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1.                                      Item no Description Number  1 body 1  2 smoke connection 1  3 frame 1  4 cover combustion air supply slider 1  5 internal panels rear L R  vermiculite plate  2  6 bottomplate rear  vermiculite plate  1  7 internal panel rear centre  vermiculite plate  1  8 bottomplate L R  vermiculite plate  2  9 ashtrav 1  10 internal panels side L R  vermiculite plate  2  11 bottomplate front  vermiculite plate  1  12 wood rack  vermiculite plate  1  13 wood rack protective strip  stainless steel  1  14 cast iron grate 1  15 door 1  16 glass 1  17 operating pin of flue gas flap 1  18 flue gas flap 1  19 brake plate holder 1  20 brake plate  vermiculite plate  1                When ordering  please give the serial number           35    BARBAS UNIVERSAL 5 60 65 70 75 80 85    Sequence for replacing the interior of the appliance          Remove the grate and ashtray         7 q AAA         Remove the flue gas flap by lifting it slightly  tipping it backwards and  removing it          Remove the bottomplates        rear right    36    UNIVERSAL 5 60 65 70 75 80 85 BARBAS       left l front      Remove the wood rack        37    BARBAS UNIVERSAL 5 60 65 70 75 80 85      Remove the left hand side panel  To do this  lift the brake plate slightly          Remove the brake plate by lifting it slightly and removing it sloping to one  side        38    UNIVERSAL 5 60   65  70  75  80  85 BARBAS      Slide the centre rear panel a little to the right             Rem
2.      48    UNIVERSAL 5 60 65 70 75 80 85 BARBAS       is geinstalleerd  aangesloten of gerepareerd door een niet Barbas dealer    it has been installed  connected or repaired bv a non Bellfires dealer    it has been changed  neglected or roughiv treated    it has been damaged as a result of external causes  outside the hearth   itself   for example  lightning strike  water damage or fire    3 2  In addition  the warrantv lapses if the original purchase receipt shows anv  change  deletion  removal or if it is illegible     pass    Article 4  Warrantv area  4 1  The warranty is only valid in those countries where Barbas hearths are sold  through an official dealer network     Article 5  Warranty period   5 1  This warranty will only be granted during the warranty period    5 2  The body of the Barbas hearth is guaranteed for a period of 10 years against  construction and or material faults  starting from the moment of purchase    5 3  For other parts of the Barbas hearth  a similar warrantv applies from the moment  of purchase for a period of one vear    5 4  For user parts such as glass  glass  cord   thermocouple and the interior of the  combustion chamber  a similar guarantee is given until after the first burning     Article 6  Liabilitv   6 1  A claim granted by Interfocos B V  under this warranty does not automatically  implv that Interfocos B V  also accepts liabilitv for anv possible damage    The liability of Interfocos B V  never extends further than that stated in th
3.      Using the air supply slider you can now adjust the air supply for further  combustion  Make sure the fire burns quietly     Note  Once you have got the fire going  leave the air supply slider in the centre    position for optimal combustion  Your fire will then be much cleaner and more  efficient  more heat  less topping up      __      Control range of primarv air                    grate              Control range of secondarv and tertiarv air supplv           Combustion air supply slider       Centre position    23    BARBAS UNIVERSAL 5 60 65 70 75 80 85    We recommend that you maintain a substantial layer of ash  2   3 cm   This not  only forms a protective layer for the base of the appliance but also significantly  reduces consumption of fuel and allows new wood to catch light easier     When loading the fire with fuel  two blocks measuring 30 cm long and 30 cm in  diameter is sufficient  Do not add more fuel until the previous fuel has burned  down to the charcoal stage    The flames are then almost no longer visible  Do not leave the door open longer  than necessary     Weather conditions  In order to reduce pollution and any other inconvenience  we advise not firing up  the fire when there is no wind  or in foggy misty conditions     Smoke development   Your fire has been designed to be used with the load observation door closed   Should you use it with the door open  under certain circumstances  presence of  mechanical ventilation  draught  differences in barom
4.    The connection of several appliances to a single flue chimney is not allowed     3 2 CHIMNEY    If no chimney is immediately available  have one fitted by a recognised specialist  only  The chimney must be compliant with local regulations and is particularly  important because it has a significant bearing on the function of the appliance     Basic rules       Achimney for an open fire is not  by definition  suitable for a closable model   i e  an appliance with doors   As a closed appliance draws in much less   cold  air  the smoke is hotter  Please have your chimney inspected to see  whether it is suitable for a closable appliance       The chimney opening must be at least 5 metres above the top of the door  opening of your appliance       The chimney must protrude at least 40 cm above the apex of a sloping roof  and at least 1 metre above a flat roof  In short  the chimney must always end  in an area with a negative air pressure  Contact your local chimney sweep for  the exact dimensions of the chimney opening       The internal diameter must not be less than that of the appliance at any point   even at the end of the pipe        Avoid bends at all costs  The maximum deviation from the perpendicular is  45         Both the dimensions and the construction must meet stringent construction  standards  Your recognised specialist will be pleased to assist       Contact your fire insurer to make sure that your policy is in order     10    UNIVERSAL 5 60 65 70 75 80 85 BARBAS  
