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1. T _ _ Indoor Outdoor Power Supply Equipment SS Ra in proof Type 3R Enc losu re UL Usied Pona Starburst er CPN OLOGIED mt tavic W A whi 1h 1G AMA ULaeO 1 OF TYPE3R ENCLOSURE ac quar Y ears GUMU owing voor i f RAINPRO ttt ur MACUSHLAS SE COMMUNICATIONS SERVICE C US EQUIPMENT E464957 LISTED The SB UL6090 15PS is a UL Listed 60 90 volt 15 10 Amp power supply and is the first of its kind The UL Listed housing is a Type 3R rainproof enclosure with excellent ventilation features designed into the housing The SB UL6090 15PS comes with Double Protection It includes an internal circuit breaker as well as an automatic shut down sensor The SB UL6090 15PS will operate continuously at 100 maximum load The unit is designed to mount on a wall pole or pedestal The unit is 60 VAC or 90 VAC field selectable and comes with a three year limited warranty A at 6353 West Rogers Circle For more information call 800 242 1606 Boca Raton Florida 33487 2757 Support 9 5 Eastern M F Local 561 998 0600 www starbursttechnologies com Fax 561 998 0608 TECHNOLOGIES A Division of PDi Communications Inc P TECHNOLOGIES A Division of PDi Communications Inc SB UL6090 15PS Broadband Network Power Supply Technical Manual c UL US MODEL SB UL6090 15PS LISTED Warranty Information Enclosed ALL UNITS SHIPPED IN 60V MODE FIELD SELECTABLE 60V 90V The cont
2. Selection Tap Specification 11 2 6 1 Output Connection sie Uidiidu elie a Leckie a h 2 6 2 Output Voltage configuration dSueraden ass a a aes meee eeeken IC 2 5 3 Reconfiguration from 60V to 90V TE A AT Guano E E E S 12 2 0 4 Reconfiguration from 90V to GOV ccc n n r aa na DD 3 Startup and TeSt eccces tes asacadescuavaenscaccossemadaciapacucwaaua eaeecnanaanagapeseareaaneaeeseeetaasdeednaesndeens 13 Curent Measurement airiai a a a ea a RN 13 4 Resetting ne Tnermal PUSC cien i a E a a a hee aes 13 5 Trouble Shooting GUIGGIINCS s srren ee eai a a 14 Oe Warranty sesine E a i r tote tioeeeseeeeae 15 List of Figures amp Tables page Figure 1 1 Outline DIGG ra iiiccsscecazdetasenacsesececocs avai dun cdusnacsddasmneeedsd niadek wetanietueeoeanss 6 Figure 2 3 Wall Concrete and Pole Installations ccc cece cece eee eee eee eeees 8 Figure 2 5 Utility Entrance and Connection ccc cece cece e seen eet etteeeaeeeeeee 10 Figure 2 6 Output Connection E ee ee rer ee ee eee cree 11 Figure 2 7 MHard line Pin fitting Connection be Deicide ee Gaerne area ce 12 Figure 2 8 Output Voltage Configuration 0 0 ccc cece cee eee eee e ee eee cence eee e eee neees 12 Fable S i Technical SDSCIICAUONS iian e A Eaa 6 Table 9 1 Terminal Block Specifications 00 cece cece cece e ee eee nena eee e eee eeeeeeeeeeneenneteeees 11 Table 11 1 Trouble Sh
3. company In the event of a failure a return authorization number will be provided PDi will require a clear understanding of the problem from the customer A request for a return authorization must be submitted to your factory representative In the event that there is no factory representative in your area call Tim Vaas at 1 480 861 4861 A return authorization number will be provided The return authorization number must be clearly marked on the outside of the shipping container The customer is responsible for freight charges to PDi and back to the original destination unless other arrangements have been previously worked out and at the sole discretion of PDi Freight collect and C O D charges will not be accepted without prior approval from PDi Once received a PDi technician will thoroughly test the unit to determine the cause of the problem or problems and the unit will be repaired to factory standards under the warranty and returned to the sender If our engineering department determines that the damage was not caused by component failure but was caused by improper installation accident neglect misuse or alteration of any kind the three year warranty on this unit will become void PDi will repair the unit for labor and component cost Once it leaves our plant the unit will have a one year warranty with the same conditions as the original three year warranty The customer will pay the freight back to its original destinat
