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6500-6.5.19, Pro-Set 700 Co-injection Software, User Manual

1. Field Tag Name PLC Processor Address Pressure Setpoints Segment 1 PPCB _10 N128 426 Segment 2 PPCB _14 N128 430 Segment 3 18 N128 434 Segment 4 22 N128 438 Segment 5 26 N128 442 Segment 6 30 N128 446 Segment 7 PPCB _34 N128 450 Segment 8 38 N128 454 Segment 9 42 N128 458 Segment 10 PPCB _46 N128 462 Segment 11 PPCB _50 N128 466 RPM Setpoints Segment 1 PPCB _09 N128 425 Segment 2 PPCB _13 N128 429 Segment 3 PPCB _17 N128 433 Segment 4 PPCB 21 N128 437 Segment 5 25 N128 441 Segment 6 29 N128 445 Segment 7 33 N128 449 Segment 8 37 N128 453 Segment 9 41 N128 457 Segment 10 PPCB _45 N128 461 Segment 11 PPCB _49 N128 465 Pressure Actuals Segment 1 PPSB _10 N128 714 Segment 2 PPSB _14 N128 718 Segment 3 PPSB _18 N128 722 Segment 4 PPSB _22 N128 726 Segment 5 PPSB _26 N128 730 Segment 6 PPSB _30 N128 734 Segment 7 PPSB 34 N128 738 Segment 8 PPSB 38 N128 742 Segment 9 PPSB 42 N128 746 Segment 10 PPSB 46 N128 750 Segment 11 PPSB 50 N128 754 Publication 6500 6 5 19 January 1996 A 58 Reference Information Publication 6500 6 5 19 January 1996 Field Tag Name PLC Processor Address RPM Actuals Segment 1 PPSB _09 N128 71
2. Tag Names and PLC Processor Addresses for Output Commands Hold Valves Setup Screens Tag Names and PLC Processor Addresses for Output Commands Pre decompress Valves Setup Screen Plastication Valves Setup 5 Tag Names and PLC Processor Addresses for Output Commands Post decompress Valves Setup Screen Injection Ramp Rates Setup Screen A 23 A 24 A 25 A 26 A 27 A 28 Table of Contents Pack Ramp Rates Setup Screen Hold Ramp Rates Setup Screen Pre decompress Ramp Rates Setup Screen Plastication Ramp Rates Setup Screen Post decompress Ramp Rates Setup Screen Injection Profile Setup Screen Pack Profile Setup Screen Hold Profile Setup Screen Plastication Profile Setup Screen Process Screen Task Definition Files Process Screen Tag Names and PLC Processor Addrsses Injection Profile Process Screen Injection Transition Parameters Profile Process Screen Pack Hold Profile Process Screen Pack Hold Transition Parameters Profile Process S
3. Setup Screen File TDT TDB File File s P1 Value Plastication Valves A RUNTD Plastication Valves RUNTD PLCV_B PLCV_B Post Decompress Valves RUNTD PRCSCV_A PSCV_A PSC Post Decompress Valves RUNTD PRCSCV_B PSCV_B PSCB 19 Open Valves RUNTD FOCV FOCV 2nd Valves RUNTD SOCV SOCV 3 Open Valves RUNTD TOCV TOCV Open Slow Valves RUNTD OSCV OSCV Ejector Advance Valves RUNTD EACV EACV Ejector Retract Valves RUNTD ERCV ERCV Commana Remp RAMPS DYCRR DYC 18 Close Ramp Rates RUNTD RAMPS FCCRR 2nd Close Ramp Rates RUNTD RAMPS SCCRR SCC 314 Close Ramp Rates RUNTD RAMPS TCCRR TCC LP Close Ramp Rates RUNTD RAMPS LPCRR LPC Injection Ramp Rates A RUNTD RAMPS INJRR_A INC Injection Ramp Rates B RUNTD RAMPS INJRR_B INCB Pack Ramp Rates A RUNTD RAMPS A PKCRR_A PKC Pack Ramp Rates B RUNTD RAMPS PKCRR_B PKCB Hold Ramp Rates A RUNTD RAMPS HDCRR_A HDC Hold Ramp Rates B RUNTD RAMPS HDCRR_B HDCB diis d as RUNTD RAMPS PRCRR A PRC dicere ala iui RUNTD RAMPS B PRCRR B PRCB Plastication Ramp Rates RUNTD RAMPS A PLCRR A PLC Plastication Ramp Rates B RUNTD RAMPS B PLCRR B PLCB ip Ramp RUNTD RAMPS A PSCRR A PSC iuo Ramp RUNTD RAMPS B PSCRR B PSCB 19 Open Ramp Rates RUNTD RAMPS FOCRR FOC 2nd Open Ramp Rates RUNTD RAMPS SOCRR SOC 3 d Open Ramp Rates RUNTD RAMPS TOCRR TOC Open Slow Ramp Rates RUNTD RAMPS OSCRR OSC Ejector Advance Ramp RUNTD RAMPS EACRR E
4. Output Command V1 Va y4 During Profile Inject zd B Min Max Security Level 3 Jul 25 1995 1 00 00 Field Field Selection Tag Name PLC Processor Address Screw Pop up 1 through 4 PKCB 02 WORD B126 9 Pressure selection Control Valve Screw Numeric 010 41 128 159 entry 42 Minimum psi Control Limit Screw Numeric 0 99 99 PKCB 43 N128 157 Pressure entry Minimum Output Screw Numeric PKCB _41 to PKCB _42 N128 158 Pressure entry 9999 psi Maximum Control Limit Screw Numeric 0 99 99 PKCB _44 N128 160 Pressure entry Maximum Output Cavity Pop up 1 through 4 PKCB 02 WORD B126 9 Pressure selection Control Valve Cavity Numeric 0 to PKCB _45 N128 161 Pressure entry 46 Minimum psi Control Limit Reference Information 21 Field name Field Type Selection Tag Name PLC Processor Address Cavity Numeric 0 99 99 47 N128 163 Pressure entry Minimum Output Cavity Numeric PKCB _45 to PKCB _46 N128 162 Pressure entry 9999 psi Maximum Control Limit Cavity Numeric 0 99 99 48 N128 164 Pressure entry Maximum Output Tag Names and PLC Processor Addresses for Output Commands This table lists tag names and PLC processor addresses for the Output Command on the Pack Valves screen During Profile Output 09 N12
5. Output M Amplifier Valve Valve 3 Valve ae Amplifier To Valve 4 10909 1 2 15 To Module A CHEN m Input 1 ScrewB i poc Position Sensor Customer PS 8 gt S Screw B Valve 1 2222 Pd 1 3 Amplifier j Input 3 Z Valve Qu Screw RPMor 0 Cavity i m Output A Pressure Amplifier oy 7 St e Input 4 6 EE CR From Module A p 9 S To Valve 2 e v 39 n Output3 o Ur JS Amplifier __ Valve 19 2 ps m To Valve 3 SE put E Amplifier Wiring Arm Wh SH Earth Ground 1771 WF E L O To Valve 4 109094 Publication 6500 6 5 19 January 1996 2 16 Publication 6500 6 5 19 January 1996 Step 12 Power up the Modules 1 Make all power connections from the I O chassis to the in plant power source 2 Apply power to the chassis power supply St
6. 8 88 1 80 00 3 Cavity Pressure 4 68 Q1 8 2 4 Injection Position 8 88 00 1 oe 1 Injection Position B 2 Injection Pressure 1 01 1 3 Screw RPM 00 ari 2 4 88 3 Cavity Pressure a 3 B ga 4 Injection Position A 8 88 4 00 6 08 205141 8 00 1 4 06 2 Clamp Pressure 4 00 apcs5 2 8 09 3 Ejector Position 8 00 BBa 8 08 4 Ejector Pressure 46 680 0 08 Max 27 Security Level 3 Jul 24 1995 1 88 88 pm Field Tag Name PLC Processor Address Pro Set 700 Cl Rev GENERAL PS7_REV None QI 0 Series Rev PLCMODE REV 010 A25 15 QI 1 Series Rev PLCMODE REV_QI1 A25 16 QDC 5 Series Rev PLCMODE REV QDC5 A25 17 QI 0 amp QDC 5 Prog Error SYS 61 N40 213 Block QI 0 amp QDC 5 Prog Error SYS 62 N40 214 Code z QI 0 amp QDC 5 Send Block DYC 61 N40 173 QI 1 Prog Error Block SYSB 61 N127 213 QI 1 Prog Error Code SYSB 62 N127 214 Send Block DYCB 61 N127 173 SPI Error Block None B23 6 4 6 SPI Error Device SPI ERR DEV N24 6 SPI Error Code SPI ERR CODE N24 7 PLC Mode Program PLCMODE PROGRAM 1 3 PLC Mode Test PLCMODE TEST 1 2 Reference Information Field Tag Name PLC Processor Address PLC Mode Run PLCMODE RUN 4 Total Hours GENERAL TOTAL HRS F36 4 Total Cycles GENERAL TOTAL_CYC_1 N24 32 DE GENERALTOTAL CYC 2 4 33 QI 0 Injection Position A
7. Reference Information 25 Plastication Valves Setup Screen Here are tag names and PLC processor addresses for the Plastication Valves screen Plastication Valves B MAX 1 ue mM RPM oo Output Command yi Va y4 During Profile i ri End of Profile Pre Post Decon Min press press Max Security Level 3 Jul 25 1995 1 00 00 Field Field Type Selection Tag Name PLC Processor Address Pressure Pop up 1 through 4 PLCB _02 WORD B126 25 Control Valve selection Pressure Numeric 0 to 41 N128 397 Minimum entry PLCB _42 Control Limit psi Pressure Numeric 0 99 99 43 N128 399 Minimum entry Output Pressure Numeric PLCB _41 to PLCB 42 N128 398 Maximum entry 9999 psi Control Limit Pressure Numeric 0 99 99 44 N128 400 Maximum entry Output RPM Control Pop up 1through 4 02 WORD B126 25 Valve selection RPM Numeric 0 to PLCB 45 N128 401 Minimum entry PLCB 46 Control Limit rpm RPM Numeric 0 99 99 PLCB 47 N128 403 Minimum entry Output Publication 6500 6 5 19 January 1996 26 Reference Information Field name Field Type Selection Tag Name PLC Processor Address RPM Numeric PLCB 45to PLCB 46 N128 402 Maximum entry 9999 rpm Control Limit RPM Numeric 0 99 99 PLCB 48 N128 404 Maximum entry Output T
8. Allen Bradley Pro Set 700 Co injection Software Cat No 6500 PS7COINJ Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will the Allen Bradley Company be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation the Allen Bradley Company cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Allen Bradley Company with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of the Allen Bradley Company is prohibited T
9. Appendix A Do you need Reference 64 reference Information information on co injection software Publication 6500 6 5 19 January 1996 The flowchart shows you everything you need to do to make your Performing Setup Tasks The tasks on the chart that follows help you set up your modules for operation Follow the tasks in the order they are listed on the chart To Do This Task Go to And Do This Understand the machine phases Chapter 2 Determine how you want the that the co injection modules modules to control your process control Install the modules Chapter 3 1 Ground the modules 2 Choose the correct power supply 3 Determine where the modules should be placed in the I O chassis 4 Key chassis slots for the modules 5 Jumper the modules 6 Install the modules in the chassis 7 Wire the modules 8 Ground and shield I O devices 9 Plan for E stops and interlocks 10 Understand the PLC power distribution circuit 11 Read module indicator lights Set up inputs to the modules Chapter 4 Set up inputs for screw position for A and screw pressure for A and screw RPM for A and or cavity pressure Set up profiles to control machine Chapter 5 Enter information such as the operation number of segments and gain constants for PID loops for these machine phases Inject e Pack Hold Plastication Publication 6500 6 5 19 January 1996 5 4 Findi
10. Cavity Publication 6500 6 5 19 January 1996 42 Publication 6500 6 5 19 January 1996 Reference Information Plastication Profile Setup Screen Here are the tag names and PLC processor addresses for the Plastication Profile screen Important If the profile control mode is Pressure vs Velocity or Position the pressure and position or time setpoints of unused segements are set to 0 zero If the profile control mode is RPM vs Velocity or Position the RPM and position or time setpoints of unused segments are set to 0 zero Plastication Profile B Number of Segments Proportional Gain for Pressure Integral Gain for Pressure Derivative Gain for Pressure Profile Control Mode Pressure Position Pressure PID Algorithm Dependent Gains ISA RPM PID Algorithm Proportional Gain for RPM 9 09 Integral Gain for RPM Dependent Gains ISA fiction at End of Plastication Profile Bridge Derivative Gain for RPM Open Closed Loop Selected for Plastication Watchdog Timer 9 09 m Positron oe Plastication High Pressure Alarm B RPM vs Position Closed RPM vs Time Closed Minimum ERC for Pressure 0 00 aa T nable Disable for Minimum ERC for RPM 0 08 Pressure vs Position Enabled Post Decompress Watchdog Timer 09 Ms de s Post Decompress High Prs Alarm 8 RPM vs Time Enabled ist Clamp Open Security Level 3 Jul 25
11. RPM vs Time Pressure PID Pop up Dependent PLCB _02 B07 B126 407 Algorithm selection Gains ISA or Independent Gains AB RPM PID Pop up Dependent 02 03 126 403 Algorithm selection Gains ISA or Independent Gains AB Action at End Pop up Bridge PPCB _03 B08 B126 488 of selection Set Output Plastication Open Closed Pop up Closed PPCB _04 B00 B126 496 Loop Se selection Open lected for Pressure vs Position Open Pop up Closed PPCB _04 B01 B126 497 Closed Loop selecrion Open Selected for Pressure vs Time Publication 6500 6 5 19 January 1996 44 Reference Information Publication 6500 6 5 19 January 1996 Field name Field Type Selection Tag Name PLC Processor Address Open Closed Pop up Closed PPCB _04 B02 B126 498 Loop Se selection Open lected for RPM vs Position Open Pop up Closed PPCB _04 B03 126 499 Closed Loop selection Open Selected for RPM vs Time ERC Enable Pop up Enabled PPCB _04 B08 B126 504 Disable for selection Disabled Pressure vs Position ERC Enable Pop up Enabled PPCB _04 B09 B126 505 Disable for selection Disabled Pressure vs Time ERC Enable Pop up Enabled PPCB _04 B10 B126 506 Disable for selection Disabled RPM vs Position ERC Enable Pop up Enabled PPCB _04 B11 B126 507 Disable for selection Disabled RPM vs Time Reference Information 45 Process Screen Task Definition Fi
12. 20 mA Publication 6500 6 5 19 January 1996 2 6 Installing Co injection Modules Publication 6500 6 5 19 January 1996 Step 6 Make Jumper Connections on the Modules Circuit Boards After determining I O operating ranges see the worksheet in this chapter you make jumper connections on the module circuit board to select the ranges We show you how to make the jumper connections in this section Important Handle the circuit board by the edges to avoid touching conductive surfaces or components 1 Remove the module cover plate on the label side by removing the four screws holding it in place See the figure below AV 2 Remove the circuit board from the module housing Installing Co injection Modules 2 7 3 Orient the circuit board as shown in the figure below LEFT TOP TETUR obl ig v RIGHT 4 Locate the jumper plugs as shown in the figure below UCC TOOT E E16 OO E6 7 E 5 ge gEM E178 E Publication 6500 6 5 19 January 1996 2 8 Installing Co injection Modules Publication 6500 6 5 19 January 1996 5 Use a pair of small needle nose pliers to pick up and place the jumper plugs Refer to the table below for the correct settings Importa
13. 5 Setpoint Screw Pressure 4 00 P End of Hold i Position 8 00 Screw Position 8 00 Screw Pressure Time Screw Pressure vs Time Hold Pack a 4 3 a 1 3 4 3 a 1 Segment Pressure SP a a a Pressure fict 9 00 6 00 Time SP 6 66 End Posn fict PSI Edit X tions Set up Min a Max a Security Level 3 Jul 24 1995 1 00 00 Field Tag Name PLC Processor Address Part Name PARTNAME A25 20 A25 34 Mode MODE B23 6 Phase PHASE B124 20 SYSB 03 B03 124 35 Pack Profile Mode HPCB _03 B00 B126 288 Hold Profile Mode HPCB _03 B02 B126 290 Actual Transition Position IPSB _62 N128 654 Cushion Setpoint PPCB 61 N128 477 End Of Hold Position HPSB 63 N128 711 Screw Position SYSB 25 N127 177 Cavity Pressure SYSB 32 N127 184 Screw Pressure SYSB 26 N127 178 Cavity Pressure Setpoints Pack Segment 5 HPCB 21 N128 257 Segment 4 HPCB 18 N128 254 Segment 3 HPCB 15 N128 251 Segment 2 HPCB 12 N128 248 Segment 1 HPCB 09 N128 245 Publication 6500 6 5 19 January 1996 A 52 Reference Information Publication 6500 6 5 19 January 1996 Field Tag Name PLC Processor Address Cavity Pressure Setpoints Hold Segment 5 HPCB _38 N128 274 Segment 4 35 128 271 Segment 3 HPCB _32 N128 268 Segment 2 HPCB _29 N128 265 Segment 1 HPCB _26 N128 262 Screw Pressure Setpoints Pack