5.    or impregnated wood  plastic and  other flammable waste  Stoking a fire with this is completely forbidden  To  re iterate  the combustion gases released by these materials are aggressive  and will attack your fireplace insert and the environment     Paraffin containing open fire lighters are not suitable for a closed fire  A  closed fire generates more heat than an open fire  thus the paraffin will melt  out of the blocks prematurely     Damp wood burns poorly  is unsuitable and produces too much smoke   including in the room when you are topping up the wood   dirties the glass   leaves deposits in the chimney and delivers about half the heat output of  dried wood     The Universal 5 is not suitable for coal firing     29    BARBAS UNIVERSAL 5 60 65 70 75 80 85    9 AMOUNT OF FUEL  9 1 AMOUNT OF FUEL    Each appliance is constructed for a certain maximum amount of fuel  Remember  that the more fuel you put into your fire  the hotter it will become and overheating  may even occur  If this happens  there is a risk of fire  It may also damage your  appliance and chimney  BARBAS will not assume liability for damage caused by  overheating     If you have chosen the right appliance for your room  it will provide sufficient  heat with a single layer of wood blocks  a wood block is approx  30 cm long and  30 cm around the edges      Burning one layer of wood can lead to varying outputs  When used correctly  one  load will burn in around one hour  Putting in too much wood at once c
6.   3 3 FITTING    A fireplace insert can be fitted in the newly built or existing chimney breast  of an open fire  When fitting  both fire safety and operational safety must be  safeguarded  The fitter is responsible for this     General guidelines    e lf there is a wooden beam above the fitting location  heat must not radiate  directly onto it  An insulation plate must be hung below the beam  leaving an  air gap between it and the beam of at least 1 cm       Always use  white  unbound ceramic insulation wool  Bound material   yellow   such as glass and rock wool  spreads an irritating smell on heating   causes excess smoke and is unsuitable for high temperatures  insulation  requirements  temperature  gt  700  C  density 80 kg m       e If electrical connections are to be fitted for an extractor fan  have this done by  an expert       Before fitting  remove the door to protect the glass     3 3 1 Aeration   ventilation    A fireplace insert generates    heating air    combustion air    Heating air  convection air  is devoted to the convection of heat from the  appliance to the room  No other provisions are necessary  The source of heat is  in the room and stays there     Combustion air is needed to keep the combustion going by drawing in air from  the room due to the natural draught of the chimney    The intake opening for the air is under the door  When using the appliance   please ensure there is a sufficient supply of fresh air  minimum   150 cm  opening in the room where
7.  the fire is placed    Make sure that the ventilation supply is open  this is particularly important with  today   s airtight dwellings     If the dwelling has mechanical ventilation that creates under pressure in the  room where the appliance is located  it is necessary to fit a flue gas fan   The type of flue gas fan is dependent on the capacity of the mechanical  ventilation system  Always consult your fitter about this     11    BARBAS UNIVERSAL 5 60 65 70 75 80 85    In dwellings with an operating extractor hood  this should be turned to the lowest  setting or turned off altogether  If the extractor hood remains in use  additional  ventilation must be provided in compensation  This will not only avoid poor  combustion  but will also prevent flue gases being sucked from the appliance  into the room    Should creating an extra ventilation opening prove insufficient  it is then  necessary to fit a flue gas fan     3 3 2 Fitting in an existing chimney breast    12    Remove the existing fire basket or stoking stones and remove the shut off  flap  The chimney must be intact and must not be damaged during fitting  The  chimney breast opening must be big enough for a gap of 1   3 cm to be left all  round the appliance  Clad the chimney breast opening from the inside with a  ceramic wool fireblanket or similar  see section 3 3      Extend the existing chimney so that it ends at the appliance   s smoke outlet   To do this  use a flexible  double walled stainless steel chimney  fo
8.  when the appliance is being  stoked  It allows the door to be  opened and closed easily        BARBAS UNIVERSAL 5 60 65 70 75 80 85    Handle   50   forwards     The door releases from its  lock and be opened forwards          Check the operation and setting of the flue gas flap        Flue gas flap pin    Flue gas flap    z       tassal       Dooropen         Pin comes forwards     gt  Flue gas flap open  Door closed     gt  Pin is pressed      by the door     gt  Flue gas flap closed    UNIVERSAL 5 60 65 70 75 80 85 BARBAS    e Check the operation of the slider for controlling the combustion air          Check whether the ashtray is completely empty          Report any defects immediately to your dealer       Remove enclosed documents and components from the fire     Fitthe fan set  optional      Have the suitability of the area in which the fire is to be fitted  and the chimney   approved by a specialist  The space into which the fire is to be fitted must   in no way be damaged  The fire must have its own chimney  constructed in  compliance with current legislation     BARBAS UNIVERSAL 5 60 65 70 75 80 85    3 INSTALLATION INSTRUCTIONS    3 1 FITTING THE FIREPLACE    When fitting one of these fireplace inserts local and or national regulations  relating to fire safety must be followed  In case of doubt  consult the fire safety  department of the local fire brigade  particularly if the fire is to be fitted in a home  with walls and or floors containing flammable material  
9. 10       The wood burns up too quickly  What should    do     Ensure that air cannot get in underneath the fuel  Move the combustion air  supply slider towards the       position   The primary air supply is now closed    Under these conditions  the layer of ash should no longer burn bright orange   white but red     If there is a draught  due to strong wind   air intended as secondary air for above  the fuel may enter through the openings above the door and flow straight down  beneath the wood  Also slide the combustion air supply slider tighter shut     There may be too much of a draught in your chimney  particularly if it is very high   in excess of 8 m   Ask your supplier to fit a check valve or damper  This may not  be possible in all cases     Can I leave my fire unattended     Only do this when the appliance is burning quietly  with just a little wood  with   a closed door and with the combustion air supply slider in the centre position  between                         In this position  the primary air supply beneath the grate  is closed and the secondary tertiary air supply is open  Secondary air is supplied  through the small holes in the rear panel of the combustion chamber  Tertiary air  is supplied through the opening in the glass in the combustion chamber     Do not leave children unattended while the fire is burning     Do I have to take any extra measures if the room    am heating has an  extractor fan  mechanical ventilation     A flue gas fan is required for p