4. orientations to prevent shipping damage PDi is not responsible for damage caused by improper packaging on returned units 1 2 Brief Introduction SB UL6090 15PS non standby UL Listed power supply providing conditioned power to signal amplifiers in cable television and broadband distribution systems The UL Listed transformer is mounted inside a UL listed Rainproof type 3R enclosure for Indoor or outdoor use and supplies the load with current limited fully regulated AC power that is free from disturbances caused by spikes surges and other forms of power line transients AC power entering the transformer is converted into a quasi square wave and regulated at the required output voltage The power supply output is either 60Vac or 90Vac field selectable Not to be used simultaneously Shipped in 60VAC mode 1 3 Theory of Operation The SB UL6090 15PS contains a Ferro resonant transformer resonant capacitor input breaker terminal blocks and various electrical parts All components are individually UL Listed The transformer is a Ferro resonant design which features constant and fully regulated output voltage stable performance and high reliability Primary and secondary windings of the transformer are physically isolated from each other by a steel core which reduces the capacitive coupling of spikes and noise to the secondary winding A resonant capacitor is connected to the secondary winding of the transformer forming a tank circ
5. the bolt into the slot Level the unit Then secure of the already secured bracket bottom bracket with the lag bolt Tighten completely Technical Support 1 800 242 1606 ext 293 Attach the top machine bolt washer amp nut as shown Hand tighten until the head of the bolt is sticking out the back approx Va Installation Complete 2 5 Utility Power Input Connection A CAUTION Branch Circuit Protection amp SPD Installation per the American National Electric Code NEC article 280 or Canadian Electric Code CEC guidelines as applicable The branch circuit overcurrent protection shall be a fuse or circuit breaker rated 125 VAC 20amps maximum The conducting voltage of the SPD Surge protection Device must be less than 2 500Vpk or the equivalent Branch circuit protection is installed between the Utility power source and the power supply A warnie Grounding Before proceeding this equipment must be connected directly to earth ground The bonding conductor used must be a 6awg copper or equivalent Connect the conductor to the external earthing connection grounding Lug located on the bottom of the power supply Connect the opposite end to a reliable earth ground Failure to do so can cause electrical shock Consideration of a dedicated Grounding Rod is highly recommended The integrity of the protective earth must be ensured at all times follow all applicable local and or state electrical codes s
6. 1 1 4 from the tip to the thread base fig 2 7A 4 Screw the Pin Section of the fitting into the 5 8 threaded female output connection on the bottom of the enclosure see fig 2 5 pg 10 5 Attach the sleeve to the cable and then insert them into the pin section of the fitting Screw the sleeve section onto the pin section and tighten the connection between the two 7 Connect the selection tap to the Pin shown in fig 2 6 amp 2 7 8 Tighten seizure screw of the tap to specified torque 2 6 2 Output Voltage Configuration Output voltage of SB UL6090 15PS power supply can be reconfigured from 60V to 90V or from 90V to 60V The terminal block along with the selection tap is placed on the left hand side of the internal panel and marked by 60Vac and 90Vvac Output Follow these procedures to re configure Factory configuration is 60Vac WARNING The unit must be turned off with AC power removed prior to output voltage selection caution Do the selection carefully Wrong selection may damage the loads 2 6 3 Re configuration from 60Vac to 90Vac 1 Make sure the power supply is turned off and the utility power is removed 2 Loosen seizure screws on positions marked by lt 60Vac and 90Vac S GOV 3 Switch the tap wire from 60Vac position to 90Vac position From 60V to 90V 4 Tighten seizure screws of both positions to specified Selection Tap torque ma E