14. 58 N128 234 Pressure entry MCCB 57 to Alarm MCCB 58 psi Mininmum Numeric 0 99 99 HDCB 06 N128 182 for entry Screw Pressure Minimum Numeric 0 99 99 HDCB _05 N128 181 for entry Cavity Pressure Pre decom Numeric 0 99 99 se PRCB 08 N128 304 press Watch entry conds dog Timer Pre decom Numeric 0 PRCB 57 128 353 press High entry MCCB _17 to Pressure MCCB _18 Alarm psi Profile Pop up Screw HPCB _03 B02 B126 290 Control selection Pressure vs Mode Time or Cavity Pressure vs Time Screw PID Pop up Dependent HDCB _02 B07 B126 215 Algorithm selection Gains ISA or Independent Gains AB Cavity PID Pop up Dependent HDCB 02 803 B126 211 Algorithm selection Gains ISA or Independent Gains AB Action at End Pop up Bridge HPCB _03 B08 B126 296 of Hold Pro selection Set Output file Action at End Pop up Bridge HPCB _03 B09 B126 297 of Pre de selection Set Output compress Reference Information 41 Field name Field Type Selection Tag Name PLC Processor Address Open Closed Pop up Closed HPCB _04 B02 B126 306 Loop Se selection Open lected for Screw Open Closed Pop up Closed 04 03 126 307 Loop Se selection Open lected for Cavity ERC Enable Pop up Enabled HPCB _04 B10 B126 314 Disable for selection Disabled Screw ERC Enable Pop up Enabled HPCB _04 B11 B126 315 Disable for selection Disabled
15. 8 7 6 5 4 3 2 1 Segments 10 00 30 00 21 09 Velocity 18 08 25 88 21 88 Velocity Act 9 98 1 88 1 58 End Posn SP a a Pressure Act Vel Edit X tions Set up Min a Max 99 99 Security Level 3 Jul 24 1995 1 00 00 Field Tag Name PLC Processor Address Part Name PARTNAME A25 0 A25 34 Mode MODE B23 6 Phase PHASE B124 20 SYSB 03 B03 B124 35 Injection Profile Mode IPCB _03 WORD B126 6 Screw Position Bar Graph SYSB 25 N127 177 Cavity Pressure SYSB 32 N127 184 Screw Pressure SYSB 26 N127 178 Screw Position SYSB 25 N127 177 2 128 477 Start Position T N128 478 62 128 481 PSCB 05 i Reference Information 47 Field Tag Name PLC Processor Address Pressure Setpoints Segment 11 IPCB _50 N128 106 Segment 10 IPCB _46 N128 102 Segment 9 IPCB 42 N128 98 Segment 8 IPCB 38 N128 94 Segment 7 IPCB 34 N128 90 Segment 6 IPCB 30 N128 86 Segment 5 IPCB 26 N128 82 Segment 4 IPCB 22 N128 78 Segment 3 IPCB 18 N128 74 Segment 2 IPCB 14 N128 70 Segment 1 IPCB 10 N128 66 Velocity Setpoints Segment 11 49 N128 105 Segment 10 45 N128 101 Segment 9 IPCB 41 N128 97 Segment 8 IPCB 37 N128 93 Segment 7 IPCB 33 N128 89 Segment 6 IPCB 29 N128 85 Segment 5 IPCB 25 N128 81 Segment 4 IPCB 21 N128 77 Segment 3 IPC
16. Calibrate position position 2 Place jumper E1 in the Run position green off yellow normal operation do nothing green off off the last command block the Verify block IDs in your BTW module received did not have data files a recognizable block ID green red yellow programming error 1 Find and correct the MCC programming error 2 Download corrected data to the module green red off ethe last BTW the module 1 Find and correct the MCC received did not have a recognizable block ID and ethe last command block the module received had a programming error programming error 2 Download the MCC to the module 3 Verify block IDs in your BTW data files Publication 6500 6 5 19 January 1996 2 18 ACTIVE indicator FAULT indicator COMM indicator means 50 you should off off flashing Communications error The 1 Verify that the PLC 5 module does not complete processor is in Run mode continuous transmission of status blocks to the PLC 5 2 Re seat the co injection processor The module will module in the I O chassis not operate until continuous BTR communication is 3 Check your ladder logic for tablished with the processor problems off red yellow or off Hardware fault The module is 1 Cycle power to the Publication 6500 6 5 19 January 1996 inoperable module 2 Remove the existing module from the I O chassis and replace it with a new one 3 Return the bad module to the factory for rep
17. SYS 25 N40 177 actual Ql 0 Injection Position A SYS 33 N40 185 signal QI 0 Injection Pressure A SYS 26 N40 178 actual QI 0 Injection Pressure SYS 34 N40 186 signal kie QI 0 Screw RPM A actual SYS 31 N40 183 QI 0 Screw RPM A signal SYS 39 N40 191 QI 0 Cavity Pressure SYS 32 N40 184 actual Ql 0 Cavity Pressure SYS 40 N40 192 signal QI 0 Injection Position SYSB 29 N127 181 actual QI 0 Injection Position SYSB 37 N127 189 signal Ql 1 Injection Position SYSB 25 127 177 actual QI 1 Injection Position SYSB 33 N127 185 signal QI 1 Injection Pressure SYSB 26 127 178 actual QI 1 Injection Pressure SYSB 34 N127 186 signal QI 1 Screw RPM B actual SYSB 31 N127 183 QI 1 Screw RPM B signal SYSB 39 N127 191 QI 1 Cavity Pressure SYSB 32 N127 184 actual QI 1 Cavity Pressure SYSB 40 N127 192 signal x QI 1 Injection Position A SYSB 30 N127 182 actual QI 1 Injection Position SYSB 38 127 190 signal QDC 5 Clamp Position SYS 27 N40 179 actual QDC 5 Clamp Position SYS 35 N40 187 signal Publication 6500 6 5 19 January 1996 A 8 Reference Information Publication 6500 6 5 19 January 1996 Field Tag Name PLC Processor Address QDC 5 Clamp Pressure SYS 28 N40 180 actual E QDC S Clamp Pressure SYS 36 N40 188 sig
18. USA Tel 1 414 382 2000 Fax 1 414 382 4444 Publication 6500 6 5 19 January 1996 PN 956503 01 Copyright 1996 Allen Bradley Company Printed in USA
19. Up _3 5 Screw RPM Setup Screen _A 16 Setup Screens _A 12 Shielding Devices 2 11 T Tag Names Diagnostics Screen _A 6 Hold Profile Setup Screen _A 39 Hold Ramp Rates Setup Screen _A 30 Hold Valves Setup Screen _A 22 Injection Profile Process Screen _A 46 Injection Profile Setup Screen _A 34 Injection Ramp Rates Setup Screen A 28 Injection Transition Parameters Profile Process Screen _A 49 Injection Valves Setup Screen _A 18 Pack Profile Setup Screen _A 37 Pack Ramp Rates Setup Screen _A 29 Pack Valves Setup Screen _A 20 Index 1 3 Pack Hold Process Screen _ 51 Pack Hold Transition Parameters Profile Process Screen _A 55 Plastic Molding Module Setup Screen A 13 Plastication Profile Process Screen A 56 Plastication Profile Setup Screen _A 42 Plastication Ramp Rates Setup Screen A 32 Plastication Transition Parameters Profile Process Screen _A 59 Plastication Valves Setup Screen _ 25 Post decompress Ramp Rates Setup Screen _A 33 Post decompress Valves Setup Screen A 27 Pre decompress Ramp Rates Setup Screen _A 31 Pre decompress Valves Setup Screen A 24 Process Screens _A 46 Rack Configuration Setup Screen A 12 Screw Jogs Setup Screen _A 17 Screw Position Setup Screen _A 14 Screw Pressure Setup Screen _A 15 Screw RPM Setup Screen _A 16 Setup Screens _A 12 Task Definition Files Diagnostics Screen _A 5 Process Screen _A 45 Setup Screen _A
20. wiring arms provided with the modules to wire the modules The wiring arm lets you install or remove the modules from the chassis without rewiring Wiring arm terminals are numbered in descending order from the top down starting with terminal 18 Important Use shielded cable between the modules See the figure below to wire module A See the figure on the next page to wire module Important You can wire input 3 for screw RPM or cavity pressure signals Screw RPM is the default Customer Input 4 From Module B Earth Ground Publication 6500 6 5 19 January 1996 2 DE c T Input 1 Screw A Position PS Sensor 18 Input 2 O Screw A ia Pressure Sensor EM 14 prs T _ Input 3 Screw Cu RPM or Cavity E Pressure Output 1 PS eu Valve T Amplifier To Valve 1 t gt gigi aoo L 1 Wiring Arm 1771 WF on 3 Amplifier Valve QO To Valve 2
21. you how to set up profiles Publication 6500 6 5 19 January 1996 Chapter 4 Setting up Profiles What s in This Chapter Now you are ready to set up profiles to control the molding machine s operation To create profiles you enter setpoints and values for machine operation This chapter helps you set up profiles with machine specific parameters To set up Profile screens you enter machine specific parameters such as e the number of segments in the profile gain constants for PID and velocity feedforward high pressure alarm setpoints e Expert Response Compensation ERC setpoints You enter these parameters on Profile screens a Important This chapter tells you how to set up co injection profiles only To set up profiles for the clamp and ejector refer to the Pro Set 700 Software User Manual Pub 6500 6 5 18 Publication 6500 6 5 19 January 1996 4 2 Setting up Profiles Setting Up Injection Profiles From the Setup Profiles menu select the Injection Profile screen Injection Profile B Profile Control Mode Number of Segments Velocity vs Position PID Algorithm Proportional Gain for Pressure 0 Dependent Gains ISA Velocity Units Velocity Suspended State Pressure Control Open Closed Loop Selected for Integral Gain for Pressure Derivative Gain for Pressure 8 88 Proportional Gain for Velocity 0 Velocity vs Position Closed Pressure vs Positio
22. 128 221 entry HDCB _46 Minimum psi Control Limit Cavity Numeric 0 99 99 HDCB 47 N128 223 Pressure entry Minimum Output Cavity Numeric HDCB _45 to HDCB _46 N128 222 Pressure entry 9999 psi Maximum Control Limit Cavity Numeric 0 99 99 48 N128 224 Pressure entry Maximum Output Tag Names and PLC Processor Addresses for Output Commands This table lists tag names and PLC processor addresses for the Output Command on the Pack Valves screen During Profile VI 2 v4 Output HDCB 09 10 11 _12 N128 185 N128 186 N128 187 N128 188 End of Profile Vi V2 V3 V4 Output INCB 33 INCB 34 INCB 35 INCB 36 N128 29 N128 30 N128 31 N128 32 Publication 6500 6 5 19 January 1996 24 Reference Information Publication 6500 6 5 19 January 1996 Pre decompress Valves Setup Screen This table lists tag names and PLC processor addresses for the Output Command on the Pre decompress Valves screen Important The valid range for each field is 0 to 99 99 During Profile Output see End of Movement Pre Decompress Valves B vu Plasti cation B Security Level 3 Jul 25 1995 Vi v2 v3 va PRCB 09 PRCB 10 PRCB 11 PRCB 12 128 305 N128 306 128 307 128 308 PRCB 13 N128 309 Output Min 99 99 1 00 00
23. 1995 Min Max 1 00 00 Field Field Type Selection Tag Name PLC Processor Address Number of Pop up 1 through 10 PLCB SEG_NUM N24 47 Segments selection Proportional Numeric 0 99 99 PLCB _49 N128 405 Gain for entry Pressure Integral Gain Numeric 0 99 99 PLCB _50 N128 406 for Pressure entry Derivative Numeric 0 99 99 PLCB _51 N128 407 Gain for entry Pressure Proportional Numeric 0 99 99 PLCB _52 N128 408 Gain for entry RPM Integral Gain Numeric 0 99 99 PLCB _53 N128 409 for RPM entry Derivative Numeric 0 99 99 PLCB _54 N128 410 Gain for entry RPM Reference Information 43 Field name Field Type Selection Tag Name PLC Processor Address Plastication Numeric 0 99 99 se PLCB 08 N128 364 Watchdog entry conds Timer Plastication Numeric 0 or PLCB 57 N128 413 High entry MCCB 17 Pressure to Alarm MCCB 18 psi Minimum Numeric 0 99 99 06 N128 362 ERC for _ entry Pressure Minimum Numeric 0 99 99 05 N128 361 ERC for entry Velocity Post decom Numeric 0 99 99 se PSCB _08 N128 484 press Watch entry conds dog Timer Post decom Numeric 0 or PSCB _57 N128 533 press High entry MCCB _17 Pressure to Alarm MCCB _18 psi Profile Pop up Pressure vs PPCB _03 WORD B126 30 Control selection Position Mode or Pressure vs Time or RPM vs Position or
24. 2 IJO Devices Grounding and Shielding 2 11 IJO Ranges Entering on Screens 2 19 Indicator Lights Module _ 2 16 Injection Profile Process Screen _A 46 Index Injection Profile Setup Screen _A 34 Injection Profiles 4 2 Injection Ramp Rates Setup Screen A 28 Injection Transition Parameters Profile Process Screen _A 49 Injection Valves Setup Screen _A 18 Inputs Setting Up Screw Position A and B _3 3 Screw Pressure A and B 3 4 Screw RPM and B 3 5 J Jumpers Setting _2 6 Modules Determining Correct Position in Chassis 2 2 IJO Range Determining and Recording 2 4 Indicator Lights _2 16 Inserting into Chassis _2 9 Keying 1 0 Chassis for 2 3 Powering Up _2 16 Wiring _2 14 Pack Profile Setup Screen _A 37 Pack Profiles _4 4 Pack Ramp Rates Setup Screen _A 29 Pack Valves Setup Screen _A 20 Pack Hold Transition Parameters Profile Process Screen _A 55 Plastic Molding Module Setup Screen A 13 Plastication Profile Setup Screen _A 42 Plastication Profiles _4 6 Plastication Ramp Rates Setup Screen 32 Plastication Transition Parameters Profile Process Screen _A 59 Plastication Valves Setup Screen _ 25 PLC Processor Addresses Diagnostics Screen _A 6 Index Hold Profile Setup Screen _A 39 Hold Ramp Rates Setup Screen _A 30 Hold Valves Setup Screen _A 22 Injection Profile Process Screen _A 46 Injection Profile Ramp Rates Setup Screen _
25. 3 Segment 2 PPSB _13 N128 717 Segment 3 PPSB _17 N128 721 Segment 4 PPSB 21 N128 725 Segment 5 PPSB _25 N128 729 Segment 6 PPSB _29 N128 733 Segment 7 PPSB _33 N128 737 Segment 8 PPSB _37 N128 741 Segment 9 PPSB 41 N128 745 Segment 10 PPSB 45 N128 749 Segment 11 PPSB 49 N128 753 End Position Setpoints Segment 1 PPCB 11 N128 427 Segment 2 PPCB 15 128 431 Segment 3 19 N128 435 Segment 4 23 128 439 Segment 5 27 128 443 Segment 6 31 128 447 Segment 7 35 N128 451 Segment 8 39 128 455 Segment 9 43 N128 459 Segment 10 PPCB _47 N128 463 Segment 11 N A N A Time Setpoints Segment 1 12 N128 428 Segment 2 PPCB _16 N128 432 Segment 3 20 128 436 Segment 4 24 128 440 Segment 5 28 128 444 Segment 6 32 128 448 Segment 7 36 N128 452 Segment 8 40 128 456 Segment 9 44 N128 460 Segment 10 48 N128 464 Segment 11 N A N A Reference Information 59 Plastication Transition Parameters Profile Process Screen When you press the Edit Shot key the lower portion of the screen changes to show the trannsition shot parameters for Plastication The upper section of the screen does not change Here are the tag names and PLC processor addresses for each of the shot parameters Plastication Prof ile eau Pressure vs Position EL mae a Start Po
26. 8 125 10 128 126 11 128 127 12 128 128 Publication 6500 6 5 19 January 1996 A 22 Reference Information Publication 6500 6 5 19 January 1996 Hold Valves Setup Screens Here are the tag names and PLC processor addresses for the Hold Valves screen Hold Valves B MAX Minim Maximum Val Screw Pressure 0 00 Cavity Pressure 1 ars 6 00 Output Command uU Va y4 During Profile L L End of Profile Pre press Min Security Level 3 Jul 25 1995 1 00 00 Field Field Selection Tag Name PLC Processor Address Screw Pop up 1 through 4 HDCB _02 WORD B126 13 Pressure selection Control Valve Screw Numeric 0 to HDCB _41 N128 217 Pressure entry HDCB _42 Minimum psi Control Limit Screw Numeric 0 99 99 HDCB 43 N128 219 Pressure entry Minimum Output Screw Numeric HDCB _41 HDCB _42 N128 218 Pressure entry to Maximum 9999 psi Control Limit Screw Numeric 0 99 99 44 N128 220 Pressure entry Maximum Output Cavity Pop up 1 through 4 HDCB _02 WORD B126 13 Pressure selection Control Valve Reference Information A 23 Field name Field Type Selection Tag Name PLC Processor Address Cavity Numeric 010 45
