Hydraulic Tool Trap User Manual
Contents
1. Phuel Unit 12 Barratt Trading Estate Denmore Road Bridge of Don Aberdeen AB23 8JW Hydraulic Tool Trap User Manual This Manual Covers the Following Part Numbers 168 4944 HVO This is a certified safety critical product and modifications or changes not authorised by Phuel Oil Tools may compromise the oafety Functionality and Certification of the assembly Safety Considerations All pressure equipment has a particular pressure rating and care must be taken to ensure that no item 15 used in a situation that may cause its working pressure to be exceeded This equipment is heavy and should not be lifted without lifting aids OPS 4944 REV A User Manual Phuel Tool Trap OIL TOOLS Recommended Operation and Maintenance for Tool Trap Grease Seal Bore and protect Threads Flapper Piston For Saver sub details Screws to be kept tight See over Ref DOC 3821 77 Grease Pin and protect Threads Phuel Oil Tools Ltd Description amp Size Customer Phuel ID No MWP amp Service Typical Identification Tag Pre Job e Check that the certification and scheduled maintenance is up to date e Examine the assembly to make sure that it is good operating order and seal areas and threads are not damaged Post Job e After each job the assembly should be thoroughly cleaned and redressed if required e The assembly should be protected against2. Pull up through flappers opring loaded flappers move Flappers spring closed after to allow passing of tool tool has passed Indicator Bars horizontal Indicator Bars vertical when Indicator Bars horizontal when flappers closed flappers open when flappers closed OPS 4944 REV A User Manual Saver Sub Maintenance OIL TOOLS Saver Sub Removal Pull out Can be jacked out with two screws Remove Screws and Nordlok Washers 1 4 20 UNC with 2 of thread Saver Sub Refitting Inspect seal bore and threads Push Saver sub in Fit Nordlok washers and Torque screws per DOC 3821 Alternative Saver Subs Other saver subs are available contact Phuel Oil Tools for details Blank Isolation Valve Check Valve OPS 4944 REV A 9 98 24 46 MAKE UP LENGTH 22 22 0 56 m 1 2 NPT N e Bn jS SER ale 4 1 He 4 3 4 4 ACME PH W A AN 3026 4 3 4 4 ACME VENT PORT o9 WEIGHT 197lbs 89 Kgs 9 Phuel Oil Tools p GREEN 02 05 2013 m 0785 992 0170 10 000 PSI MAXIMUM WORKING PRESSURE 15 000 PSI MAXIMUM TEST PRESSURE FIT THREAD PROTECTORS NOT SHOWN OPS 4944 REV A Ben TRAP 3 ID 4 3 4 QU 4 3 4 4 ACME STAINLESS STEEL N A zai SURFACE FINISH 250 RMa UT 4944 SEE PO REVISIONHISTORY DIMENSIONS IN INCHES 99 Rel 1 2 CONTROL
3. 16 80r0340V90 00 85930 J 1 16 801 0356 90 O Ring B SSie350 1 17 B025473H80 RODP SEALOS0 O 47 18 B022101 H80 RODT SEALG700 3 19 02 2148 80 PISTON T SEAL 4700 1 OPS 4944 REV A
4. 8 8770316 TORSIONSPRING RIGHTSIDE 2 21 168 3854 6 TORSION SPRING LEFT SIDE 2 22 168 5472N66 18 OD x 12 8mm ID x 65mm Long Spacer 4 23 168 5471 N66 25mmODx12 8mmDx50mmLongSpacer 4 24 05455044 Hex head Screw 3 8 16 UNC 0 875 in 8 27 SHC 05463A4 Size 3 8 Length 1 00in 8 NORDLOCK WASHER NL 1 4 SP SS _ 98 910 4088 466 4 750 4 ACME MALE THREAD PROTECTOR 01 99 910 4089 466 4 750 4 ACME FEMALE THREAD PROTECTOR 17 0 AIAID NID I Oe ee Oe me A OPS 4944 REV A User Manual Phuel Bill of Material and Spares OIL TOOLS Spares Use only spares supplied or approved by Phuel Oil Tools Ltd O Rings conform to industry standards and may be substituted with those from other suppliers at the sole risk of the user Individual items may be ordered as required using the part number specified Elastomeric spares are supplied in Viton and HNBR material as standard Many other materials are available please specify when ordering It is recommended that sufficient quantities of the following spares be maintained to ensure that the equipment is always available when required Redress kit RDK 4944 HVO PartNumber Description 5 13 80L0119 V60 O Hinp ESSzeiig lt 1 Boroz10 Voo JO Ring BSSize2zi0 J 47
5. LED DOCUMENT CHECK THAT YOU ARE USING THE CORRECT REVISION 15 81 IL Lr L 05 20000000000 aT a oe ees f n Z ATI 2E m E Verama I338838898 A Er M A Y Y Phuel Oil Tools 0785 92201000 TRAP 3 ID 4 3 4 QU 4 3 4 4 ACME Xt 0 XX t 0 E j A 540 80 PR MATERIAL OPS 4944 REV A uc ET spo A IF IN DOUBT ASK STATUS Relea SHEET OF 2 User Manual Phuel Bill of Material and Spares OIL TOOLS Bill of Material 168 4944 HVO Part Number Description ay 4 3 4 TOOLTRAP TOP SUB E d 2 169 4393480 4 3 4 4 BOTTOM SUB V2 1 3 800 5411 480 LW SPLIT COLLAR 43 4 1 4 1694217480 SPLIT RING 4 3 4 4 10K 1 5 169439440 3 PISTONUS 4 6 1685358480 IDFLAPPERSUPPORT 1 7 900 51940 CHECK HOUSING 1 8 1685361480 JJROTATIONRODHOUSING 4 9 1685359560 J3 FLAPPER 2 10 16853860316 P ROTATIONROD 2 11 16854368TL FLATBARINDIDATOR 1 2 12 169 20488TL COMPRESSIONSPRING 1 13 jBototievoo O Ring B S Size 119 1 14 801 0210 0 jJORing B 8ze210 4 15 j801 0840V90 552 40 1 16 801 0356 0 552 5596 1 17 802 5473 807 JRODPSEALOS00 4 18 802 2101 0 JRODTSEAL3700 8 19 j802 2148H80 JPISTONTSEAL4700 1 7 20 16
6. the effects of corrosion and damage Annually nspect the condition of sealing surfaces and surface coatings and threads repair replace as necessary Re coat threads and sealing surfaces if necessary Contact Phuel if in doubt e Pressure Test to 300 to 500 psi and to maximum working pressure Inspect paintwork and repair where necessary Five Yearly e Recertification by Phuel Oil Tools in accordance with DNV RP E101 Pressure Test Fit the appropriate test cap and use Test Plug 900 5178 HVO Fill with test fluid bleeding off any air in the system Apply pressure between 300 to 500 psi and hold for a minimum of 10 minutes Increase pressure to Maximum Working Pressure allow to stabilise and hold for 15 minutes with no visible leaks Bleed off pressure drain test fluid and remove test caps and dry e Apply coating of de watering solution to protect the bore and threads and fit thread protectors OPS 4944 REV A User Manual Phuel Hydraulic Tool Trap OIL TOOLS Tool Trap Operation Loading Heads Pressurize to max 3000psi to Lower the head string through Release pressure and drain open the flappers the open flappers Allow piston to fully retract Indicator Bars vertical when Indicator Bars are horizontal flappers are open when flappers are closed OPS 4944 REVA User Manual Phuel Hydraulic Tool Trap OIL TOOLS Tool Trap Operation Tool Passing
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