10. DIRECTIONS FOR USE INSTALLATION INSTRUCTIONS          UNIVERSAL 5  60 65 70 75 80 85                      FLAMME   verte  NAME OUTPUT DESCRIPTION  Universal 5 60 6 0 kW Fireplace insert  Universal 5 65 7 0 kW Fireplace insert  Universal 5 70 8 0 kW Fireplace insert  Universal 5 75 9 0 kW Fireplace insert  Universal 5 80 10 0 kW Fireplace insert  Universal 5 85 10 0 kW Fireplace insert          Serial number     Production date  BARBAS             EN  13229    UNIVERSAL 5 60 65 70 75 80 85 BARBAS    TABLE OF CONTENTS    Page   1  Introduction   1 17                    ia ee ea 5   A Va      g   ra 5  2                   i eim et editiert ae                        7  3  Installation instructions           10  4  Operation of the fireplace                                                            20  5  Stoking up for the first time    21  6  Use   61    Ventllation    irte teen ee               22   6 2 Getting the fire going                                             22   6 3  While StOKIrIQ  coim a HERD ERR  23   6 4 Heating                                                                                25   6 5 Cleaning the WIN  OW       nn ennnnnn nn nn nn nt  25  7  General hints   Toda        A ee 26   71 2   OQUIDUL iie note A ae ae 27  GREEK SU ET 29  93  AMOUNT OF fUel  3 ceive tele tent cette lt             30  10  Regular maintenance    nanna 31  11  Replacement parts    ss 32  12    Dimensions    tee de ee eee ae 40  13   Technical datas s dbi dice iras 42  14  Fre
11. GETTING THE FIRE GOING  Figure 2     When you start the fire  the chimney is still cold and there is little draught  This  means that the chimney   s capacity to draw in air is limited  That is why the air  supply has to be assisted by opening the locking slider  and or the door  and air  supply slider  Use dry  fine wood and some scrunched up paper or firelighters to  start the fire        Locking slider for operating pin of flue gas flap  inside of door      Locking slider all the way to the right  closed     Flue gas flap operation works normally    Door open         Pin comes forwards      Flue gas flap open  Door closed     gt  Pin is pressed in by the door      Flue gas flap closed       Locking slider all the way to the left  open      Flue gas flap always remains fully open       22    UNIVERSAL 5 60 65 70 75 80 85 BARBAS    When setting the fire  move the locking slider all the wav to the left  If necessarv   leave the door ajar for 10 minutes  Do not open the door wide  as the window  will remain cold  If the door is shut during this time  smoke will condense on the  glass and form soot  Move the air supply slider all the way to the right           only  when starting the fire    Prevent white glow and over firing     6 3 INSTRUCTIONS WHILE STOKING    After approx  10 minutes  the fire will be burning fiercely  You can now top it up  with a few larger blocks of wood  Move the locking slide all the way to the right  when the blocks are burning well and close the door
12. able material  an air gap of at least 20 mm should first be created   Before it a false wall  100 mm thick  must be built of masonry or aerated  concrete       Ifthe fire is not placed against a bearing wall or a wall containing flammable  material  no false wall is necessary  Layers of insulation of at least 100 mm  thickness will then be sufficient  class A1  DIN 4102 compliant     See also section 3 3       After four weeks  your fire will be ready for use     3 3 4 Connecting the smoke outlet    The appliance comes with a detachable smoke outlet connection    Universal 5 60 65  0150 mm  2148 mm external   Universal 5 70 75 80 85    0180 mm  2178 mm external   This connection is intended for steel stovepipes   double single skinned stainless steel  insulated  flues or double single skinned  flexible stainless steel flues    After the appliance has been installed  it can be connected to the flue     In order to be able to disassemble the smoke outlet connection  remove the flue  gas flap and the brake plate first    See section 11 for the disassembly sequence     Sequence for replacing the  interior of the appliance        16    UNIVERSAL 5 60 65 70 75 80 85 BARBAS      Disassembling the smoke outlet connection          Pullthe stovepipe or the stainless steel  flexible  pipe downwards through the  appliance and secure it to the smoke outlet connection        Stainless steel flexible    17    BARBAS UNIVERSAL 5 60   65   70   75   80   85    Fix with hose clamp   Minimum 2 
13. an lead to  the appliance being overloaded     You can best vary the capacity of your appliance with the amount of fuel     Example   The fire has an output of 10 kW and an efficiency of 75      Wood  3 blocks  each around 1 kg  Briquettes  5 briquettes  each around 0 5 kg    Your fire has an output of 6 kW     Wood  2 blocks  each around 1 kg  Briquettes  3 briquettes  each around 0 5 kg    9 2 HEAT RADIATION    The table below shows the temperatures which can theoretically be achieved by  burning wood        Heat radiation       Sort of fuel kWh kg                Dry wood  average  4 3       The heating value of wood  18 7 MJ kg at 0  humidity  is not affected by the  sort of wood  What does make a difference is the relative humidity of the wood   15 6 MJ kg at 15  humidity      30    UNIVERSAL 5 60   65   70   75   80   85    REGULAR MAINTENANCE    Emptving the ashtrav  Cleaning the glass    Door and ashtrav seals    Sweep and inspect chimnev    Internal panels    Grate  Sliders   flaps  Convection channels    Paint    Parts    Modifications    BARBAS    Weekiv  48 hours after last heating  As required    Check annuallv before heating is  resumed  Replace as necessarv    Annually before heating is resumed   Check annually     Clean internal panels  as necessary  with hand brush     Replace panels as necessary   Check annually for cracks   breakage   Check function annually   Clean annually   Annually  if necessary touch up with   BARBAS heat resistant paint  do not   use w