27. 8 UDC Output H2 B to 18 VDC Screw A RPM to 18 VDC Output H3 to 18 VDC Cavity Pressure B to 18 UDC Output H4 B to 18 VDC Screw B Position B to 18 UDC Output 1 i to 18 UBC 01 1 Screw B Pressure B to 18 UDC Output 2 1 to 10 VDC Screw B RPM to 18 UDC Output H3 10 to 18 UDC Cavity Pressure to 18 VDC Output H4 18 to 18 VDC Clamp Position B to 18 UDC Output 1 18 to 10 VDC 90 5 Clamp Pressure B to 18 UBC Output H2 B to 18 VDE Ejector Position B to 18 UDC Output H3 18 to 10 VDC Ejector Pressure B to 18 VDC Output 4 B to 18 VDE Screw RPM Cavitu Pressure Switch Over Delay mmm Screw RPM B Cavity Pressure Switch Over Delay 8 88 n Security Level 3 Jul 24 1995 1 00 00 Field Tag Name PLC Processor Address OU and put 03 WORD B34 34 Range Selections Range MCCB _03 WORD B124 34 Selections and QDO S Output 04 WORD B34 35 Range Selections GUT Output Range MCCB _04 WORD B124 35 Selections x Screw RPM A Cavity Pressure Switch Over MCC 63 N40 59 Delay Screw RPM B Cavity Pressure Switch Over MCCB 63 N127 59 Delay Publication 6500 6 5 19 January 1996 14 Reference Information Publication 6500 6 5 19 January 1996 Screw Position Setup Screen Here are the tag names and PLC processor addresses for the Screw Position Setup screen All fields on these screens are numeric entry type Screw Position B Real Time
28. 9 6 Rockwell Automation Allen Bradley a Rockwell Automation Business has been helping its customers improve productivity and quality for more than 90 years We design manufacture and support a broad Allen Bradley range of automation products worldwide They include logic processors power and motion control devices operator interfaces sensors and a variety of software Rockwell is one of the world s leading technology companies Worldwide representation PE dae Lp A jai arrm m M Argentina e Australia e Austria e Bahrain Belgium Brazil e Bulgaria e Canada Chile e China Colombia Costa Rica e Croatia e Cyprus Czech Republic e Denmark e Ecuador Egypt e El Salvador e Finland France Germany e Greece e Guatemala e Honduras e Hong Kong Hungary e Iceland India e Indonesia e Ireland e Israel e Italy e Jamaica e Japan Jordan Korea Kuwait e Lebanon e Malaysia Mexico Netherlands e New Zealand e Norway e Pakistan Peru e Philippines Poland e Portugal Puerto Rico e Qatar e Romania e Russia CIS e Saudi Arabia e Singapore e Slovakia e Slovenia South Africa Republic e Spain e Sweden e Switzerland e Taiwan Thailand Turkey e United Arab Emirates e United Kingdom United States Uruguay Venezuela Yugoslavia Allen Bradley Headquarters 1201 South Second Street Milwaukee WI 53204
29. A 34 Injection Ramp Rates Setup Screen A 28 Injection Transition Parameters Profile Process Screen _A 49 Injection Valves Setup Screen _A 18 Pack Profile Ramp Rates Setup Screen A 37 Pack Ramp Rates Setup Screen _A 29 Pack Valves Setup Screen _A 20 Pack Hold Process Screen _A 51 Pack Hold Transition Parameters Profile Process Screen _A 55 Plastic Molding Module Setup Screen A 13 Plastication Profile Process Screen 56 Plastication Profile Ramp Rates Setup Screen _A 42 Plastication Ramp Rates Setup Screen 32 Plastication Transition Parameters Profile Process Screen _A 59 Plastication Valves Setup Screen _ 25 Post decompress Ramp Rates Setup Screen _A 33 Post decompress Valves Setup Screen A 27 Pre decompress Ramp Rates Setup Screen _A 31 Pre decompress Valves Setup Screen A 24 Process Screens _A 46 Rack Configuration Setup Screen A 12 Screw Jogs Setup Screen _A 17 Screw Position Setup Screen _A 14 Screw Pressure Setup Screen _A 15 Screw RPM Setup Screen _A 16 Setup Screens _A 12 Post decompress Ramp Rates Setup Screen _A 33 Post decompress Valves Setup Screen A 27 Power Supply Choosing the Correct _2 1 Pre decompress Ramp Rates Setup Screen _A 31 Pre decompress Valves Setup Screen A 24 Process Screens _A 46 Pack Hold _A 51 Plastication Profile _A 56 Profiles Setting Up Injection _4 2 Setting Up Pack _4 4 Setting Up Plastication
30. AC Rates Ejector Retract Ramp Rates RUNTD RAMPS ERCRR ERC 1 Close Profile RUNTD FCCP FCCP 2nd Close Profile RUNTD SCCP SCCP 314 Close Profile RUNTD TCCP TCCP LP Close Profile RUNTD LPCP LPCP Injection Profile A INJP INJP A INJP A Injection Profile B INJP INJP B INJP B Pack Profile A RUNTD PKCP A PKCP A Pack Profile B RUNTD PKCP B PKCP B Hold Profile A RUNTD HDCP A HDCP A Publication 6500 6 5 19 January 1996 Reference Information A 11 Setup Screen TSK File TDT TDB File TXT File s Value Hold Profile B RUNTD HDCP_B _ Plastication Profile RUNTD PLCP_A PLCP_A Plastication Profile B RUNTD PLCP_B PLCP_B 1 Open Profile RUNTD FOCP FOCP 2nd Profile RUNTD SOCP SOCP 374 Open Profile RUNTD TOCP TOCP Open Slow Profile RUNTD OSCP OSCP Ejector Advance Profile RUNTD EACP EACP Ejector Retract Profile RUNTD ERCP ERCP Ejector General Profile RUNTD EGCP EGCP Publication 6500 6 5 19 January 1996 12 Reference Information Setup Screen Tag Names and PLC Processor Addresses Publication 6500 6 5 19 January 1996 All Pro Set 700 Co injection database tag names and corresponding PLC processor addresses for co injection Setup screen fields are listed here You need to know these tag names and PLC processor addresses to create and modify ladder logic code Rack Configuration Setup Screen Here are the tag names and PLC processor addresses for the Ra
31. B 17 N128 73 Segment 2 IPCB 13 N128 69 Segment 1 IPCB 09 N128 65 Pressure Actuals Segment 11 IPSB 50 N128 642 Segment 10 46 N128 638 Segment 9 IPSB 42 N128 634 Segment 8 IPSB 38 N128 630 Segment 7 IPSB 34 N128 626 Segment 6 IPSB 30 N128 622 Segment 5 IPSB 26 N128 618 Segment 4 IPSB 22 N128 614 Segment 3 IPSB 18 N128 610 Segment 2 IPSB 14 N128 606 Segment 1 IPSB 10 N128 602 Publication 6500 6 5 19 January 1996 48 Reference Information Publication 6500 6 5 19 January 1996 Field Tag Name PLC Processor Address Velocity Actuals Segment 11 IPSB _49 N128 641 Segment 10 IPSB _45 N128 637 Segment 9 IPSB 41 N128 633 Segment 8 IPSB 37 N128 629 Segment 7 IPSB 33 N128 625 Segment 6 IPSB 29 N128 621 Segment 5 IPSB 25 N128 617 Segment 4 IPSB 21 N128 613 Segment 3 IPSB 17 N128 609 Segment 2 IPSB 13 N128 605 Segment 1 IPSB 09 N128 601 End Position Setpoints Segment 11 N A N A Segment 10 IPCB 47 N128 103 Segment 9 IPCB 43 N128 99 Segment 8 39 N128 95 Segment 7 IPCB 35 N128 91 Segment 6 IPCB 31 N128 87 Segment 5 IPCB 27 N128 83 Segment 4 IPCB 23 N128 79 Segment 3 IPCB 19 N128 75 Segment 2 IPCB 15 N128 71 Segment 1 IPCB 11 N128 67 Time Setpoints Segment 11 N A N A Segment 10 48 N128 104 Segment 9 IPCB 44 N128 100 Segment 8 40 N128 96 Segment 7 IP
32. B _57 N128 113 Transition Time Actual IPSB 61 N128 653 Transition Position Actual IPSB 62 N128 654 Transition Screw Pressure IPSB 63 N128 655 Actual Transition Cavity Pressure IPSB 64 128 656 Actual Publication 6500 6 5 19 January 1996 50 Reference Information Publication 6500 6 5 19 January 1996 PLC Processor Field Tag Name Address Transition Pressure Mask 64 128 120 Position Pressure Limiting Inhibit IPCB 58 N128 114 Position Injection Pressure INCB 09 N128 5 if velocity vs position or INCB 10 N128 6 velocity vs position INCB 11 N128 7 pressure limited INCB 12 N128 8 INCB 09 N128 5 Injection Flow INCB 10 N128 6 if pressure vs position ortime INCB 11 N128 7 INCB 12 N128 8 Zero Axis Function Ena Min ZEROAXISB SCREW EMIN N24 56 9 09 127 5 Eno ZEROAXISB SCREW EMAX N24 57 DONUM MCCB 10 N127 6 Signal Min ZEROAXISB SCREW SMIN N24 58 11 127 7 Signal Max ZEROAXISB SCREW SMAX N24 59 eae 12 N127 8 Inject Input Signal SYSB _33 N127 185 Reference Information A 51 Pack Hold Profile Process Screen Here are the tag names and PLC processor addresses for the Pack Hold Profile screen Pack Hold Profile B Part Name Pro Set 700 Co Injection Phase Idle Actual Hold Transition Position P m a gd p Cavity Cushion
33. CB 36 N128 92 Segment 6 IPCB 32 N128 88 Segment 5 28 N128 84 Segment 4 24 N128 80 Segment 3 20 N128 76 Segment 2 IPCB 16 N128 72 Segment 1 IPCB 12 N128 68 Reference Information 49 Injection Transition Parameters Profile Process Screen When you press the Edit X tions key the lower portion of the screen changes to show the transition parameters for Injection The upper section of the screen remains the same as described previously Here are the tag names and PLC processor addresses of each transition parameter injection Profile Profile B ma peers Tart Pro Set 780 Co Indetion Position ema asine ka Ez Hold Position Start Position Ez B a8 Screw Position 8 88 Position 8 88 Lote oo Dc Transition Limits Actual Transition Pressure Mask Position ean Time 0 00 2 88 6 68 Position 8 88 6 60 Pressure Limiting Inhibit Posn Screw Pressure Cavity Pressure Limiting Screw Pressure Seconds Edit Zero Segs Set up Inject Axis Security Level 3 Jul 24 1995 1 90 08 2 PLC Processor Field Tag Name Address End Of Hold Position HPSB 63 N128 711 Transition Time Limit IPCB 60 N128 116 Transition Position Limit IPCB 61 N128 117 Transition Screw Pressure IPCB 62 N128 118 Limit e Transition Cavity Pressure IPCB 63 N128 119 Limit Limiting Screw Pressure IPC
34. Data Entry Field Number of Segments Enter This Value one segment minimum Proportional Gain for Screw Cavity Pressure a value betwenn the min and max Integral Gain for Screw Cavity Pressure leave at default Derivative Gain for Screw Cavity Pressure a value beween the min and the max High Screw Cavity Pressure Alarm zero to disable 7 Minimum ERC for Screw Cavity Pressure leave at default Pre decompress Watchdog Timer Hold a value greater than expected for the movement Pre decompress High Pressure Alarm Hold You may want to disable alarms for spanning zero to disable 7 1 00 00 Setting up Profiles 4 5 2 Move the cursor to the selection fields on the right side of the screen and enter these values In This Selection Field Select From These Choices Profile Control Mode Screw Pressure vs Time Screw PID Algorithm Independent Gains AB Cavity PID Algorithm Independent Gains AB Action at End of Profile Hold Bridge to next movement 2 Action at End of Pre decompress Hold Bridge to next profile Open Closed Loop Selected for Open Loop required for spanning ERC Enable Disable for Disabled required for spanning If not bridging write corresponding ladder logic See the Pro Set 700 Reference Manual Pub 6500 6 4 3 Publication 6500 6 5 19 January 1996 4 6 Setting up Profiles Setting up Plastication From the Setup Profiles m
35. Hold Profile Derivative Gain for Cavity 8 88 niege fiction at End of Pre Decompress High Screw Pressure f larm Profile Bridge High Cavity Pressure Alarm H Open Closed Loop Selected for Minimum ERC for Screw Pressure 8 08 Minimum ERC X for Cavity Pressure eels E ERC Enable Disable for Pre Decompress Watchdog Timer 8 88 Screw Cavity Pre Decompress High Pressure Alarm Enabled Enabled Jul 25 1995 1 88 88 Field name Field Type Selection Tag Name PLC Processor Address Number of Pop up 1through5 HDCB SEG NUM N24 46 Segments selection Proportional Numeric 0 99 99 HDCB 49 N128 225 Gain for entry Screw Pressure Integral Gain Numeric 0 99 99 HDCB 50 N128 226 for Screw entry Pressure Derivative Numeric 0 99 99 HDCB 51 N128 227 Gain for entry Screw Pressure Proportional Numeric 0 99 99 HDCB 52 N128 228 Gain for entry Cavity Pressure Publication 6500 6 5 19 January 1996 40 Reference Information Publication 6500 6 5 19 January 1996 Field name Field Type Selection Tag Name PLC Processor Address Integral Gain Numeric 0 99 99 HDCB _53 N128 229 for Cavity entry Pressure Derivative Numeric 0 99 99 HDCB _54 N128 230 Gain for entry Cavity Pressure High Screw Numeric 0 or HDCB 57 N128 233 Pressure entry MCCB 17 to Alarm MCCB 18 psi High Cavity Numeric 0 or HDCB
36. Length 61 N128 477 Pre decompress Length PRCB _05 N128 301 PKCB _09 N128 125 PKCB _10 N128 126 Pack Flow Setpoint 11 N128 127 or PKCB _12 N128 128 HDCB _09 N128 185 HDCB _10 N128 186 Hold Flow Setpoint 11 N128 187 or HDCB _12 N128 188 Publication 6500 6 5 19 January 1996 A 56 Reference Information Publication 6500 6 5 19 January 1996 Plastication Profile Process Screen Here are the tag names and PLC processor addresses for the Plastication Profile screen Plastication Profile Pressure vs Position Screw RPM a 100 Shot Size 2 15 Screw Position 09 9 11 mp cumst Screw Pressure Start Position 0 25 Segment 1 2 3 4 5 6 7 8 Pressure SP 150 158 Pressure Act a a a End Posn 1 99 1 8 23 15 RPM Act Edit Shot Set up 5 288 Security Level 3 Jul 34 1995 1 00 68 Field Tag Name PLC Processor Address Part Name PARTNAME A25 20 A25 34 Mode MODE B23 6 Phase PHASE B124 20 SYSB 03 B03 124 35 Plastication Profile Mode PPCB _03 WORD B126 30 Screw Position Bar Graph SYSB 25 N127 177 Screw Pressure SYSB 26 N127 178 Start Position Sum of PPCB 61 N128 477 PRCB 05 N128 301 Screw Position SYSB 25 N127 177 Screw RPM SYSB 31 N127 183 10096 Shot Size Sum of PPCB 61 N128 477 PPCB 62 N128 478 Reference Information A 57
37. Minimum ERC for Velocity Profile Control Mode Velocity Position PID Algorithm Dependent Gains ISA Velocity Units Velocity Open Closed Loop Selected for Velocity vs Position Closed Pressure vs Position Closed Pressure Time Closed Open Loop to Shot Size for Velocity vs Position Pressure Position Pressure vs Time ERC Enable Disable for Velocity Position Enabled Pressure vs Position Enabled Pressure vs Time Enabled LP Close Min Max Security Level 3 Jul 25 1995 Field name Field Type Selection Tag Name PLC Processor Address Number of Pop up 1through 11 INCB SEG NUM N24 44 Segments selection Proportional Numeric 0 99 99 INCB 49 N128 45 Gain for entry Pressure Integral Gain Numeric 0 99 99 INCB 50 N128 46 for Pressure entry Derivative Numeric 0 99 99 INCB 51 N128 47 Gain for entry pressure Proportional Numeric 0 99 99 INCB 52 N128 48 Gain for entry Velocity Feedforward Numeric 0 99 99 INCB 53 N128 49 Gain for entry Velocity Pressure Numeric 0 99 99 IPCB 59 N128 115 Limiting Time entry seconds Delay 1 00 00 Reference Information A 35 Field name Field Type Selection Tag Name PLC Processor Address High Screw Numeric 0 or INCB 57 N128 53 Pressure entry MCCB 17 Alarm to MCCB 18 psi High Ca
38. N128 267 Segment 1 HPCB 28 N128 264 End Position Actuals Hold Segment 5 HPSB 40 N128 688 Segment 4 HPSB 37 N128 685 Segment 3 HPSB 34 N128 682 Segment 2 HPSB 31 N128 679 Segment 1 HPSB 28 N128 676 Publication 6500 6 5 19 January 1996 54 Reference Information Publication 6500 6 5 19 January 1996 Field Tag Name PLC Processor Address End Position Actuals Pack Segment 5 HPSB 23 N128 671 Segment 4 HPSB 20 N128 668 Segment 3 HPSB 17 N128 665 Segment 2 HPSB 14 N128 662 Segment 1 HPSB 11 N128 659 Reference Information 55 Pack Hold Transition Parameters Profile Process Screen When you press the Edit X tions key the lower portion of the screen changes to show the transition parameters for Pack and Hold The upper section of the screen does not change Here are the tag names and PLC processor addresses for the transition parameters Pack Hold Profile B Part Name Fro Set 788 Co Injection Actual Hold Transition Cavity Pressure z Fosition Bg BB Cushion Setpoint 9 08 DES MaDe End of Hold Position 6 08 Screw Position Cushion Length Pack Flow Setpoint Cure Timer 8 au 8 88 Pre Decompress Length Hold Flow Setpoint Seconds Edit Set up Security Level 3 Jul 24 1995 1 00 00 Field Tag Name PLC Processor Address Cure Timer 61 N128 297 Cushion
