User's Manual - Pinnacle Wholesalers
Contents
1. 36 0 2800 145 38 0 2800 145 Min idli ng stable speed r min 17504150 Governing properties Stable governing ratio Speed fluctuation ratio Speed stabilizati on time S Users Manual for XP600 Series Gasoline Engines Started at ambient lt 30 temperatu re of 253K lt 30 313K s Started Starting after properties suddenly stopped lt 10 during normal operation s Users Manual for XP600 Series Gasoline Engines 2 Main Structural Parameters omman a remem ee Fuel oil grade 2Grade 90 GB 17930 1999 Fuel oil consumption rate lt gi kWh SSmo Counterclockwise view from Rotation direction crankshaft output end User s Manual for XP600 Series Gasoline Engines Overall dimensions L xW 475x410x 320 80 xH mm Chapter 5 Operation 1 Preparation and check before operation Caution e Fill the lubricating oil before operation because it is unfilled before delivery 1 1 Check lubricating oil level a Remove oil ruler and wipe it clean b Insert the oil ruler into gasoline engine without turning it and then take out the rule to ascertain the oil level C Add lubricating oil to upper limit of oil level if the oil level is low See Fig 5 N Caution User shall use different grades of lubricating oil according to di2. Blocked needle valve Clean or Replace carburetor User s Manual for XP600 Series Gasoline Engines clearance or timing Worn piston ring Replace it Normal fuel Loose ignition plug Tighten it supply but poor eaky cylinder head _ l compression improper valve Eliminate readjust or reinstall it Poor contact between Clean and connect Spark high tension wire andi them from Normal ignition ignition plug ae and fuel supply Failure or short circuit Eliminate the fault pug in shutdown switch 2 Abnormal conditions during operation See Table 3 Table 3 Abnormal Conditions during Operation Symptom Cause Troubleshooting Unopened choke Unsmooth ventilation of Open the choke muffler Replace the muffler Check Low Worn moving element and replace the element speed and Undesirable balance of Adjust the speed insufficient speed governing system governing system r Low ignition energy Replace the igniter or k Excessive valve clearance a Ea eit deposit in cylinder Clear off carbon deposit High The governor gear fails to The governor gear fails to A reach optimal balance reach optimal balance AEn E Improper carburetor Replace the carburetor Improper plug clearance Adjust the clearance User s Manual for XP600 Series Gasoline Engines Speed governing lever Too high does not hold down Readjust or install the speed governing c
3. after every 100 operating hours Open fuel tank cap to take out the filter Scrub it slightly with brush Remove fuel tank to clean the interior of tank by eliminating the dirt and water adhering to the interior of tank Remount the fuel tank and then properly place the filter at the filler Add fresh fuel until the level reaches the red mark Check fuel pipe for aging at intervals of two years If aging hardening or cracking occurs to the pipe exposes it must be replaced After that tighten the connector to check if it leaks Maintenance before long term standstill If the engine will be out of service for a long term for some reason it shall undergo maintenance before standstill 2 1 Take out the fuel tank to flow the fuel out Eliminate dirt and water in the tank to make the interior clean Turn on fuel switch and unscrew the bleeding plug on the bottom of carburetor to 110 User s Manual for XP600 Series Gasoline Engines 2 2 2 3 2 4 drain out fuel in the carburetor Then remount the bleeding plug Unscrew the bleeding bolt at the bottom of crankcase to drain out lubricating oil in the crankcase Then tighten the bleeding bolt Wipe off oil stains and dust on the external surface of gasoline engine with clean cotton yarn and eliminate the dirt between radiating fins until the engine is clean Keep it in a clean dry and well ventilated place Rotate the crankshaft to set the piston at TDC pos
4. arrangement overhead valve forced lubrication forced air cooling four strokes and transistorized ignition They are small in size light in weight and compact in structure The Manual mainly shows main parts functions operation instructions maintenance etc about XP600 series gasoline engines Please read it carefully and use it correctly to reduce the fault of gasoline engine during operation and to prolong its service life The Manual includes the latest and timely operation and maintenance information of XP600 series gasoline engines Figures in the Manual may differ from the physical gasoline engines and are for reference only which can guide your operation As our products are continuously improved and updated the series gasoline engine is subject to any improvement or modification in future without notice The Manual shall be considered as an integral part of the gasoline engine which shall be attached with the engine when the engine is transferred to others 3 User s Manual for XP600 Series Gasoline Engines Caution Be sure to read the Manual carefully before using and operate it in strict accordance with the Manual Our gasoline engine is safe and reliable it will not result in injury or equipment damage However noncompliance with the requirements in the Manual will cause severe injury or equipment damage User s Manual for XP600 Series Gasoline Engines Chapter 2 Structural Illust