7. 2 6 4 Re configuration from 90Vac to 60Vac TaT E 1 Make sure the power supply is turned off and the utility power is removed From 90V to 60V 2 Loosen seizure screws on the positions marked by 60Vac and 90Vac 3 Switch the tap wire from 90Vac position to 60Vac position 4 Tighten seizure screws of both positions to specified torque 12 Technical Support 1 800 242 1606 ext 293 3 STARTUP amp TEST Once connections and configurations are made start up and test may begin 1 Before you apply power ensure that voltage and frequency of the utility matches nominal input specification of the power supply 2 Please remove all the loads before running startup test 3 Connect and switch ON the branch circuit protection device user provided located outside of the enclosure then switch the power supply s circuit breaker located on the internal panel to the ON position 4 Use an RMS meter to measure output voltage of the unit Regulation of output voltage is 5 This means output voltage reading should be in the range of 95 to 105 of the selected output voltage 5 Turn off the power supply circuit breaker and switch external service disconnect to the OFF position Rewire the output voltage selection tap to select another output voltage and repeat steps 3 amp 4 6 If no output please refer to Trouble Shooting Guidelines NOTE Output waveform of the power supply is qua
8. ches the voltage requirements of the connected equipment load Always remove power before working inside the unit Always refer to the manufactures recommendation whenever replacing parts on the unit Unauthorized alteration or repair is not allowed without manufactures written authorization Only use attachments accessories specified by the manufacturer Always use proper lifting techniques whenever handling the unit Always lock the enclosure when unattended 3 Technical Support 1 800 242 1606 ext 293 IMPORTANT NOTES NOTE Photographs contained in this manual are for illustrative purposes only These photographs may not match your installation exactly Our products are subject to change through continuing improvement processes without prior notice NOTE Operator is cautioned to review and be fully aware of the drawings and illustrations contained in this manual before proceeding If there are questions regarding safe operation of the unit please contact PDI directly NOTE PDI Communications Inc shall not be held liable for any damage or injury involving its enclosures power supplies generators batteries or other hardware if used or operated in any manner or subject to any condition not consistent with its intended purpose or is installed or operated in an unapproved manner or improperly maintained NOTE The following symbols have been placed throughout this manual Where these symbols appear use
9. ee fig 2 5 UTILITY ENTRANCE The 7 8 Utility Entrance opening on the bottom of the enclosure see fig 2 5 accepts a standard 1 2 conduit hub not supplied It is required to use a NEMA 3R rated hub Example RED DOT B9001 or equivalent With the branch circuit protection device NOT connected at this time Install the hub the conduit and run the utility wires thru Connect the wires to the Input terminal block as per specifications See table 9 1 pg 11 BOTTOM VIEW 7 8 Utility Entrance 60 90 Vac Output 5 8 pin fitting connection fig 2 5 Grounding Lug Earthing Connection A e Utility power presents dangerous voltage Wear insulating gloves and use insulating WARNING tools e DO NOT work alone e Make sure voltage and frequency of the utility power fed into the unit is in accordance with nominal input voltage and frequency of the unit 10 Technical Support 1 800 242 1606 ext 293 Terminal Blocks Table 9 1 terminal blocks Input Output Terminal Specifications Tightening Torque 8 14 awg cu sol str 7 in Ibs 600V 40A Max Utility Power Connection to Input Terminal Block The SB UL6090 15PS Power Supply utilizes a 3 position terminal block for utility power connection Positions marked N Neutral L Live and G Ground O O ke O A N Neutral Live Ground 2 6 AC Output Connections Selection Tap Specifications Output con
10. ent and design of this material is the intellectual property of PDi Communications Inc and is protected under copyright law Any reproduction or duplication of this material without the written consent of an authorized officer of this company will be litigated to the fullest extent of the law 111414 PDi Communications Inc 6353 West Rogers Circle Bay 6 Boca Raton FL 33487 Local 561 998 0600 Fax 561 998 0608 Technical Support 1 800 242 1606 ext 293 Table of Contents page Major Feat reS eeren ae actanatsceeec tae ac amen Gecataesteenceete EEEE 2 Important Safety INSUUCTIONS sss55200cscmctoscoscedansmesetseecsseseansasoedananenesaseemacumengeegaes apenas 3 IM DOLLARE JNOCCS oie j 8 ices ites iiss at neh a tan ada baad cena ee Aaa eae eeE 1 Overview 7 EE A A wea iebenebevdaatnne E ES 1 1 Unpacking and Pre installation Inspection E A A E EE ET ET 5 1 1 1 Unpacking ee ee eer ee 3 1 1 2 Pre installation Inspection 5 1 2 Brief Introduction 5 1 3 Operation Theory E NAE AE EAE NEE EEE AET ee ee ATES 1 4 Outline Diagram EE E PA A A E ET T EE T EE S 1 5 Technical Specifications 6 2 Installation sah f 2 1 Installation Notes T 2 2 Wall Installation l 2 3 Pole Mount Installations 8 9 2 4 EZ MOUNT Installation Instructions APEA EE EE A AE E T E 2 5 Utility Power Input Connection 4400000000000 e cece ee eee teen ee eeneeeeneeens 10 26 AC Output Connection