14. annels  are connected leading to other rooms  these rooms must be fitted with  closable grids  These are available from your dealer  as well as the  flexible hoses and clamps required    Within a range of 30 cm either side and 50 cm above the escape opening   exit grids   there must be no flammable materials  e g  wooden ceiling   fitted furniture      Clad the appliance on the top  sides and rear up to the front edge with an  approx  10 cm thick ceramic isolation wool fireblanket  Leave a few  centimetres clearance between the front of the chimney breast and the  appliance     Level off the appliance  Check that the slides do not catch on the base     Make a good seal between the smoke outlet from the appliance to the  chimney  See also 3 3 4   Ensure that the entire flue is gas tight        Ventilate the chimney  by placing ventilation openings at the top and bottom  of the chimney breast     UNIVERSAL 5 60 65 70 75 80 85 BARBAS             Figure 1  Use of convection set and ventilation of fireplace      Close up the front  the appliance has its own inlets for convection air      Available BARBAS grids  option  for ventilating the fireplace              COLOUR DIMENSION  cm  CLEAR OPENING  cm    Brass or white 13 5 x 13 5 75   incl  fitting   Brass or white 27 0 x 13 5 150   incl  fitting   Perma Air  white  43 0 x 22 0 550                   15    BARBAS UNIVERSAL 5 60 65 70 75 80 85      Ifthe fire is to be placed against a bearing wall or against a wall containing  flamm
15. chimney flap  if fitted       Immediately shut the air supply to the fire    e Call the fire brigade  112       Quickly quench the fire in the appliance with sand or soda in order to  prevent smoke in your house      Never use water to put out the fire      Ventilate       fthere has been a fire in the chimney  have it swept and inspected for  damage and leakage     OUTPUT    In practice  combustion is all about loss     Thi         s entails     Loss through excess heat leaving the chimnev  rather than going into the  room     Loss through insufficient combustion  such as CO  carbon monoxide  and  soot particles     Loss through excessive unburnt fuel in the ash     The rate at which fuel can burn completelv is called the output  A well stoked    fire    achieves output of 7590 and thus falls into the categorv of high output     low emissions fires  This means that you benefit directly by using less wood to  achieve the same level of heat  The environment benefits as well  a well stoked     hig    h output appliance means less pollution and fewer odours     Adverse effects on the output are     e    Burning the fire with the door open    A warm chimney works in the same way as an extractor  When the door is  open  the chimney draws in much more air than is necessary for combustion   This relatively cool air cools down the fire     27    BARBAS UNIVERSAL 5 60 65 70 75 80 85    e    28    Excessive chimney draught   The combustion air does not reach the fuel  but leaves the ap
16. combustion       Using dry and clean wood  as described further in section 8        Always ensure even combustion  Stoke with the primary air regulator closed   To do this  place the air supply slider in the centre position       The bed of the fire should be composed of one material  though the fire  must have easy access to air  Position the blocks of wood  loosely and  evenly  horizontally on the bed of ash  so that they are separate and several  centimetres away from the walls     6 5 CLEANING THE WINDOW    After several burning hours  a light deposit may form on the inner side of the  window  Once the fire has cooled down  this deposit can be removed using glass  cleaner or ceramic hob cleaner     25    BARBAS UNIVERSAL 5 60 65 70 75 80 85    7    7 1    26    GENERAL HINTS    TIPS    Burn dry wood only  Damp wood nat only burns pooriv  it causes more  pollution in the appliance  window   the chimney  your room  when opening  the door of the appliance  for instance  and the environment  Wood can  only be classified as dry if it has been stored under a Dutch barn for at least  two years  not covered with plastic   Never use painted or impregnated  wood  The gases emitted when burning painted or impregnated wood are  aggressive and will affect the appliance  the environment and your health     Ensure that your fire burns well  The smoke generated should be translucent  or white and the windows of the fire will remain clean  We recommend that  you do nat    pinch off your f
17. ed     The convection fans activate automatically when the appliance reaches a  temperature of about 40  C    When the fire in the appliance has been extinguished  the fans will continue to  run for a while until the temperature in the appliance falls below 35  C     How do   know if I   m heating correctly   Follow the instructions in this manual     The flames should play softly across the wood and the wood should burn evenly     Once the fire has been burning for a short time  the smoke from the chimney  should be almost translucent     What is wrong with a smoking chimney     A seriously smoking chimney means that combustion is less than optimum   There may be a number of reasons for this  If the fire has only just caught on   or has recently been topped up  some smoke is normal  By opening the door  for a short period  the wood will catch fire quicker and the smoky period will be  shorter     If you leave the fire door open  and especially if you burn damp wood  the result  will be a lot of smoke  In both cases  the combustion temperature is too low  This  leaves numerous dangerous compounds intact  which means more deposits in  your chimney and more waste into the environment     45    BARBAS UNIVERSAL 5 60 65 70 75 80 85    What should   do if the wood does not catch fire     This probably means that the wood is damp  Remove the wood and replace it  with dry wood  If necessary  make a fire with wood briquettes  They are always  dry  they have a moisture content of  lt 
18. ed by Interfocos B V   This warranty is supplementary to the existing legal national warranty of Barbas  dealers and Interfocos B V  in the country of purchase and is not intended to  restrict your rights and claims based on the applicable legal provisions     Article 2  Warranty conditions   2 1  Should vou wish to claim under the warrantv  please contact vour Barbas dealer    2 2  Complaints should be reported as quickly as possible after they have manifested  themselves    2 3  Complaints will only be accepted if they are reported to the Barbas dealer   together with the serial number of the Barbas hearth which is stated on the front  of the instructions for use    2 4  In addition  the original receipt  invoice  receipt  cash receipt  showing the date of  purchase must also be submitted    2 5  Repairs and replacements during the warranty period do not give any entitlement  to an extension of the warranty period  After a repair or replacement of warranty  parts  the warranty period shall be deemed to have started on the date of  purchasing the Barbas hearth    If a certain part is eligible for the warranty and the original part is no longer  available  Interfocos B V  shall ensure that an alternative part of at least the  same quality shall be provided     Article 3  Warranty exclusions  3 1  The warranty on the Barbas hearth ceases to be in effect if   a  it is not installed according to the supplied installation instructions  and to  national and or local regulations   