39. PI Module Provides SPl approved communication protocol to and from remote devices 1771 QDC Plastic Molding Module Controls Clamp and Eject functions Modules as required Provide additional functions as required by your application Publication 6500 6 5 19 January 1996 Installing Co injection Modules 2 3 Step 4 Key the I O Chassis for the Co injection Modules Use the plastic keying clips shipped with each I O chassis to key the appropriate I O slots to accept only the Co injection modules modules are slotted in two places on the rear edge of the circuit board The keying clips you install must correspond to these slots to allow the module to be inserted only in the designated slot I O chassis ATTENTION Use your fingers to insert the keying clips and ensure you ve placed the clips correctly Using a tool or incorrectly keying the module may damage the backplane connector and may cause system faults Keying Clips Upper Backplane Connector 110224 Publication 6500 6 5 19 January 1996 2 4 Installing Co injection Modules Publication 6500 6 5 19 January 1996 gt To key the chassis for the module 1 Place keying clips between these numbers as labeled on the upper backplane connector 20 and 22 e 26 and 28 2 Use your fi
40. Segment 5 HPCB _22 N128 258 Segment 4 HPCB _19 N128 255 Segment 3 HPCB _16 N128 252 Segment 2 13 128 249 Segment 1 10 128 246 Screw Pressure Setpoints Hold Segment 5 HPCB _39 N128 275 Segment 4 HPCB _36 N128 272 Segment 3 HPCB _33 N128 269 Segment 2 HPCB _30 N128 266 Segment 1 HPCB _27 N128 263 Cavity Pressure Actuals Pack Segment 5 HPSB 21 N128 669 Segment 4 HPSB 18 N128 666 Segment 3 HPSB 15 N128 663 Segment 2 HPSB 12 N128 660 Segment 1 HPSB 09 N128 657 Cavity Pressure Actuals Hold Segment 5 HPSB 38 N128 686 Segment 4 HPSB 35 N128 683 Segment 3 HPSB 32 N128 680 Segment 2 HPSB 29 N128 677 Segment 1 HPSB 26 N128 674 Reference Information 53 Field Tag Name PLC Processor Address Screw Pressure Actuals Pack Segment 5 HPSB 22 N128 670 Segment 4 HPSB 19 N128 667 Segment 3 HPSB 16 N128 664 Segment 2 HPSB 13 N128 661 Segment 1 HPSB 10 N128 658 Screw Pressure Actuals Hold Segment 5 HPSB 39 N128 687 Segment 4 HPSB 36 N128 684 Segment 3 HPSB 33 N128 681 Segment 2 HPSB 30 N128 678 Segment 1 HPSB 27 N128 675 Time Setpoints Pack Segment 5 HPCB 23 N128 259 Segment 4 HPCB 20 N128 256 Segment 3 HPCB 17 N128 253 Segment 2 HPCB 14 N128 250 Segment 1 HPCB 11 N128 247 Time Setpoints Hold Segment 5 HPCB 40 N128 276 Segment 4 HPCB 37 N128 273 Segment 3 HPCB 34 N128 270 Segment 2 HPCB 31
41. Step 9 Make a Proper Ground Connection ATTENTION Electrostatic discharge can damage semiconductor devices inside the module if you do not handle the module properly Follow the guidelines below 1 Wear a wrist strap grounding device 2 Attach the free end to a good earth ground 3 Touch a grounded object such as a metal enclosure to rid yourself of electrostatic discharge before you handle the module 4 Do not touch the module backplane connector or pins 5 Store the module in an anti static bag when you are not using it or during shipment Installing Co injection Modules 2 13 Step 10 Familiarize Yourself With the PLC Processor Power Distribution Circuit Here is a typical grounded power distribution circuit for PLC processors For ungrounded systems or for more information on grounding and wiring refer to Allen Bradley Programmable Controller Wiring and Grounding Guidelines Pub 1770 4 1 lt Disconnect 3 1FU L1 L1 o oo 2FU L2 To Motor L2 Starters 3FU L3 ye ES H4 Incoming H H Step down AC 2 Trahsformer T Enclosure ack Pane OANA Ground Bus Wall L 1 Use eR N eo of E Stop switches X Xe Ser
42. These Choices Velocity vs Position for spanning PID Algorithm Independent Gains AB Velocity Units Velocity Or Inches Second Suspended State Pressure Control or Set Output Open Closed Loop Selected for Open Loop for all selections required for spanning Open Loop to Shot Size for Yes for all selections required for spanning ERC Enable Disable for select Disable for all selections required for spanning Publication 6500 6 5 19 January 1996 4 4 Setting up Profiles Setting Up Pack Profiles Publication 6500 6 5 19 January 1996 From the Setup Profiles menu select the Pack Profile screen Pack Profile B Number of Segments Profile Control Mode Screw Pressure us Time Proportional Gain for Screw Prs 4 40 gt Integral Gain for Screw 8 88 ank Derivative Gain for Screw Prs 8 88 Cavity PID Algorithm Proportional Gain for Cavity Prs 8 88 Dependent Gains 1 Integral Gain for Cavity Prs Open Closed Loop Selected for Derivative Gain for Cavity Prs 8 88 Screw Cavity High Screw Pressure Alarm a Closed High Cavity Pressure Alarm a ERC Enable Disahle for Minimum ERC X for Screw Pressure 8 88 Screw Cavity Minimum ERC X for Cavity Pressure bul Enabled Hold B Security Level 3 Jul 25 1995 1 Move the cursor to the data entry fields on the left side of the screen and enter these values In This
43. This tells the utility to convert the alarm information and modify the original database The alarm conversion utility modifies the existing database file by removing all of the Control View alarming information It also generates two new files 9 USER_1 ALM 57 1 These two files must be copied from the AccESS UTIL directory to the ABPS700 ALARM directory You can do this by typing the following commands at the DOS prompt copy NaccessNutilNUSER 1 ALM abps700 alarm and copy access util PS7_1 ALM abps700 alarm Publication 6500 6 5 19 January 1996 5 10 Merging the Exported and Co injection Databases After the co injection software is installed you need to merge the database you exported with the co injection database ACCESS UTIL CI DBS To merge these databases follow these instructions 1 Change to the AccEss uTIL directory by typing cd access util at the DOS prompt 2 At the MS DOS prompt type copy database name dbs t ci dbs ps700ci dbs This merges the two databases and copies them into ACCESS UTIL PS700CI DBS For example if you named your database EXAMPLE DBS you would type the following command example dbs ci dbs ps700ci dbs gt The name of the Pro Set 700 Co injection database is Ps700C1 DBS Publication 6500 6 5 19 January 1996 5 11 Importing the Merged Database The last step in installing the co injection software
44. Values 0 00 UDC INCHES MOLD END BACK Screw Minimum Position B a8 MOLD END Analog Signal at Minimum Position Screw Maximum Position 10 00 Analog Signal at Maximum Position 16 68 Position Deviation Between QI G and 01 1 Alarm Setpoint B a8 Screw Press ure B Security Level 3 Jul 31 1995 1 90 08 Field Tag Name PLC Processor Address Screw Minimum Position MCCB 09 N127 5 ZEROAXISB SCREW EMIN N24 56 Analog Signal At MCCB 11 N127 7 Minimum Position ZEROAXISB SCREWB SMIN N24 57 Screw Maximum Position MCCB 10 N127 6 ZEROAXISB SCREW EMAX N24 58 Analog Signal At MCCB 12 N127 8 Maximum Position ZEROAXISB SCREW SMAX N24 59 Position Deviation MCCB POSDEVALM N24 68 Between QI 0 and Alarm Setpoint Reference Information Screw Pressure Setup Screen A 15 Here are the tag names and PLC processoraddresses for the Screw Pressure Setup screen All fields on these screens are numeric entry type Screw Pressure Real Time Values 9 08 UDC PSI PSI MIN Screw Minimum Pressure Analog Signal at Minimum Pressure a8 MAK Screw Maximum Pressure finalog Signal at Maximum Pressure B a8 HIGH High Pressure Alarm Setpoint Pressure Alarm Time Delay a8 PSI 051 051 8 tion B tion Mx a Security Level 3 Jul 24 1995 1 88 88 Field Tag Name PLC Processor Add
45. _4 6 Publications Related P 3 R Rack Configuration Screen Using 2 20 Rack Configuration Setup Screen _ 12 Reference Information _ 1 S Screen Diagnostics _A 6 Injection Profile Process _A 46 Injection Transition Parameters Profile Process _A 49 Pack Hold Transition Parameters Profile Process _A 55 Plastication Transition Parameters Profile Process _A 59 Rack Configuration Setup Screen A 12 Screens Hold Profile Setup _A 39 Hold Ramp Rates Setup _A 30 Hold Valves Setup _A 22 Injection Profile Ramp Rates Setup A 34 Injection Ramp Rates Setup _A 28 Injection Valves Setup _A 18 Pack Profile Ramp Rates Setup _A 37 Pack Ramp Rates Setup _A 29 Pack Valves Setup _A 20 Pack Hold Process _A 51 Plastic Molding Module Setup _A 13 Plastication Profile Process _A 56 Plastication Profile Ramp Rates Setup A 42 Plastication Ramp Rates Setup _A 32 Plastication Valves Setup _A 25 Post decompress Ramp Rates Setup A 33 Post decompress Valves Setup _A 27 Pre decompress Ramp Rates Setup A 31 Pre decompress Valves Setup _A 24 Process _A 46 Screw Jogs Setup _A 17 Screw Position Setup _A 14 Screw Pressure Setup _A 15 Screw RPM Setup _ 16 Setup _A 12 Screw Jogs Setup Screen _A 17 Screw Position A and Setting Up 3 3 Screw Position Setup Screen _A 14 Screw Presssure A and B Setting Up 3 4 Screw Pressure Setup Screen _A 15 Screw RPM A and B Setting
46. ag Names and PLC Processor Addresses for Output Commands This table lists tag names and PLC processor addresses for the 96 Output Command on the Plastication Valves screen During Profile VI 2 v4 Output PLCB _09 PLCB _10 PLCB _11 PLCB _12 N128 365 N128 366 N128 367 N128 368 PLCB _13 N128 369 End of Profile Vi V2 V3 V4 Output PLCB 33 PLCB 34 PLCB 35 PLCB 36 N128 389 N128 390 N128 391 N128 392 Publication 6500 6 5 19 January 1996 Reference Information 27 Post decompress Valves Setup Screen This table lists tag names and PLC processor addresses for the Output Command on the Post decompress Valves screen Post Decompress Valves vi va va va End of Movement 4 Output Plasti ist cation Clamp Min 8 88 B Open 99 99 4 Output Security Level 3 Jul 25 1995 1 90 08 Important The valid range for each field is 0 to 99 99 During Profile VI 2 v4 Output PSCB 09 PSCB 10 5 11 PSCB 12 N128 485 128 486 N128 487 N128 488 End of Profile VI 2 V4 Output PSCB 33 PSCB 34 PSCB 35 PSCB 36 N128 509 N128 510 N128 511 N128 512 Publication 6500 6 5 19 January 1996 28 Reference Information Publication 6500 6 5 19 January 1996 Injection Ramp Rates Setup Screen Here are the tag names and PLC processor addresses for the Injection Ramp Rates screen Inject
47. air Step 14 Enter I O Ranges on the Module Configuration Screen Enter the information you recorded on the worksheet in this chapter on the Plastic Molding Module s Configuration screen Plastic Molding Module s Input Range Selections Output Range Selections Screw A Position 9 to 18 VDC Output 1 i to 18 VDC arya Screw A Pressure to 18 Output 2 to 18 VDC Screw A RPM to 18 VDC Output H3 i to 18 UDC Cavity Pressure to 18 VDC Output 4 to 18 VDC Screw B Position to 18 VDC Output 1 i to 18 VDC Screw Pressure BH to 18 UDC Output 2 10 to 18 UDC Screw B RPM to 18 VDC Output H3 i to 18 VDC Cavity Pressure B to 18 UDC Output 4 18 to 18 VDC Clamp Position to 18 VDC Output 1 i to 18 VDC DC 5 Clamp Pressure to 18 VDC Output 2 to 18 UDC Ejector Position to 18 VDC Output i to 18 VDC Ejector Pressure B to 18 UDC Output 4 B to 18 UDC Screw RPM A Cavity Pressure Switch Over Delay 9 09 Screw RPM B Cavity Pressure Switch Over Delay 8 88 Security Level 3 Jul 24 1995 1 08 08 1 If you have not already done so attach the PLC to the OI Refer to the Pro Set 700 Operator Interface Installation Manual Pub 6500 6 2 1 2 From the Hardware Setup menu select the Configure Plastic Molding Module s screen 3 Move the cursor to the appropriate field on the screen 4 Press You see a pop up menu 5 Place the cursor on t
48. ates Setup Screen Here are the tag names and PLC processor addresses for the Post decompress Ramp Rates screen z Output per Second 01 ya U3 va Acceleration Rate During Movement a 8 Deceleration Rate During Movement Field Acceleration V1 V8 Plasti ist cation Clamp B Open Tag Name PSCB _17 PSCB _24 Post Decompress Ramp Rates B z Out S Min Max 9999 Jul 25 1995 1 02 29 PLC Processor Address N128 493 N128 500 Deceleration V1 V8 5 25 PSCB 32 N128 501 N128 508 Publication 6500 6 5 19 January 1996 34 Publication 6500 6 5 19 January 1996 Reference Information Injection Profile Setup Screen Here are the tag names and PLC processor addressses for the Injection Profile screen Important If the profile control mode is Velocity vs Pressure or Position the velocity and position of unused setpoints are set to 0 zero If the profile control mode is Pressure vs Pressure or Position the pressure and position of unused setpoints are set to 0 zero Injection Profile B Number of Segments Proportional Gain for Pressure Integral Gain for Pressure Derivative Gain for Pressure Proportional Gain for Velocity Feedforward Gain for Uelocitu Pressure Limiting Time Delay Suspended State Pressure Control High Screw Pressure Alarm High Cavity Pressure Alarm Minimum ERC X for Pressure
49. ble at the I O chassis end See the figures that follow QI Module Input 15V me Input Sensor 22 10 gt 14 007 ANN Connect the cable shield and chassis ground to earth Do nol connect ground at the input sensor an Module Output Customer Valve Amplifier Input I Ground 9 e _ 8 L L Chassis Ground Connect the cable shield to earth ground at the valve amplifier Ground the cable shields to a low impedance earth ground of less than 1 8 Do not connect any ground to input common terminal 14 unless you experience unacceptable electrical noise interference e Place high voltage Class A wiring and low voltage Class B wiring in separate grounded conduits Publication 6500 6 5 19 January 1996 2 12 Installing Co injection Modules Attach this end to a good earth ground Publication 6500 6 5 19 January 1996 e In parallel runs separate the Class A and Class B conduit by at least 1 ft 0 92 m Where conduit runs must cross cross them at right angles Important If you experience unacceptable electrical interference e Disconnect the shield from the input sensor Then connect the input cable shield to input common terminal 14 Disconnect the output cable from the valve amplifier Then connect the output cable shield to output common terminals 8 6 4 and or 2
50. ck Configuration screen All of the tags referenced on this screen are in the MCC group except one GENERAL CLAMP Rack Configuration PLC Type 5748 e 5749 Clamp Toggle Toggle SLOT PLC Type 5748 Clamp Toggle ag QI Module Screw Inject QI Module Screw B Inject RACK 8 2 Temperature Control Module 1 Used 3 Temperature Control Module 2 Not Used 4 SPI Module Used 5 QDC Module Clamp amp Eject Security Level 3 Jul 24 1995 1 00 00 pm Field Tag Name PLC Processor Address PLC Type MCC PLC TYPE N24 54 Clamp Type GENERAL CLAMP B23 3 QI Module Screw A MCC QI_0 CONFIG B23 8 QI Module Screw B MCC QI_1 CONFIG B23 10 Temperature Control MCC TCM SUPPORT8 B23 21 Module 1 MCC TCM2 CONFIG 51 0 Temperature Control MCC TCM SUPPORT8 B23 21 Module 2 MCC TCM3 CONFIG 51 1 vens TRIES QDC Module MCC QDC_5 CONFIG B23 9 Reference Information A 13 Plastic Molding Module s Setup Screen Here are the tag names and PLC processoraddresses for the Plastic Molding Module s screen Important If you use both the Screw RPM and the Cavity Pressure you must have the same input range selected for both Plastic Molding Module s Input Range Selections Output Range Selections Screw A Position B to 18 VDC Output to 18 VDC 01 8 Screw A Pressure B to 1