5. every user User s Manual for XP600 Series Gasoline Engines Thank you for your choice of this series of general gasoline engine According to the Regulations for Responsibilities about Repair Replacement and Return of Agricultural Mechanical Products and sincere promise to user the following services will be available for you with the Warranty Card and Invoice 1 Warranty period of complete engine is half a year and that of main parts and components is one year from the date when the gasoline engine is purchased 3 The following circumstances are out of range of warranty a Early wear and fault due to improper operation and maintenance Fault due to your own refitting adjustment and removal which is not allowed in the Users Manual No Warranty Card or valid Invoice and failure to prove the product purchased is within the valid period of warranty Product specifications or model in the Warranty Card or Invoice unconformable with the product to be repaired or being altered Original appearance of damage not retained after fault occurs or unable to make technical appraisal on fault causes due to unauthorized treatment without consent of dealer or repairman Fault due to operators that do not obtain any training qualifications issued by relevant authorities Chapter 11 Installation Dimension Installation dimension See Figure 13 User s Manual for XP600 Series Gasoline Engines ATT ff ALAL Yam
6. User s Manual for XP600 Series Gasoline Engines XP600 Series Gasoline Engines User s Manual Please read the User s Manual carefully before installing and operating series gasoline engines User s Manual for XP600 Series Gasoline Engines Table of Contents AUONtON venta E E ind Aen es 2 Chapter 1 GOMeral EEEE EEEE AET TETTE 3 Chapter2 Structural Illustrations and Working Principle of Gasoline Engine sissie iiie hapin neee riiden inania 5 Chapter 3 Safety Precautions ccccceccseeseeseeneeeteeeens 6 Chapter 4 Technical Characteristics ccccseeeeeeeeeeees 9 Chapter 5 Operation 200 2 eee ceeseeeceeseeeeeeeeeeeeeesneneenenenees 11 Chapter 6 Common Faults 000 0 eee eee eeeeeeneeeeneeeeeeneaeees 16 Chapter 7 Maintenance ec eeeeeeeeneeeeeeneeeeseneeeeeeeees 18 Chapter 8 Transportation and Storage cceceeeeeeees 20 Chapter 9 Unpacking siiis ceiien a epia 20 Chapter 10 Warranty Description eeen 21 Chapter 11 Installation Dimension 22 User s Manual for XP600 Series Gasoline Engines Attention Please read this Manual carefully before using the gasoline engine The Company reserves the right to modify the manual without prior notice and does not bear any responsibility therefrom It is prohibited strictly to copy or duplicate any information contained in the Manual without our written consent Please note very important information in the Manual highlighted by the follo
7. a NTA 80 26 0 2 814 35 25 4 20 Figure 13
8. ap tightly or governing cap governing cap drops out Replace related Abnormal Improper valve clearance component noise Damaged cam teeth Replace the camshaft Needle valve adhered to Slightly tap carburetor or Leaky oily dirt clean the dirt away carburetor Deformed O ring Replace the ring Chapter 7 Maintenance 1 Daily maintenance 1 1 Items in daily maintenance a Check the element of air cleaner clear away foreign substance to keep the element clean b Check fastening bolts without any loose C Check if lubricating oil level is within specified range 1 2 The element of air cleaner must be cleaned after running time reaches 25h 1 3 Clear off carbon deposit in ignition plug every 50 operating hours Check plug clearance and adjust it to 0 6mm 0 8mm if necessary See Figure 12 t 0 6mm 0 8mm User s Manual for XP600 Series Gasoline Engines 1 Remove ignition plug 2 Clear off carbon deposit 3 Adjust 1 4 1 5 1 6 1 7 1 8 clearance Figure 12 Check radiating fins and clear away the dirt between them if necessary Replace lubricating oil Unscrew bleeding bolt incline the engine slightly to allow lubricating oil to drain off slowly Then tighten the bleeding bolt Fill clean lubricating oil into engine through lubricating oil filler to specified level Check if lubricating oil level is within the specified range after 10 consecutive operating hours Clean fuel tank and fuel filter
