Adapter Tripod Mount Adapts pump to camera style tripod GilAir GilAir Plus 3500 5000 Diagnostic Panel Diagnostic Panel with Stand Filter Cassette Holder Kit single Tube Holder Kit 6 x 70 for 150 mg Activated Charcoal tube Power Cord Dock US Power Cord Dock Euro Power Cord Dock UK Dual Port High Low Flow Manifold Kit Top Access 1 ea Dual Port High Low Flow Manifold Kit Top Access with Tubing 2 ea Sorbent tube adapter nipple for Dual Port High Flow Manifold 1 ea Sorbent Tube Holder 6 x 70 mm for Standard Charcoal Tube 1 ea Luer Fittings Pk of 6 2 ea 1 4 inch ID Flexible Vinyl Tubing 1 5 inch length Dual Port High Low Flow Manifold Kit Bottom Access 1 ea Dual Port High Low Flow Manifold Kit Top Access with Tubing 2 ea Sorbent tube adapter nipple for Dual Port High Flow Manifold 1 ea Sorbent Tube Holder 6 x 70 mm for Standard Charcoal Tube 1 ea Luer Fittings Pk of 6 2 ea 1 4 inch ID Flexible Vinyl Tubing 1 5 inch length Sensidyne Document No 360 0132 01 Rev T Sof
30. An event is defined as one sample run Event ID Enable enables or disables the collection of sample identification information that will be stored in the event record to identify the event When the event is enabled the pump will prompt for an ID each time an event is started The pump will remember the event number and propose it for modification when the next event ID is required The ID is available in Review and via data communications To utilize the Event ID enable function 1 At the Main Menu screen use the O and a2 buttons to move the cursor to Setup Press and release the amp button The pump will now display the Setup submenu screen 2 At the Setup submenu screen the cursor gt will now be at Event enable The default setting for Event enable is disable Press and release the D or the C9 to disable Press and release the amp button Note Event ID is enabled when Run is used to start an event The pump will prompt the user for an ID in Manual Timed or Program operation modes 3 Press and release the ec button to return to the Main Menu Use the button to move the cursor to Run Press and release the Gesi button Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 4 Event ID 1 will now be displayed Use the D or CD buttons to assign the event any unique identification number from 1 to 999 999
31. Cable Part Number i Calibrator cable Gilibrator for EN beer automatic calibration option ROER Calibrator cable Challenger for Gilian Challenger automatic calibration option 780 0015 02 R Calibrator cable GoCal for PER automatic calibration option OD Od Calibrator cable TSI for automatic calibration option BIOS Defender Calibrator cable BIOS Defender 780 0015 04 R for automatic calibration option Note TSI is a trademark of TSI Incorporated Challenger available through Sensidyne is a registered trademark of BGI Incorporated Defender is a trademark of BIOS Incorporated TSI Model 4146 780 0015 03 R See Section 5 10 for Automatic Calibration instructions Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 4 9 3 Displayed Flow Calibration Calibrate allows the flow rate of the pump to be verified or adjusted to the desired operating point The calibration will be stored and used in subsequent operation until the pump is recalibrated Calibration is performed with an air flow calibrator and pressure panel or representative sampling media The pressure panel should be connected to the inlet of the pump and the reference meter connected to the pressure panel inlet Calibration always takes place at the selected flow rate A representative of the planned sample train should be inser
32. Example a dual holder will require two needle valves to set the two flow rates independently The constant pressure source allows the flow to be split because adjusting one side does not change the flow rate through the other side since the collective force pulling the two samples remains constant Constant pressure mode maintains constant flow in the sample only when the flow resistance of the sample path remains constant during sampling If the flow resistance varies the flow rate will vary With the default pressure set point of 18 inches of water if the pressure varies by 0 9 inches of water the flow will change by about 5 Care should be used in selecting the applications that are used with constant pressure control and the behavior of the sample resistance under field conditions should be verified To select the Control Mode 1 At the Main Menu screen use the CH and a2 buttons to move the cursor to Control Mode Press and release the Gesi button 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 47 2 Use the G and G buttons to select either the CF Constant Flow 20 5100 cc min CPL Constant Pressure Low 1 449 cc min or the CPH Constant Pressure High 450 5100 cc min control mode When the desired control mode is selected press and release the amp button to complete The selected control mode will now
33. Gilian Gilir PLUS Operation Manual DE I SEES Y IVE Industrial Health amp Safety Instrumentation 1000 112 Circle N Suite 100 St Petersburg FL 33716 USA 800 451 9444 e 1 727 530 3602 www Sensidyne com info Sensidyne com REF 360 0132 01 Rev T Software version 2 4 0 Page IE Gilian GilAir Plus Air Sampling Pump Operation Manual hi WI p pes PLUS GilAir Plus Identifiers A LCD Display B Status and Notification LED s C Inlet Filter D Hi Lo Control Valve E Charging Contacts F Belt Clip G Battery Access Screws H Power Port USB Port On communication enabled Docks J Reference Device Port On communication enabled Docks O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page III Quality Policy Statement At Sensidyne we are committed to providing products and services that consistently meet customer needs and comply with all applicable statutory and regulatory requirements Our products are designed manufactured and calibrated in accordance with ISO 9001 2008 ISO IEC 17025 2005 ISO IEC 80079 34 ATEX Directive 94 9 EEC and IECEx where applicable Through ongoing review of our designs supplier performance and customer feedback we strive to ensure continuous improvement All employees at Sensidyne share the responsibility to provide products that are produced effi
34. HREE Set Up 3 1 Preparation The package includes the pump Dock Dock power supply and a line cord The Dock serves as the charging base for all models and the communications Dock for the datalogging and STP models Plug the power supply into the Dock and the AC power cord into the power supply Connect the AC power cord to mains supply The supply can accept 100 240 VAC at 50 or 60 HZ The pump arrives fully assembled IMPORTANT Before proceeding you MUST charge the battery to full capacity prior to using the pump To charge the pump place it onto the charging base The pump s belt clip secures the pump in place Connection is made via contact points on both sides of the belt clip Allow up to five hours for a complete charge A red LED on the pump indicates charging in progress a green LED indicates charged and ready for use The green LED will flash during top off charge and is on constantly while on trickle charge For more information on charging see Appendix H 3 2 Pump Start Up 3 2 1 Power Up Power pump on by pressing and holding down about 2 seconds the amp button until the pump turns on 3 2 2 Startup sequence As the pump starts it goes through a number of phases that check for correct pump operation and special situations at startup Startup Phases 1 Power verification Before starting the voltage from the power source battery or DC must be more than 6 3v A display screen notifies the use
35. Manifold Appendix E Troubleshooting Guide Ve sje no TP ae EE Appendix G Specifications rrarrrrrnrrrrnnnnrrnnnrrvnnnrrnnnnrnnnnn Appendix H Charging Communications Dock Appendix Factory Calibration and Service GilAir gt us O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 1 SECTION ONE Preface Proprietary Notice The intended use of this manual is exclusive to owners of Gilian GilAir Plus air sampling pumps The material within this manual is proprietary information and is to be used only to understand operate and service the instrument By receiving this document the recipient agrees that neither this document the information disclosed within nor any part thereof shall be reproduced or transferred physically electronically or in any other form or used or disclosed to others for manufacturing or for any other purpose except as specifically authorized in writing by Sensidyne LP Copyright Notice 2015 Sensidyne LP All Rights Reserved Reproduction transmittal transcribing storing in a retrieval system or translation of this document in part or in its entirety is strictly prohibited without the prior written permission of Sensidyne LP Trademark Notice Sensidyne the Sensidyne logo Gilian Gili
36. OG03 Enter PROGO 1 to edit the program with the unique name PROGO1 Note The pump provides program names PROGO1 PROG16 other program identifiers can be assigned via the PC Application Program Manager Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 O 2015 Sensidyne LP 8 9 Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS To change the number of cycles in PROGO1 access the Program Step where the Cycle function was entered For the example program the Cycle function was selected at Program Step 4 1 Use the ZY and amp U buttons to move the cursor to Prog Step Use the GS and Ga buttons to set the program step to 4 2 Use the ZY ana amp P buttons to move the cursor gt to Function Verify that the setting assigned to Function for Program Step 4 is Cycle 3 Use the ZY and amp P buttons to move the cursor gt to Value Use the amp and buttons to change the Function value from 2 to 3 Press and release the button 4 Use the ZY and B buttons to move the cursor k to Save Press and release the G9 button The change from 2 cycles to 3 cycles for the program named PROGO1 has now been successfully entered and stored Press and release the amp button 3 times to exit to the Main Menu SAMPLE PROGRAMS This section contains several sample programs illustrating common program uses The examples are intended to illustrate the use of each type of program step The programming examp
37. Setup amp Edit Appendix C Barometric Compensation Appendix D Dual Port High Low Flow Manifold Appendix E Troubleshooting Guide Appendix F Parts List Appendix G Specifications Appendix H Charging Communications Dock Appendix Factory Calibration and Service O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 Gilian Appendix A Menu Outline Gilian GilAir Plus Air Sampling Pump Operation Manual Page 71 Underlined option indicates factory default shipped settings Run Flow set cc min Calibrate Setup Event ID Pre Post cal Fault retry User Mode Power on Run Event Lock EN13137 Valve mode SmartCal Clear Datalog Run Options gt Std Temp C Std P mmHg Sensor option Pala comp Display Options Language Temperature Units Pressure Units AP units Clock Set Clock Date Time format enable disable enable disable enable disable enable disable enable disable enable disable Continuous start stop enable disable Manual Gilibrator Challenger TSI BIOS Dfndr NO 25 760 enable disable N gt English Espanol Deutsch Francais Italiano Dutch Portugues Turkish C F CH20 mmHg KPa mbar Ha mmHg KPa mbar hours minutes seconds mmm dd yyyy 24h 12h Sensidyne Document
38. US 6 6 Program Steps Each program step is numbered and executed sequentially To enter or edit a program select the desired program step and edit it to perform the desired function A program may have up to 20 steps To enter or edit a particular program step 1 While in the Program Edit menu section 6 2 2 Use the and B buttons to move the cursor to Prog Step Use the Ep and buttons to select the program step you wish to enter or edit 6 7 Function Each program step performs a specific function The available functions are e On Interval turns on the pump for the specified number of minutes e Off Interval specifies a time during which the pump does not sample e Cycle loops back and repeats for a specified number of times to the last cycle function or the beginning of the program if there is no previous cycle function It can be used to specify the destination of a of a cycle command later in the program Cycle 0 e Time waits for a specified time to arrive before the next program step is executed The time base setting for the next step is set to the time in the command e Date waits for the date specified in the value The time base setting for the next step is set e Weekday waits for the day of the week specified in the value The time base setting for the next step is set e Vol will run the pump and collect the specified volume in liters The program must use CF control mode for this step
39. Use to select either the Constant Flow or Constant Pressure control mode for a program The Set point function is used to set the flow rate or pressure depending on the setting of this parameter The Constant Pressure Mode must specify either High flow mode CPH or Low Flow mode CPL If the CF mode is not set for a program that includes a VOL program step an error will be shown when the program is started To select the Control Mode for a program 1 While in the Program Edit menu section 6 2 2 Use the CH and a2 buttons to move the cursor to Control Mode Use the and buttons to select the control mode in which you want the pump to run during the execution of the program then press and release the button to complete 6 5 Set the Flow Rate or Pressure The flow rate set point for constant flow is selected in the Program Edit submenu The same limits and restrictions apply in Program Mode as in Manual Mode To program the Setpoint flow rate for a program 1 While in the Program Edit menu section 6 2 2 Use the ZY and amp P buttons to move the cursor to Setpoint Use the Ep and buttons to select the set point flow rate or pressure at which you want the pump to run during the execution of the program then press and release the button to complete Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 O 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PL
40. adjust the flow rate shown on the pump display to match the actual flow rate measured on the reference meter Press and release the amp button Using the information of the actual flow rate the pump will adjust to run at the calibration point The displayed flow rate will return to the calibration flow rate 7 Measure the flow rate again using the reference flow meter If necessary adjust the flow rate shown on the pump display to match the actual flow rate measured on the reference meter Press and release the Gesi button Repeat the adjustment until the measured flow rate is within 5 of the desired rate of flow Calibration is now complete Press the amp button without making a change in the flow rate to exit calibration A confirmation screen will appear If the Gs pressed the calibration will be saved If the amp is pressed the calibration will not be saved Note on User Calibration The above display calibration procedure makes internal pump adjustments and improves the accuracy of the flow display It does not replace field calibration as described by OSHA and NIOSH A flow verification using the Gilibrator or other calibrator and the exact field sampling train should be conducted before and after each field sample Procedures for field calibration may be referenced in the NIOSH Manual of Analytical Methods at www cdc gov niosh or in the OSHA Technical Manual at www osha gov See Section 4 9 1 4 10 Fault Condition Cause
41. an GilAir GilAir and GilAir Plus names and logos are registered trademarks of Sensidyne LP Other trademarks and service marks used in this document are the property of their respective companies and are used only for informational and explanatory purposes Firmware Software License The firmware and the associated PC application software installed in or provided with the GilAir Plus pump is the property of Sensidyne LP and shall remain the property of Sensidyne LP in perpetuity The firmware software is protected by U S and international copyright laws and is licensed for specific use with the Gilian GilAir Plus pump The user may NOT reverse engineer disassemble decompile or make any attempt to discover the source code of the firmware software The firmware software may NOT be translated copied merged or modified in any way The user may NOT sublicense rent or lease any portion of the firmware software The right to use the firmware software terminates automatically if any part of this license is violated Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 9 Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS Disclaimer THE SELLER ASSUMES NO RESPONSIBILITY WHATSOEVER TO ANY PARTY WHOSOEVER FOR ANY PROPERTY DAMAGE PERSONAL INJURY OR DEATH RECEIVED BY OR RESULTING FROM IN WHOLE OR IN PART THE IMPROPER USE INSTALLATION OR STORAGE OF THIS PRODUCT BY THE USER PERSON