19. ermanent extraction of the area in which the  fireplace is placed    The type of flue gas fan depends on the capacity of the extractor system   Always consult your installation engineer about this     46    UNIVERSAL 5 60 65 70 75 80 85 BARBAS    What is creosote     Creosote is a tar like deposit which is left in the chimney  It is formed in poor  combustion conditions when burning wood  damp wood  pinching off the   air supply to the fire or burning impregnated or painted wood for example    Creosote ignites at approx  500  C  This temperature can easily be reached if the  fire is raging  This means that deposits of creosote in your chimney could cause  a chimney fire     What happens when wood is burnt     The combustion process   The combustion of wood involves the following steps     Drying   The first step is that the fuel  wood  dries out  Even at low temperatures      100  C   any moisture still in the wood will evaporate  This drying procedure  implies a significant loss of energy if wood which is    too    damp is burnt  The  right degree of moisture is achieved after 1 5   2 years of drying  The moisture  content is then 15   17      Decomposition   At moderate   high temperatures  150  C   350  C   the decomposition process  can be discerned  This is when the chemical structure of the fuel breaks down   This process involves the creation of volatile compounds such as carbon  monoxide  CO   water vapour  H O  and methane  CH    In addition  substances  which are vo
20. ese  warrantv conditions  Anv liabilitv of Interfocos B V  for consequential damage is  expressly excluded    6 2  That stated in this provision is not valid if and to the extent that is derives from  a mandatory provision    6 3  All agreements entered into by Interfocos B V  are  unless specifically stated  otherwise in writing and to the extent that they are permitted based on applicable  law  subject to the Conditions of the Dutch Metal and Engineering Association   METAALUNIEVOORWAARDEN   as filed with the registrar of the Court of  Rotterdam on 1 January 2008     Interfocos B V   Hallenstraat 17   5531 AB Bladel   The Netherlands   Tel   31 497339200  Email  info Barbas com    Carefully retain the instructions for use  they show the serial number of the hearth   You will need this if you wish to claim under the warranty           49    BARBAS UNIVERSAL 5 60 65 70 75 80 85    50    BARBAS    Vour Barbas dealer       03   011212   326581    
21. etric pressure  smoke may  enter the room in which the fire is situated     Use of the fire  Your fire is suitable for periodic use     The fire may only be positioned in a place where the location  construction and  activity in the room can accommodate it without danger     Ventilation   When using the fire  ensure a good supply of fresh air  particularly if the  combustion air is drawn from the room itself  Turn on the flue gas fan if the flue  is fitted with one     Spare parts  Any replacement parts must be new  original parts  Use of non original   reconditioned parts will invalidate your warranty     Modification    Do not make modifications to vour fire  Anv alteration to vour fire  of whatever  nature  will also invalidate vour warrantv     24    UNIVERSAL 5 60 65 70 75 80 85 BARBAS    Continuous stoking with the primarv air supplv open  combustion air  supply slider is right over to the           position   air through the grate     causes a fiercelv white hot fire that can damage the grate and other  parts of the fireplace        6 4 HEATING ECONOMICALLY    The most environmentally friendly and economic way of heating with wood is  to have your fire hot but calm  The ash should appear to glow a soft red orange  and should not glow like a blacksmith   s fire  Fires like that burn quickly and  intensely  leaving little time for complete combustion     Your fire is at its most economical when       Burning with the door closed  This makes the fire hotter and improves  
22. good working order  Any air seeping out around the  glass part of the door will cool the air  resulting in the fire not burning cleanly     How much wood will   use     That depends entirely on how you heat your room  what sort of appliance you  have and the size of the room you are heating  As a general rule  a fire used in  accordance with our guidelines  no air under the fuel  topped up once an hour   each kg wood produces an output of about 3 kW     In an averagely insulated house  the general rule is that in a room of 80 m   you  need a fire with an output of around 7 kW  For each subsequent 10 m   add on  0 6 kW     In a relativelv well insulated house  the general rule is that in a room of 80 m      an appliance of 5 5 kW is adequate  and for each subsequent 10 m   you need  to add a further 0 4 kW     44    UNIVERSAL 5 60   65  70   75   80   85 BARBAS    Can a wood burning stove fireplace insert be connected to a central  heating installation    The Barbas range does not have anv stoves fires that can be connected to  central heating installations  We do not advise attempting it      At what temperature does do the convection fans cut in     If the appliance is fitted with convection fans  the fan speed can be regulated  with the 4 position sliding knob on the transformer plug     Always leave the transformer plug in the mains socket  If the  transformer plug is not plugged into the main socket  the  convection fans may overheat when using the appliance and  be damag
23. ire  by closing all air openings   Doing so will  hinder combustion which  apart from polluting the atmosphere  will lead to  deposits of soot and tar in your chimney  which  unchecked  will increase the  risk of chimney fire      Keep the door shut when the fire is burning  Doing so improves the  performance of your fire 8   10 times  benefiting the environment and the  heat in your home  less topping up  see section 7 2   You will also prevent fire  damage from any particles the fire  spits  out  this is a particular problem with  softwood from conifers   If your floor contains flammable material  an extra  floor plate is required     Avoid lighting a fire in misty or still conditions  If the wind is still  there is  hardly any draught in the cold chimnev  As smoke is heavier than air  there  is a chance that smoke will enter the room  If there is mist in the air  smoke  coming out of your chimney will cool quickly and fall  causing problems in  your area     Do not extinguish your fire with water   let it burn out  The part of the inner  lining that is in direct contact with the fire is clad with cast iron sections or fire   resistant material  Sudden changes in temperature may lead to it deforming  or cracks appearing     UNIVERSAL 5 60 65 70 75 80 85 BARBAS         7 2    Chimney fire    If  despite all the precautions  a fire should occur in the chimney  you   generally notice that because of a roaring sound in the chimney   do the   following      Immediately shut the 