51. creen Plastication Profile Process Screen Plastication Transition Parameters Profile Process Screen Quick Start for the Experienced User What s in This Chapter Understanding the Tasks You Will Perform Performing Setup Tasks Finding Reference Information Performing Other Tasks Installing Co injection Software Exporting a Current Database Making File Backups Installing the Software onto the Operator Interface Running the Alarm Conversion Utility Merging the Exported and Co injection Databases Importing the Merged What What s This Preface Who Should Use This Manual What Should Already Know Preface Using This Manual This preface describes how to use this manual to install and configure co injection modules and software in an injection molding control system Use this manual if you are an application engineer technician or installer to install the co injection modules determine module operating modes set up inputs write custom ladder logic for the modules enter information on screens set up co injection profil
52. dule B starts again at some pre determined position of screw A and continues until screw B reaches its end of profile setpoint BAB What s Next We tell you how to install the modules in Chapter 3 Publication 6500 6 5 19 January 1996 What s in This Chapter Chapter 2 Installing Co injection Modules This chapter describes how to to install and configure co injection modules as an addition to the basic Pro Set 700 package When you complete this chapter you will be able to choose the correct power supply e determine chassis addressing mode e determine the modules position in the I O chassis e key chassis slots for the modules determine and record I O ranges make jumper connections on the modules circuit boards e install the modules ground and shield I O devices e make proper ground connection e understand the PLC processor power distribution circuit wire the modules power up the modules read module indicator lights e enter I O ranges on the Module Configuration screen use the Rack Configuration screen to select operating mode Step 1 Choose the Correct Power Supply The modules are powered through the chassis backplane with a power supply To select the correct power supply for the system ensure that the total current load for all modules does not exceed the power supply s maximum load specification To calculate the total current load 1 Add both co injection mo
53. dules current load to the loads of all other modules in the chassis Important The co injection module is rated at 1 2A Check specifications for all other modules in the I O chassis 2 Compare your total with the power supply s maximum load rating 3 If the total voltage exceeds the power supply s maximum load rating select a larger power supply See your Allen Bradley representative for more information Publication 6500 6 5 19 January 1996 2 2 Installing Co injection Modules Important We recommend a standalone power supply such as catalog number 1771 P1 This power supply is mounted beside the I O chassis and provides an output of up to 16A Step 2 Determine I O Chassis Addressing Mode Each QI module has 4 inputs and 4 outputs and is compatible with single slot addressing Step 3 Determine the Modules Position in the Chassis Here is the module layout for the co injection system 1771 P7 Power Supply Provides power to the chassis backplane PLC Processor Provides communication to and from the modules and the host computer 1771 QI Co injection Modules Control Inject functions 1771 TCM Temperature Control Modules Monitor setpoint and actual machine temperatures 5 PLC 1771 1771 1771 1771 1771 1771 Processor Ql TCM TCM ape 1 0 ee Supply ne Module Module Module Module Module 35 190 B 1 0 Chassis 1771 S
54. e co injection software onto your operator interface follow these instructions 1 Exit Pro Set 700 by touching 2 Enter MS DOS Environment 1 2 Choose One of the Following Options Run Pro Set 700 2 Enter MS DOS Environment Run Interlink Server 3 Please Press the Appropriate Button Publication 6500 6 5 19 January 1996 2 Make sure the floppy drive is enabled in the Operator Interface Setup menu For more information about enabling the floppy drive refer to the Pro Set 700 Operator Interface Installation Manual pub 6500 6 2 1 3 Insert disk 1 into the floppy drive 4 At the DOS command line prompt type a install c 5 When the installation program displays the copyright message press any key The installation program then installs the co injection software for you It displays status messages throughout the installation process Running the Alarm Conversion Utility To run the alarm conversion utility use the following instructions 1 Go to the access uTIL directory You can do this by typing the following command at the MS DOS prompt cd access util 2 Run the alarm conversion utility You can do this by typing the following command at the MS DOS prompt ALMCNVT database_name switches For example if you named your database EXAMPLE DBS you would use the following command ALMCNVT example m
55. enu select the Plastication Profile screen Profiles Plastication Profile B Number of Segments Profile Control Mode Pressure vs Position Proportional Gain for Pressure 9 99 Pressure PID Algorithm Integral Gain for Pressure 9 AH Dependent Gains ISA Derivative Gain for Pressure 09 98 MOERS ependen ains Proportional Gain for RPM 0 00 i i at End of Plastication Integral Gain for RPM Profile Bridge Derivative Gain for RPM 09 00 Open Closed Loop Selected for Plastication Watchdog Timer 6 008 rir Plastication High Pressure Alarm a RPM vs Position Closed RPM vs Time Closed ERC Enable Disable for Minimum ERC for Pressure 9 99 Minimum ERC for RPM 0 08 Pressure vs Position Enabled Post D Watchdog Ti 4 Pressure vs Time Enabled RPM vs Position Enabled Post Decompress High Alarm RPM vs Time Enabled ist Clamp Open Security Level 3 Jul 25 1995 1 00 00 1 Move the cursor to the data entry fields on the left side of the screen and enter these values In This Data Entry Field Enter This Value Number of Segments about 5 segments depending on the application Proportional Gain for Pressure RPM a value between the min and max Integral Gain for Pressure RPM leave at default Derivative Gain for Pressure RPM a value between the min and max Plastication Watchdog Timer a value greater than expected for the prof
56. ep 13 Read Module Indicator Lights The module front panel contains three indicators that you use to troubleshoot the module during integration or operation Check the lights to ensure that no fault conditions are present TT ThisiED Is ACTIVE green FAULT red COMM yellow 1 ACTIVE lt lt FAULT wee COMM LEL TEE d 0 0 OCT 010 OC 010 ony 0 0 o Ol 0 0 0 ACTIVE indicator In the following table we list the operating conditions reported by the modules and how to correct them FAULT indicator COMM indicator 5 50 you should flashing off off The module has completed Download the MCC block by power up diagnostics Hard using the keyswitch to place ware and firmware OK await the PLC 5 processor in run ing download of MCC block mode from program mode flashing red yellow programming error in the last 1 Find and correct the MCC MCC the module received programming error 2 Download the MCC to the module flashing red off ethe last BTW the module 1 Find and correct the MCC received did not have a programming error recognizable block ID and to th ethe last command block the he MCC tothe module received had a programming error 3 Verify block IDs in your BTW data files flashing flashing flashing you put the run calibrate 1 Remove jumper E1 from jumper E1 in the Calibrate the
57. es We assume you are familiar with injection molding technology Pro Set 700 injection molding software programmable controllers specifically Allen Bradley s PLC 5 Allen Bradley s QDC plastic molding module If you need more information or training on any of these items contact your local Allen Bradley representative ATTENTION To use the Pro Set co injection package you must first install the basic Pro Set 700 system catalog number 6500 PS700 Contact your Allen Bradley sales representative for more information Publication 6500 6 5 19 January 1996 2 How Use This Manual We designed this manual according to the tasks you perform to install and use co injection modules and software Chapter 1 Quick Start Chapter 1 Chapter 2 Chapter 2 Understanding Co injection Sequences Chapter 3 Chapter 3 Installing Co injection Modules Chapter 4 Chapter 4 Setting up Inputs to the Modules Chapter 5 Chapter 5 Setting up Profiles Appendix A Appendix A Reference Information Publication 6500 6 5 19 January 1996 What Conventions Are Used in This Manual What Other Publications Are Available gt gt In this manual we use these conventions This symbol calls your attention to helpful information Example This convention presents an example We show pathnames commands and filenames like this ABPS700 CTK TSK We show variable text that you t
58. f Your Then Use A Value Equal To This Input minimum Zero position maximum screw is fully extended at the full travel of the sensor position mold end analog signal sensor is forward acting low end of the selected range at minimum sensor is reverse acting high end of the selected range position analog signal sensor is forward acting high end of the selected range at maximum X sensor is reverse acting low end of the selected range position minimum minimum range value specified by the pressure manufacturer maximum maximum range value specified by the pressure manufacturer 2 Make a note of the initial values you have selected by writing them down here You will enter these values on the co injection screens in the next step For This Input minimum position Write The Values You Have Selected in This Column maximum position analog signal at minimum position analog signal at maximum position minimum pressure maximum pressure Setting up Screw Position AandB Setting up Inputs to the Modules 3 3 Follow this procedure to set up screw position A and B Screw Position Real Time Values d dd UDC INCHES MOLD END BACK MOLD END Screw Minimum Position finalog Signal at Minimum Position 4 08 ETE Screw Maximum Position a ga BACK Analog Signal at Maximum Position Screw Press ure Security Level 3 Jul 24 1995 1 08 08 1 If you have n
59. gin filling the core of the part then finish injecting the skin for example injecting unused virgin and regrind material in the same part keeping the two materials separate inject two different material types We show you the co injection sequences in the table on the following page Important We refer to the co injection modules as modules A and B Publication 6500 6 5 19 January 1996 1 2 Understanding Co injection Sequences Table 1 ATable 1 B Co injection Sequences In This Sequence The Co injection Module Does This Commands the machine to inject a single material from A only Sano injection head A Commands the machine to inject a single material from B only M injection head B Athen Module A completely injects all material Then module B completely injects all material A and B Both modules begin the cycle at the same time Module A begins the cycle moving screw A to a pre determined position then holding the screw in position Module B begins moving screw B to its setpoint Then module starts again at some pre determined position of screw B and continues until screw A reaches its end of profile setpoint ABA Module B completely injects all material Then module A B then completely injects all material Module begins the cycle moving screw to a pre determined position then holding the screw in position Module A begins moving screw A to its setpoint Then mo
60. h the co injection database 6 Import the merged database The following sections explain each of these steps Exporting a Current Database Before you actually install the co injection software onto your a operator interface you must have a current exported database If you do not already have one then you need to export the database Use the following instructions to export your database 1 Back up your current database See the Pro Set 700 Operator Interface Installation Manual pub 6500 6 2 1 2 At the operator interface command prompt type 123 You see Choose One of the Following Options 4 1 Run Pro Set 700 bh E 2 eT ERES 2 Enter MS DOS Environment 3 3 Run Interlink Server Please Press the Appropriate Button Publication 6500 6 5 19 January 1996 5 6 Publication 6500 6 5 19 January 1996 Select option 1 Run Pro Set 700 Log on to security level 3 Refer to the Pro Set 700 Software Reference Manual Pub 6500 6 4 3 for more information on security levels eS Press the button Select the General menu Select Toggle CV Command Line on the host computer keyboard Choose a unique name for your exported database In our examples we use EXAMPLE DBS 10 At the Control View command line type DBexp PS700 database_name where database_name is the name of the exported database you chose earlier For example
61. he selection you want to make and press You can select input and output voltages for the QI and QDC modules 6 Press to confirm your selections C 7 Press to download your selections to the PLC 5 processor Publication 6500 6 5 19 January 1996 2 20 Publication 6500 6 5 19 January 1996 Step 15 Use the Rack Configuration Screen to Select Operating Mode Use the Pro Set 700 Co injection Rack Configuration screen to select operating modes for each module 1 Attach the PLC to the OI Refer to the Pro Set 700 Operator Interface Installation Manual Pub 6500 6 2 1 2 From the Setup menu select the Rack Configuration screen 3 Move the cursor to the appropriate field on the screen 4 Press k You see a pop up menu 5 Place the cursor on the selection you want to make and press You can select e PLC type machine type mode of operation sj 6 Press to confirm your selections C 7 Press 5 to download your selections to PLC 5 processor Rack Configuration Not Used aes Clamp Type Toggle Module Screw Inject qdule Screw B Inject 1 Used Used Make your selection from the pop up list that appears when you cursor to the field and press Security Level 3 Jul 24 1995 1 09 00 2 21 What s Next In Chapter 4 we tell you how to set up inputs to the module Publication 6500 6 5 19 January 1996 What s i
62. hroughout this manual we use notes to make you aware of safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid the hazard recognize the consequences Important Identifies information that is especially important for successful application and understanding of the product PLC PLC 5 Pro Set 700 and ControlView are trademarks of Allen Bradley Company Inc Windows is a trademark of Microsoft Table of Contents Using This P 1 What s This Preface P 1 Who Should Use This Manual P 1 What Should Already Know P 1 How I Use This Manual P 2 What Conventions Are Used in This Manual P 3 What Other Publications Are Available P 3 What Is the Pro Set 700 Co injection Software Directory Structure 4 What s Next P 5 Understanding Co injection Sequences 1 1 What s in This Chapter 1 1 What Are the Injection Sequences 1 1 Whats _1 2 Installing Co injection Modules 2 1 What s in Th