11. eplaced please contact PDI for recommendations Improper replacement may damage the unit or the loads If symptoms or problems that have arisen are not listed in fable 11 1 please contact Technical Support TROUBLE SHOOTING GUIDELINE TABLE table 11 1 Symptoms No output Unit Turns off circuit breaker is on utility power is present Probable Causes Utility power failure Poor output connections Short circuit Thermal Fuse Over Loaded or Over Heated 14 Verify utility power Check connection at terminal block and tap wire for output connection and voltage selection A short circuit will cause the thermal fuse to open Remove power and repair the short ee Resetting j j i A r th E tf rernm F use Turn off the power supply remove excessive loads and turn the supply back on j i ME f tf fe tr enna F use Make sure power supply is in a well ventilated area Technical Support 1 800 242 1606 ext 293 ay TECHNOLOGIES a division of PDi Communications Inc SB UL6090 15PS UL Listed Power Supply LIMITED 3 YEAR WARRANTY PDi Communications Inc PDi warrants that its UL Listed power supply is shipped free of manufacturing defects in production or material for a period of three years from the date your order leaves our plant Any liability of PDi under the warranty is strictly limited to either repairing or replacing the unit at the sole discretion of the
12. extra care and attention WARNING Presents safety information to PREVENT INJURY OR DEATH to the technician or user CAUTION Indicates safety information intended to PREVENT DAMAGE to material or equipment 4 Technical Support 1 800 242 1606 ext 293 OVERVIEW 1 1 Unpacking and Pre installation Inspection 1 1 1 Unpacking Remove the Power Supply from the shipping container and verify if all parts you ordered have been included Standard package should contain the following v One 1 piece SB UL6090 15PS Non standby Power Supply v One 1 copy of this User Manual and a 3 year limited warranty enclosed v Installation Hardware Carefully inspect the contents of the shipping container If any items are damaged or missing contact PDI immediately 1 1 2 Pre installation Inspection During shipping movement of components may occur Inspect the power supply for possible shipping related failures such as loosened or damaged connectors If needed inspect the interior for loose or damaged connectors Correct any discrepancies before proceeding with the power supply installation Do not attempt to install a damaged power supply without first passing a complete Pre installation Inspection A CAUTION Use the original shipping container if the unit needs to be returned for service If the original container is not available make sure the unit is packed with at least three inches of shock absorbing material in all
13. ion The three year warranty on this product supersedes all other warranties on this product expressed or otherwise PDi will not be liable for any consequential damages for breach of this warranty expressed or implied whatsoever Any action for a breach of this limited warranty must be made within three years from the date it leaves our plant PDi reserves the right to modify or discontinue this unit change the design and or function without notice and without any obligation to modify previously purchased units 15 6353 West Rogers Circle Suite 6 Boca Raton FL 33487 1 800 242 1606 info StarburstTechnologies com a division of PDi Communications Inc