24. ith open fires      Individual parts for replacement    accessories are available from   your BARBAS dealer    Use only original parts    Introduced modifications to the  appliance are not permitted    31    y    BARBAS UNIVERSAL 5 60   65   70   75   80   85    11 REPLACEMENT PARTS          QJ QU Q9  5  B  C                      UNIVERSAL 5 60   65   70   75   80   85    BARBAS       UNIVERSAL 5 without frame    Replacement parts                                                                      Item no Description Number  1 body 1  2 smoke connection 1  3 integrated frame side strip 2  4 integrated frame top strip 1  5 cover combustion air supply slider 1  6 internal panels rear L R  vermiculite plate  2  7 bottomplate rear  vermiculite plate  1  8 internal panel rear centre  vermiculite plate  1  9 bottomplate L R  vermiculite plate  2  10 ashtray 1  11 internal panels side L R  vermiculite plate  2  12 bottomplate front  vermiculite plate  1  13 wood rack  vermiculite plate  1  14 wood rack protective strip  stainless steel  1  15 cast iron grate 1  16 door 1  17 glass 1  18 operating pin of flue gas flap 1  19 flue gas flap 1   20 brake plate holder 1  21 brake plate  vermiculite plate  1          When ordering  please give the serial number           33    UNIVERSAL 5 60   65   70   75   80   85    BARBAS                                        UNIVERSAL 5 60   65   70   75   80   85    BARBAS       UNIVERSAL 5 with frame    Replacement parts                           
25. latile at decomposition temperature but condense at lower  temperatures are often released  These are the tar like components  this by   product is also Known as creosote  which is deposited in the chimney and cold  parts of the fire in poor burning conditions      Combustion of the products of decomposition  The volatile compounds burn in the gas phase if O   air  is added  The ignition  temperature of these volatile compounds is approx  550  C     Combustion of solid hydrocarbons  The solid component that remains consists of pure hydrocarbons  which will burn    at approx  800  C if O   air  is added     47    BARBAS UNIVERSAL 5 60 65 70 75 80 85    15 WARRANTY TERMS    Interfocos  Warranty terms    Interfocos B V  guarantees the quality of the supplied Barbas hearth and the quality  of the materials used  All Barbas hearths are developed and manufactured according  to the highest possible quality standards  If  despite all this  something should prove  amiss with the Barbas hearth you have purchased  Interfocos B V  offers the following  manufacturer s warranty     Article 1  Warranty   1 1  If Interfocos B V  determines that the Barbas hearth you have purchased is  defective as a result of a flaw in the construction or material  Interfocos B V   guarantees to repair or replace the hearth free of charge  without charging any  costs for labour or spare parts   Repair or replacement of the Barbas hearth will be undertaken by Interfocos B V   or by a Barbas dealer as designat
26. le for opening the door    Combustion air supply slider  Single combined slide for controlling the primary   secondary and tertiary air supply  Ashtray with grate  Minimum 150 cm  opening in the room where the fire is placed  42 VAC   10 W fans  2x  for transport of heating air  Speed  regulation by means of the 4 position sliding knob on the    transformer plug  230 VAC     Convection set    43    BARBAS UNIVERSAL 5 60 65 70 75 80 85    14 FREQUENTLY ASKED QUESTIONS    How often should   have my chimney swept     At least once a year  If you use your fire more than three times a week on  average  have your chimney swept more often  Have the chimney swept by a  recognised company  Your fire insurance policy may make this a condition and  ask for proof     Does a fireplace insert have better output than an open fire     Yes  a fireplace insert has between 7 and 8 times the efficiency of an open fire    See also sections 7 2 and 7 3     What is the difference between net capacity  gross capacity and efficiency     Net capacity    nominal output  represents the net amount of heat that the  appliance generates     The total heat content of the fuel is the so called gross capacity     Efficiency is the percentage of fuel converted into useful heat  It is the ratio of  net capacity and gross capacity     How can I keep the glass clean     By making a point of using dry  clean wood in the stove  Wood that is too damp  immediately gives off lots of ash     Make sure the seals are in 
27. n   Measured in compliance with    Fuel   Nominal output  Efficiency   PM10 Dust emissions  Flue gas mass flow  Flue temperature  Chimney draught    Smoke connection    Weight    Inside    Dimensions     surface area  w x d      Clear fire opening  h x w     Internal panels   Bottom   Inner lining   Retardant plate  brake plate   Flue gas flap  operated by door   Grate   Outside     Construction  Doors    Operation     Ash collection   Combustion air supply    Options    42    UNIVERSAL 5 60   65   70   75   80   85    UNIVERSAL 5 60 UNIVERSAL 5 65 UNIVERSAL 5 70    EN 13229   2001 and EN 13229     2   2004    Wood Wood Wood   6 kW 7 kW 8 kW  7890 7890 78    12 mg m   17 5 mg m   23 mg m     6 0 g s 7 35 g s 8 7 g s  238   C 231   C 224   C  0 12 mbar 0 12 mbar 0 12 mbar   150 mm  150 mm  0180 mm     0148 mm ext    0148 mm ext    0178 mm ext      86 kg 97 kg 100 kg    0 425x0 26 0 11 m   222 x 472 mm    0 443x0 26 0 12 m   322 x 490 mm    0 525x0 26 0 14 m   272 x 572 mm    Vermiculite insulation plates 700 kg m     1100  C  Vermiculite insulation plates 700 kg m     1100  C  Steel  heat resistant and rust proof   Vermiculite insulation plates 700 kg m     1100  C  Stainless steel   Cast iron    Sheet steel casing  Flat door opening to left  Shutter with fixed handle      Handle for opening the door    Combustion air supply slider  Single combined slide for controlling the primary   secondary and tertiary air supply  Ashtray with grate  Minimum 150 cm  opening in the room whe