63. ies Start Grounding Electrode a ON to SR S ay Grounding Grounding Electrode l Conductors System CRM NG Chassi Connect Power Supply GND When Li N Applicable e See WARNING for Interlock Wiring Instructions rd H CRM upply 4 SE Pu Output CRM fa Input Device 25 Module d e Wiring Output To DC I O Module Devices Input 1 Wiring Device Arm To minimize EMI generation you should connect network for 120 V ac use Allen Bradley cat no 700 N24 for 220 240 V ac use cat no 599 KA04 To minimize EMI generauon you should connect a s ppression network for 120 V ac use Allen Bradley cat no 599 K04 for 220 240 V ac use cat no 599 KA04 For a power mae with a groundable chassis this represents connection to the chassis only For a power supply without a groundable chassis this represents connection to both the chassis and the GND terminal In many applications a second transformer provides power to the input circuits and power supplies for isolation from the output circuits Reference the current NEC code and ANSI B151 1 1984 for wiring guidelines To minimize EMI generation suppression network should be connected across coils of electromagnetic devices 10907 1 Publication 6500 6 5 19 January 1996 2 14 Installing Co injection Modules Step 11 Wire the Modules Use the
64. ile Plastication High Pressure Alarm for Profile zero for spanning Minimum ERC 96 for Pressure RPM leave at default Post decompress Watchdog Timer Hold greater han expected for the movement Post decompress High Pressure Alarm Hold zero to disable spanning Publication 6500 6 5 19 January 1996 Setting up Profiles 4 7 2 Move the cursor to the selection fields on the right side of the screen and enter these values In This Selection Field select From These Choices Profile Control Mode Pressure vs Position Pressure PID Algorithm Independent Gains AB RPM PID Algorithm Independent Gains AB Action at End of Plastication Profile Bridge Open Closed Loop Selected for Open Loop required for spanning ERC Enable Disable for Disabled required for spanning If not bridging write corresponding ladder logic See the Pro Set 700 Reference Manual Pub 6500 6 4 3 What s Next The appendix that follows contains reference information Publication 6500 6 5 19 January 1996 What s This Appendix Alarms Supplied with Pro Set 700 Co injection Software Appendix A Reference Information This appendix contains codes for alarms supplied with co injection software co injection QI module download bits co injection QI module error codes e Task Definition files for Setup and Process screens e database tag names and PLC processor addresses These alarm messages are supp
65. in this instance you would type DBexp PS700 example dbs The database file is exported in ASCII format to the ACCESS UTIL directory on the OI for editing A extension is automatically added to the filename 11 From the General menu select Exit Pro Set 700 to exit from the software 5 7 Making File Backups Important When you install the co injection software it copies some of the current Pro Set 700 files to files and then overwrites the existing files If you have modified these files in any way you should still make backups of them before you install the co injection software Then when you are finished installing the co injection software you can add the changes you made in the Pro Set 700 files to the co injection files The following Pro Set 700 files are overwritten when you install co injection software File name and location File description ABPS700 PS700 DEF key definitions ABPS700 MCR STARTUP STARTUP macro ABPS700 MCR TOPLEVEL TOPLEVEL macro ABPS700 MOLDPART MACHMASK Mold part machine mask file ABPS700 MOLDPART PARTMASK Mold part part mask file ABPS700 SCRNTEXT ALLTAGS ALLTAGS file If you customized your setup menu file 5700 0 you should also make a backup of this file and add its changes to the co injection setup menu file PS700CI MNU Publication 6500 6 5 19 January 1996 5 8 Installing the Software onto the Operator Interface To install th
66. ion Ramp Rates B z Output per Second 01 U3 va Acceleration Rate During Profile a a a Deceleration Rate During Profile H a 8 Out S LP E Close Min 8 9999 Jul 25 1995 1 01 55 pm Field Tag Name PLC Processor Address Acceleration V1 V8 INCB 17 INCB 24 N128 13 N128 20 Deceleration V1 V8 INCB 25 INCB 32 N128 21 N128 28 Reference Information Pack Ramp Rates Setup Screen A 29 Here are the tag names and PLC processor addresses for the Pack Ramp Rates screen z Output per Second 01 ya U3 va Acceleration Rate During Profile a 8 Deceleration Rate During Profile Field Acceleration V1 V8 Tag Name PKCB _17 PKCB _24 Pack Ramp Rates B z Out S Min Max 9999 Jul 25 1995 1 02 04 PLC Processor Address N128 133 N128 140 Deceleration V1 V8 PKCB 25 PKCB 32 N128 141 N128 148 Publication 6500 6 5 19 January 1996 A 30 Reference Information Publication 6500 6 5 19 January 1996 Hold Ramp Rates Setup Screen Here are the tag names and PLC processor addressses for the Hold Ramp Rates screen Hold Ramp Rates B vt va va Acceleration Rate Deceleration Rate During Profile z Out S Pre 8 press 9999 Jul 25 1995 1 92 11 Field Tag Name PLC Processo
67. is Chapter _2 1 Step 1 Choose the Correct Power Supply 2 1 Step 2 Determine IJO Chassis Addressing Mode _2 2 Step 3 Determine the Modules Position in the Chassis _2 2 Step 4 Key the I O Chassis for the Co injection Modules _2 3 Step 5 Determine and Record 1 0 Ranges _2 4 Step 6 Make Jumper Connections on the Modules Circuit Boards 2 6 Step 7 Install the Modules into the Chassis _2 9 Step 8 Ground and Shield I O Devices 2 11 Step 9 Make a Proper Ground Connection _2 12 Step 10 Familiarize Yourself With the PLC Processor Power Distribution 2 13 Step 11 Wire the Modules _2 14 Step 12 Power up the Modules _2 16 Step 13 Read Module Indicator Lights 2 16 Step 14 Enter IJO Ranges on the Module Configuration Screen 2 19 Step 15 Use the Rack Configuration Screen to Select Operating Mode 2 20 What NBXIT 2225550 ERES bep darts _2 21 Table of Contents Setting up Inputs to the Modules What s in This Chapter Before You Setting up Screw Position Setting up Screw Pressure AandB Setti
68. is importing the merged database PS700CI DBS into Pro Set 700 software To import the database follow these instructions 1 Re start the operator interface You see Choose One of the Following Options 1 Run Pro Set 700 2 Enter MS DOS Environment 6 3 Run Interlink Server Please Press the Appropriate Button Touch option 1 Run Pro Set 700 Log on to security level 3 Refer to the Pro Set 700 Reference Manual pub 6500 6 4 3 for more information on security levels mm Press the button Select the General menu Select Toggle CV Command Line the host computer keyboard At the ControlView command line type DBimp New DBS200 PS700CI dbs This file is converted to an internal Control View format With the co injection software you no longer have to import the alarming information Publication 6500 6 5 19 January 1996 5 12 Publication 6500 6 5 19 January 1996 9 When the import process completes press the t button 10 From the General menu select Exit Pro Set 700 to exit from the software 11 When you are at the MS DOS prompt use the MS DOS MOVE command to rename the existing database from ABPS700 DB PS700 tO ABPS700 DB OLD You can do this by typing move ABPS700 DB PS700 ABPS700 DB OLD at the MS DOS prompt 12 Use the MS DOS MOVE command to rename the newly imported database fr
69. ition Open Loop Pop up No IPCB _04 B07 B126 119 to Shot Size selection Yes for Pressure vs Time ERC Enable Pop up Enabled IPCB _04 B08 B126 120 Disable for selection Disabled Velocity vs Position ERC Enable Pop up Enabled IPCB _04 B10 B126 122 Disable for selection Disabled Pressure vs Position ERC Enable Pop up Enabled IPCB _04 B11 B126 123 Disable for selection Disabled Pressure vs Time Reference Information 37 Pack Profile Setup Screen Here are the tag names and PLC processor addresses for the Pack Profile screen Important If the profile control mode is Screw Pressure vs Time the screw pressure and time setpoints of the unused segments are set to 0 zero If the profile control mode is Cavity Pressure vs Time the cavity pressure and time setpoints of the unused segments are set to 0 zero LI Pack Profile B Number of Segments Profile Control Mode Proportional Gain for Screw Prs 0 00 Sorea Pressure us Time Integral Gain for Screw Prs 8 88 Man C n Derivative Gain for Screw 8 88 Cavity PID Algorithm Proportional Gain for Cavity 8 88 Dependent Gains ISA Integral Gain for Cavity 8 88 Open Closed Loop Selected for Derivative Gain for Cavity Prs Screw Cavity High Screw Pressure f larm a closed Closed High Cavity Pressure Alarm a ERC Enable Disable for Minimum ERC X for Screw Pressure Screw Cavity Mi
70. ld B Algorithm Limited 239 Plastication B Algorithm Limited 240 Velocity Injection B Pressure Limited Publication 6500 6 5 19 January 1996 A 4 Reference Information QI Module Download Bits If you download co injection module tags from a screen these bits are set Tag Name 01 Block PLC Processor PLC Processor Address Address by bit by word DOWNLOADB WORD1 MCCB B21 16 0 B21 256 JGCB B21 16 1 B21 257 FCCB B21 16 2 B21 258 SCCB B21 16 3 B21 259 TCCB B21 16 4 B21 260 LPCB B21 16 5 B21 261 CPCB B21 16 6 B21 262 INCB B21 16 7 B21 263 IPCB B21 16 8 B21 264 PKCB B21 16 9 B21 265 HDCB B21 16 10 B21 266 HPCB B21 16 11 B21 267 PRCB B21 16 12 B21 268 QI Module Error Codes Here are the co injection error codes and their description QIBlock Word Means MCC 602 Word 2 is not configured for co injection 507 Input 4 is not configured 263 Word 63 is out of range 0000 0099 IPC 207 Word 7 is out of range 0000 0099 408 Word 8 is out of range Word 23 lt Word 8 lt Word 24 455 Word 55 is out of range Word 9 lt Word 55 lt Word 10 456 Word 56 is out of range Word 41 lt Word 56 lt Word 42 INC 261 Word 61 is out of range 0000 9999 262 Word 62 is out of range 0000 9999 263 Word 63 is out of range 0000 9999 264 Word 64 is out of range 0000 9999 DYC 503 DYC03 B05 is selecting an invalid cavity input 569 DYC03 B05
71. les Here is a listing of the Task Definition files for the Pro Set 700 Co injection Setup screens as well as other screens you can change with TDT files You must have this information to execute the screens or make changes to them Process Screen File TDT TDB File TXT File s Value Clamp Close Profile CC Injection Profiles IJAB AB AB Injection Profile A Injection Profile 8 8 Pack Hold Profile PH A Pack Hold Profile Plastication Profile PL Plastication Profile PL_B PL_B Clamp Open Profile co co co TCM 1 RUNTD TCM TCM1 2 2 RUNTD TCM TCM2 TCM3 Publication 6500 6 5 19 January 1996 46 Reference Information Process Screen Tag Names and PLC Processor Addrsses Publication 6500 6 5 19 January 1996 All Pro Set 700 co injection database tag names and corresponding PLC processor addresses for co injection Process screen fields are listed here You need to know these tag names and PLC processor addresses to create and modify ladder logic code Injection Profile Process Screen Here are the tag names and PLC processor addresses for the Injection Profile Task screen Injection Profile B Velocity vs Position a 1 Screw Pressure H t End of Hold Position Start Position D Bd B 98 Screw Position 6 008 11 18 3
72. lied with Pro Set 700 Co injection software For other alarm messages specific to the Pro Set 700 core software package refer to the Pro Set 700 Reference Manual Pub 6500 6 4 3 These alarm conditions are automatically displayed on the OI when your ladder logic sets corresponding bits in file B46 For information on writing ladder logic for alarms refer to the Pro Set 700 Reference Manual Status DESCRIPTIOH TY FEL Yeh nu ranster Failure 97 24 95 9197 Hold Algorithm Limited TIME DATE balzi agd 12 58 17 Top Bottom ACK ACK Page Page 1 Page 9025 12 08 17 97 24 95 Blo Fail film C t Security Level Jul 24 1995 01 00 00 pn Publication 6500 6 5 19 January 1996 A 2 Reference Information Publication 6500 6 5 19 January 1996 B46 xxx Description 40 01 0 Block Transfer Failure 41 QI 1 Block Transfer Failure 42 Screw A Position Deviation Between 01 0 and 01 1 43 Screw B Position Deviation Between 01 0 and QI 1 45 QDC 5 Block Transfer failure 46 Screw A Positon Sensor Failure 47 Screw B Position Sensor failure 192 MCCB Programming Error 193 JGCB Programming Error 194 INCB Programming Error 195 IPCB Programming Error 196 PKCB Programming Error 197 HDCB Programming Error 198 HPCB P
73. n Closed Feedforward Gain for Velocity 6 68 Pressure vs Time Closed Pressure Limiting Time Delay Open Loop to Shot Size fon Velocity vs Position High Screw Pressure Alarm Pressure vs Position Pressure vs Time High Cavity Pressure Alarm a ERC Enable Disable for Minimum ERC X for Pressure 8 88 Velocity vs Position Enabled Pressure vs Position Enabled Minimum ERC X for Velocity 6 608 Pressure vs Time Enabled LP Close Security Level 3 Jul 25 1995 1 00 00 1 Move the cursor to the data entry fields on the left side of the screen and enter these values In This Data Entry Field Enter This Value Number of Segments about 5 segments depending on the application Proportional Gain for Pressure Velocity a value between the min and max Integral Gain for Pressure a value betweeen the min and max Derivative Gain for Pressure Velocity leave at default Feedforward Gain for Velocity use only if profile is velocity vs position Pressure Limiting Time Delay zero to disable High Screw Pressure Alarm zero to disable High Cavity Pressure Alarm zero to disable Minimum ERC for Pressure Velocity leave at default You may want to disable alarms for spanning 2 Move the cursor to the selection fields on the right side of the screen and enter these values Publication 6500 6 5 19 January 1996 In This Selection Field Profile Control Mode Setting up Profiles 4 3 Select From
74. n This Chapter Chapter 3 Setting up Inputs to the Modules The co injection modules need to know the characteristics of the valves and sensors you use to position and control your co injection heads In this chapter we tell you how to enter inputs to control screw position A and B screw pressure and B screw RPM and B and or cavity pressure In this section you first enter inputs so that you can run the machine Then you must jog the machine to span the sensors and valves Once you have jogged the machine you will know the exact values you must enter to run the machine to make parts Important Two screens are provided to set up inputs to modules A and B One screen lets you set up module A and the other lets you set up module B We typically show only the screen for module B because the module B screen is the same as the module A screen Publication 6500 6 5 19 January 1996 3 2 Setting up Inputs to the Modules Before You Begin Publication 6500 6 5 19 January 1996 After you have selected an operating range for your sensors you must select the initial values you use to configure the modules For example we show you how to determine these values minimum position maximum position e analog signal at minimum position e analog signal at maximum position minimum pressure maximum pressure 1 Use the table below as a guideline when determining initial values To Set Up I