42. ase To clear the datalog IMPORTANT Verify that all desired data has been archived prior to clearing 1 At the Main Menu screen use the CH and a2 buttons to move the cursor to Setup Press and release the amp button The pump will now display the Setup submenu screen 2 Atthe Setup submenu screen use the ER and amp P buttons to move the cursor to Clear Datalog Press and release the amp button The following message box will be displayed Erase Datalog P Cancel Note To cancel out of Clear Datalog press and release the amp button at this time 3 Press and release the amp 3 or GD button The message box now displays Erase Datalog OK 4 Press and release the amp button The Datalog is now erased Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 5 12 Run Options 5 12 1 Standard Temperature STP Models only Users may set the temperature that will be used in the calculation of the standard flow and volumes when using a STP Model pump The GilAir Plus factory default is 25 C 77 F as the standard temperature To set the Standard Temperature 1 At the Main Menu screen use the and a2 buttons to move the cursor gt to Setup Press and release the amp button The pump will now display the Setup submenu screen 2 Atthe Setup submenu screen us
43. batteries in an explosive atmosphere Use only battery pack and Dock specified in the Parts List DO NOT operate pump while charging Caution Both Dock and battery may become warm during charging Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 9 Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS This product offers an optional battery configuration that will accept over the counter alkaline lithium or rechargeable NiMH batteries The GilAir Plus is not intrinsically safe when used in this configuration and should not be used in explosive atmospheres when using this optional battery configuration If the GilAir Plus pump comes into contact with a destructive substance s it is the responsibility of the user to take suitable precautions that prevent the pump from being adversely affected thus ensuring that the Intrinsic Safety protection is not compromised Destructive substances include acidic liquids or gases that may attack metals solvents that may affect polymeric materials other solvents or corrosives ouitable precautions are regular checks as part of routine inspections and establishing from material data sheets that chemicals known to be present do not have an adverse effect on the material of the pump polycarbonate polyester silicone Buna N Neoprene Stainless steel brass and epoxy DO NOT operate with a dirty or blocked inlet filter or kinked tubing Pump failur
44. before starting when the internal temperature of the pump changes more than 3 degrees C or whenever one hour has elapsed since the last sensor calibration depending on the Sensor option setting Section 5 12 3 The calibration takes approximately 20 seconds during which time the pump stops running Sample time and volume are not counted during the sensor calibration routine as the pump automatically accommodates this brief stoppage in the accumulation of sample results The message Sensor Calibration displays during this process The sensor calibrations eliminate the effect of sensor drift on flow rate stability If the sensor calibrations are reduced or eliminated Section 5 12 3 flow stability may be affected 4 7 Run Mode 4 7 1 Run Mode Descriptions Selecting Run begins a sampling event The previous event data is cleared Before selecting Run the control mode constant flow or constant pressure should have the proper setting and the flow rate or control pressure should be at the desired set point If Manual Run Mode is active the pump starts in the selected control mode at the set point If the Timed Run Mode is selected the pump waits for the start time and then starts and runs until the start time plus the specified duration If the Vol Run Mode is selected the pump waits for the start time and then starts and runs until the specified volume has been collected If the RT Run Mode is selected the pump waits for the start time a
45. bled sets the pump to lock the keyboard automatically when an event starts The event will proceed as if it were locked manually after the event started Unlock works as described above in section 4 7 3 Warning IF a password has been set it will be required to unlock the pump just as if it were manually locked 5 7 EN13137 The GilAir Plus has two fault detection modes normal and EN13137 When EN13137 is enabled a flow control fault will occur when the flow rate falls to zero for more than 120 seconds as specified in the EN ISO13137 standard Restart will not be attempted with this option 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 33 5 8 Fault Retry When Fault Retry is enabled the pump will attempt an auto restart every 3 minutes after it has encountered a condition where it has gone into fault and stopped running The pump will attempt restart for up to 30 minutes with a total of 10 attempted restarts The default setting for Fault Retry is enabled To disable Fault Retry so that the pump will not attempt a restart after faulting off 1 At the Main Menu screen use the and a2 buttons to move the cursor to Setup Press and release the amp button The pump will now display the Setup submenu screen 2 Atthe Setup submenu screen use the ER and amp buttons to move the cursor to Fault R
46. cc min without the addition of an external low flow adapter Operation down to 1 cc min is possible in the constant pressure mode Additionally all models offer start stop programmability A matrix chart for the available pump models are shown above Note SmartCal Automatic calibration is only available on all pump models when used with a communications enabled Dock The standard Dock that comes with the basic pump does not have communication capability and will not support the SmartCal feature O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 7 2 2 Pump Kit Descriptions Kits are available in one three and five pump configurations with power cords in US Euro and UK versions A matrix chart for the available kits are provided below Kit Type UA Dock Carrying Filter Charcoal CD with Case Cassette Tube Software Holder Holder and Manual Printed Manual Single Starter Kit Basic Single Station Standard Single Station with pe EE Three Pack Starter Kit Three Station ommunication ommunication Five Pack Starter Kit Five Station ommunication ommunication oee Appendix F for part numbers for pumps kits and accessories Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 9 Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS SECTION T
47. cessarily finish the process in the same amount of time The full charge process can take from 20 minutes to 5 hours depending upon the condition of the battery Typical charge times are 2 to 3 hours Note that if the pump or battery pack remains unused for an extended period of time approximately one month or longer the battery pack should be reconditioned for maximum run time Dock the pump or battery pack in the trickle charge status as indicated by a steady green LED for a minimum of 12 hours This will return all of the cells in the battery pack to a uniform full charge condition 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 97 DOCK VERSION 3 2 3 4 3 5 DISPLAY FOR NIMH BATTERY PACKS NORMAL CHARGE PROCESS LED Indication Charge Status Brief red flashes every 2 sec Waiting for pump or battery to be inserted Not on Dock No LCD display Continuous red Analyzing NiMH battery Continuous red NiMH Analysis Fast flash red 5 sec Fast charge Fast flash red 5 sec NiMH Fast Charge Flash Green 2 5 sec Top off charge Flash Green 2 5 sec NiMH Top Off Charge Continuous green Trickle charge including during run on Continuous green dock NiMH Trickle Charge The following displays for NIMH battery packs indicate when unusual charge conditions have been detected by the Dock Unusual charge con
48. ciently and economically representing the best value to our customers We are committed to meeting or exceeding customer expectations in everything we do Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS Warranty Sensidyne warrants that at the time of delivery the GilAir Plus shall be free of all defects in workmanship and material Sensidyne will repair or replace at its sole option any GilAir Plus found to be defective by Sensidyne if notified by Purchaser within the Warranty time period The warranty time period shall be for two 2 years from the date of original shipment by Sensidyne except as noted below A Exceptions to the above two year warranty time period 1 The keypad of the GilAir Plus has a five 5 year warranty 2 The rechargeable NiMH battery pack has a one 1 year warranty 3 Consumables have a ninety 90 day warranty B This warranty shall be null and void on any product which 1 Is operated or used in excess of the product s operating specifications or 2 is not properly maintained in accordance with its maintenance manual or specifications or 3 has been repaired or modified by persons other than authorized Sensidyne personnel or Factory Trained Service Centers unless such work is authorized in advance in writing by Sensidyne or 4 has been damaged abused or misused
49. cord GilAir Plus STP Single Starter Kit UK cord GilAir Plus Basic 3 Pump Starter Kit US cord GilAir Plus Basic 3 Pump Starter Kit Euro cord GilAir Plus Basic 3 Pump Starter Kit UK cord GilAir Plus Datalogging 3 Pump Starter Kit US cord GilAir Plus Datalogging 3 Pump Starter Kit Euro cord GilAir Plus Datalogging 3 Pump Starter Kit UK cord GilAir Plus STP 3 Pump Starter Kit US cord GilAir Plus STP 3 Pump Starter Kit Euro cord GilAir Plus STP 3 Pump Starter Kit UK cord Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP aC LEE Gilian GilAir Plus Air Sampling Pump Operation Manual Part Number 910 0904 US R 910 0904 EU R 910 0904 UK R 910 0905 US R 910 0905 EU R 910 0905 UK R 910 0906 US R 910 0906 EU R 910 0906 UK R 811 0901 US R 811 0901 EU R 811 0901 UK R 811 0911 US R 811 0911 EU R 811 0911 UK R 811 0902 US R 811 0902 EU R 811 0902 UK R 811 0903 US R 2015 Sensidyne LP GilAir gt us Description GilAir Plus Basic 5 Pump Starter Kit US cord GilAir Plus Basic 5 Pump Starter Kit Euro cord GilAir Plus Basic 5 Pump Starter Kit UK cord GilAir Plus Datalogging 5 Pump Starter Kit US cord GilAir Plus Datalogging 5 Pump Starter Kit Euro cord GilAir Plus Datalogging 5 Pump Starter Kit UK cord GilAir Plus STP 5 Pump Starter Kit US cord GilAir Plus STP 5 Pump Starter Kit Euro cord GilAir Plus STP 5 Pump Starter Kit UK cord Single
50. cted in Setup SmartCal menu item Must use rearmost station in multiposition Dock Sec 5 10 Recondition battery Sec 9 1 If displayed message from the Dock is not the same as set in the pump change pump if setting is wrong If Dock reports different from actual type remove and reseat pump If problem persists replace battery pack Allow more time for the pump to stabilize and try again If problems persist call Sensidyne for advice and service Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 Gilian Gilian GilAir Plus Air Sampling Pump Operation Manual Page 87 Appendix F Parts List Part Number 810 0901 01 R 810 0902 01 R 810 0903 01 R 910 0901 US R 910 0901 EU R 910 0901 UK R 910 0902 US R 910 0902 EU R 910 0902 UK R 910 0903 US R 910 0903 EU R 910 0903 UK R 910 0907 US R 910 0907 EU R 910 0907 UK R 910 0908 US R 910 0908 EU R 910 0908 UK R 910 0909 US R 910 0909 EU R 910 0909 UK R Description Basic Pump Only No Dock Datalogging Pump Only No Dock STP Pump Only No Dock GilAir Plus Basic Single Starter Kit US cord GilAir Plus Basic Single Starter Kit Euro cord GilAir Plus Basic Single Starter Kit UK cord GilAir Plus Datalogging Single Starter Kit US cord GilAir Plus Datalogging Single Starter Kit Euro cord GilAir Plus Datalogging Single Starter Kit UK cord GilAir Plus STP Single Starter Kit US cord GilAir Plus STP Single Starter Kit Euro
51. d outdoor use The unit is not waterproof NEVER submerge the unit in water Pump failure faulting or user injury may result The GilAir Plus Pump is Intrinsically Safe when used with specified battery pack part number 783 0012 01 R Refer to the Certifications and Approvals section for approval ratings Due to risk of static charge do not clean the pump labels or keypad with a dry cloth in areas where acetylene may be present DO NOT operate this product should it malfunction require repair or have a cracked or broken case or other visible or known damage DO NOT repair or modify this product except as specified in this Operation Manual All user controls and adjustments are made via the sealed keypad on the front of the pump and the Hi Lo control valve The only user replaceable parts are the Battery Pack and Pump Filter See Sections 9 2 and 9 3 Use ONLY specified Sensidyne parts when performing maintenance procedures described in this manual Intrinsic safety certifications become void by substitution of unauthorized components unauthorized repair or alteration All other Service should be performed by Sensidyne Authorized Service Departments only See Appendix F for Parts List see Appendix for Service Contact Information This product uses rechargeable Nickel Metal Hydride NIMH batteries Always fully charge before use DO NOT attempt to deeply discharge the pump battery pack DO NOT open the pump case charge or replace
52. d prior to clearing 1 At the Main Menu screen use the O and a2 buttons to move the cursor gt to Setup gt Press and release the amp button The pump will now display the Setup submenu screen 2 Atthe Setup submenu screen use the ER and amp P buttons to move the cursor to Clear Datalog Press and release the amp button The following message box will be displayed Erase Datalog P Cancel Note To cancel out of Clear Datalog press and release the amp button at this time 3 Press and release the or G button The message box now displays Erase Datalog gt OK 4 Press and release the amp button The Datalog is now erased Erasing log 95 The number shown is the percentage of the log remaining 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 63 8 3 T ambient Cal Calibrates the ambient temperature sensor available in STP version of the product The calibration should be checked periodically typically at the beginning of a sample run Do not exceed six 6 months between calibrations of the ambient temperature sensor To perform T ambient Cal 1 The pump should be idle and in a stable ambient temperature for at least one hour before this procedure This ensures the ambient temperature sensor is not elevated by internal heating 2 At the Main Menu screen
53. ddition to supplying the power required for operation When using the AA replaceable cell pack the pump can be run on the dock but the dock will not supply power When using the DC back the pump can be used while mounted on the Dock The pump can be placed on the Dock either turned on or off If the pump is on communication will be possible immediately If the pump is off it will power up as soon as it detects the Dock entering a Dock startup phase If the pump startup is delayed it is acceptable to turn the pump on by pressing the Power button This can be done without removing the pump from the Dock A display will show the charge phase which reports the Dock testing of the battery and the beginning of the charge cycle After a period of about 20 30 seconds if the battery is in good condition the pump will enter the normal startup procedure If the battery is deeply discharged or malfunctioning the Dock will attempt to recondition the battery as part of the normal charging cycle this will cause a Slight delay in the startup process The charging process begins as soon as the pump is placed on the Dock with the NiMH battery pack The pump initially displays a charging status screen showing NiMH analysis this message may not appear if the pump is not powered on when mounted on the Dock When the NiMH analysis process confirms a good battery pack the Dock will begin to fast charge the battery pack The red LED on the pump flashes a