28. n  be very dangerous       Make sure you know what state your chimney is in  Cracks in the chimney  may not only lead to damp  staining of walls and leaking of smoke  they can  also impair the carrying off of smoke  Make sure you get proper advice from  your Barbas dealer or other specialist company       Avoid chimney fires  Have your chimney swept at least once per year    more often if you use your fire a lot  Prevent excessive deposits of soot  inside the chimney by not burning freshly cut wood  Instead  burn clean  dry  chopped wood     BARBAS UNIVERSAL 5 60 65 70 75 80 85    e    Do not use your stove as a barbecue  This can cause  flammable  fat  deposits to be left in the chimney and hastens the chimney becoming  clogged  Prevent your chimney being soiled from above  birds    nests etc   by  fitting a suitable cap to the chimney pot     Follow the instructions issued by your local fire brigade   The stove can be taken in operation if national and local regulations are  satisfied  The required constructive adaptations should be satisfied as well     Installation instructions    Wood and wood briquettes may be stoked in the stove   Coals can   t be burned in the fire     Never use the heater to burn rubbish        Please read all instructions   stickers on and around the appliance     Please also study the directions for use before using the appliance for the  first time  When you first fire up your appliance  there are a number of extra  points you should take into acc
29. opening the door    Even scorched dust can easily be retained by damp walls  Think also of dust on  the outside of the appliance or on hot radiators etc     Check that all packaging  stickers etc  and or all dust and waste has been  cleaned up after the installation work  to avoid it getting scorched causing a bad  smell      Check again that all moving parts are in order and that loose parts such as the  brake plate  flue gas flap  internal panels  grate etc  are in the correct position   They may have moved during installation     The fireplace insert has a heat proof finish  It only hardens at high temperatures   When unpacked  it is therefore not fully hardened  It can easily be damaged at  this time    Begin stoking up the fireplace insert with a low flame  see section 6   Increase  the heat gradually for approx  2 hours until you reach the correct output  Keep   it at this level for another 2   3 hours  The finish will now be properly hardened  and can be touched without damaging  The hardening process creates a nasty   though harmless  smell vapour     Adequate ventilation is of the utmost importance     21    BARBAS UNIVERSAL 5 60 65 70 75 80 85    6 USE    6 1 VENTILATION    Air is a vital component of the combustion process  Ensure that there is a  sufficient supply of fresh air  For each kilo of wood that you put on the fire  door  closed   10   15 m  of extra air is needed  That means 50 m  per hour  As you  can see  a plentiful supply of air is essential     6 2 
30. ount  See section 5     In transit  some parts of the appliance may have moved from their original  place  Check that the door opens and closes  the brake plate is fitted  correctly to the brackets at the top of the fire  the internal panels are fixed to  the walls and the plates on the bottom have not moved  Check whether the  grate is lying correctly and there are no foreign objects in the ashtray     Avoid over loading  white burning glow   caused  for example  by lengthy  burning with primary air  combustion air supply slider all the way to           or  by burning too much wood in one go  The fire can then become over heated   This may damage the cast iron grate and the metal flue gas flap     The appliance may only be set up if the appliance and location meets the    national and local installation regulations     local fire brigade regulations and required architectural provisions     UNIVERSAL 5 60 65 70 75 80 85 BARBAS  2 LOCATION    2 1 INCLUDED          Documentation Warranty  Manual  Attributes Glove    Operating hook   Poker                N B  If any part is missing  please contact your dealer     2 2 PREPARATION FOR POSITIONING    Check all functions of the fireplace before fitting       Check the opening and closing operation of the door     Turn the handle all the way down   Door is locked    This handle position should be  set when the appliance is not   in use        Handle 30   forwards     Door is still fully locked    This handle position should be  used
31. ove the centre rear panel        The entire interior is now disassembled     The interior is reassembled in the reverse order     39    BARBAS  12 DIMENSIONS    12 1 UNIVERSAL 5  without frame                    UNIVERSAL 5 60   65   70   75 80 85                                  Appliance B C A D E F G H     Universal 5 60 447   D150   594   325   174   462   269   427   495  Universal 5 65 465   0150   612   325   174   480   369   427   595  Universal 5 70 547   0180   694   325   174   562   319   427   545  Universal 5 75 565    180   712   356   195   580   439   457   665  Universal 5 80 607    180   754   356   192   622   369   457   595  Universal 5 85 665    180   812   356   193   680   469   457   695                            40          UNIVERSAL 5 60   65  70  75  80  85 BARBAS    12 2 UNIVERSAL 5  with frame                             Appliance A  B C D EJIF G H       K    Universal 5 60   594   447    150   325   174   462   269   427   495   684   541  Universal 5 65   612   465    150   325   174   480   369   427   595   702   641  Universal 5 70   694   547    180   325   174   562   319   427   545   784   591  Universal 5 75   712   565  0180   356   195   580   439   457   665   802   711  Universal 5 80   754   607  0180   356   192   622   369   457   595   844   641  Universal 5 85   812   665  0180   356   193   680   469   457   695   902   741                                                          41    BARBAS  13 TECHNICAL DATA    Combustio
32. pieces per  connection            Stovepipe of steel    18    UNIVERSAL 5 60 65 70 75 80 85 BARBAS      Push the smoke outlet connection back upwards and secure it in place       Replace the brake plate and flue gas flap     3 4 HEAT TRANSFER WITH BUILT IN FANS    The heat transfer can be amplified by transporting the heat with fans  With this  system  hot air is blown into the room  The fans only cut in at the point that  the fire is up to temperature   gt  40  C   The 42 V fans are protected against  overheating     19    BARBAS UNIVERSAL 5 60   65   70   75 80 85    4 OPERATION OF THE FIREPLACE INSERT             Figure 2  Operation       Handle   Ceramic heat proof glass   Locking slider for operating pin of flue gas flap   Operating pin of flue gas flap   Smoke outlet  can be dismounted    Convection air escape opening   Internal panels  vermiculite plate    Inner lining   Grate  cast iron    Ashtray   Wood rack   Combustion air supply slider  Combined operation for the primary and  secondary combustion air supply    12 Temperature switch holder   13 Convection air supply  installation of 42 VAC convection fans  option     ZOO anun    20    UNIVERSAL 5 60 65 70 75 80 85 BARBAS    5 STOKING UP FOR THE FIRST TIME    If you have had your chimney breast modified or newly built  first allow your  home to dry properly  Walls which have not been allowed to dry properly are   a magnet for dust such as any smoke particles created when stoking up the  fireplace insert or suddenly 
