User manual
Contents
1. 31 29 IU ER ad ar od is o 28 25 N SS Se 9 y us gt SOK m V 7 Winn MD 7 77 M h X D M Y LLLA R L 24 27 20 32 30 28 18 19 20 21 22 23 24 position both frames position locking pins between the mutual frames position a horizontal on the stands of the frames place both horizontals on the stands of the frames position the stairs make sure the stairs are properly secured under the rung position the platform slide both wind securing pins under the rung position a horizontal on the stands of the frames next level 25 26 27 28 29 30 31 32 position both frames position locking pins between the mutual frames position the guardrail diagonal along the stairs of the previous level position a horizontal on the stands of the frames place both horizontals on the stands of the frames position the stairs make sure the stairs are properly secured under the rung position the platform slide both wind securing pins under the rung position a horizontal on the stands of the frames 14 39 37 J 38 en 33 SN KA 3 the penultimate level o jar x 4 AS 33 position both frames E Y AS 34 position locking pins between the SS oy y an 35 mutual frames P2. Assembly table stair tower parallel available in the lengths 1 8 m and 2 5 m Working height m Platform height m NJ CAU p esee ewe m Description Articlenumber kg 8 rung frame 9501200 00 12 5 walk through frame 9501 200 109 12 0 tower railing frame 9501 200 125 5 0 wheel 9501 510 010 72 FE toeboard 1 22m 9501 200 090 24 locking pin 9501410162 oi scaffold length scaffold length 1 8m 2 bm stairs 9501 600 9501 600 370 2 stairs guardrail 9501 600 9501 600 400 Ek m m Ui U lu teke 2 3 3 0 4 4 ONLY FOR USE INDOORS kg outrigger 1300 29501410100 66 outrigger 2000 9501 420 100 9 8 INDOOR OUTDOOR USE fg AAA AAA UJ NJ WO outrigger 1300 9501 410 100 outrigger 2000 9501 420 100 9 8 X outdoor use prohibited unless anchored BHENENZNZZZZGZCOONNN SION Eeee NINE PS ss Bev las le Perrkirlerel PRINS ee BE
3. g 35 place a horizontal on the stands of 34 T the frames am awe 36 position the guardrail diagonal along AZ S the stairs of the previous level c on A 36 37 place both horizontals on the stands of the frames 38 position the stairs make sure the stairs are properly secured under the rung 39 position the stairs guardrail on the outside of the stairs A r N y JI A F y Y S AS LE Ld VITI 7 amp V f A J j inp top level 40 position both railing frames 41 position locking pins between the mutual frames 42 position the platform with hatch above the stairs slide both wind securing pins under the rung 43 position the platform slide both wind securing pins under the rung 44 place four horizontals on the stands of the frames 45 place the four toeboardholders 46 place both toeboards 1 22m 47 place both toeboards 1 73 or 2 45m 15 7 USING THE STAIR TOWER The following must be carried out each time before the stair tower is used Check whether the base including the outriggers elbow outriggers wheel brakes of the stair tower is correct Check whether the entire construction is correct and complete Check whether there are any changes in the circumstances which may affect the safe use of the stair tower The stair tower is intended for providing access to a wor
4. or 10 rung large outrigger put base on the ground in compliance with the prescribed base pattern see 4 4 make sure the bottom coupling comes between two rungs turn the outrigger so that the prescribed base pattern see 4 4 is achieved loosely attach the bottom coupling to the stand and push the coupling up over the stand until the outrigger is a little bit under pressure firmly tighten both couplings 20 16 17 28 25 23 Y Jl d 24 PTI k ee 3 7 t D dd SS DUNS i J l i Zu e 1 22 21 19 VAN fi 3 va 26 1 21 16 17 18 19 20 21 22 position both frames position locking pins between the mutual frames position the diagonal from 1 to 11 rung position a horizontal on the stands of the frames position the stairs make sure the stairs are properly secured under the rung position the stairs guardrail on the inside of the stairs place both horizontals on the stands of the frames next level 23 24 25 26 27 28 29 position both frames position locking pins between the mutual frames position the guardrail diagonal along the stairs of the previous level position a horizontal on the stands of the frames position the stairs make sure the Stairs are properly secured under the rung position the stairs gua