75. nal QDC 5 Ejector Position SYS 29 N40 181 actual QDC 5 Ejector Position SYS 37 N40 189 signal QDC 5 Ejector Pressure SYS 30 N40 182 actual QDC S Ejector Pressure SYS 38 N40 190 signal z QI 0 Output 1 SYS 41 N40 193 QI 0 Output 2 SYS 42 N40 194 QI 0 Output 3 SYS 43 N40 195 QI 0 Output 4 SYS 44 N40 196 QI 1 Output 1 SYSB 41 N127 193 QI 1 Output 2 SYSB 42 N127 194 QI 1 Output 3 SYSB 43 N127 195 QI 1 Output 4 SYSB 44 N127 196 QDC 5 Output 1 SYS 45 N40 197 QDC 5 Output 2 SYS 46 N40 198 QDC 5 Output 3 SYS _47 N40 199 QDC 5 Output 4 SYS _48 N40 200 Setup Screen Task Definition Files Reference Information Here is a listing of the Task Definition files for Pro Set 700 Co injection Setup screens as well as other screens you can change with TDT files You must have this information to execute the screens or make changes to them Setup Screen File TDT TDB File TXT File s Value Rack Configuration RUNTD RACKC Cl RACKC Cl PMM Configuration TCM 1 First Setup RUNTD TCMC1 TCMC11 2 TCM 2 First Setup RUNTD TCMC1 TCMC21 TCM3 TCM 1 Second Setup RUNTD TCMC2 TCMC12 TCM2 TCM 2 Second Setup RUNTD TCMC2 TCMC22 TCM3 TCM 1 Third Setup RUNTD TCMC3 TCMC13 2 TCM 2 Third Setup RUNTD TCMC3 TCMC23 TCM3 TCM 1 Tuni
76. ng Assist RUNTD TCMT TCMT1 TCM2 TCM 2 Tuning Assist RUNTD TCMT TCMT2 TCM3 TCM 1 Alarm Status RUNTD TCMA TCMA1 TCM2 TCM 2 Alarm Status RUNTD TCMA TCMA2 TCM3 Screw Position A HWINPUTS INJPO A INJPO A Screw Position B HWINPUTS INJPO B INJPO B Screw Pressure A HWINPUTS INJPR A INJPR A Screw Pressure B HWINPUTS INJPR B INJPR B Clamp Position HWINPUTS CLAPO CLAPO Clamp Pressure HWINPUTS CLAPR CLAPR Ejector Position HWINPUTS EJEPO EJEPO Ejector Pressure HWINPUTS EJEPR EJEPR Screw RPM A HWINPUTS SRPM A SRPM A Screw RPM B HWINPUTS SRPM B SRPM B Cavity Pressure HWINPUTS CAVPR CI CAVPR CI Cavity Pressure A HWINPUTS CAVPR A CAVPR A Cavity Pressure B HWINPUTS CAVPR B CAVPR B Inject Jogs A RUNTD SJOGS A SJOGS A Inject Jogs B RUNTD SJOGS B SJOGS B Clamp Eject Jogs RUNTD CEJOGS CEJOGS 13 Close Valves RUNTD FCCV FCCV 2nd Close Valves RUNTD SCCV SCCV 314 Close Valves RUNTD TCCV TCCV LP Close Valves RUNTD LPCV LPCV Tonnage Valves RUNTD TONV TONV Injection Valves A RUNTD INJV_A INJV_A Injection Valves B RUNTD INJV_B INJV_B Pack Valves A RUNTD PKCV_A PKCV_A Pack Valves B RUNTD PKCV_B PKCV_B Hold Valves A RUNTD HDCV_A HDCV_A Hold Valves B RUNTD HDCV_B HDCV_B Pre Decompress Valves RUNTD PRCSCV_A PRCV_A PRC Pre Decompress Valves RUNTD PRCSCV B PRCV B PRCB Publication 6500 6 5 19 January 1996 A 10 Reference Information
77. ng Reference Information Performing Other Tasks Publication 6500 6 5 19 January 1996 When you perform tasks such as creating screens or setting up alarms you need reference information download bits and alarm codes for example Refer to the table below To do this task JO to and do this Understand where to find Appendix A Use this chapter as a reference information on download bits errors tag names PLC processor addresses and alarms supplied with the software When you integrate the co injection modules into your system you need to perform other tasks on your injection molding machine These tasks could include spanning valves and sensors across their linear operating range and entering that information on screens Because injection molding machines vary widely we do not tell you how to perform these additional tasks in this manual Consult the specifications shipped with your machine sensors or valves for more information on operating ranges and limits To set up outputs and enter spanning valves on screens refer to the Pro Set 700 Software User Manual pub 6500 6 5 18 5 5 Installing Co injection To install the co injection software you must perform the following Software tasks 1 Export a current database 2 Make backups of any files that are overwritten 3 Install the software onto the operator interface 4 Run the alarm conversion utility 5 Merge the exported database wit
78. ng up Screw RPM AandB What s Next Setting up Profiles What s in This Chapter Setting Up Injection Profiles Setting Up Pack Profiles Setting up Plastication Profiles Whats Next Reference Information What s in This Appendix Alarms Supplied with Pro Set 700 Co injection Software QI Module Download Bits QI Module Error Diagnostics Screen Task Definition Files Diagnostics Screen Tag Names and PLC Processor Addresses Setup Screen Task Definition Setup Screen Tag Names and PLC Processor Addresses Rack Configuration Setup Screen Plastic Molding Module s Setup Screen Screw Position Setup Screen Screw Pressure Setup Screen Screw RPM Setup Screen Screw Jogs Setup Screen Injection Valves Setup Screens Tag Names and PLC Processor Addresses for Output Commands Pack Valves Setup Screens
79. ngers to insert the keying bands To change the position of the keys remove the bands with your fingers Then re install the bands in a different position Step 5 Determine and Record I O Ranges You must determine module I O ranges before you can make jumper selections To determine I O ranges define and record the following information about your control system We provide an example worksheet and a blank worksheet that you can complete co injection module operating modes signal ranges of the I O devices connected to the modules outputs to the selected control valve and other valves Follow these steps to determine I O ranges Complete one worksheet for each module 1 Determine whether the module will control injection unit A or B e module A controls injection unit A module B controls injection unit B 2 Select the inputs you want the modules to monitor from the four options on the worksheet 3 Select screw or B for inputs 1 through 4 Your screw selections must match your module selections 4 Refer to the specifications that accompanied your sensors to determine the operating range 5 Select the outputs you want to assign from the four options on the worksheet 6 Determine the sensors and valves that the injection molding machine will use to monitor and control system operation 7 Circle the I O ranges for each sensor and valve used Installing Co injection Modules Important The following wo
80. nimum ERC X for Cavity Pressure BA Enabled Enabled Inject B Min Max Security Level 3 Jul 25 1995 1 00 00 Field Field Type Selection Tag Name PLC Processor Address Number of Pop up Othrough5 PKCB SEG_NUM N24 45 Segments selection Proportional Numeric 0 99 99 PKCB _49 N128 165 Gain for entry Screw Pressure Integral Gain Numeric 0 99 99 PKCB _50 N128 166 for Screw entry Pressure Derivative Numeric 0 99 99 51 N128 167 Gain for entry Screw Pressure Proportional Numeric 0 99 99 PKCB _52 N128 168 Gain for Cav entry ity Pressure Publication 6500 6 5 19 January 1996 A 38 Reference Information Publication 6500 6 5 19 January 1996 Field name Field Type Selection Tag Name PLC Processor Address Integral Gain Numeric 0 99 99 PKCB _53 N128 169 for Cavity entry Pressure Derivative Numeric 0 99 99 PKCB _54 N128 170 Gain for Cav entry ity Pressure High Screw Numeric 0 or PKCB 57 N128 173 Pressure entry MCCB 17 Alarm to MCCB 18 psi High Cavity Numeric 0 or PKCB 58 N128 174 Pressure entry MCCB 57 Alarm to MCCB 58 psi Minimum Numeric 0 99 99 PKCB 06 N128 122 for entry Screw Pressure Minimum Numeric 0 99 99 05 N128 121 ERC for entry Cavity Pressure Profile Pop up Screw HPCB _03 B00 B126 288 Control selection Pressure vs Mode Time or Cavity Press
81. nt If you select current output with jumper plugs E10 E14 E13 and or E17 you must select the 4 to 20 mA position with E11 E12 E15 and or E16 ATTENTION output is unconnected set the jumper E11 E12 E15 and or E16 for that output to 0 to 10 V dc bottom position This sets the valve for bi directional valve operation Setting the jumpers for 10 to 10 V dc and later configuring the output as unconnected causes the modules to output 10 V dc when stopped or when a system reset occurs and all outputs are forced to 0 i e 0 output equals 10 V dc Jumper Function Setting Calibrate right E1 Run calibrate Run left default Standard top default ES VO density Do not use bottom position Input 1 Screw A position E Input 2 Screw pressure E7 Voltage right default E8 Input 3 Screw RPM or Current left E9 cavity pressure Input 4 Screw B position E10 Output 1 Valve 1 E14 Output 2 Valve 2 Current top E13 Output 3 Valve 3 Voltage bottom default E17 Output 4 Valve 4 E11 Output 1 Valve 1 E12 Output 2 Valve 2 10 to 10 Vdc top E15 Output 3 Valve 3 0 to 10 V dc or 4 to 20 mA bottom default E16 Output 4 Valve 4 Important Be careful not to over tighten the screws when re assembling the module Over tightening can damage the module cover 6 Re assemble the module Installing Co injection Modules 2 9 Step 7 Install the Modules into the Chas
82. om ABPS700 DB New to ABPS700 DB PS700 You do this by typing move ABPS700 DB NEW NABPS700NDBNPS700CI at the MS DOS prompt Important If a directory with the name aBPs700 DB OLD already exists delete it by using the MS DOS DELTREE command You can do this by typing DELTREE ABPS700 DB OLD at the MS DOS prompt 5 13 13 Re start Pro Set 700 by typing 123 at the operator interface command prompt You see Choose One of the Following Options 4 1 Run Pro Set 700 2 2 Enter MS DOS Environment 3 Run Interlink Server Please Press the Appropriate Button 14 Select option 1 Run Pro Set 700 Publication 6500 6 5 19 January 1996 5 14 What s Next In Chapter 2 we explain co injection sequences Publication 6500 6 5 19 January 1996 Symbols Empty 5 5 A Addressing Mode I O Chassis Choosing the Correct 2 2 Alarms _A 1 C Circuit Power Distribution PLC Processor 2 13 Conventions Used in This Manual P 3 D Diagnostics Screen _A 6 Directories Pro Set 700 Co injection Software P 4 Directory Structure Pro Set 700 Co injection Software P 4 Download Bits Module 4 E Error Codes QI Module _A 4 G Grounding IJO Devices 2 11 Making Proper Connection _ 2 12 H Hold Profile Setup Screen _A 39 Hold Ramp Rates Setup Screen _A 30 Hold Valves Setup Screen _A 2
83. ot already done so attach the PLC 5 processor to the operator interface Refer to the Pro Set 700 Operator Interface Installation Manual pub 6500 6 2 1 2 From the Inputs Setup menu select the Screw Position B screen 3 Move the cursor to the appropriate field on the screen 4 Enter a number between the minimum and maximum in the data entry box 5 Press to confirm your selections C 6 Press to download your selections to the PLC 5 processor Publication 6500 6 5 19 January 1996 3 4 Setting up Inputs to the Modules Setting up Screw Pressure and B Publication 6500 6 5 19 January 1996 Follow this procedure to set up screw pressure and B Screu Pressure B Real Time Values a HIGH upc PSI PSI MIN MAX MIN Screw Minimum Pressure finaloy Signal at Minimum Pressure Screw Maximum Pressure a Analog Signal at Maximum Pressure HICH High Pressure Alarm Setpoint a Pressure Alarm Time Delay Ga Ba PSI Screw Clamp _ Posi Posi 1 ih 4 tion tion Max Security Level 3 Jul 24 1995 1 09 00 If you have not already done so attach the PLC 5 processor to the operator interface Refer to the Pro Set 700 Operator Interface Installation Manual pub 6500 6 2 1 From the Inputs Setup menu select the Screw Pressure B screen Move the cursor to the appropriate field on the screen Enter a number between the minimum and maximum in the data entry b
84. ouse GRAFIX files WORK Mouse GRAFIX files MOLDPART Mold part configuration files Part setups SCRNTEXT Screen Text files User created or modified Screen Text files SECURITY Security and password files Statistical Process Control configuration files SPI device definition text and binary fles Task Definiton files BITMAPS Bitmap graphic files for Task Definition screens USER User created or modified Task Definition files UTIL Utility programs Publication 6500 6 5 19 January 1996 What s Next P 5 In Chapter 1 you see at a glance how to set up your system Publication 6500 6 5 19 January 1996 What s in This Chapter What Are the Injection Sequences Chapter 1 Understanding Co injection Sequences In this chapter we describe the modules various operation sequences You will learn about how the module coordinates co injection sequences e typical applications for each operation sequences Important This chapter describes only the sequences the co injection modules control For setup information read the chapters that follow Co injection modules are used in molding machines with two injection heads One module controls each head You can coordinate the injection cycles of the two heads to do the following inject two colors of material in the same part keeping the colors separate begin injecting material that will form the skin of a part maintain low flow on that injection head be
85. ox Press to confirm your selections D Press to download your selections to the PLC 5 processor Setting up Screw RPM Setting up Inputs to the Modules 3 5 Follow this procedure to set up screw RPM and Important You can choose either screw RPM and or cavity pressure for this input RPM is the default For information on setting up Cavity Pressure screens refer to the Pro Set 700 User Manual Pub 6500 6 5 18 For wiring information see Chapter 4 of this manual Screu RPM B Real Time Values 6 68 Unc RPM Screw Minimum RPM Analog Signal at Minimum RPM Screw Maximum RPM Analog Signal at Maximum RPM 8 88 MIN High RPM Alarm Setpoint HIGH RPM Alarm Time Delay 6 00 Ejector Cavity Press Fress ure ure Security Level 3 Jul 24 1995 1 08 08 1 If you have not already done so attach the PLC 5 processor to the operator interface Refer to the Pro Set 700 Operator Interface Installation Manual pub 6500 6 2 1 2 From the Inputs Setup menu select the Screw RPM B screen 3 Move the cursor to the appropriate field on the screen 4 Enter a number between the minimum and maximum in the data entry box 5 Press to confirm your selections 6 to download your selections to PLC 5 processor Publication 6500 6 5 19 January 1996 3 6 Setting up Inputs to the Modules What s Next In Chapter 5 we tell