9. cken the wear of the engine User s Manual for XP600 Series Gasoline Engines Unscrew the cover knob of air cleaner Remove air cleaner cover Figure 6 Figure 7 User s Manual for XP600 Series Gasoline Engines Check air cleaner element for dust or obstacle Figure 8 2 Start of gasoline engine 2 1 The engine is started against 12V DC power supply or 12V accumulator Connect the positive electrode of the power line to that of the starting motor and its negative electrode to the terminal open the throttle to an appropriate degree and adjust the air damper to the OFF position for starting After then reset the air damper See Figure 9 and 10 Positive electrode of Negative electrode of starting starting motor motor User s Manual for XP600 Series Gasoline Engines speed 1750rpm See Figure 11 Open throttle L Close throttle aD Close damper Throttle control system Throttle control lever Damper control lever to the full position Figure 9 Figure 10 Z Caution The engine only can be started against 12V DC power supply or 12V accumulator 2 2 After the gasoline engine is warmed up adjust the throttle control system and adjust the gasoline engine speed to FAST high speed 3300rpm or SLOW low Figure 11 3 Shutdown Generally the following steps are taken to shut the engine down Adjust throttle lever or throttle cable to low spe
10. ed position and then shut the engine down Z Caution e For the sake of your health please keep away from muffler and do not face the exhaust opening when the gasoline engine is in operation Pay attention to the abnormal changes to the engine when it is running In case of any unhealthy symptom such as abnormal User s Manual for XP600 Series Gasoline Engines sound severe shock serious hunting and blasting Shut down the engine emergently e Incase of failure to stop it directly remove the spark plug cap e It is not allowed to directly shut the engine down before unloading under normal conditions Chapter 6 Common Faults 1 Failure to start or difficulty in start See Table 2 Table 2 Failure to Start or Difficulty in Start Symptom Cause Troubleshooting Carbon deposit in Clear off carbon ignition plug deposit Adjust Excessive or the clearance to No Ignition plug insufficient plug 0 6 0 8mm spark clearance Replace ignition _ from Damaged insulation off plug aid ignition plug pig Failure in igniter Repl ee Others Weak magnetic force eplace igniter Replace flywheel of flywheel Screw out ignition Too much fuel in plug to mop up it cylinder and then screw it in peed gt again compression Unqualified fuel fuel Spark mixed with water or Replace fuel _ from dirty fuel ignition No gasoline plug bleeding after unscrewing the bleeding bolt at the bottom of carburetor
11. efore filling gasoline Please wipe the gasoline immediately in case of spilling As exhaust gas contains carbon monoxide do not operate the engine indoors Adequate ventilation must be provided N Caution Exposure to gasoline and lubricating oil repeatedly or chronically may result in skin cancer Although it is unlikely to have skin cancer it is not impossible if you expose gasoline and lubricating oil every day Therefore clean your hands with clean water and soap as soon as possible every time after using gasoline and lubricating oil Keep them out reach of children Caution User s Manual for XP600 Series Gasoline Engines 1 Main Performance Parameters Do not pollute the environment For used gasoline and lubricating oil it is recommended to send them to waste disposal field or waste recovery station after enclosing with a container Do not dump used gasoline and lubricating oil on the ground or pour them into sewer Keep the gasoline engine in a level position during warm up to ensure rapidly thoroughly drain out the lubricating oil Chapter 4 Technical Characteristics Model XP550 XP570 XP600 XP620 Max power and corresponding speed kW r min 11 5 3600 145 11 8 3600 145 12 0 3600 145 12 2 3600 145 Max to rque and corresponding speed N m r min 33 0 2800 145 35 0 2800 145
12. fferent environmental temperature Recommended lubricating oil SAE 10W 30 GB 11121 2006 11 User s Manual for XP600 Series Gasoline Engines Figure 5 1 Oil ruler 2 Maximum oil level 3 Minimum oil level 1 2 Fuel Use the gasoline for vehicles It is better to use lead free or low lead gasoline which can reduce the accumulation in combustion chamber Never use the mixed oil of lubricating oil or gasoline Avoid dust trash and water dropping into the fuel tank A Caution Gasoline will explode under a certain condition for it is very inflammable Add gasoline in a well ventilated place Stop gasoline engine running when filling gasoline Do not smoke at gasoline filling area No naked fire and spark at gasoline storage area Do not overfill gasoline there should be no gasoline at the neck of oil filler Check if fuel tank cover is put on properly e Do not spill gasoline during filling Spilling gasoline or gasoline volatile gas may take fire In case of gasoline spillage ensure the spilling gasoline volatilizes off before starting Avoid skin being in touch with gasoline or inhale gasoline volatile gas repeatedly or for a long time Keep gasoline out of touch of children 1 3 Air cleaner Users Manual for XP600 Series Gasoline Engines Check if there is dust or obstacle in the air cleaner See Figures 6 7 and 8 Never run gasoline engine without air cleaner which will qui