5. which will cause the stair tower to be pushed away from the construction The maximum horizontal force is 30 kg Horizontals railings intermediate railings and diagonals may not be used as steps It is not permitted to secure objects which may catch the wind such as bill boards or sailcloths to free standing stair towers The stair tower must not be exposed to aggressive liquids or gasses 8 MOVING THE STAIR TOWER The stair tower may only be moved manually along the ground When moving the stair tower the normal walking speed must not be exceeded and no people or materials may left on the tower Pay attention to obstructions both on the ground and above ground level when moving the stair tower The tower may not be moved in winds greater than force 4 Beaufort dust earth and paper blow around small branches break off the wind speed is 4 6 m s approx 18 km h Be careful when the stair tower is moved over an unsuitable surface incline insufficiently strong surface holes etc Make sure the wheels are braked or released at the correct times When moving the stair tower the support points for the outriggers may only be a couple of centimetres above the ground After moving the stair tower the support points must be placed back on the ground so that they just support the weight 9 ANCHORING The tower must be anchored when the tower becomes unstable for example due to a high wind The anchoring Must be firmly connected to bo
6. CUSTERS INSTRUCTION MANUAL CUSTERS STAIR TOWER type HANDY A Y as UN Y A TITAN DU 4 MAII A 4 AA N Va n VV Y ML INIA 0Y777771 VITIT maximum load 200 kg m maximum platformheight 12 meter indoors 8 meter outdoors 9 505 600 012EN Sept 2014 CUSTERS HYDRAULICA B V Smakterweg 33 5804 AE VENRAY NL Telephone 31 0 478 55 30 00 P O Box 22 5800 AA VENRAY NL Fax 31 0 478 55 30 10 e mail custers custers nl Website WWw custers nl INHOUD E ANERODUGCGEION coinein aaa ai 3 2 WARRANTY AND LIABILITY iscssiscscecesssceisiscascedhesesesdbddasdedsesesedscdeccednesssesdssdnsdedseresencscceses 4 3 CHECKING THE DELIVERY soriire aaa aaa a 4 4 SAFETY INSTRUCTIONS io ee A ii aa a a ai 5 Ad Cheeks before AS SE PDT ai aisiais ii ai a a i a a ui a 5 42 IAS Yi Ee i aan i i a i i i i a i 5 4 R liDecompoHelsoze etnia ee RE GE EED ee auri ood otia cnp cd dan E dna 5 Ad Olto SETS CIDOW Oni SS oi Sen tente a ao 6 5 ASSEMBLY OF THE STAIR TOWER ZIG ZAG eeccccccccccscsssscccecccccccccccccccosossscseccccccceee 8 6 ASSEMBLY OF THE STAIR TOWER PARALLEL 2 sssssssssssssscscccccccsssssees 12 T USING THE STAIR TOWER ee si ee oes se ei ee we Ge ee se ee sd ee ed ee eg 16 5 MOVING THE STAIR TOWER 2 5 5 555 055090 ee ee ae Do ee Ge ee ea eoe ooa aae de de 17 9 AA st oo
7. PONENTS 1 Component list standard components scaffold scaffold length 1 8m length 2 5m 9501 200 010 9501 200 010 walk through frame 9501 200 109 9501 200 109 9501 510 010 9501 510 010 outrigger 1300 9501 410 100 9501 410 100 6 outrigger 2000 9501 420 100 9501 420 100 8 stairs guardral 9501 600 9501 600 400 9501 200 125 9501 200 125 guardrail diagonal 1 11 alternative components scaffold scaffold length 1 8m length 2 5m elbow outrigger 1300 9501 460 010 9501 460 010 B elbow outrigger 2000 9501 470 010 9501 470 010 spindle with footplate 9501 520 010 9501 520 010 9501 200 030 9501 200 030 D eight rung frame 9501 200 010 9501 200 010 MOM WP alternative for outrigger 1300 alternative for outrigger 2000 alternative for wheel when using the elbow outrigger option when using the elbow outrigger alternative for walk through frame 18 it MA RL NN vi Me NS VK r 9 d R A077 ee the IN 0 10 0 10 BU VEP OUT AR EE Sal he ARS Sl m RR MS E MAA SA T ATA LI AN I NB a a Frrr Ni S 4 18 parallel 12 2 Assembly tables The tables below shows which components are necessary for the assembly of a tower of a certain height Make sure these components are present e stair tower zi vailable in the le Working height m 6 8 10 12 14 Platform height m 4 6 8 10 12 S