54. ditions are caused by deeply discharged cells aged or damaged batteries or other problems with the NiMH battery pack The pump displays error messages generally combinations of messages and multiple LED flashing patterns The Dock will automatically try to recondition the battery pack as part of the normal charge cycle when unusual charge conditions have been detected If the charge cycle ends with an alternating Trickle NIMH Analysis message the charge cycle has completed but the battery may not have the expected charge capacity and runtime may be diminished Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP aC LEE Gilian GilAir Plus Air Sampling Pump Operation Manual DETAIL INDICATIONS UNUSUAL CHARGE CONDITIONS LED Indication Continuous red Red on long short off NiMH Analysis 5 sec NiMH Recondition 1 sec Continuous red Red on long short off Battery Charge Error 5 sec NiMH Trickle Charge 1 sec Continuous orange 9 red pulses 1 green pulse NiMH Recondition 5 sec NiMH Trickle Charge 1 sec Alternating red green Fast flash red Battery Charge Error Fast flash red 5 sec Fast flash red 1 sec red NiMH Fast Charge 5 sec NiMH Analysis 1 sec Flash green 2 5 sec Flash green 1 sec red NiMH Top off Charge 5 sec NiMH Analysis 1 sec Continuous green green 5 sec 1 sec red NiMH Trickle Charge 5 sec NiMH Analysis 1 sec O 2015 Sensidyne LP
55. doned and control will return to the menu The Event log is checked for available space If space is not available a message will warn the user If the ESC button is pressed starting the event will be abandoned and control will return to the menu to allow the data to be recorded or downloaded before continuing If ENTER is pressed the pump will enter the clear datalog dialog and allow the datalog to be cleared If the datalog is not cleared the event cannot begin If the datalog is cleared the event will start If the Event ID option is enabled the user will be prompted to enter an Event ID which will be stored with the event data for later review or download If the Pre Post Cal option is enabled a Pre Cal flow calibration will start If the ESC key is used to exit the Pre Cal flow calibration the event will start without adjusting the flow rate or recording a Pre Pre Cal reading The preset SmartCal device will be used if the pump is on the Dock otherwise a manual calibration will be performed The Stop menu can be accessed by the amp button during Run to pause or stop the event If Pause is activated the pump stops with flow timing and total volume accurately maintained The menu changes to allow continuation of the event The Stop menu item terminates the sample event The keypad can be locked to avoid event modification as described in the next sections 4 7 2 Locking the Keypad To lock the keypad Press and hold down simulta
56. e U S A Sensidyne LP 1000 112 Circle N Suite 100 St Petersburg Florida 33716 800 451 9444 1 727 530 3602 1 727 539 0550 Main fax 1 727 538 0671 Service fax info Sensidyne com www Sensidyne com 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 Manufactured by Sensidyne LP 1000 112 Circle N Suite 100 St Petersburg Florida 33716 U S A 800 451 9444 1 727 530 3602 fax 1 727 539 0550 www Sensidyne com info Sensidyne com Intertek Authorized EU Representative Schauenburg Electronic Technologies GmbH Weseler Str 35 45478 M lheim Ruhr Germany 49 0 208 9 99 10 49 0 208 5 41 10 fax www schauenburg com international schauenburg com Gilian DE I DEES Y F WE Industrial Health amp Safety Instrumentation 1000 112 Circle N Suite 100 St Petersburg FL 33716 USA 800 451 9444 1 727 530 3602 www Sensidyne com info Sensidyne com
57. e LB If the battery voltage has dropped below a minimum level the pump will go into a fault condition due to a low battery Restart attempts will not be made for this fault Recirculation Valve Fault fault code RV If the High Flow Low Flow mode control valve is not at the correct setting either positioned between the high and low settings or set at the incorrect setting for the flow rate selected the pump will go into a Recirculation Valve Fault The correct High Flow Low Flow setting must be made to resolve the fault Section 4 8 1 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 29 SECTION FIVE Options 5 1 Setup The Setup submenu has controls that adjust the basic operating parameters of the pump To change the settings for each item in the Setup submenu 1 At the Main Menu screen use the and a2 buttons to move the cursor to Setup Press and release the amp button The pump will now display the Setup submenu screen 2 Atthe Setup submenu screen use the ER and amp buttons to move the cursor to the submenu item for which you desire to change the setting Use the and e buttons to select the setting desired for that item then press and release the amp button The change to the new setting is now complete Note Many setup menu items are in the submenus 5 2 Event ID Enable
58. e event will start when the time is after the set time If the timed Start is set to midnight 00 00 00 the event will start immediately and use the current time as the start time 1 At the Main Menu screen use the and a2 buttons to move the cursor gt to Run Setup Press and release the Q9 button 2 he cursor gt will now be at T V R start On the display screen to the right of Timed start a clock time is displayed in the selected system time format Use the and buttons to set the hour When the hour is selected press and release the button 3 The minute portion of the clock time can now be adjusted Use the and buttons to set the minutes When the minutes are selected press and release the amp button The setting of the start time for the timed run is now complete 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 49 5 19 Timed Duration Timed Duration specifies the how many minutes after the time specified in T V R start the event will end The event starts as soon as the time has passed If the T V R start time is set to 0 00 it will start immediately and use the current time as the start time The event will end at the start time plus the specified duration As an example if the start time is 1 00 and the duration is 120min the event will start at 1 00 am and conclude at 3 00am If
59. e menu is not displayed the O and amp buttons select among the display screen options The display screens are automatically selected by the pump whenever the mode of operation is changed example when an event is started or a fault occurs The display screens include the Idle display the Constant Flow control operating display the Constant Pressure control operating display the Fault display Program Status display and STP Display STP Models only A description of the data displayed on each menu screen is contained in the Displays section Section 4 5 of this manual Sampling events The GilAir Plus accumulates sample data on events An event is a sample run The data for each sample event is stored as the event progresses so that no data loss is possible When a sample is started the event data is cleared to begin the new event As the pump samples the flow is controlled at the event flow rate or pressure depending on the selected control mode The event data time flow volume backpressure and other information is stored into nonvolatile memory If the pump is paused the event is not terminated When the event continues volume and time accumulation continue in the same event If the event is stopped the run data is available for review Section 6 10 and in the idle screen until another event is started The data from the last 16 events is available in the data review menu O 2015 Sensidyne LP Sensidyne Document No 360 0132 0
60. e or faulting may result O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 Gilian Certifications Approvals and Compliances Declaration of Conformity wn Gr BES y eR Industrial Health amp Safety Instrumentation DECLARATION OF CONFORMITY Sensidyne LP 1000 112 Circle North Suite 100 St Petersburg Florida 33716 Certificate No 001 Issue 6 November 19 2014 The undersigned declares that the products named in this certificate meet the provisions of the European Communities Council Directive 94 9 EC ATEX concerning equipment and protective systems intended for use in potentially explosive atmospheres and US and Canadian Hazardous Location and Electrical Equipment Requirements Product Type Portable Air Sampling Pump Product designation Gilair Plus with 7 2 V DC NiMH Battery Pack Manufacturer Sensidyne LP Intended Use Air Sampling Notified Body FM Approvals Ltd Notified body Number CE 1725 1 Windsor Dials Windsor Berkshire UK SL41RS Intrinsically Safe US CAN Class II Ill Division 1 Groups A B C D E F and G hazardous Class Il Ill Division 1 Groups A B C D E F and G hazardous classified locations classified locations IS 1 11 11 1 ABCDEFG T4 ta 0 C to 45 C IS I II II 1 ABCDEFG T4 ta 0 C to 45 C Class Zone 0 Group IIC hazardous classified locations Class I Zone 0 Group IIC hazardous classified locations I 0 AEx
61. e pump will now display the Setup submenu screen 2 At the Setup submenu screen use the ER and amp buttons to move the cursor gt to Pre Post Cal Use the button to select enable or the G button to select disable Press and release the amp button to complete This completes the enable of the Pre Post Cal option The description of the use of the option when starting an event is below 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilian Gilian GilAir Plus Air Sampling Pump Operation Manual Page 31 3 When you are at Run in the Main Menu and press the amp button to start a sample run the display shows a notification that Pre Cal is selected Press the button to continue to Pre Cal or the to exit the event When the Pre Cal is entered the calibration screen displays the set flow rate for the sample See Section 4 8 Using a calibrated flow measurement reference e g Gilibrator 2 or Challenger measure the pump s flow rate then adjust the displayed flow rate on the pump using the Gd 009 buttons to match the flow rate displayed on the reference flow meter Press and release the amp button The pump Will adjust its flow rate on the basis of the entered value to run at the setpoint flow rate The adjustment of the displayed flow rate and correction can be repeated To complete the Pre Cal press enter without changing the flow rate When complete a confirmation scree
62. e the ER and amp buttons to move the cursor to Run Options Press and release the button 3 The cursor will now be at Std Temp C or EL The current setting for Std Temp C or F will be displayed at the right side of the screen Use the and buttons to adjust the setting to the temperature desired Note A single press and release of either of these buttons will increment or decrement the temperature setting by 1 degree Press and hold down either button to scroll through the full range of numbers When the desired temperature setting is selected press and release the amp button to complete 5 12 2 Standard Pressure mmHg STP models only Users may set the pressure that will be used in the calculation of the standard flow and volumes when using a STP model pump The GilAir Plus factory default is 760 mmHg as the standard pressure To set the Standard Pressure 1 Atthe Main Menu screen use the O and GA buttons to move the cursor gt to Setup gt Press and release the amp button The pump will now display the Setup submenu screen 2 At the Setup submenu screen use the ER and amp buttons to move the cursor to Run Options Press and release the amp button O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilian Gilian GilAir Plus Air Sampling Pump Operation Manual Page 41 3 The cursor will now be at Std Temp C Press and release
63. e time will recondition it for maximum Capacity Remove the pump from the Dock and let it rest for at least one hour Place it on the Dock for another charge cycle As the battery goes through charge discharge cycles and ages its capacity will diminish If the battery is reconditioned as described above and does not result in expected run times the battery has reached end of life and should be replaced The Dock will automatically perform a battery evaluation each time the battery pack is charged Under certain conditions the Dock will perform a reconditioning of the battery cells in order to optimize the battery charge as a part of the normal charging routine This one hour reconditioning step may result in slightly extended charging times If the Dock detects a more serious battery condition it will provide an indication that a problem has been detected with the battery pack See Appendix H for more information Battery life can be extended by storing in cool conditions High temperatures can cause accelerated aging DO NOT attempt to deep discharge the battery pack Battery packs manufactured after July 20 2015 have several new capabilities listed below 1 The packs support the new run on dock mode 2 A reset capability is provided that will reset a hung processor without having to remove the battery pack from the pump To perform a reset short the charge terminals on the battery pack with a wire or paperclip When shorted for 5 second
64. eable nickel metal hydride NiMH battery pack The unit is charged through the Dock that is included with all starter kits An optional alkaline battery pack P N 783 0013 01 R is available that allows the use of over the counter AA batteries A third option the DC power pack 783 0014 01 R allows extended run times with the pump on the Dock for pumps with firmware versions up to revision 2 4 Pumps that have firmware version 2 4 or higher are supplied version 3 5 Docks that support running for extended periods of time while charging on the Dock without the need for the separate DC power pack Note Do not attempt PC communications with the Dock when running a sample calibrating or editing pump settings Warning Alkaline batteries lithium batteries and the DC power pack should only be used in non hazardous areas Intrinsic safety certifications are only valid when using the rechargeable NIMH battery pack O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilian Gilian GilAir Plus Air Sampling Pump Operation Manual Page 11 SECTION FOUR General Operation 4 1 Overview The GilAir Plus has the capability of generating and controlling flow over the range of 20 cc min to 5100 cc min in two flow ranges 20 445 cc min and 450 5100 cc min that are selectable using a 2 mm or 5 64 inch hex key provided with the pump The actual flow is measured and controlled by the pump s internal p
65. eration Manual Page 37 6 Before removing the pump from the Dock press and release the amp button Remove the pump from the Dock and disconnect the cable from the Challenger then go to Run in the Main Menu and press and release the Q9 button 7 The pump begins to run at the set flow rate 5 10 3 TSI Model 4146 and Sensidyne Go Cal The TSI Model 4140 Sensidyne Go Cal reads flow continuously and reports it for display on the GilAir Plus When flow stability is reached the calibration will be calculated and stored Calibration Complete will be displayed The amp button can be used to return to the main menu The SmartCal sets the operating mode of the calibrator to the setup required for proper calibration After completion of the calibration the calibrator is returned to the standard setup for the Go Cal 1 Connect the SmartCal cable between the interface port on the TSI Model 4140 and the Reference Device port on the rear of the Dock 2 On the GilAir Plus pump go to Setup then SmartCal Use the and C9 buttons to select TSI Press and release the amp button This setup is only required once Go to Flow set Use the and buttons to set the desired flow rate Press and release the amp button Go to Calibrate then press and release the amp button The pump will begin to run in the SmartCal mode 3 While running in the SmartCal mode the TSI 4140 displays the flow rate and the following is displayed on the pum
66. etry Use the Gd and Ga buttons to select disable or the C button to select enable Press and release the amp button to complete 5 9 Valve Mode The Valve Mode function has 2 settings The continuous setting allows the pump to check itself continuously during a sample run to detect an incorrect setting of the flow control valve which controls the low and high flow modes of the pump This is the default setting for the Valve Mode function The start stop setting is utilized when the pump is used in an environment where it might be exposed to extreme magnetic interference When Valve Mode is in start stop the pump will only check the positioning of the flow control valve at the beginning and end of a sample run to minimize any adverse effect from magnetic interference To put the Valve Mode into start stop 1 At the Main Menu screen use the and a2 buttons to move the cursor to Setup Press and release the amp button The pump will now display the Setup submenu screen 2 Atthe Setup submenu screen use the ZY and amp P buttons to move the cursor gt to Valve Mode Use the amp 3 and G buttons to select start stop or continuous Press and release the amp button to complete 5 10 SmartCal Automatic Calibration GilAir Plus has an optional automatic calibration capability called SmartCal Select an air flow calibrator and connect it to the Dock using the appropriate communications cable When active Pre Post a