14. it is required to use masonry wall anchors or concrete screws Not supplied PEW PERE 5 16 Lag shieta el HARRAH Te BRR FA Masonry Wall Anchors 1 Mark Positions for mounting 2 Drill a 15 64 pilot hole for soft to medium wood or a 1 4 pilot hole for hard wood follow mounting examples Technical Support 1 800 242 1606 ext 293 continued MOUNTING EXAMPLES figure 2 3 Solid Masonry Pole U bolts 2 2 Pole Mount Installations The power supply can be mounted on poles up to 4 2 in diameter using a U Bolt system For larger diameter poles we have several options available Please contact your sales rep so we can select the correct pole mounting hardware to fit your specific application NOTE Utility poles are typically the property of the local Utility The Utility must approve both the location and the method used to mount on these poles before installation Technical Support 1 800 242 1606 ext 293 Top Hardware Bottom Hardware EZ MOUNT Installation Instructions On a strong reliable surface Attach the bottom hardware to Mark positions for mounting Drill pilot the enclosure as shown Use the holes and secure the top bracket with lag center hole in the back plate bolts When mounting to concrete or any Tighten completely masonry it is required to use masonry wall anchors or concrete screws Not supplied Carefully lift the unit and slide the head of
15. nection for the SB UL6090 15PS power supply is made via a 5 8 threaded female opening on the bottom of the enclosure for a hardline pin fitting connector and the tap that connects to the terminal block for output voltage selection Selection Tap Specifications Wire Gauge Type Tightening Torque 3 14 awg cu 7 in bs Fe Output Voltage Selection 3 P Terminal Block z z 8 Z Voltage Selection Tap a 1 P Terminal block 30V Selection Tap Voltage Out 5 8 Female opening Figure 2 6 Output Connection 2 6 1 Output connection A WARNING e Make sure AC input power is removed before making output connections e Wear insulating gloves and use insulating tools 11 Technical Support 1 800 242 1606 ext 293 Continued A CAUTION Use minimum 500 Hard line coaxial cable and appropriate pin fitting 1 Prepare the coaxial cable used for distribution of power and the external Hard Line Pin fitting not supplied 2 Using the appropriate stripping coring tool remove external material jacket insulator and so on Follow the fittings recommended stripping lengths External Jacket amp Insulator Center conductor Selection Tap connection O f Sleeve gt i J Fig 2 7A XSSssn_ Pin Fig 2 7 Hardline Pin Fitting Selection Tap 3 Cut the pin on the fitting to be
16. ooting Guidelines 0c ccc c cece ceceeee eee eeeeee seen ee eeesaeaeeenens 14 l Technical Support 1 800 242 1606 ext 293 MAJOR FEATURES OF THE SB UL6090 15PS The unit is a UL Listed 60 90 volt 15 10 amp power supply and the first of its kind The UL Listed housing is a Type 3R rainproof enclosure with excellent ventilation features designed into the housing The SB UL6090 15PS comes with Double Protection It includes an internal circuit breaker as well as an automatic shut down sensor In the event of a short circuit overheating or faulty wiring the unit will automatically shut down Once the problem has been resolved just reset the automatic sensor and the unit will turn back on The SB UL6090 15PS will operate continuously at 100 maximum load The unit is designed to mount on a wall pole or pedestal see EZ MOUNT option on page 9 All units are 60 VAC or 90 VAC field selectable Shipped in 60 VAC mode factory configuration Each component in the SB UL6090 15PS power supply is individually UL Listed Being UL Listed removes most code restrictions Three year limited warranty see page 15 2 Technical Support 1 800 242 1606 ext 293 IMPORTANT SAFETY INSTRUCTIONS 1 a TS 10 11 12 13 14 15 16 17 18 19 20 21 22 Read these instructions carefully before proceeding with any part of this unit s installation Keep
17. rt 1 800 242 1606 ext 293 Utility entrance Grounding Lug Output 5 8 pin fitting connection Table 5 1 Technical specifications Output power VA max 900 PAD LOCK ZA warnine e The enclosure is equipped with a Pad Lockable Draw Latch e The enclosure MUST always be locked when un attended pad lock not supplied 2 INSTALLATION This power supply ts designed to be mounted on a pole or wall A DO NOT operate this equipment unless it is up right vertical and horizontally Level WARNING and installed in accordance with these instructions Power Supply Power Supply cuuron 2 1 ans tauren Notes Only qualified professional personnel should perform installation of this unit e In some districts local codes may require that the base of the enclosure be at a minimum height from the ground Always verify height restrictions before proceeding Installation of the unit must be firm and reliable Failure to do so may result in injury Wear protective equipment when installing the unit Be careful of sharp edges and corners on the enclosure Use proper lifting techniques 2 2 Wall Installation The SB UL6090 15PS standard installation hardware includes 4 Hex head lag screws 5 16 x 2 1 2 and 4 washers Optional E Z Mount Brackets are available upon request PN SB UL6090 EZ A This Unit must be mounted on a strong solid reliable surface When mounting to concrete or any masonry