8. S L3 15 E ESA EN EA gt U N D 3 2 cr CU 2 N y CU 2 ct gt UN m 00 3 CU 2 en N UI 3 N NJ I e eee See No Sele S Description Article number kg 75 walk through frame 9501 200 109 12 0 tower railing frame 9501 200 125 5 0 wheel O 9501 510 010 010 7 2 mE 1 L EEN EE toeboard holder 9501 800 087 toeboard 1 22m 9501 200 090 CAFETA scaffold length scaffold length 1 8m 2 5m TTT Article number kg Article number kg EEE EX El NJ 414 N WW N 5 PIN U NIS IRIN TRIN NIA B IN locking pin 9501 410 162 Im N IM O N O 314 5 Ea platform 9501 310 010 15 0 9501 310 020 19 5 1 1 1 1 platform with hatch 9501 330 015 15 0 9501 330 025 19 5 1 1 1 1 et RR 3 4 5 horizontal 9501 200 058 2 3 9501 200 030 3 0 10 13 16 19 21 3 2 9501 600 400 26 3 4 5 stairs guardrail 9501 600 5 w RIO Ja B Ia u jol 2 5 MERE EA guardrail diagonal 1 11 9501 600 145 3 1 9501 600 020__ 3 7 1 2 3 4 aa 2 2 2 2 ONLY FOR USE INDOORS dt kg 9501 410 100 66 4 4 4 4 outrigger 2000 9501420 100 9 8 e EM NJ CJ N 9501 600 N N N N N INDOOR OUTDOOR USE kg outrigger 1300 9501 410 100 outrigger 2000 9501 420 100 9 8 X outdoor use prohibited unless anchored 4 fa NE NE A Ep E 4 x 4 4 x
9. ame here walk through frame or 8 rung frame 3 insert both wheels in the frame make sure that the wheels are locked correctly 4 place the horizontals on the stands of the frame between 5th and 6th step from bottom firmly screw wingnut 10 V LAS A IA bl 11 12 17 15 14 16 17 10 11 position the horizontal diagonal position the stairs make sure the stairs are properly secured under the rung position the diagonal from 1 to 7 rung position the stairs guardrail on the inside of the stairs position the platform slide both wind securing pins under the rung place the horizontal on the stands of the frames apply the brakes and make the tower level by rotating the wheels spindle nut now assemble the four large or small outriggers 12 13 14 15 16 17 place the upper coupling below the 6 or 7 rung small outrigger 9 or 10 rung large outrigger put base on the ground in compliance with the prescribed base pattern see 4 4 make sure the bottom coupling comes between two rungs turn the outrigger so that the prescribed base pattern see 4 4 is achieved loosely attach the bottom coupling to the stand and push the coupling up over the stand until the outrigger is a little bit under pressure firmly tighten both couplings 13 25 A A v d 18 V A 7 A G 19 WITT
10. e customer carries out or has carried out by third parties any alterations and or repairs to the product without the express permission of Custers 3 CHECKING THE DELIVERY After delivery check whether the stair tower is complete and undamaged Contact your supplier immediately if components are damaged or if the delivery is incomplete 4 SAFETY INSTRUCTIONS 4 1 Checking before assembly Check whether the people assembling the stair tower are suitably qualified and check if the location where the stair tower is to be erected is safe and suitable Note The surface must be flat and sufficiently strong The area must be free from obstructions both at ground level and above the ground Check whether the wind conditions are such that the stair tower may be used Check whether all the components are present at the location Damaged incorrect or non original components must not be used 4 2 Assembly The assembly of the stair tower is described in the assembly instructions The stair tower must be assembled by at least two people Also use safety rails during the assembly If necessary fit the rails temporarily The stair tower must be assembled on a flat surface Check this using a spirit level It is possible to correct the stair tower by rotating the wheel spindles spindle nut The wheels must remain braked at all times expect when the tower is being moved Make sure the wheels are locked either by tightening the wing n
11. k location It is not permitted to use the stair tower as suspended scaffolding as an overhanging work floor or for stepping onto other constructions No bridges may be built between the stair tower and a building No bridges may be built between two stair towers unless use is made of objects which have been specifically designed for this use The maximum work load is 200 kg m scaffold class 3 The maximum load may only be placed on one level of a tower It is not permitted to jump on the platform The hatch in the platform must remain closed at all times except for when climbing or descending the stair tower The maximum platform height is Indoors 12 metres Outdoors 8 metres The stair tower may only be climbed from the inside using the stairs No boxes stepladders or other aids may be placed on the platform to gain extra height It is not permitted to work on the stair tower if the wind force is greater than force 6 Beaufort large branches on trees move umbrellas blow inside out wind speed 11 14 m s or approx 45 km h For an expected wind force greater than force 6 Beaufort a free standing stair tower must be disassembled moved to an area out of the wind or anchored This should also be done if the stair tower is not used Pay attention to openings in a building uncovered buildings and the corners of buildings which may increase the force of the wind Be careful when exerting a horizontal force e g when drilling