67. f water at a flow rate of 5000 cc min it should be replaced To make this measurement set the pump flow rate to 5000 cc min running in constant flow mode With nothing hooked to the inlet connector the backpressure displayed on the pump should be less than 2 inches of water If the Back Pressure is larger replace the filter using the procedure below 1 Remove the two screws from the filter housing 2 Remove the filter housing by pulling straight out from the pump case O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilian Gilian GilAir Plus Air Sampling Pump Operation Manual Page 69 3 Replace the filter P N 811 0905 01R Be sure it is properly positioned and gasket seal areas are clear Gasket P N 300 0103 01R Insert the filter housing in the manifold Note the proper positioning of the two o rings P N 150 9106 50 R and 150 9121 50 R Replace if damaged 4 Re attach the filter housing Align outer gasket area first Align filter housing exit connection and press inward until the o rings are seated Be sure the filter housing is fully seated before tightening screws 5 Replace screws and snug tighten only Do not over tighten Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP amp e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS SECTION TEN Appendices Appendix A Menu Outline Appendix B Example Program
68. grammed The program is entered in Program edit under Run Setup Each Program has a name and the names are shown in this menu item selection to allow the desired run parameters to be set To set the Run Mode 1 At the Main Menu screen use the O and a2 buttons to move the cursor to Run Mode Press and release the vO button 2 Use the and G buttons to select either the desired mode When the desired run mode is selected press and release the amp button to complete Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS Note User programs will be listed as available Run Mode selections in addition to the Manual Timed Vol and RT modes these can be selected the same way Note When the pump is powered on it will remember the last set Run Mode Manual Timed Vol RT or selected Program If a different mode is desired it must be set before running an event 5 18 Run Setup Go to Run Setup to set the parameters for constant pressure mode operation timed and programmed runs To enter Run Setup At the Main Menu screen use the O and a2 buttons to move the cursor to Run Setup Press and release the amp button 5 18 1 Timed Start T V R start Select a specific clock time as the beginning time of a sample event At the selected time the pump will sample for the timed duration as specified below Th
69. he Q9 button Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 2 Use the and a2 buttons to move the cursor to RT Use the Cc and e buttons to set the time for the duration of the run in minutes When the run time in minutes is selected press and release the amp button The setting of the run time for the event is now complete Note See Section 6 1 and Appendix B for advanced programming the DL and STP models 5 22 Pressure Set H20 mmHg KPa or mbar Pressure set is used to set the pressure that will be maintained when the pump is running in the constant pressure CPL or CPH control mode See Section 5 16 Available pressure set points are between 5 inches of water to 30 inches of water If the pressure is set outside the performance capability of the pump a fault will occur when Run is selected Note Factory default is 18 inches of water To set the pressure that will be maintained in the Constant Pressure Mode 1 At the Main Menu screen use the CH and a2 buttons to move the cursor to Run Setup Press and release the amp button 2 Use the ZY ana amp P buttons to move the cursor gt to Press set H20 mmHg or KPa See Section 5 13 3 to select units Use the Gd and Ga buttons to set the pressure When the pressure is selected press and release the button to complete 2015 Se
70. in e Ed o som som o This program waits until midnight on the specified day then waits until 8 00 AM on that day then turns the pump on until 12 00 PM 240 minutes 4 hours later The pump stays off until 1 00 PM and then turns on until 5 00 PM At 5 00 PM the program ends Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP amp Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS Day of week Program Starts at Pump Weekday Next Monday 2 Time 8 00 AM Monday 8 00 AM Off 12 00 AM 6 Ed o SOM mm Progend This program waits until midnight is past on Monday waits until 8 00 AM then turns the pump on until 12 00 PM 240 minutes 4 hours later The pump stays off until 1 00 PM and then turns on until 5 00 PM At 5 00 PM the program ends Multiple day of week Fn mm LE Dee SS 12 00 AM 12 00 AM fm n H 5 00 PM 12 00 AM 12 00 AM 8 onma 240 8 00AM 1200PM On 5 00 PM 12 00 AM 12 00 AM 4 owend 60 I200PM mm og O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 79 LL 800PM 1200MM 17 Time 8 00 AM Friday 8 00 AM Off 12 00 AM On Interval 240 8 00 AM 12 00 PM If this program is started anytime Tuesday to Sunday it waits until midnight is past on Monday waits until 8 00 AM then turns
71. ing e The Off Interval lasts for 1 minute and then repeats the entire program for 2 cycles ENTER AND RUN THE PROGRAM Note The program must be saved before leaving the entry edit process to transfer it to storage If the program is not saved it will be lost Some users may want to save the program at each edit step Saving the program after entry and editing before exiting will store the entire program 1 At the Main Menu screen use the O and a2 buttons to move the cursor to Run Setup gt Press and release the amp button Use the ZY and buttons to move the cursor to Program gt Press and release the Q9 button 2 Use the ZY and B buttons to move the cursor to Program Edit Press and release the amp button 3 he cursor is now at Prog Name Use the 3 and Ga buttons to select the program name Press and release the amp button Select PROGO1 to appear to the right of Prog Name 4 Use the and a2 buttons to move the cursor to Control Mode Use the and buttons to set the Control Mode to CF Constant Flow Press and release the VO button 5 Use the and amp buttons to move the cursor P to Setpoint Use the Gs and buttons to set the set point flow rate to 3000 cc min Press and release the amp button 6 Use the 9 and buttons to move the cursor to Prog Step Use the Gs and buttons to set the program step to 1 7 Use the and a2 buttons to move the cursor t
72. ing Pump Operation Manual Gildir PLUS SECTION SEVEN PC Interface 7 1 PC Interface The GilAir Plus Datalog and STP models have the capability of PC interface through the charging Dock This requires a special communications version Dock that is supplied in kits with the Datalog and STP pump models The basic model of the GilAir Plus does not have this capability nor will the basic Dock supplied with the Basic model pump support this option The PC interface enables communication with the Gilian CONNECT pump management system Gilian CONNECT provides the following capabilities e Download of event data including summary and minute by minute datalogs from the pump to a data base e Creation of field reports for each sample e Editing and transfer of settings to the pump e Export of event historical data in CSV file format for use in a PC spreadsheet application such as Excel Connecting the communications Dock to a PC requires USB cable P N 811 0907 01 R Each Docked pump is recognized by its serial number A new pump must be registered before it will be recognized The PC interface program format is summarized in the table below A separate user manual P N 360 0143 01 describes the operation of Gilian CONNECT in detail Data Retrieval and Review Data from Logs Download Sample Logs amp Reports Produce Field Reports and Graphs Pump Manager Manage Pump Manage pump setup and Information amp parameters Manage Pump Configurat
73. ing the choice of running the tubing over the shoulder top access or under the shoulder bottom access 3 Using the Gilibrator 2 or equivalent air flow calibrator with very low pressure drop measure the flow rate at the sample inlet and adjust the flow rates individually using the splitter s needle valves 4 Two simultaneous filter samples may run up to 2 LPM each Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS For further information see the GilAir Plus operations manual and the technical paper GilAir Plus Quad Mode Split Sampling in the High Flow Mode PERFORMANCE SPECIFICATIONS Size dimensions top access model 58 x 42x 28 mm Size dimensions bottom access model 58 x 63 x 16 mm iA leg ME T o3 grams Number of simultaneous samples 2 Flow control range each channel 1 to 4000 cc min O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 Gilian Gilian GilAir Plus Air Sampling Pump Operation Manual Page 83 Appendix E Troubleshooting Guide Symptom Possible Cause Corrective Action The GilAir Plus is seeing a back pressure less than 1 inch of water an indication that no sample train is connected The Connect Media message appears intermittently Run time too short does not meet
74. ion Program Manager Manage Programming amp Create Edit Duplicate or Transfer Programs to Delete Sampling Programs Pump s Transfer Programs to Pump s Note Please see the Gilian CONNECT Application User Manual for additional information 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 59 SECTION EIGHT Maintenance Menu 8 1 Maintenance The Maintenance submenu has controls that are occasionally used These functions are used for clearing the GilAir Plus pump memories calibrating transducers or performing other pump maintenance functions To change the settings for each item in the Maintenance submenu 1 At the Main Menu screen use the CH and a2 buttons to move the cursor to Maintenance gt Press and release the amp button The pump will now display the Maintenance submenu screen 2 At the Maintenance submenu screen use the and a2 buttons to move the cursor to the desired submenu item Each of the submenu items have additional menus or actions beneath them and are selected by pressing and releasing the G button 8 2 Global Reset Global Reset resets all user controlled parameters to the factory ship values Default factory values 2000 ccimi Timed start 8 00 am Timed duration 1 minutes mms degrees G cleared NIMH Sensidyne Document No 360 0132 01 Rev T
75. ion feature activates the changes in operation as listed below e When the flow rate is changed a 3 second popup message will appear reminding the user to calibrate the flow e fan eventis started without its last calibration at the event flow rate a popup message will appear reminding the user that calibration is required and the event will not start Regardless of how the event is started including Run on Powerup e The internal controls will be enabled to compensate the pump for changes in barometric pressure and temperature The calibration pressure Pc and temperature Tc and current conditions Pa Ta and flow correction factor are displayed if the PaTa compensation screen is selected O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilian Gilian GilAir Plus Air Sampling Pump Operation Manual Page 81 Appendix D Dual Port High Low Flow Manifold Dual Port High Low Flow Manifold e Dual air sampling with one personal pump e Sample with two filter cassettes or one filter and one sorbent tube simultaneously e Sample for heavy metals asbestos and organic solvents in tandem in any combination e Saves time and money Sensidyne s Dual Port High Low Flow Manifold is used in conjunction with the GilAir Plus pump s high flow constant pressure capability a part of the Quad Flow feature The GilAir Plus pump can accommodate constant pressure control in the high flow mode up t
76. is available for operation at flow rates from 450 cc min to 5100 cc min Good Industrial Hygiene practice dictates the sampling pump be calibrated immediately before use in the environment where the sampling event will take place The compensation feature will allow much more accurate sample flow rate control in sampling environments with varying pressure and temperature such as an airplane in flight or where on the spot calibration is difficult such as a mine The compensation feature can be enabled if the pump is calibrated at one set of environmental conditions with flow rates from 450 cc min to 5100 cc min With the feature activated the ambient conditions flow rate will not vary by more than 5 due to change in temperature or pressure within specified flow rate and barometric pressure limits In order to use this feature the pump must be calibrated at the flow rate required and the event started The calibration can be done manually or by using the Pre Post Cal mode Implementation A menu item has been included in the Setup Run Options Pala Comp to enable or disable the compensation A display screen has been added to show the compensation conditions and factors The display is visible only when using the display selection controls it does not appear in the normal sequence of operations When the feature is disabled the pump holds stable calibration at constant barometric pressure and ambient temperature When enabled the compensat
77. ive Action reset by shorting the charge terminals with a wire or paperclip See Appendix H Backlight on but Insufficient LCD drive no text voltage from battery pack REP ACA DAURI SRE KW Inlet filter clogged Replace Filter Sec 9 3 Examine sample holder and remove obstruction or run at lower flow rate Intake obstructed Control board problem Return for service Pump shows Fault Valve change during Valve cannot be changed during in display Enters operation sample only before starting event HOLD Valve error shown no Valve may be affected by strong valve change attempted magnetic fields Sec 5 9 Low battery Charge battery Sec 3 1 Flow rate is set too high Correct the flow rate per sample for sample media method guidelines Same Ca dverg Correct tubing obstruction pinched shut Internal flow transducer Backpressure too high remove problem restriction or lower flow rate Improper Calibration Recalibrate Pump Sec 4 9 3 Faulty beating Liquid in pump or other Return for service matter Don t run pump with Dock Pump runs erratic Connected Note if running a amp faults pump with version 2 4 or higher Dock connected software and using a dock of version 3 5 or higher the pump is supported to run on dock and this is not the reason for the problem Check sample media or increase flow rate minimum back pressure requirement is 2 inches of water Insufficient backpressure for stable operatio
78. les below are presented in tabular form using 12 hour clock display The first three columns provide the information necessary to enter each step The next three columns interpret each step and a summary of the program appears below each table Note The pump will start the program when the run key is pressed If the time specified in the program has already passed the program will continue to the next step This will continue until the end statement is reached Clock can be displayed in 12 hour or 24 hour time format See Section 5 14 3 O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 77 Basic Program similar to Timed mode Program Starts at Pump End 0 4 00PM 4 00 PM Prog End This program waits until 8 00 AM is past on the current day then turns the pump on until 4 00 PM 480 minutes 8 hours later At 4 00 PM the program ends Timed with multiple sampling periods gen rn mes in emon es of TIN 50 min of 240 min This program waits until 8 00 AM is past on the current day then turns the pump on until 12 00 PM 240 minutes 4 hours later The pump stays off until 1 00 PM and then turns on until 5 00 PM At 5 00 PM the program ends Date and time Program Starts at Pump May 1 2012 May 1 2012 Op 2 Time 8 00 AM May 1 2012 8 00 AM Off 12 00 AM is 50 min of 240 m
79. lity may be affected 5 12 4 PaTa compensation STP models only in high flow This option enables a compensation to be applied for changes in ambient conditions The correction adjusts the flow control to compensate for the change in barometric pressure and ambient temperature since the last calibration This allows calibration at set of ambient conditions and operation across a wide range of pressure and temperature The compensation barometric pressure and temperature ranges are given in Appendix C To use this feature it must first be enabled When enabled a warning will be displayed after a change in flow rate that the pump must be calibrated at the flow rate After calibration the flow rate will be compensated Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 5 13 Display Options These parameters control the appearance and format of displayed pump data 5 13 1 Language Users may select the display language languages available include English Spanish French Dutch German Italian Portuguese and Turkish English is the default To select the display language 1 At the Main Menu screen use the and a2 buttons to move the cursor gt to Setup Press and release the amp button The pump will now display the Setup submenu screen 2 Atthe Setup submenu screen use the ER and amp buttons to m