13. flammable explosive and other dangerous products surrounding the gasoline engine to avoid fire The working environment shall be well ventilated and there shall be no fire source within range of 10m Shut the engine down in the process of filling fuel and lubricating oil Smoking is strictly prohibited during gasoline filling Care shall be taken to prevent gasoline from spilling If it spills clean away the gasoline stain before starting the engine Do not start the engine in case of no or insufficient lubricating oil filled to avoid the engine being damaged Pay special attention to the following safety symbol for the sake of your and other s safety e Don t touch the muffler for it is quite hot when the gasoline engine is running and just stops running Place it indoors after it is cooled Users Manual for XP600 Series Gasoline Engines Exhaust system of the gasoline engine is quite hot when the engine is running and just stops running To avoid scalding pay attention to the warning on the gasoline engine e The gasoline engine can run safely and reliably according to design requirements if you follow the Manual to operate it Before operating the engine please read this Manual carefully and understand it otherwise personal injury or equipment damage may be caused e Be sure to fill gasoline in a ventilated place for it is inflammable and explosive Shut the engine down and keep away from smoke and spark b
14. ition to prevent air from entering cylinder Disposal of spent oil Please store the spent oil in a special container before sending it to spent oil disposal station Never pour it randomly 111 User s Manual for XP600 Series Gasoline Engines Chapter 8 Transportation and Storage The engine shall be handled with care Inversion and tilt is forbidden absolutely Protect it from being knocked and damped during transportation It shall be kept in a clean ventilated and dampproof place If the engine will be out of service for a long time 1 2 3 Keep it in a clean ventilated and dampproof place Drain out lubricating oil in the engine including the lubricating oil in oil bath air cleaner Gasoline engine oil seal shall be valid for not less than 6 months under normal packing transportation and storage conditions Chapter 9 Unpacking Precautions for unpacking Keep the gasoline engine upright and unpack it with care After unpacking check if Packing List Certificate of Conformity Warranty Card and Users Manual are present Verify if these items on packing list are in conformity with the physical goods The gasoline engine provided by our company is of good quality environmental protection and high performance to price ratio If you have any trouble or any question please contact local dealer or directly call after sales service hotline of our company Chapter 10 Warranty Description To
15. rations and Working Principle of Gasoline Engine 1 Structural illustration See Fig 1 2 and 3 15 Figure 1 Figure 2 Figure 3 1 Starting motor 2 Air director 3 Grass cover 4 Air cleaner 5 Lifting bolt 6 Air cleaner cover knob 7 Oil ruler 8 Cylinder head cover 9 Gasoline pump 10 Throttle operating 5 User s Manual for XP600 Series Gasoline Engines 11 Crankshaft 12 Secondary oil filter 13 Carburetor 14 Charger output cable 15 Exhaust silencer 16 Oil drain plug 2 1 Working principle It is a mechanical device in which combustion of fuel in cylinder drives working piston to reciprocate then chemical energy of the fuel is converted to mechanical energy to output shaft power Model compositions and corresponding meanings See Fig 4 620 E 3 Passing EPA Stage Il emission standard Electric start Displacement Series code Figure 4 Chapter 3 Safety Precautions To ensure safe operation AN Warning User s Manual for XP600 Series Gasoline Engines Do not operate the engine if you lose your form or after you drink alcohol otherwise damage may be caused 2 General safe precautions A Caution Gasoline engine must be operated by operator with sufficient professional knowledge It is forbidden that untrained people operate it independently Keep gasoline out of touch of children It is not allowed to store in
16. wing symbols D Indicates a potential hazard that will result in A anger severe personal injury or even death AN Indicates a potential hazard that could result Warning lin severe personal injury or even death A Caution Indicates a potential hazard that could result in personal injury A N Warning This Manual is an important integral part of the gasoline engine When the engine is transferred to others the Manual shall be 2 User s Manual for XP600 Series Gasoline Engines attached with the engine Only one model is illustrated by the figures which can be used as reference for other models Chapter 1 General Thank you for your purchase of our gasoline engine The Manual applies to ZSXP600 series XP550E 3 XP570E 3 XP600E 3 and XP620E 3 gasoline engines The engine XP620E 3 with single cylinder and vertical shaft currently has the world largest displacement and can be used as power source for general machinery such as lawn mower minic tiller agricultural machinery and other universal machinery It can be normally operated under ambient temperature of 253 31 3K The engine present many advantages as easy and reliable start large power output evident fuel efficiency low noise and emission various types of power output end and complete after sales service network allowing you operate it free from worry The engine employs single cylinder vertical
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