12. nd used and that the person who supervises the work also has a copy It there is any uncertainty concerning this instruction manual please contact your supplier and or the manufacturer Manufacturer Custers Hydraulica B V Smakterweg 33 5804 AE Venray Nederland Telephone 31 0 478 553 000 Telefax 31 0 478 553 010 E mail custers custers nl Website www custers nl Supplier 2 WARRANTY AND LIABILITY Custers provides a guarantee for material and manufacture faults This guarantee is valid for 12 months after delivery This means that we will repair faults or at our discretion we will take back part of the delivery or the whole delivery and replace it with a new delivery free of charge If by fulfilling our guarantee obligations we replace delivered goods the goods returned will become our property All costs which exceed the obligations described above will have to be met by the customer If products are returned to be treated repaired etc the guarantee only applies to the quality of the treatment requested Custers is not responsible a If the fault is the result of improper use or if the fault is due to a cause other than faulty materials or poor manufacture b If the cause of the fault cannot be clearly proved c If not all of the instructions for the use of the product including the guidelines given in this instruction manual have been accurately carried out in full The manufacturer is not liable if th
13. ow outrigger length 1300 mm B Large elbow outrigger length 2000 mm Basic shapes 1 Horizontal length 2500 mm art nr 9501 200 030 outrigger elbow outrigger optional horizontal When the tower is positioned against a wall do not remove the outriggers elbow outriggers but turn them parallel to the wall When the tower is positioned in a corner remove the inside outrigger elbow outrigger and turn the outside two parallel to the wall 5 ASSEMBLY OF THE STAIR TOWER ZIG ZAG 1 insert both wheels in the frame make sure that the wheels are locked correctly 2 place the horizontals on the stands of the frame here walk through frame or 8 rung frame 3 insert both wheels in the frame make sure that the wheels are locked correctly 4 place the horizontals on the stands of the frame between 5th and 6th step from bottom firmly screw wingnut TEREE Dm F y E n a Su NW DS 10 15 12 14 15 11 8 position the horizontal diagonal position the stairs make sure the stairs are properly secured under the rung position the stairs guardrail on the inside of the stairs place both horizontals on the stands of the frames apply the brakes and make the tower level by rotating the wheels spindle nut now assemble the four large or small outriggers 10 11 12 13 14 15 place the upper coupling below the 6 or 7 rung small outrigger 9
14. ra araara EE aeaa E ri 17 10 DISASSEMBLY OF THE STAIR TOWER cccccccccccsscsccccsssssssssssssssssssssssssssssssssssssss 17 11 MAINTENANCE OF THE STAIR TOWER scccsssssssssssssssssssessssssssscessesssessees 17 12 COMPONENT S iraia is aa i a ia aa a a a a aa aaa a 18 12 1 Component USE venster dranken Pa ao nai 18 12 2 ASSEMD Table S ni n 21 Custers Hydraulica BV Venray the Netherlands No part of this publication may be copied duplicated and or published by means of photocopying printing microfilm CD ROM DVD the Internet or any other means whatsoever without the express written permission of Custers Hydraulica B V 1 INTRODUCTION The Custers stair tower is part of a wide range of aluminium scaffolding products If assembled according to the instructions given in this manual the Custers stair tower meets the requirements of the EN1004 The Custers stair tower is available in the following lengths Scaffolding length 1 8 m and 2 5 m Scaffolding width 1 3 m This instruction manual gives step by step instructions for the easy and safe assembly of the stair tower Incorrect assembly can lead to dangerous situations for the user Read the instructions carefully before assembling the tower The tower must be assembled and disassembled by experienced and skilled personnel The user is responsible for making sure the instruction manual is present at the location where the stair tower is to be assembled a