80. lue Ends At Pump Step Action Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 9 Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS User selected or pump controlled off times will adjust the sampling time but will not change the beginning or ending times Pump controlled off times include Sensor Calibrations and fault pauses User controlled off times are keypad initiated pauses When the RT or VOL program steps are used the timing is set by the sampling time not counting sensor calibrations fault caused pauses or user pauses For example in an ON step if the user pauses the pump at 9 00 for 30 minutes the total run time will be 450 minutes instead of 480 and the program step changes will occur at the scheduled times Pausing the pump will not alter the next step begin time In a RT step if the user pauses the pump for 30 minutes the step will extend the end time so that the actual run time is as specified in the step Similarly the VOL step determines the end of the step by the actual volume sampled not by the time Programming sample schedules can be complicated when more advanced scheduling steps are involved Some examples are shown in Appendix B that will assist in advanced programming 6 2 Program Edit This submenu allows the creation and editing of up to 16 programs Each program is stored in nonvolatile flash memory and can be selected using the Run m
81. munications Dock The Dock provided with the GilAir Plus charges the pump and optionally provides communications capability for a computer connection and connection to an air flow calibrator for automatic calibration i e SmartCal The Dock is available in one three or five station basic or communication configurations The basic configuration provides pump charging capability only and does not allow for communications to a PC or air flow calibrator with the pump The communications configuration enables a USB connection to a PC and use of the Gilian CONNECT pump management system and the connection of an air flow calibrator device Each supported air flow calibrator device has a unique adapter cable that must be ordered separately The supported devices and communications cables with part numbers are listed in Section 4 9 2 and Appendix F See Section 5 10 for further details of the SmartCal feature Power is supplied to the Dock through a universal input power supply 100 240 Vac 50 60Hz or a car accessory plug There is no power switch on the Dock as the Dock detects the pump or battery pack when it is placed on the Dock and begins the charging process automatically When a NiMH battery pack is used on a dock with version 3 5 or higher of the dock software and version 2 4 or higher of the pump software the pump can start and run while on the Dock without requiring the use of a DC back The dock will trickle charge the pump batteries in a
82. n O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 85 Symptom Possible Cause Corrective Action TOA PA O vane Return for service assembly Tighten input manifold screws Tighten screws to snug tight only Do not over tighten Return for Pump does not achieve flow specifications P Leak in pump service if tightening screws does leakage issue Sec Battery not sufficiently Charge battery Sec 3 1 charged Display calibration Reset display calibrations to adjusted out of range factory setting Sec 8 2 Don t run pump with Dock connected for Pumps with firmware version below 2 4 Program time is set to Enter non ub program duration Zero Sec 6 1 Program not selected in Check run setup Sec 5 18 run mode Not DL or STP Model Upgrade to DL or STP model Keypad is locked Unlock Keypad Sec 4 7 3 If a password is required enter the password The override password is 9999 If the password has been forgotten shame on you ry using 9999 as a password Pump in off phase of Wait for program to complete program program or stop program Normal self check None Sec 4 5 9 Sensor Pump surges Dock connected Pump will not run program Keypad inoperative function Flow control is calibration can be set for three being re zeroed modes See section 4 6 Sensidyne Doc
83. n The pump will now display the Maintenance submenu screen The cursor will now be at Factory Defaults gt Use the cy and a2 buttons to move the cursor to Barometric P Cal P gt Press and release the Gesi button The following message box will appear Enter PB mmHg PB sensor mmHg Note To cancel out of Barometric P Cal press and release the amp button at this time Press and release the amp 3 or button to adjust the Enter PB mmHg value to the current barometric pressure Press and release the amp button The PB mmHg will change to show the current measured ambient barometric pressure after calibration Press and release the button Barometric pressure calibration is now complete 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 65 8 5 Pressure Calibrates the backpressure sensor The calibration should be checked periodically typically at the beginning of asample run Do not exceed six 6 months between calibrations of the backpressure sensor To perform Pressure calibration 1 Set up the GilAir Plus pump load panel and reference meters as shown For this procedure the pump must be set to the Lo range of operation During the calibration the pump will run and maintain 35 inches of water backpressure 2 At the Main Menu screen use the and a2 buttons to mo
84. n enabled See Section 1 1 23 Use the ZY and amp buttons to move the cursor gt to Run Press and release the G9 button The pump will then display the Event ID screen if the Event function has been enabled see Section 5 2 If Event has been enabled enter the Event ID and press and release the amp button The pump now displays the Program screen the event starts and the pump will begin to run at the displayed start time 16 00 If the current time is later than 16 00 the next step will start immediately EDITING THE PROGRAM To change the number of cycles in the program from 2 cycles to 3 cycles perform the following steps 1 Atthe Main Menu screen use the ER and amp P buttons to move the cursor to Run Setup gt Press and release the amp button Use the ZY and buttons to move the cursor gt to Program Edit Press and release the vo button 2 The cursor is now at Prog Name Use the Ga and Ga buttons to select PROGO1 for the program name Press and release the amp button PROGO1 now appears to the right of Prog Name IMPORTANT To edit an already existing program you must correctly select the program name of the program you wish to edit Otherwise you may inadvertently edit the wrong program In this example only one program was entered and stored into the pump When the program was entered it was entered into the program name PROGO1 any other name could have been assigned as well i e PR
85. n option that changes the operation of the menu system to only present a limited menu Only the Run selection and a selection to exit User Mode are available When User mode is enabled and control is returned to the idle screen the main menu will change to offer only the User mode menu of Run and Exit The user can start an event by selecting Run The event can use any of the run modes available in the pump Manual Timed Volume RunTime or a program During the event the user can pause or stop the event but not make any changes in its setup The display will remain locked to the default operating display for the selected control mode or fault if one occurs and does not allow the user to browse the other displays In order to exit the User mode the pump password is required unless the password is set to zero 5 5 Power on Run Available in DL and STP models Power on Run is an option that causes the pump to start an event when the power is turned on The event can use any of the run modes available in the pump Manual Timed Volume RunTime or a program During the event the user can pause or stop the event If the run mode is Timed Volume RunTime or a program the pump will power down five minutes after the event During the period after the event the user can change any aspect of the pump setup including the Power on Run option When Power on Run is enabled pre and post cal will not be performed 5 6 Event Lock Event Lock if ena
86. n will show 4 After confirming the Pre Cal and entering the event the pump begins to run showing the Constant Flow display screen Complete the sample run then press and release the amp button A Pause Stop message box appears Use the button to move the cursor to Stop Press and release the C button Note When the event ends in Program or Timed operating modes the Post Cal will be requested at that time 5 The pump stops running and the following message appears on the screen Ready for Post Cal Press Enter Press and release the amp button The pump begins to run again and the calibration screen is displayed showing the validation flow rate for the sample See Section 4 6 Using the calibrated flow measurement reference measure and enter the pump s flow rate Press and release the Q9 button 6 To review the sample go to the Main Menu screen use the ER and amp A buttons to move the cursor to Review Press and release the O button The screen shows a summary of the event data The ER and amp P buttons can be used to scroll through the data The Pre Cal flow rate is marked Pre The Post Cal flow rate is marked Post Note SmartCal can be used to supply the Pre Post Cal data Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 5 4 User Mode Available in DL and STP models User mode is a
87. nches of water millimeters of mercury millibars or kilopascals 2 RT Run Time Total pump ON time Does not include Sensor calibrations pauses or scheduled off time in programs 3 PRI Projected Run Time The projected run time is an estimate of the remaining run time in hours based on the current estimated battery capacity and the current drain on the pump which is dependent on flow rate backpressure and temperature Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 4 5 6 Fault Display Details 1 RT Run Time Total pump ON time Does not include Sensor calibrations pauses or scheduled off time in programs FC Fault Count Total number of faults that have resulted in suspension of sampling When the count reaches 10 the pump will cease retrying and terminate the event FT Fault Time Total time in seconds the pump has run while being in a fault status Current Active fault display field of fault indicators None is displayed unless a fault is active The faults that may be displayed are FC flow control out of range PC pressure control out of range BP Backpressure over allowable limit OP Backpressure out of allowed range causing emergency stop RV recirculation valve incorrectly set for flow rate and LB low battery Last Previous fault condition same format as Current fault
88. nd flow calibration can be performed automatically through the Dock This option requires the communications version of the Dock standard with DL and STP models See Section 4 9 2 for a list of calibration devices Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS and communications cables If a multiposition Dock is used 3 or 5 station the pump must be on the rearmost position where the power and calibrator attach The Dock must be connected to the calibrator using the specific cable for that calibration device The tubing setup is the same as a manual calibration See Section 4 9 3 Using the omartCal feature requires the GilAir Plus pump to be connected to the Dock with the cable to the calibrator plugged in The calibrator type must be specified to the pump before use The calibrator type can be selected in the Setup SmartCal menu item After specification the calibrator type is stored and used whenever the pump is calibrated on a Dock If calibration is performed when the pump is not Docked the manual calibration option will be used When Calibrate is selected from the main menu the pump enters SmartCal and displays the type of calibrator and the current flow rate reading Follow the instructions for your calibrator to begin the calibration 5 10 1 Gilibrator 2 Once the flow rate stabilizes generate a series
89. nd that the date should be reset 3 2 3 Power Source Check When the pump is charging on the Dock and the Dock status is being displayed the charge status reported from the Dock is compared to the type of battery that is installed on the pump If there is a discrepancy the pump will signal the user by flashing the backlight and show a message asking for the pump to be removed This is done to prevent the Dock from charging the battery in an inappropriate manner which could result in the battery not being charged or being overcharged 3 2 4 Power Down Turn power off from any display when the pump is not running by pressing and holding down the amp button After approximately two seconds a power down display will appear and a five second shutdown sequence will start If the button is released before the shutdown sequence is complete the power will not switch off At the termination of the shutdown sequence power is off Note Power cannot be shut down if a sample or program is running Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 3 3 Setting the Flow Rate On the main menu use the a2 button to move the cursor to Flow Set Adjust the flow rate to the desired value using the ED and D buttons Press and release the button to confirm the change 3 4 Power Options The GilAir Plus comes standard with a recharg
90. nd then starts and runs until the run time has elapsed this does not count pauses sensor calibration intervals and fault stop times If the Program Run Mode is selected the program starts and controls sampling until the program completes When running in the high flow mode a Connect Media message will pop up on the screen periodically if the pump does not see the expected backpressure caused by a sample train Note The pump is designed to operate with a minimum backpressure of 2 H20 while in the high flow mode Operating the pump in high flow mode without any collection media attached or at a backpressure of less than 2 H20 will result in inaccurate performance When the Run menu item is selected readiness to start the event is evaluated If the pump is using battery power the battery status is checked If the battery has less than about 5 of remaining charge the event will not start If the battery has less than 9096 charge a message box will appear to warn that the battery is not fully charged O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilian Gilian GilAir Plus Air Sampling Pump Operation Manual Page 21 The recirculation valve is checked for proper position If it is incorrectly positioned a popup message will alert the user If the valve is moved to the correct position the event start evaluation will continue If the ESC button is pressed starting the event will be aban
91. ne LP Gilian GilAir Plus Air Sampling Pump Operation Manual Page 5 8 9 Gilian GilAir Plus Air Sampling Pump Operation Manual Gildir PLUS SECTION TWO Introduction 2 Product Description The GilAir Plus is an advanced personal air sampling pump system available in three models a basic model a datalogging pump DL model and standard temperature and pressure STP model The STP model corrects the display flow rate and air volume to standard conditions of temperature and pressure The STP model can also correct pump flow rate to keep flow constant with changes in barometric pressure and ambient temperature Flow Rate Constant Battery 1105100 Flow amp Options Calibration Temp amp cc min Constant NiMH i i Option Pressure Pressure Alkaline SmartCal Datalog All models offer constant flow modes and constant pressure control modes The Constant Flow Mode holds the set flow constant against changing backpressure within 5 or 3 cc min whichever is larger The Constant Pressure Mode holds the pressure constant when taking samples using constant resistance sampling trains The constant pressure multi flow mode allows the air stream to be split into two or more separate samples so that multiple samples can run at the same time See Appendix D for information on the dual port manifold Furthermore all models offer a built in low constant flow mode such that flow rates are attainable from 20 cc min to 5100