18. si square So a true RMS meter is required for accurate measurement of the output voltage Current Measurement With all loads attached a convenient way to check the output current using a clamp meter do not exceed maximum output current specifications A06 mi oxen eG A The transformer inside the enclosure may be very HOT when the power supply is in WARNING operation or has recently been turned off DO NOT touch it 13 Technical Support 1 800 242 1606 ext 293 A 4 CAUTION Resetting The Thermal Fuse e The transformer is equipped with a Self Hold Thermal Sensor If the transformer is overheated i e short circuit over load etc the sensor will open and the power supply will turn off e To Reset Flip the input Circuit breaker to the OFF position and leave it there Allow at least 30 40min for the unit to cool down Once cooled turn the breaker back to the ON position If the unit still doesn t turn on allow more time to cool by turning off the breaker Note The breaker must be in the OFF position in order for the thermal sensor to cool and reset 5 TROUBLE SHOOTING GUIDELINES The table shown below is designed to display typical symptoms causes and solutions beginning with the most obvious and working systematically through the unit By following the solutions in this table users can repair the units in the field In the event that a component s in the unit needs to be r
19. these instructions Heed all warnings Follow all instructions Only qualified professional personal should perform the procedures described in this document It is required that the user contacts local utilities local building maintenance departments and cable piping locator services to ensure that installation does not interfere with existing utility or building cables amp piping The unit must be installed vertically in a well ventilated area and away from flammable explosive and corrosive material Don t block any ventilation openings Install in accordance with the manufactures instructions Don t install near any heat sources such as radiators heat registers stoves or other apparatus including amplifiers that produce heat DO NOT connect the AC inlet while installing the unit or servicing the unit Always wear insulating gloves and face shield whenever working with the unit The unit must be well earthed before proceeding with installation and operation The integrity of the protective earth must be ensured at all times Branch Circuit protection is required An External Service Disconnect is required for this equipment Details on pg 10 Wiring of the unit and connection of output ports must be firm and reliable Poor connections may cause fire Verify that AC input voltage to the equipment matches with respect to voltage and frequency prior to installation Verify that output voltage from the equipment mat
20. uit The advantage of this type of transformer capacitor design is the ability of the transformer to regulate its output voltage over a wide range of input voltages and output loading It is advantageous in Broadband TV Network applications as active devices are protected from dangerous voltage fluctuations Technical Support 1 800 242 1606 ext 293 OVERVIEW continued 1 4 Outline Diagram TRUAN WER BOTTOM VIEW l y J Ferro Transformer P A Utility Input Connections Output Voltage Selection Circuit Breaker 5 8 Female Utility Entrace Figure 1 1 Outline Diagram 1 5 Technical Specifications Input Input Output Output Output Model voltage frequency voltage current current VAC Hz VAC A A MAX SB UL6090 15PS 120 60 60 90V 15 10 15 10 Input Voltage range 10 Power factor gt 0 90 at full load Protection Circuit breaker 1P 16A Supp Thermo magnetic release Output Current Load 100 of Rated Maximum A Voltage Regulation 5 Waveform Quasi square wave Efficiency 290 Protection Current limited Self Hold Resettable Thermal Fuse Short circuit current 150 of maximum current rating Mechanical Enclosure Rainproof Type 3R Dimensions H 13 5 W 8 5 D 9 0 Finish Powder coat Material Aluminum Environmental 40 C to 40 C Max Load 40 C to 55 C lt Max Load Humidity 0 90 non condensing Operating temperature Do not exceed maximum output current levels Technical Suppo
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