33. pliance via the  chimney  The fire cools and the combustion quality decreases     Using too much wood    This is a problem if your fireplace insert is too small  In that case  it becomes  overloaded and burns more wood than heat emitted  In this case too the fuel  cannot burn completely  More to the point  there is not enough air to mix with  the flames  This has an extra impact on the environment     Admitting too much air under the fuel     Combustion air supply slider is fully over to the          position     Combustion is raised to high intensity  like a blacksmith   s fire   Combustion  really needs time  If combustion is too intense  there is insufficient time for  the fire to radiate all the heat    The chimney will become excessively hot and the same will be true of the  escaping smoke  This heat is thus lost     8    8 1    UNIVERSAL 5 60 65 70 75 80 85 BARBAS    FUELS    WOOD    Suitable fuels are     All sorts of clean wood  forested   The wood must have been dried for at  least two vears  Well dried wood has a humiditv percentage between 10  and 20     Recommended dimensions  length   30 cm  outline 30 cm     Compressed wood blocks without binder  see wood dimensions      Hard woods burn slowly and easily form charcoal  for example hornbeam   oak  ash  beech  elm and birch    Softwood burns with more flame  but forms less charcoal and radiates less  heat  Examples are spruce  pine  poplar and linden     Unsuitable fuels are     Painted  bonded  chipboard  MDF etc
34. quently asked questions    44  15  Warranty terms             eee sine ke a suid 48    BARBAS UNIVERSAL 5 60 65 70 75 80 85    UNIVERSAL 5 60 65 70 75 80 85 BARBAS    1 INTRODUCTION    1 1 PREFACE    We would like to congratulate vou on vour purchase of this modern BARBAS  fireplace insert  This qualitv product will give vou vears of heating pleasure as  you enjoy the play of the flames and the cosy glow of the fire    This manual contains directions for both positioning the appliance and for its  environmentally friendly use  It also contains technical data for the appliance   parts information and directions in the event of problems  Study this manual  carefully before using the fireplace insert  We recommend you keep this manual  in a safe place for reference purposes     1 2 SAFETY AND INSTALLATION INSTRUCTIONS    Safety      Do not place flammable objects within 100 cm of the appliance  Pay special  attention to furnishings and ornaments around the fire       When you use your fireplace insert  the exterior will become hot  Always  wear the glove or use the accessories supplied when filling etc  Protect  yourself and others  especially children   from burns  Do not leave children  unattended when the fire is burning       Watch your clothing  Synthetic clothing in particular can easily catch fire and  burn intensely       Donotapproach the appliance with flammable materials or liquids  Any work  with solvents  adhesives etc  in the space heated by the fireplace insert ca
35. r example     Slide the appliance into the chimney breast opening  Seal the smoke  outlet where it joins the chimney so that no soot can accumulate above the    appliance under any circumstances     Level off the appliance so that the cover does not catch on the base     Fill any gaps around the appliance with a ceramic insulation wool fireblanket  and position the frame  where supplied        Close the existing convection openings at the top side of the appliance     UNIVERSAL 5 60  65  70  75  80  85 BARBAS    3 3 3 Fitting in a newly built chimney breast    If required  a convection set can be added when installing the appliance     Use convection set   The function of the convection set  option  is to improve the convection  through the appliance  resulting in efficiency improvement and preventing  high temperatures in the chimney breast   The set consists of         m aluflex   e 2 exit grids  white      2 collar adaptors 0125 mm     4locking bands    Assembly convection set     Secure the 2 collar adaptors to the appliance        13    BARBAS UNIVERSAL 5 60 65 70 75 80 85    14    o    Now connect the flexible hoses to the 2 collar adaptors  18125 mm  on  the top of the fire and to the metal fitting box on the air exit grids that are  being used  do not forget to fit hose clamps     Ensure that the flexible hose connections are gastight    The air exit grids cannot be fitted until a few days later  once the  masonry has been pointed and allowed to dry  If one or more ch
36. re the fire is placed  42 VAC   10 W fans  2x  for transport of heating air  Speed  regulation by means of the 4 position sliding knob on the    transformer plug  230 VAC     Convection set    UNIVERSAL 5 60   65   70   75   80   85    Combustion   Measured in compliance with    Fuel   Nominal output  Efficiencv   PM10 Dust emissions  Flue gas mass flow  Flue temperature  Chimney draught    Smoke connection    Weight    Inside    Dimensions     surface area  w x d      clear fire opening  h x w     Internal panels   Bottom   Inner lining   Retardant plate  brake plate   Flue gas flap  operated by door   Grate    Outside     Construction  Doors    Operation     Ash collection   Combustion air supply    Options    BARBAS    UNIVERSAL 5 75 UNIVERSAL 5 80 UNIVERSAL 5 85    EN 13229   2001 and EN 13229   A2   2004    Wood Wood Wood   9 kW 10 kW 10 kW  7690 74  7496   31 mg m     39 mg m  39 mg m   9 4 g s 10 1 g s 10 1 g s  279 5   C 335   C 335   C  0 12 mbar 0 12 mbar 0 12 mbar   180 mm  180 mm  180 mm     1178 mm ext    0178 mm ext    0178 mm ext      116 kg 114 kg 132 kg    0 543x0 29 0 16 m   392 x 590 mm    0 585x0 29 0 17 m   322 x 632 mm    0 643x0 29 0 19 m   422 x 690 mm    Vermiculite insulation plates 700 kg m   1100  C  Vermiculite insulation plates 700 kg m   1100  C  Steel  heat resistant and rust proof   Vermiculite insulation plates 700 kg m   1100  C  Stainless steel   Cast iron    Sheet steel casing  Flat door opening to left  Shutter with fixed handle      Hand
    
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