92. neously the Ga and buttons A lock symbol will appear in the top status line Release the buttons and the pump will be locked After locking the pump it will only respond using the 9 and buttons to access the Idle Fault Program and Standard Conditions status screens Warning If a password is in place to restrict access to the pump it will have to be entered to unlock the pump Be certain that you know the password before you lock the pump 4 7 3 Unlocking the Keypad To unlock the keypad Press and hold down simultaneously the 3 and buttons The lock symbol will disappear from the top middle portion of the screen Release the buttons and the pump will be unlocked Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS IMPORTANT The above instructions apply only if no Password Section 5 15 has been selected for the pump the Password is set at the factory default value of 0 disabled If a Password has been previously selected after the user has performed the instructions above the keypad will prompt the user to enter the Password then press and release the button before the pump will unlock itself O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilian Gilian GilAir Plus Air Sampling Pump Operation Manual Page 23 4 8 Flow Set cc min Flow Set allo
93. ners such as Tedlar or Kynar sampling bags Connect the bag fill adapter as shown below The connection is sealed with a precision taper and should be inserted only finger tight The knurled handle will not seat flush to the surface of the pump and should not be forced The sample bag attaches with 1 4 inch ID tubing If the pressure in the bag increases such as when it is completely filled the pressure increase will be shown as increased pump backpressure and will terminate the event if the backpressure specification is exceeded Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 9 Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 4 3 Navigation The GilAir Plus pump uses an intuitive six button keypad for menu navigation and pump operation The buttons and their functions are summarized in the table below Powers the unit up or down and enters a Z Power Enter menu or confirms a parameter change Escape Exits a menu select display screen options or move Up Arrow cursor up menu Select display screen options or move Down Arrow pay P cursor down menu Decrease Adjusts a parameter to lower values 4 4 Menus The operation of the pump is controlled by entering the menu system and selecting the menu item that performs the desired function The menu has submenus that allow control of related functions A quick reference menu outline appears in Appendix A When th
94. ng c ccccccsesccceeeeeceeeeeceeeeceeeeeseeceeseeeesseeeesseeeesseeeesaeees 51 S MEA e elen ado Do TTE o1 02 POGAM 0 1 ec 52 Oo Ee elen WC E EE DJ UNE 53 6 5 Set the Flow Rate or breseure 53 CO Liceo cl Roll eT 54 SINE lle LR 54 oo UCT OM VCC NG 55 EG PN 56 bl FANENE 56 SEG TION SEVEN PO NEEB vrede 58 7 1 PC 1 0 nnnm nnne nennen sans nnns 58 SECTION BIGHT MEN ENN 59 S41 Mamntenance P vvs 59 Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP aM AM Gilian GilAir Plus Air Sampling Pump Operation Manual 8 2 Global Reset rmmrmnannnrnnurnnrnnnenannnvenurnnneneennneneenusenee 8 2 1 Reset save programel 8 2 2 Clear Datalog rrrrrnrrrnnrevnnnevnnnevnnnennnnennnnennnnennnn 83 T ambient Gal Biss vira darsi privi rr Era ite 84 Barometer Gl E B 9 FPE SS e NN BO PNG 8 7 CGontraet eene nnne nnn nnns SECTION NINE User Maintenance 9 1 NiMH Battery Maintenance and Reconditioning 9 2 Battery Replacement rrnnrnnnnrnnnnnnnnnnnnennnrnnnnnnnnennven 9 3 Pump Filter Maintenance esse SECTION TEN Appendices rrrrrannrnnnnnnrnnnnnnnnnrnnnnnnnnnnnnnn Appendix A Menu Outlme Appendix B Example Program Setup amp Edit Appendix C Barometric Compensation Appendix D Dual Port High Low Flow
95. nngnene 16 45 2 Men Deeg 16 4 5 3 Idle Display Details 16 45 4 Constant Flow Run Display Details scssicssssvetsureascianaveaciaxeeanetevesaneiesaseastanan 17 4 5 5 Constant Pressure Display Detalls rrrrnnnnrrnnnnrnnnnnrenrnrrennnrrennnnrennnnnnnnnn 17 4 5 6 Fault Display Details rrrarernnrnnnrrnnrennnrnrnrennnennnrnnnnennnennrnnnnennnennnrnnnnennsen 18 25 POT WIS DAY E 18 150 FLUER 18 Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 O 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 4 5 9 Barometric Compensation Display 19 45 Sensor CAND ANON cue secs oor edndesicivndesevceedesesseednersitendscedscudseecsicudnexceeadecudast 20 4 7 Run Mode nna nne s sni irse nsns ssa sinas n se ssa esas 20 4 7 1 Run Mode Descriptions n0annannnennnannnannnnnnnnnnnnnnnnnnnrrennnerrnnrennrrnrrnerrnnne gt 20 4 7 2 Locking the KEY El ma eedaveg dennddnnoenejn ee 21 215 VIGEN 21 0 FO SN me T T 23 4 8 1 Setting the Flow Rate Range rarnnnnnnnnnnnrnnnnnrnnnnnrnrnnnrnrnnnennnnnennnnsnnnnnnnnnn 23 452 SENNEP 24 e DE FETO erene 24 4 9 1 Field Calibration MET 24 4 9 2 Calibration Option GmartCalzn 25 4 9 3 Displayed Flow CGallraton 26 4 10 Fault Condition Cause and Displavs 27 SECTION FIVE Options nnt tinta cmd titanic haces ndn geututmtie mtu td sida mutet tema mins 29 Se EAN PN 29 D PANNE ME Geer 29 e Pre
96. nsidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 51 SECTION SIX Programming 6 1 Program User programs specify a series of actions that control the sampling protocol employed by the pump The pump can store up to 16 programs each of which can be created edited and executed A program allows the specification of flow rate control mode and the timed steps that determine when the pump runs Note This advanced level of programming is available only in the Datalog and STP models IMPORTANT FOR AN ENTERED PROGRAM TO BE ABLE TO RUN The entered program will be one of sixteen allowed and will be named as selected in the entry edit procedure Section 6 3 and it must be saved Section 6 9 Run Mode must be set to that program name Section 5 17 Note An example detailing the procedures for entering and editing a program can be found in Appendix B Note Users can create edit and load programs in the PC Application Programs specify a series of clock determined operations Operations can wait for a specified time of day turn on for a specified time turn off for a specified time and cycle back to the previous steps a specified number of times Clock determined means that the program sets a series of times that are used for all steps and pump on times or pump off times An example will make it clear Program Va
97. o 5100 cc min allowing dual simultaneous samples of such airborne contaminants as heavy metals e g lead or asbestos fibers With the Dual Port High Flow Manifold the GilAir Plus can also accommodate one high flow and one low flow sample simultaneously e g lead and benzene using a filter cassette and a charcoal tube in tandem The Dual Port High Low Flow Manifold allows separate flow settings on a split sample making dual sampling possible The constant pressure control maintains a constant negative pressure in the sample train between the pump and the manifold so that the force driving the samples does not change Adjusting the flow on one side does not affect the other Similarly sample media loading on one side does not affect the other Any sampling method that does not undergo a large backpressure change from start to finish may be accomplished using this system Sampling for dust in this mode requires careful consideration of pressure capabilities and possible changes in resistance and is not recommended To operate the Dual Port High Low Flow Manifold with the GilAir Plus pump series follow the steps below 1 Set the GilAir Plus pump to operate in the constant flow high flow CFH mode 2 Attach the Dual Port High Low Flow Manifold using the 1 4 inch tubing provided The manifold should be mounted at the worker s lapel so as to represent the breathing zone Note that the manifold is available in two configurations allow
98. o Function Use the Cc and e buttons to set the function to Time Press and release the vo button Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 O 2015 Sensidyne LP SEKR Gilian GilAir Plus Air Sampling Pump Operation Manual 10 11 12 13 14 15 16 17 18 19 20 Use the and a2 buttons to move the cursor to Value Use the Cc and buttons to set the hour to 16 00 or 4 00 PM Press and release the button Use the c and e buttons to set the minutes to 00 Press and release the amp button 16 00 or 4 00 PM is now the displayed program start time Use the CHA and a2 buttons to move the cursor to Save Press and release the 29 button Use the ZY and B buttons to move the cursor gt back up to Prog Step Use the GP and Ga buttons to set the program step to 2 Use the ZY and amp U buttons to move the cursor to Function Use the G and buttons to set the function to Cycle Press and release the amp button Use the CH and a2 buttons to move the cursor to Value Use the c and e buttons to set the value to O Press and release the vo button Use the and a2 buttons to move the cursor to Function Use the c and e buttons to set the function to On Interval Press and release the vo button Use the CH and amp A buttons to move the cursor to Value Use the c and buttons to set the On Interval to 1 Press and release the Gesi button
99. ode item on the main menu See Section 5 17 IMPORTANT Programs that are created or modified must be saved for the changes to be retained If the program is not saved before exiting Entry Edit it will be lost If a change is made to a program the Save menu item will show Changed indicating that a change has been made and editing is abandoned the changes will be lost To navigate to the Program Edit function 1 At the Main Menu screen use the CH and a2 buttons to move the cursor to Run Setup Press and release the button 2 Use the ZY and amp P buttons to move the cursor to Program Edit gt Press and release the Q9 button O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 53 6 3 Program Name The program name is displayed when the Run mode is selected after a program has been entered and saved When the program is entered on the pump a name is assigned i e PROGO1 through PROG16 Note Using the data communication option and a PC alohanumeric program names may also be assigned To pick a program to enter edit 1 While in the Program Edit menu section 6 2 2 Move the cursor to Prog Name At the e3 of Prog Name a program name such as PROGO01 is displayed Use the and buttons to select the desired program then press and release the amp button to complete 6 4 Control Mode
100. of bubbles After each bubble the pump will adjust flow to a new rate closer to the calibration value After several bubbles the flow rate will be within 196 of the setpoint Continue to generate bubbles and when enough bubbles have been seen to establish stability the pump will complete the calibration If a bad bubble occurs continue generating bubbles and the pump will tolerate the error and adjust correctly If bad bubbles occur repeatedly terminate the calibration with the amp button and fix the Gilibrator When the GilAir Plus determines stability the calibration will be calculated and stored Calibration Complete will be displayed The button can be used to return to the main menu O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 Gilian Connect the SmartCal cable to the PC Serial connector on the Gilibrator and the Reference Device port on the rear of the Dock Using the GilAir Plus pump main menu go to Setup SmartCal Use the and buttons to select Gilibrator Press and release the amp button This step need not be repeated if already set Go to Flow set Use the and C9 buttons to set the flow rate Press and release the amp button Go to Calibrate then press and release the amp button The pump will begin to run in the SmartCal mode While running in the SmartCal mode before readings are taken on the Gilibrator the following is displayed SmartCal Gilibrator
101. ove the cursor to Display Options Press and release the button 3 he cursor gt will now be at Language Press and release either the or button Each press and release allows you to select from the following choices of languages English Spanish French Dutch German Italian Portuguese and Turkish When the desired language is selected press and release the amp button to complete 5 13 2 Temperature Units Set the displayed temperature unit to Celsius or Fahrenheit To set the units in which temperature is displayed 1 From the Main Menu screen use the O and a2 buttons to move the cursor to Setup Press and release the amp button The pump will now display the Setup submenu screen 2 Atthe Setup submenu screen use the ER and amp buttons to move the cursor to Display Options Press and release the button 3 Press and release the button to move the cursor to Temperature Units Press and release either the Ga or G button Each press and release allows you to select either C or E When the desired unit is selected press and release the amp button to complete O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 43 5 13 3 Pressure Units Set the displayed unit of pressure for backpressure to H20 mmHg KPa or millibar To set the units in which pressure is displa
102. p SmartCal TSI flow rate cc m 4 When flow stability is reached the calibration will be calculated and stored Calibration Complete will be displayed Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 O 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 5 Before removing the pump from the Dock press and release the amp button The Main Menu screen is displayed Remove the pump from Dock Go to Run Press and release the amp button The pump begins to run at the set flow rate 5 10 4 Bios Defender 510 520 530 The Defender has a limited flow range verify that the desired calibration flow rate is within range The Defender is set to cycle continuously and read flow When adequate samples are collected to guarantee flow stability the calibration will be calculated and stored Calibration complete will be displayed The amp button can be used to return to the main menu 1 Setup the GilAir Plus and Bios Defender with the SmartCal cable connected to the Data port on the Defender and the Reference Device connector on the rear of the Dock as shown in the photo 2 Set up the BIOS Defender to sample continuously On the GilAir Plus pump go to Setup then SmartCal Use the and buttons to select BIOS Dfndr Press and release the amp button This setup Is only required once Go to Flow set Use the and buttons to set the desired flow rate Press and release
103. p are shown In the current step the progress of the step is shown In the STP model pump this screen shows ambient temperature and pressure averages from the active or previous event and the standard values Flow and Volume are shown at ambient and standard conditions The LCD display can be switched between several information screens through the keypad The pump will automatically switch to the appropriate display when certain menu items are selected or the status of the pump changes Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 4 5 1 1 2 Display Details Date and time Displayed in selectable format mm dd yy or dd mm yy Battery icon The NiMH battery pack is identified by an N to the left of the icon the AA replaceable pack is identified by an A When using a NiMH or AA battery pack the charge state of the battery is shown If the pump is using a DC power pack on the Dock DC is shown Charge status is approximate and depends on many factors including age number of charge cycles temperature and recent charge or discharge history Flow range indicator Displays Hi Lo or Err at all times This indicator shows the setting of the flow control valve which determines high range or low range operation of the pump When the indicator shows Err the valve is between positions and must be moved
104. play the results of the last 16 sample events When the item is selected a display appears that shows the sample number 1 is the most wi stored sample 16 is the oldest Each stored event can be displayed by using the and C buttons The selected event can be deleted if desired The display for each event includes control mode run mode flow rate or pressure total sampled volume run time pre and post calibrations start stop times EN13137 status and for STP versions average ambient temperature and pressure STP volume and flow rate O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 57 To Review the stored sample events 1 At the Main Menu screen use the and a2 buttons to move the cursor to Review Press and release the Gesi button 2 Use the and G buttons to select each sample event There are eight lines of data for each event and the ZY and B buttons switch between the pages Press and release the amp button to exit Review and return to the Main Menu To delete an event being reviewed scroll to the end of the Review menu and select the Delete Event item Press the amp button A question box will pop up and allow the deletion of the event to be canceled or confirmed Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP amp ae Gilian GilAir Plus Air Sampl