86. r Address Acceleration V1 V8 HDCB 17 HDCB 24 N128 193 N128 200 Deceleration V1 V8 HDCB 25 HDCB 32 N128 201 N128 208 Reference Information 31 Pre decompress Ramp Rates Setup Screen Here are the tag names and PLC processor addresses for the Pre Decompress Ramp Rates screen Pre Decompress Ramp Rates va va va Acceleration Rate ef ol p je coe Deceleration Rate During Movement z Out S Plasti cation Min 8 9999 Jul 25 1995 1 92 18 Field Tag Name PLC Processor Address Acceleration V1 V8 PRCB 17 PRCB 24 N128 313 N128 320 Deceleration V1 V8 PRCB 25 PRCB 32 N128 321 N128 328 Publication 6500 6 5 19 January 1996 32 Reference Information Publication 6500 6 5 19 January 1996 Plastication Ramp Rates Setup Screen Here are the tag names and PLC processor addresses for the Plastication Ramp Rates screen z Output per Second 01 ua va Acceleration Rate During Profile a a a Deceleration Rate During Profile H a Pre Post Decon Decon press Bj press Field Tag Name Acceleration V1 V8 PLCB _17 PLCB _24 Plastication Ramp Rates B Out S Jul 25 1995 1 02 28 PLC Processor Address N128 373 N128 380 Deceleration V1 V8 PLCB 25 PLCB 32 N128 381 N128 388 Reference Information A 33 Post decompress Ramp R
87. ress Minimum Pressure MCCB 17 N127 13 Analog Signal At Minimum MCCB 19 N127 15 Pressure Maximum Pressure MCCB _18 N127 14 Analog Signal At Maximum MCCB 20 N127 16 Pressure High Pressure Alarm MCCB 24 N127 17 Setpoint Pressure Alarm Time Delay 22 127 18 Publication 6500 6 5 19 January 1996 A 16 Reference Information Publication 6500 6 5 19 January 1996 Screw RPM Setup Screen Here are the tag names and PLC processoraddresses for the Screw RPM Setup screen All fields on this screen are numeric entry items Real Time Values a VDC RPM MIN MAX HIGH Screu RPM Screw Minimum RPM Analog Signal at Minimum RPM Screw Maximum RPM Analog Signal at Maximum RPM High RPM Alarm Setpoint RPM Alarm Time Delay Ejector Cavity Press Press ure ure Security Level 3 Jul 24 1995 1 88 88 pm Field Tag Name PLC Processor Address Minimum RPM MCCB 51 N127 47 Analog Signal At Minimum MCCB 53 N127 49 RPM 52 N127 48 Analog Signal At Maximum MCCB 54 N127 50 RPM High RPM Alarm Setpoint MCCB _55 N127 51 RPM Alarm Time Delay MCCB _56 N127 52 Reference Information A 17 Screw Jogs Setup Screen Here are the tag names and PLC processoraddresses for the fields on the Screw Jogs Setup screen All the fields are numeric entry items screw Jogs
88. rksheets shows an example of a module configuration Input 3 is selectable between screw RPM and cavity pressure Module Operating Modes Select A or B Module A Module _ Signal Ranges Input 1 screw position 0 to 10V dc Input 2 screw pressure 0 to 10V dc Input 3 screw RPM or cavity pressure 0 to 10V dc Input 4 other screw position 0 to 10V dc 4 to 20 mA 4 to 20 mA aem Outputs Signal Ranges Output 1 injection pressure 10 to 10V dc to 20 mA Output 2 injection flow 10 to 10V 0to 10V 4t020mA Output 3 screw RPM 10 to 10V dd 0 to 10V dc 4to 20 mA Output 4 not connected 10to 10V 0to 10V dc 410 20 mA Here is a blank worksheet you can photocopy and use to record your own I O ranges Module Operating Modes Select A or B Module A Module B Signal Ranges Input 1 screw position 0 to 10V dc 1 to 5V dc 410 20 mA Input 2 screw pressure 0 to 10V dc 1to 5V dc 410 20 mA Input 3 screw RPM or cavity pressure 0 to 10V dc 1 to 5V dc 410 20 mA Input 4 other screw position select A or B 0 to 10V dc 1to 5V dc 410 20 mA Outputs Signal Ranges Output 1 injection pressure 10to 10V 0to 10V dc 4to 20 mA Output 2 injection flow 10to 10V 0to 10V dc 4to 20 mA Output 3 screw RPM 10to 10V 0to 10V dc 4to 20 mA Output 4 not connected 10to 10V 0to 10V dc 4to
89. rogramming Error 199 PRCB Programming Error 200 PLCB Programming Error 201 PPCB Programming Error 202 PSCB Programming Error 203 DYCB Programming Error 204 RLCB Pprogramming Error 205 Double Command Error 206 Screw B Over travel at Mold End 207 Screw B Over travel at Top 208 Screw B Position Sensor Failure 209 Screw B Pressure Sensor Failure 210 Screw B RPM Sensor Failure 211 Cavity B Pressure Sensor Failure 212 Jog B Command Error 213 Injection B Command Error 214 Pack B Command Error 215 Hold B Command Error 216 Pre decompress B Command Error 217 Plastication B Command Error 218 Post decompression Command Error 219 Maximum Screw B Over pressure 220 Maximum Screw B Over speed 221 Maximum Cavity B Over pressure 222 High RPM During Screw B Rotate Jog 223 High Pressure During Screw B Jog 224 High Screw B Pressure at Inject 225 High Cavity Pressure B During Inject Reference Information A 3 B46 xxx Description 226 High Screw B Pressure During Pack 227 High Screw B Pressure During Pack 228 High Screw B Pressure During Hold 229 High Cavity Pressure During Hold 230 High Pressure During Pre decompression B 231 High Pressure During Plasticate B 232 High Pressure During Post decompress B 233 Watchdog Timeout at Pre decompress B 234 Watchdog Timeout at Plasticate B 235 Watchdog Timeout at Post decompress B 236 Injection B Algorithm Limited 237 Pack B Algorithm Limited 238 Ho
90. sis Follow these steps to install the Co injection module ATTENTION Remove power from the chassis backplane and disconnect the cable from the module before installing or removing a module Failure to remove power may cause injury damage or loss of performance 1 Turn off power to the I O chassis 2 Place the module in the plastic tracks on the top and bottom of the slot that guide the module into position Guide tracks module B Guide tracks module A Upper guide tracks not shown Publication 6500 6 5 19 January 1996 2 10 Installing Co injection Modules 3 Slide the module into the chassis Apply firm even pressure on the module to seat it against the backplane connector ATTENTION Do not force the module into the backplane connector Doing so may damage the module or the connector 4 Snap the chassis latch over the top of the module to secure it in the chassis 5 Attach the wiring arm 1771 WF to the rack Publication 6500 6 5 19 January 1996 Installing Co injection Modules 2 11 Step 8 Ground and Shield I O Devices Analog inputs and outputs are sensitive to electrical noise Be sure to properly shield all devices Follow these guidelines Use 22 gauge or larger twisted pair cable 100 shielded with drain wire For distances greater than 50 ft 15 3 m use 18 gauge cable Ground the cable shield at one end only generally at the sensor or amplifier end Do not shield the ca
91. sition 188 nor Size g 25 Screw Position 4 08 hot Limits Ac tual Plastication RPM Cushion Shot Size Post Decompress Length Edit Sedgs Set up m anum m mm Bo m Inches Security Level 3 Jul 24 1995 1 00 00 Field Tag Name PLC Processor Address Pre decompress Length PRCB _05 N128 301 Cushion PPCB 61 N128 477 Shot Size 62 128 478 Post decompress Length PSCB _05 N128 481 Cushion Actual HPSB 63 N128 711 Shot Size Actual PPSB 63 N128 767 Plastication RPM PLCB 09 N128 365 Pressure vs Position or PLCB 10 N128 366 Time PLCB 11 or N128 367 PLCB 12 N128 368 Plastication Backpressure PLCB 09 N128 365 PLCB 10 N128 366 PLCB 11 or N128 367 PLCB 12 N128 368 Publication 6500 6 5 19 January 1996 Chapter 5 Quick Start for the Experienced User What s in This Chapter This chapter contains an overview of the procedures you must follow to install and use the co injection modules and the software that comes with them Use the flowchart and charts to help you determine which tasks to perform Publication 6500 6 5 19 January 1996 5 2 Understanding the Tasks You Will Perform modules operational Start Chapter 1 Quick Start Chapter 2 Do you need information on co injection sequences Understanding Co injection Sequences Modules
92. to INCB 42 N128 38 Maximum entry 9999 psi Control Limit Pressure Numeric 0 99 99 INCB 44 N128 40 Maximum entry Output Velocity Pop up 1through 4 02 WORD B126 1 Control Valve selection Veleocity Numeric 0 to INCB _45 128 41 Minimum entry INCB 41 in Control Limit sec Velocity Numeric 0 99 99 INCB 47 N128 43 Minimum entry Output Reference Information A 19 Field name Field Type Selection Tag Name PLC Processor Address Velocity Numeric INCB 45to INCB 46 N128 42 Maximum entry 9999 psi Control Limit Velocity Numeric 0 99 99 INCB 48 128 44 Maximum entry Output Tag Names and PLC Processor Addresses for Output Commands This table lists tag names and PLC addresses for the Output Command on the Injection Valves screen During Profile VI 2 v4 Output INCB _09 INCB _10 11 INCB 12 128 5 128 6 128 7 128 8 During Suspend VI 2 v4 Output INCB _61 INCB _62 INCB _63 64 128 57 128 58 128 59 128 60 End of Profile v va Output INCB 33 INCB 34 INCB 35 INCB 36 N128 29 N128 30 N128 31 N128 32 Publication 6500 6 5 19 January 1996 20 Reference Information Publication 6500 6 5 19 January 1996 Pack Valves Setup Screens Here are the tag names and PLC processor addresses for the Pack Valves screen Cavity Pressure Pack Valves B MAX
93. u sereu etate ua o e o0 0 00 Screw Forward 8 ua Screw Reverse 9 ua 8 9 08 Screw Jog RPM Alarm Setpoint 8 8 Screw Jog Pressure Alarm Setpoint a Clamp Eject Jogs Security Leyel 3 Jul 25 1995 1 06 08 Field Tag Name PLC Processor Address Screw Rotate V1 V4 JGCB 09 JGCB 12 N127 65 N127 68 Screw Forward V1 V4 JGCB 17 JGCB 20 N127 73 N127 76 Screw Reverse V1 V4 JGCB 25 JGCB 28 N127 81 N127 84 SEIEN OQ REMIT JGCB 05 N127 61 Setpoint Screw Jog Pressure Alarm JGCB 06 N127 62 Setpoint E Publication 6500 6 5 19 January 1996 18 Reference Information Publication 6500 6 5 19 January 1996 Injection Valves Setup Screens Here are the tag names and PLC processoraddresses for the Injection Valves screen During Profile Output Injection Ualves B 4 Output Command va va v3 During Suspend 4 Output End of Profile Output a Security Level 3 Pressure LE pm emp enm e Velocity Pai RIED wae EIC E Jul 25 1995 1 88 88 pm Field name Field Type Selection Tag Name PLC Processor Address Pressure Pop up 1through 4 02 WORD B126 1 Control Valve selection Pressure Numeric 0 to INCB 41 128 37 Minimum entry 42 Control Limit psi Pressure Numeric 0 99 99 43 N128 39 Minimum entry Output Pressure Numeric INCB _41
94. ure vs Time Screw PID Pop up Dependent PKCB _02 B07 126 151 Algorithm selection Gains ISA or Independent Gains AB Cavity PID Pop up Dependent 02 03 126 147 Algorithm selection Gains ISA or Independent Gains AB Open Closed Pop up Closed HPCB _04 B00 B126 304 Loop Se selection Open lected for Screw Open Closed Pop up Closed HPCB _04 B01 B126 305 Loop Se selection Open lected for Cavity ERC Enable Pop up Enabled HPCB _04 B08 B126 312 Disable for selection Disabled Screw ERC Enable Pop up Enabled HPCB _04 B09 B126 313 Disable for selection Disabled Cavity Hold Profile Setup Screen Reference Information A 39 Here are the tag names and PLC processor addresses for the Hold Profile screen Important If the profile control mode is Screw Pressure vs Time the screw pressure and time setpoints of the unused segments are set to 0 zero If the profile control mode is Cavity Pressure vs Time the cavity pressure and time setpoints of the unused segments are set to 0 zero Hold Profile B Security Level 3 Number of Segments Profile Control Mode Proportional Gain for Screw Prs 8 88 s Pressure 95 Integral Gain for Screw Prs 8 88 Dependent Guil Derivative Gain for Screw Prs 4 088 Cavity PID Algorithm Proportional Gain for Cavity Prs 6 00 Dependent Gains ISA Integral Gain for Cavity Prs 0 00 Action at zs i
95. vity Numeric 0 or INCB 58 N128 54 Pressure entry MCCB 57 Alarm to MCCB 58 psi Minimum Numeric 0 99 99 06 N128 2 for entry Minimum Numeric 0 99 99 INCB _05 N128 1 for entry Velocity Profile Pop up Velocity vs IPCB _03 WORD B126 6 Control selection Position Mode or Pressure vs Position or Pressure vs Time PID Pop up Dependent 02 07 126 23 Algorithm selection Gains ISA or Independent Gains AB Suspend Pop up Set Output IPC _02 B11 A B38 91 A State selection Pressure IPCB _02 B11 B B126 91 B Pressure Control Control or Velocity Con trol Velocity Pop up Velocity IPCB _03 B14 126 110 Units selection or in sec Open Closed Pop up Closed IPCB 04 B00 B126 112 Loop Se selection Open lected for Ve locity vs Position Open Closed Pop up Closed IPCB _04 B02 126 114 Loop Se selection Open lected for Pressure vs Position Open Closed Pop up Closed IPCB _04 B03 B126 115 Loop Se selection Open lected for Pressure vs Time Publication 6500 6 5 19 January 1996 36 Reference Information Publication 6500 6 5 19 January 1996 Field name Field Type Selection Tag Name PLC Processor Address Open Loop Pop up No IPCB _04 B04 B126 116 to Shot Size selection Yes for Velocity vs Position Open Loop Pop up No IPCB _04 B06 B126 118 to Shot Size selection Yes for Pressure vs Pos
96. was switched before a time interval or during a profile Publication 6500 6 5 19 January 1996 Diagnostics Screen Task Definition Files Reference Information A 5 Here is a listing of the Task Definition files for the Pro Set 700 Co injection Diagnostics screen You must have this information to execute the screens or make changes to it Screen TSK File TDT TDB File TXT File Diagnostics RUNTD ADDIAGCI ADBIAGCI Publication 6500 6 5 19 January 1996 A 6 Reference Information Diagnostics Screen Tag Names and PLC Processor Addresses Publication 6500 6 5 19 January 1996 Diagnostics Part Pro Set 788 Co Injection Phase Idle The Pro Set 700 Co injection database tag names and corresponding PLC processor addresses for the Diagnostics screen fields are listed here You need to know these tag names and PLC processor addresses to create and modify ladder logic code Mode Set up Pro Set 708 CI Rev 1 08 QI 8 amp ODC 5 STATUS SPI STATUS Q1 Series Rey Prog Error Block a Error Block 01 1 Seniez Rev reog Code ird ra QDC 5 Senies Rev zh s stas SOET ERIR Prog Error Block 8 Mode Prog Test Run Prog Error Code a Total Hours INPUTS Send Block a Total Cycles a _ DESCRIPTION ACTUAL SIGNAL 1 Injection Position A 2 Injection Pressure A a QI 8 3 Screw RPM A
97. ype like this filename tdb or FILENAME This table shows you some other publications you might need if you have other questions about Pro Set 700 software Publication Publication Number Pro Set 700 Jobsetting Guide 6500 6 9 3 Pro Set 700 Operator Interface Installation Manual 6500 6 2 1 Pro Set 700 Reference Manual 6500 6 4 3 Pro Set 700 User Manual 6500 6 5 18 ControlView Runtime Reference Manual 6195 6 5 4 ControlView Statistical Process Control User Manual 6190 6 5 20 Plastic Molding Module Reference Manual 1771 6 6 88 To install Pro Set 700 co injection software refer to the Pro Set 700 Co injection Software Release Note Pub 6500 Publication 6500 6 5 19 January 1996 4 What Is the Pro Set 700 Here is a visual directory tree for all the files in the ABPS700 Co injection Software directory Directory Structure Important Files highligted with a gray bar have been added to the core Pro Set 700 software package C ABPS700 ALARM Alarm message files CFG Control View Pro Set 700 configuration files K Pro Set 700 tasks TSK Pro Set 700 tasks D Pro Set 700 database PS700 Pro Set 700 application database ALM Alarm files DAT Data files LST Temporary files TIDX Temporary files Error message files Initialization files Key definition files Activity and alarm logger MACHINE Machine setups Pro Set 700 Control View macros Control View menu files Mouse GRAFIX files M

6500-6.5.19, Pro-Set 700 Co-injection Software, User Manual

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