15. rdrail on the inside of the stairs place both horizontals on the stands of the frames 10 35 7 33 tm j Zi 30 GA sm 31 gt UL 32 Tf A Y gt Wa Y MID Y NATAT 4 Y Yas 111 gt P 111 iy OD ines i eenen y gt 27 43 the penultimate level 30 position both frames 31 position locking pins between the mutual frames 32 position the guardrail diagonal along the stairs of the previous level 33 place both horizontals on the stands of the frames 34 position the stairs make sure the stairs are properly secured under the rung 35 position the stairs guardrail on the inside of the stairs and on the outside of the stairs top level 36 position both railing frames 37 position locking pins between the mutual frames 38 position the platform with hatch above the stairs slide both wind securing pins under the rung 39 position the platform slide both wind securing pins under the rung 40 place four horizontals on the stands of the frames 41 place the four toeboardholders 42 place both toeboards 1 22m 43 place both toeboards 1 73 or 2 45m 11 6 ASSEMBLY OF THE STAIR TOWER PARALLEL 1 insert both wheels in the frame make sure that the wheels are locked correctly 2 place the horizontals on the stands of the fr
16. th of the frame s stands with couplers Anchor the tower at reliable and suitable places on the construction or the building A minimum of two anchors Must be fitted every 4 metres therefore one on every frame 10 DISASSEMBLY OF THE STAIR TOWER The stair tower is disassembled in the opposite order to assembly Start at the top and remove the toeboards and the toeboardholders Components must be lowered to lower levels by carrying them down the stairs Disassemble the stair tower from the top to the bottom Never throw components from the stair tower 11 MAINTENANCE OF THE STAIR TOWER All parts particularly the pivoting parts and the welds must be inspected regularly but at least once per year on wear and damages Lost or damaged parts must be replaced Aluminium scaffolding parts are not allowed to be used in the following cases e when round tubes have one or more dull dents with a depth of more than 3 0 m e when round tubes have one or more dents directly next to a welding junction in spite of the depth or shape of the dent e when square of rectangular tubes have one or more dull dents with a depth of more than 2 0 mm e when round or square tubes have one or more sharp dents or cracks regardless length depth or location of these dent s crack Pivoting parts among others castor wheels must be clean and run smoothly Repair of scaffold material may only be done in consultation with the producer 17 12 12 COM
17. ut or by clipping the locking nock over the edge of the strengthening ring The platforms must be secured by sliding the wind securing pin under the rung The frames must be locked together using the locking pin The horizontals or railings must be fitted to the stands in such a way that the claws openings face outwards The work platform must have railings intermediate railings and toeboards fitted all around 4 3 Raising components Components must be raised to higher levels by carrying them up the stairs Hoists must not be secured to the stair tower 4 4 Outriggers elbow outriggers The outriggers elbow outriggers stated in the assembly tables must always be fitted as soon as the bottom section of the stair tower reaches a height of 2 metres The basic shape to be used i e the outrigger elbow outrigger to be used small or large can be found in the assembly tables The basic shapes given below must be strictly followed If the required shape is deviated from it may be necessary to use ballast Contact the manufacturer or supplier for further information Small elbow outriggers may be replaced by small outriggers and large elbow outriggers may be replaced by large outriggers if when using the outriggers the same basic shape is maintained as for the elbow outriggers This means that the outriggers must be fitted in the same position as the elbow outriggers when viewed from above TT Y Y A B A Small elb
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