105. pressure Run Time Back Pressure Flow Range BP for8 Hrs Fault Capability 5000 cc min 12 H20 minimum 15 H20 4000 cc min 20 H20 minimum 30 H20 3000 cc min 30 H20 minimum 35 H20 2000 cc min 30 H20 minimum 40 H20 1000 cc min 35 H20 minimum 40 H20 450 999 cc min 40 H20 minimum 40 H20 20 445 cc min 40 H20 minimum 40 H20 Flow Fault If flow changes exceed 5 within backpressure specifications fault notification appears If fault exceeds 30 seconds pump shuts down Selectable automatic fault recovery allows the pump to attempt restart every 3 minutes for up to 10 times or to hold until manual intervention O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 93 BAROMETRIC PRESSURE COMPENSATION STP ONLY Correction Accuracy After calibration at the desired flow rate the flow will not vary by more than 596 if the barometric pressure is in the range specified below Barometric Pressure Range 560mmHg to 1160mmHg Temperature Range 32 F to 113 F 0 C to 45 Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS ENVIRONMENTAL Temperature Ranges Operating 32 F to 113 F 0 C to 45 C S116 E216 g
106. r when the voltage is low and displays the voltage This typically occurs when a deeply discharged battery is placed on the Dock during the initial charge phase to bring the battery to adequate voltage for powering the system 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 9 2 Dock position determination When starting up on a Dock the system pauses briefly to let the Dock provide the Dock position for use with the PC App If no position is available after 45 seconds a message appears asking the user to reseat the Dock 3 Serial number display The next display shows the product type Basic Datalog or STP the serial number and the software revision for about 5 seconds 4 System initialization During system initialization the memory is read and checked for validity in the following sections Datalog Index Datalog is checked for validity and the index is created The number displayed is the number of events in the datalog Calibration The system calibrations are checked for validity Point Cal Flow calibrations are checked for validity System setup The block of memory containing the user set parameters is checked for validity Programs The user program area is checked for validity 5 Date Check Set If the current system date and time is earlier than the last date time stored this message appears to remi
107. r field sampling is highly recommended O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 25 The GilAir Plus has a Pre Cal Post Cal mode See Section 5 3 accessible through the Set up menu This mode will record a Pre Cal Post Cal value for each sample accessible through the PC interface and upon pump data review Pre Cal and Post Cal may be conducted as separate events through the sample run mode this method will not include calibration data as events preceding and following the sample event in the datalog 4 9 2 Calibration Option SmartCal 5 An optional automatic user calibration kit is available for the GilAir Plus The automatic field calibration known as SmartCal provides communication between the pump and the calibrator allowing the pump to self adjust its flow rate Although this capability is enabled on all pump models a communications capable Dock is required to access the SmartCal feature A communications capable Dock is supplied as a standard accessory only with the datalog DL and STP models A unique communications cable is required for each specific calibration device When using this feature and the Pre Post Cal selection calibration data is recorded in the transferable event datalog This option is available for the calibrators listed on the following table Air Flow Calibrator Communications Cable
108. rocessor Flow control is provided directly in the constant flow mode Pressure control is provided in the constant pressure control mode which controls flow indirectly During a sampling event the flow rate is displayed in the constant flow mode and backpressure is displayed in the constant pressure mode Pump flow is not displayed in the constant pressure mode The STP models measure the ambient temperature and pressure and can correct sample volumes and flows to Standard conditions Standard temperature and pressure can be set to desired values In addition if enabled the flow rate can be compensated for changes in temperature and pressure from the calibration point holding the calibration value against altitude induced variability Appendix C 4 2 Connections Sample media is connected to the inlet port using 1 4 inch ID tubing Adapters that cause high pressure drop or using smaller diameter tubing may affect the sample flow Minimize pressure drop in tubing and fittings and avoid any condition that will exceed the pump backpressure specifications see Appendix E The input port is part of the input manifold that provides input connection output connection and contains a filter that protects the pump from contamination by particulates if operated without an effective sampling filter This filter is user replaceable and should be replaced if discolored clogged or obstructed in any way An output adapter accommodates filling sample contai
109. s the processor power will be interrupted and reapplied when the short is removed Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS d Enhanced electronic protection for the protective fuse in the battery pack When the battery charge becomes dangerously low it is internally interrupted to slow the deep discharge of the pack This will be reset when the pack is charged 9 2 Battery Replacement To replace the battery pack follow the steps below 1 Remove the three case screws 2 Remove the battery pack from the front case Note that it is connected to the PC board by a wire harness 3 Carefully unplug the wire harness noting the position of the six pin connector 4 Connect the new battery observing the correct pin pattern 5 Reconnect the case halves Pay attention to wire routing so as not to pinch the wire harness Also be sure not to pinch or crimp any tubing connections 6 Replace the case screws and snug tighten only Tighten until the gap between the case halves fully closes Do not over tighten 7 Charge the battery otep 1 otep 2 steps 3 4 9 3 Pump Filter Maintenance If the flow resistance of the input filter is too high the sampling load capacity of the pump will be reduced The status of the filter is easily determined If the pressure drop across the filter is higher than 2 inches o
110. sidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilian Gilian GilAir Plus Air Sampling Pump Operation Manual Page 17 2 Volume L Sample volume The total volume of the sample always shown in liters at ambient conditions 3 Runtime min Sample time in minutes 4 Datalog Events Displays the number of events recorded and the percentage of the storage area used 4 5 4 Constant Flow Run Display Details 1 Flow cc min The flow rate always shown in cc min at ambient conditions 2 BP Back Pressure The backpressure measured at the input to the pump after the manifold and protective filter The units of the backpressure can be selected by the operator as inches of water millimeters of mercury kilopascals or millibars 3 V Sample volume The total volume of the sample always shown in liters at ambient conditions 4 RT Run Time Total pump ON time Does not include Sensor calibrations pauses or scheduled off time in programs 5 PRT Projected Run Time The projected run time is an estimate of the remaining run time in hours based on the current estimated battery capacity and the current drain on the pump which is dependent on flow rate backpressure and temperature 4 5 5 Constant Pressure Display Details 1 BP BackPressure The backpressure measured at the input to the pump after the manifold and protective filter The units of the backpressure can be selected by the operator as i
111. t EE 4 F to 113 F 20 C to 45 C Charging 41 F to 104 F 5 C to 40 C Humidity Ranges Operating 5 95 RH non condensing Gborage cc ccc ece eee cece ees 5 98 RH non condensing GENERAL RoHS Compliant European and China without taking advantage of product use exemptions listed for use in both unclassified and hazardous classified areas LIS DAY sce Flow rate sample time and sample volume in actual conditions Indicators Green and Red LED s Dimensions 4 3W x 2 4H x 2 4D inches 11 0W x 6 1H x 6 1D cm Weight aannnnnnaannnnnnaanan 20 5 oz 580 g Hex hey 2 mm or 5 64 inch hex ELECTRICAL Power Options Removable rechargeable nickel metal hydride NiMH battery pack optional alkaline battery pack or DC Power pack Battery Level Indicator On screen icon displays battery level Interface Connectors All pump computer interface performed via the Dock Dock Functions Battery charging USB computer interface optional and SmartCal automatic calibration optional Charging Time 5 hours maximum typical charge times are 2 3 hours O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 95 Appendix H Charging Com
112. t a fast rate to indicate that fast charging is in process Once fast charge begins the pump will take between 10 minutes and 5 hours to complete the main charge operation depending on the initial charge status of the battery pack When full charge is detected the Dock switches to a top off charge at a lower charging rate for 20 minutes This top off charge sequence ensures a uniform Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 9 Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS full charge in all cells in the battery pack During the top off phase the green LED flashes slowly At this point the pump is at nominal full charge and can be removed and used although it is recommended to wait for the top off charge sequence to finish before using the pump to ensure maximum run time After the top off phase completes the green LED turns to steady green and the Dock continues to charge the battery pack at a trickle charge rate that will continue to hold the battery cells at full charge while the battery pack is on the Dock The battery pack may be removed and used at any time when the LED is green Note Each battery is analyzed charged or reconditioned by the Dock as a result of the Dock s analysis of that particular battery Placing five pumps onto a five unit Dock will often result in different charge patterns for the individual pumps and they will not ne
113. tation Dock w Comms 100 240Vac 50 60 Hz UK Cord includes Power Supply Three Station Dock w Comms 100 240Vac 50 60 Hz US Cord includes Power Supply Three Station Dock w Comms 100 240Vac 50 60 Hz Euro Cord includes Power Supply Three Station Dock w Comms 100 240Vac 50 60 Hz UK Cord includes Power Supply Five Station Dock w Comms 100 240Vac 50 60 Hz US Cord includes Power Supply Five Station Dock w Comms 100 240Vac 50 60 Hz Euro Cord includes Power Supply Five Station Dock w Comms 100 240Vac 50 60 Hz UK Cord includes Power Supply Power Supply Single Station 100 240Vac 50 60 Hz US Cord Power Supply Single Station 100 240Vac 50 60 Hz EU Cord Power Supply Single Station 100 240Vac 50 60 Hz UK Cord Power Supply 3 5 Station 100 240Vac 50 60 Hz US Cord Power Supply 3 5 Station 100 240Vac 50 60 Hz EU Cord Power Supply 3 5 Station 100 240Vac 50 60 Hz UK Cord Calibrator cable Gilibrator for SmartCal option Calibrator cable Challenger for SmartCal option Calibrator cable TSI for SmartCal option Calibrator cable BIOS Defender for SmartCal option Battery Pack NiMH Rechargeable Battery Pack AA Alkaline Primary Cells 2015 Sensidyne LP aC LES Gilian GilAir Plus Air Sampling Pump Operation Manual Part Number 783 0014 01 R 811 0934 01 R 811 0907 01 R 811 0905 01 R 360 0132 01 360 0135 01 360 0143 01 811 0913 01 R 811 0914 01 R 8005 3 3 800783 3
114. te will now be displayed in the selected format in the top left portion of the screen 5 15 Password The GilAir Plus offers a password protection feature The password for unlocking the keypad can be set in this menu item A password may consist of 1 4 numerals If the password is set to 0 the password will not be required and the keypad will unlock without password entry Change password to 0 to remove password To set the password 1 At the Main Menu screen use the CH and a2 buttons to move the cursor to Setup Press and release the amp button The pump will now display the Setup submenu screen 2 At the Setup submenu screen use the ER and amp buttons to move the cursor gt to Password Use the amp 3 and G buttons to assign any unique number from 0 to 9999 as a password Press and hold down either button to scroll through the full range of numbers When the password is selected press and release the amp button to complete Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 5 16 Control Mode CF Constant Flow CPH Constant Pressure High CPL Constant Pressure Low The Control Mode determines which control parameter the GilAir Plus holds constant during the sample The two control mode options are holding the flow constant or holding the pressure constant Both control modes will operate in high
115. ted between the pump and the reference device The ideal load is the actual sample train that will be used with a representative filter as show in the photograph below If no load is present the flow will be more variable than with the actual sample If the actual sample media is not available use a load that is over two inches of water back pressure for maximum stability Calibrating the Displayed Flow Rate 1 Set up a flow reference instrument e g Gilibrator 2 following the manufacturer s instructions and recommendations 2 Choose a sample media of similar backpressure to that intended for use in the field or use a test panel to set the back pressure at the calibration flow rate to a representative back pressure for the sample train and flow rate The minimum flow rate required for calibration is 2 inches of water 3 Attach inch ID tubing from the pump to the sample media and then from the sample media to the reference flow meter 4 NOTE To exit Calibrate without changing any values simply press the ec button 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 27 5 Go to the Main Menu screen Using the O and a2 buttons move the cursor to Calibrate Press and release the vo button 6 The pump begins to run Measure the flow rate using the reference flow meter Use the and Ga buttons to
116. the Dock If the selection is being made with the pump not on the Dock the type of battery being selected will be validated and a warning message posted if the current battery pack does not match the selection This may occur if the type is changed to prepare for a new power type such as in the process of changing to a DC power pack with a NiMH battery attached If a pump is mounted on a Dock and the power sources selected in the pump does not match the type reported by the Dock to the pump the pump will attract attention by flashing its backlight and warn the user to remove the pump from the Dock This is done to avoid having the Dock provide DC power to a NiMH pack which could over a period of a couple of hours damage the NIMH pack In software versions before 2 4 the DC power pack allows the pump to run indefinitely on the dock Version 2 4 and higher in combination with the version 3 5 Dock can support operation indefinitely with the NiMH battery During operation the battery is trickle charged and will operate as a backup power supply if power fails 8 7 Contrast The contrast setting allows changing the LCD display contrast It adjusts from 0 to 23 where 0 is minimum darkness and contrast and 23 is maximum When adjusting the control it can be adjusted with the Gaar keys and will take effect when Enter is pressed The ideal setting is having active pixels as dark as possible with no darkening of inactive pixels O 2015 Sensidyne
117. the desired value for minutes is selected press and release the VO button to confirm The selected time will be displayed at the top right portion of the display screen Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 O 2015 Sensidyne LP 8 9 Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 5 14 2 Date To set the Date 1 At the Main Menu screen use the O and a2 buttons to move the cursor gt to Setup Press and release the amp button The pump will now display the Setup submenu screen At the Setup submenu screen use the ex and a2 buttons to move the cursor to Clock Set gt Press and release the 9 button 2 Press and release the amp A button to move the cursor to Date Use the and buttons to set the year When the desired year is selected press and release the amp button to confirm and continue to the next step to set the month 3 Following the same steps the month can be set with the Gd 009 buttons When the month is selected press the amp button to confirm and continue to the next step to set the day 4 Following the same steps the day can be set Use the Ga and Q9 buttons to select the day When the day is selected press and release the button to confirm The selected month day and year will be displayed in the top left portion of the screen 5 14 3 Time Format Choose between 12 hour and 24 hour clock display To select the displayed Time Format 1
118. the e s button to move the cursor to Std P mmHg The current setting for Std P mmHg will be displayed at the right side of the screen Use the 5 and buttons to adjust the setting to the pressure desired Note A single press and release of either of these buttons will increment or decrement the pressure setting by 1 Press and hold down either button to scroll through the full range of numbers When the desired pressure setting is selected press and release the amp button to complete Note mmHg is the only pressure unit used for standard pressure 5 12 3 Sensor Option This option controls sensor calibration during sampling events The sensor calibration is done at the beginning of each event to zero reference the flow measurement During the event it is normally done at one hour intervals and whenever the temperature change at the flow sensor changes by more than 3 degrees C The Sensor Option control has three settings All Hourly and None The operation in each option selection is described below All All sensor calibrations are enabled hourly and on temperature change Hourly Only hourly sensor calibrations are enabled not on temperature change None No sensor calibrations are done during the event Note The sensor calibration eliminates the major source of drift in the flow control system and ensures that drift will not affect flow accuracy If sensor calibrations are reduced or eliminated long term flow stabi
119. the event is started after 1 00am it will start immediately and run until 3 00am If started after 3 00am it will start the pump and end the event immediately since both 1 00am and 3 00am have passed The pump will run for less than one second To set 1 At the Main Menu screen use the O and amp 2 buttons to move the cursor to Run Setup gt Press and release the Q9 button 2 Use the and a2 buttons to move the cursor to Timed Duration Use the and e buttons to set the time for the duration of the run in minutes When the run time in minutes is selected press and release the amp button The setting of the stop time for the event is now complete 5 20 Vol Set Vol Set allows the specification of the volume to be collected in the event The volume is in liters To set 1 At the Main Menu screen use the O and a2 buttons to move the cursor to Run Setup Press and release the Q9 button 2 Use the and a2 buttons to move the cursor to Vol Set Use the Cc and e buttons to set the number of liters to collect When the volume is selected press and release the amp button The setting of the volume for the event is now complete 5 21 RT RT specifies the how many minutes the event will run sensor calibration user pauses and shutdown times due to fault will not be included To set 1 At the Main Menu screen use the O and a2 buttons to move the cursor to Run Setup Press and release t
120. the flow control valve in between the Hi and Lo flow positions where the display shows Err indicating an error The pump will not operate unless the flow control valve is in the correct Hi or Lo position for the corresponding flow rate setting E Lun302011 Ss Flow settcce mind 5000 Uolumech Pun timecmin 1 4 8 2 Setting the Flow Rate NOTE This operation is required only if you are changing the pump flow rate If you are using the previously set flow rate you will only need to verify it using a calibrated reference flow meter 1 At the Main Menu screen use the CH and a2 buttons to move the cursor to Flow Set 2 Use the GA and e buttons to set the desired rate of flow 3 Press the amp button to accept the flow rate Flow set is now complete 4 9 Field Calibrate 4 9 1 Field Calibration It is recommended Industrial Hygiene practice to conduct a field calibration prior to and after each field sample This practice is commonly known as the Pre Cal and Post Cal In this procedure the sample flow rate is set and verified during the Pre Cal using an external air flow calibrator preferably one that is traceable to National Institute for Standards and Technology NIST The flow is again verified at Post Cal using the same air flow calibration device Procedures for field calibrations are found in the OSHA Technical Manual and in the NIOSH Manual of Analytical Methods NMAM Following these published guidelines fo
121. the pump on until 12 00 PM 240 minutes 4 hours later The pump stays off until 1 00 PM and then turns on until 5 00 PM The cycle repeats on Tuesday Thursday and Friday At Friday 12 00 PM the program ends Intermittent sampling single Program Starts at Pump On Interval 6 min Off Interval Si min of 3 Cycle 10 Total On Iterations End o somn somn Of This program samples for six minutes of each hour for 10 hours accumulating 60 minutes of run time distributed across the 10 hours Intermittent sampling multiple gg Funeton we unsin Endsat Aan emin somn o 2 Off interval 54 min of Iterations 54 min s oe o 9 5 min 54 min 3 Cycle 4 Total On Iterations This program waits until 8 00 AM is past on the current day then turns the pump on for the first 6 minutes of each hour until 12 00 PM The pump stays off until 1 00 PM then turns on for the first 6 minutes of each hour until 5 00 PM At 5 00 PM the program ends Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS Appendix C Barometric Compensation The GilAir Plus barometric pressure compensation feature allows the pump to be moved after calibration to another environment with different temperature and pressure with a minimal effect on the ambient flow rate This compensation
122. thin the constant flow rate specification the pump will go into a Flow Fault a fault caused by flow outside the specifications of the pump Note There is a user selectable option section 5 7 to use the flow fault detection criteria that is specified in the EN13137 standard If this option is selected the criteria for fault is fully blocked flow with fault shutdown when the duration of blockage exceeds 120 seconds Restart will not be attempted with this option Back Pressure Fault fault code BP If the pump is running in the Constant Flow Control mode and the sample media has increased in flow resistance i e backpressure due to the accumulated sample or a blockage in the sample train the pump will go into a fault condition after reaching its specified backpressure maximum Over Pressure Fault fault code OP If the pump is running in the Constant Flow Control mode and the backpressure exceeds the maximum allowed for the pump an immediate fault condition and shutdown will occur The pump will try a restart if the Fault Retry option is enabled Pressure Control Fault fault code PC If the pump is running in the Constant Pressure mode and the sample backpressure cannot be maintained within 10 of the set point pressure the pump will go into a Pressure Control Fault condition This is usually caused by insufficient sample resistance which causes flow rates beyond the operating range of the pump Low Battery Fault fault cod
123. tware version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 91 Part Number Description 811 0919 01 R Dual Port High Low Flow Manifold Kit only Top Access with Tubin 811 0918 01 R Dual Ge High Low Flow Manifold Kit only Bottom Access with Tubing 900165 Sorbent tube adapter nipple for Dual Port High Flow Manifold ea 800165 10 Sorbent tube adapter nipple for Dual Port High Flow Manifold 10 pk 900149 Sorbent Tube Holder 6 x 70 mm for Standard Charcoal Tube 200484 1 4 inch ID Flexible Vinyl Tubing 3 feet 666 6206 1 4 inch ID Flexible Vinyl Tubing 1 5 inch length 811 0920 01 Replacement Valve Caps Pack of 2 200156 6 Luer Fittings Pk of 6 Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 C Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS Appendix G Specifications PERFORMANCE Flow Range 20 5100 cc min 450 5100 cc min in Constant Flow High Flow mode 20 4459 cc min in Constant Flow Low Flow mode 1 5000 cc min in Constant Pressure mode Flow Modes High and Low Flow Constant Flow or Constant Pressure Flow Display 5 of set flow or 3 cc min whichever is higher Constant Flow Control 5 of set flow or 3 cc min whichever is higher from minimum pressure of 2 H20 to specified maximum Constant Pressure Control 1096 of back
124. type e RT turns on the pump to run for the specified number of minutes not counting sensor calibrations user pauses and fault shutdown time e End terminates the program The cycle function is used mainly for intermittent sampling e g 5 minutes on and 55 minutes off for 72 hours IMPORTANT Verify that you are at the correct program step and change it if necessary per Section 6 6 before selecting or changing the function to be performed at that program step 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 55 To set the Function for a particular program step 1 While in the Program Edit menu section 6 2 2 Use the ZY and amp P buttons to move the cursor gt to Function Use the ba and buttons to select the program function you want the pump to perform at a particular program step then press and release the amp button to complete 6 8 Function Value Specifies the parameter associated with the function selected to be performed at a particular program step For Time the parameter is a time of day for On Interval and Off Interval the parameter is time in minutes for Cycle the parameter is number of cycles for Date the parameter is a date and for Weekday the parameter is a day of the week for Vol the parameter is a Volume in Liters for RT the parameter is in minutes IMPORTANT
125. u 1 Connect the SmartCal cable between the RS232 port on the Challenger and the Reference Device connector on the rear of the Dock 2 Check that the Challenger is set to the range required for the calibration measurement Power on the Challenger before connecting the Challenger to the Dock via the cable and leave the Challenger undisturbed as it self calibrates When Qa and Qs values are displayed on the Challenger connect the hose from the GilAir Plus air sampler to the Challenger and connect the SmartCal cable to the Challenger and Dock 3 On the GilAir Plus pump go to Setup then SmartCal Use the and C9 buttons to select Challenger Press and release the amp button This setup is only required once Go to Flow set Use the and Ga buttons to set the desired flow rate Press and release the Go button Go to Calibrate then press and release the amp button The pump will begin to run in the SmartCal mode 4 While running in the SmartCal mode the Challenger continuously displays the flow rate and the following is displayed on the pump SmartCal Challenger flow rate cc m 5 The GilAir Plus will run for a few minutes adjusting its flow rate to the calibration value using the readings from the Challenger Calibration Complete will be displayed and the pump will stop O 2015 Sensidyne LP Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 ege Gilian Gilian GilAir Plus Air Sampling Pump Op
126. ument No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP JEGERE Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS Symptom Possible Cause Corrective Action Pump stops occasionally and restarts after 20 seconds Displayed flow rate does not match calibration Pump will not run at desired flow rate in low flow mode Pump does not start Change Valve displayed In SmartCal Check Device displayed or no flow readings Pump continuously displays NIMH analysis with 1 second Red LED during Fast charge Top off or Trickle charge phase Pump displays Power mismatch and flashes backlight when placed on Dock Pump displays Err when calibrating back pressure O 2015 Sensidyne LP Flow display is out of calibration Wrong sample tube holder selected for constant pressure control adapter Flow valve not in correct mode Device communication error Battery was deeply discharged due to lack of use has reached the end of its useful life or is damaged Dock reports a power source different than selected in the pump The requested change is a change of more than 5 an unusual condition Calibrate flow display Sec 4 9 3 select tube holder that incorporates a needle valve Reset valve Sec 4 8 1 Check that calibration device is powered turned on and cable is connected from calibrator to Dock Check that correct calibrator is sele
127. ve the cursor to Maintenance gt Press and release the amp button The pump will now display the Maintenance submenu screen The cursor will now be at Factory Defaults gt 3 Use the and a2 buttons to move the cursor gt to Pressure gt Press and release the vo button 4 The following message box will appear Pressure inH2O 35 After a short delay the pump will start to run at its internally calibrated value Note To cancel out of Pressure press and release the amp button at this time Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 O 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 5 Once the GilAir Plus pump pressure is stable press and release the DP o 09 button to adjust the Pressure value to the pressure sensor reference meter reading Press and release the amp button The pressure display will return to the original display with the calibration changed Press and release the ec button The backpressure sensor calibration is now complete If a popup appears showing Err the calibration factor would have been changed by more than 5 This is almost always an error usually because the pressure had not stabilized Wait for stability and try again 8 6 Power Source The Power Source item sets the type of power the pump uses Choices are NiMH battery pack AA replaceable cell pack and a DC power pack that operates on power from
128. ws the flow rate at which the pump will operate in constant flow control mode to be set The allowable range is 20 cc min to 5100 cc min Flow rates between 20 cc min and 445 cc min require the flow control valve to be set for low flow operation Lo indicator is displayed in the bottom status line Above 445 cc min the flow control valve must be set for high flow operation Hi indicator is displayed in the bottom status line See the illustrations below for changing the position of the flow control valve 4 8 1 Setting the Flow Rate Range The flow rate range is set by using the hex key provided with pump standard 2 mm or 5 64 inch size to change the position of the flow control valve The following illustration shows the flow control valve in the high flow position 450 to 5100 cc min and the word Hi is indicated in the bottom status line See just above the users thumb a Deco azim C3 A n Filou settec nind 2000 Aa Galibrat E Setup The illustration below shows the flow range set in the low flow position 20 to 445 cc min as indicated by the word Lo at the bottom of the display screen T y S ac e TOLA d D un 30 2011 g23AM PRure 49 Flow settce min 3600 ei Calibrate Setup Lo IUTE e Sensidyne Document No 360 0132 01 Rev T Software version 2 4 0 2015 Sensidyne LP 8 e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS The illustration below shows
129. yed 1 At the Main Menu screen use the and amp A buttons to move the cursor gt to Setup Press and release the amp button The pump will now display the Setup submenu screen 2 At the Setup submenu screen use the ER and amp buttons to move the cursor to Display Options Press and release the Q9 button 3 Press and release the a2 button to move the cursor to Pressure Units Press and release either the or GP button Each press and release allows you to select H20 mmHg KPa or millibar When the desired unit is selected press and release the amp button to complete In display screens inches of water is abbreviated mmHg is abbreviated Hg KPa is abbreviated KP and millibar is abbreviated mbar 5 14 Clock Set Set the date time and hour format 5 14 1 Clock To set the time of day 1 At the Main Menu screen use the and a2 buttons to move the cursor to Setup Press and release the amp button The pump will now display the Setup submenu screen 2 At the Setup submenu screen use the ER and amp buttons to move the cursor gt to Clock Set gt Press and release the amp button 3 he cursor will now be at Clock Use the Cc and e buttons to set the hour When the desired hour is selected press and release the amp button to confirm and continue to the next step to edit the minutes 4 Following the same steps use the Gd and buttons to set the minutes When

GilAir Plus Operation Manual Software Version 2 4 0

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